JP6189750B2 - Totally aromatic polyester, polyester resin composition, and polyester molded article - Google Patents
Totally aromatic polyester, polyester resin composition, and polyester molded article Download PDFInfo
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- JP6189750B2 JP6189750B2 JP2013537452A JP2013537452A JP6189750B2 JP 6189750 B2 JP6189750 B2 JP 6189750B2 JP 2013537452 A JP2013537452 A JP 2013537452A JP 2013537452 A JP2013537452 A JP 2013537452A JP 6189750 B2 JP6189750 B2 JP 6189750B2
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- 229920000728 polyester Polymers 0.000 title claims description 113
- 125000003118 aryl group Chemical group 0.000 title claims description 86
- 239000000203 mixture Substances 0.000 title claims description 41
- 229920001225 polyester resin Polymers 0.000 title claims description 28
- 239000004645 polyester resin Substances 0.000 title claims description 28
- 238000002844 melting Methods 0.000 claims description 27
- 230000008018 melting Effects 0.000 claims description 27
- 238000000465 moulding Methods 0.000 claims description 22
- 239000000835 fiber Substances 0.000 claims description 20
- 239000011256 inorganic filler Substances 0.000 claims description 14
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 10
- 239000012766 organic filler Substances 0.000 claims description 9
- 239000000155 melt Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 5
- 230000003287 optical effect Effects 0.000 claims description 5
- 230000001747 exhibiting effect Effects 0.000 claims description 3
- 229920006267 polyester film Polymers 0.000 claims description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 25
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 16
- 229920000642 polymer Polymers 0.000 description 16
- 238000006116 polymerization reaction Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 14
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 11
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 238000002425 crystallisation Methods 0.000 description 10
- 230000008025 crystallization Effects 0.000 description 10
- 239000003365 glass fiber Substances 0.000 description 10
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000178 monomer Substances 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 239000010445 mica Substances 0.000 description 7
- 229910052618 mica group Inorganic materials 0.000 description 7
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- -1 diaryl tin oxides Chemical class 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000005336 cracking Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000010128 melt processing Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920001634 Copolyester Polymers 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- 229910052581 Si3N4 Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012765 fibrous filler Substances 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 229960004337 hydroquinone Drugs 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical class CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005909 Kieselgur Substances 0.000 description 1
- 239000002841 Lewis acid Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- ZCLVNIZJEKLGFA-UHFFFAOYSA-H bis(4,5-dioxo-1,3,2-dioxalumolan-2-yl) oxalate Chemical compound [Al+3].[Al+3].[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O.[O-]C(=O)C([O-])=O ZCLVNIZJEKLGFA-UHFFFAOYSA-H 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- QXDMQSPYEZFLGF-UHFFFAOYSA-L calcium oxalate Chemical compound [Ca+2].[O-]C(=O)C([O-])=O QXDMQSPYEZFLGF-UHFFFAOYSA-L 0.000 description 1
- 238000007707 calorimetry Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010097 foam moulding Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 235000011056 potassium acetate Nutrition 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical class [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/60—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds
- C08G63/605—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds the hydroxy and carboxylic groups being bound to aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyesters Or Polycarbonates (AREA)
Description
本発明は、全芳香族ポリエステル、ポリエステル樹脂組成物、及びポリエステル成形品に関する。 The present invention relates to a wholly aromatic polyester, a polyester resin composition, and a polyester molded article.
全芳香族ポリエステルとして現在市販されているものは4−ヒドロキシ安息香酸が主成分である。しかし、4−ヒドロキシ安息香酸のホモポリマーは、融点が分解点よりも高くなってしまうため、種々の成分を共重合することにより低融点化する必要がある。 What is currently marketed as a fully aromatic polyester is based on 4-hydroxybenzoic acid. However, since the homopolymer of 4-hydroxybenzoic acid has a melting point higher than the decomposition point, it is necessary to lower the melting point by copolymerizing various components.
例えば、共重合成分として、1,4−フェニレンジカルボン酸、1,4−ジヒドロキシベンゼン、4,4’−ジヒドロキシビフェニル等を用いた全芳香族ポリエステルが知られている。しかし、この全芳香族ポリエステルの融点は、350℃以上であり、汎用の装置にて溶融加工を行うには高すぎる。 For example, wholly aromatic polyesters using 1,4-phenylenedicarboxylic acid, 1,4-dihydroxybenzene, 4,4'-dihydroxybiphenyl, and the like as copolymerization components are known. However, the melting point of this wholly aromatic polyester is 350 ° C. or higher, which is too high for melt processing with a general-purpose apparatus.
また、このような全芳香族ポリエステルの融点を、汎用の溶融加工機器で加工できる温度まで下げるために、種々の方法が試みられている。しかし、低融点化がある程度実現される一方で高温(融点下近傍)での機械的強度に代表される、全芳香族ポリエステルの耐熱性を保てないという問題がある。 In addition, various methods have been tried to lower the melting point of such wholly aromatic polyesters to a temperature at which they can be processed by general-purpose melt processing equipment. However, there is a problem that the heat resistance of the wholly aromatic polyester, represented by mechanical strength at a high temperature (near the melting point), cannot be maintained while lowering the melting point to some extent.
これらの問題を解決するために、特許文献1〜2では、6−ヒドロキシ−2−ナフトエ酸、ジオール成分、ジカルボン酸成分を組み合わせた共重合ポリエステルが提案されている。 In order to solve these problems, Patent Documents 1 and 2 propose a copolyester in which 6-hydroxy-2-naphthoic acid, a diol component, and a dicarboxylic acid component are combined.
しかしながら、特許文献1〜2で提案されている共重合ポリエステルは靱性が低く、成形時に成形品に割れが発生するという問題点がある。 However, the copolyesters proposed in Patent Documents 1 and 2 have low toughness and have a problem that cracks occur in the molded product during molding.
本発明は、上記問題点を解決し、耐熱性及び靱性に優れた全芳香族ポリエステルの提供を目的とする。 An object of the present invention is to provide a wholly aromatic polyester that solves the above problems and is excellent in heat resistance and toughness.
本発明者らは、上記の問題点を解決するために鋭意研究を重ねた。その結果、全芳香族ポリエステルが、下記一般式(I)、(II)、(III)、(IV)及び(V)で表される構成単位からなり、全構成単位に対して、(I)の構成単位が40〜70モル%、(II)の構成単位が7〜14モル%、(III)の構成単位が8〜26.5モル%、(IV)の構成単位が0〜10モル%、(V)の構成単位が8〜26.5モル%、上記(II)の構成単位と上記(IV)の構成単位との合計が12〜17モル%であれば、上記課題を解決できることを見出し、本発明を完成するに至った。より具体的に、本発明は、以下のものを提供する。 The present inventors have intensively studied to solve the above problems. As a result, the wholly aromatic polyester is composed of structural units represented by the following general formulas (I), (II), (III), (IV) and (V). Is 40 to 70 mol%, (II) is 7 to 14 mol%, (III) is 8 to 26.5 mol%, and (IV) is 0 to 10 mol%. When the structural unit of (V) is 8 to 26.5 mol% and the total of the structural unit of (II) and the structural unit of (IV) is 12 to 17 mol%, the above problem can be solved. The headline and the present invention were completed. More specifically, the present invention provides the following.
