JP2008502798A - 開孔金属発泡体および製造方法 - Google Patents
開孔金属発泡体および製造方法 Download PDFInfo
- Publication number
- JP2008502798A JP2008502798A JP2007515903A JP2007515903A JP2008502798A JP 2008502798 A JP2008502798 A JP 2008502798A JP 2007515903 A JP2007515903 A JP 2007515903A JP 2007515903 A JP2007515903 A JP 2007515903A JP 2008502798 A JP2008502798 A JP 2008502798A
- Authority
- JP
- Japan
- Prior art keywords
- nickel
- metal foam
- powder
- heat treatment
- copper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000006262 metallic foam Substances 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 31
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910000881 Cu alloy Inorganic materials 0.000 claims abstract description 6
- 238000010438 heat treatment Methods 0.000 claims description 21
- 239000000843 powder Substances 0.000 claims description 19
- 239000006260 foam Substances 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 14
- 239000011230 binding agent Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 230000003197 catalytic effect Effects 0.000 claims description 5
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 4
- 238000005275 alloying Methods 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 238000005245 sintering Methods 0.000 claims description 2
- 229920005596 polymer binder Polymers 0.000 claims 1
- 239000002491 polymer binding agent Substances 0.000 claims 1
- 238000005260 corrosion Methods 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 2
- 239000000126 substance Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical class F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 2
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 239000005751 Copper oxide Substances 0.000 description 1
- 229910000570 Cupronickel Inorganic materials 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010612 desalination reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/08—Alloys with open or closed pores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/11—Making porous workpieces or articles
- B22F3/114—Making porous workpieces or articles the porous products being formed by impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/11—Making porous workpieces or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/10—Sintering only
- B22F3/11—Making porous workpieces or articles
- B22F3/1146—After-treatment maintaining the porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Metallurgy (AREA)
- Powder Metallurgy (AREA)
- Catalysts (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
Description
初期粉末として、20μmの平均粒径およびスパッタ形を有する粉末20gを用いる。
この関係では、純ニッケル、同初期銅粉末およびポリビニルピロリドンの1%水溶液から作製された同一の開孔金属発泡体を用いた。
Claims (12)
- 少なくとも40重量%のニッケルを有するニッケル‐銅合金から形成され、少なくとも90%の気孔率を有している、開孔金属発泡体。
- 最大で6重量%の追加合金元素が、ニッケルおよび銅に加えて含有されている、請求項1に記載の金属発泡体。
- ニッケルが少なくとも60重量%で含有されている、請求項1または2に記載の金属発泡体。
- マンガン、鉄、炭素、ケイ素、アルミニウム、チタンから選択される追加合金元素が含有されている、請求項1〜3のいずれか一項に記載の金属発泡体。
- 請求項1〜4の少なくとも一項に記載された開孔金属発泡体の製造方法であって、
純ニッケル製の該開孔金属発泡体が銅粉末および/または酸化銅粉末で、該粉末が該ニッケルフォーム構造の表面を該開孔内までも覆うように被覆され、次いで熱処理が700℃以上の温度で行なわれ、その際に該ニッケルおよび該銅の合金化が生じることで特徴付けられる方法。 - 粉末が、ニッケルフォーム構造の表面で、有機結合剤により付着される、請求項5に記載の方法。
- 銅粉末および/または酸化銅粉末が、ポリマー結合剤の水溶液により付着される、請求項5または6に記載の方法。
- 熱処理が水素雰囲気中で行なわれる、請求項5〜7のいずれか一項に記載の方法。
