JP2007287751A - Light emitting device - Google Patents

Light emitting device Download PDF

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Publication number
JP2007287751A
JP2007287751A JP2006110121A JP2006110121A JP2007287751A JP 2007287751 A JP2007287751 A JP 2007287751A JP 2006110121 A JP2006110121 A JP 2006110121A JP 2006110121 A JP2006110121 A JP 2006110121A JP 2007287751 A JP2007287751 A JP 2007287751A
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Japan
Prior art keywords
light emitting
emitting device
led element
light
substrate
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Japanese (ja)
Inventor
Kinji Hayashi
欣司 林
Koichi Kaga
浩一 加賀
Takemasa Yasukawa
武正 安川
Satoru Tabata
悟 田畑
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IITEKKU KK
Toyoda Gosei Co Ltd
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IITEKKU KK
Toyoda Gosei Co Ltd
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Priority to JP2006110121A priority Critical patent/JP2007287751A/en
Publication of JP2007287751A publication Critical patent/JP2007287751A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched

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  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
  • Led Device Packages (AREA)
  • Led Devices (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a light emitting device with which deterioration of reliability of a connector and other structure members by reflow mounting can be prevented and device assembly work can be simplified. <P>SOLUTION: The light emitting device is provided with an LED element 2, a flexible substrate 3 having circuit patterns 3B and 3C connected to the LED element 2 and an outer connection contact 6 connected to the circuit patterns 3B and 3C and a heat dissipating member 4 which is fitted to the flexible substrate 3 and radiates generated heat by the LED light emitting element 2. A through hole 5 which thermally connects the heat dissipating member 4 and the LED element 2 is formed in the flexible substrate 3. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、例えば高出力型のLED(Light Emitting Diode:発光ダイオード)装置に使用して好適な発光装置に関する。   The present invention relates to a light emitting device suitable for use in, for example, a high power LED (Light Emitting Diode) device.

近年、高出力のLED素子の開発が進められてきており、既に数ワットの大出力タイプのものも製品化されている。LED素子は、発熱の少ないことが特徴であるが、高出力(高輝度)タイプのLED素子は大電流が流れるため、無視できないレベルの発熱が生じる。このため、例えば素子搭載基板に対してLED素子を搭載する場合、素子搭載基板に放熱板を取り付け、LED素子による発生熱を放熱板から効果的に放散してその信頼性を確保することが行われる。   In recent years, development of high-power LED elements has been promoted, and a high-power type of several watts has already been commercialized. The LED element is characterized by low heat generation. However, since a high current (high luminance) type LED element flows a large current, a non-negligible level of heat generation occurs. For this reason, for example, when an LED element is mounted on an element mounting board, a heat sink is attached to the element mounting board, and heat generated by the LED element is effectively dissipated from the heat sink to ensure its reliability. Is called.

従来、この種のLED素子を備えた発光装置は、伝熱用スルーホールを有する素子搭載基板としての多層セラミック基板と、この多層セラミック基板の素子反搭載面に伝熱用スルーホールを覆うように取り付けられた放熱板(ヒートシンク)とを備えたものが知られている(特許文献1)。   Conventionally, a light-emitting device equipped with this type of LED element has a multilayer ceramic substrate as an element mounting substrate having a heat transfer through hole, and covers the heat transfer through hole on the element mounting surface of the multilayer ceramic substrate. A device provided with an attached heat sink (heat sink) is known (Patent Document 1).

このような発光装置において、LED素子が発光によって発熱すると、この発生熱が伝熱用スルーホールを介して放熱板に熱伝導され、放熱板から周囲に放散される。   In such a light emitting device, when the LED element generates heat due to light emission, the generated heat is thermally conducted to the heat radiating plate through the heat transfer through hole, and is dissipated from the heat radiating plate to the surroundings.