(1) 必須の構成成分として下記一般式(I)、(II)、(III)、(IV)及び(V)で表される構成単位から構成され、全構成単位に対して、(I)の構成単位が40〜70モル%、(II)の構成単位が7〜14モル%、(III)の構成単位が8〜26.5モル%、(IV)の構成単位が0〜10モル%、(V)の構成単位が8〜26.5モル%、前記(II)の構成単位と前記(IV)の構成単位との合計が12〜17モル%であることを特徴とする溶融時に光学的異方性を示す全芳香族ポリエステル。 (1) It is composed of structural units represented by the following general formulas (I), (II), (III), (IV) and (V) as essential structural components. Is 40 to 70 mol%, (II) is 7 to 14 mol%, (III) is 8 to 26.5 mol%, and (IV) is 0 to 10 mol%. (V) is 8 to 26.5 mol%, and the total of the structural unit (II) and the structural unit (IV) is 12 to 17 mol%. Wholly aromatic polyester showing mechanical anisotropy.
(2) 前記(IV)の構成単位が1〜8モル%含まれる(1)に記載の全芳香族ポリエステル。 (2) The wholly aromatic polyester according to (1), wherein 1 to 8 mol% of the structural unit (IV) is contained.
(3) 全芳香族ポリエステルの融点より10〜40℃高い温度で、剪断速度1000sec−1における溶融粘度が1×105Pa・s以下である(1)又は(2)に記載の全芳香族ポリエステル。(3) The wholly aromatic according to (1) or (2), wherein the melt viscosity at a shear rate of 1000 sec −1 is 1 × 10 5 Pa · s or less at a temperature 10 to 40 ° C. higher than the melting point of the wholly aromatic polyester. polyester.
(4) 融点が300〜390℃である請求項(1)〜(3)の何れかに記載の全芳香族ポリエステル。 (4) The wholly aromatic polyester according to any one of (1) to (3), wherein the melting point is 300 to 390 ° C.
(5) (1)〜(4)の何れかに記載の全芳香族ポリエステル100質量部に対して、無機充填剤又は有機充填剤を120質量部以下配合してなるポリエステル樹脂組成物。 (5) A polyester resin composition comprising 120 parts by mass or less of an inorganic filler or an organic filler with respect to 100 parts by mass of the wholly aromatic polyester according to any one of (1) to (4).
(6) (1)〜(4)の何れかに記載の全芳香族ポリエステル100質量部に対して、無機充填剤又は有機充填剤を20〜80質量部配合してなるポリエステル樹脂組成物。 (6) A polyester resin composition obtained by blending 20 to 80 parts by mass of an inorganic filler or an organic filler with respect to 100 parts by mass of the wholly aromatic polyester according to any one of (1) to (4).
(7) (1)〜(2)の何れかに記載の全芳香族ポリエステル、又は(3)に記載のポリエステル樹脂組成物を成形してなるポリエステル成形品。 (7) A polyester molded article obtained by molding the wholly aromatic polyester according to any one of (1) to (2) or the polyester resin composition according to (3).
(8) 前記ポリエステル成形品が、コネクター、CPUソケット、リレースイッチ部品、ボビン、アクチュエータ、ノイズ低減フィルターケース又はOA機器の加熱定着ロールである(7)に記載のポリエステル成形品。 (8) The polyester molded product according to (7), wherein the polyester molded product is a connector, a CPU socket, a relay switch component, a bobbin, an actuator, a noise reduction filter case, or a heat fixing roll of an OA device.
(9) 前記ポリエステル成形品が、ポリエステル繊維である(7)に記載のポリエステル成形品。 (9) The polyester molded product according to (7), wherein the polyester molded product is a polyester fiber.
(10) 前記ポリエステル成形品が、ポリエステルフィルムである(7)に記載のポリエステル成形品。 (10) The polyester molded product according to (7), wherein the polyester molded product is a polyester film.
本発明によれば、特定の構成単位よりなり溶融時に光学的異方性を示す、本発明の全芳香族ポリエステル、及び当該全芳香族ポリエステルを含むポリエステル樹脂組成物は、溶融時の流動性が良好であり、成形品としたときの耐熱性、靭性に優れている。 According to the present invention, the wholly aromatic polyester of the present invention comprising a specific structural unit and exhibiting optical anisotropy at the time of melting, and the polyester resin composition containing the wholly aromatic polyester have fluidity at the time of melting. It is good and has excellent heat resistance and toughness when formed into a molded product.
また、本発明の全芳香族ポリエステル又はポリエステル樹脂組成物は、成形加工温度があまり高くないために、特殊な構造を持った成形機を用いずとも射出成形や押出成形、圧縮成形が可能である。 In addition, the wholly aromatic polyester or polyester resin composition of the present invention is not so high in molding processing temperature that it can be injection molded, extruded and compressed without using a molding machine having a special structure. .
本発明の全芳香族ポリエステル又はポリエステル樹脂組成物は、上記の通り、成形性に優れ、且つ様々な成形機を用いて成形可能である結果、種々の立体成形品、繊維、フィルム等に容易に加工できる。このため、本発明の全芳香族ポリエステル又はポリエステル樹脂組成物の好適な用途である、コネクター、CPUソケット、リレースイッチ部品、ボビン、アクチュエータ、ノイズ低減フィルターケース又はOA機器の加熱定着ロール等の成形品も容易に得られる。 As described above, the wholly aromatic polyester or polyester resin composition of the present invention is excellent in moldability and can be molded using various molding machines. As a result, it can be easily formed into various three-dimensional molded products, fibers, films, and the like. Can be processed. For this reason, molded articles such as connectors, CPU sockets, relay switch parts, bobbins, actuators, noise reduction filter cases, or heat fixing rolls for OA equipment, which are suitable uses of the wholly aromatic polyester or polyester resin composition of the present invention. Is also easily obtained.
以下、本発明の実施形態について説明する。なお、本発明は以下の実施形態に限定されない。 Hereinafter, embodiments of the present invention will be described. In addition, this invention is not limited to the following embodiment.
<全芳香族ポリエステル>
本発明の全芳香族ポリエステルは、下記一般式(I)、(II)、(III)、(IV)及び(V)で表される構成単位から構成される。
The wholly aromatic polyester of the present invention is composed of structural units represented by the following general formulas (I), (II), (III), (IV) and (V).
