JP2008113978A - Washing machine - Google Patents

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JP2008113978A
JP2008113978A JP2006302248A JP2006302248A JP2008113978A JP 2008113978 A JP2008113978 A JP 2008113978A JP 2006302248 A JP2006302248 A JP 2006302248A JP 2006302248 A JP2006302248 A JP 2006302248A JP 2008113978 A JP2008113978 A JP 2008113978A
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water
outer tub
drum
electrodes
detergent
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JP5129949B2 (en
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Gichu Ota
義注 太田
Hiroshi Kitamura
洋 北村
Naoki Hattori
直幾 服部
Isao Hiyama
功 桧山
Akinori Kaneko
哲憲 金子
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Hitachi Appliances Inc
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Hitachi Appliances Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an inexpensive and secure detection means for detecting abnormal occurrence of bubbles during washing caused by the excessive charge of a detergent. <P>SOLUTION: The washing machine includes: a pair of electrodes (C1, C2); a transformer (T) connected with the electrodes; bubble detection means (R3, C, OP1) electrically insulated by the transformer (T) for converting the resistance change between electrodes to oscillation frequency change and outputting it; and a control means for controlling a series of washing operations. When detecting the bubbles, the control means controls water supply and water discharge. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は衣類の乾燥機能を有し、水平方向または傾斜方向に回転中心軸を有するドラムを有する洗濯機に関するものである。   The present invention relates to a washing machine having a clothes drying function and having a drum having a central axis of rotation in a horizontal direction or an inclination direction.

特許文献1には、圧力センサを用いて泡を検出し、泡を消す処理を実行するドラム式洗濯機が記載されている。   Patent Document 1 describes a drum type washing machine that detects foam using a pressure sensor and executes a process of eliminating the foam.

特許文献2には、商用電源と電気的に絶縁された一対の電極を外槽上部に設け、発生した泡を検出し、検出した泡を消す処理を実行する洗濯機が記載されている。この洗濯機では、電気的な絶縁はトランスで行い、このトランスの一次側に100Vの商用電源が整流平滑された電源に接続される交流信号源を接続し、二次側にこの交流信号源信号の整流平滑回路および電極が接続される検出回路を設け、検出回路自身の電源を100Vの商用電源から絶縁している。   Patent Document 2 describes a washing machine in which a pair of electrodes that are electrically insulated from a commercial power source are provided in the upper part of the outer tub, and the generated foam is detected and a process for removing the detected foam is executed. In this washing machine, electrical insulation is performed by a transformer, an AC signal source connected to a power source obtained by rectifying and smoothing a 100V commercial power source is connected to the primary side of the transformer, and this AC signal source signal is connected to the secondary side. The rectifying / smoothing circuit and the detection circuit to which the electrodes are connected are provided, and the power supply of the detection circuit itself is insulated from the commercial power supply of 100V.

特開2002−166093号公報Japanese Patent Laid-Open No. 2002-166093 特開2001−293287号公報JP 2001-293287 A

特許文献1に記載されたドラム式洗濯機では、圧力センサの感度を非常に小さな泡の圧力を検出するようにしている。このような検出装置では、一般的に、泡の状態(気泡の大小)で検出がばらつき易く、また検出に時間がかかる等の課題がある。   In the drum type washing machine described in Patent Document 1, the sensitivity of the pressure sensor detects the pressure of a very small bubble. In such a detection device, there are generally problems such that detection is likely to vary depending on the state of the bubble (the size of the bubble) and that it takes time to detect.

検出時間の観点からは、泡の存在を電極間の抵抗で検出する装置が好ましい。この場合、電極を商用電源から切り離すなど、電気絶縁に対する配慮が必要になる。   From the viewpoint of detection time, an apparatus that detects the presence of bubbles by resistance between electrodes is preferable. In this case, it is necessary to consider electric insulation such as disconnecting the electrode from the commercial power source.

特許文献2に記載された泡の検出装置では、トランスを利用して外槽に取り付ける電極を商用電源から切り離している。しかし、特許文献2では、回路の簡素化についての配慮が十分ではなかった。   In the foam detection apparatus described in Patent Document 2, an electrode attached to the outer tub is separated from a commercial power source using a transformer. However, in Patent Document 2, considerations regarding circuit simplification are not sufficient.

本発明の目的は、簡単な回路構成で安価に泡の発生を検出することにある。   An object of the present invention is to detect the generation of bubbles at a low cost with a simple circuit configuration.

上記目的を達成するために、請求項1に係る発明では、トランスと、前記トランスの一次コイルに接続される一対の電極と、前記トランスの二次コイルに現れる、前記一対の電極間の抵抗が換算された換算抵抗とコンデンサで発振周波数がきまる発振回路とからなる検出手段を備え、前記一対の電極を外槽(水受け槽)あるいは外槽に連通する部品に配置し、前記電極間の洗剤液を含む水あるいは泡の存在を検出するよう構成したものである。   To achieve the above object, according to the first aspect of the present invention, there is provided a transformer, a pair of electrodes connected to a primary coil of the transformer, and a resistance between the pair of electrodes appearing in a secondary coil of the transformer. A detection means comprising a converted conversion resistor and an oscillation circuit whose oscillation frequency is determined by a capacitor is provided, and the pair of electrodes are arranged in an outer tank (water receiving tank) or a part communicating with the outer tank, and a detergent between the electrodes It is configured to detect the presence of water or bubbles containing liquid.

また請求項2に係る発明では、請求項1において、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、一連の洗濯動作と前記給水手段,排水手段を制御する制御手段とを備え、前記制御手段は前記一対の電極間の抵抗値を検出して、洗濯動作および前記給水手段,排水手段を制御するものである。   Further, in the invention according to claim 2, in claim 1, the water supply means for supplying water into the outer tub, the drain means for draining the water in the outer tub, a series of washing operations, the water supply means, and the drain means. Control means for controlling, and the control means detects a resistance value between the pair of electrodes to control the washing operation and the water supply means and drainage means.

また請求項3に係る発明では、請求項1において、前記トランスの一次コイルと二次コイルの巻き数比が、泡の存在を検出する場合にはN対1且つNは5以上であり、洗剤液を含む水の存在を検出する場合には1対N且つNは2以下としたものである。   According to a third aspect of the present invention, in the first aspect, the turn ratio of the primary coil and the secondary coil of the transformer is N to 1 and N is 5 or more when the presence of bubbles is detected. In the case of detecting the presence of water containing liquid, 1 to N and N is 2 or less.

また上記目的を達成するために、請求項4に係る発明では、水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記外槽の最低部に設けた一対の電極と、前記一対の電極間の抵抗値を検出して洗濯水の洗剤濃度を検出する洗剤濃度検出手段とを備え、洗剤投入後の給水と洗剤溶かし撹拌時に前記洗剤濃度検出手段で洗剤濃度を検出し、所定濃度以上であれば、撹拌を停止して一部を排水し、再度給水することで希釈し所定濃度の洗剤液となした後に洗い撹拌を開始するものである。   In order to achieve the above object, in the invention according to claim 4, a drum having a central axis of rotation in a horizontal direction or an inclined direction, an outer tub containing the drum and elastically supported by a washing machine body, Water supply means for supplying water into the outer tub, drainage means for draining water in the outer tub, a pair of electrodes provided at the lowest part of the outer tub, and washing by detecting a resistance value between the pair of electrodes And a detergent concentration detecting means for detecting the detergent concentration of water. The detergent concentration detecting means detects the detergent concentration at the time of supplying the detergent after the detergent is added and the detergent is dissolved and stirring. After the part is drained and again supplied with water to dilute to a predetermined concentration of detergent solution, washing and stirring are started.

また上記目的を達成するために、請求項5に係る発明では、水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記ドラムを回転駆動する駆動手段と、前記外槽外周の上面中央近傍にドラムを臨むように設けた一対の電極と、前記一対の電極間の抵抗値変化を検出して前記外槽とドラム間の泡の存在を検出する発泡検出手段と、一連の洗濯動作と前記給水手段,排水手段,駆動手段とを制御する制御手段とを備え、前記ドラムの回転時に前記発泡検出手段で前記外槽とドラム間での発泡を検出した時、前記制御手段が前記駆動手段を停止させ、外槽内に給水するものである。   In order to achieve the above object, in the invention according to claim 5, a drum having a central axis of rotation in a horizontal direction or an inclined direction, an outer tub enclosing the drum and elastically supported by a washing machine body, A pair of water supply means for supplying water into the outer tub, drainage means for draining the water in the outer tub, drive means for rotationally driving the drum, and a pair of drums facing the upper surface center of the outer periphery of the outer tub. Electrodes, foam detection means for detecting a change in resistance between the pair of electrodes and detecting the presence of foam between the outer tub and the drum, a series of washing operations, the water supply means, the drainage means, and the drive means, And a control means for controlling the operation, and when the foam detection means detects foaming between the outer tub and the drum during rotation of the drum, the control means stops the driving means and supplies water into the outer tub. Is.

また上記目的を達成するために、請求項6に係る発明では、水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記ドラムを回転駆動する駆動手段と、洗濯物を乾燥させるための温風発生手段と、温風を前記外槽前面内に導く温風送風経路と、前記外槽内から吐出される温風を水冷除湿して前記温風発生手段に送る除湿経路と、前記除湿経路に注水する注水手段と、前記除湿経路に設けた一対の電極と、前記一対の電極間の抵抗値変化から前記除湿経路内深部への泡の侵入を検出する発泡検出手段と、一連の洗濯および乾燥動作と前記給水手段,排水手段,駆動手段,温風発生手段,注水手段とを制御する制御手段とを備え、前記制御手段は、前記発泡検出手段で除湿経路への泡侵入を検出した時、前記排水手段で前記外槽内の洗濯水を排水し、前記注水手段で除湿経路内に注水するものである。   In order to achieve the above object, in the invention according to claim 6, a drum having a central axis of rotation in a horizontal direction or an inclined direction, an outer tub containing the drum and elastically supported by a washing machine body, Water supply means for supplying water into the outer tub, drainage means for draining water in the outer tub, drive means for rotationally driving the drum, hot air generating means for drying laundry, A hot air blowing path leading into the front surface of the outer tub, a dehumidification path for dehumidifying the hot air discharged from the outer tub and sending it to the hot air generating means, a water injection means for injecting water into the dehumidification path, and the dehumidification A pair of electrodes provided in the path; foam detection means for detecting foam intrusion into a deep portion in the dehumidification path from a change in resistance between the pair of electrodes; a series of washing and drying operations; the water supply means and drainage means , Drive means, hot air generation means, water injection means Control means for draining wash water in the outer tub with the drainage means when the foam detection means detects foam intrusion into the dehumidification path, and the water injection means within the dehumidification path. Water is poured into the water.

請求項1の洗濯機によれば、外槽に設置される電極をトランスにより電気的に絶縁することができる。トランスは電源電力を伝達するものではなく信号伝達のみであるため、細線(径0.05mm)のエナメル線をフェライトコア材に巻いた物でよいため安価である。また水あるいは泡の存在による電極間抵抗の変化は発振周波数の変化となり、この発振信号を矩形波に整形すれば、マイコン等の端子に直に接続できマイコンを中心とする洗濯機の制御部を安価に構成できる。またディジタル信号(矩形波)であるため耐ノイズ性能は格段に向上する。   According to the washing machine of claim 1, the electrodes installed in the outer tub can be electrically insulated by the transformer. Since the transformer does not transmit power but only transmits signals, it is inexpensive because a thin wire (0.05 mm diameter) enameled wire wound around a ferrite core material may be used. The change in interelectrode resistance due to the presence of water or bubbles changes the oscillation frequency. If this oscillation signal is shaped into a rectangular wave, it can be directly connected to a terminal such as a microcomputer, and a control unit for the washing machine centered on the microcomputer can be used. Can be configured at low cost. Further, since it is a digital signal (rectangular wave), the noise resistance performance is greatly improved.

請求項2の洗濯機によれば、泡を検知したら制御手段が洗濯動作(例えばドラムの回転等)を一端停止させ、排水手段を制御して外槽内の泡を大量に含む洗濯水を排水する。そして給水手段で外槽内に水道水を給水して泡を流しだす。この泡消し処理の後、次の工程に進む。このため異常な泡発生が問題となり、洗濯が完了しないという問題が解決される。   According to the washing machine of claim 2, when the foam is detected, the control means stops the washing operation (for example, rotation of the drum, etc.) and drains the washing water containing a large amount of foam in the outer tub by controlling the drainage means. To do. Then, tap water is supplied into the outer tank by the water supply means, and bubbles are poured out. After this defoaming process, the process proceeds to the next step. For this reason, abnormal foam generation becomes a problem, and the problem that washing is not completed is solved.

請求項3の洗濯機によれば、各電極の置かれた状態での抵抗範囲を精度よく周波数変化に変換でき、この周波数から電極の置かれた状態を精度よく判別できる。そして、洗剤液を含む水あるいは泡の存在の検出精度を向上でき、異常な泡発生が問題となり、洗濯が完了しないという問題が解決される。   According to the washing machine of the third aspect, the resistance range in a state where each electrode is placed can be accurately converted into a frequency change, and the state where the electrode is placed can be accurately determined from this frequency. And the detection accuracy of the presence of water or foam containing a detergent solution can be improved, and abnormal foam generation becomes a problem, and the problem that washing is not completed is solved.

請求項4の洗濯機によれば、過度の洗剤投入に対して、予め洗剤を希釈して規定濃度で洗浄運転を開始することで発泡を未然に予防することができる。そして、後の工程における発泡の消去動作で消泡水量および運転時間を削減することができる。   According to the washing machine of the fourth aspect, foaming can be prevented beforehand by diluting the detergent in advance and starting the washing operation at the specified concentration with respect to excessive detergent addition. And the amount of defoaming water and operation time can be reduced by the foaming elimination operation in the subsequent process.

