JP2009127024A - Wholly aromatic polyester and polyester resin composition - Google Patents
Wholly aromatic polyester and polyester resin composition Download PDFInfo
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- JP2009127024A JP2009127024A JP2007306872A JP2007306872A JP2009127024A JP 2009127024 A JP2009127024 A JP 2009127024A JP 2007306872 A JP2007306872 A JP 2007306872A JP 2007306872 A JP2007306872 A JP 2007306872A JP 2009127024 A JP2009127024 A JP 2009127024A
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- polyester
- aromatic polyester
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- 229920000728 polyester Polymers 0.000 title claims abstract description 47
- 125000003118 aryl group Chemical group 0.000 title claims abstract description 35
- 239000000203 mixture Substances 0.000 title claims description 9
- 229920001225 polyester resin Polymers 0.000 title claims description 5
- 239000004645 polyester resin Substances 0.000 title claims description 5
- 238000002844 melting Methods 0.000 claims abstract description 32
- 230000008018 melting Effects 0.000 claims abstract description 32
- 239000000835 fiber Substances 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 13
- 239000000470 constituent Substances 0.000 claims description 9
- 239000000155 melt Substances 0.000 claims description 7
- 239000012765 fibrous filler Substances 0.000 claims description 5
- 239000011256 inorganic filler Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 239000012766 organic filler Substances 0.000 claims description 4
- 230000001747 exhibiting effect Effects 0.000 claims description 3
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 2
- 229920006267 polyester film Polymers 0.000 claims 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 abstract description 11
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 abstract description 5
- 230000003287 optical effect Effects 0.000 abstract description 4
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 abstract description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 abstract description 3
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 abstract description 2
- UPHOPMSGKZNELG-UHFFFAOYSA-N 2-hydroxynaphthalene-1-carboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=C(O)C=CC2=C1 UPHOPMSGKZNELG-UHFFFAOYSA-N 0.000 abstract 1
- IMHDGJOMLMDPJN-UHFFFAOYSA-N dihydroxybiphenyl Natural products OC1=CC=CC=C1C1=CC=CC=C1O IMHDGJOMLMDPJN-UHFFFAOYSA-N 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 41
- 238000006116 polymerization reaction Methods 0.000 description 26
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 15
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 14
- 239000000178 monomer Substances 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 239000002994 raw material Substances 0.000 description 11
- -1 diaryl tin oxide Chemical compound 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 8
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 7
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 239000003365 glass fiber Substances 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 235000011056 potassium acetate Nutrition 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 239000010456 wollastonite Substances 0.000 description 2
- 229910052882 wollastonite Inorganic materials 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical class CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- ZCLVNIZJEKLGFA-UHFFFAOYSA-H bis(4,5-dioxo-1,3,2-dioxalumolan-2-yl) oxalate Chemical compound [Al+3].[Al+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O ZCLVNIZJEKLGFA-UHFFFAOYSA-H 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- QXDMQSPYEZFLGF-UHFFFAOYSA-L calcium oxalate Chemical compound [Ca+2].[O-]C(=O)C([O-])=O QXDMQSPYEZFLGF-UHFFFAOYSA-L 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000001142 dicarboxylic acid group Chemical group 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 238000010128 melt processing Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000003891 oxalate salts Chemical class 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 229920006380 polyphenylene oxide Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
本発明は、耐熱性に優れ、通常の重合装置で製造可能で、且つ溶融成形の容易な全芳香族ポリエステルに関するものである。 The present invention relates to a wholly aromatic polyester that is excellent in heat resistance, can be produced by a normal polymerization apparatus, and is easily melt-molded.
全芳香族ポリエステルとして現在市販されているものは4−ヒドロキシ安息香酸が主成分である。しかし、4−ヒドロキシ安息香酸のホモポリマーは、融点が分解点よりも高くなってしまう為、種々の成分を共重合する事により、低融点化する必要がある。 What is currently marketed as a fully aromatic polyester is based on 4-hydroxybenzoic acid. However, since the homopolymer of 4-hydroxybenzoic acid has a melting point higher than the decomposition point, it is necessary to lower the melting point by copolymerizing various components.
共重合成分として1,4 −フェニレンジカルボン酸、1,4 −ジヒドロキシベンゼン、4,4'−ジヒドロキシビフェニル等を用いた全芳香族ポリエステルは、融点が350℃以上と高く、汎用の装置にて溶融加工を行うには高すぎる。又、このような高い融点のものを、汎用の溶融加工機器で加工できる温度まで融点を下げるために種々の方法が試みられているが、低融点化がある程度実現される一方で高温(融点下近傍)での機械的強度を保てないという問題がある。 Fully aromatic polyester using 1,4-phenylenedicarboxylic acid, 1,4-dihydroxybenzene, 4,4'-dihydroxybiphenyl, etc. as a copolymerization component has a high melting point of 350 ° C or higher and is melted in a general-purpose device. Too expensive for processing. In addition, various methods have been tried to lower the melting point of such a high melting point to a temperature that can be processed by a general-purpose melting processing machine. There is a problem that the mechanical strength in the vicinity) cannot be maintained.
この問題を解決するために、特許文献1では、6−ヒドロキシ−2−ナフトエ酸、ジオール成分、ジカルボン酸成分を組み合わせた共重合ポリエステルが提案されているが、このポリエステルは冷却時の固化速度が速く、重合釜の排出口でポリマーが固化し易いという問題があった。また特許文献2では、6−ヒドロキシ−2−ナフトエ酸、4−ヒドロキシ安息香酸、ジオール成分、ジカルボン酸成分を組み合わせた共重合ポリエステルが提案されているが、耐熱性、溶融加工性に難があった。 In order to solve this problem, Patent Document 1 proposes a copolyester in which 6-hydroxy-2-naphthoic acid, a diol component, and a dicarboxylic acid component are combined. This polyester has a solidification rate upon cooling. There was a problem that the polymer was easily solidified at the outlet of the polymerization kettle quickly. Patent Document 2 proposes a copolyester in which 6-hydroxy-2-naphthoic acid, 4-hydroxybenzoic acid, a diol component, and a dicarboxylic acid component are combined, but there are difficulties in heat resistance and melt processability. It was.
