JP2007167317A - Sewing machine components - Google Patents

Sewing machine components Download PDF

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Publication number
JP2007167317A
JP2007167317A JP2005368530A JP2005368530A JP2007167317A JP 2007167317 A JP2007167317 A JP 2007167317A JP 2005368530 A JP2005368530 A JP 2005368530A JP 2005368530 A JP2005368530 A JP 2005368530A JP 2007167317 A JP2007167317 A JP 2007167317A
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Prior art keywords
layer
sewing machine
base material
dlc
needle bar
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JP2005368530A
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Japanese (ja)
Inventor
Seiho O
性宝 応
Hirotsugu Yamamoto
博嗣 山本
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Juki Corp
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Juki Corp
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Priority to JP2005368530A priority Critical patent/JP2007167317A/en
Priority to TW095143933A priority patent/TW200730689A/en
Priority to CN2006101684598A priority patent/CN1986937B/en
Priority to KR1020060129846A priority patent/KR20070067622A/en
Publication of JP2007167317A publication Critical patent/JP2007167317A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B71/00Lubricating or cooling devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • D05B55/14Needle-bar drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/30Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N2210/00Applications
    • F16N2210/32Sewing machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sewing Machines And Sewing (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a sewing machine with good abrasion-resistant, anti-seizing, and anti-sliding properties even in the condition that a supply of lubricant is restricted. <P>SOLUTION: A sewing machine 1 includes nitriding compound layer made of a porous layer and a dense layer formed on the surface of a base material composed of low-carbon steel and low-carbon alloy steel not applied with hardening treatment, on which an intermediate layer made of a metal layer such as Cr or W is interposed by a sputtering coating method and formed with a DLC layer over the intermediate layer. Interposing an intermediate layer between the base material and the DLC layer improves adhesiveness of the base material and the DLC layer. Forming a DLC layer on the very top surface improves the hardness of the surface and lubricity by reducing the friction resistance of the surface. By this durability of the same level as ordinary sewing machines which are supplied with lubricant forcibly can be achieved even under a dry condition where lubricant is not supplied forcibly. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、部品同士の摺動部に耐磨耗処理を施したミシン部品に関する。   The present invention relates to a sewing machine component in which a sliding portion between components is subjected to wear resistance treatment.

従来から、ミシンには、部品同士が高速で摺動する摺動部が数多く備えられている。例えば、二本針で縫製を行うミシンには、二本の針の何れか一方或いは両方を選択して上下に駆動可能な周知の針棒駆動機構が設けられている。このような針棒駆動機構では、ミシンモータに連結された主軸に偏心錘を介して針棒駆動リンクが回動自在に連結されており、針棒駆動リンクにはピンを介して針棒抱きが回動自在に連結されている。そして、針棒抱きには先端に縫い針を保持する二本の針棒が保持されており、当該二本の針棒のうち何れか一方のみを用いて縫製を行う場合には、他方の針棒と針棒抱きとが摺動することとなる。
ところで、針棒駆動機構に備わるこれらの部品は、加工費等が比較的安価な低炭素鋼や低炭素合金鋼で形成されている。一般に、摺動部に低炭素鋼や低炭素合金鋼を用いる場合には、摺接面の摩耗や焼き付きを防止するため、その表面に浸炭焼き入れ焼き戻し等の熱処理が施されるが、上記二本の針を選択的に保持する針棒抱きは構造が複雑なため部材の肉厚が薄く、800℃以上の高温下で行われる浸炭焼き入れ焼き戻し処理を施した場合には、部材が変形して寸法精度を維持することができない。このため、処理温度の低いタフトライド処理を施すと共に摺接面には給油機構により強制的に給油することで磨耗を防止する構成が採られていた。
しかし、給油機構を設けると油の飛散により縫製物を汚してしまうという問題があることから、近年では潤滑にグリースを用いる無給油化が望まれている。ここで、ミシンの分野ではないが、半導体基盤の摺接面に適用される技術として、無給油化を実現しつつ薄肉部材の潤滑性を向上するために、処理温度が低く表面硬度及び摺動性にも優れるダイアモンドライクカーボン(以下、DLCという)コーティングを施す従来技術が存在している(例えば、特許文献1,2参照。)。
特開2002−321026号公報 特開2002−210525号公報
Conventionally, a sewing machine has been provided with a large number of sliding portions that allow parts to slide at high speed. For example, a sewing machine that performs sewing with two needles is provided with a well-known needle bar driving mechanism that can be driven up and down by selecting one or both of two needles. In such a needle bar drive mechanism, the needle bar drive link is rotatably connected to the main shaft connected to the sewing machine motor via an eccentric weight, and the needle bar drive link is connected to the needle bar drive link via a pin. It is pivotally connected. The needle bar holder has two needle bars for holding the sewing needle at the tip, and when sewing using only one of the two needle bars, the other needle The bar and the needle bar hug will slide.
By the way, these parts provided in the needle bar drive mechanism are made of low carbon steel or low carbon alloy steel whose processing costs are relatively low. Generally, when low-carbon steel or low-carbon alloy steel is used for the sliding portion, the surface is subjected to heat treatment such as carburizing, quenching and tempering in order to prevent wear and seizure of the sliding contact surface. The needle bar hug that selectively holds two needles has a complicated structure, so the thickness of the member is thin. When carburizing, quenching and tempering performed at a high temperature of 800 ° C. or higher, the member is Deformation cannot maintain dimensional accuracy. For this reason, a configuration has been adopted in which a tuftride process having a low processing temperature is performed and the sliding contact surface is forcibly lubricated by an oiling mechanism to prevent wear.
However, since there is a problem that if the oil supply mechanism is provided, the sewn product is soiled due to the scattering of oil, and in recent years, it has been desired to eliminate the need for oil supply using grease for lubrication. Here, although not in the field of sewing machines, as a technology applied to the sliding surface of the semiconductor substrate, in order to improve the lubricity of thin members while realizing no oil supply, the processing temperature is low and the surface hardness and sliding There is a conventional technique for applying a diamond-like carbon (hereinafter referred to as DLC) coating that is excellent in performance (see, for example, Patent Documents 1 and 2).
JP 2002-321026 A Japanese Patent Laid-Open No. 2002-210525

しかしながら、上記特許文献1及び特許文献2に開示される技術では、半導体基盤等の摺接面に作用する小さな荷重には対応可能であるが、ミシンの摺接面に作用する程度の荷重に対しては硬化層が薄く、十分な効果を得ることができないという問題があった。
また、硬化処理を行っていない低炭素鋼の母材(以下、単に生材という)の表面にDLCコーティングを施す場合、硬度差が大きいため密着性が低く、摺動に耐え得る十分な厚さのDLC皮膜を形成することが困難であった。
However, the techniques disclosed in Patent Document 1 and Patent Document 2 can cope with a small load acting on the sliding contact surface of the semiconductor substrate or the like, but with respect to a load acting on the sliding contact surface of the sewing machine. In some cases, the cured layer is thin and sufficient effects cannot be obtained.
In addition, when DLC coating is applied to the surface of a low-carbon steel base material (hereinafter simply referred to as raw material) that has not undergone hardening treatment, the adhesion is low due to the large hardness difference and sufficient thickness to withstand sliding. It was difficult to form a DLC film.