請求項5の洗濯機によれば、脱水初期の低速回転時でもドラムと外槽の間の発泡を検出することができる。更には過電流での発泡検出が困難な、モータの必要トルクが大きなつまり大電流駆動時ある洗濯中でも、ドラム外槽間最上部への泡進入を検出することができる。非常に低速でモータを回転させ、発泡を検出したら、排水手段を開き、給水手段で給水を行いながら槽間の泡を洗い流す。この泡消し処理の後、脱水を再開し終了後次の工程に進む。このため異常な泡発生が問題となり、洗濯が完了しないという問題が解決される。   According to the washing machine of the fifth aspect, foaming between the drum and the outer tub can be detected even at a low-speed rotation in the initial stage of dewatering. Furthermore, it is difficult to detect foaming due to overcurrent, and it is possible to detect foam intrusion to the uppermost part between the drum outer tubs even during washing where the required torque of the motor is large, that is, when driving with a large current. When the motor is rotated at a very low speed and foaming is detected, the drainage means is opened, and the water between the tanks is washed away while water is supplied by the water supply means. After this defoaming treatment, dehydration is resumed and the process proceeds to the next step after completion. For this reason, abnormal foam generation becomes a problem, and the problem that washing is not completed is solved.

請求項6の洗濯機によれば、除湿経路に設けた一対の電極で泡を検出することにより、排水手段を開き、給水手段からドラム内に給水するとともに、注水口からも除湿経路内の泡に水を掛けこれを洗い流す。これにより温風発生手段内への泡の進入が未然に防止される。結果、温風発生手段内のヒータやファンモータ等に泡が付着するのを防止できる。   According to the washing machine of claim 6, by detecting foam with a pair of electrodes provided in the dehumidification path, the drainage means is opened to supply water into the drum from the water supply means, and the foam in the dehumidification path is also supplied from the water inlet. Wash it with water. This prevents bubbles from entering the hot air generating means. As a result, it is possible to prevent bubbles from adhering to the heater, fan motor, etc. in the hot air generating means.

以下、洗濯機の実施形態を説明する。   Hereinafter, embodiments of the washing machine will be described.

本発明の洗濯機は、トランスと、前記トランスの一次コイルに接続される一対の電極と、前記トランスの二次コイルに現れる、前記一対の電極間の抵抗が換算された換算抵抗とコンデンサで発振周波数がきまる発振回路とからなる発泡検出手段を備え、前記一対の電極を外槽(水受け槽)あるいは外槽に連通する部品に配置し、前記電極間の水または泡の存在を検出するよう構成した。   The washing machine of the present invention oscillates with a transformer, a pair of electrodes connected to the primary coil of the transformer, and a conversion resistor and a capacitor that appear in the secondary coil of the transformer and in which the resistance between the pair of electrodes is converted. A foam detection means comprising an oscillation circuit with a determined frequency is provided, and the pair of electrodes are arranged in an outer tank (water receiving tank) or a part communicating with the outer tank so as to detect the presence of water or bubbles between the electrodes. Configured.

このものによれば、外槽に設置される電極をトランスにより電気的に絶縁することができる。トランスは電源電力を伝達するものではなく信号伝達のみであるため、細線(径
0.05mm )のエナメル線をフェライトコア材に巻いた物でよいため安価である。また水あるいは泡の存在による電極間抵抗の変化は発振周波数の変化となり、この発振信号を矩形波に整形すれば、マイコン等の端子に直に接続できマイコンを中心とする洗濯機の制御部を安価に構成できる。またディジタル信号(矩形波)であるため耐ノイズ性能は格段に向上する。
According to this, the electrode installed in the outer tub can be electrically insulated by the transformer. Since the transformer does not transmit power but only transmits signals, it is inexpensive because a thin wire (0.05 mm diameter) enameled wire wound around a ferrite core material may be used. The change in interelectrode resistance due to the presence of water or bubbles changes the oscillation frequency. If this oscillation signal is shaped into a rectangular wave, it can be directly connected to a terminal such as a microcomputer, and a control unit for the washing machine centered on the microcomputer can be used. Can be configured at low cost. Further, since it is a digital signal (rectangular wave), the noise resistance performance is greatly improved.

また、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、一連の洗濯動作と前記給水手段,排水手段を制御する制御手段とを備え、前記制御手段は、上記の発泡検出手段で一対の電極間の抵抗値変化から異常な泡の発生を検出して、洗濯動作および前記給水手段,排水手段を制御するよう構成した。   The control means comprises water supply means for supplying water into the outer tub, drainage means for draining the water in the outer tub, and a control means for controlling a series of washing operations, the water supply means and the drainage means, The foam detection means detects the generation of abnormal bubbles from the change in resistance value between the pair of electrodes, and controls the washing operation and the water supply means and drainage means.

このものによれば、泡を検出したら制御手段が洗濯動作(例えばドラムの回転等)を一端停止させ、排水手段を制御して外槽内の泡を大量に含む洗濯水を排水する。そして給水手段で外槽内に水道水を給水して泡を流しだす。この泡消し処理の後、次の工程に進む。このため異常な泡発生が問題となり、洗濯が完了しないという問題が解決される。   According to this, when the foam is detected, the control means stops the washing operation (for example, rotation of the drum, etc.), and controls the drainage means to drain the washing water containing a large amount of foam in the outer tub. Then, tap water is supplied into the outer tank by the water supply means, and bubbles are poured out. After this defoaming process, the process proceeds to the next step. For this reason, abnormal foam generation becomes a problem, and the problem that washing is not completed is solved.

また、前記トランスの一次コイルと二次コイルの巻き数比を、泡の存在を検出する場合にはN対1且つNは5以上とし、洗剤液を含む水の存在を検出する場合には1対N且つNは2以下として構成した。   Further, the winding turns ratio of the primary coil and the secondary coil of the transformer is N to 1 and N is 5 or more when detecting the presence of bubbles, and 1 when detecting the presence of water containing detergent solution. The pair N and N were configured to be 2 or less.

電極は洗濯工程中に水道水中あるいは洗剤液中あるいは泡に囲まれたあるいは空中に置かれた状態になる。そしてそれぞれの状態で電極間の抵抗Rは大きく変化する。例えばある電極間距離(30mm)の場合に水道水中で2kΩであれば、洗剤液中では1kΩ以下
(洗剤液の濃度による)、泡の場合洗剤の種類(メーカあるいは粉末弱アルカリ洗剤か液体中性洗剤か)によって10kΩから数100kΩ、大気中では数十MΩになる。このものによれば、前述の各電極の置かれた状態での抵抗範囲を精度よく周波数変化に変換でき、この周波数から電極の置かれた状態を精度よく判別できる。そして、検出精度を向上でき、異常な泡発生が問題となり、洗濯が完了しないという問題が解決される。
During the washing process, the electrode is placed in tap water, detergent solution, surrounded by bubbles, or placed in the air. And resistance R between electrodes changes greatly in each state. For example, if the distance between electrodes (30 mm) is 2 kΩ in tap water, it is 1 kΩ or less (depending on the concentration of the detergent solution) in detergent solution, and the type of detergent (manufacturer or weak alkaline detergent or liquid neutral) in the case of foam Depending on the detergent), it is 10 kΩ to several hundred kΩ, and several tens of MΩ in the atmosphere. According to this, the resistance range in the state where each electrode is placed can be accurately converted into a frequency change, and the state where the electrode is placed can be accurately determined from this frequency. And detection accuracy can be improved, the problem that abnormal bubble generation | occurrence | production becomes a problem and washing is not completed is solved.

また、水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記外槽の最低部に設けた一対の電極と、前記一対の電極間の抵抗値を検出して洗濯水の洗剤濃度を検出する洗剤濃度検出手段とを備え、洗剤投入後の給水と洗剤溶かし撹拌時に前記洗剤濃度検出手段で洗剤濃度を検出し、所定濃度以上であれば、撹拌を停止して一部を排水し、再度給水することで希釈し所定濃度の洗剤液となした後に洗い撹拌を開始する。   A drum having a central axis of rotation in a horizontal direction or an inclined direction; an outer tub containing the drum and elastically supported by a washing machine body; water supply means for supplying water into the outer tub; Drainage means for draining water, a pair of electrodes provided in the lowest part of the outer tub, and a detergent concentration detection means for detecting a detergent concentration of the washing water by detecting a resistance value between the pair of electrodes, The detergent concentration is detected by the detergent concentration detection means when the detergent is supplied and the detergent is dissolved and stirred. If the detergent concentration is equal to or higher than the predetermined concentration, the stirring is stopped, a part is drained, and the water is diluted again by supplying water again. Start washing and stirring after the detergent solution is formed.

外槽最低部に一対の電極を設ける。洗剤ケースに投入された洗剤を、給水手段を開き給水を開始するとともに、給水の一部を用いて洗剤を一対の電極が設けられた外槽最低部の水溜め部に導く。そしてドラムを低速で回転させながら外槽低部の洗剤を撹拌して溶かす。この時、洗剤濃度検出手段で先の電極間の抵抗を測定して洗剤濃度を検出する。この洗剤濃度が所定値より高い場合には、撹拌を停止し、排水手段を開き洗剤液を排出する。この排出量は、投入された洗濯物の容量に必要な水量と検出した洗剤濃度から算出される。洗剤液を所定量排出後、排水手段を閉じ、排出水量を補うだけ再度給水手段を開き給水する。こうして、規定濃度(過度の発泡がない)に洗剤液を調整後、洗浄運転を開始する。   A pair of electrodes is provided at the lowest part of the outer tub. The detergent put in the detergent case opens the water supply means to start water supply, and uses a part of the water supply to guide the detergent to the water reservoir at the lowest part of the outer tub provided with a pair of electrodes. Then, the detergent in the lower part of the outer tub is stirred and dissolved while rotating the drum at a low speed. At this time, the detergent concentration is detected by measuring the resistance between the previous electrodes by the detergent concentration detecting means. When this detergent concentration is higher than a predetermined value, stirring is stopped, the drainage means is opened, and the detergent liquid is discharged. This discharged amount is calculated from the amount of water necessary for the capacity of the inputted laundry and the detected detergent concentration. After discharging a predetermined amount of detergent liquid, the drainage means is closed, and the water supply means is opened again to supply water only to compensate for the amount of discharged water. Thus, after the detergent liquid is adjusted to the specified concentration (no excessive foaming), the cleaning operation is started.

このように、過度の洗剤投入に対して、予め洗剤を希釈して規定濃度で洗浄運転を開始することで発泡を未然に予防することができる。そして、後の工程における発泡の消去動作で消泡水量および運転時間を削減することができる。   Thus, foaming can be prevented beforehand by diluting the detergent in advance and starting the washing operation at a specified concentration against excessive detergent input. And the amount of defoaming water and operation time can be reduced by the foaming elimination operation in the subsequent process.

また、水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記ドラムを回転駆動する駆動手段と、前記外槽外周の上面中央近傍にドラムを臨むように設けた一対の電極と、前記一対の電極間の抵抗値変化を検出して前記外槽とドラム間の泡の存在を検出する発泡検出手段と、一連の洗濯動作と前記給水手段,排水手段,駆動手段とを制御する制御手段とを備える。そして、前記ドラムの回転時に前記発泡検出手段で発泡を検出した時、前記制御手段が前記駆動手段を停止させ、前記外槽内の洗濯水を排水あるいは外槽内に給水する。   A drum having a central axis of rotation in a horizontal direction or an inclined direction; an outer tub containing the drum and elastically supported by a washing machine body; water supply means for supplying water into the outer tub; Drainage means for draining water, drive means for rotationally driving the drum, a pair of electrodes provided near the center of the upper surface of the outer periphery of the outer tub, and a change in resistance value between the pair of electrodes is detected And foaming detection means for detecting the presence of foam between the outer tub and the drum, and control means for controlling a series of washing operations and the water supply means, drainage means, and drive means. Then, when foaming is detected by the foaming detection means during the rotation of the drum, the control means stops the driving means and drains the washing water in the outer tub or supplies water into the outer tub.

洗濯中にドラムで発生する泡は、ドラムの脱水孔から、ドラムと外槽との空間に侵入する。ドラム中の水位は低いために、外槽の最上部にまで泡が到達することは少ない。しかし、過度の洗剤が投入された場合には、洗浄中でも、ドラム内が泡で充満され、外槽最上部にまで泡が侵入する場合もある。   Foam generated in the drum during washing enters the space between the drum and the outer tub from the dewatering hole of the drum. Since the water level in the drum is low, bubbles rarely reach the top of the outer tub. However, if an excessive amount of detergent is added, the drum may be filled with foam even during cleaning, and the foam may penetrate to the top of the outer tub.

このドラムと外槽間の泡が問題となるのは、洗いあるいはすすぎ後の脱水の時である。脱水のため、ドラムを一方向に回転させると、この泡が撹拌され更に発泡が促進される。同時に泡は細かく粘性の高いクリーム状に変わって行き、ドラムと外槽間の全てに充満する。この泡のため、モータ回転が阻害され、脱水が不可能となる。つまり、洗剤液を洗濯物から遠心力で取り出すことができなくなる。   The foam between the drum and the outer tub becomes a problem when dewatering after washing or rinsing. When the drum is rotated in one direction for dehydration, the foam is stirred and further foaming is promoted. At the same time, the foam turns into a fine, viscous cream that fills everything between the drum and the outer tub. Due to the bubbles, the motor rotation is inhibited and dehydration is impossible. That is, the detergent liquid cannot be removed from the laundry by centrifugal force.

近年洗濯機の大容量化、ドラムのダイレクトドライブよる低騒音化のため、ドラムを回転駆動するモータの高トルク、大電流化が進んでいる。このため、ドラム回転の低いつまり低速時電流での過電流(通常の低速回転時における電流値より過大)を検出しにくくなっている。このためある程度高速回転で過電流を検出する。ところが、高速での検出ではドラムと外槽間の発泡が進み過ぎ、ドラム回転を停止しての消泡動作を困難にする。   In recent years, in order to increase the capacity of washing machines and to reduce noise by direct driving of drums, motors that rotate drums have been increasing in torque and current. For this reason, it is difficult to detect an overcurrent at a low drum rotation, that is, at a low-speed current (overcurrent value at a normal low-speed rotation). For this reason, overcurrent is detected at a certain high speed. However, the detection at high speed causes excessive foaming between the drum and the outer tub, making it difficult to perform the defoaming operation by stopping the drum rotation.