耐熱性と成形性(溶融加工性)は二律背反関係にあり、高耐熱性のポリマーほど高い成形加工温度を必要とするため、成形時のポリマーの分解劣化が激しく、ポリマー分解ガスによる成形品の膨れ(ブリスター変形)、成形品の色相悪化(縞模様の発生)、成形機が発生するガス成分により腐食しやすい等の問題があり、耐熱性と成形性という両性質を良好に併せ持つことは難しい。
この問題を解決するため、本発明者らは、4−ヒドロキシ安息香酸を少量導入した特定構造からなる全芳香族ポリエステルを提案した(特許文献3)。しかし、4−ヒドロキシ安息香酸はフェノールガスの発生原因となるため、4−ヒドロキシ安息香酸を含まない、耐熱性と成形性という両性質を良好に併せ持つ全芳香族ポリエステルが求められていた。
In order to solve this problem, the present inventors have proposed a wholly aromatic polyester having a specific structure into which a small amount of 4-hydroxybenzoic acid is introduced (Patent Document 3). However, since 4-hydroxybenzoic acid causes generation of phenol gas, there has been a demand for wholly aromatic polyesters that do not contain 4-hydroxybenzoic acid and have both good properties of heat resistance and moldability.
本発明は、上記問題点を解決し、耐熱性に優れつつも、低温での溶融成形が容易であり、フェノール等のガス発生の少ない全芳香族ポリエステルの提供を目的とする。 An object of the present invention is to provide a wholly aromatic polyester that solves the above-described problems and that is excellent in heat resistance but is easy to be melt-molded at a low temperature and generates less gas such as phenol.
本発明者らは上記目的を達成するため鋭意研究した結果、6−ヒドロキシ−2−ナフトエ酸単位、ジオール成分単位、ジカルボン酸成分単位で構成されるポリマーにおいて、6−ヒドロキシ−2−ナフトエ酸と特定の芳香族ジカルボン酸単位及び/又は芳香族ジオール単位を特定の限定された比率で組み合わせることが上記目的達成のために有効であることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the present inventors have found that in a polymer composed of a 6-hydroxy-2-naphthoic acid unit, a diol component unit, and a dicarboxylic acid component unit, 6-hydroxy-2-naphthoic acid and It has been found that combining specific aromatic dicarboxylic acid units and / or aromatic diol units in a specific limited ratio is effective for achieving the above object, and the present invention has been completed.
即ち本発明は、必須の構成成分として下記一般式(I),(II),(III),(IV)で表される構成単位を含み、全構成単位に対して(I)の構成単位が35〜75モル%、(II)の構成単位が12.5〜32.5モル%、(III)の構成単位が12.5〜32.5モル%、(IV)の構成単位が1〜8モル%であることを特徴とする溶融時に光学的異方性を示す全芳香族ポリエステルである。 That is, the present invention includes structural units represented by the following general formulas (I), (II), (III), and (IV) as essential structural components, and the structural unit of (I) is included in all structural units. 35 to 75 mol%, the structural unit (II) is 12.5 to 32.5 mol%, the structural unit (III) is 12.5 to 32.5 mol%, and the structural unit (IV) is 1 to 8 mol%. It is a wholly aromatic polyester that exhibits optical anisotropy when melted.
本発明で得られる特定の構成単位よりなる溶融時に異方性を示す全芳香族ポリエステル及びその組成物は、溶融時の流動性が良好でなおかつ熱安定性に優れており、また成形可能温度があまり高くないために、特殊な構造を持った成形機を用いずとも射出成形や押出成形、圧縮成形が可能であり、種々の立体成形品、繊維、フィルム等に加工出来る。特に、リレースイッチ部品、ボビン、アクチュエータ、ノイズ低減フィルターケース又はOA機器の加熱定着ロール等の成形品に好適である。 The wholly aromatic polyester having anisotropy at the time of melting comprising the specific structural unit obtained in the present invention and the composition thereof have good fluidity at the time of melting and excellent thermal stability, and have a moldable temperature. Since it is not so high, injection molding, extrusion molding and compression molding are possible without using a molding machine having a special structure, and it can be processed into various three-dimensional molded products, fibers, films and the like. In particular, it is suitable for molded products such as relay switch parts, bobbins, actuators, noise reduction filter cases, and heat fixing rolls of OA equipment.
上記(I)〜(IV)の構成単位を具現化するには通常のエステル形成能を有する種々の化合物が使用される。以下に本発明を構成する全芳香族ポリエステルを形成するために必要な原料化合物について順を追って詳しく説明する。 In order to embody the structural units (I) to (IV), various compounds having ordinary ester forming ability are used. Hereinafter, the raw material compounds necessary for forming the wholly aromatic polyester constituting the present invention will be described in detail step by step.
構成単位(I)は、6−ヒドロキシ−2−ナフトエ酸から導入される。 The structural unit (I) is introduced from 6-hydroxy-2-naphthoic acid.
構成単位(II)は、ジカルボン酸単位であり、テレフタル酸から導入される。 The structural unit (II) is a dicarboxylic acid unit and is introduced from terephthalic acid.
構成単位(III) は、ジオール単位であり、4,4'−ジヒドロキシビフェニルから導入される。 The structural unit (III) is a diol unit and is introduced from 4,4′-dihydroxybiphenyl.
