TW201333066A - Wholly aromatic polyester, polyester resin composition, and polyester molded article - Google Patents

Wholly aromatic polyester, polyester resin composition, and polyester molded article Download PDF

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TW201333066A
TW201333066A TW101136627A TW101136627A TW201333066A TW 201333066 A TW201333066 A TW 201333066A TW 101136627 A TW101136627 A TW 101136627A TW 101136627 A TW101136627 A TW 101136627A TW 201333066 A TW201333066 A TW 201333066A
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polyester
wholly aromatic
aromatic polyester
molded article
mol
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TW101136627A
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Chinese (zh)
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Daisuke Yorifuji
Toshiaki Yokota
Mineo Ohtake
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Polyplastics Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/60Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds
    • C08G63/605Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from the reaction of a mixture of hydroxy carboxylic acids, polycarboxylic acids and polyhydroxy compounds the hydroxy and carboxylic groups being bound to aromatic rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

Provided is a wholly aromatic polyester which has excellent heat resistance and excellent toughness. This wholly aromatic polyester is composed of constituent units represented by general formulae (I), (II), (III), (IV) and (V). Relative to the total constituent units, the constituent unit of formula (I) is contained in an amount of 40-70% by mole, the constituent unit of formula (II) is contained in an amount of 7-14% by mole, the constituent unit of formula (III) is contained in an amount of 8-26.5% by mole, the constituent unit of formula (IV) is contained in an amount of 0-10% by mole, and the constituent unit of formula (V) is contained in an amount of 8-26.5% by mole, with the total content of the constituent unit of formula (II) and the constituent unit of formula (IV) being 12-17% by mole.

Description

全芳香族聚酯、聚酯樹脂組合物以及聚酯成形品 Fully aromatic polyester, polyester resin composition, and polyester molded article

本發明係關於全芳香族聚酯、聚酯樹脂組合物及聚酯成形品。 The present invention relates to a wholly aromatic polyester, a polyester resin composition, and a polyester molded article.

現在市售之全芳香族聚酯係以4-羥基苯甲酸為主成分。但是,4-羥基苯甲酸的均聚物,熔點較分解點高,故需要與各種成份共聚合而低熔點化。 Commercially available wholly aromatic polyesters are based on 4-hydroxybenzoic acid. However, since the homopolymer of 4-hydroxybenzoic acid has a higher melting point than the decomposition point, it is required to copolymerize with various components to lower the melting point.

例如,共聚合成份,已知有使用1,4-亞苯基二羧酸、1,4-二羥基苯、4,4’-二羥基聯苯等之全芳香族聚酯。但是,該全芳香族聚酯之熔點為350℃以上,以泛用的裝置進行熔融加工則過高。 For example, a wholly aromatic polyester such as 1,4-phenylene dicarboxylic acid, 1,4-dihydroxybenzene or 4,4'-dihydroxybiphenyl is known as a copolymerization component. However, the melting point of the wholly aromatic polyester is 350 ° C or higher, and the melt processing by a general-purpose apparatus is too high.

此外,為將如此之全芳香族聚酯之熔點,降低至可使用泛用的熔融加工機器加工之溫度,有各種方法被嘗試。但是,在某種程度實現低熔點化的另一面,有無法保持以在於高溫(熔點以下附近)之機械強度所代表之全芳香族聚酯之耐熱性之問題。 Further, in order to lower the melting point of such a wholly aromatic polyester to a temperature at which a general-purpose melt processing machine can be used, various methods have been tried. However, on the other side which achieves a low melting point to some extent, there is a problem that the heat resistance of the wholly aromatic polyester represented by the mechanical strength at a high temperature (near the melting point) cannot be maintained.

為解決該等問題,於專利文獻1~2提案有,組合6-羥基-2-萘酸、二醇成份、二羧酸成份之共聚合聚酯。 In order to solve such problems, Patent Literatures 1 to 2 propose a copolymerized polyester in which 6-hydroxy-2-naphthoic acid, a diol component, and a dicarboxylic acid component are combined.

[先行技術文獻] [Advanced technical literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開昭59-62630號公報 [Patent Document 1] Japanese Laid-Open Patent Publication No. 59-62630

[專利文獻2]日本特開昭63-275628號公報 [Patent Document 2] JP-A-63-275628

但是,以專利文獻1~2所提案的共聚合聚酯,有韌性低,而於成形時有於成形品發生龜裂之問題點。 However, the copolymerized polyester proposed in Patent Documents 1 to 2 has low toughness and has a problem that cracks occur in the molded article during molding.

本發明,係為解決上述問題點,提供耐熱性及韌性優良的全芳香族聚酯為目標。 The present invention has been made to solve the above problems and to provide a wholly aromatic polyester excellent in heat resistance and toughness.

本發明者們為解決上述問題點專心反覆研究。結果發現,全芳香族聚酯,由下述通式(I)、(II)、(III)、(IV)及(V)所示構成單位,對全構成單位,使(I)之構成單位為40~70莫耳%,(II)之構成單位為7~14莫耳%,(III)之構成單位8~26.5莫耳%,(IV)之構成單位為0~10莫耳%,(V)之構成單位為8~26.5莫耳%,上述(II)之構成單位與上述(IV)之構成單位合計為12~17莫耳%,則可解決上述課題而達至完成本發明。更具體而言,本發明係提供如下者。 The present inventors focused on repeated research to solve the above problems. As a result, it has been found that the wholly aromatic polyester has the constituent units represented by the following general formulae (I), (II), (III), (IV) and (V), and the constituent unit of (I) for the entire constituent unit. 40 to 70 mol%, (II) is 7-14 mol%, (III) is 8~26.5 mol%, and (IV) is 0-10 mol%, ( The constituent unit of V) is 8 to 26.5 mol%, and the total unit of the above (II) and the constituent unit of the above (IV) are 12 to 17 mol% in total, and the above problems can be solved to complete the present invention. More specifically, the present invention provides the following.

(1)一種全芳香族聚酯,其係於熔融時顯示光學異向性,其特徵在於:其係由下述通式(I)、(II)、(III)、(IV)及(V)所示之構成單位作為必須構成成份構成,對全構成單位,(I)之構成單位為40~70莫耳%,(II)之構成單位為7~14莫耳%,(III)之構成單位為8~26.5莫耳%,(IV)之構成單位為0~10莫耳%,(V)之構成單位為8~26.5莫耳%,上述(II)之構成單位與上述(IV)之構成單位合計為12~17莫耳%。 (1) A wholly aromatic polyester which exhibits optical anisotropy upon melting and which is characterized by the following general formulae (I), (II), (III), (IV) and (V) The constituent unit shown is an essential component. For the entire constituent unit, the constituent unit of (I) is 40 to 70 mol%, and the constituent unit of (II) is 7 to 14 mol%, and the composition of (III) The unit is 8~26.5 mol%, the constituent unit of (IV) is 0~10 mol%, and the constituent unit of (V) is 8~26.5 mol%, the constituent unit of the above (II) and the above (IV) The constituent units total 12 to 17 mol%.