本発明は、上記課題を解決するためになされたものであり、潤滑油の給油が制限された条件下においても耐摩耗性、耐焼付性及び摺動性に優れたミシン部品を提供することを目的とする。   The present invention has been made to solve the above-described problems, and provides a sewing machine component that is excellent in wear resistance, seizure resistance, and slidability even under conditions where lubricating oil supply is limited. Objective.

以上の課題を解決するため、請求項1記載の発明は、加熱による硬化処理を行っていない鋼材からなる母材の表面に耐摩耗処理を施したミシン部品において、前記母材の表面に、当該母材と結合する緻密層と、該緻密層の上に結合するポーラス層とを有する窒化膜を形成し、さらにその上に中間層を介在させてDLC(ダイアモンドライクカーボン)被膜を形成し、前記中間層は、硬度領域が当該窒化膜とDLC被膜との中間に位置することを特徴とするミシン部品である。   In order to solve the above problems, the invention according to claim 1 is a sewing machine component in which a surface of a base material made of a steel material that has not been subjected to a hardening process by heating is subjected to wear resistance treatment. Forming a nitride film having a dense layer bonded to the base material and a porous layer bonded on the dense layer, further forming a DLC (diamond-like carbon) film with an intermediate layer interposed therebetween, The intermediate layer is a sewing machine component characterized in that a hardness region is located between the nitride film and the DLC film.

請求項2記載の発明は、請求項1記載のミシン部品であって、前記DLC被膜は、金属を含有する1種類のDLC被膜よりなることを特徴とする。   A second aspect of the present invention is the sewing machine component according to the first aspect, wherein the DLC film is composed of one type of DLC film containing a metal.

請求項3記載の発明は、請求項2記載のミシン部品において、前記DLC被膜に含有される金属はCr又はWであることを特徴とする。   According to a third aspect of the present invention, in the sewing machine component according to the second aspect, the metal contained in the DLC film is Cr or W.

請求項4記載の発明は、加熱による硬化処理を行っていない鋼材からなる母材の表面に耐摩耗処理を施したミシン部品において、前記母材の表面に、当該母材と結合する緻密層と、該緻密層の上に結合するポーラス層とを有する窒化膜を形成し、さらにその上に中間層を介在させてWC/C(タングステンカーバイド・カーボン)被膜を形成し、前記中間層は、硬度領域が当該窒化膜とWC/C被膜との中間に位置することを特徴とするミシン部品である。   According to a fourth aspect of the present invention, there is provided a sewing machine component in which a surface of a base material made of a steel material not subjected to a hardening treatment by heating is subjected to an abrasion resistance treatment, and a dense layer bonded to the base material on the surface of the base material. A nitride film having a porous layer bonded to the dense layer is formed, and an WC / C (tungsten carbide carbon) film is formed thereon by interposing an intermediate layer. The intermediate layer has a hardness of The sewing machine component is characterized in that the region is located between the nitride film and the WC / C film.

請求項5記載の発明は、請求項1から請求項4の何れか一項記載のミシン部品において、前記中間層は、Cr又はWからなることを特徴とする。   According to a fifth aspect of the present invention, in the sewing machine component according to any one of the first to fourth aspects, the intermediate layer is made of Cr or W.

請求項6記載の発明は、請求項1から請求項5の何れか一項記載のミシン部品において、前記加熱による硬化処理を行っていない鋼材は、浸炭焼き入れ焼き戻し又は焼き入れ焼き戻し処理のいずれも行っていない低炭素鋼、低炭素合金鋼又は合金鋼であることを特徴とする。   According to a sixth aspect of the present invention, in the sewing machine component according to any one of the first to fifth aspects, the steel material that has not been subjected to the hardening treatment by heating is subjected to carburizing quenching tempering or quenching tempering treatment. It is a low carbon steel, a low carbon alloy steel or an alloy steel which is not performed at all.

請求項1記載の発明によれば、窒化膜とDLC被膜との間に、硬度領域が両者の硬度領域の中間に位置する中間層を設けることで、窒化膜とDLC被膜との間に生じる残留応力が緩和され、両者の密着性が向上する。また、DLC被膜は、アモルファス構造であることから、高硬度且つ滑らかな表面形状を得ることができる。従って、母材の表面の摩擦抵抗を大幅に減少させることができる。これにより、円滑な摺動動作を実現することができると共に当該摺動部での発熱が防止される。さらに、潤滑油の供給が制限される環境下においても耐摩耗性、耐焼付性に優れたミシン部品を構成することができる。また、焼き入れ等により熱変形を生じうる薄肉部を有する部材に対して、その表面を硬く、且つ、滑りを良好にすることができ、ドライ環境下での使用を可能とすることができる。   According to the first aspect of the present invention, by providing an intermediate layer having a hardness region located in the middle of both hardness regions between the nitride film and the DLC film, a residue generated between the nitride film and the DLC film. Stress is relieved and adhesion between the two is improved. Further, since the DLC film has an amorphous structure, a high hardness and smooth surface shape can be obtained. Therefore, the frictional resistance on the surface of the base material can be greatly reduced. Thereby, a smooth sliding operation can be realized and heat generation at the sliding portion is prevented. Furthermore, it is possible to configure a sewing machine component having excellent wear resistance and seizure resistance even in an environment where the supply of lubricating oil is restricted. In addition, a member having a thin portion that can be thermally deformed by quenching or the like can have a hard surface and good slippage, and can be used in a dry environment.