ところで、この種の発光装置の素子搭載基板には、LED素子と共に外部接続用のコネクタが実装されている。この場合、素子搭載基板に対するコネクタ及びLED素子の実装には、近年の地球環境保護への見地から、鉛フリーによるリフロー実装方法が採用されている。
特許第3603354号公報
By the way, an external connection connector is mounted together with the LED element on the element mounting substrate of this type of light emitting device. In this case, a lead-free reflow mounting method is adopted for mounting the connector and the LED element on the element mounting board from the viewpoint of the recent global environmental protection.
Japanese Patent No. 3603354

しかし、特許文献1において、鉛フリーのリフロー実装によってコネクタ及びLED素子を多層セラミック基板上に搭載すると、リフロー実装時にコネクタや他の構成部材が加熱により信頼性が損なわれるという問題があった。   However, in Patent Document 1, when the connector and the LED element are mounted on the multilayer ceramic substrate by lead-free reflow mounting, there is a problem that the reliability of the connector and other components is impaired by heating at the time of reflow mounting.

また、特許文献1によると、多層セラミック基板上に回路パターンを形成するとともに、コネクタを搭載するものであるため、装置組立時の工程数が嵩み、その組立作業を煩雑にするという問題もあった。   Further, according to Patent Document 1, since a circuit pattern is formed on a multilayer ceramic substrate and a connector is mounted, the number of processes at the time of assembling the apparatus increases, and there is a problem that the assembling work becomes complicated. It was.

従って、本発明の目的は、リフロー実装によるコネクタや他の構成部材の信頼性の劣化を防止することができるとともに、装置組立作業の簡素化を図ることができる発光装置を提供することにある。   Accordingly, an object of the present invention is to provide a light-emitting device that can prevent deterioration in reliability of connectors and other components due to reflow mounting and can simplify device assembly work.

本発明は、上記目的を達成するために、発光素子と、前記発光素子に接続する回路パターン及び前記回路パターンに接続する外部接続用のコンタクトを有する基板と、前記基板に取り付けられ、前記発光素子による発生熱を放散する放熱部材とを備え、前記放熱部材と前記発光素子とは熱伝導性部材を介して熱的に接続されていることを特徴とする発光装置を提供する。   In order to achieve the above object, the present invention provides a light emitting element, a substrate having a circuit pattern connected to the light emitting element and a contact for external connection connected to the circuit pattern, and the light emitting element attached to the substrate. And a heat radiating member that dissipates the heat generated by the heat radiating member, wherein the heat radiating member and the light emitting element are thermally connected to each other through a heat conductive member.

本発明によると、リフロー実装によるコネクタや他の構成部材の信頼性の劣化を防止することができるとともに、装置組立作業の簡素化を図ることができる。   According to the present invention, it is possible to prevent deterioration in reliability of connectors and other components due to reflow mounting, and it is possible to simplify apparatus assembly work.

[実施の形態]
図1は、本発明の実施の形態に係る発光装置を説明するために示す斜視図である。図2は、本発明の実施の形態に係る発光装置を説明するために示す断面図である。図3は、本発明の実施の形態に係る発光装置のLED素子を説明するために示す断面図である。
[Embodiment]
FIG. 1 is a perspective view for explaining a light emitting device according to an embodiment of the present invention. FIG. 2 is a cross-sectional view for explaining the light emitting device according to the embodiment of the present invention. FIG. 3 is a cross-sectional view for explaining an LED element of the light emitting device according to the embodiment of the present invention.

〔発光装置1の全体構成〕
図1において、発光装置1は、発光素子としてのLED素子2と、このLED素子2を搭載するフレキシブル基板3と、このフレキシブル基板3上のLED素子2による発生熱を放散する放熱部材4とから大略構成されている。
[Overall configuration of light-emitting device 1]
In FIG. 1, a light emitting device 1 includes an LED element 2 as a light emitting element, a flexible substrate 3 on which the LED element 2 is mounted, and a heat radiating member 4 that dissipates heat generated by the LED element 2 on the flexible substrate 3. It is roughly structured.