また、構成単位(IV)は、レゾルシノール及び/又はナフタレンジカルボン酸(好ましくは2,6−ナフタレンジカルボン酸)から導入される構成単位であり、それらの置換体およびその誘導体から導入されたものであってもよい。構成単位(IV)としては、レゾルシノール、2,6−ナフタレンジカルボン酸の何れかから導入されたものでもよく、双方から導入されたものでもよい。 The structural unit (IV) is a structural unit introduced from resorcinol and / or naphthalenedicarboxylic acid (preferably 2,6-naphthalenedicarboxylic acid), and is introduced from a substituted product or derivative thereof. May be. The structural unit (IV) may be introduced from either resorcinol or 2,6-naphthalenedicarboxylic acid, or may be introduced from both.
本発明では、上記構成単位(I)〜(IV)を含み、全構成単位に対して(I)の構成単位が35〜75モル%(好ましくは40〜70モル%、より好ましくは45〜65モル%)、(II)の構成単位が12.5〜32.5モル%(好ましくは15〜30モル%、より好ましくは17.5〜27.5モル%)、(III)の構成単位が12.5〜32.5モル%(好ましくは15〜30モル%、より好ましくは17.5〜27.5モル%)、(IV)の構成単位が1〜8モル%(好ましくは2〜6モル%、より好ましくは2〜5モル%)の範囲にあることが必要である。
(I)の構成単位が35モル%未満では、融点が著しく高くなり、場合によっては製造時にポリマーがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。また、75モル%より多くなると成形加工温度に対するポリマーの耐熱性が低くなるため好ましくない。
(II)の構成単位が12.5モル%未満では、成形加工温度に対するポリマーの耐熱性が低くなるため好ましくない。また、32.5モル%より多くなると融点が著しく高くなり、場合によっては製造時にポリマーがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。
(III)の構成単位が12.5モル%未満では、成形加工温度に対するポリマーの耐熱性が低くなるため好ましくない。また、32.5モル%より多くなると融点が著しく高くなり、場合によっては製造時にポリマーがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。
また、(IV)の構成単位が1モル%未満では、ポリマー冷却時の固化速度が速くなり、リアクターの排出口でポリマーが固化し易くなり、ポリマー排出が不安定になるため好ましくない。また、8モル%より多くなると成形加工温度に対するポリマーの耐熱性が低くなるため好ましくない。
In the present invention, the structural units (I) to (IV) are contained, and the structural unit (I) is 35 to 75 mol% (preferably 40 to 70 mol%, more preferably 45 to 65 mol%) with respect to all the structural units. Mol%) and (II) are 12.5 to 32.5 mol% (preferably 15 to 30 mol%, more preferably 17.5 to 27.5 mol%), and (III) is 12.5 to 32.5 mol% (preferably 15 to 30 mol%, more preferably 17.5 to 27.5 mol%), and the constituent unit of (IV) is in the range of 1 to 8 mol% (preferably 2 to 6 mol%, more preferably 2 to 5 mol%). It is necessary.
When the constituent unit of (I) is less than 35 mol%, the melting point is remarkably high, and in some cases, the polymer is solidified in the reactor at the time of production, which makes it impossible to produce a polymer having a desired molecular weight. On the other hand, if it exceeds 75 mol%, the heat resistance of the polymer with respect to the molding processing temperature is lowered, which is not preferable.
If the structural unit of (II) is less than 12.5 mol%, the heat resistance of the polymer with respect to the molding temperature is lowered, which is not preferable. On the other hand, if it exceeds 32.5 mol%, the melting point becomes remarkably high. In some cases, the polymer is solidified in the reactor at the time of production, which makes it impossible to produce a polymer having a desired molecular weight.
If the structural unit of (III) is less than 12.5 mol%, the heat resistance of the polymer with respect to the molding processing temperature is lowered, which is not preferable. On the other hand, if it exceeds 32.5 mol%, the melting point becomes remarkably high. In some cases, the polymer is solidified in the reactor at the time of production, which makes it impossible to produce a polymer having a desired molecular weight.
On the other hand, if the constituent unit of (IV) is less than 1 mol%, the solidification rate at the time of cooling the polymer is increased, the polymer is easily solidified at the outlet of the reactor, and the polymer discharge becomes unstable. Moreover, since it will become low in the heat resistance of the polymer with respect to a shaping | molding process temperature when it exceeds 8 mol%, it is unpreferable.
尚、本発明の全芳香族ポリエステルには、本発明の目的を阻害しない範囲で少量の公知の他の構成単位を導入することもできる。但し、ビスフェノールAのようなSP3炭素が存在する空間自由度が高い化合物から導入される構成単位は、成形加工温度に対するポリマーの耐熱性が低くなるため、導入しないほうが好ましい。
特に、下記一般式(V)で表される構成単位を全構成単位に対して1〜6モル%導入することは製造性の点からも好ましい。ここで、(V)の構成単位は、(IV)の構成単位が比較的少量(1〜2モル%)の場合にそれを補完する意味で併用することが好ましく、(IV)の構成単位と(V)の構成単位の合計が全構成単位に対して8モル%以下であることが望ましい。
In addition, a small amount of other known structural units can be introduced into the wholly aromatic polyester of the present invention as long as the object of the present invention is not impaired. However, constitutional units space flexibility is introduced from a high compound SP 3 carbon is present, such as bisphenol A, since the heat resistance of the polymer to the molding processing temperature is lowered, preferably should not introduce.
In particular, it is preferable from the viewpoint of manufacturability to introduce 1 to 6 mol% of the structural unit represented by the following general formula (V) with respect to all the structural units. Here, the structural unit of (V) is preferably used in the sense of complementing the structural unit of (IV) when the structural unit of (IV) is a relatively small amount (1 to 2 mol%). The total of the structural units (V) is desirably 8 mol% or less with respect to all the structural units.