請求項2記載の発明によれば、請求項1記載の発明と同様の作用効果を得ることができる他、さらに、DLC被膜に金属を含有させることで、中間層が金属の場合に密着性を高めることができ、DLC被膜を厳しい摺動環境下でも強固に維持することが可能となる。   According to the invention described in claim 2, in addition to obtaining the same effect as that of the invention described in claim 1, it is possible to further improve the adhesion when the intermediate layer is a metal by containing a metal in the DLC film. The DLC film can be firmly maintained even in a severe sliding environment.

請求項3記載の発明によれば、請求項2記載の発明と同様の効果を得ることができる他、さらに、DLC被膜にはCr又はWを含有させることで、中間層がCr又はWの場合に密着性を高めることができ、DLC被膜を厳しい摺動環境下でも強固に維持することが可能となる。   According to the invention described in claim 3, the same effect as that of the invention described in claim 2 can be obtained. Further, when the DLC film contains Cr or W, the intermediate layer is Cr or W. It is possible to improve the adhesion, and it is possible to maintain the DLC film firmly even in a severe sliding environment.

請求項4記載の発明によれば、窒化膜とWC/C被膜との間に、硬度領域が両者の硬度領域の中間に位置する中間層を設けることで、窒化膜とWC/C被膜との間に生じる残留応力が緩和され、両者の密着性が向上する。また、高硬度な表面を得ることができる。従って、母材の表面の摩擦抵抗を大幅に減少させることができる。これにより、円滑な摺動動作を実現することができると共に当該摺動部での発熱が防止される。さらに、潤滑油の供給が制限される環境下においても耐摩耗性、耐焼付性に優れたミシン部品を構成することができる。また、焼き入れ等により熱変形を生じうる薄肉部を有する部材に対して、その表面を硬く、且つ、滑りを良好にすることができ、ドライ環境下での使用を可能とすることができる。   According to the fourth aspect of the present invention, by providing an intermediate layer having a hardness region located between the two hardness regions between the nitride film and the WC / C coating, the nitride film and the WC / C coating are provided. The residual stress generated between them is relaxed, and the adhesion between the two is improved. Moreover, a high hardness surface can be obtained. Therefore, the frictional resistance on the surface of the base material can be greatly reduced. Thereby, a smooth sliding operation can be realized and heat generation at the sliding portion is prevented. Furthermore, it is possible to configure a sewing machine component having excellent wear resistance and seizure resistance even in an environment where the supply of lubricating oil is restricted. In addition, a member having a thin portion that can be thermally deformed by quenching or the like can have a hard surface and good slippage, and can be used in a dry environment.

請求項5記載の発明によれば、請求項1から請求項4の何れか一項記載の発明と同様の効果を得ることができる他、特に、中間層はCr又はWから形成され、母材と被膜との密着性がさらに向上される。すなわち、Cr又はWは、DLC又はWC/Cとの密着性が良好であり、DLC又はWC/Cの被膜を厳しい摺動環境下でも強固に維持することが可能となる。   According to the invention described in claim 5, the same effect as that of any one of claims 1 to 4 can be obtained, and in particular, the intermediate layer is formed of Cr or W, and the base material The adhesion between the film and the film is further improved. That is, Cr or W has good adhesion to DLC or WC / C, and the DLC or WC / C film can be firmly maintained even under severe sliding environments.

請求項6記載の発明によれば、請求項1から請求項5の何れか一項記載のミシン部品と同様の効果を得ることができる他、特に、焼き入れ等により熱変形を生じうる薄肉部を有する部材に対して、その表面を硬く、且つ、滑りを良好にすることができ、ドライ環境下での使用を可能とすることができる。   According to the invention described in claim 6, in addition to being able to obtain the same effect as the sewing machine part according to any one of claims 1 to 5, in particular, a thin-walled portion capable of causing thermal deformation by quenching or the like. With respect to a member having a surface, the surface thereof can be hardened and the sliding can be improved, and the use in a dry environment can be enabled.

以下、図面を参照して、本発明に係るミシンの最良の形態について詳細に説明する。
本実施形態では、ミシンとして、二本針で縫製を行う二本針ミシンを例に説明する。なお、以下の説明において、垂直上下方向をZ軸方向、水平面に設置した状態における二本針ミシンのアーム部の長手方向をY軸方向、図示しない針板の板面に平行であってY軸方向直交する方向をX軸方向とする。また、X軸方向とY軸方向とZ軸方向とは互いに直交するものとする。
Hereinafter, the best mode of a sewing machine according to the present invention will be described in detail with reference to the drawings.
In the present embodiment, a two-needle sewing machine that performs sewing with two needles will be described as an example of the sewing machine. In the following description, the vertical vertical direction is the Z-axis direction, the longitudinal direction of the arm portion of the two-needle sewing machine in a state of being installed on the horizontal plane is the Y-axis direction, and the Y-axis is parallel to the plate surface of the needle plate (not shown). The direction orthogonal to the direction is taken as the X-axis direction. The X-axis direction, the Y-axis direction, and the Z-axis direction are assumed to be orthogonal to each other.

(実施形態の全体構成)
図1に示すように、本発明の実施形態たるミシン(二本針ミシン)1は、図示しないミシンモータにより回転される主軸52の回転運動をZ軸方向に沿う往復上下動に変換する図示しない針上下動機構を備えている。
なお、ミシン1は、後述する針棒支持枠55を揺動させて縫針の先端を送り方向に移動させる針振り機構や、被縫製物を布送り方向に沿って送る送り機構等、二本針による縫製を行うための種々の機構を備えているが、これらは従来周知のものと同様であるため、本実施形態では詳述しない。
(Overall configuration of the embodiment)
As shown in FIG. 1, a sewing machine (two-needle sewing machine) 1 according to an embodiment of the present invention converts a rotational movement of a main shaft 52 rotated by a sewing motor (not shown) into a reciprocating vertical movement along the Z-axis direction (not shown). A needle up / down movement mechanism is provided.
The sewing machine 1 has two needles, such as a needle swing mechanism that swings a needle bar support frame 55 described later and moves the tip of the sewing needle in the feed direction, and a feed mechanism that feeds the workpiece along the cloth feed direction. Various mechanisms for performing sewing according to the above are provided, but since these are the same as those conventionally known, they will not be described in detail in this embodiment.