(2)如(1)所述的全芳香族聚酯,其中包含上述(IV)之 構成單位1~8莫耳%。 (2) The wholly aromatic polyester according to (1), which comprises the above (IV) The unit is 1~8 mol%.

(3)如(1)或(2)所述的全芳香族聚酯,其中在較全芳香族聚酯之熔點高10~40℃的溫度,於剪速度1000sec-1之熔融黏度為1×105Pa.s以下。 (3) The wholly aromatic polyester according to (1) or (2), wherein the melt viscosity at a shear rate of 1000 sec -1 is 1 × at a temperature higher than a melting point of the wholly aromatic polyester by 10 to 40 ° C. 10 5 Pa. s below.

(4)如(1)~(3)中任一項所述的全芳香族聚酯,其熔點為300~390℃。 (4) The wholly aromatic polyester according to any one of (1) to (3), which has a melting point of 300 to 390 °C.

(5)一種聚酯樹脂組合物,其係對(1)~(4)中任一項所述的全芳香族聚酯100質量部,調合120質量部以下的無機填充劑或有機填充劑而成。 (5) A polyester resin composition in which 100 parts by mass of the wholly aromatic polyester according to any one of (1) to (4) is blended with an inorganic filler or an organic filler of 120 parts by mass or less. to make.

(6)一種聚酯樹脂組合物,其係對(1)~(4)中任一項所述的全芳香族聚酯100質量部,調合無機填充劑或有機填充劑20~80質量部而成。 (6) A polyester resin composition in which 100 parts by mass of the wholly aromatic polyester according to any one of (1) to (4) is blended with an inorganic filler or an organic filler of 20 to 80 parts by mass. to make.

(7)一種聚酯成形品,其係將(1)~(2)中任一項所述的全芳香族聚酯或(3)所述的聚酯樹脂組合物成形而成。 (7) A polyester molded article obtained by molding the wholly aromatic polyester according to any one of (1) to (2) or the polyester resin composition according to (3).

(8)如(7)所述的聚酯成形品,其中上述聚酯成形品,係連接器、CPU插座、繼電器開關零件、筒管、致動器、減噪濾波盒或OA機器的加熱固定輥輪。 (8) The polyester molded article according to (7), wherein the polyester molded article is a heat-fixed connector, a CPU socket, a relay switch component, a bobbin, an actuator, a noise reduction filter box, or an OA machine. Roller.

(9)如(7)所述的聚酯成形品,其中上述聚酯成形品,係聚酯纖維。 (9) The polyester molded article according to (7), wherein the polyester molded article is a polyester fiber.

(10)如(7)所述的聚酯成形品,其中上述聚酯成形品,係聚酯膜。 (10) The polyester molded article according to (7), wherein the polyester molded article is a polyester film.

根據本發明,藉由特定的構成單位構成,於熔融時顯示光學異向性,本發明之全芳香族聚酯,及包含該全芳香 族聚酯之聚酯樹脂組合物,於熔融時的流動性良好,作成成形品時的耐熱性、韌性優良。 According to the present invention, it is constituted by a specific constituent unit, exhibits optical anisotropy upon melting, the wholly aromatic polyester of the present invention, and contains the wholly aromatic The polyester resin composition of the group polyester is excellent in fluidity at the time of melting, and is excellent in heat resistance and toughness when the molded article is produced.

此外,本發明之全芳香族聚酯或聚酯樹脂組合物,由於成形加工溫度並不太高,故即使不使用具有特殊構造的成形機,亦可射出成形或擠出成形,壓縮成形。 Further, since the total aromatic polyester or polyester resin composition of the present invention is not too high in the molding processing temperature, it can be injection molded or extrusion molded and compression molded without using a molding machine having a special structure.

本發明之全芳香族聚酯或聚酯樹脂組合物,如上所述,成形性優良,且可使用各式各樣的成形機成形,結果可容易地加工成各種立體成形品、纖維、薄膜等。因此,可容易地得到本發明之全芳香族聚酯或聚酯樹脂組合物的良好的用途之連接器、CPU插座、繼電器開關零件、筒管、致動器、減噪濾波盒或OA機器的加熱固定輥輪等的成形品。 As described above, the wholly aromatic polyester or polyester resin composition of the present invention has excellent moldability and can be molded by using various types of molding machines, and as a result, can be easily processed into various three-dimensional molded articles, fibers, films, and the like. . Therefore, a connector for a good use of the wholly aromatic polyester or polyester resin composition of the present invention, a CPU socket, a relay switch part, a bobbin, an actuator, a noise reduction filter box or an OA machine can be easily obtained. The molded article such as the fixed roller is heated.

以下,說明本發明之實施形態。再者,本發明並非限定於以下的實施形態。 Hereinafter, embodiments of the present invention will be described. Furthermore, the present invention is not limited to the following embodiments.

<全芳香族聚酯> <all aromatic polyester>

本發明之全芳香族聚酯,係由下述通式(I)、(II)、(III)、(IV)及(V)所示之構成單位所構成。 The wholly aromatic polyester of the present invention is composed of the constituent units represented by the following general formulae (I), (II), (III), (IV) and (V).

以通式(I)表示之構成單位,係4-羥基苯甲酸(HBA)。於本發明之全芳香族聚酯,對全構成單位包含40~70莫耳%HBA。HBA的含量未滿40莫耳%,或超過70莫耳%,則全芳香族聚酯之熔點將顯著地變高,根據情況有於製造時,全芳香族聚酯在反應器內固化,而無法製造所期望的分子量的高分子而不佳。 The constituent unit represented by the formula (I) is 4-hydroxybenzoic acid (HBA). The wholly aromatic polyester of the present invention contains 40 to 70 mole % HBA for the total constituent unit. If the content of HBA is less than 40% by mole, or more than 70% by mole, the melting point of the wholly aromatic polyester will be significantly higher, depending on the situation, the wholly aromatic polyester will solidify in the reactor at the time of manufacture. It is not preferable to produce a polymer having a desired molecular weight.

以通式(II)表示之構成單位,係6-羥基-2-萘酸(HNA)。於本發明之全芳香族聚酯,對全構成單位包含7~14莫耳%HNA。HNA的含量未滿7莫耳%,在全芳香族聚酯之製造途中,熔點將顯著地變高,根據情況有於製造時,全芳香族聚酯在反應器內固化,而無法製造所期望的分子量的高分子而不佳。此外,HNA的含量超過14莫耳%,則本發明之全芳香族聚酯之耐熱性變低而不佳。 The constituent unit represented by the formula (II) is 6-hydroxy-2-naphthoic acid (HNA). The wholly aromatic polyester of the present invention contains 7 to 14 mole % HNA for the total constituent unit. The content of HNA is less than 7 mol%, and the melting point will be remarkably high during the production of the wholly aromatic polyester, and depending on the case, the wholly aromatic polyester will be solidified in the reactor at the time of manufacture, and the desired production cannot be achieved. The molecular weight of the polymer is not good. Further, when the content of HNA exceeds 14 mol%, the heat resistance of the wholly aromatic polyester of the present invention becomes low.

