JP2007192325A - Bearing device - Google Patents

Bearing device Download PDF

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JP2007192325A
JP2007192325A JP2006011638A JP2006011638A JP2007192325A JP 2007192325 A JP2007192325 A JP 2007192325A JP 2006011638 A JP2006011638 A JP 2006011638A JP 2006011638 A JP2006011638 A JP 2006011638A JP 2007192325 A JP2007192325 A JP 2007192325A
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bearing
electroformed
radial
bearing device
shaft member
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JP4937588B2 (en
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Isao Komori
功 古森
Yasuhiro Yamamoto
康裕 山本
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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  • Sliding-Contact Bearings (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a bearing device which is unaffected by a temperature change and which executes stable bearing performance. <P>SOLUTION: The bearing device 1 is equipped with a bearing member 7, and a shaft member 2 inserted in the inner periphery of the bearing member 7 as main constituting members. The bearing member 7 comprises an electrocast part 8 facing a radial bearing clearance, and a resin part 9 injection molded by inserting the electrocast part 8. The upper end of the electrocast part 8 contacts a holding member 6 for holding the bearing member 7 to form a contact part 10. Heat generated inside the bearing device 1, especially that generated in the radial bearing clearance, is transmitted from the electrocast part 8 to the holding member 6, and is efficiently radiated to the outside of the bearing. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、軸受部材と、軸受部材の内周に挿入された軸部材とからなる軸受装置に関するものである。   The present invention relates to a bearing device including a bearing member and a shaft member inserted on the inner periphery of the bearing member.

滑り軸受装置の一種である流体軸受装置は、軸受部材と軸部材の間の軸受隙間に生じる流体の潤滑膜で軸部材を回転自在に支持する軸受装置である。この流体軸受装置は、高速回転、高回転精度、低騒音等の特徴を備えるものであり、情報機器、例えばHDD、FDD等の磁気ディスク装置、CD−ROM、CD−R/RW、DVD−ROM/RAM等の光ディスク装置、MD、MO等の光磁気ディスク装置等におけるディスクドライブ用のスピンドルモータ、パーソナルコンピュータ(PC)のファンモータ、レーザビームプリンタ(LBP)のポリゴンスキャナモータ、プロジェクタのカラーホイール、あるいは軸流ファンなどの小型モータ用として好適で、近年その用途を拡大させている。   A hydrodynamic bearing device, which is a kind of a sliding bearing device, is a bearing device that rotatably supports a shaft member with a lubricating film of fluid generated in a bearing gap between the bearing member and the shaft member. This hydrodynamic bearing device has features such as high-speed rotation, high rotation accuracy, and low noise. Information equipment such as magnetic disk devices such as HDD and FDD, CD-ROM, CD-R / RW, DVD-ROM / Spindle motor for disk drive in optical disk devices such as RAM, magneto-optical disk devices such as MD, MO, etc., fan motor of personal computer (PC), polygon scanner motor of laser beam printer (LBP), projector color wheel, Or it is suitable for small motors, such as an axial fan, and the use is expanded in recent years.

この種の流体軸受は、軸受隙間内の流体(例えば、潤滑油)に動圧を発生させる動圧発生手段を備えた、いわゆる動圧軸受と、動圧発生手段を備えていない、いわゆる真円軸受(軸受面が真円形状である軸受)とに大別される。   This type of fluid dynamic bearing is a so-called dynamic pressure bearing provided with dynamic pressure generating means for generating dynamic pressure in a fluid (for example, lubricating oil) in the bearing gap, and a so-called perfect circle without dynamic pressure generating means. It is roughly classified into bearings (bearings having a bearing surface having a perfect circle shape).

流体軸受装置では、軸部材をラジアル方向に回転自在に支持するラジアル軸受部と、スラスト方向に回転自在に支持するスラスト軸受部とが設けられる。例えば、ファンモータや磁気ディスク用のスピンドルモータに組み込まれる流体軸受装置では、ラジアル軸受部として軸部材をラジアル方向に非接触支持する動圧軸受を、またスラスト軸受部として軸部材の一端を接触支持するピボット軸受を用いる構成が知られている。このような軸受構造を有する流体軸受装置では、各種モータの低価格化に対応するため、軸受部材を金属から樹脂に置換したものが提案されている(例えば、特許文献1、2参照)。
特開2000−46057号公報 特開平10−306822号公報
In the hydrodynamic bearing device, a radial bearing portion that rotatably supports the shaft member in the radial direction and a thrust bearing portion that rotatably supports the thrust direction are provided. For example, in a hydrodynamic bearing device incorporated in a spindle motor for a fan motor or a magnetic disk, a dynamic pressure bearing that supports a shaft member in a radial non-contact manner as a radial bearing portion, and one end of the shaft member as a thrust bearing portion is contact-supported. A configuration using a pivot bearing is known. In the hydrodynamic bearing device having such a bearing structure, one in which a bearing member is replaced with resin from a metal has been proposed in order to cope with a reduction in the price of various motors (for example, see Patent Documents 1 and 2).
JP 2000-46057 A JP-A-10-306822

軸受運転時には、軸部材と流体間で生じる摩擦熱等によって、軸受装置の内部温度が上昇する。しかしながら、一般に樹脂材料は熱伝導率が小さいため、上記特許文献1、2に開示された軸受装置のように樹脂で軸受部材を形成すると、軸受外部への放熱を円滑に行うことが困難で、特にラジアル軸受隙間近傍で熱が蓄積し易い。この場合、一般に樹脂材料は線膨張係数が大きく温度変化の影響を受け易いため、昇温に伴って軸受部材の内周面形状が変化し、軸受性能に悪影響を与えるおそれがある。   During the bearing operation, the internal temperature of the bearing device rises due to frictional heat generated between the shaft member and the fluid. However, since the resin material generally has a low thermal conductivity, it is difficult to smoothly dissipate heat to the outside of the bearing when the bearing member is formed of resin as in the bearing devices disclosed in Patent Documents 1 and 2 above. In particular, heat is likely to accumulate near the radial bearing gap. In this case, since the resin material generally has a large linear expansion coefficient and is easily affected by a temperature change, the shape of the inner peripheral surface of the bearing member changes as the temperature rises, which may adversely affect the bearing performance.

そこで本発明は、安定した軸受性能を発揮可能な軸受装置を提供することを目的とする。   Then, an object of this invention is to provide the bearing apparatus which can exhibit the stable bearing performance.

上記目的を達成するため、本発明にかかる軸受装置は、軸受部材と、軸受部材の内周に挿入された軸部材とからなる軸受装置において、軸受部材が、電鋳部および電鋳部をインサートして射出成形された樹脂部からなり、電鋳部に軸部材を支持する軸受面が形成され、かつ電鋳部に、樹脂部および軸部材以外の他部材を接触させたことを特徴とするものである。   In order to achieve the above object, a bearing device according to the present invention includes a bearing member and a shaft member inserted on the inner periphery of the bearing member, wherein the bearing member inserts the electroformed part and the electroformed part. And a bearing surface for supporting the shaft member is formed in the electroformed part, and other members other than the resin part and the shaft member are brought into contact with the electroformed part. Is.

なお、上記でいう「軸受面」は、ラジアル方向に支持するラジアル軸受面およびスラスト方向に支持するスラスト軸受面を含み、少なくとも何れか一方が電鋳部に形成されていればよい。また、上記の「他部材」としては、例えば、モータの必須構成部材であり、軸受部材の外周を保持する保持部材等が挙げられる。   The “bearing surface” mentioned above includes a radial bearing surface supported in the radial direction and a thrust bearing surface supported in the thrust direction, and at least one of them may be formed in the electroformed part. In addition, examples of the “other member” include a holding member that is an essential component of the motor and holds the outer periphery of the bearing member.

電鋳部は、電鋳加工でマスター部材の表面にCuやNi等の金属を多数析出させることにより形成される金属層であるため、樹脂(樹脂部)よりも熱伝導性に優れる。従って、これを軸部材以外の他部材(特に、外気に触れる他部材)に接触させれば、軸受装置の運転に伴って軸受内部で生じる熱を、電鋳部→他部材を介して外気に放熱することができ、軸受内部の温度上昇を抑制することができる。これにより、温度上昇に伴う軸受隙間の変動を抑制し、軸受性能の安定化を図ることができる。   Since the electroformed part is a metal layer formed by depositing a large number of metals such as Cu and Ni on the surface of the master member by electroforming, it is more excellent in thermal conductivity than the resin (resin part). Therefore, if this is brought into contact with other members other than the shaft member (particularly, other members that come into contact with the outside air), the heat generated inside the bearing accompanying the operation of the bearing device is transferred to the outside air through the electroformed part → the other member. The heat can be dissipated and the temperature rise inside the bearing can be suppressed. Thereby, the fluctuation | variation of the bearing clearance accompanying a temperature rise can be suppressed and the bearing performance can be stabilized.