針上下動機構は、ミシンアーム部の先端内部に設けられている。かかる針上下動機構は、主軸52の先端に設けられた偏心錘53の偏心部に一端が回動自在に連結された針棒クランク54と、針棒クランク54の他端に回動自在に連結されたミシン部品としての針棒抱き30と、該針棒抱き30に保持され、先端にそれぞれ縫針を保持するミシン部品としての二本の針棒10と、これら二本の針棒10を個別に上下で摺動自在に支持することで当該二本の針棒10の移動方向を規制する針棒支持枠55と、を備えている。
そして、ミシンモータの駆動により主軸52が回転すると、偏心錘53及び針棒クランク54を介して針棒抱き30が上下に駆動する。これにより、当該針棒抱き30に保持された二本の針棒10が上下に往復移動を行うようになっている。
The needle up-and-down movement mechanism is provided inside the tip of the sewing machine arm portion. Such a needle up-and-down moving mechanism includes a needle bar crank 54 whose one end is rotatably connected to an eccentric portion of an eccentric weight 53 provided at the tip of the main shaft 52, and a needle bar crank 54 which is rotatably connected to the other end of the needle bar crank 54. Needle bar holder 30 as a sewing machine part, two needle bars 10 held by the needle bar holder 30 and holding sewing needles at the tips, respectively, and these two needle bars 10 individually. A needle bar support frame 55 that regulates the moving direction of the two needle bars 10 by supporting the two needle bars 10 slidably up and down.
When the main shaft 52 rotates by driving the sewing machine motor, the needle bar holder 30 is driven up and down via the eccentric weight 53 and the needle bar crank 54. Thereby, the two needle bars 10 held by the needle bar holder 30 reciprocate up and down.

針棒抱き30は、それぞれの針棒10の保持を選択的に保持状態と解除状態とに切り替え可能なクラッチ機構と、該クラッチ機構により保持状態を解除された針棒10を針棒支持枠55に保持させるストッパ機構と、人為的な入力操作によりいずれかの針棒10を選択してクラッチ機構における保持状態と解除状態とを切り替える切り替え機構80と、を備えている(図3参照)。
クラッチ機構60は、図1及び図5に示すように、針棒抱き51の正面から各挿通穴まで貫通した円形の支持穴57に挿入される二つのミシン部品としてのクラッチ部材61と、各クラッチ部材61をそれぞれ個別に進退移動させる二つのミシン部品としての従動リンク62と、各従動リンク62を介して各クラッチ部材61に対して前進方向の移動力を個別に付与する二つの押圧バネ63と、各クラッチ部材61を後退した状態(退避位置)でそれぞれ係止する二つのミシン部品としての係止爪64と、各係止爪64が係止を行う方向にそれぞれ押圧する二つの押圧バネ65と、各係止爪64による係止を解除する操作を外部から入力可能なミシン部品としての解除ピン66とを備えている。
そして、切り替え機構80を人為的に操作することで、各針棒10のうち、何れか一方のみを用いて縫製を行う場合、他方の針棒10は上死点位置で針棒支持枠55に保持される。すなわち、針棒抱き30には一方の針棒10のみが保持されるため、当該針棒抱き30と他方の針棒10との間に摺接面が生ずることとなる。また、クラッチ機構の各部材も、薄肉であり且つその作動において他の部材との摺動を生じる。
The needle bar holder 30 includes a clutch mechanism capable of selectively switching the holding of each needle bar 10 between a holding state and a releasing state, and the needle bar 10 released from the holding state by the clutch mechanism. And a switching mechanism 80 that selects one of the needle bars 10 by an artificial input operation and switches between a holding state and a releasing state in the clutch mechanism (see FIG. 3).
As shown in FIGS. 1 and 5, the clutch mechanism 60 includes a clutch member 61 as two sewing machine parts inserted into a circular support hole 57 penetrating from the front surface of the needle bar holder 51 to each insertion hole, and each clutch. A driven link 62 as two sewing machine parts that individually move the member 61 forward and backward, and two pressing springs 63 that individually apply a moving force in the forward direction to each clutch member 61 via each driven link 62; The latching claws 64 serving as two sewing machine parts that are respectively latched in the state in which the clutch members 61 are retracted (retracted positions), and the two pressing springs 65 that respectively press the latching claws 64 in the locking direction. And a release pin 66 as a sewing machine part capable of inputting an operation for releasing the locking by each locking claw 64 from the outside.
Then, when sewing is performed using only one of the needle bars 10 by artificially operating the switching mechanism 80, the other needle bar 10 is attached to the needle bar support frame 55 at the top dead center position. Retained. That is, since only one needle bar 10 is held by the needle bar holder 30, a sliding contact surface is formed between the needle bar holder 30 and the other needle bar 10. Each member of the clutch mechanism is also thin and slides with other members in its operation.

(窒化膜及びDLC被膜の積層構造)
ここで、本実施形態における針棒抱き30は、図4及び図5に示すように、低炭素鋼、低炭素合金鋼又は合金鋼を母材31として形成されており、その表面には、窒化物からなる窒化化合物層32が形成されている。さらに、本実施形態たるミシン1では、上記窒化化合物層32の上に、クロム(Cr)からなる中間層33を介してDLC(ダイアモンドライクカーボン:diamond like carbon)層35が形成されている。
(Laminated structure of nitride film and DLC film)
Here, as shown in FIGS. 4 and 5, the needle bar holder 30 in the present embodiment is formed using a low carbon steel, a low carbon alloy steel or an alloy steel as a base material 31, and the surface thereof is nitrided. A nitride compound layer 32 made of a material is formed. Furthermore, in the sewing machine 1 according to the present embodiment, a DLC (diamond like carbon) layer 35 is formed on the nitride compound layer 32 via an intermediate layer 33 made of chromium (Cr).