一般式(I)で表される構成単位は、4−ヒドロキシ安息香酸(HBA)である。本発明の全芳香族ポリエステルには、全構成単位に対してHBAを40〜70モル%含む。HBAの含有量が40モル%未満、又は70モル%を超えると、全芳香族ポリエステルの融点が著しく高くなり、場合によっては製造時に全芳香族ポリエステルがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。 The structural unit represented by the general formula (I) is 4-hydroxybenzoic acid (HBA). The wholly aromatic polyester of the present invention contains 40 to 70 mol% of HBA with respect to all the structural units. When the content of HBA is less than 40 mol% or more than 70 mol%, the melting point of the wholly aromatic polyester is remarkably increased, and in some cases, the wholly aromatic polyester is solidified in the reactor at the time of production, and a polymer having a desired molecular weight Is not preferable because it cannot be produced.
一般式(II)で表される構成単位は、6−ヒドロキシ−2−ナフトエ酸(HNA)である。本発明の全芳香族ポリエステルには、全構成単位に対してHNAを7〜14モル%含む。HNAの含有量が7モル%未満では、全芳香族ポリエステルの製造途中で、オリゴマーの融点が著しく高くなり、場合によっては製造時に全芳香族ポリエステルがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。また、HNAの含有量が14モル%を超えると、本発明の全芳香族ポリエステルの耐熱性が低くなるため好ましくない。 The structural unit represented by the general formula (II) is 6-hydroxy-2-naphthoic acid (HNA). The wholly aromatic polyester of the present invention contains 7 to 14 mol% of HNA with respect to all the structural units. When the content of HNA is less than 7 mol%, the melting point of the oligomer is remarkably increased during the production of the wholly aromatic polyester, and in some cases, the wholly aromatic polyester is solidified in the reactor during the production, and a polymer having a desired molecular weight is obtained. This is not preferable because it cannot be manufactured. On the other hand, if the HNA content exceeds 14 mol%, the heat resistance of the wholly aromatic polyester of the present invention is lowered, which is not preferable.
一般式(III)で表される構成単位は、1,4−フェニレンジカルボン酸(TA)である。本発明の全芳香族ポリエステルには、全構成単位に対してTAを8〜26.5モル%含む。TAの含有量が8モル%未満、又は26.5モル%を超えると、全芳香族ポリエステルの融点が著しく高くなり、場合によっては製造時に全芳香族ポリエステルがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。 The structural unit represented by the general formula (III) is 1,4-phenylenedicarboxylic acid (TA). The wholly aromatic polyester of the present invention contains 8 to 26.5 mol% of TA with respect to all the structural units. When the TA content is less than 8 mol% or exceeds 26.5 mol%, the melting point of the wholly aromatic polyester is remarkably increased, and in some cases, the wholly aromatic polyester is solidified in the reactor during the production, and the desired molecular weight is obtained. This is not preferable because the polymer cannot be produced.
一般式(IV)で表される構成単位は、1,3−フェニレンジカルボン酸(IA)である。本発明の全芳香族ポリエステルには、全構成単位に対してIAを0〜10モル%含む。IAの含有量が10モル%を超えると、全芳香族ポリエステルの耐熱性が低くなるため好ましくない。 The structural unit represented by the general formula (IV) is 1,3-phenylenedicarboxylic acid (IA). The wholly aromatic polyester of the present invention contains 0 to 10 mol% of IA with respect to all structural units. When the content of IA exceeds 10 mol%, the heat resistance of the wholly aromatic polyester is lowered, which is not preferable.
一般式(V)で表される構成単位は、1,4−ベンゼンジオール(HQ)である。本発明の全芳香族ポリエステルには、全構成単位に対してHQを8〜26.5モル%含む。HQの含有量が8モル%未満、又は26.5モル%を超えると、場合によっては全芳香族ポリエステルの融点が著しく高くなり、製造時に全芳香族ポリエステルがリアクター内で固化し、所望の分子量のポリマーを製造することができなくなるため好ましくない。 The structural unit represented by the general formula (V) is 1,4-benzenediol (HQ). The wholly aromatic polyester of the present invention contains 8 to 26.5 mol% of HQ with respect to all the structural units. When the content of HQ is less than 8 mol% or exceeds 26.5 mol%, the melting point of the wholly aromatic polyester may be extremely high in some cases, and the wholly aromatic polyester is solidified in the reactor at the time of manufacture. This is not preferable because the polymer cannot be produced.
本発明の全芳香族ポリエステルにおいては、全構成単位に対する、(II)の構成単位と(IV)の構成単位との合計含有量が12〜17モル%である。上記合計含有量が12モル%未満の場合には、本発明の全芳香族ポリエステル又はポリエステル樹脂組成物を、成形してなるポリエステル成形品の靱性が低くなるため好ましくない。また、上記合計含有量が17モル%を超えると、全芳香族ポリエステルの耐熱性が低くなるため好ましくない。 In the wholly aromatic polyester of the present invention, the total content of the constituent unit of (II) and the constituent unit of (IV) is 12 to 17 mol% with respect to all constituent units. When the total content is less than 12 mol%, the toughness of the polyester molded product formed by molding the wholly aromatic polyester or polyester resin composition of the present invention is not preferable. Moreover, since the heat resistance of a wholly aromatic polyester will become low when the said total content exceeds 17 mol%, it is unpreferable.
以上の通り、本発明の全芳香族ポリエステルは、特定の構成単位である(I)〜(V)のそれぞれを、全構成単位に対して特定の量含有し、さらに、(II)の構成単位と(IV)の構成単位との合計含有量が特定の範囲に調整されているため、耐熱性を有するとともに、本発明の全芳香族ポリエステルを成形してなるポリエステル成形品の靱性も高まる。 As described above, the wholly aromatic polyester of the present invention contains a specific amount of each of the specific structural units (I) to (V) with respect to the total structural units, and further includes the structural unit of (II) And the total content of the structural units of (IV) are adjusted to a specific range, it has heat resistance, and the toughness of a polyester molded product formed by molding the wholly aromatic polyester of the present invention is also increased.
上記の靱性を表す指標として、全芳香族ポリエステルの結晶化熱量が挙げられる。この結晶化熱量が、2.7J/g以上となると上記靱性が低くなる傾向にあり好ましくない。上記結晶化熱量の好ましい値は、2.5J/g以下であり、より好ましくは2.2J/g以下である。この結晶化熱量は、示差熱量測定により求めることができる。なお、後述する本発明のポリエステル樹脂組成物の場合には、ポリエステル樹脂組成物の結晶化熱量を考慮する。ポリエステル樹脂組成物の場合も好ましい範囲は同様である。 Examples of the index representing the toughness include the amount of crystallization heat of the wholly aromatic polyester. When the amount of heat of crystallization is 2.7 J / g or more, the toughness tends to decrease, which is not preferable. The preferable value of the amount of crystallization heat is 2.5 J / g or less, more preferably 2.2 J / g or less. This amount of crystallization can be determined by differential calorimetry. In addition, in the case of the polyester resin composition of this invention mentioned later, the crystallization calorie | heat amount of a polyester resin composition is considered. In the case of the polyester resin composition, the preferred range is the same.