以通式(III)表示之構成單位,係1,4-亞苯基二羧酸 (TA)。於本發明之全芳香族聚酯,對全構成單位包含8~26.5莫耳%TA。TA的含量未滿8莫耳%,或超過26.5莫耳%,則全芳香族聚酯之熔點將顯著地變高,根據情況有於製造時,全芳香族聚酯在反應器內固化,而無法製造所期望的分子量的高分子而不佳。 a constituent unit represented by the formula (III), which is a 1,4-phenylene dicarboxylic acid (TA). The wholly aromatic polyester of the present invention contains 8 to 26.5 mol% of TA for the total constituent unit. If the content of TA is less than 8 mol%, or more than 26.5 mol%, the melting point of the wholly aromatic polyester will be significantly higher, depending on the case, the wholly aromatic polyester will solidify in the reactor at the time of manufacture. It is not preferable to produce a polymer having a desired molecular weight.

以通式(IV)表示之構成單位,係1,3-亞苯基二羧酸(IA)。於本發明之全芳香族聚酯,對全構成單位包含0~10莫耳%IA。IA的含量超過10莫耳%,則全芳香族聚酯之耐熱性變低而不佳。 The constituent unit represented by the formula (IV) is 1,3-phenylene dicarboxylic acid (IA). The wholly aromatic polyester of the present invention contains 0 to 10 mol% of IA for the entire constituent unit. When the content of IA exceeds 10 mol%, the heat resistance of the wholly aromatic polyester becomes low.

以通式(V)表示之構成單位,係1,4-苯二醇(HQ)。於本發明之全芳香族聚酯,對全構成單位包含8~26.5莫耳%HQ。HQ的含量未滿8莫耳%,或超過26.5莫耳%,則全芳香族聚酯之熔點將顯著地變高,根據情況有於製造時,全芳香族聚酯在反應器內固化,而無法製造所期望的分子量的高分子而不佳。 The constituent unit represented by the formula (V) is 1,4-benzenediol (HQ). The wholly aromatic polyester of the present invention contains 8 to 26.5 mol% HQ for the total constituent unit. If the content of HQ is less than 8 mol%, or exceeds 26.5 mol%, the melting point of the wholly aromatic polyester will be significantly higher, and depending on the case, the wholly aromatic polyester will be solidified in the reactor at the time of manufacture. It is not preferable to produce a polymer having a desired molecular weight.

在於本發明之全芳香族聚酯,對全構成單位,(II)之構成單位與(IV)之構成單位之合計含量為12~17莫耳%。上述合計含量未滿12莫耳%時,本發明之全芳香族聚酯或成形聚酯樹脂組合物而成之聚酯成形品的韌性會變低而不佳。此外,上述合計含量超過17莫耳%,則全芳香族聚酯之耐熱性將變低而不佳。 In the wholly aromatic polyester of the present invention, the total content of the constituent unit of (II) and the constituent unit of (IV) is 12 to 17 mol%. When the total content is less than 12 mol%, the toughness of the polyester molded article obtained by the wholly aromatic polyester or the molded polyester resin composition of the present invention may be lowered. Further, when the total content exceeds 17 mol%, the heat resistance of the wholly aromatic polyester is lowered.

如以上所述,本發明之全芳香族聚酯,由於係將各個特定的構成單位(I)~(V),對全構成單位含有特定的量,進一步將(II)之構成單位與(IV)之構成單位的合計含量以特 定的範圍調整,故具有耐熱性的同時,亦可提升成形本發明之全芳香族聚酯而成之聚酯成形品之韌性。 As described above, the wholly aromatic polyester of the present invention further contains the constituent unit of (II) and (IV) because each specific constituent unit (I) to (V) contains a specific amount for the entire constituent unit. The total content of the constituent units Since the predetermined range is adjusted, the toughness of the polyester molded article obtained by molding the wholly aromatic polyester of the present invention can be improved while having heat resistance.

作為表示上述韌性的指標,可舉全芳香族聚酯的結晶化熱。該結晶化熱在2.7J/g以上,則上述韌性有變低的趨勢而不佳。上述結晶化熱的較佳的值係2.5J/g以下,以2.2J/g以下更佳。該結晶化熱,可以示差熱量測定求得。再者,於後述之本發明之聚酯樹脂組合物時,考慮聚酯樹脂組合物之結晶化熱。聚酯樹脂組合物之情形較佳的範圍亦相同。 As an index indicating the above-mentioned toughness, the heat of crystallization of the wholly aromatic polyester can be mentioned. When the heat of crystallization is 2.7 J/g or more, the above-mentioned toughness tends to be low, which is not preferable. The preferred value of the crystallization heat is 2.5 J/g or less, and more preferably 2.2 J/g or less. The heat of crystallization can be determined by differential calorimetry. Further, in the case of the polyester resin composition of the present invention to be described later, the heat of crystallization of the polyester resin composition is considered. The preferred range of the polyester resin composition is also the same.

此外,本發明之全芳香族聚酯成形性優良。全芳香族聚酯之成形性,可以全芳香族聚酯熔融時之流動性表示。具體而言,以較熔點高10~40℃的溫度,以剪速度1000sec-1之熔融黏度在1×105Pa.s以下為佳。以5Pa.s以上1×102Pa.s以下更佳。該等的熔融黏度,藉由具備後述之液晶性而實現。再者,於後述之本發明之聚酯樹脂組合物之情形,考慮聚酯樹脂組合物之熔融黏度。聚酯樹脂組合物之情形之較佳的範圍亦相同。 Further, the wholly aromatic polyester of the present invention is excellent in moldability. The formability of the wholly aromatic polyester can be expressed by the fluidity at the time of melting of the wholly aromatic polyester. Specifically, the melt viscosity at a shear rate of 1000 sec -1 at a temperature of 10 to 40 ° C higher than the melting point is 1 × 10 5 Pa. The following is better. At 5Pa. s above 1×10 2 Pa. s is better below. These melt viscosities are achieved by having liquid crystal properties to be described later. Further, in the case of the polyester resin composition of the present invention to be described later, the melt viscosity of the polyester resin composition is considered. The preferred range of the case of the polyester resin composition is also the same.

再者,於本發明之全芳香族聚酯,亦可於不損及本發明之效果的範圍包含以上述(I)~(V)表示之構成單位之外的構成單位。此外,只要是微量,亦可包含不具有芳香族之構成單位。 In addition, the wholly aromatic polyester of the present invention may contain constituent units other than the constituent units represented by the above (I) to (V) insofar as the effects of the present invention are not impaired. Further, as long as it is a trace amount, it may contain a constituent unit which does not have an aromatic group.

接著,說明本發明之全芳香族聚酯之製造方法。本發明之全芳香族聚酯,使用直接聚合法或酯交換法等聚合。聚合時,可使用熔融聚合法、溶液聚合法、漿料聚合法、 固相聚合法等。 Next, a method for producing the wholly aromatic polyester of the present invention will be described. The wholly aromatic polyester of the present invention is polymerized by a direct polymerization method or a transesterification method. At the time of polymerization, a melt polymerization method, a solution polymerization method, a slurry polymerization method, or the like may be used. Solid phase polymerization method, etc.