母材31は、図6に示すように、フェライト部及びパーライト部の混合組織により形成されている。すなわち、本実施形態における針棒抱き30の母材31は、低炭素鋼、低炭素合金鋼又は合金鋼の生材、すなわち、浸炭焼き入れ焼き戻し等の加熱による硬化処理を行っていない鋼材が用いられている。
本実施形態における針棒抱き30は、上述した種々の機構を内蔵しているため、その肉厚が1.0〜1.5mmと、一般の針棒抱き30に比べて肉薄になっている。このため、800℃以上の温度領域で行われる浸炭焼き入れ焼き戻し又は焼き入れ焼き戻し等の硬化処理による寸法精度の悪化を防止するため、かかる処理を行わない生材が用いられている。この母材31の硬度は、200HV〜300HVとなっている。
As shown in FIG. 6, the base material 31 is formed of a mixed structure of ferrite portions and pearlite portions. That is, the base material 31 of the needle bar holder 30 in the present embodiment is a raw material of low carbon steel, low carbon alloy steel or alloy steel, that is, a steel material that has not been subjected to hardening treatment by heating such as carburizing, quenching and tempering. It is used.
Since the needle bar holder 30 in the present embodiment incorporates the various mechanisms described above, its thickness is 1.0 to 1.5 mm, which is thinner than that of a general needle bar holder 30. For this reason, in order to prevent deterioration of dimensional accuracy due to a hardening process such as carburizing quenching tempering or quenching tempering performed in a temperature range of 800 ° C. or higher, raw materials that are not subjected to such a process are used. The hardness of the base material 31 is 200HV to 300HV.

窒化化合物層32(以下、窒化物層32という)は、600℃以下の低温度領域における塩浴軟窒化処理(タフトライド処理)によって母材31の表面に形成されており、緻密な窒化化合物層32a(以下、緻密層32aという)と、その外側となるポーラス状の窒化化合物層32b(以下、ポーラス層32bという)とから形成されている。
塩浴軟窒化法による処理は、次の(1)及び(2)に示す化学反応により行われる。
The nitride compound layer 32 (hereinafter referred to as the nitride layer 32) is formed on the surface of the base material 31 by salt bath soft nitridation treatment (tuftride treatment) in a low temperature region of 600 ° C. or less, and the dense nitride compound layer 32a. (Hereinafter referred to as a dense layer 32a) and a porous nitride compound layer 32b (hereinafter referred to as a porous layer 32b) on the outside thereof.
The treatment by the salt bath soft nitriding method is performed by the chemical reaction shown in the following (1) and (2).

2NaCN+O=2NaCNO ・・・(1) 2NaCN + O 2 = 2NaCNO (1)

4NaCNO=2NaCN+NaCO+CO+2N ・・・(2) 4NaCNO = 2NaCN + Na 2 CO 3 + CO + 2N (2)

ここで、(1)式において形成されたNaCNOの熱分解により、低炭素合金鋼の表面に窒化化合物層と少量の炭化物層が形成される。かかる塩浴軟窒化処理により、母材31に接する部分には緻密の浸炭窒化化合物層32aが形成される。その硬度は900HV〜1000HVである。また、表面側には低密度で内部に多数の空孔を有するポーラス状の窒化化合物層32bが形成される。その硬度は500HV〜700HVとなっている。
これら緻密層32a及びポーラス層32bは、本実施形態における窒化膜を構成する。
Here, a nitride compound layer and a small amount of a carbide layer are formed on the surface of the low carbon alloy steel by thermal decomposition of NaCNO formed in the formula (1). By the salt bath soft nitriding treatment, a dense carbonitriding compound layer 32 a is formed in a portion in contact with the base material 31. Its hardness is 900 HV to 1000 HV. Also, a porous nitride compound layer 32b having a low density and having a large number of pores therein is formed on the surface side. Its hardness is 500 HV to 700 HV.
The dense layer 32a and the porous layer 32b constitute a nitride film in the present embodiment.

中間層33は、クロムからなる金属層であり、スパッタリングコーティング方式により上記ポーラス層32bの表面に形成されている。
この中間層33は、硬度が700HV〜800HVであって、上記窒化物層32のポーラス層32b(500HV〜700HV)よりも硬く、且つ、後述するDLC層35(1500HV〜3000HV)よりも軟らかい層を形成している。すなわち、中間層33は、窒化物層32及びDLC層35の何れの層とも相性がよく、ポーラス層32bとDLC層35との密着性を高める機能を備えている。つまり、この中間層33は、母材31及びその表面に形成された窒化膜層32と、後述するDLC層35との硬度勾配をつなぐ傾斜層をなしており、硬度差が大きい上下の層を直接的に積層することによる内部の残留応力を緩和するために設けられている。また、その結果として、下層(本実施形態では母材31)に対する上層(本実施形態ではDLC層35)の密着性を向上させるためのものである。
The intermediate layer 33 is a metal layer made of chromium, and is formed on the surface of the porous layer 32b by a sputtering coating method.
This intermediate layer 33 has a hardness of 700 HV to 800 HV, is harder than the porous layer 32b (500 HV to 700 HV) of the nitride layer 32, and softer than a DLC layer 35 (1500 HV to 3000 HV) described later. Forming. That is, the intermediate layer 33 is compatible with any of the nitride layer 32 and the DLC layer 35 and has a function of improving the adhesion between the porous layer 32 b and the DLC layer 35. That is, the intermediate layer 33 forms an inclined layer that connects a hardness gradient between the base material 31 and the nitride film layer 32 formed on the surface thereof, and a DLC layer 35 described later. It is provided to relieve internal residual stress due to direct lamination. Moreover, as a result, it is for improving the adhesiveness of the upper layer (in this embodiment, DLC layer 35) with respect to the lower layer (in this embodiment, the base material 31).