外槽外周の上面中央近傍に、ドラムと外槽の間の発泡を検出するため一対の電極を設けている。このため、ドラムすなわちモータを高速回転させ、過電流を検知して発泡を検出する必要はない。結果、高速で泡が撹拌され更に発泡が促進し、同時に泡は細かく粘性の高いクリーム状に変わり、後の泡消し処理が困難になることはない。非常に低速でモータを回転させ、発泡を検出したら、排水手段を開き、給水手段で給水を行いながら槽間の泡を洗い流す。この泡消し処理の後、脱水を再開し終了後次の工程に進む。このため異常な泡発生が問題となり、洗濯が完了しないという問題が解決される。   A pair of electrodes is provided in the vicinity of the center of the upper surface of the outer periphery of the outer tank in order to detect foaming between the drum and the outer tank. For this reason, it is not necessary to detect the foaming by detecting the overcurrent by rotating the drum, that is, the motor at a high speed. As a result, the foam is stirred at a high speed and foaming is further promoted. At the same time, the foam is changed into a fine and highly viscous cream, and the subsequent foam erasing process is not difficult. When the motor is rotated at a very low speed and foaming is detected, the drainage means is opened, and the water between the tanks is washed away while water is supplied by the water supply means. After this defoaming treatment, dehydration is resumed and the process proceeds to the next step after completion. For this reason, abnormal foam generation becomes a problem, and the problem that washing is not completed is solved.

ドラム外槽間最上部に設置した電極で直接に発泡を検出すれば、脱水初期の低速回転時でもドラムと外槽の間の発泡を検出することができる。更には過電流での発泡検出が困難な、モータの必要トルクが大きなつまり大電流駆動時ある洗濯中でも、ドラム外槽間最上部への泡進入を検出することができる。   If foaming is directly detected by the electrode installed at the uppermost part between the drum outer tanks, foaming between the drum and the outer tank can be detected even at a low speed rotation in the initial stage of dewatering. Furthermore, it is difficult to detect foaming due to overcurrent, and it is possible to detect foam intrusion to the uppermost part between the drum outer tubs even during washing where the required torque of the motor is large, that is, when driving with a large current.

また、水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記ドラムを回転駆動する駆動手段と、洗濯物を乾燥させるための温風発生手段と、温風を前記外槽前面内に導く温風送風経路と、前記外槽内から吐出される温風を水冷除湿して前記温風発生手段に送る除湿経路と、前記除湿経路に注水する注水手段と、前記除湿経路に設けた一対の電極と、前記一対の電極間の抵抗値変化から前記除湿経路内深部への泡の侵入を検出する発泡検出手段と、一連の洗濯および乾燥動作と前記給水手段,排水手段,駆動手段,温風発生手段,注水手段とを制御する制御手段とを備え、前記発泡検出手段で除湿経路への泡侵入を検出した時、前記外槽内の洗濯水を排水および除湿経路内に注水する。   A drum having a central axis of rotation in a horizontal direction or an inclined direction; an outer tub containing the drum and elastically supported by a washing machine body; water supply means for supplying water into the outer tub; Drainage means for draining water, drive means for rotating the drum, hot air generating means for drying laundry, a hot air blowing path for guiding warm air into the front surface of the outer tub, and the outer tub A dehumidification path for dehumidifying the hot air discharged from the inside and sending it to the hot air generating means, a water injection means for injecting water into the dehumidification path, a pair of electrodes provided in the dehumidification path, and between the pair of electrodes Foam detection means for detecting the invasion of foam into the dehumidification path deep from the resistance value change, and a series of washing and drying operations and the water supply means, drainage means, drive means, hot air generation means, water injection means are controlled. Control means, and the defoaming means by the foam detection means When detecting bubbles entering the to water injection drainage and dehumidifying the path of the washing water in the outer tub.

一対の電極で泡を検出することにより、それ以上の泡の侵入を阻止するようにしたものである。   By detecting bubbles with a pair of electrodes, further intrusion of bubbles is prevented.

乾燥機能は温風送風経路の吐出口が外槽(水受け槽)の前方上方、除湿経路の温風取り入れ口が外槽背面の下方に設けられる。これはドラム前面上から温風を衣類に吹き付け、衣類を温めた後温度が下がって重くなった温風をドラム背面下から取り入れ除湿したのち再度温風発生手段に送るようにして乾燥効率を高くするためである。この構成であるため、洗濯中に生じた泡が水位の上昇と共に除湿経路の取り入れ口から侵入し易くなる。洗剤を含んだ水は泡が立ちやすく、泡は洗剤成分により抵抗が低くなっている。温風発生手段内にヒータやファンモータ等を配置しているものにあっては、この泡に対する対策が必要となる。   As for the drying function, the discharge port of the hot air blowing path is provided at the front upper side of the outer tank (water receiving tank), and the hot air intake port of the dehumidification path is provided below the rear surface of the outer tank. This is because hot air is blown from the top of the drum to the clothing, and after warming the clothing, the warm air that has become heavier as the temperature has dropped and taken in from the bottom of the drum is dehumidified and then sent back to the hot air generating means to increase drying efficiency. It is to do. Since it is this structure, the foam which arises during washing becomes easy to penetrate | invade from the intake of a dehumidification path | route with a raise of a water level. Water containing detergent tends to foam, and the foam has a low resistance due to the detergent components. In the case where a heater, a fan motor or the like is arranged in the hot air generating means, measures against the bubbles are required.

また、除湿経路内に一対の電極を設け電極間の抵抗変化から除湿経路への泡の侵入を検出する。そして排水手段を開き、給水手段からドラム内に給水するとともに、注水口からも除湿経路内の泡に水を掛けこれを洗い流す。これにより温風発生手段内への泡の進入が未然に防止される。   Further, a pair of electrodes is provided in the dehumidification path, and the intrusion of bubbles into the dehumidification path is detected from the resistance change between the electrodes. Then, the drainage means is opened, and water is supplied into the drum from the water supply means, and water is also applied to the foam in the dehumidification path from the water injection port to wash it out. This prevents bubbles from entering the hot air generating means.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

本発明の第1の実施例について図1ないし図4を参照して洗濯機の構成を説明する。図1に示すように、ドラム式洗濯乾燥機全体の外殻を成す外枠1の前面には、中央部に扉2を設け、上部には各種表示器および電源スイッチを含む各種スイッチが設けられた操作パネル3,洗剤および柔軟剤を投入する引き出し式の洗剤ボックス4,乾燥時に発生する衣類からのリントを捕集する引き出し式のリントフィルタボックス5を設けている。扉2は図2に示すように、外枠1の前面部の中央部に形成した洗濯物出入口7を開閉するもので、外枠1の前面部裏側には、操作回路部8を設け、下部には制御回路部9を設けている。   The construction of the washing machine will be described with reference to FIGS. 1 to 4 for the first embodiment of the present invention. As shown in FIG. 1, a door 2 is provided at the center of the front surface of the outer frame 1 that forms the outer shell of the drum-type washing and drying machine, and various switches including various indicators and a power switch are provided at the top. The operation panel 3, the drawer type detergent box 4 into which the detergent and the softening agent are put, and the drawer type lint filter box 5 that collects lint from the clothes generated during drying are provided. As shown in FIG. 2, the door 2 opens and closes a laundry doorway 7 formed at the center of the front portion of the outer frame 1, and an operation circuit portion 8 is provided on the back side of the front portion of the outer frame 1. Is provided with a control circuit unit 9.

外枠1の内部には外槽10を配設している。この外槽10は水受け槽であり、円筒状を成し、その軸方向が前後となる(図中、右左)となる横軸状で、左右一対の弾性支持装置11により、外枠1の底部より支持され、前部が前上がりの傾斜状に配設されている。外槽10の内部には、ドラム12を外槽10と同軸状に配設している。ドラム12は、洗濯,脱水および乾燥に共用の槽として機能するものであり、胴部のほぼ全体に小孔13が多数開けられている。(図2には一部のみ図示)そして内周部には複数のバッフル13(図2では1つのみ図示)を持つ。   An outer tub 10 is disposed inside the outer frame 1. The outer tub 10 is a water receiving tub, has a cylindrical shape, and has a horizontal axis shape in which the axial direction is front and rear (right and left in the figure). It is supported from the bottom part, and the front part is arranged in an upwardly inclined shape. Inside the outer tub 10, the drum 12 is disposed coaxially with the outer tub 10. The drum 12 functions as a shared tank for washing, dehydration and drying, and a large number of small holes 13 are formed in almost the entire body. (Only a part is shown in FIG. 2) and a plurality of baffles 13 (only one is shown in FIG. 2) are provided on the inner periphery.

外槽10およびドラム12はいずれも前面部に洗濯物出し入れの開口部14,15を持ち、外槽10の開口部14を外枠1の洗濯物出入口7にベローズ16によって水密に接続し、ドラム12の開口部15を外槽10の開口部14に臨ませている。ドラム12の開口部15の周囲には流体バランサ17を配している。   Both the outer tub 10 and the drum 12 have openings 14 and 15 for putting in and out the laundry on the front surface, and the opening 14 of the outer tub 10 is connected to the laundry entrance 7 of the outer frame 1 by a bellows 16 in a watertight manner. Twelve openings 15 face the opening 14 of the outer tub 10. A fluid balancer 17 is disposed around the opening 15 of the drum 12.

外槽10の背面部には、ドラム12を回転駆動するブラシレスモータ20を配設している。このブラシレスモータ20は、インナーロータ形で、ステータを外槽10の背部の中央に取り付けた軸受け部21の外周に固定している。軸受け部21の内部に、ロータの中心部に取り付けた回転軸22を挿入して、これを回転可能に支持している。軸受け部21から外槽10内に貫通して突出した回転軸22の前端部に、ドラム12の背部中心を取り付けている。   A brushless motor 20 that rotationally drives the drum 12 is disposed on the back surface of the outer tub 10. The brushless motor 20 is an inner rotor type, and a stator is fixed to the outer periphery of a bearing portion 21 attached to the center of the back portion of the outer tub 10. A rotation shaft 22 attached to the center of the rotor is inserted into the bearing portion 21 and is rotatably supported. The center of the back portion of the drum 12 is attached to the front end portion of the rotating shaft 22 that protrudes from the bearing portion 21 into the outer tub 10.

外槽10の底部には水溜部25を取り付けてある。この水溜部25には、その後部に水溜部25を貫通する一対の電極A1,A2が設けられ、その後部最下部には排水弁26を介して排水ホース27を接続している。排水弁26はソレノイドあるいはモータでその弁が開閉される電動式のものである。またこの水溜部25の横にはこれに連通する空気室
28が設けられ、この空気室28にはチューブ29を介して水位センサ30が接続されている。
A water reservoir 25 is attached to the bottom of the outer tub 10. The water reservoir 25 is provided with a pair of electrodes A1 and A2 penetrating the water reservoir 25 at its rear part, and a drain hose 27 is connected to the lowermost part of the rear part via a drain valve 26. The drain valve 26 is an electric type whose valve is opened and closed by a solenoid or a motor. In addition, an air chamber 28 communicating with the water reservoir 25 is provided beside the water reservoir 25, and a water level sensor 30 is connected to the air chamber 28 via a tube 29.

外槽10上部中央付近には、電極B1,B2が設けられている。この電極は外槽10を貫通して、電極先端がドラム12の外周に接触しないように、ドラム12の外周を臨んでいる。   In the vicinity of the upper center of the outer tub 10, electrodes B1 and B2 are provided. This electrode penetrates the outer tub 10 and faces the outer periphery of the drum 12 so that the electrode tip does not contact the outer periphery of the drum 12.

外槽10の上面部には、送風部35,加熱部45を外枠1内に、外枠1に固定して配設している。   On the upper surface portion of the outer tub 10, a blower unit 35 and a heating unit 45 are disposed in the outer frame 1 while being fixed to the outer frame 1.

送風部35は、ケーシング36内に羽根37を回転可能に設け、この羽根37をケーシング36の外部に設けたファンモータ38で回転させるように構成される。   The air blower 35 is configured such that a blade 37 is rotatably provided in the casing 36, and the blade 37 is rotated by a fan motor 38 provided outside the casing 36.

加熱部45は、ケーシング46の内部に温風用のPTCヒータ47を設け、ケーシング46の入り口部が送風部35の吐出部39に連通している。加熱部45の出口部48は耐熱ゴム製ベローズ49の一端部に接続される。   The heating part 45 is provided with a PTC heater 47 for hot air inside the casing 46, and the inlet part of the casing 46 communicates with the discharge part 39 of the blower part 35. An outlet 48 of the heating unit 45 is connected to one end of a heat resistant rubber bellows 49.

外槽10の前面部には送風ダクト50を設け、一端部が耐熱ゴム製ベローズ49を介して加熱部45の出口部48に接続され、他端部は外槽10の開口部14の周囲部を貫通して、ドラム10の開口部14に望んでいる。   A blower duct 50 is provided on the front surface of the outer tub 10, one end is connected to the outlet 48 of the heating unit 45 via a heat-resistant rubber bellows 49, and the other end is a peripheral portion of the opening 14 of the outer tub 10. Is desired through the opening 14 of the drum 10.

外槽10の背面部には図3に示すように水冷除湿ダクト55を配設している。水冷除湿ダクト55は上部から水が注ぎ込まれることにより、内部を通過する空気中の水分を注水により熱交換して冷却し凝縮させて除湿するものである。上部からの注水は水冷除湿用注水口57から行われる。水冷除湿ダクト55は中空状で途中に複数のリブ56が配置してある。注水はこのリブ56で滞留して、送風ファン38の風で巻き上げられ、水滴となって前述の熱交換が効率よく行われる。この水冷除湿ダクト55はドラム12の回転中心たるブラシレスモータ20の回転軸22に対して同心円状に湾曲する形状であり、ブラシレスモータ20を避けて図3のように配設されている。   As shown in FIG. 3, a water-cooled dehumidifying duct 55 is disposed on the back surface of the outer tub 10. The water-cooled dehumidifying duct 55 is designed to dehumidify the water in the air passing through the interior by exchanging heat by water injection, cooling and condensing it by pouring water from above. Water injection from the upper part is performed from the water-cooling / dehumidifying water injection port 57. The water-cooled dehumidifying duct 55 is hollow and has a plurality of ribs 56 disposed in the middle. The injected water stays in the ribs 56 and is wound up by the wind of the blower fan 38 to form water droplets so that the heat exchange described above is performed efficiently. The water-cooled dehumidifying duct 55 has a shape that is concentrically curved with respect to the rotating shaft 22 of the brushless motor 20 that is the rotation center of the drum 12, and is disposed as shown in FIG. 3, avoiding the brushless motor 20.