於本發明,於聚合時,可使用對聚合單體之醯化劑,或酸氯化物衍生物將末端活化的單體。醯化劑,可舉無水醋酸等的酸酐。 In the present invention, at the time of polymerization, a monomer which is activated by a deuterating agent for a polymerizable monomer or an acid chloride derivative may be used. The oximation agent may be an acid anhydride such as anhydrous acetic acid.

於該等的聚合時可使用各種觸媒,代表者,可舉二烷基錫氧化物、二芳基錫氧化物、二氧化鈦、烷氧基鈦矽酸鹽類、烴氧基鈦類、羧酸的鹼及鹼土金屬鹽類、如BF3之路易斯酸鹽等。觸媒的使用量,一般基於單體的全質量為約0.001~1質量%,以0.003~0.2質量%特別佳。 Various catalysts can be used for the polymerization, and representative examples thereof include dialkyl tin oxides, diaryl tin oxides, titanium oxides, alkoxy titanium silicates, alkoxy titanium compounds, and carboxylic acids. Alkali and alkaline earth metal salts, such as Lewis acid salts of BF 3 , and the like. The amount of the catalyst used is generally about 0.001 to 1% by mass based on the total mass of the monomer, and particularly preferably 0.003 to 0.2% by mass.

此外,進行溶液聚合或漿料聚合時,溶劑使用流動石蠟、高耐熱性合成油、惰性礦物油等。 Further, when solution polymerization or slurry polymerization is carried out, the solvent is a liquid paraffin, a highly heat-resistant synthetic oil, an inert mineral oil or the like.

反應條件,係例如,反應溫度200~380℃,最終到達壓力0.1~760Torr(即13~101,080Pa)。特別是在熔融反應,係例如,反應溫度為260~380℃,以300~360℃為佳,最終到達壓力為1~100Torr(即133~13,300Pa),以1~50Torr(即,133~6,670Pa)為佳。 The reaction conditions are, for example, a reaction temperature of 200 to 380 ° C, and a final pressure of 0.1 to 760 Torr (that is, 13 to 101,080 Pa). In particular, in the melting reaction, for example, the reaction temperature is 260 to 380 ° C, preferably 300 to 360 ° C, and the final pressure is 1 to 100 Torr (ie, 133 to 13,300 Pa), and 1 to 50 Torr (ie, 133 to 6,670). Pa) is better.

反應,可將全原料單體、醯化劑及觸媒放入同一反應容器開始反應(一段式),亦可將原料單體(I)、(II)及(V)之羥基以醯化劑醯化之後,與(III)及(IV)之羧基反應(兩段式)。 In the reaction, the whole raw material monomer, the oximation agent and the catalyst can be put into the same reaction vessel to start the reaction (one-stage formula), and the hydroxyl groups of the raw material monomers (I), (II) and (V) can also be used as the oximation agent. After deuteration, it reacts with the carboxyl groups of (III) and (IV) (two-stage formula).

熔融聚合,係反應系內達到既定的溫度之後,開始減壓成既定的減壓度之後進行。攪拌機的扭力達到既定值之後,導入惰性氣體,由減壓狀態經由常壓,加壓為既定的加壓狀態,由反應系排出全芳香族聚酯。 The melt polymerization is carried out after the pressure in the reaction system reaches a predetermined temperature and starts to be reduced to a predetermined degree of pressure reduction. After the torque of the stirrer reaches a predetermined value, an inert gas is introduced, and the pressure is reduced to a predetermined pressurized state by a normal pressure in a reduced pressure state, and the wholly aromatic polyester is discharged from the reaction system.

藉由上述聚合方法製造之全芳香族聚酯,可藉由進一步於常壓或減壓,於惰性氣體中加熱之固相聚合圖謀分子量的增加。固相聚合反應之較佳的條件,係反應溫度230~350℃,以260~330℃為佳,最終到達壓力10~760Torr(即1,330-101,080Pa)。 The wholly aromatic polyester produced by the above polymerization method can increase the molecular weight by solid phase polymerization which is heated in an inert gas under normal pressure or reduced pressure. The preferred conditions for the solid phase polymerization are reaction temperatures of 230 to 350 ° C, preferably 260 to 330 ° C, and finally reach a pressure of 10 to 760 Torr (ie 1,330 to 101,080 Pa).

接著,說明全芳香族聚酯之性質。本發明之全芳香族聚酯於熔融時顯示光學異向性。熔融時顯示光學異向性,係表示本發明之全芳香族聚酯係液晶性高分子。 Next, the properties of the wholly aromatic polyester will be described. The wholly aromatic polyester of the present invention exhibits optical anisotropy upon melting. The optical anisotropic property at the time of melting shows the wholly aromatic polyester liquid crystalline polymer of the present invention.

在於本發明,全芳香族聚酯為液晶性高分子,係全芳香族聚酯兼具熱穩定性與易加工性上不可缺少的要素。以上述構成單位(I)~(V)構成之全芳香族聚酯,根據構成成份及高分子中的序列分佈,亦存在不形成異向性熔融相者,惟本發明之高分子係限於熔融時顯示光學異向性之全芳香族聚酯。 In the present invention, the wholly aromatic polyester is a liquid crystalline polymer, and the wholly aromatic polyester is an indispensable element for both thermal stability and ease of processing. The wholly aromatic polyester composed of the above-mentioned constituent units (I) to (V) may have no anisotropic melt phase depending on the constituent components and the sequence distribution in the polymer, but the polymer of the present invention is limited to melting. An all-aromatic polyester exhibiting optical anisotropy.

熔融異向性之性質,可藉由利用正交偏光片之慣用的偏光檢查方法確認。更具體而言,熔融異向性之確認,使用奧林巴斯公司製偏光顯微鏡將載置於LINKAM公司製的加熱台之試料,於氮氣氛下以150倍的倍率觀察而實施。液晶性高分子係光學異向性,而插入正交偏光片之間時會使光穿透。試料為光學異向性,則例如在熔融靜止液狀態亦可穿透偏振光。 The nature of the melting anisotropy can be confirmed by a conventional polarizing inspection method using a crossed polarizer. More specifically, the confirmation of the melting anisotropy was carried out by using a polarizing microscope manufactured by Olympus Co., Ltd., and the sample placed on a heating table manufactured by LINKAM Co., Ltd. was observed under a nitrogen atmosphere at a magnification of 150 times. The liquid crystalline polymer is optically anisotropic, and light is transmitted when inserted between the orthogonal polarizers. The sample is optically anisotropic, and for example, it can penetrate polarized light in a molten stationary state.