前述の通り、特開昭56−10526号公報には、構成単位(I)、(II)、(III) を夫々10〜90モル%、5〜45モル%、5〜45モル%の割合で含む共重合ポリエステルが提案されているが、このポリエステルは冷却時の固化速度が速く、重合釜の排出口でポリマーが固化し易いという問題があった。本発明では、この問題を解決し、冷却時の固化速度を遅くし、重合釜からのポリマーの排出を可能にするため、構成単位(IV)を1〜8モル%含ませ、構成単位(I)〜(III)の割合を上記範囲に制御したのである。 As described above, JP-A-56-10526 discloses the structural units (I), (II), and (III) in proportions of 10 to 90 mol%, 5 to 45 mol%, and 5 to 45 mol%, respectively. Copolymerized polyesters have been proposed, but this polyester has a problem that the solidification rate at the time of cooling is high and the polymer is easily solidified at the outlet of the polymerization kettle. In the present invention, in order to solve this problem, to slow down the solidification rate during cooling, and to allow the polymer to be discharged from the polymerization vessel, 1 to 8 mol% of the structural unit (IV) is contained, and the structural unit (I ) To (III) were controlled within the above range.
また、本発明では、冷却時の固化速度を適度に遅くし、重合釜からのポリマーの排出を可能にしつつ、且つ耐熱性を高めるために、ポリマーの結晶化状態を最適に制御すべく、構成単位(I)、(II)、(III)、(IV)の比率を前記範囲に保つことで、これまでの問題点を解決し、耐熱性、製造性、成形性の何れにも優れた全芳香族ポリエステルを得ることができたのである。 Further, in the present invention, in order to optimally control the crystallization state of the polymer in order to moderately slow the solidification rate during cooling, to allow the polymer to be discharged from the polymerization vessel, and to improve the heat resistance, By maintaining the ratio of units (I), (II), (III), and (IV) within the above range, all the problems that have been solved so far have been solved, and all of them have excellent heat resistance, manufacturability, and moldability. Aromatic polyester could be obtained.
本発明の全芳香族ポリエステルは、直接重合法やエステル交換法を用いて重合され、重合に際しては、溶融重合法、溶液重合法、スラリー重合法、固相重合法等が用いられる。
本発明では、重合に際し、重合モノマーに対するアシル化剤や、酸塩化物誘導体として末端を活性化したモノマーを使用できる。アシル化剤としては、無水酢酸等の酸無水物等が挙げられる。
これらの重合に際しては種々の触媒の使用が可能であり、代表的なものはジアルキル錫酸化物、ジアリール錫酸化物、二酸化チタン、アルコキシチタンけい酸塩類、チタンアルコラート類、カルボン酸のアルカリ及びアルカリ土類金属塩類、BF3 の如きルイス酸塩等が挙げられる。触媒の使用量は一般にはモノマーの全重量に基いて約0.001乃至1重量%、特に約0.003乃至0.2重量%が好ましい。
The wholly aromatic polyester of the present invention is polymerized using a direct polymerization method or a transesterification method, and a melt polymerization method, a solution polymerization method, a slurry polymerization method, a solid phase polymerization method or the like is used for the polymerization.
In the present invention, at the time of polymerization, an acylating agent for the polymerization monomer or a monomer having terminal activated as an acid chloride derivative can be used. Examples of the acylating agent include acid anhydrides such as acetic anhydride.
In the polymerization, various catalysts can be used. Typical examples are dialkyl tin oxide, diaryl tin oxide, titanium dioxide, alkoxy titanium silicates, titanium alcoholates, alkali and alkaline earth of carboxylic acid. Metal salts, Lewis acid salts such as BF 3 and the like. The amount of catalyst used is generally about 0.001 to 1% by weight, particularly about 0.003 to 0.2% by weight, based on the total weight of the monomers.
また、溶液重合又はスラリー重合を行う場合、溶媒としては流動パラフィン、高耐熱性合成油、不活性鉱物油等が用いられる。 Moreover, when performing solution polymerization or slurry polymerization, as a solvent, liquid paraffin, a high heat resistant synthetic oil, an inert mineral oil, etc. are used.
反応条件としては、反応温度200〜380℃、最終到達圧力0.1〜760Torr(即ち、13〜101,080Pa)である。特に溶融反応では、反応温度260〜380℃、好ましくは300〜360℃、最終到達圧力1〜100Torr(即ち、133〜13,300Pa)、好ましくは1〜50Torr(即ち、133〜6,670Pa)である。 The reaction conditions are a reaction temperature of 200 to 380 ° C. and a final ultimate pressure of 0.1 to 760 Torr (that is, 13 to 101,080 Pa). Particularly in the melt reaction, the reaction temperature is 260 to 380 ° C., preferably 300 to 360 ° C., and the final ultimate pressure is 1 to 100 Torr (ie 133 to 13,300 Pa), preferably 1 to 50 Torr (ie 133 to 6,670 Pa).
反応は、全原料モノマー、アシル化剤及び触媒を同一反応容器に仕込んで反応を開始させる(一段方式)こともできるし、原料モノマー(I)、(III)及び(IV)のヒドロキシル基をアシル化剤によりアシル化させた後、(II)のカルボキシル基と反応させる(二段方式)こともできる。 In the reaction, all the raw material monomers, the acylating agent and the catalyst can be charged in the same reaction vessel to start the reaction (one-step system), or the hydroxyl groups of the raw material monomers (I), (III) and (IV) are acylated. After acylating with an agent, it can also be reacted with the carboxyl group of (II) (two-stage system).
溶融重合は、反応系内が所定温度に達した後、減圧を開始して所定の減圧度にして行う。撹拌機のトルクが所定値に達した後、不活性ガスを導入し、減圧状態から常圧を経て、所定の加圧状態にして反応系からポリマーを排出する。 The melt polymerization is performed after the inside of the reaction system has reached a predetermined temperature, and the pressure reduction is started to a predetermined pressure reduction degree. After the torque of the stirrer reaches a predetermined value, an inert gas is introduced, and the polymer is discharged from the reaction system through a normal pressure from a reduced pressure state to a predetermined pressure state.