また、ダクト上部には水冷除湿用注水口57が設けられ、この注水口下流には、水平に配置した一対の電極C1,C2がダクト壁面を貫通して水冷除湿ダクト55内部に突出して設けられている。この電極は水冷除湿ダクト55への泡侵入を検出するために設けたものである。詳細動作は後で述べる。なお電極C1,C2の垂直高さは、ほぼ送風ダクト
50の外槽10への接続部の高さであるのが望ましい。これはダクト55内の泡の高さはほぼドラム12内の泡の高さと同一であり、泡が送風ダクト50の外槽10への接続部に達し、ここから送風ダクト内に進入するのも検出するためである。また図では電極C1,C2を水平方向に配置しているが、これを垂直方向に配置してもよい。さらに電極C1,C2は水冷除湿用注水口57のほぼ垂直方向の下方に設置し、水冷除湿水の注水で洗浄されるように構成するのが望ましい。
A water-cooled dehumidifying water inlet 57 is provided in the upper part of the duct, and a pair of horizontally disposed electrodes C1 and C2 are provided downstream of the water inlet so as to project through the duct wall surface and into the water-cooled dehumidifying duct 55. ing. This electrode is provided to detect bubble intrusion into the water-cooled dehumidifying duct 55. Detailed operation will be described later. The vertical height of the electrodes C1 and C2 is preferably approximately the height of the connection portion of the air duct 50 to the outer tub 10. This is because the height of the foam in the duct 55 is almost the same as the height of the foam in the drum 12, and the foam reaches the connection portion of the air duct 50 to the outer tub 10 and enters the air duct from here. This is to detect. In the figure, the electrodes C1 and C2 are arranged in the horizontal direction, but they may be arranged in the vertical direction. Furthermore, it is desirable that the electrodes C1 and C2 be installed substantially vertically below the water-cooled dehumidifying water injection port 57 and be washed with water-cooled dehumidified water.

水冷除湿ダクト55は下部に水出口兼空気入口58と、上部に空気出口59を持ち、水出口兼空気入口58を外槽10の最下部に連通させ、空気出口59をリントフィルタに接続されるダクト60の入口部61にゴム製ベローズ62を介して接続している。ダクト
60の出口部63はリントフィルタボックス5に連通し、ボックス5内には引き出し式のリントフィルタ(図示せず)が内蔵されている。リントフィルタボックス5の出口部65はダクト66に連通しており、ダクト66の他端は送風部35の吸入口40に連通している。
The water-cooled dehumidifying duct 55 has a water outlet / air inlet 58 at the lower part and an air outlet 59 at the upper part. The water outlet / air inlet 58 is communicated with the lowermost part of the outer tub 10 and the air outlet 59 is connected to the lint filter. The inlet 60 of the duct 60 is connected via a rubber bellows 62. The outlet portion 63 of the duct 60 communicates with the lint filter box 5, and a drawer type lint filter (not shown) is built in the box 5. The outlet part 65 of the lint filter box 5 communicates with the duct 66, and the other end of the duct 66 communicates with the suction port 40 of the blower part 35.

乾燥機能は送風部35と加熱部45で生成した温風を、外槽前面に連通する送風ダクト50を介して外槽10の開口部14(前方上方)からドラム12内に吹き込み、洗濯物を過熱し、蒸気を含んだ温風を水冷除湿ダクト55の下部に設けられた水出口兼空気入口
58(外槽10背面の下方)から取り入れ、水冷除湿ダクト55を通過中に注水で熱交換して冷却し、凝縮させて除湿することで達成される。水冷除湿された空気は空気出口59から、ダクト60,リントフィルタボックス5,ダクト66を経て送風部35の吸入口
40に吸い込まれる。そして再び加熱部45で過熱され温風となってドラム12に循環される。
The drying function blows the warm air generated by the air blowing unit 35 and the heating unit 45 into the drum 12 from the opening 14 (front upper side) of the outer tub 10 through the air duct 50 communicating with the front surface of the outer tub. The hot air containing the superheated steam is taken in from the water outlet / air inlet 58 (below the rear surface of the outer tub 10) provided in the lower part of the water-cooled dehumidifying duct 55, and heat exchange is performed by water injection while passing through the water-cooled dehumidifying duct 55. This is achieved by cooling, condensing and dehumidifying. The water-cooled and dehumidified air is sucked into the suction port 40 of the blower 35 from the air outlet 59 through the duct 60, the lint filter box 5 and the duct 66. Then, it is again heated by the heating unit 45 to be heated and circulated through the drum 12.

この乾燥機能の構成により、洗濯中に生じた泡が水位の上昇と共に水出口兼空気入口
58から水冷除湿ダクト55に侵入し易くなる。洗剤を含んだ水は泡が立ちやすく、泡は洗剤成分により抵抗が低いため、泡が循環路中に侵入してPTCヒータ47やファンモータ38等の電気部品に付着して電気ショートや腐食を起こさないように配慮する必要がある。
Due to the configuration of the drying function, bubbles generated during washing easily enter the water-cooled dehumidifying duct 55 from the water outlet / air inlet 58 as the water level rises. Water containing detergent tends to foam, and foam has low resistance due to the detergent component. Therefore, the foam penetrates into the circulation path and adheres to electrical parts such as the PTC heater 47 and the fan motor 38, thereby causing an electrical short circuit and corrosion. Care must be taken not to wake up.

図4に示すように外枠1の内上部左側(図中左上)の隅部には一つの給水栓70を共通に有する主給水弁71,ソフナー給水弁72,除湿給水弁73が配置される。給水栓には図示しないホースで水道の蛇口に接続される。これらの弁は排水弁同様電動式のものである。   As shown in FIG. 4, a main water supply valve 71, a softener water supply valve 72, and a dehumidification water supply valve 73 having one water supply tap 70 in common are arranged at the corner of the inner upper left side (upper left in the drawing) of the outer frame 1. . The faucet is connected to a faucet with a hose (not shown). These valves are electrically operated like drain valves.

各給水弁71,72,73の前方(図中左下)には洗剤ボックス4を配設している。この洗剤ボックス4は、主給水弁71からのホースが接続される第1の水道水供給路と、ソフナー給水弁からのホースが接続される第2の水道水供給路とを有し、引き出し式の洗剤ケースが挿入されている。各供給路の出口は共通で外槽10内に上方より連通している。   A detergent box 4 is disposed in front of each of the water supply valves 71, 72, 73 (lower left in the figure). The detergent box 4 has a first tap water supply path to which a hose from the main water supply valve 71 is connected and a second tap water supply path to which a hose from the sofner water supply valve is connected, and is a drawer type. The detergent case is inserted. The outlets of the respective supply paths are in common and communicate with the outer tub 10 from above.

主給水弁の出口は洗剤ボックスの第1の水道水供給路にホースで接続される。ソフナー給水弁52の出口は洗剤ボックスの第2の水道水供給路にホースで接続される。そして除湿水給水弁73は除湿水注水口57にホースで接続される。   The outlet of the main water supply valve is connected by a hose to the first tap water supply path of the detergent box. The outlet of the sofner water supply valve 52 is connected to the second tap water supply path of the detergent box by a hose. The dehumidified water supply valve 73 is connected to the dehumidified water injection port 57 by a hose.

以上本発明の第1実施例の構成を説明した。続いて、本実施例の回路構成を説明する。   The configuration of the first embodiment of the present invention has been described above. Next, the circuit configuration of this embodiment will be described.

操作パネル3には各種表示器および電源を含む各種スイッチが設けられており、これらは操作回路部8に接続される。スイッチは洗い,すすぎ,脱水,乾燥の各工程の実行を選択するものであり、各表示器は洗剤量,水量あるいは各種工程の時間,進行状態,異常を表示するものである。   The operation panel 3 is provided with various displays and various switches including a power source, and these are connected to the operation circuit unit 8. The switch selects execution of each process of washing, rinsing, dehydration, and drying, and each indicator displays the amount of detergent, the amount of water, or the time, progress, and abnormality of each process.

図5はマイクロコンピュータ90(以下マイコンと呼ぶ)を中心に構成される制御回路部9である。これは洗濯機の運転全般を制御する制御手段として機能する。このマイコン90には、前記操作パネルの電源スイッチを含む各種スイッチの操作信号が入力される。そして使用者の操作信号に応じた運転設定値や必要洗剤量,水量あるいは各種工程の時間,進行状態,異常等の情報を前記各表示器あるいはブザーに出力する。   FIG. 5 shows a control circuit unit 9 mainly composed of a microcomputer 90 (hereinafter referred to as a microcomputer). This functions as a control means for controlling the overall operation of the washing machine. The microcomputer 90 receives operation signals from various switches including the power switch of the operation panel. Then, the operation setting value corresponding to the user's operation signal, the amount of necessary detergent, the amount of water, or the time, progress state, abnormality, etc. of various processes are output to the respective displays or buzzers.

また、水受け槽である外槽10内の水位を検出する水位センサ30の水位信号が入力される。そして本発明である発泡検出回路A91,発泡検出回路B92,洗剤濃度検出回路94の検出信号が入力される。電源回路95は商用電源を直接整流平滑して、マイコン
90やその他回路に必要な直流電源を供給する。このためマイコン90やその他の回路の直流電源は商用交流電源に重畳された形になる。
Moreover, the water level signal of the water level sensor 30 which detects the water level in the outer tank 10 which is a water receiving tank is input. Then, detection signals of the foam detection circuit A91, the foam detection circuit B92, and the detergent concentration detection circuit 94 according to the present invention are input. The power supply circuit 95 directly rectifies and smoothes the commercial power supply and supplies DC power necessary for the microcomputer 90 and other circuits. For this reason, the DC power supply of the microcomputer 90 and other circuits is superimposed on the commercial AC power supply.

そしてマイコン90はこれらの入力信号と予め記憶された制御プログラムに基づいて各電動弁、各モータを制御する。マイコン90は各制御回路96を介してPTCヒータ47,主給水弁71,ソフナー給水弁72,除湿水給水弁73,排水弁26に商用電源を通電し加熱あるいは弁の開閉を制御する。またマイコン90は、送風ファン制御回路98を介して送風ファンモータ38の回転数を制御して風量を可変する。更に、マイコン90はモータ駆動回路99を介してドラム12を回転駆動するブラシレスモータ20の回転方向,回転数を制御する。   The microcomputer 90 controls each motor operated valve and each motor based on these input signals and a previously stored control program. The microcomputer 90 energizes the PTC heater 47, the main water supply valve 71, the softener water supply valve 72, the dehumidified water water supply valve 73, and the drain valve 26 through each control circuit 96 to control heating or valve opening / closing. The microcomputer 90 controls the rotational speed of the blower fan motor 38 via the blower fan control circuit 98 to vary the air volume. Further, the microcomputer 90 controls the rotational direction and the rotational speed of the brushless motor 20 that rotationally drives the drum 12 via the motor drive circuit 99.

本実施例では、洗濯機の運転中に発泡検出回路A91,発泡検出回路B92,洗剤濃度検出回路94に接続される電極が洗濯液あるいは洗濯液の泡中に浸漬される。このため、電極と回路通電部との間にトランスを設けて、電気的に回路を分離している。   In this embodiment, the electrodes connected to the foam detection circuit A91, the foam detection circuit B92, and the detergent concentration detection circuit 94 are immersed in the washing liquid or the foam of the washing liquid during the operation of the washing machine. For this reason, a transformer is provided between the electrode and the circuit energization unit to electrically separate the circuit.

図6に発泡検出回路B92の詳細を示す。また図7にオペアンプによるCR発振回路を示す。図7回路の発振周波数は周知のように抵抗RとコンデンサCで決められる。発泡検出回路Bはこの抵抗RをトランスTに置き換えたものである。   FIG. 6 shows details of the foam detection circuit B92. FIG. 7 shows a CR oscillation circuit using an operational amplifier. The oscillation frequency of the circuit of FIG. 7 is determined by the resistor R and the capacitor C as is well known. The foam detection circuit B is obtained by replacing the resistor R with a transformer T.

電極C1,C2はトランスTの一次コイルL1に接続される。オペアンプOP1がCR発振回路を構成し、電極間の抵抗Rがトランスで換算された抵抗R1とコンデンサCの値でほぼ決められる。一次コイルL1と二次コイルL2の巻き数比をN対1とすると、二次側に換算される抵抗R1はNの2乗分の1になる。   The electrodes C1 and C2 are connected to the primary coil L1 of the transformer T. The operational amplifier OP1 constitutes a CR oscillation circuit, and the resistance R between the electrodes is almost determined by the value of the resistance R1 converted by the transformer and the capacitor C. When the turns ratio of the primary coil L1 and the secondary coil L2 is N to 1, the resistance R1 converted to the secondary side is 1 / N 2.

一次コイルL1と二次コイルL2の巻き数は一次コイルL1の方が二次コイルL2よりも多くなるようにすることにより、泡の換算抵抗を低くして、回路の動作を安定させることができる。   By making the number of turns of the primary coil L1 and the secondary coil L2 larger in the primary coil L1 than in the secondary coil L2, it is possible to reduce the bubble conversion resistance and stabilize the circuit operation. .

抵抗R2はトランスTの二次コイルL2が断線したとき回路動作が不安定になるのを防止するためのものであり、換算抵抗R1の値より十分大きな値にしておく。この値で回路の下限発振周波数が決められる。抵抗R3も高い発振周波数(例えば電極間が短絡された時)での回路動作を安定にするためのものであり、換算抵抗R1の値より十分小さな値にしておく。この値で回路の上限発振周波数が決められる。   The resistor R2 is for preventing the circuit operation from becoming unstable when the secondary coil L2 of the transformer T is disconnected, and is set to a value sufficiently larger than the value of the conversion resistor R1. This value determines the lower limit oscillation frequency of the circuit. The resistor R3 is also for stabilizing the circuit operation at a high oscillation frequency (for example, when the electrodes are short-circuited), and is set to a value sufficiently smaller than the value of the conversion resistor R1. This value determines the upper limit oscillation frequency of the circuit.

発振信号はオペアンプOP2で波形整形されて、矩形波信号としてマイコン90のポート端子に入力される。このように発泡検出回路B92は、電極間の抵抗値変化を周波数変化に変換して出力するものである。   The oscillation signal is waveform-shaped by the operational amplifier OP2 and input to the port terminal of the microcomputer 90 as a rectangular wave signal. Thus, the foam detection circuit B92 converts the resistance value change between the electrodes into a frequency change and outputs it.