このとき、上記他部材が、軸受部材の樹脂部よりも高い熱伝導率を有していれば、軸受内部で発生した熱を、他部材を介して一層効率良く外気に放熱することができるため、より一層の軸受性能の安定化を図ることができる。   At this time, if the other member has a higher thermal conductivity than the resin portion of the bearing member, the heat generated inside the bearing can be radiated to the outside air more efficiently through the other member. Therefore, the bearing performance can be further stabilized.

ところで、軸受部材を樹脂で形成した従来の軸受装置を、例えば、磁気ディスク装置用のスピンドルモータに使用すると、磁気ディスク等の回転体と空気との摩擦によって発生した静電気を逃がすことができず、回転体に帯電しやすくなる。この帯電を放置すると、磁気ディスクと磁気ヘッド間での電位差の発生や、静電気の放電による周辺機器の損傷等の不具合を招くおそれがある。   By the way, when a conventional bearing device in which a bearing member is formed of resin is used for a spindle motor for a magnetic disk device, for example, static electricity generated due to friction between a rotating body such as a magnetic disk and air cannot be released, The rotating body is easily charged. If this charging is left unattended, there is a risk of causing a potential difference between the magnetic disk and the magnetic head, or damage to peripheral equipment due to electrostatic discharge.

この場合、上記他部材が樹脂部よりも高い導電性を有していれば、静電気の帯電を防止することができる。すなわち、上記構成とすることにより、ディスク等に蓄積された静電気を、軸部材→軸受部材の電鋳部→他部材という経路を経て、放電させることが可能となり、静電気の帯電による電位差の発生や周辺機器の損傷を確実に防止することができる。   In this case, if the other member has higher conductivity than the resin portion, electrostatic charging can be prevented. That is, with the above configuration, static electricity accumulated in a disk or the like can be discharged through the path of the shaft member → the electroformed portion of the bearing member → the other member. It is possible to reliably prevent damage to peripheral devices.

上記電鋳部には、ラジアル軸受隙間およびスラスト軸受隙間の何れか一方又は双方に流体動圧を発生させる動圧発生部を設けることができ、これにより軸受部を回転精度に優れた動圧軸受で構成することができる。電鋳加工の特性上、電鋳部には、マスター部材の表面形状が精度良く転写されるため、予めマスター部材(特に、動圧発生部の成形部)の表面精度を高めておけば、動圧発生部を高精度に成形することができる。   The electroformed part can be provided with a dynamic pressure generating part for generating fluid dynamic pressure in either one or both of the radial bearing gap and the thrust bearing gap. Can be configured. Due to the characteristics of electroforming, the surface shape of the master member is accurately transferred to the electroformed part. Therefore, if the surface accuracy of the master member (particularly the molded part of the dynamic pressure generating part) is increased in advance, The pressure generating part can be formed with high accuracy.

以上の構成を有する軸受装置は、ステータコイルと、ロータマグネットとを備えたモータ、例えばパーソナルコンピュータに搭載されるファンモータや磁気ディスク等のディスクドライブ装置に搭載されるスピンドルモータ等に好ましく用いることができる。   The bearing device having the above configuration is preferably used for a motor including a stator coil and a rotor magnet, for example, a spindle motor mounted on a disk drive device such as a fan motor or a magnetic disk mounted on a personal computer. it can.

以上のように本発明の構成によれば、温度変化に影響されることなく、安定した軸受性能を発揮可能な軸受装置を提供することができる。またこれにより、この軸受装置を搭載したモータの動作安定性を高めることができる。   As described above, according to the configuration of the present invention, it is possible to provide a bearing device that can exhibit stable bearing performance without being affected by temperature changes. Thereby, the operational stability of the motor equipped with this bearing device can be enhanced.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態に係る軸受装置1を組込んだファンモータを概念的に示すものである。このファンモータは、軸部材2を回転自在に支持する軸受装置1と、軸部材2と共に回転する羽根と、軸部材2に固定されたロータ3と、例えば半径方向(ラジアル方向)のギャップを介して対向させたステータコイル4およびロータマグネット5とを備えるものであり、一般的にはラジアルギャップ型ファンモータと称される。ステータコイル4はブラケット(保持部材)6の外周に取付けられ、ロータマグネット5はロータ3に取付けられている。保持部材6の内周には軸受装置1の軸受部材7が固定される。ステータコイル4に通電すると、ステータコイル4とロータマグネット5との間の電磁力で羽根(ロータ3)が軸部材2と一体に回転する。なお、図示は省略するが、ファンモータの形態として、ステータコイル4とロータマグネット5とを軸方向(アキシャル方向)のギャップを介して対向させる、いわゆるアキシャルギャップ型ファンモータとすることもできる。   FIG. 1 conceptually shows a fan motor incorporating a bearing device 1 according to an embodiment of the present invention. The fan motor includes a bearing device 1 that rotatably supports a shaft member 2, a blade that rotates together with the shaft member 2, a rotor 3 that is fixed to the shaft member 2, and a gap in a radial direction (radial direction), for example. The stator coil 4 and the rotor magnet 5 that are opposed to each other are generally referred to as a radial gap type fan motor. The stator coil 4 is attached to the outer periphery of a bracket (holding member) 6, and the rotor magnet 5 is attached to the rotor 3. A bearing member 7 of the bearing device 1 is fixed to the inner periphery of the holding member 6. When the stator coil 4 is energized, the blades (rotor 3) rotate integrally with the shaft member 2 by electromagnetic force between the stator coil 4 and the rotor magnet 5. Although not shown, the fan motor may be a so-called axial gap type fan motor in which the stator coil 4 and the rotor magnet 5 are opposed to each other via a gap in the axial direction (axial direction).

羽根の回転中は、その送風作用の反力として軸部材2に図中の矢印Yと逆方向の推力が作用する。ステータコイル4とロータマグネット5との間には、この推力を打ち消す方向(矢印Y方向)の磁力(斥力)を作用させており、この推力と磁力の大きさの差により生じたスラスト荷重が軸受装置1のスラスト軸受部Tで支持される。軸部材2に作用するラジアル荷重は、軸受装置1のラジアル軸受部R1、R2によって支持される。   During the rotation of the blade, a thrust in the direction opposite to the arrow Y in the figure acts on the shaft member 2 as a reaction force of the air blowing action. A magnetic force (repulsive force) is applied between the stator coil 4 and the rotor magnet 5 in the direction to cancel the thrust (arrow Y direction), and a thrust load generated by the difference between the thrust and the magnitude of the magnetic force is applied to the bearing. The thrust bearing portion T of the device 1 is supported. The radial load acting on the shaft member 2 is supported by the radial bearing portions R1 and R2 of the bearing device 1.

図2は、図1に示す軸受装置1の拡大断面図である。この軸受装置1は、軸部材2と、内周に軸部材2を挿入した軸受部材7とを主要な構成要素として備えている。なお、説明の便宜上、軸受部材7の開口した側を上側、これと軸方向反対側を下側として以下説明を進める。   FIG. 2 is an enlarged cross-sectional view of the bearing device 1 shown in FIG. The bearing device 1 includes a shaft member 2 and a bearing member 7 in which the shaft member 2 is inserted on the inner periphery as main components. For convenience of explanation, the following explanation will be made with the side where the bearing member 7 is opened as the upper side and the opposite side in the axial direction as the lower side.

軸部材2は、例えばステンレス鋼等の金属材料で一端が凸球状をなす中実軸状に形成され、本実施形態では下側端面2bが凸球状に形成されている。軸部材2の外周面2aは、凹凸のない断面真円状に形成されている。   The shaft member 2 is formed of a metal material such as stainless steel, for example, in a solid shaft shape with one end having a convex spherical shape, and in the present embodiment, the lower end surface 2b is formed in a convex spherical shape. The outer peripheral surface 2a of the shaft member 2 is formed in a perfect circle shape with no irregularities.

軸部材2の上端外周には、例えば外周面に羽根を有するロータ3が固定される。ロータ3は、円盤状の円盤部3aと、円盤部3aの外径側から下方に伸びる円筒状の円筒部3bとで構成され、円筒部3bの内周面には図1に示すロータマグネット5が取付けられる。ロータ3は、例えば、軸部材2をインサートして樹脂で射出成形することにより軸部材2と一体に形成することができる。ロータ3が軸部材2と一体回転可能である限り、ロータ3の形状や取付け方法は任意であり、例えば別途製作されたロータ3を接着や圧入で軸部材2に固定することもできる。またロータ3は樹脂材料に限らず、金属材料やセラミックで形成することもできる。   For example, a rotor 3 having blades on the outer peripheral surface is fixed to the outer periphery of the upper end of the shaft member 2. The rotor 3 includes a disk-shaped disk portion 3a and a cylindrical cylindrical portion 3b extending downward from the outer diameter side of the disk portion 3a. The rotor magnet 5 shown in FIG. Is installed. The rotor 3 can be formed integrally with the shaft member 2 by, for example, inserting the shaft member 2 and performing injection molding with resin. As long as the rotor 3 can rotate integrally with the shaft member 2, the shape and attachment method of the rotor 3 are arbitrary. For example, the separately manufactured rotor 3 can be fixed to the shaft member 2 by bonding or press-fitting. The rotor 3 is not limited to a resin material, and can be formed of a metal material or ceramic.