上記重合方法により製造されたポリマーは更に常圧又は減圧、不活性ガス中で加熱する固相重合により分子量の増加を図ることができる。固相重合反応の好ましい条件は、反応温度230〜350℃、好ましくは260〜330℃、最終到達圧力10〜760Torr(即ち、1,330〜101,080Pa)である。 The polymer produced by the above-described polymerization method can be further increased in molecular weight by solid-phase polymerization which is heated at normal pressure or reduced pressure and in an inert gas. Preferred conditions for the solid state polymerization reaction are a reaction temperature of 230 to 350 ° C., preferably 260 to 330 ° C., and a final ultimate pressure of 10 to 760 Torr (ie, 1,330 to 10,080 Pa).
溶融時に光学的異方性を示す液晶性ポリマーであることは、本発明において熱安定性と易加工性を併せ持つ上で不可欠な要素である。上記構成単位(I)〜(IV)からなる全芳香族ポリエステルは、構成成分およびポリマー中のシーケンス分布によっては、異方性溶融相を形成しないものも存在するが、本発明に係わるポリマーは溶融時に光学的異方性を示す全芳香族ポリエステルに限られる。 The liquid crystalline polymer exhibiting optical anisotropy when melted is an indispensable element in the present invention in order to have both thermal stability and easy processability. The wholly aromatic polyester composed of the structural units (I) to (IV) may not form an anisotropic melt phase depending on the constituent components and the sequence distribution in the polymer, but the polymer according to the present invention is melted. Limited to wholly aromatic polyesters that sometimes exhibit optical anisotropy.
溶融異方性の性質は直交偏光子を利用した慣用の偏光検査方法により確認することができる。より具体的には溶融異方性の確認はオリンパス社製偏光顕微鏡を使用しリンカム社製ホットステージにのせた試料を溶融し、窒素雰囲気下で150倍の倍率で観察することにより実施できる。上記ポリマーは光学的に異方性であり、直交偏光子間に挿入したとき光を透過させる。試料が光学的に異方性であると、例えば溶融静止液状態であっても偏光は透過する。 The property of melt anisotropy can be confirmed by a conventional polarization inspection method using an orthogonal polarizer. More specifically, the melting anisotropy can be confirmed by melting a sample placed on a hot stage manufactured by Linkham using an Olympus polarizing microscope and observing it at a magnification of 150 times in a nitrogen atmosphere. The polymer is optically anisotropic and transmits light when inserted between crossed polarizers. If the sample is optically anisotropic, for example, polarized light is transmitted even in a molten stationary liquid state.
本発明の加工性の指標としては液晶性及び融点(液晶性発現温度)が考えられる。液晶性を示すか否かは溶融時の流動性に深く係わり、本願のポリエステルは溶融状態で液晶性を示すことが不可欠である。 As an index of processability of the present invention, liquid crystallinity and melting point (liquid crystallinity expression temperature) can be considered. Whether or not it exhibits liquid crystallinity is deeply related to the fluidity at the time of melting, and it is essential that the polyester of the present application exhibits liquid crystallinity in the molten state.
ネマチックな液晶性ポリマーは融点以上で著しく粘性低下を生じるので、一般的に融点またはそれ以上の温度で液晶性を示すことが加工性の指標となる。融点(液晶性発現温度)は、出来得る限り高い方が耐熱性の観点からは好ましいが、ポリマーの溶融加工時の熱劣化や成形機の加熱能力等を考慮すると、380℃以下であることが望ましい目安となる。 Since a nematic liquid crystalline polymer causes a significant decrease in viscosity at a melting point or higher, generally exhibiting liquid crystallinity at a melting point or higher is an index of workability. The melting point (liquid crystallinity expression temperature) is preferably as high as possible from the viewpoint of heat resistance, but in consideration of thermal degradation during polymer melt processing, heating capability of the molding machine, etc., it may be 380 ° C. or lower. A good guide.
また、融点が300〜380℃で、融点と軟化温度との差が55℃以下であることで、比較的低い成形加工温度で高温まで軟化が起こりにくい、高度に成形性と耐熱性を両立した液晶性ポリマーを得ることができる。軟化温度が融点より55℃以上低い場合は、成形加工温度に比較し満足できる耐熱性が得られない。 In addition, since the melting point is 300 to 380 ° C. and the difference between the melting point and the softening temperature is 55 ° C. or less, softening hardly occurs to a high temperature at a relatively low molding temperature, and both high formability and heat resistance are achieved. A liquid crystalline polymer can be obtained. When the softening temperature is 55 ° C. or more lower than the melting point, satisfactory heat resistance cannot be obtained as compared with the molding temperature.
更に、融点より10〜40℃高い温度で、剪断速度1000sec-1における溶融粘度が1×105 Pa・s以下であることが好ましい。更に好ましくは5Pa・s以上で1×102 Pa・s以下である。これらの溶融粘度は液晶性を具備することで概ね実現される。 Furthermore, the melt viscosity at a shear rate of 1000 sec −1 at a temperature 10 to 40 ° C. higher than the melting point is preferably 1 × 10 5 Pa · s or less. More preferably, it is 5 Pa · s or more and 1 × 10 2 Pa · s or less. These melt viscosities are generally realized by having liquid crystallinity.
次に本発明のポリエステルは使用目的に応じて各種の繊維状、粉粒状、板状の無機及び有機の充填剤を配合することができる。 Next, the polyester of the present invention can be blended with various fibrous, powdery, and plate-like inorganic and organic fillers according to the purpose of use.