また、本発明の全芳香族ポリエステルは成形性に優れる。全芳香族ポリエステルの成形性は、全芳香族ポリエステルの溶融時の流動性で表すことができる。具体的には、融点より10〜40℃高い温度で、剪断速度1000sec−1における溶融粘度が1×105Pa・s以下であることが好ましい。さらに好ましくは5Pa・s以上で1×102Pa・s以下である。これらの溶融粘度は、後述する液晶性を具備することで概ね実現される。なお、後述する本発明のポリエステル樹脂組成物の場合には、ポリエステル樹脂組成物の溶融粘度を考慮する。ポリエステル樹脂組成物の場合も好ましい範囲は同様である。Moreover, the wholly aromatic polyester of the present invention is excellent in moldability. The moldability of the wholly aromatic polyester can be expressed by the fluidity at the time of melting of the wholly aromatic polyester. Specifically, the melt viscosity at a shear rate of 1000 sec −1 at a temperature 10 to 40 ° C. higher than the melting point is preferably 1 × 10 5 Pa · s or less. More preferably, it is 5 Pa · s or more and 1 × 10 2 Pa · s or less. These melt viscosities are generally realized by having liquid crystal properties described later. In addition, in the case of the polyester resin composition of this invention mentioned later, the melt viscosity of a polyester resin composition is considered. In the case of the polyester resin composition, the preferred range is the same.
なお、本発明の全芳香族ポリエステルには、上記(I)〜(V)で表される構成単位以外の構成単位を、本発明の効果を害さない範囲で含んでもよい。また、微量であれば芳香族性を有さない構成単位を含んでもよい。 In addition, in the wholly aromatic polyester of the present invention, structural units other than the structural units represented by the above (I) to (V) may be included within a range that does not impair the effects of the present invention. Moreover, if it is trace amount, the structural unit which does not have aromaticity may be included.
次いで、本発明の全芳香族ポリエステルの製造方法について説明する。本発明の全芳香族ポリエステルは、直接重合法やエステル交換法等を用いて重合される。重合に際しては、溶融重合法、溶液重合法、スラリー重合法、固相重合法等が用いられる。 Subsequently, the manufacturing method of the wholly aromatic polyester of this invention is demonstrated. The wholly aromatic polyester of the present invention is polymerized using a direct polymerization method or a transesterification method. In the polymerization, a melt polymerization method, a solution polymerization method, a slurry polymerization method, a solid phase polymerization method, or the like is used.
本発明では、重合に際し、重合モノマーに対するアシル化剤や、酸塩化物誘導体として末端を活性化したモノマーを使用できる。アシル化剤としては、無水酢酸等の酸無水物等が挙げられる。 In the present invention, at the time of polymerization, an acylating agent for the polymerization monomer or a monomer having terminal activated as an acid chloride derivative can be used. Examples of the acylating agent include acid anhydrides such as acetic anhydride.
これらの重合に際しては種々の触媒の使用が可能であり、代表的なものとしては、ジアルキル錫酸化物、ジアリール錫酸化物、二酸化チタン、アルコキシチタン珪酸塩類、チタンアルコラート類、カルボン酸のアルカリ及びアルカリ土類金属塩類、BF3の如きルイス酸塩等が挙げられる。触媒の使用量は一般にはモノマーの全質量に基づいて約0.001〜1質量%、特に約0.003〜0.2質量%が好ましい。In the polymerization, various catalysts can be used. Typical examples include dialkyl tin oxides, diaryl tin oxides, titanium dioxide, alkoxy titanium silicates, titanium alcoholates, alkalis and alkalis of carboxylic acids. Examples include earth metal salts and Lewis acid salts such as BF 3 . The amount of the catalyst used is generally about 0.001 to 1% by weight, particularly about 0.003 to 0.2% by weight, based on the total weight of the monomers.
また、溶液重合又はスラリー重合を行う場合、溶媒としては流動パラフィン、高耐熱性合成油、不活性鉱物油等が用いられる。 Moreover, when performing solution polymerization or slurry polymerization, as a solvent, liquid paraffin, a high heat resistant synthetic oil, an inert mineral oil, etc. are used.
反応条件としては、例えば、反応温度200〜380℃、最終到達圧力0.1〜760Torr(即ち、13〜101,080Pa)である。特に溶融反応では、例えば、反応温度260〜380℃、好ましくは300〜360℃、最終到達圧力1〜100Torr(即ち、133〜13,300Pa)、好ましくは1〜50Torr(即ち、133〜6,670Pa)である。 The reaction conditions are, for example, a reaction temperature of 200 to 380 ° C. and a final ultimate pressure of 0.1 to 760 Torr (that is, 13 to 101,080 Pa). Particularly in the melt reaction, for example, the reaction temperature is 260 to 380 ° C., preferably 300 to 360 ° C., the final ultimate pressure is 1 to 100 Torr (that is, 133 to 13,300 Pa), preferably 1 to 50 Torr (that is, 133 to 6,670 Pa). ).
反応は、全原料モノマー、アシル化剤及び触媒を同一反応容器に仕込んで反応を開始させることもできるし(一段方式)、原料モノマー(I)、(II)及び(V)のヒドロキシル基をアシル化剤によりアシル化させた後、(III)及び(IV)のカルボキシル基と反応させることもできる(二段方式)。 In the reaction, all the raw material monomers, the acylating agent and the catalyst can be charged in the same reaction vessel to start the reaction (one-stage system), or the hydroxyl groups of the raw material monomers (I), (II) and (V) are acylated. After acylating with an agent, it can also be reacted with the carboxyl groups of (III) and (IV) (two-stage system).
溶融重合は、反応系内が所定温度に達した後、減圧を開始して所定の減圧度にしてから行う。撹拌機のトルクが所定値に達した後、不活性ガスを導入し、減圧状態から常圧を経て、所定の加圧状態にして反応系から全芳香族ポリエステルを排出する。 The melt polymerization is performed after the inside of the reaction system reaches a predetermined temperature, and after starting the pressure reduction to a predetermined degree of pressure reduction. After the torque of the stirrer reaches a predetermined value, an inert gas is introduced, and the total aromatic polyester is discharged from the reaction system by changing from a reduced pressure state to a normal pressure to a predetermined pressure state.
上記重合方法により製造された全芳香族ポリエステルは、さらに常圧又は減圧、不活性ガス中で加熱する固相重合により分子量の増加を図ることができる。固相重合反応の好ましい条件は、反応温度230〜350℃、好ましくは260〜330℃、最終到達圧力10〜760Torr(即ち、1,330〜101,080Pa)である。 The wholly aromatic polyester produced by the polymerization method can be further increased in molecular weight by solid-phase polymerization that is heated in an inert gas at normal pressure or reduced pressure. The preferable conditions for the solid state polymerization reaction are a reaction temperature of 230 to 350 ° C., preferably 260 to 330 ° C., and a final ultimate pressure of 10 to 760 Torr (ie 1,330 to 101,080 Pa).