向列液晶性高分子,由於在熔點以上黏性會顯著地下降,故一般以熔點或其以上的溫度顯示液晶性成為加工性的指標。熔點(液晶性顯現溫度),越高耐熱性的觀點較佳, 惟考慮高分子的熔融加工時熱惡化或成形機的加熱能力等,以300~390℃為較佳的標準。再者,以380℃以下更佳。 Since the viscosity of the nematic liquid crystalline polymer is remarkably lowered at a melting point or higher, liquid crystallinity is generally exhibited as an index of workability at a temperature of a melting point or higher. The melting point (liquid crystal display temperature), the higher the heat resistance, the better. However, considering the heat deterioration during the melt processing of the polymer or the heating ability of the molding machine, 300 to 390 ° C is preferable. Further, it is more preferably 380 ° C or lower.

<聚酯樹脂組合物> <Polyester Resin Composition>

於上述本發明之全芳香族聚酯,可按照使用目的,調合各種纖維狀、粉粒狀、板狀的無機及有機填充劑。 In the wholly aromatic polyester of the present invention, various fibrous, powdery or plate-shaped inorganic and organic fillers can be blended according to the purpose of use.

調合於本發明之聚酯樹脂組合物之無機填充劑,有纖維狀、粒狀、板狀者。 The inorganic filler to be blended in the polyester resin composition of the present invention has a fibrous form, a granular form, and a plate shape.

纖維狀無機填充劑,可舉玻璃纖維、石棉纖維、二氧化矽纖維、二氧化矽.氧化鋁纖維、氧化鋁纖維、氧化鋯纖維、氮化硼纖維、氮化矽纖維、硼纖維、鈦酸鉀纖維、如鈣矽石之矽酸鹽的纖維、硫酸鎂纖維、硼酸鋁纖維、以及不鏽鋼、鋁、鈦、銅、黃銅等的金屬的纖維狀物等的無機質纖維狀物質。特別是代表性的纖維狀填充劑係玻璃纖維。 Fibrous inorganic fillers, which can be glass fiber, asbestos fiber, cerium oxide fiber, cerium oxide. Alumina fiber, alumina fiber, zirconia fiber, boron nitride fiber, tantalum nitride fiber, boron fiber, potassium titanate fiber, fiber such as ettringite citrate, magnesium sulfate fiber, aluminum borate fiber, and An inorganic fibrous material such as a fibrous material of a metal such as stainless steel, aluminum, titanium, copper or brass. In particular, a representative fibrous filler is a glass fiber.

此外,粉粒狀無機填充劑,可舉碳黑、石墨、二氧化矽、石英粉末、玻璃珠、研磨玻璃纖維、玻璃球、玻璃粉、矽酸鈣、矽酸鋁、高嶺土、黏土、矽藻土、如鈣矽石之矽酸鹽、如氧化鐵、氧化鈦、氧化鋅、三氧化銻、氧化鋁等的金屬氧化物、如碳酸鈣、碳酸鎂等的金屬的碳酸鹽、如硫酸鈣、硫酸鋇等的金屬硫酸鹽、其他的鐵氧體、碳化矽、氮化矽、氮化硼、各種金屬粉末等。 Further, the powdery inorganic filler may be carbon black, graphite, cerium oxide, quartz powder, glass beads, ground glass fiber, glass ball, glass powder, calcium silicate, aluminum silicate, kaolin, clay, algae Soil, such as strontium silicate, metal oxides such as iron oxide, titanium oxide, zinc oxide, antimony trioxide, aluminum oxide, carbonates of metals such as calcium carbonate, magnesium carbonate, such as calcium sulfate, Metal sulfate such as barium sulfate, other ferrites, tantalum carbide, tantalum nitride, boron nitride, various metal powders, and the like.

此外,板狀無機填充劑,可舉雲母、玻璃片、滑石、各種金屬箔等。 Further, the plate-like inorganic filler may, for example, be mica, glass flakes, talc, various metal foils or the like.

表示有機填充劑之例,則有芳香族聚酯纖維、液晶性 高分子纖維、芳香族聚醯胺、聚醯亞胺纖維等的耐熱性高強度合成纖維。 Examples of organic fillers include aromatic polyester fibers and liquid crystallinity. A heat-resistant high-strength synthetic fiber such as a polymer fiber, an aromatic polyamide or a polyimide fiber.

該等無機及有機填充劑可以一種或並用二種以上。纖維狀無機填充劑與粒狀或板狀無機填充劑之並用,在兼具機械強度與尺寸精度、電氣性質等上係較佳的組合。特別佳的是,纖維狀填充劑以玻璃纖維,板狀填充劑以雲母及滑石,其調合量對全芳香族聚酯100質量部係120質量部以下,以20~80質量部為佳。再者,玻璃纖維的纖維長以200μm以上為佳。藉由將如此之玻璃纖維與雲母及滑石組合,聚酯樹脂組合物,對熱變形溫度、機械物性等的提升特別顯著。 These inorganic and organic fillers may be used alone or in combination of two or more. The fibrous inorganic filler is preferably used in combination with a granular or plate-shaped inorganic filler in combination with mechanical strength, dimensional accuracy, electrical properties and the like. It is particularly preferable that the fibrous filler is made of glass fiber or a plate-like filler of mica and talc, and the blending amount is preferably 120 parts by mass or less per 100 parts by mass of the wholly aromatic polyester, and preferably 20 to 80 parts by mass. Further, the fiber length of the glass fiber is preferably 200 μm or more. By combining such glass fibers with mica and talc, the polyester resin composition is particularly remarkable for the improvement of heat distortion temperature, mechanical properties, and the like.

在於該等填充劑之使用,按照必要可使用施膠劑或表面處理劑。 In the use of such fillers, a sizing agent or a surface treatment agent may be used as necessary.

本發明之聚酯樹脂組合物,係如上所述,作為必須成份,包含本發明全芳香族聚酯、無機或有機填充劑,而在不損及本發明之效果的範圍,亦可包含其他的成份。在此,其他的成份,以任何成份均可,可舉例如,其他的樹脂、氧化防止劑、穩定劑、顏料、結晶核劑等的添加劑。 The polyester resin composition of the present invention contains the wholly aromatic polyester, inorganic or organic filler of the present invention as an essential component as described above, and may contain other components insofar as the effects of the present invention are not impaired. Ingredients. Here, the other components may be any component, and examples thereof include additives such as other resins, oxidation inhibitors, stabilizers, pigments, and crystal nucleating agents.

此外,本發明之聚酯樹脂組合物之製造方法,並無特別限定,可以先前習知之方法,調製聚酯樹脂組合物。 Further, the method for producing the polyester resin composition of the present invention is not particularly limited, and the polyester resin composition can be prepared by a conventional method.

<聚酯成形品> <Polyester molded product>

本發明之聚酯成形品,係將本發明之全芳香族聚酯或聚酯樹脂組物成形而成。成形方法,並無特別限定,可採用一般的成形方法。一般的成形方法,可例示射出成形, 擠出成形,壓縮成形,吹膨成形,真空成形,發泡成形,旋轉成形,氣體注入成形等的方法。 The polyester molded article of the present invention is obtained by molding the wholly aromatic polyester or polyester resin composition of the present invention. The molding method is not particularly limited, and a general molding method can be employed. A general forming method can be exemplified by injection molding. A method of extrusion molding, compression molding, blow molding, vacuum molding, foam molding, rotational molding, gas injection molding, and the like.