繊維状充填剤としてはガラス繊維、アスベスト繊維、シリカ繊維、シリカ・アルミナ繊維、アルミナ繊維、ジルコニア繊維、窒化硼素繊維、窒化珪素繊維、硼素繊維、チタン酸カリ繊維、ウォラストナイトの如き珪酸塩の繊維、硫酸マグネシウム繊維、ホウ酸アルミニウム繊維、更にステンレス、アルミニウム、チタン、銅、真鍮等の金属の繊維状物などの無機質繊維状物質が挙げられる。特に代表的な繊維状充填剤はガラス繊維である。尚、ポリアミド、フッ素樹脂、ポリエステル樹脂、アクリル樹脂などの高融点有機質繊維状物質も使用することが出来る。 Examples of fibrous fillers include glass fibers, asbestos fibers, silica fibers, silica / alumina fibers, alumina fibers, zirconia fibers, boron nitride fibers, silicon nitride fibers, boron fibers, potassium titanate fibers, and silicates such as wollastonite. Examples thereof include inorganic fibrous materials such as fibers, magnesium sulfate fibers, aluminum borate fibers, and metal fibrous materials such as stainless steel, aluminum, titanium, copper, and brass. A particularly typical fibrous filler is glass fiber. High melting point organic fibrous materials such as polyamide, fluororesin, polyester resin, and acrylic resin can also be used.
一方、粉粒状充填剤としてはカーボンブラック、黒鉛、シリカ、石英粉末、ガラスビーズ、ミルドガラスファイバー、ガラスバルーン、ガラス粉、硅酸カルシウム、硅酸アルミニウム、カオリン、クレー、硅藻土、ウォラストナイトの如き硅酸塩、酸化鉄、酸化チタン、酸化亜鉛、三酸化アンチモン、アルミナの如き金属の酸化物、炭酸カルシウム、炭酸マグネシウムの如き金属の炭酸塩、硫酸カルシウム、硫酸バリウムの如き金属の硫酸塩、その他フェライト、炭化硅素、窒化硅素、窒化硼素、各種金属粉末等が挙げられる。 On the other hand, as the granular filler, carbon black, graphite, silica, quartz powder, glass beads, milled glass fiber, glass balloon, glass powder, calcium oxalate, aluminum oxalate, kaolin, clay, diatomaceous earth, wollastonite Oxalates such as, iron oxide, titanium oxide, zinc oxide, antimony trioxide, metal oxides such as alumina, metal carbonates such as calcium carbonate and magnesium carbonate, metal sulfates such as calcium sulfate and barium sulfate Other examples include ferrite, silicon carbide, silicon nitride, boron nitride, and various metal powders.
又、板状充填剤としてはマイカ、ガラスフレーク、タルク、各種の金属箔等が挙げられる。 Examples of the plate-like filler include mica, glass flakes, talc and various metal foils.
有機充填剤の例を示せば芳香族ポリエステル繊維、液晶性ポリマー繊維、芳香族ポリアミド、ポリイミド繊維等の耐熱性高強度合成繊維等である。 Examples of organic fillers include heat-resistant high-strength synthetic fibers such as aromatic polyester fibers, liquid crystalline polymer fibers, aromatic polyamides, and polyimide fibers.
これらの無機及び有機充填剤は一種又は二種以上併用することが出来る。繊維状充填剤と粒状又は板状充填剤との併用は特に機械的強度と寸法精度、電気的性質等を兼備する上で好ましい組み合わせである。無機充填剤の配合量は、全芳香族ポリエステル100重量部に対し、120重量部以下、好ましくは20〜80重量部である。 These inorganic and organic fillers can be used alone or in combination of two or more. The combined use of the fibrous filler and the granular or plate-like filler is a preferable combination particularly in combination of mechanical strength, dimensional accuracy, electrical properties and the like. The blending amount of the inorganic filler is 120 parts by weight or less, preferably 20 to 80 parts by weight with respect to 100 parts by weight of the wholly aromatic polyester.
特に好ましくは、繊維状充填剤、特にガラス繊維であり、その配合量は、全芳香族ポリエステル100重量部に対し30〜80重量部である。また、その繊維長は、200μm以上であることが好ましい。このようなガラス繊維は上記配合量で含む組成物は、熱変形温度、機械的物性等の向上が特に顕著である。 Particularly preferred are fibrous fillers, particularly glass fibers, and the blending amount is 30 to 80 parts by weight with respect to 100 parts by weight of wholly aromatic polyester. Further, the fiber length is preferably 200 μm or more. A composition containing such a glass fiber in the above blending amount is particularly remarkable in improving the heat distortion temperature and mechanical properties.
これらの充填剤の使用にあたっては必要ならば収束剤又は表面処理剤を使用することができる。 In using these fillers, if necessary, a sizing agent or a surface treatment agent can be used.
更に本発明のポリエステルには、本発明の企図する目的を損なわない範囲で他の熱可塑性樹脂を補助的に添加してもよい。 Furthermore, other thermoplastic resins may be added to the polyester of the present invention as long as they do not impair the intended purpose of the present invention.
この場合に使用する熱可塑性樹脂の例を示すと、ポリエチレン、ポリプロピレン等のポリオレィン、ポリエチレンテレフタレート、ポリブチレンテレフタレート等の芳香族ジカルボン酸とジオール等からなる芳香族ポリエステル、ポリアセタール(ホモ又はコポリマー)、ポリスチレン、ポリ塩化ビニル、ポリアミド、ポリカーボネート、ABS、ポリフェニレンオキシド、ポリフェニレンスルフィド、フッ素樹脂等を挙げることができる。またこれらの熱可塑性樹脂は2種以上混合して使用することができる。 Examples of the thermoplastic resin used in this case are: Polyolefins such as polyethylene and polypropylene, aromatic polyesters such as polyethylene terephthalate and polybutylene terephthalate, aromatic polyesters such as diols, polyacetals (homo or copolymers), polystyrene , Polyvinyl chloride, polyamide, polycarbonate, ABS, polyphenylene oxide, polyphenylene sulfide, fluororesin and the like. These thermoplastic resins can be used in combination of two or more.