次いで、全芳香族ポリエステルの性質について説明する。本発明の全芳香族ポリエステルは、溶融時に光学的異方性を示す。溶融時に光学的異方性を示すことは、本発明の全芳香族ポリエステルが液晶性ポリマーであることを意味する。 Next, the properties of the wholly aromatic polyester will be described. The wholly aromatic polyester of the present invention exhibits optical anisotropy when melted. An optical anisotropy when melted means that the wholly aromatic polyester of the present invention is a liquid crystalline polymer.
本発明において、全芳香族ポリエステルが液晶性ポリマーであることは、全芳香族ポリエステルが熱安定性と易加工性を併せ持つ上で不可欠な要素である。上記構成単位(I)〜(V)から構成される全芳香族ポリエステルは、構成成分及びポリマー中のシーケンス分布によっては、異方性溶融相を形成しないものも存在するが、本発明のポリマーは溶融時に光学的異方性を示す全芳香族ポリエステルに限られる。 In the present invention, the fact that the wholly aromatic polyester is a liquid crystalline polymer is an indispensable element for the wholly aromatic polyester has both thermal stability and easy processability. The wholly aromatic polyester composed of the structural units (I) to (V) may not form an anisotropic melt phase depending on the constituent components and the sequence distribution in the polymer. Limited to wholly aromatic polyesters that exhibit optical anisotropy when melted.
溶融異方性の性質は直交偏光子を利用した慣用の偏光検査方法により確認することができる。より具体的には溶融異方性の確認は、オリンパス社製偏光顕微鏡を使用しリンカム社製ホットステージにのせた試料を溶融し、窒素雰囲気下で150倍の倍率で観察することにより実施できる。液晶性ポリマーは光学的に異方性であり、直交偏光子間に挿入したとき光を透過させる。試料が光学的に異方性であると、例えば溶融静止液状態であっても偏光は透過する。 The property of melt anisotropy can be confirmed by a conventional polarization inspection method using an orthogonal polarizer. More specifically, the melting anisotropy can be confirmed by melting a sample placed on a hot stage manufactured by Linkham Co., Ltd. using a polarizing microscope manufactured by Olympus and observing it at a magnification of 150 times in a nitrogen atmosphere. The liquid crystalline polymer is optically anisotropic and transmits light when inserted between crossed polarizers. If the sample is optically anisotropic, for example, polarized light is transmitted even in a molten stationary liquid state.
ネマチックな液晶性ポリマーは融点以上で著しく粘性低下を生じるので、一般的に融点又はそれ以上の温度で液晶性を示すことが加工性の指標となる。融点(液晶性発現温度)は、でき得る限り高い方が耐熱性の観点からは好ましいが、ポリマーの溶融加工時の熱劣化や成形機の加熱能力等を考慮すると、300〜390℃であることが好ましい目安となる。なお、より好ましくは、380℃以下である。 Since a nematic liquid crystalline polymer causes a significant decrease in viscosity at the melting point or higher, generally exhibiting liquid crystallinity at the melting point or higher is an index of workability. The melting point (liquid crystallinity expression temperature) is preferably as high as possible from the viewpoint of heat resistance, but it is 300 to 390 ° C. in consideration of thermal degradation during polymer melt processing, heating capability of the molding machine, and the like. Is a preferred guideline. In addition, More preferably, it is 380 degrees C or less.
<ポリエステル樹脂組成物>
上記の本発明の全芳香族ポリエステルには、使用目的に応じて各種の繊維状、粉粒状、板状の無機及び有機の充填剤を配合することができる。<Polyester resin composition>
Various fibrous, granular, and plate-like inorganic and organic fillers can be blended in the wholly aromatic polyester of the present invention according to the purpose of use.
本発明のポリエステル樹脂組成物に配合される、無機充填剤としては、繊維状、粒状、板状のものがある。 As an inorganic filler mix | blended with the polyester resin composition of this invention, there exist a fibrous form, a granular form, and a plate-shaped thing.
繊維状無機充填剤としてはガラス繊維、アスベスト繊維、シリカ繊維、シリカ・アルミナ繊維、アルミナ繊維、ジルコニア繊維、窒化硼素繊維、窒化珪素繊維、硼素繊維、チタン酸カリ繊維、ウォラストナイトの如き珪酸塩の繊維、硫酸マグネシウム繊維、ホウ酸アルミニウム繊維、さらにステンレス、アルミニウム、チタン、銅、真鍮等の金属の繊維状物等の無機質繊維状物質が挙げられる。特に代表的な繊維状充填剤はガラス繊維である。 Silica such as glass fiber, asbestos fiber, silica fiber, silica / alumina fiber, alumina fiber, zirconia fiber, boron nitride fiber, silicon nitride fiber, boron fiber, potassium titanate fiber, wollastonite as fibrous inorganic filler Fiber, magnesium sulfate fiber, aluminum borate fiber, and inorganic fibrous materials such as metal fibrous materials such as stainless steel, aluminum, titanium, copper, and brass. A particularly typical fibrous filler is glass fiber.
また、粉粒状無機充填剤としてはカーボンブラック、黒鉛、シリカ、石英粉末、ガラスビーズ、ミルドガラスファイバー、ガラスバルーン、ガラス粉、硅酸カルシウム、硅酸アルミニウム、カオリン、クレー、硅藻土、ウォラストナイトの如き硅酸塩、酸化鉄、酸化チタン、酸化亜鉛、三酸化アンチモン、アルミナの如き金属の酸化物、炭酸カルシウム、炭酸マグネシウムの如き金属の炭酸塩、硫酸カルシウム、硫酸バリウムの如き金属の硫酸塩、その他フェライト、炭化硅素、窒化硅素、窒化硼素、各種金属粉末等が挙げられる。 In addition, as the granular inorganic filler, carbon black, graphite, silica, quartz powder, glass beads, milled glass fiber, glass balloon, glass powder, calcium oxalate, aluminum oxalate, kaolin, clay, diatomaceous earth, wollast Silicates such as knight, iron oxide, titanium oxide, zinc oxide, antimony trioxide, metal oxides such as alumina, metal carbonates such as calcium carbonate and magnesium carbonate, metal sulfates such as calcium sulfate and barium sulfate Examples thereof include salts, other ferrites, silicon carbide, silicon nitride, boron nitride, and various metal powders.
また、板状無機充填剤としてはマイカ、ガラスフレーク、タルク、各種の金属箔等が挙げられる。 Examples of the plate-like inorganic filler include mica, glass flakes, talc, and various metal foils.