成形本發明之全芳香族聚酯等而成之聚酯成形品,耐熱性、韌性優良。此外,成形本發明之聚酯樹脂組合物而成之聚酯成形品,耐熱性、韌性優良的同時,由於包含無機或有機填充劑,可進一步改善機械強度等。 The polyester molded article obtained by molding the wholly aromatic polyester of the present invention is excellent in heat resistance and toughness. Further, the polyester molded article obtained by molding the polyester resin composition of the present invention has excellent heat resistance and toughness, and contains an inorganic or organic filler, thereby further improving mechanical strength and the like.

此外,本發明之全芳香族聚酯、聚酯樹脂組合物,由於成形性優良,可容易地得到所期望之形狀之聚酯成形品。 Further, the wholly aromatic polyester or polyester resin composition of the present invention is excellent in moldability, and a polyester molded article having a desired shape can be easily obtained.

具有如上所述之性質之本發明之聚酯成形品之較佳的用途,可舉連接器、CPU插座、繼電器開關零件、筒管、致動器、減噪濾波盒或OA機器的加熱固定輥輪等。 Preferred uses of the polyester molded article of the present invention having the properties as described above include a connector, a CPU socket, a relay switch component, a bobbin, an actuator, a noise reduction filter box, or a heating fixed roller of an OA machine. Round and so on.

[實施例] [Examples]

以下,以實施例更詳細地說明本發明,惟本發明並非限定於以下實施例。 Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited to the following examples.

<實施例1> <Example 1>

於具備攪拌機、回流管、單體投入口、氮導入口、減壓/流出管線之聚合容器,放入以下的原料單體、金屬觸媒,醯化劑,開始氮置換。 In a polymerization vessel equipped with a stirrer, a reflux pipe, a monomer inlet, a nitrogen inlet, and a pressure reduction/outflow line, the following raw material monomers, a metal catalyst, and a halogenating agent were placed, and nitrogen substitution was started.

(I)4-羥基苯甲酸136g(41莫耳%)(HBA) (I) 4-hydroxybenzoic acid 136 g (41 mol%) (HBA)

(II)6-羥基-2-萘酸41g(9莫耳%)(HNA) (II) 6-hydroxy-2-naphthoic acid 41g (9mol%) (HNA)

(III)對苯二酸71g(17.7莫耳%)(TA) (III) Terephthalic acid 71g (17.7 mol%) (TA)

(IV)間苯二甲酸30g(7.5莫耳%)(IA) (IV) 30 g of isophthalic acid (7.5 mol%) (IA)

(V)1,4-苯二醇66g(24.8莫耳%)(HQ) (V) 1,4-phenylene glycol 66g (24.8 mol%) (HQ)

醋酸鉀觸媒15mg Potassium acetate catalyst 15mg

無水醋酸252g Anhydrous acetic acid 252g

放入原料之後,使反應系的溫度上升到140℃,以140℃反應1小時。之後,進一步花5.5小時升溫至360℃,由此花20分鐘減壓至10Torr(即1330Pa),邊使醋酸、過剩的無水醋酸、其他的低沸份餾出進行熔融聚合。攪拌扭力到達既定之值之後,導入氮由減壓狀態經常壓至加壓狀態,由聚合容器的下部排出高分子。 After the raw material was placed, the temperature of the reaction system was raised to 140 ° C, and the reaction was carried out at 140 ° C for 1 hour. Thereafter, the temperature was further increased to 360 ° C for 5.5 hours, and the pressure was reduced to 10 Torr (that is, 1330 Pa) over 20 minutes, and acetic acid, excess anhydrous acetic acid, and other low boiling fraction were distilled and melt-polymerized. After the stirring torque reaches a predetermined value, the introduced nitrogen is often pressed to a pressurized state from a reduced pressure state, and the polymer is discharged from the lower portion of the polymerization vessel.

<評估> <evaluation>

關於實施例1之全芳香族聚酯,以如下方法進行熔點、結晶化溫度、結晶化熱、熔融黏度、軟化溫度的評估。將結果示於表1。 With respect to the wholly aromatic polyester of Example 1, the melting point, the crystallization temperature, the crystallization heat, the melt viscosity, and the softening temperature were evaluated by the following methods. The results are shown in Table 1.

[熔點] [melting point]

以Perkin Elmere公司製DSC,將高分子由室溫以20℃/分的升溫條件測定時所觀測,於觀測吸熱峰溫度(Tml)之後,以(Tml+40)℃的溫度保持2分鐘之後,以20℃/分的降溫條件一旦冷卻至室溫之後,再度,測定以20℃/分的升溫條件測定時,所觀測之吸熱峰之溫度。 The polymer was observed by a DSC manufactured by Perkin Elmere Co., Ltd., and the polymer was observed at room temperature at a temperature rising condition of 20 ° C /min. After the endothermic peak temperature (Tml) was observed, the temperature was maintained at (Tml + 40) ° C for 2 minutes. After cooling to room temperature under a cooling condition of 20 ° C /min, the temperature of the observed endothermic peak when measured at a temperature rising condition of 20 ° C /min was measured again.

[結晶化溫度] [crystallization temperature]

以Perkin Elmer公司製DSC,將高分子由室溫以20℃/分的升溫條件測定時所觀測,於觀測吸熱峰溫度(Tml)之後,以(Tml+40)℃的溫度保持2分鐘之後,測定以20℃/分的降溫條件測定時,所觀測之發熱峰之溫度。 The polymer was observed by a DSC manufactured by Perkin Elmer Co., Ltd., and the polymer was observed at room temperature at a temperature rising condition of 20 ° C /min. After the endothermic peak temperature (Tml) was observed, the temperature was maintained at (Tml + 40) ° C for 2 minutes. The temperature of the observed exothermic peak when measured under a temperature drop condition of 20 ° C /min was measured.

[結晶化熱] [crystallization heat]

以Perkin Elmer公司製DSC,將高分子由室溫以20 ℃/分的升溫條件測定時所觀測,於觀測吸熱峰溫度(Tml)之後,以(Tml+40)℃的溫度保持2分鐘之後,測定以20℃/分的降溫條件測定時,所觀測之發熱峰所求得之發熱峰的熱量。 Using a DSC made by Perkin Elmer, the polymer was made from room temperature to 20 When the temperature rise condition of °C/min was measured, it was observed at a temperature of (Tml+40) °C after the endothermic peak temperature (Tml) was observed for 2 minutes, and then measured at a temperature drop condition of 20 ° C/min. The heat of the heat peak obtained by the fever peak.

[熔融黏度] [melt viscosity]

以較熔點高10~20℃的溫度,使用內徑1mm、長度20mm的管孔,以東洋精機製毛細管流變儀測定,算出於剪速度1000sec-1之熔融黏度。 A tube hole having an inner diameter of 1 mm and a length of 20 mm was used at a temperature higher by 10 to 20 ° C than the melting point, and the melt viscosity at a shear rate of 1000 sec -1 was calculated by a Toyo Seiki capillary rheometer.