DLC層35は、中間層33の上すなわち針棒抱き30の最表面に形成されている。
本実施形態におけるDLC層35は、イオン化蒸着法により形成されている。すなわち、真空中で、熱フィラメントによる高温アーク放電を用いてプラズマを発生させ、母材31側を電極として負(−)のバイアスをかける方式である。この方法は、ナノオーダーでの膜厚制御が可能であり、比較的高硬度の膜が得られることが特徴である。また、イオン化蒸着法でDLC層35を形成する場合、高周波プラズマCVD法に比べて被膜中に残留する水素(H)がなく、脆性を生じにくいため好適である。また、本実施形態では、上述したように、窒化物層32の上にクロムからなる中間層33を介在させ、さらにその上に当該DLC層35を積層する構成を採っている。従って、母材31或いは窒化物層32の上に直接DLC層35を形成する場合に比べ、当該DLC層35と接触する部材との硬度差が小さいため、各層間における残留応力が大幅に緩和されている。つまり、高い密着性により安定して成長した当該DLC層35は、十分に厚く形成されている。
このDLC層35は、アモルファス構造のため結晶粒界を持たず、例えば、窒化チタンなどの多結晶構造の硬質薄膜と比べて非常に平滑な表面を有している。
また、DLC層35は、共有結晶体であるダイヤモンドと積層構造を有するグラファイトの両方の特性を有している。すなわち、DLC層35は、ダイヤモンドと同等の硬度(1500HV〜3000HV)を有すると共に、グラファイトと同様の表面の剥がれ易さ、すなわち、滑りやすさ、滑らかさを備えているものである。
なお、DLC層には金属、特に、Cr又はWを含ませても良い。これにより、中間層との相性をより良好とし、その相互の密着性を高めることができる。
また、クラッチ機構60の各ミシン部品も同様の母材、窒化層、中間層、DLC層を備えている。
なお、本実施形態では、潤滑油等の液体潤滑剤は使用しないが、上述した摺動部における摺動性をより円滑とするために針棒10と針棒抱き30との摺接面にグリースを塗布して使用される。
The DLC layer 35 is formed on the intermediate layer 33, that is, on the outermost surface of the needle bar holder 30.
The DLC layer 35 in the present embodiment is formed by ionized vapor deposition. In other words, in a vacuum, plasma is generated using high-temperature arc discharge with a hot filament, and a negative (-) bias is applied using the base material 31 side as an electrode. This method is characterized in that the film thickness can be controlled on the nano order, and a film having a relatively high hardness can be obtained. Further, when the DLC layer 35 is formed by the ionized vapor deposition method, there is no hydrogen (H) remaining in the film as compared with the high-frequency plasma CVD method, which is preferable because it does not easily cause brittleness. In the present embodiment, as described above, the intermediate layer 33 made of chromium is interposed on the nitride layer 32, and the DLC layer 35 is further stacked thereon. Therefore, compared with the case where the DLC layer 35 is formed directly on the base material 31 or the nitride layer 32, the difference in hardness with the member in contact with the DLC layer 35 is small, so that the residual stress between each layer is greatly relieved. ing. That is, the DLC layer 35 stably grown with high adhesion is formed to be sufficiently thick.
The DLC layer 35 does not have a crystal grain boundary due to its amorphous structure, and has a very smooth surface compared to a hard thin film having a polycrystalline structure such as titanium nitride.
The DLC layer 35 has both the characteristics of diamond as a shared crystal and graphite having a laminated structure. That is, the DLC layer 35 has a hardness equivalent to that of diamond (1500 HV to 3000 HV) and has the same ease of peeling of the surface as graphite, that is, slipperiness and smoothness.
Note that the DLC layer may contain metal, particularly Cr or W. Thereby, compatibility with an intermediate | middle layer can be made more favorable and the mutual adhesiveness can be improved.
Each sewing machine component of the clutch mechanism 60 also includes the same base material, nitride layer, intermediate layer, and DLC layer.
In this embodiment, liquid lubricant such as lubricating oil is not used, but grease is applied to the sliding contact surface between the needle bar 10 and the needle bar holder 30 in order to make the sliding property at the sliding part smoother. It is used by applying.

(針棒駆動機構の動作)
次に、本実施形態たるミシン1における針上下動機構50の動作について説明する。
まず、ミシンが停止した状態で、上記切り替え機構80を操作することにより、二本の針棒10のうち、何れか一方の針棒10の保持を解除状態とする。
次に、ミシンモータの駆動により主軸52及び偏心錘53が回転すると、偏心錘53に取り付けられた針棒クランク54の先端は上下方向に移動される。針棒クランク54の移動により、当該針棒クランク54に取り付けられた針棒抱き30及び該針棒抱き30に保持された針棒10はその軸線方向(図1における上下方向)に往復移動を行う。針棒10が駆動することにより、針棒10と針棒抱き30との間に摺動部が形成される
(Operation of needle bar drive mechanism)
Next, the operation of the needle vertical movement mechanism 50 in the sewing machine 1 according to the present embodiment will be described.
First, when the sewing machine is stopped, by operating the switching mechanism 80, the holding of one of the two needle bars 10 is released.
Next, when the main shaft 52 and the eccentric weight 53 are rotated by driving the sewing machine motor, the tip of the needle bar crank 54 attached to the eccentric weight 53 is moved in the vertical direction. As the needle bar crank 54 moves, the needle bar holder 30 attached to the needle bar crank 54 and the needle bar 10 held by the needle bar holder 30 reciprocate in the axial direction (vertical direction in FIG. 1). . When the needle bar 10 is driven, a sliding portion is formed between the needle bar 10 and the needle bar holder 30.

ここで、針棒抱き30の表面には、DLC層35が形成されているため、針棒10の表面と針棒抱き30のDLC層35とが摺接することとなる。DLC層35は、その平滑な表面によって優れた摩擦摩耗特性(トライボロジー特性)を有するため、良好な摺動性が得られる。つまり、針棒10と針棒抱き30とは滑らかに摺動することとなる。従って、ミシンの耐摩耗特性及び耐久性が向上する。   Here, since the DLC layer 35 is formed on the surface of the needle bar holder 30, the surface of the needle bar 10 and the DLC layer 35 of the needle bar holder 30 are in sliding contact. Since the DLC layer 35 has excellent friction and wear characteristics (tribological characteristics) due to its smooth surface, good slidability can be obtained. That is, the needle bar 10 and the needle bar holder 30 slide smoothly. Therefore, the wear resistance and durability of the sewing machine are improved.

さらに、本願発明者の実験によれば、表面にDLC層35を形成した針棒抱き30を搭載した本実施形態たるミシン1において、3000rpm、50%の実稼動率で少なくとも1500時間以上の運転が可能であった。
市場実態として、縫製工場における使用状態を2500rpm、20%の実稼動率とすれば、1年間の実稼働時間が500時間程度となる。
これに対して、本実施形態たるミシン1では、環境温度と稼動率の加速度係数が2.4倍であるため、市場実態に換算すると、1500時間×2.4=3600時間に相当する。
つまり、本発明の実施形態たるミシン1によれば、ドライ環境下での運転であっても、市場における使用実態が上述した使用状態であるとすれば、少なくとも7年間使用可能であるということになる。
すなわち、強制的に潤滑油を供給せずに、グリースのみで運転を行うドライ化ミシンであっても、摺動部に対して強制的に潤滑油を供給していた従来のミシンと同等以上の耐摩耗特性が得られることとなる。
Furthermore, according to the experiment of the present inventor, the sewing machine 1 according to the present embodiment equipped with the needle bar holder 30 having the DLC layer 35 formed on the surface can be operated at 3000 rpm and 50% actual operation rate for at least 1500 hours. It was possible.
As an actual market situation, assuming that the usage state in a garment factory is 2500 rpm and an actual operation rate of 20%, an actual operation time for one year is about 500 hours.
On the other hand, in the sewing machine 1 according to the present embodiment, the acceleration coefficient of the environmental temperature and the operation rate is 2.4 times, and therefore equivalent to 1500 hours × 2.4 = 3600 hours when converted into the actual market.
In other words, according to the sewing machine 1 according to the embodiment of the present invention, even if it is operated in a dry environment, it can be used for at least 7 years if the actual usage in the market is the above-described usage state. Become.
That is, even a dry sewing machine that operates only with grease without forcibly supplying lubricating oil is equivalent to or better than conventional sewing machines that forcibly supplied lubricating oil to sliding parts. Wear resistance characteristics will be obtained.