(LED素子2の構成)
LED素子2は、図3に示すように、パッド電極(p側電極)10及びn側電極11を有する例えばフェイスアップ型の紫外線LED素子からなり、シリコーン等の樹脂材料からなる封止部材8(図1に示す)によって封止され、かつフレキシブル基板3の素子搭載側面上にスルーホール(後述)の素子搭載側開口面を覆うように縦横方向に複数個(図1では1個のみ示す)ずつ(例えば縦3個×横3個=9個)並列して搭載されている。LED素子2は、サファイア(Al23)基板24上にAlNバッファ層25及びn−GaN層26・発光層27・p−GaN28層を順次結晶成長させることにより形成されている。そして、ピーク発光波長が360nm〜400nmである紫外線を発するように構成されている。LED素子2には、パッド電極10のサファイア基板側に位置し、かつp−GaN層28のパッド電極側面を覆う電流拡散導電膜としての酸化インジウム・酸化錫(ITO)からなる透明電極29が配設されている。また、LED素子2には、パッド電極10とn側電極11との間に介在し、かつマイグレーションによる電極間の短絡発生を防止するための保護膜30が配設されている。LED素子2の平面縦横寸法は、例えば縦寸法及び横寸法をそれぞれ約0.3mmとする平面サイズに設定されている。
(Configuration of LED element 2)
As shown in FIG. 3, the LED element 2 is composed of, for example, a face-up type ultraviolet LED element having a pad electrode (p-side electrode) 10 and an n-side electrode 11, and a sealing member 8 ( 1) and a plurality of (only one is shown in FIG. 1) vertically and horizontally so as to cover an element mounting side opening surface of a through hole (described later) on the element mounting side surface of the flexible substrate 3. (For example, 3 vertical × 3 horizontal = 9) are mounted in parallel. The LED element 2 is formed by sequentially growing an AlN buffer layer 25, an n-GaN layer 26, a light emitting layer 27, and a p-GaN 28 layer on a sapphire (Al 2 O 3 ) substrate 24. And it is comprised so that the ultraviolet-ray whose peak light emission wavelength may be 360 nm-400 nm is emitted. The LED element 2 is provided with a transparent electrode 29 made of indium oxide / tin oxide (ITO) as a current diffusion conductive film which is located on the sapphire substrate side of the pad electrode 10 and covers the side surface of the pad electrode of the p-GaN layer 28. It is installed. Further, the LED element 2 is provided with a protective film 30 that is interposed between the pad electrode 10 and the n-side electrode 11 and prevents a short circuit between the electrodes due to migration. The plane vertical and horizontal dimensions of the LED element 2 are set to a plane size in which the vertical dimension and the horizontal dimension are about 0.3 mm, for example.

(フレキシブル基板3の構成)
フレキシブル基板3は、図1及び図2に示すように、例えばポリイミドフィルムからなる基部材3Aの表面側(素子搭載側)に銅箔等の回路パターン3B,3Cを設けることにより形成されている。本実施の形態では、フレキシブル基板3を用いているが、ガラスエポキシ基板等、ある程度の剛性を有する基板を用いてもよい。回路パターン3B,3Cの素子搭載側面は、LED素子2のパッド電極(p側電極)10及びn側電極11(共に図3に示す)にそれぞれ金(Au)からなるワイヤ12,13を介して接続されている。フレキシブル基板3には、LED素子2と放熱部材4を熱的に接続する処理が施されている。この処理は、基部材3Aに貫通孔5Aを設けるとともに、この貫通孔5A内に例えばポッティングによってAgペースト等の熱伝導性部材5Bを塗布することにより実施される。フレキシブル基板3の片側側縁には、回路パターン3B,3Cに接続する外部接続用のコンタクトとなるFFC(Flexible Flat Cable)端子6が一体に形成されている。
(Configuration of flexible substrate 3)
As shown in FIGS. 1 and 2, the flexible substrate 3 is formed by providing circuit patterns 3B and 3C such as copper foil on the surface side (element mounting side) of a base member 3A made of, for example, a polyimide film. Although the flexible substrate 3 is used in the present embodiment, a substrate having a certain degree of rigidity, such as a glass epoxy substrate, may be used. The element mounting side surfaces of the circuit patterns 3B and 3C are connected to the pad electrode (p-side electrode) 10 and the n-side electrode 11 (both shown in FIG. 3) of the LED element 2 via wires 12 and 13 made of gold (Au), respectively. It is connected. The flexible substrate 3 is subjected to a process of thermally connecting the LED element 2 and the heat dissipation member 4. This process is performed by providing the base member 3A with a through hole 5A and applying a heat conductive member 5B such as an Ag paste into the through hole 5A by, for example, potting. An FFC (Flexible Flat Cable) terminal 6 serving as an external connection contact connected to the circuit patterns 3B and 3C is integrally formed on one side edge of the flexible substrate 3.