有機充填剤の例を示せば芳香族ポリエステル繊維、液晶性ポリマー繊維、芳香族ポリアミド、ポリイミド繊維等の耐熱性高強度合成繊維等である。 Examples of organic fillers include heat-resistant high-strength synthetic fibers such as aromatic polyester fibers, liquid crystalline polymer fibers, aromatic polyamides, and polyimide fibers.
これらの無機及び有機充填剤は一種又は二種以上併用することができる。繊維状無機充填剤と粒状又は板状無機充填剤との併用は、機械的強度と寸法精度、電気的性質等を兼備する上で好ましい組み合わせである。特に好ましくは、繊維状充填剤としてガラス繊維、板状充填剤としてマイカ及びタルクであり、その配合量は、全芳香族ポリエステル100質量部に対して120質量部以下、好ましくは20〜80質量部である。なお、ガラス繊維の繊維長は、200μm以上であることが好ましい。このようなガラス繊維をマイカ又はタルクと組み合わせることで、ポリエステル樹脂組成物は、熱変形温度、機械的物性等の向上が特に顕著である。 These inorganic and organic fillers can be used alone or in combination of two or more. The combined use of the fibrous inorganic filler and the granular or plate-like inorganic filler is a preferable combination in order to combine mechanical strength, dimensional accuracy, electrical properties, and the like. Particularly preferably, the fibrous filler is glass fiber, and the plate-like filler is mica and talc. It is. In addition, it is preferable that the fiber length of glass fiber is 200 micrometers or more. By combining such glass fibers with mica or talc, the polyester resin composition is particularly prominent in improving the heat distortion temperature and mechanical properties.
これらの充填剤の使用にあたっては必要ならば収束剤又は表面処理剤を使用することができる。 In using these fillers, if necessary, a sizing agent or a surface treatment agent can be used.
本発明のポリエステル樹脂組成物は、上述の通り、必須成分として、本発明の全芳香族ポリエステル、無機又は有機充填剤を含むが、本発明の効果を害さない範囲であれば、その他の成分が含まれていてもよい。ここで、その他の成分とは、どのような成分であってもよく、例えば、その他の樹脂、酸化防止剤、安定剤、顔料、結晶核剤等の添加剤を挙げることができる。 As described above, the polyester resin composition of the present invention contains the wholly aromatic polyester of the present invention, an inorganic or organic filler as an essential component, but other components are included as long as the effects of the present invention are not impaired. It may be included. Here, the other component may be any component, and examples thereof include other resins, antioxidants, stabilizers, pigments, crystal nucleating agents and the like.
また、本発明のポリエステル樹脂組成物の製造方法は特に限定されず、従来公知の方法で、ポリエステル樹脂組成物を調製することができる。 Moreover, the manufacturing method of the polyester resin composition of this invention is not specifically limited, A polyester resin composition can be prepared by a conventionally well-known method.
<ポリエステル成形品>
本発明のポリエステル成形品は、本発明の全芳香族ポリエステル又はポリエステル樹脂組成物を成形してなる。成形方法としては、特に限定されず一般的な成形方法を採用することができる。一般的な成形方法としては、射出成形、押出成形、圧縮成形、ブロー成形、真空成形、発泡成形、回転成形、ガスインジェクション成形等の方法を例示することができる。<Polyester molded product>
The polyester molded article of the present invention is formed by molding the wholly aromatic polyester or polyester resin composition of the present invention. The molding method is not particularly limited, and a general molding method can be employed. Examples of general molding methods include injection molding, extrusion molding, compression molding, blow molding, vacuum molding, foam molding, rotational molding, gas injection molding, and the like.
本発明の全芳香族ポリエステル等を成形してなるポリエステル成形品は、耐熱性、靱性に優れる。また、本発明のポリエステル樹脂組成物を成形してなるポリエステル成形品は、耐熱性、靱性に優れるとともに、無機又は有機充填剤を含むため、機械的強度等がさらに改善される。 A polyester molded product formed by molding the wholly aromatic polyester of the present invention is excellent in heat resistance and toughness. Moreover, since the polyester molded article formed by shape | molding the polyester resin composition of this invention is excellent in heat resistance and toughness and contains an inorganic or organic filler, mechanical strength etc. are further improved.
また、本発明の全芳香族ポリエステル、ポリエステル樹脂組成物は、成形性に優れるため、容易に所望の形状のポリエステル成形品が得られる。 Moreover, since the wholly aromatic polyester and the polyester resin composition of the present invention are excellent in moldability, a polyester molded product having a desired shape can be easily obtained.
以上のような性質を有する本発明のポリエステル成形品の好ましい用途としては、コネクター、CPUソケット、リレースイッチ部品、ボビン、アクチュエータ、ノイズ低減フィルターケース又はOA機器の加熱定着ロール等が挙げられる。 Preferred uses of the polyester molded product of the present invention having the above properties include connectors, CPU sockets, relay switch parts, bobbins, actuators, noise reduction filter cases, heat fixing rolls for OA equipment, and the like.
以下、実施例により本発明をさらに詳しく説明するが、本発明は以下の実施例に限定されない。 EXAMPLES Hereinafter, although an Example demonstrates this invention in more detail, this invention is not limited to a following example.
<実施例1>
撹拌機、還流カラム、モノマー投入口、窒素導入口、減圧/流出ラインを備えた重合容器に、以下の原料モノマー、金属触媒、アシル化剤を仕込み、窒素置換を開始した。
(I)4−ヒドロキシ安息香酸136g(41モル%)(HBA)
(II)6−ヒドロキシ−2−ナフトエ酸41g(9モル%)(HNA)
(III)テレフタル酸71g(17.7モル%)(TA)
(IV)イソフタル酸30g(7.5モル%)(IA)
(V)1,4−ベンゼンジオール66g(24.8モル%)(HQ)
酢酸カリウム触媒15mg
無水酢酸252g
原料を仕込んだ後、反応系の温度を140℃に上げ、140℃で1時間反応させた。その後、さらに360℃まで5.5時間かけて昇温し、そこから20分かけて10Torr(即ち1330Pa)まで減圧にして、酢酸、過剰の無水酢酸、その他の低沸分を留出させながら溶融重合を行った。撹拌トルクが所定の値に達した後、窒素を導入して減圧状態から常圧を経て加圧状態にして、重合容器の下部からポリマーを排出した。<Example 1>
A polymerization vessel equipped with a stirrer, a reflux column, a monomer inlet, a nitrogen inlet, and a pressure reduction / outflow line was charged with the following raw material monomers, a metal catalyst, and an acylating agent, and nitrogen substitution was started.
