JP2007146596A - Support device for sunlight utilizing equipment - Google Patents

Support device for sunlight utilizing equipment Download PDF

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JP2007146596A
JP2007146596A JP2005345711A JP2005345711A JP2007146596A JP 2007146596 A JP2007146596 A JP 2007146596A JP 2005345711 A JP2005345711 A JP 2005345711A JP 2005345711 A JP2005345711 A JP 2005345711A JP 2007146596 A JP2007146596 A JP 2007146596A
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tile
roof
metal
solar
molded
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Toshiaki Ono
敏明 大野
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Kyocera Corp
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Kyocera Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S2025/6006Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules by using threaded elements, e.g. stud bolts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a support device used for installation of sunlight utilizing equipment onto a tiled roof and further improving safety and work efficiency of installation work while maintaining high cut-off performance. <P>SOLUTION: A fixing metal fitting is fixed to a region of a roof backing material 51 exposed by removing one tile member 4c, and the ridge side end of a metal molded tile 1 is inserted under the eaves side ends 43 of tile members 4b, 4f located on the ridge side. Since the ridge side end is folded upward, it is engaged with the lower faces of the tile members 4b, 4f overlapped thereon. A projecting part 16 of the metal molded tile 1 is put on the fixing metal fitting, and a bolt 21 projects upward through a through hole 14 of the projecting part 16. The metal molded tile 1 covers the region of the exposed roof backing material 51 and also the right half of the tile member 4d adjacent to the left side and the left half of a tile member 4e adjacent to the right side. A frame of the sunlight utilizing equipment is placed on the projecting part 16 of the metal molded tile 1 and fixed to the fixing metal fitting by fastening a nut to the bolt 21. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、太陽電池パネルや太陽熱温水器等の太陽光利用機器に関し、特に、その太陽光利用機器を瓦屋根の上に固定するための支持装置に関する。   The present invention relates to a solar device such as a solar battery panel and a solar water heater, and more particularly to a support device for fixing the solar device on a tile roof.

近年、例えば地球の温暖化等、環境問題への関心が高まるのに伴い、特に家庭での太陽光エネルギーの利用が進んでいる。その利用には例えば、太陽電池パネルでの発電や太陽熱温水器による集熱が含まれる。
太陽電池パネルや太陽熱温水器等の、いわゆる太陽光利用機器は一般に、建造物の屋根の上に設置される。日本の住宅では特に瓦屋根が多いので、太陽光エネルギーの家庭内での利用を更に広く普及させるには、太陽光利用機器を瓦屋根の上に簡単に設置するための工夫が求められている。
In recent years, with increasing interest in environmental issues such as global warming, the use of solar energy, particularly at home, has advanced. The use includes, for example, power generation by a solar cell panel and heat collection by a solar water heater.
So-called solar-powered devices such as solar cell panels and solar water heaters are generally installed on the roof of a building. Japanese houses have particularly many tiled roofs, and in order to spread the use of solar energy in the home more widely, it is necessary to devise devices for easily installing solar-powered devices on the tiled roof. .

太陽光利用機器を瓦屋根の上に設置する従来の手段としては例えば、ワイヤを利用して太陽光利用機器の周囲を支持する手段と、特殊な金具で太陽光利用機器を下から支持する手段とが知られている。
前者では、屋根の周囲等に釘やねじが打ち付けられ、それらと太陽光利用機器との間にステンレス線等のワイヤが張られる。太陽光利用機器は瓦材の上に載せられた状態で、ワイヤの張力により支持される。
後者では、瓦材の下にある屋根下地材等の構造体に固定金具が打ち付けられ、その固定金具に架台が接続され、その架台で太陽光利用機器が支持される(図10、11、12参照)。
Examples of conventional means for installing a solar-powered device on a tile roof include, for example, a means for supporting the periphery of the solar-powered device using a wire and a means for supporting the solar-powered device from below with a special metal fitting. Is known.
In the former, nails and screws are driven around the roof or the like, and a wire such as a stainless steel wire is stretched between them and the solar-powered device. The solar-powered device is supported by the tension of the wire while being placed on the roof tile.
In the latter case, a fixing bracket is struck to a structure such as a roof base material under the tile material, and a base is connected to the fixing bracket, and the solar equipment is supported by the base (FIGS. 10, 11, and 12). reference).

図10では、瓦材4bの下に位置する屋根下地材51に固定金具29が固定される。そのとき、固定金具29の一端は、二枚の瓦材4a、4bが重ねられた部分の間を通し、瓦材4aの上方に突出する。その突出した固定金具29の一端に架台61がボルト21で固定される。更に、その架台61により太陽光利用機器Sが支持される。その他に、屋根下地材に固定された固定金具の上部が、その固定金具の上を覆う瓦材に開けられた貫通孔を通し、その瓦材の上方に突出しても良い。その場合、突出した固定金具の上部に架台が固定される。   In FIG. 10, the fixing bracket 29 is fixed to the roof base material 51 located under the tile material 4b. At that time, one end of the fixing bracket 29 passes through a portion where the two tile members 4a and 4b are overlapped, and protrudes above the tile member 4a. The gantry 61 is fixed to the one end of the protruding fixing metal 29 with the bolt 21. Further, the solar-powered device S is supported by the gantry 61. In addition, the upper part of the fixing metal member fixed to the roof base material may pass through a through-hole opened in the tile member covering the fixing metal member and protrude above the tile member. In that case, the gantry is fixed to the upper part of the protruding fixture.