- 700〜900℃範囲内の熱処理に際して、気孔率の減少および比表面積の増加が得られる、請求項5〜8のいずれか一項に記載の方法。
- 1100〜1300℃の温度範囲内の熱処理に際して、ニッケルフォーム構造の初期気孔率が維持される、請求項5〜9のいずれか一項に記載の方法。
- 触媒作用物質が粉末形で熱処理前に粉末へ加えられる、請求項5〜10のいずれか一項に記載の方法。
- 熱処理後に、触媒作用物質が表面上にガルバーニ電気的にまたは焼結により付着される、請求項5〜10のいずれか一項に記載の方法。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004032089A DE102004032089B3 (de) | 2004-06-25 | 2004-06-25 | Verfahren zur Herstellung offenporiger Metallschaumkörper |
PCT/EP2005/006822 WO2006002834A2 (en) | 2004-06-25 | 2005-06-23 | Open porous metallic foam body and method for manufacturing |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2008502798A true JP2008502798A (ja) | 2008-01-31 |
JP4639230B2 JP4639230B2 (ja) | 2011-02-23 |
Family
ID=35276338
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007515903A Active JP4639230B2 (ja) | 2004-06-25 | 2005-06-23 | 開孔金属発泡体の製造方法 |
Country Status (9)
Country | Link |
---|---|
US (1) | US7951246B2 (ja) |
EP (1) | EP1759025B1 (ja) |
JP (1) | JP4639230B2 (ja) |
KR (1) | KR100865431B1 (ja) |
CN (1) | CN100510130C (ja) |
AT (1) | ATE405682T1 (ja) |
CA (1) | CA2569322C (ja) |
DE (2) | DE102004032089B3 (ja) |
WO (1) | WO2006002834A2 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020534434A (ja) * | 2017-09-19 | 2020-11-26 | アランタム ヨーロッパ ゲーエムベーハーAlantum Europe Gmbh | 表面改質された金属製の開孔成型体の製造方法、および該方法により製造された成型体 |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101914707B (zh) * | 2010-09-16 | 2012-05-23 | 厦门大学 | 一种Ni-Cu-Fe-Si多孔合金及其制备方法 |
US8780527B2 (en) | 2010-10-12 | 2014-07-15 | The Regents Of The University Of Michigan | Transition metal carbide or nitride or boride based supercapacitors with metal foam electrode substrate |
WO2012087409A2 (en) | 2010-10-12 | 2012-06-28 | The Regents Of The University Of Michigan | High performance transition metal carbide and nitride and boride based asymmetric supercapacitors |
US10399147B2 (en) * | 2012-02-20 | 2019-09-03 | Smith & Nephew, Inc. | Porous structures and methods of making same |
KR101398296B1 (ko) * | 2013-01-16 | 2014-05-27 | 주식회사 알란텀 | 니켈 메탈폼 플레이트의 제조방법 |
PL2764916T3 (pl) | 2013-02-06 | 2017-12-29 | Alantum Europe Gmbh | Element z pianki metalowej o zmodyfikowanej powierzchni, sposób jego wytwarzania i jego zastosowanie |
US10781351B1 (en) * | 2016-05-25 | 2020-09-22 | Louisiana Tech Research Corporation | Hexagonal boron nitride thermal conductivity enhancing materials and method of making |
US20200070094A1 (en) * | 2016-12-21 | 2020-03-05 | University Of Iowa Research Foundation | Apparatus and method for three-dimensional photo-electrodialysis |
CN109806664B (zh) * | 2017-11-22 | 2022-03-04 | 辽宁省轻工科学研究院有限公司 | 一种耐1000℃金属高温过滤器的制备方法 |
US11919080B2 (en) * | 2018-03-09 | 2024-03-05 | Cellmo Materials Innovation, Inc. | Method of making copper-nickel alloy foams |
CN109022878B (zh) * | 2018-09-11 | 2020-12-22 | 广东美的制冷设备有限公司 | 用于空调消音降噪的泡沫合金及其制备方法和应用 |
CN109112352B (zh) * | 2018-09-11 | 2020-12-22 | 广东美的制冷设备有限公司 | 用于空调器消音降噪的泡沫合金及其制备方法和应用 |
CN109022876B (zh) * | 2018-09-11 | 2020-12-22 | 广东美的制冷设备有限公司 | 用于空调器消音降噪的泡沫合金及其制备方法和应用 |
CN110125392B (zh) * | 2019-06-28 | 2022-02-15 | 安泰环境工程技术有限公司 | 一种高通量外光Fe-Al金属间化合物滤芯及其制备方法 |
ES2896334T3 (es) * | 2019-09-25 | 2022-02-24 | Evonik Operations Gmbh | Cuerpos esponjados metálicos y procedimiento para su producción |