(放熱部材4の構成)
放熱部材4は、フレキシブル基板3の裏面に熱伝導性両面テープ又は熱伝導性接着剤(図示せず)によって取り付けられ、全体がアルミニウム(Al)合金や銅(Cu)合金等の熱伝導性材料からなる平面矩形状の板部材によって形成されている。そして、LED素子2による発生熱をスルーホール5(熱伝導性部材5B)から受けて周囲に放散するように構成されている。
(Configuration of heat dissipation member 4)
The heat radiating member 4 is attached to the back surface of the flexible substrate 3 by a heat conductive double-sided tape or a heat conductive adhesive (not shown), and the whole is a heat conductive material such as an aluminum (Al) alloy or a copper (Cu) alloy. It is formed by the planar rectangular plate member which consists of. And it is comprised so that the heat generated by the LED element 2 may be received from the through hole 5 (thermal conductive member 5B) and dissipated to the surroundings.

〔発光装置1の動作〕
LED素子2に電源からFFC端子6及び回路パターン3B,3C・ワイヤ12,13を介して電圧が印加されると、LED素子2の発光層27において紫外線を発し、この光がLED素子2の光取出面から封止部材8に入射する。次に、LED素子2からの出射光が封止部材8を透過し、その光出射面から外部に出射される。この際、封止部材8の光学形状に基づいた光取出側における所定の方向に紫外線が出射される。
[Operation of Light Emitting Device 1]
When a voltage is applied to the LED element 2 from the power source via the FFC terminal 6 and the circuit patterns 3B, 3C and wires 12 and 13, ultraviolet rays are emitted from the light emitting layer 27 of the LED element 2, and this light is emitted from the LED element 2. The light enters the sealing member 8 from the extraction surface. Next, the emitted light from the LED element 2 passes through the sealing member 8 and is emitted from the light emitting surface to the outside. At this time, ultraviolet rays are emitted in a predetermined direction on the light extraction side based on the optical shape of the sealing member 8.

次に、本実施の形態に係る発光装置の組立方法につき、図4(a)〜(d)を用いて説明する。   Next, a method for assembling the light emitting device according to this embodiment will be described with reference to FIGS.

図4(a)〜(d)は、本発明の実施の形態に係る発光装置の組立方法を説明するために示す図である。図4(a)はフレキシブル基板の取付工程を、図4(b)はダイボンド剤の塗布工程を、図4(c)はLED素子の搭載工程を、図4(d)はLED素子の封止工程をそれぞれ説明するために示す断面図である。   4A to 4D are views for explaining a method for assembling the light emitting device according to the embodiment of the present invention. 4A shows a flexible substrate mounting process, FIG. 4B shows a die bonding agent coating process, FIG. 4C shows an LED element mounting process, and FIG. 4D shows LED element sealing. It is sectional drawing shown in order to demonstrate each process.