泡の場合電極間の抵抗は、洗剤の種類(メーカあるいは粉末弱アルカリ洗剤か液体中性洗剤か)によって10kΩから数100kΩになる。この泡の抵抗をトランスでNの2乗分の1に下げ、この抵抗とコンデンサで発振周波数が決められるように設計する。また、この発振周波数の範囲で、電極の接続される側の一次コイルL1のインダクタンスを前記抵抗に見合うよう十分に高めておく必要がある。例えばフェライトコアにコイルを巻き、L1のインダクタンスを1H以上にするのが好ましい。   In the case of foam, the resistance between the electrodes varies from 10 kΩ to several hundred kΩ depending on the type of detergent (manufacturer or weak alkaline detergent or liquid neutral detergent). The resistance of the bubble is reduced to 1 / N 2 with a transformer, and the oscillation frequency is determined by the resistance and the capacitor. Further, it is necessary to sufficiently increase the inductance of the primary coil L1 to which the electrode is connected within the range of the oscillation frequency so as to meet the resistance. For example, it is preferable to wind a coil around a ferrite core so that the inductance of L1 is 1H or more.

発泡検出回路B92の電極間抵抗Rと発振周波数関係の一例を図8に(A)で示す。この特性はトランスの巻き数を1250ターン(L1) :250ターン(L2) にしたときのものである。巻き数比は5対1である。電極が泡に囲まれた状態(10kΩから数100kΩ)で直線的に周波数が変化しおり、この範囲内に所定の周波数しきい値を設定すれば電極が泡に囲まれた状態なのか、水中なのか(上限周波数側)、大気中なのか(下限周波数)を精度良く検知することができる。   An example of the relationship between the interelectrode resistance R and the oscillation frequency of the foam detection circuit B92 is shown in FIG. This characteristic is obtained when the number of turns of the transformer is 1250 turns (L1): 250 turns (L2). The turn ratio is 5: 1. The frequency changes linearly when the electrode is surrounded by bubbles (from 10 kΩ to several hundred kΩ). If a predetermined frequency threshold value is set within this range, the electrode is surrounded by bubbles or underwater. (Upper limit frequency side) or in the atmosphere (lower limit frequency) can be accurately detected.

発泡検出回路A91は発泡検出回路B92と同様な構成であり、電極B1,B2の接続されるトランスも同様である。   The foam detection circuit A91 has the same configuration as the foam detection circuit B92, and the transformer to which the electrodes B1 and B2 are connected is the same.

電極は洗濯工程中に水道水中あるいは洗剤液中あるいは泡に囲まれたあるいは空中に置かれた状態になる。そしてそれぞれの状態で電極間の抵抗Rは大きく変化する。例えばある電極間距離(30mm)の場合に水道水中で2kΩであれば、洗剤液中では1kΩ以下
(洗剤液の濃度による)、泡の場合洗剤の種類(メーカあるいは粉末弱アルカリ洗剤か液体中性洗剤か)によって10kΩから数100kΩ、大気中では数十MΩになる。
During the washing process, the electrode is placed in tap water, detergent solution, surrounded by bubbles, or placed in the air. And resistance R between electrodes changes greatly in each state. For example, if the distance between electrodes (30 mm) is 2 kΩ in tap water, it is 1 kΩ or less (depending on the concentration of the detergent solution) in detergent solution, and the type of detergent (manufacturer or weak alkaline detergent or liquid neutral) in the case of foam Depending on the detergent), it is 10 kΩ to several hundred kΩ, and several tens of MΩ in the atmosphere.

洗剤濃度検出回路94は、その回路構成が発泡検出回路B92と同様である。ただ、トランスTの巻き数比を変えてある。発振回路は使用するオペアンプの周波数特性のため発振周波数範囲が限定される。一方上述したように水(洗剤液を含む)あるいは泡の存在の双方を判別可能な周波数変化にするためには、発振回路の周波数範囲を3桁以上とする必要がある。しかし安価オペアンプで構成する発振回路ではおよそ1桁の周波数範囲での発振に限定される。このためトランスの巻き数比を変更して発振周波数範囲を変更する。   The detergent concentration detection circuit 94 has the same circuit configuration as the foam detection circuit B92. However, the turns ratio of the transformer T is changed. The oscillation frequency range of the oscillation circuit is limited due to the frequency characteristics of the operational amplifier used. On the other hand, as described above, in order to change the frequency so that both water (including detergent liquid) and the presence of bubbles can be discriminated, the frequency range of the oscillation circuit needs to be three digits or more. However, an oscillation circuit composed of an inexpensive operational amplifier is limited to oscillation in a frequency range of about one digit. Therefore, the oscillation frequency range is changed by changing the turns ratio of the transformer.

洗剤濃度検出回路94では、トランスTの一次コイルL1巻き数を125ターン、二次コイルL2巻き数を250ターンとし、洗剤液の濃度を検出できるようにしたものである。上述泡の検出の場合とは逆に、洗剤液の抵抗を4倍にして、この抵抗とコンデンサで発振周波数が決められるようにしている。図8の(B)に洗剤濃度検出回路の特性の一例を示す。電極が水道水中あるいは洗剤液中にある状態(100Ωから2kΩ)で直線的に周波数が変化しおり、この範囲内の周波数から洗剤濃度を検出することができる。電極が泡に囲まれた状態あるいは大気中であれば下限周波数となる。   In the detergent concentration detection circuit 94, the number of turns of the primary coil L1 of the transformer T is 125 turns and the number of turns of the secondary coil L2 is 250 turns so that the concentration of the detergent solution can be detected. Contrary to the case of detecting bubbles, the resistance of the detergent solution is quadrupled so that the oscillation frequency can be determined by the resistance and the capacitor. FIG. 8B shows an example of the characteristics of the detergent concentration detection circuit. The frequency changes linearly when the electrode is in tap water or detergent solution (100Ω to 2 kΩ), and the detergent concentration can be detected from the frequency within this range. If the electrode is surrounded by bubbles or in the atmosphere, the lower limit frequency is set.

以上説明のように、発泡あるいは洗剤濃度を検出するために外槽内に露出されたかたちで設置される電極は、トランスにより電気的に絶縁されるため、制御部の電源電圧に商用電源が重畳されている場合(通常は機器の電源回路を安価にするため、商用電源を直接整流するため制御部の電源電圧には商用電源が重畳される)にも適用できる。トランスは電源電力を伝達するものではなく信号伝達のみであるため、細線(径0.05mm )のエナメル線をフェライトコア材に巻いた物でよいため安価である。また水(洗剤液を含む)あるいは泡の存在による電極間抵抗の変化は発振周波数の変化となり、この発振信号は矩形波に整形されており、マイコンの端子に直に接続でき制御部を安価に構成できる。またディジタル信号(矩形波)であるため耐ノイズ性能は格段に向上する。   As described above, the electrodes that are installed in the outer tank to detect foaming or detergent concentration are electrically insulated by the transformer, so the commercial power supply is superimposed on the power supply voltage of the control unit. This is also applicable to the case where the power supply circuit of the device is usually superposed on the power supply voltage of the control unit to directly rectify the commercial power supply in order to reduce the power supply circuit of the device. Since the transformer does not transmit power but only transmits signals, it is inexpensive because a thin wire (0.05 mm diameter) enameled wire wound around a ferrite core material may be used. In addition, the change in inter-electrode resistance due to the presence of water (including detergent) or bubbles results in a change in the oscillation frequency. This oscillation signal is shaped into a rectangular wave and can be directly connected to the microcomputer terminals, making the control unit inexpensive. Can be configured. Further, since it is a digital signal (rectangular wave), the noise resistance performance is greatly improved.

次に本実施例の動作を説明する。   Next, the operation of this embodiment will be described.

まず、概略の工程を説明する。図9に洗濯乾燥機の標準コースの概略フローチャートを示す。まず、使用者が電源スイッチを入れ、標準コースの動作が開始されると、洗濯物の洗い,2回の中間脱水とすすぎ,最終脱水,乾燥が順に行われる。まず洗濯物の布量検出が行われ(ステップS1)、必要な水道水の給水(ステップS2)の後、洗い(ステップS3)が行われ、洗濯水を排水する(ステップS4)。このあと洗濯物に含まれる洗剤を絞りだすために、1回目の中間脱水が行われ(ステップS5)、再度1回目のすすぎのため給水を開始する(ステップS6)。1回目のすすぎ(ステップS7)が終了したら、このすすぎ水の排水(ステップS8)が行われる。このあと、まだ洗濯物に含まれている洗剤を絞りだすために、2回目の中間脱水(ステップS9)が行われ、再度2回目のすすぎのため給水を開始する(ステップS10)。2回目のすすぎ(ステップS11)が終了したら、このすすぎ水を排水(ステップS12)して最終脱水(ステップS13)が行われる。最後に乾燥(ステップS14)が行われて洗濯,乾燥が終了する。   First, an outline process will be described. FIG. 9 shows a schematic flowchart of the standard course of the washer / dryer. First, when the user turns on the power switch and the operation of the standard course is started, washing of the laundry, two intermediate dehydrations and rinsing, final dehydration, and drying are sequentially performed. First, the amount of laundry is detected (step S1). After supplying necessary tap water (step S2), washing (step S3) is performed and the washing water is drained (step S4). Thereafter, in order to squeeze out the detergent contained in the laundry, first intermediate dehydration is performed (step S5), and water supply is started again for the first rinse (step S6). When the first rinse (step S7) is completed, the rinse water is drained (step S8). Thereafter, in order to squeeze out the detergent still contained in the laundry, a second intermediate dehydration (step S9) is performed, and water supply is started again for the second rinse (step S10). When the second rinse (step S11) is completed, the rinse water is drained (step S12), and final dewatering (step S13) is performed. Finally, drying (step S14) is performed, and washing and drying are completed.

以下本実施例の洗濯動作を、フローチャートをもとに詳細に説明する。   Hereinafter, the washing operation of the present embodiment will be described in detail with reference to a flowchart.

図10は使用者の過度の洗剤投入による異常発泡を予防するための、洗剤液の希釈工程のフローチャートである。使用者が洗濯機に洗濯物を投入し電源スイッチが押されると、まず投入された洗濯物の量を測る布量検出が行われる(ステップS1)。その後、使用者が投入した洗剤を水道水とともに外槽10内に移送して溶かす工程を行う。マイクロコンピュータ90が、まず排水弁26を閉じ(ステップS2−1)、主給水弁71を開放する(ステップS2−2)。この主給水弁71の開放によって水道水が接続ホース(図示せず)通じ、洗剤ボックス4内の洗剤用投入ケース(図示せず)に投入された洗剤とともに外槽10内に供給され、更にはドラム12の小孔を通じてドラム内に供給され、水溜部25に供給される。給水に合わせてドラムを小刻みに左右に回転させ、洗剤を給水された水道水に溶かす洗剤溶かし回転を行う(ステップS2−3)。この間マイクロコンピュータ90は水位センサ30からの信号を監視しており(ステップS2−4)、布量検出で得た洗濯物の量に合った所定の水位THASに達したら主給水弁71を閉じて給水を停止する(ステップS2−5)。続いて、電極A1,A2が接続される洗剤濃度検出回路94で洗濯液(給水された水道水に洗剤を溶解させた液)の洗剤濃度を検出する(ステップS2−6)。   FIG. 10 is a flowchart of a detergent liquid dilution process for preventing abnormal foaming caused by excessive detergent input by the user. When the user puts laundry into the washing machine and the power switch is pressed, first, cloth amount detection is performed to measure the amount of laundry put in (step S1). Then, the process which the detergent thrown in by the user is transferred into the outer tub 10 together with tap water and dissolved is performed. The microcomputer 90 first closes the drain valve 26 (step S2-1) and opens the main water supply valve 71 (step S2-2). By opening the main water supply valve 71, tap water passes through a connection hose (not shown) and is supplied into the outer tub 10 together with the detergent put into the detergent case (not shown) in the detergent box 4, and further. It is supplied into the drum through a small hole in the drum 12 and supplied to the water reservoir 25. The drum is rotated left and right in small increments according to the water supply, and the detergent is dissolved and rotated to dissolve the detergent in the tap water supplied (step S2-3). During this time, the microcomputer 90 monitors the signal from the water level sensor 30 (step S2-4), and closes the main water supply valve 71 when it reaches a predetermined water level THAS that matches the amount of laundry obtained by the cloth amount detection. Water supply is stopped (step S2-5). Subsequently, the detergent concentration of the washing liquid (liquid obtained by dissolving the detergent in the supplied tap water) is detected by the detergent concentration detection circuit 94 to which the electrodes A1 and A2 are connected (step S2-6).

図11に溶かし攪拌工程での洗剤濃度検出回路94の出力例を示す。洗剤濃度が高いほど出力周波数が高い、つまり電極間抵抗は低い。出力周波数は洗剤濃度にほぼ比例する。図8(B)に示した洗剤濃度検出回路94の特性から、予め洗剤濃度と出力周波数の関係をデータテーブル化してマイコン90に記憶しておき、次に述べる洗剤液排出量の算出に用いる。   FIG. 11 shows an output example of the detergent concentration detection circuit 94 in the melting and stirring step. The higher the detergent concentration, the higher the output frequency, that is, the lower the interelectrode resistance. The output frequency is approximately proportional to the detergent concentration. Based on the characteristics of the detergent concentration detection circuit 94 shown in FIG. 8B, the relationship between the detergent concentration and the output frequency is preliminarily stored in the microcomputer 90 and used for calculation of the detergent liquid discharge amount described below.