(実施形態の効果)
以上のように、本実施形態たるミシン1によれば、薄肉部材である針棒抱き30に、低炭素鋼、低炭素合金鋼及び合金鋼からなる母材31を用いる場合であっても、当該母材31の表面にDLCコーティングによるDLC層を形成することができる。従って、針棒抱き30の表面の硬度を大幅に向上することができ、且つ、表面の摩擦係数を大幅に低減することが可能となる。従って、摺動面の潤滑性を大幅に向上することができる。
これにより、強制給油を行わないドライ環境下においても、強制給油を行っていた従来のミシンと同等以上すなわち、少なくとも7年間の使用を可能とする耐久性を達成(確保)することができる。
また、上述した方法でDLC被膜を形成することで、加熱による硬化処理を行っていない鋼材の寸法精度を崩すことなく、当該鋼材の表面にDLC被膜を形成することができる。
(Effect of embodiment)
As described above, according to the sewing machine 1 according to the present embodiment, even when the base material 31 made of low carbon steel, low carbon alloy steel and alloy steel is used for the needle bar holder 30 which is a thin-walled member, A DLC layer by DLC coating can be formed on the surface of the base material 31. Therefore, the hardness of the surface of the needle bar holder 30 can be greatly improved, and the friction coefficient of the surface can be greatly reduced. Therefore, the lubricity of the sliding surface can be greatly improved.
Thereby, even in a dry environment where forced oiling is not performed, it is possible to achieve (secure) durability that enables use for at least 7 years, which is equal to or higher than that of a conventional sewing machine that has performed forced oiling.
Moreover, a DLC film can be formed on the surface of the said steel material by destroying the dimensional accuracy of the steel material which has not performed the hardening process by heating by forming a DLC film by the method mentioned above.

なお、中間層33は、一層に限定されるものではなく、2層或いは3層以上であってもよい。すなわち、本実施形態ではクロムから構成される中間層33の1層のみとしているが、例えば、図7に示すように、ポーラス層32bの上にクロムからなる中間層33を形成し、その中間層33の上にさらにタングステン(W)からなる中間層34(W層:900HV〜1000HV)を形成してもよい。かかる中間層34もまた、スパッタリングコーティング方式により形成される。
この場合、中間層34は、硬度がポーラス層32bとDLC層35との中間に位置する物質からなる層であることが好ましく、且つ、上層となるにつれて硬度が高くなるように積層させることが望ましい。このように、中間層を2層とすることで、ポーラス層32bとDLC層35との間に2層の金属層からなる中間層33,34が形成され、互いの硬度が近接する金属による傾斜層を形成することができる。従って、上下の層と馴染みが良く、上下の層の密着性をより向上させることができる。すなわち、最表面に形成するDLC層35をより長時間にわたって維持することが可能となる。従って、ミシン1の耐久性を向上することができる。
The intermediate layer 33 is not limited to a single layer, and may be two layers or three or more layers. That is, in this embodiment, only one intermediate layer 33 made of chromium is used. For example, as shown in FIG. 7, the intermediate layer 33 made of chromium is formed on the porous layer 32b, and the intermediate layer is formed. An intermediate layer 34 (W layer: 900 HV to 1000 HV) made of tungsten (W) may be further formed on 33. Such an intermediate layer 34 is also formed by a sputtering coating method.
In this case, the intermediate layer 34 is preferably a layer made of a substance whose hardness is located between the porous layer 32b and the DLC layer 35, and is preferably laminated so that the hardness increases as it becomes an upper layer. . In this way, by forming the intermediate layer as two layers, intermediate layers 33 and 34 composed of two metal layers are formed between the porous layer 32b and the DLC layer 35, and the inclination is caused by the metal having a close hardness. A layer can be formed. Therefore, it is familiar with the upper and lower layers, and the adhesion between the upper and lower layers can be further improved. That is, the DLC layer 35 formed on the outermost surface can be maintained for a longer time. Therefore, the durability of the sewing machine 1 can be improved.

また、最表面に形成するDLC層35は、図8に示すように、WC/C(タングステンカーバイト・カーボン)層36であってもよい。かかる構成とした場合、WC/C層36の硬度は1000HV〜1500HVであるため、DLC層35よりも中間層33の硬度(700HV〜800HV)に近く、中間層33との密着性及び化学的安定性がよく、馴染みがよい。従って、密着性の高い安定な硬化膜を形成することができる。   Further, the DLC layer 35 formed on the outermost surface may be a WC / C (tungsten carbide / carbon) layer 36 as shown in FIG. In such a configuration, since the hardness of the WC / C layer 36 is 1000 HV to 1500 HV, it is closer to the hardness of the intermediate layer 33 (700 HV to 800 HV) than the DLC layer 35, and adhesion and chemical stability with the intermediate layer 33. Good and familiar. Therefore, a stable cured film with high adhesion can be formed.

また、本実施形態では、摺動部として針棒10と針棒抱き30との摺動部分を例に上げ、針棒抱き30の表面に窒化物層32、中間層33及びDLC層35を形成する場合について説明したが、本発明が適用される部分は針棒抱き30に限定されない。すなわち、針棒10の表面にかかる硬化処理を施してもよいし、また、軸と軸受けとの摺接面や、内釜と外釜等、二つの部材が相対的に摺接する部分であれば適用可能である。   In this embodiment, the sliding portion between the needle bar 10 and the needle bar holder 30 is taken as an example of the sliding part, and the nitride layer 32, the intermediate layer 33, and the DLC layer 35 are formed on the surface of the needle bar holder 30. However, the portion to which the present invention is applied is not limited to the needle bar holder 30. In other words, the surface of the needle bar 10 may be subjected to a hardening process, or the sliding contact surface between the shaft and the bearing, or the two members such as the inner hook and the outer hook may be relatively in sliding contact with each other. Applicable.