以下に実施例をもって本発明を更に詳しく説明するが、本発明はこれらに限定されるものではない。尚、実施例中の物性測定の方法は以下の通りである。
[融点]
TAインスツルメント社製DSCにて測定した。
[軟化温度]
調製したポリエステルから、ホットプレスで厚さ1mmの円盤を成形し、この成形品に1.82MPaの一定荷重をかけながらホットプレート上で10℃/分で昇温し、荷重のかかった直径1mmの針が成形品厚みの5%に到達した時の温度を、軟化温度とした。
[熱変形温度]
ISO75/Aに準じて、測定圧力1.8MPaにて測定した。
[曲げ強度]
ISO178に準じて測定した。
[ポリマー排出性]
重合装置の撹拌トルクが所定の値に達した後、窒素を導入して減圧状態から常圧を経て0.5kg/cm3の加圧状態にして、重合装置の下部からポリマーを排出する際の挙動を観察した。
[溶融粘度]
表1及び2に示す測定温度、剪断速度1000sec-1の条件で、内径1mm、長さ20mmのオリフィスを用いて東洋精機製キャピログラフで測定した。
The present invention will be described in more detail with reference to the following examples, but the present invention is not limited thereto. In addition, the method of the physical property measurement in an Example is as follows.
[Melting point]
Measured with a DSC manufactured by TA Instruments.
[Softening temperature]
A 1mm thick disk is molded from the prepared polyester with a hot press, and heated at 10 ° C / min on a hot plate while applying a constant load of 1.82MPa to the molded product. The temperature when 5% of the thickness of the molded product reached 5% was defined as the softening temperature.
[Heat deformation temperature]
The measurement was performed at a measurement pressure of 1.8 MPa according to ISO75 / A.
[Bending strength]
It measured according to ISO178.
[Polymer discharge]
Behavior when the polymer is discharged from the lower part of the polymerization apparatus after the stirring torque of the polymerization apparatus reaches a predetermined value and nitrogen is introduced to form a pressurized state of 0.5 kg / cm 3 from normal pressure to normal pressure Was observed.
[Melt viscosity]
Measurement was performed with a capillograph manufactured by Toyo Seiki using an orifice having an inner diameter of 1 mm and a length of 20 mm under the conditions of the measurement temperature and the shear rate of 1000 sec −1 shown in Tables 1 and 2.
実施例1
攪拌機、還流カラム、モノマー投入口、窒素導入口、減圧/流出ラインを備えた重合容器に、以下の原料モノマー、金属触媒、アシル化剤を仕込み、窒素置換を開始した。
(I)6−ヒドロキシ−2−ナフトエ酸165g(48モル%)(HNA)
(II)テレフタル酸73g(24モル%)(TA)
(III)4,4'−ジヒドロキシビフェニル88g(26モル%)(BP)
(IV)2,6−ナフタレンジカルボン酸4g(1モル%)(NDA)
(V)イソフタル酸3g(1モル%)(IA)
酢酸カリウム触媒45mg
無水酢酸194g
原料を仕込んだ後、反応系の温度を140℃に上げ、140℃で2時間反応させた。その後、更に360℃まで5.5時間かけて昇温し、そこから20分かけて10Torr(即ち1330Pa)まで減圧にして、酢酸、過剰の無水酢酸、その他の低沸分を留出させながら溶融重合を行った。撹拌トルクが所定の値に達した後、窒素を導入して減圧状態から常圧を経て加圧状態にして、重合容器の下部からポリマーを排出した。
Example 1
A polymerization vessel equipped with a stirrer, a reflux column, a monomer inlet, a nitrogen inlet, and a pressure reduction / outflow line was charged with the following raw material monomer, metal catalyst, and acylating agent, and nitrogen substitution was started.
(I) 6-hydroxy-2-naphthoic acid 165 g (48 mol%) (HNA)
(II) Terephthalic acid 73g (24mol%) (TA)
(III) 4,4′-dihydroxybiphenyl 88 g (26 mol%) (BP)
(IV) 2,6-Naphthalenedicarboxylic acid 4 g (1 mol%) (NDA)
(V) 3 g (1 mol%) of isophthalic acid (IA)
Potassium acetate catalyst 45mg
Acetic anhydride 194g
After charging the raw materials, the temperature of the reaction system was raised to 140 ° C. and reacted at 140 ° C. for 2 hours. Thereafter, the temperature is further raised to 360 ° C. over 5.5 hours, and then the pressure is reduced to 10 Torr (ie, 1330 Pa) over 20 minutes, and melt polymerization is performed while distilling off acetic acid, excess acetic anhydride, and other low-boiling components. went. After the stirring torque reached a predetermined value, nitrogen was introduced and the pressure was changed from a reduced pressure state to a normal pressure, and the polymer was discharged from the lower part of the polymerization vessel.
得られたポリマーの融点は352℃、軟化温度は315℃であり、融点と軟化温度の差は37℃と小さかった。また溶融粘度は13Pa・sであった。 The obtained polymer had a melting point of 352 ° C. and a softening temperature of 315 ° C., and the difference between the melting point and the softening temperature was as small as 37 ° C. The melt viscosity was 13 Pa · s.
実施例2〜11
原料モノマーの種類、仕込み量を表1に示す通りとした以外は、実施例1と同様にしてポリマーを得た。これら結果を表1に示す。使用した原料モノマーの略称は以下のものを示す。
RES:レゾルシノール
Bis−A:ビスフェノールA
HBA:4−ヒドロキシ安息香酸
Examples 2-11
A polymer was obtained in the same manner as in Example 1 except that the type and amount of raw material monomer were as shown in Table 1. These results are shown in Table 1. Abbreviations of raw material monomers used are as follows.