そして、洗濯液を標準の濃度(発泡を抑える濃度)THNと比較して(ステップS2−7)、標準濃度以下なら次の洗い工程に進む。標準濃度より濃い場合には、洗い工程での異常な発泡を予防するために、洗濯液を希釈する。まず検出した洗剤液濃度と標準濃度から、現在の洗濯液を排出する量を算出する(ステップS2−8)。例えば、洗濯液が20リットルで検出した洗剤液濃度がそして標準濃度の2倍であれば、洗濯液の半分10リットルを排出して、10リットルの水道水を再給水して希釈すれば、標準濃度にすることができる。つまり、排出量は10リットルと算出する。排出量は残す洗剤液の水位(THS1)として算出するのが望ましい。そして排水弁26を開放(開く)して洗濯液を10リットル排水する(ステップS2−9)。この時、マイコン90は水位センサの信号を監視して(ステップS2−10)、算出した洗濯液が排水されるまで、排水弁26を開いて置く。算出した洗剤液が排水されたら、排水弁26を閉じ(ステップS2−11)、主給水弁を開き(ステップS2−12)、水位センサで水位を監視しながら(ステップS2−13)、排水した分10リットルを給水する。給水が終了、つまり最初の水位THSに達したら、主給水弁71を閉じ(ステップS2−14)、次の洗い工程に進む。   Then, the washing liquid is compared with a standard concentration (concentration that suppresses foaming) THN (step S2-7). When the concentration is higher than the standard concentration, the washing liquid is diluted to prevent abnormal foaming in the washing process. First, from the detected detergent solution concentration and standard concentration, the amount of the current washing liquid to be discharged is calculated (step S2-8). For example, if the detergent solution concentration detected in 20 liters of washing liquid is twice the standard concentration, 10 liters of the washing liquid is discharged and 10 liters of tap water is re-supplied and diluted. Can be a concentration. That is, the discharge amount is calculated as 10 liters. It is desirable to calculate the discharge amount as the remaining detergent water level (THS1). Then, the drain valve 26 is opened (opened) to drain 10 liters of washing liquid (step S2-9). At this time, the microcomputer 90 monitors the signal of the water level sensor (step S2-10), and opens the drain valve 26 until the calculated washing liquid is drained. When the calculated detergent liquid is drained, the drain valve 26 is closed (step S2-11), the main water supply valve is opened (step S2-12), and the water level is monitored by the water level sensor (step S2-13) and drained. Supply 10 liters per minute. When the water supply ends, that is, when the first water level THS is reached, the main water supply valve 71 is closed (step S2-14), and the process proceeds to the next washing step.

このように、本実施例によれば多量の洗剤が投入された場合には、自動的に洗剤液を希釈して標準に戻し、次の洗い工程に進むため、洗い工程での異常な発泡を予防でき、洗い工程での泡消し処理(後述する)に要する水道水,時間,電力を削減することができ経済的である。   Thus, according to the present embodiment, when a large amount of detergent is introduced, the detergent solution is automatically diluted to the standard, and the process proceeds to the next washing process. It can be prevented, and it is economical because tap water, time, and electric power required for the defoaming process (described later) in the washing process can be reduced.

図12に異常発泡の検出と泡消し処理を含んだ洗い工程のフローチャートを示す。洗い工程中に、発泡検出回路A91により泡の異常発生を検出されれば、マイクロコンピュータ90は、所定の泡消し動作を実行する。その動作は例えば排水弁を開放させることにより外槽10内の洗濯液を排水することであり、水道水をドラム12内に給水することであり、またはモータ20の回転速度を減じてドラム12の回転速度を落とす(弱運転する)ことであり、もしくはこれらの組み合わせである。一例を図12に示す。   FIG. 12 shows a flowchart of a washing process including detection of abnormal foaming and foam elimination processing. If the occurrence of bubbles is detected by the foam detection circuit A91 during the washing process, the microcomputer 90 executes a predetermined bubble erasing operation. The operation is, for example, draining the washing liquid in the outer tub 10 by opening the drain valve, supplying tap water into the drum 12, or reducing the rotational speed of the motor 20 to reduce the drum 12. It is to reduce the rotational speed (weak operation) or a combination of these. An example is shown in FIG.

ドラムを正逆に所定回転数(例えば50rpm )で所定時間(例えば20秒)停止をはさんで回転させて洗い工程を行う(ステップS3−1)。   The washing process is performed by rotating the drum forward and backward at a predetermined number of rotations (for example, 50 rpm) for a predetermined time (for example, 20 seconds) with the stop interposed therebetween (step S3-1).

ドラム12内で洗濯物の洗い中に、洗剤を含む洗濯水は、逐次落下する洗濯物の衝撃等を受けることにより泡を発生し、更にその泡の下に、洗濯物がもぐり込むことで泡が押し上げられると、その泡は小孔13や開口部15から外槽10内に至って、更に外槽10内からこれに下部の水出口兼空気入口58で連通した水冷除湿ダクト55内に至り、電極
C1,C2に到達する。
During washing of the laundry in the drum 12, the washing water containing the detergent generates foam by receiving the impact of the laundry that falls sequentially, and the foam is further formed under the foam by the laundry swallowing. When pushed up, the bubbles reach the inside of the outer tub 10 through the small holes 13 and the opening 15, and further into the water-cooled dehumidifying duct 55 communicating with the outer tub 10 through the lower water outlet / air inlet 58. C1 and C2 are reached.

この時、マイクロコンピュータ90は電極C1,C2に接続される発泡検出回路A91の出力周波数を読み込んでいる(ステップS3−2)。この出力周波数が所定の周波数
THAより高くなったら(ステップS3−3)、水冷除湿ダクト55に設置した電極C1,C2の位置まで泡が上昇して達したことを意味しており、ドラム12内で多量の泡が発生した異常発泡と判断する(ステップS3−4)。THA以下であれば、ドラムを正逆回転させる洗い工程を所定時間THTAまで継続して(ステップS3−5)、洗い工程を終了して、行った泡消し処理の回数をクリアし(ステップS3−18)、次の中間脱水1に進む。
At this time, the microcomputer 90 reads the output frequency of the foam detection circuit A91 connected to the electrodes C1 and C2 (step S3-2). When this output frequency becomes higher than the predetermined frequency THA (step S3-3), it means that the bubbles have reached the position of the electrodes C1 and C2 installed in the water-cooled dehumidifying duct 55, and the inside of the drum 12 In step S3-4, it is determined that the foaming is abnormal. If it is below THA, the washing process of rotating the drum forward and backward is continued until a predetermined time THTA (step S3-5), the washing process is terminated, and the number of defoaming processes performed is cleared (step S3- 18) Proceed to the next intermediate dehydration 1.

異常発泡を検知した場合には、泡消し工程を行う。まずドラム12の回転を停止して
(ステップS3−6)、排水弁を開き(ステップS3−7)、洗濯液を排水する。水位センサ30の信号を監視しながら(ステップS3−8)、洗濯液が全部排水されたら(水位がTHRに達したら)、排水弁を開いたまま主給水弁71を開き、ドラム内に水道水を給水するとともに除湿給水弁73も開き(ステップS3−9)、水冷除湿ダクト55内の泡も流し出す。この時、ドラム12を低速に正逆回転させて(ステップS3−10)、ドラム内の泡の付着した洗濯物にまんべんなく水道水が降りかかるようにする。この給水は所定時間T1行う(ステップS3−11)ことで給水量を制限する。例えば6リットルである。その後排水弁26を閉じ(ステップS3−12)、水位センサ30を監視しながら、洗い工程の水位THASより低い水位THAS1まで給水されたら(ステップS3−13)、主給水弁71と除湿給水弁73を閉じる(ステップS3−14)。そして前述のいままで行った泡消し処理の回数をセットし(ステップS3−15)、回数が所定値N1より少ない場合は泡消し処理の前、すなわち通常の洗い工程に戻る(ステップS3−16)。所定回数例えば3回に達したら、次の中間脱水をスキップするために、中間脱水スキップフラグをセットして(ステップS3−17)、行った泡消し処理の回数をクリアし(ステップS3−18)、次の中間脱水工程に進む。
When abnormal foaming is detected, a foam erasing process is performed. First, the rotation of the drum 12 is stopped (step S3-6), the drain valve is opened (step S3-7), and the washing liquid is drained. While monitoring the signal from the water level sensor 30 (step S3-8), when all of the washing liquid is drained (when the water level reaches THR), the main water supply valve 71 is opened with the drain valve open, and tap water is placed in the drum. And the dehumidifying water supply valve 73 are also opened (step S3-9), and the bubbles in the water-cooled dehumidifying duct 55 are also poured out. At this time, the drum 12 is rotated forward and backward at a low speed (step S3-10) so that the tap water is evenly applied to the laundry with foam attached to the drum. This water supply is performed for a predetermined time T1 (step S3-11) to limit the amount of water supply. For example, 6 liters. Thereafter, the drain valve 26 is closed (step S3-12), and when water is supplied to the water level THAS1 lower than the water level THAS in the washing process while monitoring the water level sensor 30 (step S3-13), the main water supply valve 71 and the dehumidification water supply valve 73 are supplied. Is closed (step S3-14). Then, the number of the above-described foam erasing process is set (step S3-15). If the number is less than the predetermined value N1, the process returns to the state before the foam erasing process, that is, the normal washing process (step S3-16). . When the predetermined number of times, for example, 3 times is reached, in order to skip the next intermediate dehydration, an intermediate dehydration skip flag is set (step S3-17), and the number of defoaming processes performed is cleared (step S3-18). Then, proceed to the next intermediate dehydration step.

図13に洗い後の排水とそれに続く中間脱水1工程のフローチャートを示す。この時点では、洗濯物はまだ濃い洗剤液を多く含んでおり、これを遠心脱水で絞り出し、次のすすぎ工程での水量,時間を削減する目的で行われる工程である。ドラム12の回転に従い、ドラム内に残存している泡や洗濯物に含まれる洗剤液は徐々にドラム12の小孔13から、ドラム12と外槽10の空間に流出して排水される。しかし、この泡の量が多く、洗剤液の濃度が高いと、残った洗剤液や泡がドラム12の回転で攪拌され、発泡が促進される。同時に泡は細かく粘性の高いクリーム状に変わって行き、ドラム12と外槽10間の全てに充満する。この泡のため、モータ回転が阻害され、脱水が不可能となる。つまり、洗剤液を洗濯物から遠心力で取り出すことができなくなる。   FIG. 13 shows a flowchart of the drainage after washing and the subsequent intermediate dehydration process. At this time, the laundry still contains a lot of thick detergent solution, which is squeezed out by centrifugal dehydration, and is a process performed for the purpose of reducing the amount of water and time in the next rinsing process. As the drum 12 rotates, the foam remaining in the drum and the detergent contained in the laundry gradually flow out from the small holes 13 of the drum 12 into the space between the drum 12 and the outer tub 10 and are drained. However, if the amount of the foam is large and the concentration of the detergent liquid is high, the remaining detergent liquid and foam are stirred by the rotation of the drum 12, and foaming is promoted. At the same time, the foam turns into a fine and viscous cream and fills everything between the drum 12 and the outer tub 10. Due to the bubbles, the motor rotation is inhibited and dehydration is impossible. That is, the detergent liquid cannot be removed from the laundry by centrifugal force.

従来この工程でのドラムと外槽間での異常な発泡は、泡の存在を直接検出するのではなく、ドラムを回転駆動するモータへの負荷(回転を阻害する)で間接的に検出していた。具体的には、泡が細かく粘性の高いクリーム状に変わってくる回転数でのモータ電流値の異常な増加あるいは回転数の増加率が異常に低くなることで検出していた。本実施例では、洗い工程での泡の存在検出を行うと同様に、洗い工程では泡が到着しにくい外槽10の最上部に設けた電極B1,B2間の抵抗変化で、ドラムと外槽間に充満した泡の存在を直接検出する。このため、脱水初期の低速回転すなわち泡がクリーム状になる前でも、ドラムと外槽間の全てに充満したことを検出することができ、この泡を消すことも容易となる。   Conventionally, abnormal foaming between the drum and the outer tub in this process is not detected directly by the presence of bubbles, but indirectly by a load (inhibiting rotation) on the motor that rotates the drum. It was. Specifically, it was detected by an abnormal increase in the motor current value at the rotational speed at which the foam turns into a fine and viscous cream, or an abnormally low increase rate in the rotational speed. In the present embodiment, in the same manner as detecting the presence of foam in the washing process, the drum and the outer tank are affected by the resistance change between the electrodes B1 and B2 provided at the uppermost part of the outer tank 10 in which the foam does not easily reach in the washing process. Direct detection of the presence of bubbles filling in between. For this reason, it is possible to detect that the entire space between the drum and the outer tub has been filled even before the dehydration initial low-speed rotation, that is, before the foam becomes creamy, and it becomes easy to eliminate the foam.

まず、洗い工程を終了させるため、ドラムの回転を停止する(ステップS4−1)。その後、排水弁26を開き(ステップS4−2)、水位センサ30で水位を監視しながら、洗濯水をすべて排水する(ステップS4−3)。排水が終了したら、中間脱水スキップフラグをチェックする(ステップS5−1)。フラグが立っていたら、この中間脱水工程をスキップしてすすぎ1工程に進む。立っていなかったら、ドラムを一方向に低速(例えば30rpm )から徐々に回転数をあげて、高速回転数RE(例えば950rpm )で所定時間(THTD)遠心脱水を行い洗濯物に含まれる洗濯液を絞り出す。   First, in order to finish the washing process, the rotation of the drum is stopped (step S4-1). Thereafter, the drain valve 26 is opened (step S4-2), and all the washing water is drained while monitoring the water level with the water level sensor 30 (step S4-3). When drainage is completed, the intermediate dehydration skip flag is checked (step S5-1). If the flag is set, the intermediate dehydration step is skipped and the process proceeds to one rinsing step. If not standing, gradually increase the rotational speed of the drum in one direction from a low speed (for example, 30 rpm), and perform centrifugal dehydration at a high speed rotational speed RE (for example, 950 rpm) for a predetermined time (THTD) to remove the washing liquid contained in the laundry. Squeeze out.