軸受部材7は、電鋳部8をインサートして成形された樹脂の射出成形品で、電鋳加工で形成される電鋳部8と、樹脂材料からなる樹脂部9とで有底筒状に形成される。   The bearing member 7 is a resin injection-molded product formed by inserting the electroformed part 8, and has a bottomed cylindrical shape with an electroformed part 8 formed by electroforming and a resin part 9 made of a resin material. It is formed.

軸受部材7の内周面7a(電鋳部8の内周面)には、ラジアル軸受部R1、R2のラジアル軸受面となる上下2つの領域が軸方向に離隔して設けられ、これら2つの領域には、図3に示すように、動圧発生部として、例えばヘリングボーン形状に配列された複数の動圧溝7a1、7a2がそれぞれ形成されている。上側の動圧溝7a1は、軸方向中心(上下の傾斜溝間領域の軸方向中心)mに対して軸方向非対称に形成され、軸方向中心mより上側領域の軸方向寸法X1が下側領域の軸方向寸法X2よりも大きくなっている。一方、下側の動圧溝7a2は軸方向対称に形成され、その上下領域の軸方向寸法はそれぞれ上記軸方向寸法X2と等しくなっている。この場合、軸部材2の回転時には、動圧溝による潤滑油の引き込み力(ポンピング力)は下側の対称形の動圧溝7a2に比べ、上側の動圧溝7a1で相対的に大きくなる。   On the inner peripheral surface 7a of the bearing member 7 (inner peripheral surface of the electroformed portion 8), two upper and lower regions serving as the radial bearing surfaces of the radial bearing portions R1 and R2 are provided apart in the axial direction. As shown in FIG. 3, in the region, a plurality of dynamic pressure grooves 7a1 and 7a2 arranged in a herringbone shape, for example, are formed as dynamic pressure generating portions. The upper dynamic pressure groove 7a1 is formed axially asymmetric with respect to the axial center (the axial center of the upper and lower inclined groove regions) m, and the axial dimension X1 of the upper region from the axial center m is the lower region. It is larger than the axial dimension X2. On the other hand, the lower dynamic pressure grooves 7a2 are formed symmetrically in the axial direction, and the axial dimensions of the upper and lower regions thereof are respectively equal to the axial dimension X2. In this case, when the shaft member 2 rotates, the pulling force (pumping force) of the lubricating oil by the dynamic pressure groove is relatively larger in the upper dynamic pressure groove 7a1 than in the lower symmetrical dynamic pressure groove 7a2.

また、軸受部材7の内底面7b(電鋳部8の内底面)は、スラスト軸受部Tのスラスト軸受面となり、本実施形態では平滑平面に形成されている。   Further, the inner bottom surface 7b of the bearing member 7 (the inner bottom surface of the electroformed portion 8) is a thrust bearing surface of the thrust bearing portion T, and is formed in a smooth plane in this embodiment.

軸受装置1は以上の構成部材からなり、軸受部材7のラジアル軸受隙間を含む内部空間には、流体(潤滑流体)として、例えば潤滑油が充満される。   The bearing device 1 includes the above-described constituent members, and the internal space including the radial bearing gap of the bearing member 7 is filled with, for example, lubricating oil as a fluid (lubricating fluid).

軸受装置1は、以上のようにして形成された後、モータに組み込まれる。軸受装置1のモータへの組み込みは、例えばアルミ合金やステンレス鋼等の金属材料で形成された保持部材6の内周に軸受装置1の軸受部材7を接着、圧入、あるいは圧入接着等することにより行われる。   After the bearing device 1 is formed as described above, it is incorporated into a motor. The bearing device 1 is incorporated into the motor by, for example, bonding, press-fitting, or press-fitting the bearing member 7 of the bearing device 1 to the inner periphery of the holding member 6 formed of a metal material such as aluminum alloy or stainless steel. Done.

図示例における保持部材6は、略円筒状の側部6aと、側部6aの上端から内径側に伸びる円盤状の円盤部6bと、側部6aの下端から外径側に伸びるベース部6cと、ベース部6cの外径端から上方に伸びる円筒部6dとで構成される。各部6a〜6dは界面のない一体品として形成されている。この保持部材6は、ファンモータの各構成部品を収容するケーシングとしての機能も果たしており、ベース部6cがファンモータの底部を、円筒部6dがファンモータの側部を構成する。   The holding member 6 in the illustrated example includes a substantially cylindrical side portion 6a, a disk-shaped disc portion 6b extending from the upper end of the side portion 6a to the inner diameter side, and a base portion 6c extending from the lower end of the side portion 6a to the outer diameter side. The cylindrical portion 6d extends upward from the outer diameter end of the base portion 6c. Each part 6a-6d is formed as an integrated product without an interface. The holding member 6 also functions as a casing that accommodates each component of the fan motor. The base portion 6c constitutes the bottom of the fan motor, and the cylindrical portion 6d constitutes the side portion of the fan motor.

軸受部材7は、上記構成の保持部材6の下方側から保持部材6の側部6aの内周に挿入され、円盤部6bの下側端面6b1に軸受部材7の上側端面7cを当接させた状態で側部6aの内周面6a1に接着や圧入で固定される。保持部材6に固定された状態で、電鋳部8の上端部は、円盤部6bの下側端面6b1と接触しており、これにより電鋳部6と保持部材6との接触部10が構成される。なお、電鋳部8は、後述するマスター部材や射出成形型を変更することで任意形状とすることができる。そのため、図示した形態以外の任意の接触部10を構成することもでき、例えば電鋳部8を樹脂部9の上端よりも突出させて形成し、この突出した部分で保持部材6との接触部10を構成してもよい。   The bearing member 7 is inserted into the inner periphery of the side portion 6a of the holding member 6 from the lower side of the holding member 6 configured as described above, and the upper end surface 7c of the bearing member 7 is brought into contact with the lower end surface 6b1 of the disk portion 6b. In the state, it is fixed to the inner peripheral surface 6a1 of the side portion 6a by adhesion or press fitting. While being fixed to the holding member 6, the upper end portion of the electroformed portion 8 is in contact with the lower end surface 6 b 1 of the disk portion 6 b, thereby forming a contact portion 10 between the electroformed portion 6 and the holding member 6. Is done. In addition, the electroformed part 8 can be made into arbitrary shapes by changing the master member and injection mold which are mentioned later. Therefore, it is possible to configure an arbitrary contact portion 10 other than the illustrated form. For example, the electroformed portion 8 is formed so as to protrude from the upper end of the resin portion 9, and the contact portion with the holding member 6 is formed at the protruded portion. 10 may be configured.

上記構成の軸受装置1において、軸部材2が回転すると、軸受部材7を構成する電鋳部8の内周面の上下2箇所に離隔形成されたラジアル軸受面となる領域は、それぞれ軸部材2の外周面2aとラジアル軸受隙間を介して対向する。軸部材2の回転に伴って、ラジアル軸受隙間に潤滑油の動圧が発生し、その圧力によってラジアル軸受隙間に生じる潤滑膜の油膜剛性が高められ軸部材2がラジアル方向に回転自在に非接触支持される。これにより、軸部材2をラジアル方向に回転自在に非接触支持する第1のラジアル軸受部R1と第2のラジアル軸受部R2とが形成される。
また、これと同時に、軸部材2の下側端面2bと軸受部材7の内底面7bとの間に、軸部材2をスラスト方向に回転自在に支持するスラスト軸受部Tが形成される。
In the bearing device 1 having the above-described configuration, when the shaft member 2 rotates, the regions serving as radial bearing surfaces that are spaced apart at two locations on the inner peripheral surface of the electroformed portion 8 constituting the bearing member 7 are respectively the shaft member 2. The outer peripheral surface 2a is opposed to the radial bearing gap. As the shaft member 2 rotates, the dynamic pressure of the lubricating oil is generated in the radial bearing gap, and the oil film rigidity of the lubricating film generated in the radial bearing gap is increased by the pressure, and the shaft member 2 is non-contacting freely in the radial direction. Supported. Thereby, the first radial bearing portion R1 and the second radial bearing portion R2 that support the shaft member 2 in a non-contact manner so as to be rotatable in the radial direction are formed.
At the same time, a thrust bearing portion T that supports the shaft member 2 rotatably in the thrust direction is formed between the lower end surface 2b of the shaft member 2 and the inner bottom surface 7b of the bearing member 7.

次に、上記軸受装置1の製造工程を、軸受部材7の製造工程を中心に図面に基づいて説明する。   Next, the manufacturing process of the bearing device 1 will be described based on the drawings with a focus on the manufacturing process of the bearing member 7.