[軟化溫度] [softening temperature]

由調製之聚酯,以熱壓機成形為厚度1mm之圓盤,對該成形品施加12.7MPa的一定負荷於加熱盤上以20℃/分升溫,施加負荷之直徑1mm的針到達成形品厚度之5%時的溫度作為軟化溫度。 The prepared polyester was formed into a disk having a thickness of 1 mm by a hot press, and a fixed load of 12.7 MPa was applied to the molded product, and the temperature was raised at 20 ° C /min on a heating plate, and a needle having a diameter of 1 mm was applied to reach the thickness of the molded article. The temperature at 5% is taken as the softening temperature.

<實施例2~8、比較例1~8> <Examples 2 to 8 and Comparative Examples 1 to 8>

使原料單體的種類,投入比例(莫耳%)如表1、2所示之外,以與實施例1同樣地得到高分子。此外,進行與實施例1同樣的評估。關於評估結果,亦示於表1、2。此外,關於比較例1、2及4,由於在製造時高分子在反應器內固化,而無法製造所期望的分子量的高分子(於表中標記為NG)。 The polymer was obtained in the same manner as in Example 1 except that the types and the ratios of the raw material monomers (% by mole) were as shown in Tables 1 and 2. Further, the same evaluation as in Example 1 was carried out. The results of the evaluation are also shown in Tables 1 and 2. Further, in Comparative Examples 1, 2, and 4, since the polymer was solidified in the reactor at the time of production, a polymer having a desired molecular weight (indicated as NG in the table) could not be produced.

<實施例9~10、比較例9~10> <Examples 9 to 10, Comparative Examples 9 to 10>

實施例9,係使用實施例6之全芳香族聚酯,與玻璃 纖維:日本電氣硝子(股)製ECS03T-786H、纖維徑10μm、長度3mm之切股,與雲母:(股)山口雲母工業製AB-25S、平均粒徑25μm,以表3所示配方(記載對全芳香族聚酯100質量部之含量),以雙軸擠出機(日本製鋼所製TEX 30 α)調合混練,得到膠粒形狀之全芳香族聚酯組合物。將該全芳香族聚酯組合物以140℃乾燥3小時之後,使用射出成形機將圖1所示成形品以下述成形條件射出成形,結果成形性良好,並不會發生成形品的龜裂而顯示良好的韌性特性。將結果示於表3。再者,圖1所示評估用射出成形品,係外周直徑:23.6mm,於內部開有31個φ 3.2mm的孔洞,孔間距離的最小厚度為0.16mm。澆口係圖1所示箭頭(3點澆口)。成形品之龜裂的觀察係使用實體顯微鏡,以倍率5倍觀察孔洞周遭的龜裂的的發生狀況,於成形品有發生龜裂時以”×”,沒有發生時判定為”○”。再者,圖1(b)係表示使用實施例之評估用射出成形品之尺寸。圖1(b)係為說明尺寸之圖而僅記載1個孔洞,但實際上係於φ 22.2mm之面形成有31個孔洞。 Example 9, using the wholly aromatic polyester of Example 6, with glass Fiber: Japan Electric Glass Co., Ltd. ECS03T-786H, fiber diameter 10μm, length 3mm cut strand, and mica: (share) Yamaguchi mica industrial AB-25S, average particle size 25μm, according to the formula shown in Table 3 The content of 100 parts by mass of the wholly aromatic polyester was blended and kneaded by a twin-screw extruder (TEX 30 α manufactured by Nippon Steel Co., Ltd.) to obtain a wholly aromatic polyester composition having a colloidal shape. After drying the wholly aromatic polyester composition at 140 ° C for 3 hours, the molded article shown in Fig. 1 was injection-molded by the injection molding machine under the following molding conditions, and the moldability was good, and cracking of the molded product did not occur. Shows good toughness characteristics. The results are shown in Table 3. Further, the injection molded article for evaluation shown in Fig. 1 has a peripheral diameter of 23.6 mm, and has 31 holes of φ 3.2 mm inside, and the minimum thickness of the distance between the holes is 0.16 mm. The gate is shown by the arrow shown in Figure 1 (3 o'clock gate). In the observation of the crack of the molded article, the occurrence of the crack around the hole was observed at a magnification of 5 times using a solid microscope, and "×" was observed when the molded product was cracked, and it was judged as "○" when it did not occur. Further, Fig. 1(b) shows the size of the injection molded article for evaluation using the examples. Fig. 1(b) shows only one hole for explaining the dimension, but actually, 31 holes are formed on the surface of φ 22.2 mm.

(成形條件) (forming conditions)

成形機:住友重機械工業SE30DUZ Forming Machine: Sumitomo Heavy Machinery Industry SE30DUZ

料管溫度:(噴嘴)350℃-355℃-340℃-330℃(實施例9) Tube temperature: (nozzle) 350 ° C - 355 ° C - 340 ° C - 330 ° C (Example 9)

模具溫度:140℃ Mold temperature: 140 ° C

射出速度:50mm/min Injection speed: 50mm/min

保壓力:100MPa Pressure: 100MPa

保壓時間:2sec Holding time: 2sec

冷卻時間:10sec Cooling time: 10sec

螺桿旋轉數:120rpm Screw rotation number: 120rpm

螺桿背壓:1.2MPa Screw back pressure: 1.2MPa

實施例10,係使用實施例5之全芳香族聚酯,以與實施例9同樣地將玻璃纖維與雲母,使用表3所示配方,以雙軸擠出機(日本製鋼所製TEX 30 α)調合混練,得到膠粒形狀之全芳香族聚酯組合物。將該全芳香族聚酯組合物以140℃乾燥3小時之後,使用射出成形機以與實施例9同樣的條件射出成形,結果成形性良好,並不會發生成形品的龜裂而顯示良好的韌性特性。將結果示於表3。再者,成形條件之中只有氣缸溫度的條件,變更為360℃-365℃-350℃-340℃。 In Example 10, using the wholly aromatic polyester of Example 5, the glass fiber and the mica were used in the same manner as in Example 9, and the formulation shown in Table 3 was used as a twin-screw extruder (TEX 30 α manufactured by Nippon Steel Co., Ltd.). The blending was carried out to obtain a wholly aromatic polyester composition in the form of a colloidal particle. After the whole aromatic polyester composition was dried at 140 ° C for 3 hours, it was injection molded under the same conditions as in Example 9 using an injection molding machine. As a result, the moldability was good, and the molded product was not cracked and showed good results. Toughness characteristics. The results are shown in Table 3. Further, among the molding conditions, only the condition of the cylinder temperature was changed to 360 ° C - 365 ° C - 350 ° C - 340 ° C.