徐々に回転数を上げながら(ステップS5−2)、マイクロコンピュータ90は電極
B1,B2に接続される発泡検出回路B92の出力周波数を読み込んでいる(ステップ
S5−3)。この出力周波数が所定の周波数THDより高くなったら(ステップS5−4)、異常発泡と判断し(ステップS5−5)、ドラム12の回転を一旦停止する(ステップS5−6)。そして、主給水弁71,除湿給水弁73を開き(ステップ5−7)、ドラム12を低速回転数RLで回転させる(ステップS5−8)。この回転数RLは、主給水弁71から外槽10とドラム12に挟まれた空間に供給される水道水が、ドラム12の回転に引きずられて前述空間内を旋回する最低の回転数である。例えば100から150rpm の回転数である。この泡消し処理を所定時間T2だけ行う(ステップS5−9)。そして、主給水弁71,除湿給水弁73を閉じ(ステップ5−10)、前述のいままで行った泡消し処理の回数をセットし(ステップS5−11)、回数が所定値N2より少ない場合は泡消し処理の前、すなわち通常の中間脱水工程に戻る(ステップS5−2)。所定回数例えば3回に達したら、中間脱水スキップフラグをセットして(ステップS5−12)、ドラムの回転を停止する(ステップS5−17)。そして泡消し処理の回数をリセットし
(ステップS5−18)、排水弁を閉じ(ステップS5−19)、次のすすぎ1工程に進む。
While gradually increasing the rotational speed (step S5-2), the microcomputer 90 reads the output frequency of the foam detection circuit B92 connected to the electrodes B1 and B2 (step S5-3). When this output frequency becomes higher than the predetermined frequency THD (step S5-4), it is determined that abnormal foaming occurs (step S5-5), and the rotation of the drum 12 is temporarily stopped (step S5-6). Then, the main water supply valve 71 and the dehumidifying water supply valve 73 are opened (step 5-7), and the drum 12 is rotated at the low speed RL (step S5-8). This rotational speed RL is the lowest rotational speed at which tap water supplied from the main water supply valve 71 to the space sandwiched between the outer tub 10 and the drum 12 is dragged by the rotation of the drum 12 and turns in the space. . For example, the rotation speed is 100 to 150 rpm. This defoaming process is performed for a predetermined time T2 (step S5-9). And the main water supply valve 71 and the dehumidification water supply valve 73 are closed (step 5-10), the number of times of the foam elimination processing performed so far is set (step S5-11), and the number of times is less than the predetermined value N2. The process returns to the normal intermediate dehydration step before the defoaming process (step S5-2). When it reaches a predetermined number of times, for example, 3 times, an intermediate dehydration skip flag is set (step S5-12), and the drum rotation is stopped (step S5-17). And the frequency | count of a foam elimination process is reset (step S5-18), a drain valve is closed (step S5-19), and it progresses to the following 1 rinse process.

異常発泡でなければ、回転数を上げてゆきドラム回転数が最終回転数REに到達したかを判定し(ステップS5−14)、到達した場合にはドラム回転を最終回転数REに固定して(ステップS5−15)、所定時間THTDだけ遠心脱水を行う(ステップS5−
16)。そしてドラム回転を停止して(ステップS5−17)、排水弁26を閉じ(ステップS5−19)、泡消し処理の回数をリセットし(ステップS5−18)、次のすすぎ工程に進む。
If it is not abnormal foaming, the rotational speed is increased and it is determined whether the drum rotational speed has reached the final rotational speed RE (step S5-14). If it has reached, the drum rotational speed is fixed at the final rotational speed RE. (Step S5-15), centrifugal dehydration is performed for a predetermined time THTD (Step S5-).
16). Then, the drum rotation is stopped (step S5-17), the drain valve 26 is closed (step S5-19), the number of bubble erasing processing is reset (step S5-18), and the process proceeds to the next rinsing step.

脱水工程では、布の片寄りによる外槽の振動が問題となるため、脱水の起動途中に外槽12の振動を検出して、布の片寄りを修正する処理を行うのが一般的であるが、以上の本実施例の説明では、簡単のために、この処理を省略してある。   In the dehydration process, vibration of the outer tub due to the displacement of the cloth becomes a problem. Therefore, it is common to detect the vibration of the outer tub 12 during the start of dewatering and perform a process of correcting the displacement of the cloth. However, in the above description of this embodiment, this processing is omitted for the sake of simplicity.

以上、電極B1,B2による発泡の検出を脱水工程で説明したが、洗い工程でも外槽とドラム12の間の空間に泡が充満して、電極B1,B2が設置してある最上部にまで到達する場合もある。このような場合を見越して、図11の洗い工程でのフローチャートにも発泡検出回路Aの信号監視を入れておくのが望ましい。そしてこの場合の泡消し処理は前述の方法を流用すればよい。   As described above, the detection of foaming by the electrodes B1 and B2 has been described in the dehydration process. However, even in the washing process, the space between the outer tub and the drum 12 is filled with bubbles, and reaches the top where the electrodes B1 and B2 are installed. Sometimes it reaches. In anticipation of such a case, it is desirable to include the signal monitoring of the foam detection circuit A in the flowchart of the washing process of FIG. In this case, the above-described method may be used for the foam erasing process.

図14に中間脱水1後の給水とそれに続くすすぎ1工程のフローチャートを示す。まず主給水弁71を開き(ステップS6−1)、所定水位THSSまで給水し(ステップS6−2)、主給水弁71を閉じる(ステップS6−3)。この水位は、洗い工程での水位
THSAより高くすなわち水量を多くしておく。
FIG. 14 shows a flowchart of the water supply after the intermediate dehydration 1 and the subsequent rinsing process. First, the main water supply valve 71 is opened (step S6-1), water is supplied to a predetermined water level THSS (step S6-2), and the main water supply valve 71 is closed (step S6-3). This water level is higher than the water level THSA in the washing step, that is, the amount of water is increased.

また中間脱水スキップフラグがセットされていたら、すすぎ水量を更に多くするため、水位を変更する処理を行っても良い。   If the intermediate dewatering skip flag is set, a process for changing the water level may be performed in order to further increase the amount of rinse water.

給水が終了したら、ドラムを正逆に所定回転数(例えば50rpm )で所定時間(例えば20秒)停止をはさんで回転させ、水道水の中で洗濯物に含まれる洗剤分を濯ぎ出すすすぎ1工程を行う(ステップS7−1)。   When the water supply is completed, the drum is rotated forward and backward at a predetermined rotation speed (for example, 50 rpm) with a stop for a predetermined time (for example, 20 seconds) to rinse away the detergent contained in the laundry in tap water 1 A process is performed (step S7-1).

ドラム12内で洗濯物を濯ぐ時でも、洗濯物から洗剤が溶け出し、洗剤を含む洗濯水は、逐次落下する洗濯物の衝撃等を受けることにより泡を発生し、更にその泡の下に、洗濯物がもぐり込むことで泡が押し上げられると、その泡は小孔13や開口部15から外槽
10内に至って、更に外槽10内からこれに下部の水出口兼空気入口58で連通した水冷除湿ダクト55内に至り、電極C1,C2に到達する場合がある。
Even when the laundry is rinsed in the drum 12, the detergent melts from the laundry, and the washing water containing the detergent generates foam by receiving the impact of the laundry that falls sequentially, and further below the foam. When the foam is pushed up by rolling the laundry, the foam reaches the inside of the outer tub 10 from the small hole 13 or the opening 15, and further communicates from the inside of the outer tub 10 to the lower water outlet / air inlet 58. In some cases, the water-cooled dehumidification duct 55 reaches the electrodes C1 and C2.

この時、マイクロコンピュータ90は電極C1,C2に接続される発泡検出回路Bの出力周波数を読み込んでいる(ステップS7−2)。この出力周波数が所定の周波数THSより高くなったら(ステップS7−3)、水冷除湿ダクト55に設置した電極C1,C2の位置まで泡が上昇して達したことを意味しており、ドラム12内で多量の泡が発生した異常発泡と判断する(ステップS7−4)。THS以下であれば、ドラムを正逆回転させる洗い工程を所定時間THTSまで継続し(S7−5)、泡消し処理の回数をクリアして(ステップS7−18)、次の中間脱水2に進む。   At this time, the microcomputer 90 reads the output frequency of the foam detection circuit B connected to the electrodes C1 and C2 (step S7-2). If this output frequency becomes higher than the predetermined frequency THS (step S7-3), it means that the bubbles have reached the position of the electrodes C1, C2 installed in the water-cooled dehumidifying duct 55, and the inside of the drum 12 In step S7-4, it is determined that abnormal foaming has occurred in a large amount of bubbles. If it is less than THS, the washing process for rotating the drum forward and backward is continued until a predetermined time THTS (S7-5), the number of defoaming processes is cleared (step S7-18), and the process proceeds to the next intermediate dehydration 2. .

異常発泡を検知した場合には、泡消し工程を行う。まずドラム12の回転を停止して
(ステップS7−6)、排水弁を開き(ステップS7−7)、洗濯液を排水する。水位センサ30の信号を監視しながら(ステップS7−8)、洗濯液が全部排水されたら(水位がTHRに達したら)、排水弁を開いたまま主給水弁71を開き、ドラム内に水道水を給水するとともに除湿給水弁73も開き(ステップS7−9)、ダクト55内の泡も流し出す。この時、ドラム12を低速に正逆回転させて(ステップS7−10)、ドラム内の泡の付着した洗濯物にまんべんなく水道水が降りかかるようにする。この給水は所定時間
T3行う(ステップS7−11)ことで給水量を制限する。例えば6リットルである。その後排水弁26を閉じ(ステップS7−12)、水位センサ30を監視しながら、すすぎ工程の水位THSSより低い水位THSS1まで給水されたら(ステップS7−13)、主給水弁71と除湿給水弁73を閉じる(ステップS7−14)。そして前述のいままで行った泡消し処理の回数をセットし(ステップS7−15)、回数が所定値N3より少ない場合は泡消し処理の前、すなわち通常の洗い工程に戻る(ステップS7−16)。所定回数例えば3回に達したら、中間脱水スキップフラグをセットし(ステップS7−17)、泡消し処理の回数をクリアして(ステップS7−18)、次の中間脱水2工程に進む。
When abnormal foaming is detected, a foam erasing process is performed. First, the rotation of the drum 12 is stopped (step S7-6), the drain valve is opened (step S7-7), and the washing liquid is drained. While monitoring the signal of the water level sensor 30 (step S7-8), when all the washing liquid is drained (when the water level reaches THR), the main water supply valve 71 is opened with the drain valve open, and tap water is placed in the drum. And the dehumidifying water supply valve 73 are also opened (step S7-9), and the bubbles in the duct 55 are also poured out. At this time, the drum 12 is rotated forward and backward at a low speed (step S7-10) so that the tap water is evenly applied to the laundry with the foam in the drum. This water supply is performed for a predetermined time T3 (step S7-11), thereby limiting the amount of water supply. For example, 6 liters. Thereafter, the drain valve 26 is closed (step S7-12), and when water is supplied to the water level THSS1 lower than the water level THSS in the rinsing process while monitoring the water level sensor 30 (step S7-13), the main water supply valve 71 and the dehumidifying water supply valve 73 are supplied. Is closed (step S7-14). Then, the number of the above-described foam erasing process is set (step S7-15). If the number is less than the predetermined value N3, the process returns to the state before the foam erasing process, that is, the normal washing process (step S7-16). . When the predetermined number of times, for example, 3 times is reached, the intermediate dewatering skip flag is set (step S7-17), the number of bubble erasing processing is cleared (step S7-18), and the process proceeds to the next intermediate dewatering 2 step.

続く中間脱水2およびすすぎ2工程は、先に説明した中間脱水1およびすすぎ2工程と同様であるため詳細説明を省略する。また、すすぎ工程2に続く最終脱水工程も中間脱水1と同様であるため、詳細説明を省略する。   The subsequent intermediate dehydration 2 and rinsing 2 steps are the same as the previously described intermediate dehydration 1 and rinsing 2 steps, and thus detailed description thereof is omitted. Further, since the final dehydration process subsequent to the rinsing process 2 is the same as the intermediate dehydration 1, detailed description thereof is omitted.

以上本発明をドラム式洗濯機の動作で説明したが、これに限ることはなく、従来の縦型洗濯機でも同様に適用できるのは明らかである。   Although the present invention has been described with respect to the operation of the drum type washing machine, the present invention is not limited to this, and it is apparent that the present invention can be similarly applied to a conventional vertical washing machine.

図15に、本発明制御部の第2の実施例を示す。図15において図5と同一符号は同一物を示す。100は電極選択回路である。本実施例では発泡検出回路B92を削除し、各一対の電極B1,B2と電極C1,C2とを選択して一つの発泡検出回路A91に接続するように構成した。本実施例の構成および動作は第1に実施例とほぼ同様なため説明を省略する。前述第1の実施例における動作フローチャートに、各一対の電極による発泡の信号読み込みにおいて、マイコン90が電極選択回路99を切り替えて必要な電極を選択する動作を追加すればよい。   FIG. 15 shows a second embodiment of the control unit of the present invention. In FIG. 15, the same reference numerals as those in FIG. Reference numeral 100 denotes an electrode selection circuit. In this embodiment, the foam detection circuit B92 is omitted, and each pair of electrodes B1, B2 and electrodes C1, C2 is selected and connected to one foam detection circuit A91. Since the configuration and operation of the present embodiment are substantially the same as those of the first embodiment, description thereof is omitted. An operation for the microcomputer 90 to switch the electrode selection circuit 99 and select a necessary electrode may be added to the operation flowchart in the first embodiment in the reading of the foam signal by each pair of electrodes.

本実施例によれば、発泡検出回路B92を省略できるため洗濯機のコストを低減できる。   According to this embodiment, since the foam detection circuit B92 can be omitted, the cost of the washing machine can be reduced.

図16に、本発明構成の第2の実施例を示す。図16において図3と同一符号は同一物を示す。本構成は図に示すように、電極B2,C2をA2で代用することによって省略したものである。   FIG. 16 shows a second embodiment of the configuration of the present invention. In FIG. 16, the same reference numerals as those in FIG. As shown in the drawing, this configuration is omitted by substituting the electrodes B2 and C2 with A2.

図17に、本発明構成の第2の実施例に対応する本発明制御部の第3の実施例を示す。図17において図5と同一符号は同一物を示す。101は発泡検出回路Cである。図18に発泡検出回路C101の詳細を示す。本回路ではトランスTの一次コイルL1の一端を電極A2に接続している。そして他端は切り替え回路103を介して、電極B1,C1に接続する。また一次コイルL1にタップを設け、スイッチ102を介して電極A1に接続している。このタップの位置は一次コイルL1の巻き数を1250ターンとすると、電極A2に接続する側から125ターンの位置にすれば、図8に示した特性となる。この発泡検出回路C101は、電極A2を共通電極として、洗剤濃度を検出する場合にはスイッチ102を閉じて電極A1に接続する。この時の特性は図8(B)に示したものである。そして電極A1,A2間の抵抗値を検出して洗剤濃度を検出する。一方、泡の存在を検出する場合には、スイッチ102を開いて電極A1を開放し、電極A2と切り替え回路103で選択した電極との間の抵抗値を検出する。この時の特性は図8(A)に示したものである。例えばダクト55への泡の進入を検出する場合には、切り替え回路103で選択した電極C1と共通電極A2との間の抵抗値変化で泡の進入を検出する。   FIG. 17 shows a third embodiment of the control unit of the present invention corresponding to the second embodiment of the configuration of the present invention. In FIG. 17, the same reference numerals as those in FIG. Reference numeral 101 denotes a foam detection circuit C. FIG. 18 shows details of the foam detection circuit C101. In this circuit, one end of the primary coil L1 of the transformer T is connected to the electrode A2. The other end is connected to the electrodes B1 and C1 via the switching circuit 103. The primary coil L1 is provided with a tap and connected to the electrode A1 via the switch 102. If the number of turns of the primary coil L1 is 1250 turns, the tap has the characteristics shown in FIG. 8 if the position is 125 turns from the side connected to the electrode A2. The foam detection circuit C101 uses the electrode A2 as a common electrode, and closes the switch 102 and connects to the electrode A1 when detecting the detergent concentration. The characteristics at this time are shown in FIG. The resistance value between the electrodes A1 and A2 is detected to detect the detergent concentration. On the other hand, when detecting the presence of bubbles, the switch 102 is opened to open the electrode A1, and the resistance value between the electrode A2 and the electrode selected by the switching circuit 103 is detected. The characteristics at this time are shown in FIG. For example, when detecting the entry of bubbles into the duct 55, the entry of bubbles is detected by a change in resistance value between the electrode C1 selected by the switching circuit 103 and the common electrode A2.