図4(a)〜(c)は、上記軸受装置1における軸受部材7の製造工程の一部を示すものである。詳述すると、図4(a)はマスター部材11を製作する工程(マスター部材製作工程)、図4(b)はマスター部材11の所要箇所をマスキングする工程(マスキング工程)、図4(c)は電鋳加工により電鋳部材13を形成する工程(電鋳加工工程)を示すものである。これらの工程を経た後、電鋳部材13の電鋳部8を樹脂材料でモールドする工程、および電鋳部8とマスター部材11とを分離する工程を経て軸受部材7が製作される。   4A to 4C show a part of the manufacturing process of the bearing member 7 in the bearing device 1. More specifically, FIG. 4A shows a process of manufacturing the master member 11 (master member manufacturing process), FIG. 4B shows a process of masking a required portion of the master member 11 (masking process), and FIG. Indicates a process of forming the electroformed member 13 by electroforming (electroforming process). After passing through these steps, the bearing member 7 is manufactured through a step of molding the electroformed portion 8 of the electroformed member 13 with a resin material and a step of separating the electroformed portion 8 and the master member 11.

図4(a)に示すマスター部材製作工程では、導電性材料、例えば焼入処理を施したステンレス鋼、ニッケルクロム鋼、その他のニッケル合金、あるいはクロム合金等で形成された中実軸状のマスター部材11が形成される。マスター部材11は、これら金属材料以外にも、導電処理(例えば、表面に導電性の被膜を形成する)を施されたセラミック等の非金属材料で形成することもできる。   In the master member manufacturing process shown in FIG. 4 (a), a solid shaft master made of a conductive material, for example, stainless steel, nickel chrome steel, other nickel alloy, chromium alloy or the like subjected to quenching treatment. Member 11 is formed. In addition to these metal materials, the master member 11 can also be formed of a non-metallic material such as a ceramic subjected to a conductive treatment (for example, forming a conductive film on the surface).

マスター部材11には、軸受部材7の電鋳部8を成形する成形部Nが形成される。本実施形態において成形部Nは、マスター部材11の外周面11aの一部領域および下側端面11bに形成され、このうち外周面11aは電鋳部内周面の凹凸パターンが反転した形状をなし、その軸方向二箇所には、動圧溝7a1、7a2間の丘部を成形するヘリングボーン形状をなす凹部11a1、11a2の列が円周方向に形成されている。もちろん凹部11a1、11a2の形状は動圧溝形状に対応させ、スパイラル形状等に形成してもよい。   Formed on the master member 11 is a molding portion N for molding the electroformed portion 8 of the bearing member 7. In this embodiment, the molded part N is formed in a partial region of the outer peripheral surface 11a of the master member 11 and the lower end surface 11b, and the outer peripheral surface 11a has a shape in which the uneven pattern on the inner peripheral surface of the electroformed part is reversed, Two rows of concave portions 11a1 and 11a2 having a herringbone shape for forming a hill portion between the dynamic pressure grooves 7a1 and 7a2 are formed in two circumferential directions in the circumferential direction. Of course, the shape of the recesses 11a1 and 11a2 may correspond to the shape of the dynamic pressure groove, and may be formed in a spiral shape or the like.

図4(b)に示すマスキング工程では、成形部Nを除いてマスター部材11の外表面にマスキング12(図中、散点模様で示す)が施される。マスキング12用の被覆材としては、非導電性、および電解質溶液に対する耐食性を有する既存品が選択使用される。   In the masking step shown in FIG. 4B, masking 12 (shown as a dotted pattern in the figure) is applied to the outer surface of the master member 11 except for the molding portion N. As the covering material for the masking 12, an existing product having non-conductivity and corrosion resistance against the electrolyte solution is selectively used.

電鋳加工は、NiやCu等の金属イオンを含んだ電解質溶液にマスター部材11を浸漬させた後、マスター部材11に通電して、マスター部材11の外表面のうち、マスキング12が施されていない領域(成形部N)に目的の金属を電着(電解析出)させることにより行われる。電解質溶液には、カーボンなどの摺動材、あるいはサッカリン等の応力緩和材を必要に応じて含有させてもよい。電着金属の種類は、軸受装置の軸受面に求められる硬度、疲れ強さ等の物理的性質や、化学的性質に応じて適宜選択される。   In electroforming, after the master member 11 is immersed in an electrolyte solution containing metal ions such as Ni and Cu, the master member 11 is energized, and the masking 12 is applied to the outer surface of the master member 11. This is performed by electrodeposition (electrolytic deposition) of the target metal in a non-existing region (molded portion N). If necessary, the electrolyte solution may contain a sliding material such as carbon or a stress relaxation material such as saccharin. The type of electrodeposited metal is appropriately selected according to physical properties such as hardness and fatigue strength required for the bearing surface of the bearing device, and chemical properties.

電鋳部8は、以上に述べた電解メッキに準じた方法の他、無電解メッキに準じた方法で形成することもできる。その場合、マスター部材11の導電性やマスキング12の絶縁性は不要となる。   The electroformed part 8 can be formed by a method according to electroless plating as well as a method according to the electrolytic plating described above. In that case, the conductivity of the master member 11 and the insulation of the masking 12 are not necessary.

以上の工程を経ることにより、図4(c)に示すように、マスター部材11の成形部Nに電鋳部8を被着した電鋳部材13が形成される。このとき、電鋳部8の内周面には、成形部Nに形成された凹部11a1、11a2の形状が転写され、図3に示す複数の動圧溝7a1、7a2が軸方向に離隔して形成される。なお、電鋳部8の厚みは、これが厚すぎるとマスター部材11からの剥離性が低下し、逆に薄すぎると電鋳部8の耐久性低下につながるので、求められる軸受性能や軸受サイズ、さらには用途等に応じて最適な厚み(10μm〜200μm程度)に設定される。   By passing through the above process, as shown in FIG.4 (c), the electroformed member 13 which adhered the electroformed part 8 to the shaping | molding part N of the master member 11 is formed. At this time, the shape of the concave portions 11a1 and 11a2 formed in the molding portion N is transferred to the inner peripheral surface of the electroformed portion 8, and the plurality of dynamic pressure grooves 7a1 and 7a2 shown in FIG. It is formed. If the thickness of the electroformed part 8 is too thick, the peelability from the master member 11 is reduced. Conversely, if the thickness is too thin, the durability of the electroformed part 8 is reduced. Furthermore, the optimum thickness (about 10 μm to 200 μm) is set according to the application.

次に、上記工程を経て形成された電鋳部材13は、モールド工程に移送される。図示は省略するが、モールド工程では、電鋳部材13をインサート部品として所定の金型(射出成形型)にセットした後、軸受部材7を構成する樹脂部9が射出成形される。樹脂材料の射出後、樹脂材料を固化させて型開きを行うと、図5に示すように、マスター部材11および電鋳部8からなる電鋳部材13と、樹脂部9とが一体となった成形品が得られる。   Next, the electroformed member 13 formed through the above steps is transferred to a molding step. Although illustration is omitted, in the molding process, after setting the electroformed member 13 as an insert part to a predetermined mold (injection mold), the resin portion 9 constituting the bearing member 7 is injection molded. After injection of the resin material, when the mold was opened by solidifying the resin material, the electroformed member 13 including the master member 11 and the electroformed portion 8 and the resin portion 9 were integrated as shown in FIG. A molded product is obtained.

なお、上記モールド工程で用いられ、樹脂部9を形成する樹脂材料は、射出成形可能なものであれば特に限定はなく、例えば、ポリサルフォン(PSU)、ポリエーテルサルフォン(PES)、ポリフェニルサルフォン(PPSU)、ポリエーテルイミド(PEI)等の非晶性樹脂の他、液晶ポリマー(LCP)、ポリエーテルエーテルケトン(PEEK)、ポリブチレンテレフタレート(PBT)、ポリフェニレンサルファイド(PPS)等の結晶性樹脂が使用可能である。これらは、あくまでも使用可能な樹脂材料を例示したものであり、もちろん、この他の樹脂材料を使用することもできる。樹脂材料には、必要に応じて強化材(繊維状、粉末状等の形態は問わない)や導電材、および潤滑剤等の各種充填材を一種または二種以上配合してもよい。   The resin material used in the molding step and forming the resin part 9 is not particularly limited as long as it can be injection-molded. For example, polysulfone (PSU), polyethersulfone (PES), polyphenylsulfur Crystallinity of liquid crystalline polymer (LCP), polyetheretherketone (PEEK), polybutylene terephthalate (PBT), polyphenylene sulfide (PPS), etc. in addition to amorphous resins such as phon (PPSU) and polyetherimide (PEI) Resin can be used. These are merely examples of resin materials that can be used. Of course, other resin materials can also be used. If necessary, the resin material may contain one or more reinforcing materials (regardless of fiber, powder, etc.), conductive materials, and various fillers such as lubricants.