比較例9,係使用比較例6之全芳香族聚酯,以與實施例9同樣地將玻璃纖維與雲母,使用表3所示配方,以雙軸擠出機(日本製鋼所製TEX 30 α)調合混練,得到膠粒形狀之全芳香族聚酯組合物之後,以與實施例9同樣的條件射出成形評估韌性(成形品之龜裂)。將該等之結果示表3。再者成形條件下,只有氣缸溫度的條件,變更為390℃-395℃-380℃-370℃。 In Comparative Example 9, the wholly aromatic polyester of Comparative Example 6 was used, and in the same manner as in Example 9, glass fiber and mica were used, and the formulation shown in Table 3 was used as a twin-screw extruder (TEX 30 α manufactured by Nippon Steel Co., Ltd.). After the kneading was carried out to obtain a wholly aromatic polyester composition having a colloidal shape, the molding toughness (crack of the molded article) was evaluated by injection molding under the same conditions as in Example 9. The results of these are shown in Table 3. Further, under the molding conditions, only the cylinder temperature condition is changed to 390 ° C - 395 ° C - 380 ° C - 370 ° C.

比較例10,係使用比較例8之全芳香族聚酯,以與實施例9同樣地將玻璃纖維與雲母,使用表3所示配方,以雙軸擠出機(日本製鋼所製TEX 30 α)調合混練,得到膠粒形狀之全芳香族聚酯組合物之後,以與實施例9同樣的條 件射出成形評估韌性(成形品之龜裂)。將該等之結果示表3。再者成形條件下,只有氣缸溫度的條件,變更為380℃-385℃-370℃-360℃。 In Comparative Example 10, the wholly aromatic polyester of Comparative Example 8 was used, and in the same manner as in Example 9, glass fiber and mica were used, and the formulation shown in Table 3 was used as a twin-screw extruder (TEX 30 α manufactured by Nippon Steel Co., Ltd.). After blending and kneading to obtain a wholly aromatic polyester composition having a colloidal shape, the same strip as in Example 9 was obtained. The injection molding was used to evaluate the toughness (crack of the molded article). The results of these are shown in Table 3. Further, under the molding conditions, only the cylinder temperature condition is changed to 380 ° C - 385 ° C - 370 ° C - 360 ° C.

關於實施例9~10、比較例9~10,亦與實施例1等同樣地,進行熔點、結晶化溫度、結晶化熱、熔融黏度、軟化溫度之評估。將評估結果示於表3。 With respect to Examples 9 to 10 and Comparative Examples 9 to 10, the melting point, the crystallization temperature, the crystallization heat, the melt viscosity, and the softening temperature were evaluated in the same manner as in Example 1 and the like. The evaluation results are shown in Table 3.

圖1係表示以實施例9及10、比較例9及10所製造之成形品之示意圖,(a)係平面圖,(b)係表示其尺寸之圖。再者,圖中的數值之單位係mm。 Fig. 1 is a schematic view showing a molded article produced in Examples 9 and 10 and Comparative Examples 9 and 10, wherein (a) is a plan view and (b) is a view showing the dimensions thereof. Furthermore, the unit of the numerical value in the figure is mm.

Claims (10)

一種全芳香族聚酯,於熔融時顯示光學異向性,其特徵在於:由下述通式(I)、(II)、(III)、(IV)及(V)所示之構成單位作為必須構成成份構成,對全構成單位:(I)之構成單位為40~70莫耳%,(II)之構成單位為7~14莫耳%,(III)之構成單位8~26.5莫耳%,(IV)之構成單位為0~10莫耳%,(V)之構成單位為8~26.5莫耳%,上述(II)之構成單位與上述(IV)之構成單位合計為12~17莫耳%: A wholly aromatic polyester exhibiting optical anisotropy upon melting, and is characterized by the constituent units represented by the following general formulae (I), (II), (III), (IV) and (V) It must be composed of components. For the total constituent units: (I) is 40~70 mol%, (II) is 7~14 mol%, and (III) is 8~26.5 mol%. The constituent unit of (IV) is 0 to 10 mol%, and the constituent unit of (V) is 8 to 26.5 mol%, and the constituent unit of the above (II) and the constituent unit of the above (IV) are 12 to 17 mo ear%: 如申請專利範圍第1項所述的全芳香族聚酯,其中包含上述(IV)之構成單位1~8莫耳%。 The wholly aromatic polyester according to claim 1, wherein the constituent unit of the above (IV) is 1 to 8 mol%. 如申請專利範圍第1或2項所述的全芳香族聚酯, 其中在較全芳香族聚酯之熔點高10~40℃的溫度,於剪速度1000sec-1之熔融黏度為1×105Pa.s以下。 The wholly aromatic polyester according to claim 1 or 2, wherein the melt viscosity at a shear rate of 1000 sec -1 is 1 × 10 5 at a temperature higher than a melting point of the wholly aromatic polyester by 10 to 40 ° C. Pa. s below. 如申請專利範圍第1至3項中任一項所述的全芳香族聚酯,其熔點為300~390℃。 The wholly aromatic polyester according to any one of claims 1 to 3, which has a melting point of 300 to 390 °C. 一種聚酯樹脂組合物,對申請專利範圍第1至4項中任一項所述的全芳香族聚酯100質量部,調合120質量部以下的無機填充劑或有機填充劑而成。 A polyester resin composition obtained by blending 120 parts by mass or less of an inorganic filler or an organic filler with 100 parts by mass of the wholly aromatic polyester according to any one of claims 1 to 4. 一種聚酯樹脂組合物,對申請專利範圍第1至4項中任一項所述的全芳香族聚酯100質量部,調合無機填充劑或有機填充劑20~80質量部而成。 A polyester resin composition obtained by blending an inorganic filler or an organic filler in an amount of 20 to 80 parts by mass of 100 parts by mass of the wholly aromatic polyester according to any one of claims 1 to 4. 一種聚酯成形品,將申請專利範圍第1至4項中任一項所述的全芳香族聚酯或申請專利範圍第5或6項所述的聚酯樹脂組合物成形而成。 A polyester molded article obtained by molding the wholly aromatic polyester according to any one of claims 1 to 4 or the polyester resin composition according to claim 5 or 6. 如申請專利範圍第7項所述的聚酯成形品,其中上述聚酯成形品,係連接器、CPU插座、繼電器開關零件、筒管、致動器、減噪濾波盒或OA機器的加熱固定輥輪。 The polyester molded article according to claim 7, wherein the polyester molded article is heated by a connector, a CPU socket, a relay switch component, a bobbin, an actuator, a noise reduction filter box, or an OA machine. Roller. 如申請專利範圍第7項所述的聚酯成形品,其中上述聚酯成形品,係聚酯纖維。 The polyester molded article according to claim 7, wherein the polyester molded article is a polyester fiber. 如申請專利範圍第7項所述的聚酯成形品,其中上述聚酯成形品,係聚酯膜。 The polyester molded article according to claim 7, wherein the polyester molded article is a polyester film.
TW101136627A 2011-10-05 2012-10-04 Wholly aromatic polyester, polyester resin composition, and polyester molded article TW201333066A (en)

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JPS5962630A (en) * 1982-07-26 1984-04-10 セラニ−ズ・コ−ポレイシヨン Anisotropic melt-processable polyester containing relativelylow concentration 6-oxy-2-naphthoyl portion
JP2664406B2 (en) * 1988-04-13 1997-10-15 ポリプラスチックス 株式会社 Polyester resin and resin composition showing optical anisotropy when melted
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