本実施形態における針棒駆動機構を示す正面図である。It is a front view which shows the needle bar drive mechanism in this embodiment. 本実施形態における針棒駆動機構を示す側面図である。It is a side view which shows the needle bar drive mechanism in this embodiment. 本実施形態における針棒抱きを示す斜視図である。It is a perspective view which shows the needle bar holding in this embodiment. 本実施形態における表面処理によって形成された針棒抱きの表面付近の積層構造を示す概念図である。It is a conceptual diagram which shows the laminated structure of the surface vicinity of the needle bar holding formed by the surface treatment in this embodiment. 本実施形態における表面処理によって形成された針棒抱きの表面付近の積層構造を示す拡大写真である。It is an enlarged photograph which shows the laminated structure of the surface vicinity of the needle bar holding formed by the surface treatment in this embodiment. 本実施形態における針棒抱きの母材の表面近傍組織を示す拡大写真である。It is an enlarged photograph which shows the surface vicinity structure | tissue of the base material of the needle bar holding in this embodiment. 本実施形態における針棒抱きの窒化物層の表面に、Cr層及びW層の2層からなる中間層を介してDLC層を形成した状態を示す概念図である。It is a conceptual diagram which shows the state which formed the DLC layer in the surface of the nitride layer of the needle bar holder in this embodiment through the intermediate | middle layer which consists of two layers, Cr layer and W layer. 本実施形態における針棒抱きの窒化物層の表面に、Crからなる中間層を介して最表面にWC/C層を形成した状態を示す概念図である。It is a conceptual diagram which shows the state which formed the WC / C layer in the outermost surface through the intermediate | middle layer which consists of Cr on the surface of the nitride layer of the needle bar holding in this embodiment.

符号の説明Explanation of symbols

1 ミシン
10 針棒
30 針棒抱き
31 母材
32 窒化物層(窒化化合物層)
32a 緻密層
32b ポーラス層
33 中間層(Cr)
34 中間層(W)
35 DLC層
36 WC/C層
50 針上下動機構
52 主軸
53 偏心錘
54 針棒クランク
55 針棒支持枠
60 クラッチ機構
61 クラッチ部材
62 従動リンク
63 押圧バネ
64 掛止爪
65 押圧バネ
80 切り替え機構
DESCRIPTION OF SYMBOLS 1 Sewing machine 10 Needle bar 30 Needle bar holding 31 Base material 32 Nitride layer (nitride compound layer)
32a Dense layer 32b Porous layer 33 Intermediate layer (Cr)
34 Middle layer (W)
35 DLC layer 36 WC / C layer 50 Needle up-and-down movement mechanism 52 Main shaft 53 Eccentric weight 54 Needle bar crank 55 Needle bar support frame 60 Clutch mechanism 61 Clutch member 62 Follow link 63 Press spring 64 Latch claw 65 Press spring 80 Switching mechanism

Claims (6)

加熱による硬化処理を行っていない鋼材からなる母材の表面に耐摩耗処理を施したミシン部品において、前記母材の表面に、当該母材と結合する緻密層と、該緻密層の上に結合するポーラス層とを有する窒化膜を形成し、さらにその上に中間層を介在させてDLC被膜を形成し、
前記中間層は、硬度領域が当該窒化膜とDLC被膜との中間に位置することを特徴とするミシン部品。
In a sewing machine part in which the surface of a base material made of steel that has not been hardened by heating has been subjected to wear resistance, a dense layer that is bonded to the base material is bonded to the surface of the base material, and is bonded to the dense layer. Forming a nitride film having a porous layer, and further forming a DLC film with an intermediate layer interposed therebetween,
The sewing machine component according to claim 1, wherein the intermediate layer has a hardness region located between the nitride film and the DLC film.
前記DLC被膜は、金属を含有する1種類のDLC被膜よりなることを特徴とする請求項1記載のミシン部品。   The sewing machine component according to claim 1, wherein the DLC film is made of one type of DLC film containing a metal. 前記DLC被膜に含有される金属はCr又はWであることを特徴とする請求項2記載のミシン部品。   The sewing machine component according to claim 2, wherein the metal contained in the DLC film is Cr or W. 加熱による硬化処理を行っていない鋼材からなる母材の表面に耐摩耗処理を施したミシン部品において、前記母材の表面に、当該母材と結合する緻密層と、該緻密層の上に結合するポーラス層とを有する窒化膜を形成し、さらにその上に中間層を介在させてWC/C被膜を形成し、
前記中間層は、硬度領域が当該窒化膜とWC/C被膜との中間に位置することを特徴とするミシン部品。
In a sewing machine part in which the surface of a base material made of steel that has not been hardened by heating has been subjected to wear resistance, a dense layer that is bonded to the base material is bonded to the surface of the base material, and is bonded to the dense layer. Forming a nitride film having a porous layer to be formed, and further forming an WC / C film with an intermediate layer interposed therebetween,
The sewing machine component according to claim 1, wherein the intermediate layer has a hardness region located between the nitride film and the WC / C coating.
前記中間層は、Cr又はWからなることを特徴とする請求項1から請求項4の何れか一項記載のミシン部品。   The sewing machine part according to any one of claims 1 to 4, wherein the intermediate layer is made of Cr or W. 前記加熱による硬化処理を行っていない鋼材は、浸炭焼き入れ焼き戻し又は焼き入れ焼き戻し処理のいずれも行っていない低炭素鋼、低炭素合金鋼又は合金鋼であることを特徴とする請求項1から請求項5の何れか一項記載のミシン部品。   The steel material not subjected to the hardening treatment by heating is a low carbon steel, a low carbon alloy steel or an alloy steel which has not been subjected to any of carburizing quenching and tempering or quenching and tempering treatment. The sewing machine part according to claim 5.
JP2005368530A 2005-12-21 2005-12-21 Sewing machine components Pending JP2007167317A (en)

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JP2005368530A JP2007167317A (en) 2005-12-21 2005-12-21 Sewing machine components
TW095143933A TW200730689A (en) 2005-12-21 2006-11-28 Sewing machine component
CN2006101684598A CN1986937B (en) 2005-12-21 2006-12-13 Sewing machine component
KR1020060129846A KR20070067622A (en) 2005-12-21 2006-12-19 Sewing machine component

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