この成形品は、その後分離工程に移送され、電鋳部8および樹脂部9が一体化したもの(軸受部材7)と、マスター部材11とに分離される。この分離工程では、例えばマスター部材11あるいは軸受部材7に衝撃を与え、電鋳部8の内面を半径方向および軸方向に拡大させてマスター部材11の外表面との間に微小隙間(1μm〜数μm程度)を形成し、マスター部材11を電鋳部8の内面から引き抜く。この他、電鋳部8とマスター部材11との熱膨張量差を利用してマスター部材11を分離することもできる。   This molded product is then transferred to a separation step, where it is separated into one in which the electroformed part 8 and the resin part 9 are integrated (bearing member 7) and the master member 11. In this separation step, for example, an impact is applied to the master member 11 or the bearing member 7, and the inner surface of the electroformed part 8 is enlarged in the radial direction and the axial direction so that a small gap (1 μm to several μm) is formed between the outer surface of the master member 11. The master member 11 is pulled out from the inner surface of the electroformed part 8. In addition, the master member 11 can also be separated using the difference in thermal expansion between the electroformed part 8 and the master member 11.

上記のようにしてマスター部材11と分離された軸受部材7に、マスター部材11とは別に製作された軸部材2を挿入し、軸受部材7の内部空間に潤滑油を充満させることにより、図2に示す軸受装置1が完成する。一方、分離されたマスター部材11は、繰り返し電鋳加工に用いることができるので、高精度な軸受部材7を安定してかつ低コストに量産することができる。なお、図示および詳細な説明は省略するが、マスター部材11の一端を凸球状に形成すると共に他端側を平坦な平滑面に形成し、該他端側で電鋳加工を行って上記工程を経た後、凸球状に形成された一端を軸受部材7の内周に挿入して、軸部材2として用いることも可能である。   The shaft member 2 manufactured separately from the master member 11 is inserted into the bearing member 7 separated from the master member 11 as described above, and the internal space of the bearing member 7 is filled with lubricating oil, so that FIG. The bearing device 1 shown in FIG. On the other hand, since the separated master member 11 can be repeatedly used for electroforming, the highly accurate bearing member 7 can be mass-produced stably and at low cost. Although illustration and detailed description are omitted, one end of the master member 11 is formed in a convex spherical shape and the other end side is formed on a flat smooth surface, and the above process is performed by performing electroforming on the other end side. After passing, one end formed in a convex spherical shape can be inserted into the inner periphery of the bearing member 7 and used as the shaft member 2.

以上に示すように、本発明では軸受部材7の電鋳部8を軸部材2以外の他部材、本実施形態では軸受部材7の外周を保持する保持部材6と接触させて接触部10を形成した。電鋳部8は、電鋳加工で形成される金属層であり、樹脂よりも熱伝導性に優れる。そのため、軸受部材7を樹脂のみで形成する従来構成と比べ、軸受運転に伴って軸受装置の内部空間に発生する熱は、電鋳部8→保持部材6との接触部10→保持部材6という経路を辿って保持部材6に伝搬され、軸受外部に放熱される。特に本実施形態における保持部材6は、軸受部材7の樹脂部9よりも高い熱伝導率を有する材料(金属材料)で形成され、かつ大気に触れる面積も大きいため、一層効率的に軸受外部に放熱することができる。これにより、温度上昇に伴う軸受隙間幅の変動を抑制し、軸受性能の安定化を図ることができる。   As described above, in the present invention, the electroformed portion 8 of the bearing member 7 is brought into contact with other members other than the shaft member 2, and in this embodiment, the holding member 6 that holds the outer periphery of the bearing member 7 is formed to form the contact portion 10. did. The electroformed part 8 is a metal layer formed by electroforming, and is more excellent in thermal conductivity than resin. Therefore, compared with the conventional configuration in which the bearing member 7 is formed only from resin, the heat generated in the internal space of the bearing device during the bearing operation is referred to as the electroformed portion 8 → the contact portion 10 with the holding member 6 → the holding member 6. It propagates along the path to the holding member 6 and is radiated to the outside of the bearing. In particular, the holding member 6 in the present embodiment is made of a material (metal material) having a higher thermal conductivity than the resin portion 9 of the bearing member 7 and has a large area that comes into contact with the atmosphere. It can dissipate heat. Thereby, the fluctuation | variation of the bearing clearance width accompanying a temperature rise can be suppressed, and the bearing performance can be stabilized.

また、本発明では、(ラジアル軸受隙間に面する)軸受部材7の内周面を電鋳部8で構成した。電鋳加工の特性上、電鋳部の表面精度はマスター部材の表面精度に倣うので、マスター部材11の外表面のうち、特に成形部Nを高精度に形成しておけば、電鋳部8、その中でも特にラジアル軸受面の動圧溝7a1、7a2を高精度に形成することができる。したがって本発明の構成によれば、特にラジアル軸受部R1、R2における回転精度を高精度に維持・管理することができる。   In the present invention, the inner peripheral surface of the bearing member 7 (facing the radial bearing gap) is constituted by the electroformed portion 8. Since the surface accuracy of the electroformed part follows the surface accuracy of the master member due to the characteristics of electroforming, the electroformed part 8 can be obtained by forming the molded part N of the outer surface of the master member 11 with high precision. In particular, the dynamic pressure grooves 7a1 and 7a2 on the radial bearing surface can be formed with high accuracy. Therefore, according to the configuration of the present invention, it is possible to maintain and manage the rotational accuracy of the radial bearing portions R1 and R2 with high accuracy.

また、本実施形態では、軸受部材7の内底面7bが電鋳部8で形成されているので、軸受部材の内底面を樹脂で形成する場合に比べ、スラスト軸受部における耐摩耗性を高め、長期使用に耐え得る軸受装置1を提供することができる。   Further, in the present embodiment, since the inner bottom surface 7b of the bearing member 7 is formed by the electroformed portion 8, the wear resistance in the thrust bearing portion is improved compared to the case where the inner bottom surface of the bearing member is formed of resin, The bearing device 1 that can withstand long-term use can be provided.

以上、本発明の構成を有する軸受装置1の一例について説明を行ったが、本発明の構成は上記形態の軸受装置1に限らず、他の形態の軸受装置にも好ましく用いることができ、以下その構成例を図面に基づいて説明する。なお、説明の簡略化のため、以上に示す形態と構成・作用を同一にする部材、および部位については同一の参照番号を付与し、重複説明を省略する。   The example of the bearing device 1 having the configuration of the present invention has been described above. However, the configuration of the present invention is not limited to the bearing device 1 of the above form, and can be preferably used for bearing apparatuses of other forms. An example of the configuration will be described with reference to the drawings. For simplification of description, the same reference numerals are assigned to members and parts having the same configuration and operation as those described above, and redundant description is omitted.

図6は、本発明の構成を有する軸受装置1の第2実施形態を示すものである。同図に示す軸受装置1は、図2に示す軸受装置と同様ファンモータに組み込まれて使用されるもので、主に、スラスト軸受部Tを、ピボット軸受ではなく動圧軸受で構成した点、および電鋳部8で軸受部材7の上側端面7cを構成した点で、図2に示す実施形態と構成を異にする。   FIG. 6 shows a second embodiment of the bearing device 1 having the configuration of the present invention. The bearing device 1 shown in the figure is used by being incorporated in a fan motor in the same manner as the bearing device shown in FIG. 2. The thrust bearing portion T is mainly composed of a dynamic pressure bearing instead of a pivot bearing. And the point which comprised the upper side end surface 7c of the bearing member 7 with the electroformed part 8 differs in embodiment from the embodiment shown in FIG.

同図に示す電鋳部8は、ラジアル軸受隙間に面するラジアル電鋳部81と、ラジアル電鋳部81と一体に形成され、ラジアル電鋳部81の上端から外径側に伸びるスラスト電鋳部82とで構成される。軸受部材7の上側端面7c(スラスト電鋳部82の上側端面)の一部あるいは全部環状領域は、スラスト軸受部Tのスラスト軸受面となり、該スラスト軸受面には、ロータ3の下側端面3a1との間に形成されるスラスト軸受隙間に流体動圧を発生させる動圧発生部として、例えばスパイラル形状に配列された複数の動圧溝が形成されている(図示省略)。
本実施形態においては、スラスト電鋳部82の外径側端面で金属製の保持部材6と接触させて電鋳部8と他部材との接触部10を形成している。この構成とすることにより、図2に示す実施形態と同様、軸受内部、特にラジアル軸受隙間で発生する熱を効率的に軸受外部へ放出することができる。
The electroformed part 8 shown in the figure is formed integrally with a radial electroformed part 81 facing the radial bearing gap and the radial electroformed part 81, and is thrust electroformed extending from the upper end of the radial electroformed part 81 to the outer diameter side. Part 82. A part or all of the annular region of the upper end surface 7c of the bearing member 7 (upper end surface of the thrust electroformed portion 82) becomes a thrust bearing surface of the thrust bearing portion T, and the lower end surface 3a1 of the rotor 3 is provided on the thrust bearing surface. A plurality of dynamic pressure grooves arranged in a spiral shape, for example, are formed as a dynamic pressure generating portion that generates fluid dynamic pressure in a thrust bearing gap formed between them (not shown).
In this embodiment, a contact portion 10 between the electroformed portion 8 and another member is formed by contacting the metal holding member 6 at the outer diameter side end face of the thrust electroformed portion 82. With this configuration, as in the embodiment shown in FIG. 2, heat generated inside the bearing, particularly in the radial bearing gap, can be efficiently released to the outside of the bearing.