US20220387986A1 (en) * | 2019-09-25 | 2022-12-08 | Evonik Operations Gmbh | Metal bodies and method for production thereof |
JP2022551426A (ja) * | 2019-09-25 | 2022-12-09 | エボニック オペレーションズ ゲーエムベーハー | 金属発泡体およびその製造方法、ならびに触媒としてのその使用 |
RU2759860C1 (ru) * | 2020-12-30 | 2021-11-18 | Государственное Научное Учреждение Институт Порошковой Металлургии Имени Академика О.В. Романа | Способ получения высокопористого ячеистого материала |
CN115323316B (zh) * | 2022-08-16 | 2023-05-23 | 沈伟 | 一种泡沫镍铬合金及其制备方法 |
Citations (4)
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US3689320A (en) * | 1967-08-17 | 1972-09-05 | Int Nickel Co | Method for making a battery plate using cellulosic material |
JPH08193232A (ja) * | 1995-01-12 | 1996-07-30 | Sumitomo Electric Ind Ltd | 金属多孔体の製造方法 |
JPH08222226A (ja) * | 1995-02-10 | 1996-08-30 | Sumitomo Electric Ind Ltd | 三次元網状構造電極担体の製造方法 |
JP2002061573A (ja) * | 2000-08-17 | 2002-02-28 | Matsushita Refrig Co Ltd | 圧縮機およびポンプ |
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2004
- 2004-06-25 DE DE102004032089A patent/DE102004032089B3/de not_active Expired - Lifetime
-
2005
- 2005-06-23 AT AT05760079T patent/ATE405682T1/de not_active IP Right Cessation
- 2005-06-23 DE DE602005009185T patent/DE602005009185D1/de not_active Expired - Fee Related
- 2005-06-23 EP EP05760079A patent/EP1759025B1/en active Active
- 2005-06-23 CN CNB2005800211374A patent/CN100510130C/zh active Active
- 2005-06-23 JP JP2007515903A patent/JP4639230B2/ja active Active
- 2005-06-23 US US11/630,407 patent/US7951246B2/en active Active
- 2005-06-23 KR KR1020077001811A patent/KR100865431B1/ko active IP Right Grant
- 2005-06-23 CA CA2569322A patent/CA2569322C/en active Active
- 2005-06-23 WO PCT/EP2005/006822 patent/WO2006002834A2/en active IP Right Grant
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Publication number | Priority date | Publication date | Assignee | Title |
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US3689320A (en) * | 1967-08-17 | 1972-09-05 | Int Nickel Co | Method for making a battery plate using cellulosic material |
JPH08193232A (ja) * | 1995-01-12 | 1996-07-30 | Sumitomo Electric Ind Ltd | 金属多孔体の製造方法 |
JPH08222226A (ja) * | 1995-02-10 | 1996-08-30 | Sumitomo Electric Ind Ltd | 三次元網状構造電極担体の製造方法 |
JP2002061573A (ja) * | 2000-08-17 | 2002-02-28 | Matsushita Refrig Co Ltd | 圧縮機およびポンプ |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020534434A (ja) * | 2017-09-19 | 2020-11-26 | アランタム ヨーロッパ ゲーエムベーハーAlantum Europe Gmbh | 表面改質された金属製の開孔成型体の製造方法、および該方法により製造された成型体 |
JP7383601B2 (ja) | 2017-09-19 | 2023-11-20 | アランタム ヨーロッパ ゲーエムベーハー | 表面改質された金属製の開孔成型体の製造方法 |
Also Published As
Publication number | Publication date |
---|---|
KR20070049142A (ko) | 2007-05-10 |
WO2006002834A3 (en) | 2006-06-22 |
US7951246B2 (en) | 2011-05-31 |
KR100865431B1 (ko) | 2008-10-24 |
CN100510130C (zh) | 2009-07-08 |
CN1981062A (zh) | 2007-06-13 |
US20080031767A1 (en) | 2008-02-07 |
DE102004032089B3 (de) | 2005-12-08 |
ATE405682T1 (de) | 2008-09-15 |
CA2569322C (en) | 2012-03-13 |
WO2006002834A2 (en) | 2006-01-12 |
EP1759025B1 (en) | 2008-08-20 |
JP4639230B2 (ja) | 2011-02-23 |
EP1759025A2 (en) | 2007-03-07 |
CA2569322A1 (en) | 2006-01-12 |
DE602005009185D1 (de) | 2008-10-02 |
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