(I) 136 g (41 mol%) of 4-hydroxybenzoic acid (HBA)
(II) 6-hydroxy-2-naphthoic acid 41 g (9 mol%) (HNA)
(III) 71 g (17.7 mol%) of terephthalic acid (TA)
(IV) 30 g (7.5 mol%) of isophthalic acid (IA)
(V) 1,4-benzenediol 66 g (24.8 mol%) (HQ)
Potassium acetate catalyst 15mg
252 g of acetic anhydride
After charging the raw materials, the temperature of the reaction system was raised to 140 ° C. and reacted at 140 ° C. for 1 hour. Thereafter, the temperature is further raised to 360 ° C. over 5.5 hours, and then reduced to 10 Torr (ie, 1330 Pa) over 20 minutes to melt while distilling acetic acid, excess acetic anhydride, and other low-boiling components. Polymerization was performed. After the stirring torque reached a predetermined value, nitrogen was introduced and the pressure was changed from a reduced pressure state to a normal pressure, and the polymer was discharged from the lower part of the polymerization vessel.
<評価>
実施例1の全芳香族ポリエステルについて、融点、結晶化温度、結晶化熱量、溶融粘度、軟化温度の評価を以下の方法で行った。評価結果を表1に示した。<Evaluation>
About the wholly aromatic polyester of Example 1, evaluation of melting | fusing point, crystallization temperature, crystallization calorie | heat amount, melt viscosity, and softening temperature was performed with the following method. The evaluation results are shown in Table 1.
[融点]
Perkin Elmer社製DSCにて、ポリマーを室温から20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm1)の観測後、(Tm1+40)℃の温度で2分間保持した後、20℃/分の降温条件で室温まで一旦冷却した後、再度、20℃/分の昇温条件で測定した際に観測される吸熱ピークの温度を測定した。[Melting point]
After observing the endothermic peak temperature (Tm1) observed when the polymer was measured at room temperature to 20 ° C./min on a DSC manufactured by Perkin Elmer, the polymer was held at a temperature of (Tm1 + 40) ° C. for 2 minutes. The sample was once cooled to room temperature under a temperature drop condition of 20 ° C./min, and then the temperature of an endothermic peak observed when measured under a temperature rise condition of 20 ° C./min was measured again.
[結晶化温度]
Perkin Elmer社製DSCにて、ポリマーを室温から20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm1)の観測後、(Tm1+40)℃の温度で2分間保持した後、20℃/分の降温条件で測定した際に観測される発熱ピーク温度を測定した。[Crystallizing temperature]
After observing the endothermic peak temperature (Tm1) observed when the polymer was measured at room temperature to 20 ° C./min on a DSC manufactured by Perkin Elmer, the polymer was held at a temperature of (Tm1 + 40) ° C. for 2 minutes. The exothermic peak temperature observed when measured under a temperature drop condition of 20 ° C./min was measured.
[結晶化熱量]
Perkin Elmer社製DSCにて、ポリマーを室温から20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm1)の観測後、(Tm1+40)℃の温度で2分間保持した後、20℃/分の降温条件で測定した際に観測される発熱ピーク温度のピークより求められる発熱ピークの熱量を測定した。[Amount of crystallization]
After observing the endothermic peak temperature (Tm1) observed when the polymer was measured at room temperature to 20 ° C./min on a DSC manufactured by Perkin Elmer, the polymer was held at a temperature of (Tm1 + 40) ° C. for 2 minutes. The calorific value of the exothermic peak obtained from the peak of the exothermic peak temperature observed when the temperature was measured under a temperature drop condition of 20 ° C./min was measured.
[溶融粘度]
融点よりも10〜20℃高い温度で、内径1mm、長さ20mmのオリフィスを用いて東洋精機製キャピログラフで測定し、剪断速度1000sec−1での溶融粘度を算出した。[Melt viscosity]
The melt viscosity at a shear rate of 1000 sec −1 was calculated at a temperature 10 to 20 ° C. higher than the melting point using an orifice with an inner diameter of 1 mm and a length of 20 mm, measured by a Toyo Seiki Capillograph.
[軟化温度]
調製したポリエステルから、ホットプレスで厚さ1mmの円盤を成形し、この成形品に12.7MPaの一定荷重をかけながらホットプレート上で20℃/分で昇温し、荷重のかかった直径1mmの針が成形品厚みの5%に到達した時の温度を軟化温度とした。[Softening temperature]
A disk with a thickness of 1 mm was formed from the prepared polyester with a hot press, and the temperature was increased at 20 ° C./min on a hot plate while applying a constant load of 12.7 MPa to the molded article. The temperature at which the needle reached 5% of the thickness of the molded product was defined as the softening temperature.
<実施例2〜6、8、比較例1〜8、参考例1>
原料モノマーの種類、仕込み比率(モル%)を表1、2に示す通りとした以外は、実施例1と同様にしてポリマーを得た。また、実施例1と同様の評価を行った。評価結果についても表1、2に示した。また、比較例1、2及び4については、製造時にポリマーがリアクター内で固化し、所望の分子量のポリマーを製造することができなかった(表中では、NGと標記)。
A polymer was obtained in the same manner as in Example 1 except that the types of raw material monomers and the charging ratio (mol%) were as shown in Tables 1 and 2. Moreover, the same evaluation as Example 1 was performed. The evaluation results are also shown in Tables 1 and 2. In Comparative Examples 1, 2, and 4, the polymer solidified in the reactor during production, and a polymer having a desired molecular weight could not be produced (denoted as NG in the table).
<実施例9〜10、比較例9〜10>
実施例9は、実施例6の全芳香族ポリエステルと、ガラス繊維:日本電気硝子(株)製ECS03T−786H、繊維径10μm、長さ3mmのチョプドストランドと、マイカ:(株)山口雲母工業製AB−25S、平均粒径25μmとを、表3に示す配合(全芳香族ポリエステル100質量部に対する含有量を記載)で使用し、二軸押出機(日本製鋼所製TEX 30α)により配合混練し、ペレット形状の全芳香族ポリエステル組成物を得た。この全芳香族ポリエステル組成物を140℃で3時間乾燥後、射出成形機を用いて図1に示す成形品を下記の成形条件で射出成形したところ、成形性は良好で、成形品の割れは発生せず良好な靭性特性を示した。結果を表3に示す。なお、図1に示す評価用射出成形品は、外周が直径:23.6mmで内部に31個のφ3.2mmの孔が開いており、孔間距離の最小肉厚が0.16mmである。ゲートは図1の矢印部される(3点ゲート)。成形品割れ観察は実体顕微鏡を使用し、倍率5倍で孔周りの割れ発生状況を観察し、成形品に割れが発生していた場合は“×”、発生していなかった場合は“○”と判断した。なお、図1(b)は実施例で使用した評価用射出成形品の寸法を表す。図1(b)は寸法を説明するための図であるため孔が1個のみ記載されているが、実際にはφ22.2mmの面に31個の孔が形成されている。
(成形条件)
成形機;住友重機械工業SE30DUZ
シリンダー温度;(ノズル)350℃−355℃−340℃−330℃(実施例9)
金型温度;140℃
射出速度;50mm/min
保圧力;100MPa
保圧時間;2sec
冷却時間;10sec
スクリュー回転数;120rpm
スクリュー背圧;1.2MPa<Examples 9 to 10 and Comparative Examples 9 to 10>
Example 9 is a wholly aromatic polyester of Example 6, glass fiber: ECS03T-786H manufactured by Nippon Electric Glass Co., Ltd., chopped strand having a fiber diameter of 10 μm and a length of 3 mm, and mica: Yamaguchi Mica Industry Co., Ltd. AB-25S manufactured and the average particle size of 25 μm are used in the formulation shown in Table 3 (contents described with respect to 100 parts by mass of wholly aromatic polyester) and compounded and kneaded by a twin screw extruder (TEX 30α manufactured by Nippon Steel). Thus, a pellet-shaped wholly aromatic polyester composition was obtained. After drying this wholly aromatic polyester composition at 140 ° C. for 3 hours, the molded product shown in FIG. 1 was injection molded under the following molding conditions using an injection molding machine. It did not occur and showed good toughness characteristics. The results are shown in Table 3. The evaluation injection-molded product shown in FIG. 1 has an outer diameter of 23.6 mm, 31 holes with a diameter of 3.2 mm, and a minimum wall thickness of 0.16 mm. The gate is indicated by the arrow in FIG. 1 (three-point gate). Use a stereomicroscope to observe the cracking of the molded product at a magnification of 5 times, and observe the occurrence of cracks around the hole. If there was a crack in the molded product, “X”; if not, “○” It was judged. In addition, FIG.1 (b) represents the dimension of the injection molded product for evaluation used in the Example. Since FIG. 1 (b) is a diagram for explaining the dimensions, only one hole is shown, but actually, 31 holes are formed on a surface of φ22.2 mm.