なお、以上では、本発明の構成を有する軸受装置1をファンモータに組み込んで使用する場合について説明を行ったが、本発明の構成を有する軸受装置1はファンモータに限らず、例えば磁気ディスク等のスピンドルモータに組み込んで使用することもできる。   In the above description, the case where the bearing device 1 having the configuration of the present invention is incorporated in a fan motor has been described. However, the bearing device 1 having the configuration of the present invention is not limited to a fan motor, and for example, a magnetic disk or the like. It can also be used by being incorporated in a spindle motor.

図7は、本発明の構成を有する軸受装置31を組み込んだHDD等の磁気ディスク装置用のスピンドルモータの一例を概念的に示すものである。このスピンドルモータでは、図1に示すファンモータと異なり、軸部材2の上端には、一又は複数枚のディスクDを載置するディスクハブ23が固定される。   FIG. 7 conceptually shows an example of a spindle motor for a magnetic disk device such as an HDD incorporating the bearing device 31 having the configuration of the present invention. In this spindle motor, unlike the fan motor shown in FIG. 1, a disk hub 23 on which one or a plurality of disks D are placed is fixed to the upper end of the shaft member 2.

この種の磁気ディスク用のスピンドルモータに組み込まれる軸受装置では、上記ファンモータに組み込まれる軸受装置で問題となった温度変化に伴う軸受性能の低下に加え、磁気ディスク等の回転体と空気との摩擦で発生した静電気によって、ディスクと磁気ヘッドの間で電位差を生じたり、静電気の放電により周辺機器が損傷したりする不具合を招くおそれがある。
この場合でも、保持部材6(のベース部6c)が図示例のように接地していれば、軸部材2の回転に伴いディスクDに蓄積された静電気が、軸部材2→軸受部材7の電鋳部8を経て保持部材6に放電されるため、静電気の帯電による電位差の発生や周辺機器の損傷を確実に防止することができる。もちろん、保持部材6が直接接地していなくても、接地する部材との間に導電経路が確保されていれば同様の効果が得られる。
In this type of bearing device incorporated in a spindle motor for a magnetic disk, in addition to a decrease in bearing performance due to a temperature change which has become a problem in the bearing device incorporated in the fan motor, a rotating body such as a magnetic disk and air The static electricity generated by the friction may cause a potential difference between the disk and the magnetic head, or the peripheral device may be damaged by the electrostatic discharge.
Even in this case, if the holding member 6 (the base portion 6c) is grounded as in the illustrated example, the static electricity accumulated in the disk D due to the rotation of the shaft member 2 is the electric current from the shaft member 2 to the bearing member 7. Since it discharges to the holding member 6 through the casting part 8, generation | occurrence | production of the electric potential difference by electrostatic charging and damage to a peripheral device can be prevented reliably. Of course, even if the holding member 6 is not directly grounded, the same effect can be obtained if a conductive path is secured between the holding member 6 and the member to be grounded.

図8は、HDD等の磁気ディスク装置用のスピンドルモータに、本発明の構成を有する軸受装置31を組み込んだ第2の実施形態を示すものである。この軸受装置31は、主に、軸部材2が、軸部21と軸部21の下端から外径側に張り出したフランジ部22とからなり、スラスト軸受部Tがフランジ部22の両端面とこれに対向する部材との間に動圧軸受で構成される点、および軸受部材7の下端開口部が軸受部材7とは別体の蓋部材24で封口されている点で図7に示す実施形態と構成を異にする。蓋部材24は、例えばアルミ等の導電性に優れた金属材料で形成され、その下側端面は接地している。
本実施形態では、電鋳部8と他部材との接触部10が、蓋部材24との接触部に設けられる。この場合、内部空間、特にラジアル軸受隙間に発生した熱は、電鋳部8→接触部10を介して蓋部材24から放熱され、また、ディスクDに蓄積された静電気は、軸部材2→電鋳部8→接触部10という経路を経て蓋部材24から接地側に放電される。
FIG. 8 shows a second embodiment in which a bearing device 31 having the configuration of the present invention is incorporated in a spindle motor for a magnetic disk device such as an HDD. In this bearing device 31, the shaft member 2 mainly includes a shaft portion 21 and a flange portion 22 projecting from the lower end of the shaft portion 21 to the outer diameter side, and the thrust bearing portion T is connected to both end surfaces of the flange portion 22. The embodiment shown in FIG. 7 in that it is constituted by a hydrodynamic bearing between the member and the member facing the shaft, and the lower end opening of the bearing member 7 is sealed by a lid member 24 separate from the bearing member 7. And the configuration is different. The lid member 24 is formed of a metal material having excellent conductivity such as aluminum, and the lower end surface thereof is grounded.
In the present embodiment, the contact portion 10 between the electroformed portion 8 and another member is provided in the contact portion with the lid member 24. In this case, the heat generated in the internal space, particularly in the radial bearing gap, is radiated from the lid member 24 through the electroformed portion 8 → the contact portion 10, and the static electricity accumulated in the disk D is changed to the shaft member 2 → electricity. It is discharged from the lid member 24 to the ground side through a route of the cast part 8 → the contact part 10.

以上で説明を行った実施形態では、ラジアル軸受部R1、R2として、へリングボーン形状やスパイラル形状の動圧溝により流体動圧を発生させる構成を例示しているが、本発明はこれに限定されるものではなく、例えば、ラジアル軸受部R1、R2として、いわゆる多円弧軸受やステップ軸受、あるいは非真円軸受を採用することもできる。これらの軸受ではそれぞれ、複数の円弧面、軸方向溝、調和波形面が動圧発生部となる。これらの動圧発生部は、上記の実施形態と同様、軸受部材7の電鋳部8に形成されるが、その形成方法は、動圧溝を形成する場合の各工程に準じるので詳細な説明は省略する。   In the embodiment described above, the radial bearing portions R1 and R2 are exemplified by a configuration in which fluid dynamic pressure is generated by a dynamic pressure groove having a herringbone shape or a spiral shape, but the present invention is not limited thereto. For example, as the radial bearing portions R1 and R2, so-called multi-arc bearings, step bearings, or non-circular bearings may be employed. In each of these bearings, a plurality of circular arc surfaces, axial grooves, and harmonic waveform surfaces serve as dynamic pressure generating portions. These dynamic pressure generating portions are formed in the electroformed portion 8 of the bearing member 7 in the same manner as in the above-described embodiment. Is omitted.

図9は、ラジアル軸受部R1、R2の一方又は双方を多円弧軸受で構成した場合の一例を示している。この例では、軸受部材7(電鋳部8)の内周面のラジアル軸受面となる領域が、3つの円弧面33で構成されている(いわゆる3円弧軸受)。3つの円弧面33の曲率中心は、それぞれ、軸受部材7(軸部材2)の軸中心Oから等距離オフセットされている。3つの円弧面33で区画される各領域において、ラジアル軸受隙間は、円周方向の両方向に対して、それぞれ楔状に漸次縮小したくさび状隙間35である。そのため、軸受部材7と軸部材2とが相対回転すると、その相対回転の方向に応じて、ラジアル軸受隙間内の潤滑油がくさび状隙間35の最小隙間側に押し込まれて、その圧力が上昇する。このような潤滑油の動圧作用によって、軸受部材7と軸部材2とが非接触支持される。なお、3つの円弧面33相互間の境界部に、分離溝と称される、一段深い軸方向溝を形成しても良い。   FIG. 9 shows an example of a case where one or both of the radial bearing portions R1 and R2 are constituted by multi-arc bearings. In this example, a region serving as a radial bearing surface on the inner peripheral surface of the bearing member 7 (electroformed portion 8) is configured by three arc surfaces 33 (so-called three arc bearings). The centers of curvature of the three arcuate surfaces 33 are offset by the same distance from the shaft center O of the bearing member 7 (shaft member 2). In each region defined by the three arcuate surfaces 33, the radial bearing gap is a wedge-shaped gap 35 that is gradually reduced in a wedge shape in both circumferential directions. Therefore, when the bearing member 7 and the shaft member 2 rotate relative to each other, the lubricating oil in the radial bearing gap is pushed into the minimum gap side of the wedge-shaped gap 35 according to the direction of the relative rotation, and the pressure increases. . The bearing member 7 and the shaft member 2 are supported in a non-contact manner by the dynamic pressure action of the lubricating oil. Note that a deeper axial groove called a separation groove may be formed at the boundary between the three arcuate surfaces 33.