本実施の形態に示す発光装置の組立方法は、「フレキシブル基板の取り付け」及び「ダイボンド剤の塗布工程」・「LED素子の搭載」・「LED素子の封止」の各工程が順次実施されるため、これら各工程を順次説明する。   In the method of assembling the light-emitting device shown in this embodiment, the steps of “attaching a flexible substrate” and “application process of a die bond agent”, “mounting an LED element”, and “sealing an LED element” are sequentially performed. Therefore, each of these steps will be described sequentially.

「フレキシブル基板の取り付け」
予め貫通孔5Aが複数個設けられたコンタクト付きのフレキシブル基板3を熱伝導性両面テープ又は熱伝導性接着剤(図示せず)によってAl合金又はCu合金からなる放熱部材4の素子搭載側面(基板取付面)に貼り付ける。この場合、フレキシブル基板3が放熱部材4に貼り付けられると、図4(a)に示すようにフレキシブル基板3の裏面と放熱部材4の素子搭載側面とが熱伝導性両面テープ又は熱伝導性接着剤(図示せず)を介して密着する。
"Attaching a flexible board"
An element mounting side surface (substrate) of a heat radiating member 4 made of an Al alloy or a Cu alloy by using a heat conductive double-sided tape or a heat conductive adhesive (not shown) on a flexible substrate 3 with a contact in which a plurality of through holes 5A are provided in advance. Affix to the mounting surface. In this case, when the flexible substrate 3 is attached to the heat radiating member 4, as shown in FIG. 4A, the back surface of the flexible substrate 3 and the element mounting side surface of the heat radiating member 4 are thermally conductive double-sided tape or heat conductive adhesive. It adheres via an agent (not shown).

「ダイボンド剤の塗布工程」
フレキシブル基板3の貫通孔5A内にAgペーストからなる熱伝導性部材5Bを例えばポッティングによって塗布する。
"Die bond agent coating process"
A heat conductive member 5B made of Ag paste is applied to the through hole 5A of the flexible substrate 3 by, for example, potting.

「LED素子の搭載」
先ず、フレキシブル基板3の貫通孔5Aに塗布された熱伝導性部材5B上にLED素子2を搭載する。次に、フレキシブル基板3の回路パターン3B,3Cにそれぞれワイヤ12,13によってLED素子2のパッド電極10及びn側電極11(共に図3に示す)を接続する。この場合、LED素子2のパッド電極10及びn側電極11が回路パターン3B,3Cに接続されると、図4(c)に示すように、放熱部材4に熱伝導性部材5Bを介して熱的に接続されたLED素子2がフレキシブル基板3上に搭載される。
"Installation of LED elements"
First, the LED element 2 is mounted on the heat conductive member 5 </ b> B applied to the through hole 5 </ b> A of the flexible substrate 3. Next, the pad electrode 10 and the n-side electrode 11 (both shown in FIG. 3) of the LED element 2 are connected to the circuit patterns 3B and 3C of the flexible substrate 3 by wires 12 and 13, respectively. In this case, when the pad electrode 10 and the n-side electrode 11 of the LED element 2 are connected to the circuit patterns 3B and 3C, the heat radiating member 4 is heated via the heat conductive member 5B as shown in FIG. Connected LED elements 2 are mounted on a flexible substrate 3.

「LED素子の封止」
図4(d)に示すように、シリコーン等の樹脂材料からなる封止部材8によってフレキシブル基板3上のLED素子2を封止する。
このようにして、発光装置1を組み立てることができる。
"LED element sealing"
As shown in FIG. 4D, the LED element 2 on the flexible substrate 3 is sealed with a sealing member 8 made of a resin material such as silicone.
In this way, the light emitting device 1 can be assembled.

[実施の形態の効果]
以上説明した実施の形態によれば、次に示す効果が得られる。
[Effect of the embodiment]
According to the embodiment described above, the following effects can be obtained.