(Molding condition)
Molding machine; Sumitomo Heavy Industries SE30DUZ
Cylinder temperature; (Nozzle) 350 ° C.-355 ° C.-340 ° C.-330 ° C. (Example 9)
Mold temperature: 140 ° C
Injection speed: 50 mm / min
Holding pressure: 100 MPa
Holding time: 2 sec
Cooling time: 10 sec
Screw rotation speed: 120rpm
Screw back pressure: 1.2 MPa
実施例10は、実施例5の全芳香族ポリエステルを使用し、実施例9と同様にガラス繊維とマイカとを、表3に示す配合で使用し、二軸押出機(日本製鋼所製TEX 30α)により配合混練し、ペレット形状の全芳香族ポリエステル組成物を得た。この全芳香族ポリエステル組成物を140℃で3時間乾燥後、射出成形機を用いて実施例9と同様に成形品を射出成形したところ、成形性は良好で、成形品の割れは発生せず、良好な靭性特性を示した。結果を表3に示す。なお、成形条件の中でシリンダー温度の条件のみ、360℃−365℃−350℃−340℃に変更した。 Example 10 uses the wholly aromatic polyester of Example 5 and uses glass fiber and mica in the same manner as in Example 9 in the formulation shown in Table 3. A twin-screw extruder (TEX 30α manufactured by Nippon Steel Works) ) To obtain a pellet-shaped wholly aromatic polyester composition. After drying this wholly aromatic polyester composition at 140 ° C. for 3 hours, the molded product was injection-molded using an injection molding machine in the same manner as in Example 9. As a result, the moldability was good and cracks in the molded product did not occur. Showed good toughness characteristics. The results are shown in Table 3. In the molding conditions, only the cylinder temperature condition was changed to 360 ° C.-365 ° C.-350 ° C.-340 ° C.
比較例9は、比較例6の全芳香族ポリエステルを用い、実施例9と同様にガラス繊維とマイカとを、表3に示す配合で使用し、二軸押出機(日本製鋼所製TEX 30α)により配合混練し、ペレット形状の全芳香族ポリエステル組成物を得た後、実施例9と同様に成形品を射出成形し靭性(成形品の割れ)を評価した。これら結果を表3に示す。なお成形条件の中で、シリンダー温度の条件のみ、390℃−395℃−380℃−370℃に変更した。 Comparative Example 9 uses the wholly aromatic polyester of Comparative Example 6 and uses glass fiber and mica in the same manner as in Example 9 in the formulation shown in Table 3 and is a twin screw extruder (TEX 30α manufactured by Nippon Steel Works). After mixing and kneading to obtain a pellet-shaped wholly aromatic polyester composition, the molded product was injection-molded in the same manner as in Example 9 to evaluate toughness (cracking of the molded product). These results are shown in Table 3. In the molding conditions, only the cylinder temperature conditions were changed to 390 ° C-395 ° C-380 ° C-370 ° C.
比較例10は、比較例8の全芳香族ポリエステルを用い、実施例9と同様にガラス繊維とマイカとを、表3に示す配合で使用し、二軸押出機(日本製鋼所製TEX 30α)により配合混練し、ペレット形状の全芳香族ポリエステル組成物を得た後、実施例9と同様に成形品を射出成形し靭性(成形品の割れ)を評価した。これら結果を表3に示す。なお、なお、成形条件の中でシリンダー温度の条件のみ、380℃−385℃−370℃−360℃に変更した。 Comparative Example 10 uses the wholly aromatic polyester of Comparative Example 8 and uses glass fibers and mica in the same manner as in Example 9 in the formulation shown in Table 3 and is a twin-screw extruder (TEX 30α manufactured by Nippon Steel Works). After mixing and kneading to obtain a pellet-shaped wholly aromatic polyester composition, the molded product was injection-molded in the same manner as in Example 9 to evaluate toughness (cracking of the molded product). These results are shown in Table 3. In addition, only the conditions of the cylinder temperature in the molding conditions were changed to 380 ° C.-385 ° C.-370 ° C.-360 ° C.
実施例9〜10、比較例9〜10についても、実施例1等と同様に、融点、結晶化温度、結晶化熱量、溶融粘度、軟化温度の評価を行った。評価結果は表3に示した。 For Examples 9 to 10 and Comparative Examples 9 to 10, evaluations of melting point, crystallization temperature, crystallization heat amount, melt viscosity, and softening temperature were performed in the same manner as in Example 1 and the like. The evaluation results are shown in Table 3.
Claims (10)
(I)の構成単位が40〜70モル%、
(II)の構成単位が7〜14モル%、
(III)の構成単位が11.7〜26.5モル%、
(IV)の構成単位が0〜10モル%、
(V)の構成単位が8〜26.5モル%、
前記(II)の構成単位と前記(IV)の構成単位との合計が12〜17モル%であることを特徴とする溶融時に光学的異方性を示す全芳香族ポリエステル。
The structural unit of (I) is 40 to 70 mol%,
7 to 14 mol% of the structural unit of (II),
The structural unit of (III) is 11.7 to 26.5 mol%,
0 to 10 mol% of the structural unit of (IV),
The structural unit of (V) is 8 to 26.5 mol%,
A wholly aromatic polyester exhibiting optical anisotropy when melted, wherein the total of the structural unit of (II) and the structural unit of (IV) is 12 to 17 mol%.
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