図10は、ラジアル軸受部R1、R2の一方又は双方を多円弧軸受で構成した場合の他の例を示している。この例においても、軸受部材7の内周面のラジアル軸受面となる領域が、3つの円弧面33で構成されているが(いわゆる3円弧軸受)、3つの円弧面33で区画される各領域において、ラジアル軸受隙間は、円周方向の一方向に対して、それぞれ楔状に漸次縮小したくさび状隙間35である。このような構成の多円弧軸受は、テーパ軸受と称されることもある。また、3つの円弧面33相互間の境界部に、分離溝34と称される、一段深い軸方向溝が形成されている。そのため、軸受部材7と軸部材2とが所定方向に相対回転すると、ラジアル軸受隙間内の潤滑油がくさび状隙間35の最小隙間側に押し込まれて、その圧力が上昇する。このような潤滑油の動圧作用によって、軸受部材7と軸部材2とが非接触支持される。   FIG. 10 shows another example in the case where one or both of the radial bearing portions R1 and R2 are configured by multi-arc bearings. Also in this example, although the area | region used as the radial bearing surface of the internal peripheral surface of the bearing member 7 is comprised by the three circular arc surfaces 33 (what is called a three circular arc bearing), each area | region divided by the three circular arc surfaces 33 The radial bearing gap is a wedge-shaped gap 35 that gradually decreases in a wedge shape with respect to one direction in the circumferential direction. The multi-arc bearing having such a configuration may be referred to as a taper bearing. Further, a deeper axial groove called a separation groove 34 is formed at the boundary between the three arcuate surfaces 33. Therefore, when the bearing member 7 and the shaft member 2 are relatively rotated in a predetermined direction, the lubricating oil in the radial bearing gap is pushed into the minimum gap side of the wedge-shaped gap 35 and the pressure rises. The bearing member 7 and the shaft member 2 are supported in a non-contact manner by the dynamic pressure action of the lubricating oil.

図11は、ラジアル軸受部R1、R2の一方又は双方を多円弧軸受で構成した場合の他の例を示している。この例では、図10に示す構成において、3つの円弧面33の最小隙間側の所定領域θが、それぞれ、軸受部材7(軸部材2)の軸中心Oを曲率中心とする同心の円弧面で構成されている。従って、各所定領域θにおいて、ラジアル軸受隙間(最小隙間)は一定になる。このような構成の多円弧軸受は、テーパ・フラット軸受と称されることもある。   FIG. 11 shows another example in the case where one or both of the radial bearing portions R1 and R2 are configured by multi-arc bearings. In this example, in the configuration shown in FIG. 10, the predetermined regions θ on the minimum gap side of the three arc surfaces 33 are concentric arc surfaces each having the center of curvature as the center O of the shaft of the bearing member 7 (the shaft member 2). It is configured. Therefore, in each predetermined area θ, the radial bearing gap (minimum gap) is constant. The multi-arc bearing having such a configuration may be referred to as a tapered flat bearing.

図12は、ラジアル軸受部R1、R2の一方又は双方をステップ軸受で構成した場合の一例を示している。この例では、軸受部材7(電鋳部8)の内周面のラジアル軸受面となる領域に、複数の軸方向溝形状の動圧溝36が円周方向所定間隔に設けられている。   FIG. 12 shows an example in which one or both of the radial bearing portions R1 and R2 are configured by step bearings. In this example, a plurality of axial groove-shaped dynamic pressure grooves 36 are provided at predetermined intervals in the circumferential direction in a region that becomes a radial bearing surface of the inner peripheral surface of the bearing member 7 (electroformed portion 8).

図13は、ラジアル軸受部R1、R2の一方又は双方を非真円軸受で構成した場合の一例を示している。この例では、軸受部材7(電鋳部8)のラジアル軸受面となる領域が、3つの調和波形面37で構成されている。3つの調和波形面37で区画される各領域において、ラジアル軸受隙間は、円周方向の両方向に対して、それぞれくさび状に漸次縮小したくさび状隙間38となる。そのため、軸部材2と軸受部材7とが相対回転すると、その相対回転の方向に応じて、ラジアル軸受隙間内の潤滑油がくさび状隙間38の最小隙間側に押し込まれて、その圧力が上昇する。このような潤滑油の動圧作用によって、軸部材2と軸受部材7とが非接触支持される。なお、くさび状隙間38の最小幅hは、偏心がない場合(軸中心O)には次式によって近似的に表される。   FIG. 13 shows an example of a case where one or both of the radial bearing portions R1 and R2 are configured by non-round bearings. In this example, a region serving as a radial bearing surface of the bearing member 7 (electroformed portion 8) is configured by three harmonic wave surfaces 37. In each region defined by the three harmonic wave surfaces 37, the radial bearing gap becomes a wedge-shaped gap 38 that gradually decreases in a wedge shape in both circumferential directions. Therefore, when the shaft member 2 and the bearing member 7 are relatively rotated, the lubricating oil in the radial bearing gap is pushed into the minimum gap side of the wedge-shaped gap 38 in accordance with the direction of the relative rotation, and the pressure increases. . The shaft member 2 and the bearing member 7 are supported in a non-contact manner by the dynamic pressure action of the lubricating oil. Note that the minimum width h of the wedge-shaped gap 38 is approximately expressed by the following equation when there is no eccentricity (axial center O).

h=c+aw・cos(Nw・θ)
但し、上式において、c、aw、Nwは定数で、cは平均軸受半径隙間、awは波の振幅、θは円周方向の位相、Nwは波数を表す(但し、Nw≧2とする。本実施形態ではNw=3である)。なお、図示例では、軸部材2と軸受部材7の軸中心Oを同心としているが、軸部材2を軸中心O’に偏心させて使用することもできる。
h = c + aw · cos (Nw · θ)
In the above equation, c, aw, and Nw are constants, c is an average bearing radius gap, aw is the amplitude of the wave, θ is the phase in the circumferential direction, and Nw is the wave number (where Nw ≧ 2). In this embodiment, Nw = 3). In the illustrated example, the shaft center O of the shaft member 2 and the bearing member 7 is concentric. However, the shaft member 2 can be used by being eccentric to the shaft center O ′.

以上の説明では、ラジアル軸受部R1、R2のように、ラジアル軸受部を軸方向に2箇所離隔して設けた構成としたが、軸受部材7の内周面の上下領域に亘って1箇所、あるいは3箇所以上のラジアル軸受部を設けた構成としても良い。また、図9〜図11で示した多円弧軸受は、いわゆる3円弧軸受であるが、これに限らず、いわゆる4円弧軸受、5円弧軸受、さらに6円弧以上の数の円弧面で構成された多円弧軸受を採用しても良い。また、図13に示した非真円軸受は、3つの調和波形面で構成されているが、多円弧軸受同様に、4以上の調和波形面で構成された非真円軸受を採用してもよい。   In the above description, the radial bearing portions are separated from each other in the axial direction by two locations like the radial bearing portions R1 and R2, but one location is provided over the upper and lower regions of the inner peripheral surface of the bearing member 7. Or it is good also as a structure which provided the radial bearing part of three or more places. Further, the multi-arc bearings shown in FIGS. 9 to 11 are so-called three-arc bearings, but are not limited to this, and are composed of so-called four-arc bearings, five-arc bearings, and more than six arc surfaces. A multi-arc bearing may be employed. Further, the non-circular bearing shown in FIG. 13 is composed of three harmonic wave surfaces, but even if a non-circular bearing composed of four or more harmonic wave surfaces is adopted as in the multi-arc bearing. Good.

また、以上説明した実施形態では、軸受部材7の内周面7aに動圧発生部を形成した場合を例示したが、ラジアル軸受隙間を介して対向する軸部材2の外周面2aに動圧発生部を設けても良い。この場合、軸受部材7(電鋳部8)の内周面7aは、以上の説明で示した形状の何れかを選択して組み合わせても良いし、凹凸のない円筒面状に形成しても良い。   Further, in the embodiment described above, the case where the dynamic pressure generating portion is formed on the inner peripheral surface 7a of the bearing member 7 is exemplified, but the dynamic pressure is generated on the outer peripheral surface 2a of the shaft member 2 opposed through the radial bearing gap. A part may be provided. In this case, the inner peripheral surface 7a of the bearing member 7 (electroformed portion 8) may be selected and combined in any of the shapes shown in the above description, or may be formed in a cylindrical surface shape without irregularities. good.

また、以上では、軸受部材7の内周面7aまたは軸部材2の外周面2aに動圧発生部を設け、当該動圧発生部でラジアル軸受隙間に流体動圧を発生させてラジアル軸受部R1、R2を動圧軸受で構成する場合について説明を行ったが、軸受部材7の内周面7a(電鋳部8の内周面)を凹凸のない円筒面状に、かつ軸部材2の外周面2aを凹凸のない断面真円状に形成することで、ラジアル軸受部R1、R2を真円軸受で構成することもできる(図示省略)。   Further, in the above, the dynamic pressure generating portion is provided on the inner peripheral surface 7a of the bearing member 7 or the outer peripheral surface 2a of the shaft member 2, and the dynamic pressure generating portion generates fluid dynamic pressure in the radial bearing gap, thereby causing the radial bearing portion R1. The case where R2 is constituted by a hydrodynamic bearing has been described, but the inner peripheral surface 7a of the bearing member 7 (the inner peripheral surface of the electroformed portion 8) is formed into a cylindrical surface without irregularities and the outer periphery of the shaft member 2 The radial bearing portions R1 and R2 can also be configured by a perfect circle bearing by forming the surface 2a into a perfect circle shape with no irregularities (not shown).