(1)コネクタと接続するコンタクト6がフレキシブル基板3と一体に設けられているので、リフロー実装する必要がなく、リフロー実装時の加熱による構成部材の信頼性の劣化が生じない。これにより、高い信頼性を有する発光装置を製造することができる。 (1) Since the contact 6 to be connected to the connector is provided integrally with the flexible substrate 3, there is no need for reflow mounting, and the reliability of the structural members due to heating during reflow mounting does not occur. Thereby, a light emitting device having high reliability can be manufactured.

(2)回路パターン3B,3C及びコンタクト6はフレキシブル基板3に一体に設けられているため、従来必要とした回路パターンの形成工程及びコネクタの搭載工程が不要になる。これにより、発光装置1の組立工程数を削減することができ、その組立作業の簡素化を図ることができる。 (2) Since the circuit patterns 3B and 3C and the contact 6 are integrally provided on the flexible substrate 3, a circuit pattern forming process and a connector mounting process which are conventionally required are not required. Thereby, the assembly process number of the light-emitting device 1 can be reduced, and the assembly operation can be simplified.

以上、本発明の発光装置を上記の実施の形態に基づいて説明したが、本発明は上記の実施の形態に限定されるものではなく、その要旨を逸脱しない範囲で種々の態様において実施することが可能であり、例えば次に示すような変形も可能である。   As mentioned above, although the light-emitting device of this invention was demonstrated based on said embodiment, this invention is not limited to said embodiment, It implements in a various aspect in the range which does not deviate from the summary. For example, the following modifications are possible.

(1)本実施の形態では、貫通孔5A内に熱伝導性部材5Bを介してLED素子を搭載する場合について説明したが、本発明はこれに限定されず、図5に示すように、フレキシブル基板3のLED素子2の搭載部に回路パターン3B,3Cと同様の銅によりフレキシブル基板と一体に形成されたサーマルビア51を設けてもよい。図5の場合、LED素子の寸法に応じて、単一のLED素子2に対して複数のサーマルビア51を設けている。 (1) In the present embodiment, the case where the LED element is mounted in the through hole 5A via the heat conductive member 5B has been described. However, the present invention is not limited to this, and as shown in FIG. A thermal via 51 formed integrally with the flexible substrate with copper similar to the circuit patterns 3B and 3C may be provided on the mounting portion of the LED element 2 of the substrate 3. In the case of FIG. 5, a plurality of thermal vias 51 are provided for a single LED element 2 in accordance with the dimensions of the LED element.

(2)本実施の形態では、フレキシブル基板3を放熱部材4の素子搭載側面(片面)に配置する場合について説明したが、本発明はこれに限定されず、図6に示すように放熱部材4の両面にそれぞれフレキシブル基板61,62を配置してもよい。この場合、フレキシブル基板61,62の各素子搭載側面にはLED素子2(図1に示す)が搭載されている。 (2) In the present embodiment, the case where the flexible substrate 3 is arranged on the element mounting side surface (one side) of the heat radiating member 4 has been described. However, the present invention is not limited to this, and the heat radiating member 4 as shown in FIG. The flexible substrates 61 and 62 may be disposed on both sides of each. In this case, the LED element 2 (shown in FIG. 1) is mounted on each element mounting side surface of the flexible substrates 61 and 62.

(3)本実施の形態では、放熱部材4が矩形板によって形成されている場合について説明したが、本発明はこれに限定されず、図7(a)及び(b)に示すように一方側に反るような曲面板71A,折曲板71Bによって、また図7(c)に示すようにジグザク状の折曲板71Cによって、図7(d)に示すように互いに直角な板部からなる折曲板71Dによってそれぞれ放熱板を形成してもよい。この場合、フレキシブル基板3は、曲面板71A又は折曲板71B〜71Dの基板取付面(素子搭載側面)に適合する曲面板又は折曲板によって形成されている。 (3) In the present embodiment, the case where the heat radiating member 4 is formed of a rectangular plate has been described. However, the present invention is not limited to this, and one side as shown in FIGS. 7 (a) and (b). The curved plate 71A and the bent plate 71B warp each other, and the zigzag bent plate 71C as shown in FIG. 7 (c) comprises the plate portions perpendicular to each other as shown in FIG. 7 (d). A heat radiating plate may be formed by each of the bent plates 71D. In this case, the flexible substrate 3 is formed of a curved plate or a bent plate that matches the substrate mounting surface (element mounting side surface) of the curved plate 71A or the bent plates 71B to 71D.