電極A2は外槽最下部の水溜部に設置されているため、洗い工程では洗濯液に浸かっており、すすぎ工程でもすすぎ液に浸かっている。また、洗濯液が排水されている脱水工程でも、電極B1,C1の位置まで発泡が至る時には必ず泡に囲まれている。このため共通電極として使用することが可能である。   Since the electrode A2 is installed in the water reservoir at the lowermost part of the outer tub, the electrode A2 is immersed in the washing liquid in the washing process, and is also immersed in the rinsing liquid in the rinsing process. Even in the dehydration process in which the washing liquid is drained, the foam is always surrounded by bubbles when the foam reaches the position of the electrodes B1 and C1. Therefore, it can be used as a common electrode.

本実施例の動作は第1に実施例とほぼ同様なため説明を省略する。前述第1の実施例における動作フローチャートに、各一対の電極による発泡の信号読み込みにおいて、マイコン90が発泡検出回路C101内のスイッチ102および切り替え回路103を制御して、共通電極A2と対になる電極を切り替えて必要な電極を選択する動作を追加すればよい。   Since the operation of this embodiment is substantially the same as that of the first embodiment, the description thereof is omitted. In the operation flowchart in the first embodiment described above, in reading the foam signal by each pair of electrodes, the microcomputer 90 controls the switch 102 and the switching circuit 103 in the foam detection circuit C101 to form an electrode paired with the common electrode A2. It is only necessary to add an operation of selecting the necessary electrodes by switching.

以上本実施例によれば、一つの発泡検出回路C101のみで発泡検出、洗剤液濃度を検出可能となりかつ検出電極を半減できるため洗濯機のコストを低減でき経済的である。   As described above, according to the present embodiment, it is possible to reduce the cost of the washing machine because it is possible to detect the foaming and the detergent liquid concentration with only one foaming detection circuit C101 and to halve the detection electrode.

本発明の実施形態1の洗濯機の正面図。The front view of the washing machine of Embodiment 1 of this invention. 同洗濯機の側断面図。The sectional side view of the washing machine. 同洗濯機の裏面図。The back view of the washing machine. 同洗濯機の上面図。The top view of the washing machine. 同洗濯機の一部ブロック化した制御部回路図。FIG. 3 is a circuit diagram of a control unit in which the washing machine is partially blocked. 発泡検出回路Aの回路図。The circuit diagram of the foam detection circuit A. CR発振回路の回路図。A circuit diagram of a CR oscillation circuit. 発泡検出回路の特性図。The characteristic diagram of a foam detection circuit. 本発明の実施形態1の洗濯機の概略動作フローチャート。2 is a schematic operation flowchart of the washing machine according to the first embodiment of the present invention. 洗剤液希釈工程の動作フローチャート。The operation | movement flowchart of a detergent liquid dilution process. 洗剤液濃度と洗剤液濃度検出回路出力の関係。Relationship between detergent liquid concentration and detergent liquid concentration detection circuit output. 洗い工程の動作フローチャート。The operation | movement flowchart of a washing process. 中間脱水工程1の動作フローチャート。The operation | movement flowchart of the intermediate | middle dehydration process 1. FIG. すすぎ工程1の動作フローチャート。The operation | movement flowchart of the rinse process 1. FIG. 本発明の実施形態2の洗濯機の一部ブロック化した制御部回路図。The control part circuit diagram made into a partial block of the washing machine of Embodiment 2 of the present invention. 本発明の実施形態3の洗濯機の裏面図。The reverse view of the washing machine of Embodiment 3 of this invention. 同洗濯機の一部ブロック化した制御部回路図。FIG. 3 is a circuit diagram of a control unit in which the washing machine is partially blocked. 発泡検出回路Cの回路図。The circuit diagram of the foam detection circuit C. FIG.

符号の説明Explanation of symbols

1 洗濯機外枠
10 外槽(水受け槽)
11 弾性支持装置
12 ドラム
20 ブラシレスモータ
38 送風ファンモータ
47 PTCヒータ
55 水冷除湿ダクト
57 除湿水注水口
71 主給水弁
72 ソフナー給水弁
73 除湿水給水弁
91 発泡検出回路A
92 発泡検出回路B
94 洗剤濃度検出回路
101 発泡検出回路C
A1,A2,B1,B2,C1,C2 一対の電極
1 Washing machine outer frame 10 Outer tub (water receiving tub)
DESCRIPTION OF SYMBOLS 11 Elastic support device 12 Drum 20 Brushless motor 38 Blower fan motor 47 PTC heater 55 Water cooling dehumidification duct 57 Dehumidification water injection port 71 Main water supply valve 72 Softener water supply valve 73 Dehumidification water water supply valve 91 Foam detection circuit A
92 Foam detection circuit B
94 Detergent concentration detection circuit 101 Foam detection circuit C
A1, A2, B1, B2, C1, C2 A pair of electrodes

Claims (6)

トランスと、前記トランスの一次コイルに接続される一対の電極と、前記トランスの二次コイルに現れる、前記一対の電極間の抵抗が換算された換算抵抗とコンデンサで発振周波数がきまる発振回路とからなる検出手段を備え、前記一対の電極を外槽(水受け槽)あるいは外槽に連通する部品に配置し、前記電極間の洗剤液を含む水あるいは泡の存在を検出するよう構成したことを特徴とする洗濯機。   A transformer, a pair of electrodes connected to the primary coil of the transformer, a conversion resistor appearing in the secondary coil of the transformer, in which the resistance between the pair of electrodes is converted, and an oscillation circuit whose oscillation frequency is determined by a capacitor And a pair of electrodes arranged in an outer tank (water receiving tank) or a part communicating with the outer tank, and configured to detect the presence of water or bubbles containing a detergent solution between the electrodes. Features a washing machine. 前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、一連の洗濯動作と前記給水手段,排水手段を制御する制御手段とを備え、前記制御手段は前記一対の電極間の抵抗値を検出して、洗濯動作および前記給水手段,排水手段を制御する請求項1記載の洗濯機。   A water supply means for supplying water into the outer tub; a drain means for draining water in the outer tub; and a control means for controlling a series of washing operations and the water supply means and the drain means. The washing machine according to claim 1, wherein a resistance value between the electrodes is detected to control a washing operation and the water supply means and drainage means. 前記トランスの一次コイルと二次コイルの巻き数比が、泡の存在を検出する場合にはN対1且つNは5以上であり、洗剤液を含む水の存在を検出する場合には1対N且つNは2以下であることを特徴とする請求項1記載の洗濯機。   The winding turns ratio of the primary coil and the secondary coil of the transformer is N to 1 and N is 5 or more when detecting the presence of bubbles, and 1 to when detecting the presence of water containing a detergent solution. The washing machine according to claim 1, wherein N and N are 2 or less. 水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記外槽の最低部に設けた一対の電極と、前記一対の電極間の抵抗値を検出して洗濯水の洗剤濃度を検出する洗剤濃度検出手段とを備え、洗剤投入後の給水と洗剤溶かし撹拌時に前記洗剤濃度検出手段で洗剤濃度を検出し、所定濃度以上であれば、撹拌を停止して一部を排水し、再度給水することで希釈し所定濃度の洗剤液となした後に洗い撹拌を開始することを特徴とする洗濯機。   A drum having a central axis of rotation in a horizontal direction or an inclined direction, an outer tub containing the drum and elastically supported by a washing machine body, water supply means for supplying water into the outer tub, and water in the outer tub Draining means for draining, a pair of electrodes provided at the lowest part of the outer tub, and a detergent concentration detecting means for detecting the detergent concentration of the washing water by detecting a resistance value between the pair of electrodes, and supplying detergent The detergent concentration is detected by the detergent concentration detecting means at the time of subsequent water supply and detergent dissolution and stirring. If the concentration is equal to or higher than the predetermined concentration, the stirring is stopped, a part of the water is drained, and the water is diluted again by supplying water again. The washing machine is characterized by starting washing and stirring after becoming. 水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記ドラムを回転駆動する駆動手段と、前記外槽外周の上面中央近傍にドラムを臨むように設けた一対の電極と、前記一対の電極間の抵抗値変化を検出して前記外槽とドラム間の泡の存在を検出する発泡検出手段と、一連の洗濯動作と前記給水手段,排水手段,駆動手段とを制御する制御手段とを備え、前記ドラムの回転時に前記発泡検出手段で前記外槽とドラム間での発泡を検出した時、前記制御手段が前記駆動手段を停止させ、外槽内に給水することを特徴とする洗濯機。   A drum having a central axis of rotation in a horizontal direction or an inclined direction, an outer tub containing the drum and elastically supported by a washing machine body, water supply means for supplying water into the outer tub, and water in the outer tub Drainage means for draining, drive means for rotationally driving the drum, a pair of electrodes provided so as to face the drum near the upper surface center of the outer periphery of the outer tub, and a change in resistance value between the pair of electrodes is detected. Foam detection means for detecting the presence of foam between the outer tub and the drum, and a control means for controlling a series of washing operations and the water supply means, drainage means, and drive means, and detecting the foam when the drum rotates. When the means detects foaming between the outer tub and the drum, the control means stops the driving means and supplies water into the outer tub. 水平方向または傾斜方向に回転中心軸を有するドラムと、前記ドラムを内包し洗濯機本体に弾性的に支持した外槽と、前記外槽内に給水する給水手段と、前記外槽内の水を排水する排水手段と、前記ドラムを回転駆動する駆動手段と、洗濯物を乾燥させるための温風発生手段と、温風を前記外槽前面内に導く温風送風経路と、前記外槽内から吐出される温風を水冷除湿して前記温風発生手段に送る除湿経路と、前記除湿経路に注水する注水手段と、前記除湿経路に設けた一対の電極と、前記一対の電極間の抵抗値変化から前記除湿経路内深部への泡の侵入を検出する発泡検出手段と、一連の洗濯および乾燥動作と前記給水手段,排水手段,駆動手段,温風発生手段,注水手段とを制御する制御手段とを備え、前記制御手段は、前記発泡検出手段で除湿経路への泡侵入を検出した時、前記排水手段で前記外槽内の洗濯水を排水し、前記注水手段で除湿経路内に注水することを特徴とする洗濯機。   A drum having a central axis of rotation in a horizontal direction or an inclined direction, an outer tub containing the drum and elastically supported by a washing machine body, water supply means for supplying water into the outer tub, and water in the outer tub A draining means for draining, a driving means for rotating the drum, a warm air generating means for drying the laundry, a hot air blowing path for guiding the warm air into the front surface of the outer tub, and the inside of the outer tub A dehumidification path for dehumidifying the discharged hot air and sending it to the hot air generating means, a water injection means for injecting water into the dehumidification path, a pair of electrodes provided in the dehumidification path, and a resistance value between the pair of electrodes Foam detection means for detecting foam intrusion into the deep part of the dehumidification path from a change, control means for controlling a series of washing and drying operations, the water supply means, drainage means, drive means, hot air generating means, and water injection means And the control means includes the foam detection hand. In upon detection of bubbles from entering the dehumidifying passage, washing machine drained wash water of the outer tub in the drainage unit, characterized in that water injection into dehumidifying the path by the water injection means.
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JP2011019556A (en) * 2009-07-13 2011-02-03 Panasonic Corp Washing liquid sensor
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010220946A (en) * 2009-03-25 2010-10-07 Toshiba Corp Drum washing and drying machine
JP2011019556A (en) * 2009-07-13 2011-02-03 Panasonic Corp Washing liquid sensor
JP2011200519A (en) * 2010-03-26 2011-10-13 Panasonic Corp Drum type washing machine
JP2011200520A (en) * 2010-03-26 2011-10-13 Panasonic Corp Washing machine
CN102733159A (en) * 2011-03-30 2012-10-17 松下电器产业株式会社 Clothes processing device
JP2012205775A (en) * 2011-03-30 2012-10-25 Panasonic Corp Clothes treatment apparatus
JP2012205777A (en) * 2011-03-30 2012-10-25 Panasonic Corp Clothes treatment apparatus
JP2013000530A (en) * 2011-06-22 2013-01-07 Hitachi Appliances Inc Washing machine
JP2013066534A (en) * 2011-09-21 2013-04-18 Hitachi Appliances Inc Drum type washing machine
EP2615205A1 (en) * 2012-01-12 2013-07-17 Samsung Electronics Co., Ltd Drum washing and drying machine comprising a condensing duct
US9163345B2 (en) 2012-01-12 2015-10-20 Samsung Electronics Co., Ltd. Drum washing machine
JP2013146351A (en) * 2012-01-18 2013-08-01 Sharp Corp Washing and drying machine
CN104220664A (en) * 2012-07-24 2014-12-17 松下电器产业株式会社 Washing machine having drying function
WO2014205684A1 (en) * 2013-06-26 2014-12-31 无锡小天鹅股份有限公司 Washing machine
JP2016202311A (en) * 2015-04-16 2016-12-08 東芝ライフスタイル株式会社 Washing machine
CN106811916A (en) * 2015-12-02 2017-06-09 青岛海尔滚筒洗衣机有限公司 A kind of water discharge method of washing machine
CN106811916B (en) * 2015-12-02 2020-10-09 青岛海尔滚筒洗衣机有限公司 Drainage method of washing machine

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