さらに、動圧軸受で構成されたスラスト軸受部Tとして、スパイラル形状の動圧溝により潤滑油の動圧作用を発生させる構成を例示したが、スラスト軸受面となる領域に、複数の半径方向溝形状の動圧溝を円周方向所定間隔に設けた、いわゆるステップ軸受、いわゆる波型軸受(ステップ型が波型になったもの)等で構成することもできる(図示省略)。   Furthermore, as the thrust bearing portion T configured by the hydrodynamic bearing, the configuration in which the dynamic pressure action of the lubricating oil is generated by the spiral hydrodynamic groove is illustrated, but a plurality of radial grooves are formed in the region that becomes the thrust bearing surface. A so-called step bearing, so-called corrugated bearing (in which a step mold is a corrugated shape), etc. (not shown) can be configured (not shown).

また、以上の実施形態では、軸受装置1、31の内部に充満する潤滑流体として、潤滑油を例示したが、それ以外にも各軸受隙間に動圧を発生させることができる流体、例えば磁性流体等を使用することもできる。   In the above embodiment, the lubricating oil is exemplified as the lubricating fluid that fills the bearing devices 1 and 31, but other fluids that can generate dynamic pressure in the bearing gaps, for example, magnetic fluid Etc. can also be used.

また、以上の実施形態では、軸受装置1、31の内部空間に潤滑油等の潤滑流体を注入して、軸受装置1、31を流体軸受として用いる形態について説明を行ったが、無給油で使用することもできる。   Moreover, although the above embodiment demonstrated the form which inject | pours lubricating fluids, such as lubricating oil, into the internal space of the bearing apparatuses 1 and 31, and used the bearing apparatuses 1 and 31 as a fluid bearing, it is used without lubrication. You can also

さらに、以上の実施形態では、ラジアル軸受面およびスラスト軸受面の双方を電鋳部8に設けた構成について説明を行ったが、ラジアル軸受面あるいはスラスト軸受面のうちの何れか一方のみを電鋳部8に設けた構成とすることもできる。   Further, in the above embodiment, the configuration in which both the radial bearing surface and the thrust bearing surface are provided in the electroformed portion 8 has been described. However, only one of the radial bearing surface or the thrust bearing surface is electroformed. It can also be set as the structure provided in the part 8.

本発明の構成を有する軸受装置を組み込んだファンモータの一例を示す断面図である。It is sectional drawing which shows an example of the fan motor incorporating the bearing apparatus which has a structure of this invention. 図1にかかる軸受装置の要部拡大断面図である。It is a principal part expanded sectional view of the bearing apparatus concerning FIG. 軸受部材の縦断面図である。It is a longitudinal cross-sectional view of a bearing member. (a)図はマスター部材の斜視図、(b)図はマスター部材にマスキングを施した状態を示す斜視図、(c)図は電鋳部材の斜視図である。(A) is a perspective view of a master member, (b) is a perspective view showing a state where masking is applied to the master member, and (c) is a perspective view of an electroformed member. インサート成形直後の軸受部材の断面図である。It is sectional drawing of the bearing member immediately after insert molding. 軸受装置の他の形態を示す断面図である。It is sectional drawing which shows the other form of a bearing apparatus. 本発明の構成を有する流体軸受装置を組み込んだスピンドルモータの一例を示す断面図である。It is sectional drawing which shows an example of the spindle motor incorporating the hydrodynamic bearing apparatus which has a structure of this invention. スピンドルモータの他の構成例を示す断面図である。It is sectional drawing which shows the other structural example of a spindle motor. ラジアル軸受部の他の形態を示す断面図である。It is sectional drawing which shows the other form of a radial bearing part. ラジアル軸受部の他の形態を示す断面図である。It is sectional drawing which shows the other form of a radial bearing part. ラジアル軸受部の他の形態を示す断面図である。It is sectional drawing which shows the other form of a radial bearing part. ラジアル軸受部の他の形態を示す断面図である。It is sectional drawing which shows the other form of a radial bearing part. ラジアル軸受部の他の形態を示す断面図である。It is sectional drawing which shows the other form of a radial bearing part.

符号の説明Explanation of symbols

1、31 軸受装置
2 軸部材
3 ロータ
4 ステータコイル
5 ロータマグネット
6 保持部材
7 軸受部材
8 電鋳部
9 樹脂部
10 接触部
11 マスター部材
13 電鋳部材
N 成形部
R1、R2 ラジアル軸受部
T スラスト軸受部
DESCRIPTION OF SYMBOLS 1, 31 Bearing apparatus 2 Shaft member 3 Rotor 4 Stator coil 5 Rotor magnet 6 Holding member 7 Bearing member 8 Electroformed part 9 Resin part 10 Contact part 11 Master member 13 Electroformed member N Molding part R1, R2 Radial bearing part T Thrust Bearing part

Claims (5)

軸受部材と、軸受部材の内周に挿入された軸部材とからなる軸受装置において、
軸受部材が、電鋳部および電鋳部をインサートして射出成形された樹脂部からなり、電鋳部に軸部材を支持する軸受面が形成され、かつ電鋳部に、樹脂部および軸部材以外の他部材を接触させたことを特徴とする軸受装置。
In a bearing device comprising a bearing member and a shaft member inserted in the inner periphery of the bearing member,
The bearing member includes an electroformed part and a resin part that is injection-molded by inserting the electroformed part, a bearing surface that supports the shaft member is formed on the electroformed part, and the resin part and the shaft member are formed on the electroformed part. A bearing device characterized by contacting other members than the above.
他部材が、樹脂部よりも高い熱伝導率を有する請求項1記載の軸受装置。   The bearing device according to claim 1, wherein the other member has a higher thermal conductivity than the resin portion. 他部材が、樹脂部よりも高い導電性を有している請求項1記載の軸受装置。   The bearing device according to claim 1, wherein the other member has higher conductivity than the resin portion. 電鋳部が、流体動圧を発生させる動圧発生部を有する請求項1記載の軸受装置。   The bearing device according to claim 1, wherein the electroformed part has a dynamic pressure generating part that generates fluid dynamic pressure. 請求項1〜4の何れかに記載の軸受装置と、ステータコイルと、ロータマグネットとを備えたモータ。   A motor comprising the bearing device according to claim 1, a stator coil, and a rotor magnet.
JP2006011638A 2006-01-19 2006-01-19 Bearing device and motor equipped with the same Expired - Fee Related JP4937588B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010004828A1 (en) * 2008-07-08 2010-01-14 Ntn株式会社 Fluid dynamic pressure bearing device
JP2010019292A (en) * 2008-07-08 2010-01-28 Ntn Corp Fluid dynamic pressure bearing device
KR101545942B1 (en) 2014-11-24 2015-08-20 강민구 a thrust bearing
US11719125B2 (en) 2019-10-18 2023-08-08 Ihi Corporation Multi-lobe bearing and turbocharger

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115066564B (en) 2020-04-06 2024-05-14 株式会社Ihi Multi-arc bearing
JP7468639B2 (en) 2020-05-21 2024-04-16 株式会社Ihi Bearings and turbochargers

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JP2003056569A (en) * 2001-08-09 2003-02-26 Akutowan:Kk Resin-bearing component and manufacturing method for the same
JP2005210896A (en) * 2005-02-18 2005-08-04 Ntn Corp Spindle motor of disc drive

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Publication number Priority date Publication date Assignee Title
JPH08103975A (en) * 1994-10-03 1996-04-23 Fuji Xerox Co Ltd Manufacture of fluid bearing and the same bearing
JP2003056569A (en) * 2001-08-09 2003-02-26 Akutowan:Kk Resin-bearing component and manufacturing method for the same
JP2005210896A (en) * 2005-02-18 2005-08-04 Ntn Corp Spindle motor of disc drive

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010004828A1 (en) * 2008-07-08 2010-01-14 Ntn株式会社 Fluid dynamic pressure bearing device
JP2010019292A (en) * 2008-07-08 2010-01-28 Ntn Corp Fluid dynamic pressure bearing device
US8591113B2 (en) 2008-07-08 2013-11-26 Ntn Corporation Fluid dynamic bearing device
US9200674B2 (en) 2008-07-08 2015-12-01 Ntn Corporation Fluid dynamic bearing device
KR101545942B1 (en) 2014-11-24 2015-08-20 강민구 a thrust bearing
US11719125B2 (en) 2019-10-18 2023-08-08 Ihi Corporation Multi-lobe bearing and turbocharger

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