(4)本実施の形態では、LED素子2が紫外線LED素子である場合について説明したが、本発明はこれに限定されず、可視光を発するLED素子であってもよい。この場合、LED素子から発せられる色光を受けて励起されることにより波長変換光を発する蛍光体板を備えた発光装置であっても何等差し支えない。 (4) In the present embodiment, the case where the LED element 2 is an ultraviolet LED element has been described. However, the present invention is not limited to this, and may be an LED element that emits visible light. In this case, there is no problem even if the light emitting device includes a phosphor plate that emits wavelength-converted light by receiving and exciting color light emitted from the LED element.

本発明の実施の形態に係る発光装置を説明するために示す斜視図。The perspective view shown in order to demonstrate the light-emitting device which concerns on embodiment of this invention. 本発明の実施の形態に係る発光装置を説明するために示す断面図。Sectional drawing shown in order to demonstrate the light-emitting device which concerns on embodiment of this invention. 本発明の実施の形態に係る発光装置のLED素子を説明するために示す断面図。Sectional drawing shown in order to demonstrate the LED element of the light-emitting device which concerns on embodiment of this invention. (a)〜(d)は、本発明の実施の形態に係る発光装置の組立方法を説明するために示す断面図。(A)-(d) is sectional drawing shown in order to demonstrate the assembly method of the light-emitting device which concerns on embodiment of this invention. 本発明の実施の形態に係る発光装置の変形例(1)を説明するために示す断面図。Sectional drawing shown in order to demonstrate the modification (1) of the light-emitting device which concerns on embodiment of this invention. 本発明の実施の形態に係る発光装置の変形例(2)を説明するために示す断面図。Sectional drawing shown in order to demonstrate the modification (2) of the light-emitting device which concerns on embodiment of this invention. (a)〜(d)は、本発明の実施の形態に係る発光装置の変形例(3)を説明するために示す斜視図。(A)-(d) is a perspective view shown in order to demonstrate the modification (3) of the light-emitting device which concerns on embodiment of this invention.

符号の説明Explanation of symbols

1…発光装置、2…LED素子、3,61,62…フレキシブル基板、3A…基部材、3B,3C…回路パターン、4…放熱部材、5A…貫通孔、5B…熱伝導性部材、6…FFC端子(コンタクト)、8…封止部材、12,13…ワイヤ、10…パッド電極、11…n側電極、12,13…ワイヤ、24…サファイア基板、25…AlNバッファ層、26…n−GaN層、27…発光層、28…p−GaN層、29…透明電極、30…保護膜、51…サーマルビア、71A…曲面板、71B〜71D…折曲板 DESCRIPTION OF SYMBOLS 1 ... Light-emitting device, 2 ... LED element, 3, 61, 62 ... Flexible substrate, 3A ... Base member, 3B, 3C ... Circuit pattern, 4 ... Heat radiation member, 5A ... Through-hole, 5B ... Thermally conductive member, 6 ... FFC terminal (contact), 8 ... sealing member, 12, 13 ... wire, 10 ... pad electrode, 11 ... n-side electrode, 12, 13 ... wire, 24 ... sapphire substrate, 25 ... AlN buffer layer, 26 ... n- GaN layer, 27 ... light emitting layer, 28 ... p-GaN layer, 29 ... transparent electrode, 30 ... protective film, 51 ... thermal via, 71A ... curved plate, 71B-71D ... bent plate

Claims (6)