RES: Resorcinol Bis-A: Bisphenol A
HBA: 4-hydroxybenzoic acid
実施例12
攪拌機、還流カラム、モノマー投入口、窒素導入口、減圧/流出ラインを備えた重合容器に、以下の原料モノマー、金属触媒、アシル化剤を仕込み、窒素置換を開始した。
(I)6−ヒドロキシ−2−ナフトエ酸1273g(50モル%)(HNA)
(II)テレフタル酸562g(25モル%)(TA)
(III)4,4'−ジヒドロキシビフェニル579g(23モル%)(BP)
(IV)レゾルシノール30g(2モル%)(RES)
酢酸カリウム触媒330mg
無水酢酸1436g
原料を仕込んだ後、反応系の温度を140℃に上げ、140℃で2時間反応させた。その後、更に360℃まで5.5時間かけて昇温し、そこから40分かけて5Torr(即ち667Pa)まで減圧にして、酢酸、過剰の無水酢酸、その他の低沸分を留出させながら溶融重合を行った。撹拌トルクが所定の値に達した後、窒素を導入して減圧状態から常圧を経て加圧状態にして、重合容器の下部からポリマーを排出し、ストランドをペレタイズしてペレット化した。
Example 12
A polymerization vessel equipped with a stirrer, a reflux column, a monomer inlet, a nitrogen inlet, and a pressure reduction / outflow line was charged with the following raw material monomer, metal catalyst, and acylating agent, and nitrogen substitution was started.
(I) 6-hydroxy-2-naphthoic acid 1273 g (50 mol%) (HNA)
(II) terephthalic acid 562g (25mol%) (TA)
(III) 4,4'-dihydroxybiphenyl 579 g (23 mol%) (BP)
(IV) Resorcinol 30 g (2 mol%) (RES)
Potassium acetate catalyst 330mg
Acetic anhydride 1436g
After charging the raw materials, the temperature of the reaction system was raised to 140 ° C. and reacted at 140 ° C. for 2 hours. Thereafter, the temperature is further raised to 360 ° C. over 5.5 hours, and then the pressure is reduced to 5 Torr (ie, 667 Pa) over 40 minutes, and melt polymerization is performed while distilling off acetic acid, excess acetic anhydride, and other low-boiling components. went. After the stirring torque reached a predetermined value, nitrogen was introduced to change from a reduced pressure state to a normal pressure through a normal pressure, the polymer was discharged from the lower part of the polymerization vessel, and the strand was pelletized to pelletize.
得られたペレットについて、窒素気流下、300℃で6時間熱処理を行った。ペレットの融点は347℃、軟化温度は327℃であり、融点と軟化温度の差は20℃と小さかった。また溶融粘度は29Pa・sであった。 The obtained pellets were heat-treated at 300 ° C. for 6 hours under a nitrogen stream. The pellet had a melting point of 347 ° C and a softening temperature of 327 ° C, and the difference between the melting point and the softening temperature was as small as 20 ° C. The melt viscosity was 29 Pa · s.
また、このペレット100重量部に対しガラスファイバー(日本電気硝子(株)製GL−P)53.8重量部を二軸押出機により配合混練し、ペレット形状の全芳香族ポリエステル組成物を得た。この全芳香族ポリエステル組成物を140℃で3時間乾燥後、射出成形機を用いて、シリンダー温度380℃で射出成形したところ、成形性は良好であった。得られた試験片の熱変形温度は327℃、曲げ強度は243MPaであり、良好な耐熱性を示した。 Further, 53.8 parts by weight of glass fiber (GL-P manufactured by Nippon Electric Glass Co., Ltd.) was blended and kneaded by a twin screw extruder with respect to 100 parts by weight of the pellets to obtain a pellet-shaped wholly aromatic polyester composition. When this wholly aromatic polyester composition was dried at 140 ° C. for 3 hours and then injection molded at a cylinder temperature of 380 ° C. using an injection molding machine, the moldability was good. The obtained test piece had a heat distortion temperature of 327 ° C. and a bending strength of 243 MPa, and showed good heat resistance.
実施例13〜14
原料モノマーの種類、仕込み量を表1に示す通りとした以外は、実施例12と同様にしてポリマーを得た。これら結果を表1に示す。
また実施例12と同様にして、全芳香族ポリエステル組成物を調製し、射出成形したところ、成形性は良好であった。得られた試験片(実施例13)の熱変形温度は330℃、曲げ強度は214MPaであり、また試験片(実施例14)の熱変形温度は314℃、曲げ強度は243MPaであり、良好な耐熱性を示した。
Examples 13-14
A polymer was obtained in the same manner as in Example 12 except that the type and amount of raw material monomer were as shown in Table 1. These results are shown in Table 1.
Moreover, when the wholly aromatic polyester composition was prepared and injection-molded in the same manner as in Example 12, the moldability was good. The obtained test piece (Example 13) had a heat deformation temperature of 330 ° C. and a bending strength of 214 MPa, and the test piece (Example 14) had a heat deformation temperature of 314 ° C. and a bending strength of 243 MPa. It showed heat resistance.
比較例1〜9
原料モノマーの種類、仕込み量を表2に示す通りとした以外は、実施例1と同様にしてポリマーを得た。これら結果を表2に示す。尚、比較例1〜2については、リアクターの排出口でポリマーが固化し易く、ポリマー排出が困難であった。また、比較例3については、製造時にポリマーがリアクター内で固化し、所望の分子量のポリマーを製造することができなかった。
Comparative Examples 1-9
A polymer was obtained in the same manner as in Example 1 except that the type and amount of raw material monomers were as shown in Table 2. These results are shown in Table 2. In Comparative Examples 1 and 2, the polymer was easily solidified at the outlet of the reactor, and it was difficult to discharge the polymer. Moreover, about the comparative example 3, the polymer solidified in the reactor at the time of manufacture, and the polymer of desired molecular weight was not able to be manufactured.
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