発光素子と、
前記発光素子に接続する回路パターン及び前記回路パターンに接続する外部接続用のコンタクトを有する基板と、
前記基板に取り付けられ、前記発光素子による発生熱を放散する放熱部材とを備え、
前記放熱部材と前記発光素子とは熱伝導性部材を介して熱的に接続されていることを特徴とする発光装置。
A light emitting element;
A substrate having a circuit pattern connected to the light emitting element and an external connection contact connected to the circuit pattern;
A heat dissipating member attached to the substrate and dissipating heat generated by the light emitting element;
The light-emitting device, wherein the heat radiating member and the light-emitting element are thermally connected via a heat conductive member.
前記基板はフレキシブル基板であることを特徴とする請求項1に記載の発光装置。   The light emitting device according to claim 1, wherein the substrate is a flexible substrate. 前記熱伝導性部材はAgペーストであることを特徴とする請求項1又は2に記載の発光装置。   The light emitting device according to claim 1, wherein the thermally conductive member is an Ag paste. 前記熱伝導性部材は前記基板と一体に形成されたサーマルビアであることを特徴とする請求項1又は2に記載の発光装置。   The light-emitting device according to claim 1, wherein the heat conductive member is a thermal via formed integrally with the substrate. 前記放熱部材は曲面板又は折曲板によって形成され、
前記基板は、前記放熱部材の基板取付面に適合する曲面板又は折曲板によって形成されていることを特徴とする請求項1に記載の発光装置。
The heat dissipation member is formed of a curved plate or a bent plate,
The light-emitting device according to claim 1, wherein the substrate is formed of a curved plate or a bent plate that matches a substrate mounting surface of the heat radiating member.
前記発光素子は発光ダイオード素子からなることを特徴とする請求項1〜5のいずれかに記載の発光装置。   The light emitting device according to claim 1, wherein the light emitting element is a light emitting diode element.
JP2006110121A 2006-04-12 2006-04-12 Light emitting device Pending JP2007287751A (en)

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JP2011096991A (en) * 2009-10-29 2011-05-12 Samsung Electro-Mechanics Co Ltd Light-emitting element package and method for manufacturing the same
WO2011077778A1 (en) * 2009-12-24 2011-06-30 日本メクトロン株式会社 Lighting device and process for production thereof
JP2014090170A (en) * 2012-10-29 2014-05-15 Lsi Corp Low inductance flex bond with low thermal resistance
WO2014115443A1 (en) * 2013-01-24 2014-07-31 シャープ株式会社 Electronic device and method for producing same
CN104538536A (en) * 2014-12-17 2015-04-22 陕西科技大学 Integrated LED plant growth lamp and manufacturing method thereof
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* Cited by examiner, † Cited by third party
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WO2009090972A1 (en) * 2008-01-16 2009-07-23 Showa Denko K.K. Light source, light emitting device, and display device
JP2009170672A (en) * 2008-01-16 2009-07-30 Showa Denko Kk Light source, light emitting device, and display
JP2011096991A (en) * 2009-10-29 2011-05-12 Samsung Electro-Mechanics Co Ltd Light-emitting element package and method for manufacturing the same
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US8562177B2 (en) 2009-12-24 2013-10-22 Nippon Mektron, Ltd. Lighting device with LEDs mounted on flexible circuit board self maintained in bellows shape and manufacturing method thereof
JP2014090170A (en) * 2012-10-29 2014-05-15 Lsi Corp Low inductance flex bond with low thermal resistance
WO2014115443A1 (en) * 2013-01-24 2014-07-31 シャープ株式会社 Electronic device and method for producing same
US9192049B2 (en) 2014-01-14 2015-11-17 Shinko Electric Industries Co., Ltd. Wiring substrate and semiconductor package
CN104900781A (en) * 2014-03-05 2015-09-09 晶元光电股份有限公司 light emitting device
CN104538536A (en) * 2014-12-17 2015-04-22 陕西科技大学 Integrated LED plant growth lamp and manufacturing method thereof
JP2015079994A (en) * 2015-01-09 2015-04-23 シャープ株式会社 Light-emitting device and luminaire

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