図11では、瓦材4の一枚が支持瓦70に置き換えられる。支持瓦70はその形/サイズが瓦材4の形/サイズに合わされている。それにより、支持瓦70は他の瓦材4に混ざって重ねられることで、屋根の上に固定される。支持瓦70の中央部には支持部71が設けられ、その上に架台61がボルトで接続され、その架台61により太陽光利用機器Sが支持される。そのとき、支持瓦70は単体で他の瓦材4と太陽光利用機器Sとの両方の荷重に耐えねばならない。従って、支持瓦70は例えばアルミ合金等の鋳造品から、特に十分な厚みに形成される。それにより、支持瓦70は十分に高い強度を確保している。   In FIG. 11, one piece of the tile material 4 is replaced with the support tile 70. The shape / size of the support tile 70 is matched to the shape / size of the tile material 4. As a result, the support tile 70 is fixed on the roof by being mixed with the other tile members 4 and overlapping. A support portion 71 is provided at the center of the support tile 70, and a pedestal 61 is connected to the pedestal 61 with bolts. At that time, the support tile 70 must withstand the loads of both the other tile material 4 and the solar-powered device S as a single unit. Therefore, the support tile 70 is formed with a particularly sufficient thickness from a cast product such as an aluminum alloy. As a result, the support tile 70 has a sufficiently high strength.

図12では、瓦材の一枚が除去され、それにより露出した屋根下地材51の領域に固定金具29が固定され、更にその上を金属成型瓦10が覆う(例えば、特許文献1参照)。金属成型瓦10はその形/サイズが他の瓦材4a、4bの形/サイズに合わされている。金属成型瓦10は他の瓦材4a、4bに混ざって重ねられると共に、固定金具29に接続される。金属成型瓦10の中央部には貫通孔が開けられ、その貫通孔を通して固定金具29に架台61がボルトで接続される。その架台61により太陽光利用機器Sが支持される。そのとき、太陽光利用機器Sの荷重は主に固定金具29に加えられるので、金属成型瓦10は他の瓦材4の荷重に耐えるだけで良い。特に金属成型瓦10は薄くても良いので、棟側の瓦材の下に端部を挿入しやすい。更に、例えば図10に示される場合とは異なり、固定金具29を通す空間(貫通孔)が狭く、密封しやすいので、止水性が高く、すなわち雨水の浸入が防止される。
特開2004−03132号公報
In FIG. 12, one piece of the tile material is removed, and thereby the fixing bracket 29 is fixed to the exposed region of the roof base material 51, and further, the metal molding tile 10 covers it (see, for example, Patent Document 1). The shape / size of the metal-molded roof tile 10 is matched to the shape / size of the other roof tiles 4a, 4b. The metal-molded roof tile 10 is mixed with the other roof tiles 4a and 4b and is connected to the fixing bracket 29. A through hole is formed in the center of the metal roof tile 10, and the mount 61 is connected to the fixing bracket 29 with a bolt through the through hole. The solar-powered device S is supported by the gantry 61. At that time, since the load of the solar-powered device S is mainly applied to the fixing bracket 29, the metal-molded roof tile 10 only needs to withstand the load of the other roof tiles 4. In particular, since the metal molding tile 10 may be thin, it is easy to insert the end portion under the roof tile material. Further, unlike the case shown in FIG. 10, for example, the space (through hole) through which the fixing fitting 29 is passed is narrow and easy to seal, so that the water stoppage is high, that is, the intrusion of rainwater is prevented.
JP 2004-03132 A

太陽光利用機器の周囲がワイヤで支持される場合、太陽光利用機器が例えば強風に煽られて上下に振動するとき、太陽光利用機器が瓦材に衝突し、その瓦材を割ったり、ずれ落としたりする危険性が高い。従って、例えば、太陽光利用装置と瓦材との間に緩衝材を敷く等、更なる工夫が必要である。   When the surroundings of a solar-powered device are supported by a wire, for example, when the solar-powered device vibrates up and down due to strong winds, the solar-powered device collides with the tile material and breaks or slips the tile material There is a high risk of dropping. Therefore, for example, further contrivance is required, such as placing a cushioning material between the solar light utilization device and the tile material.

図10に示されるように、固定金具29の一端が二枚の瓦材4a、4bの間を通して瓦材4aの上方に突出する場合、固定金具29が薄手であっても、瓦材4a、4bが重なった部分に隙間が生じる。従って、雨天ではその隙間に風が吹き込み、雨水が瓦材4a、4bの下側に浸入するおそれがある。固定金具を通すための貫通孔が瓦材に開けられる場合も同様に、貫通孔から雨水が浸入するおそれがある。それ故、それらの設置手段では、止水加工が更に必要である。その他に、瓦材が割れ易いので、現場での孔開け加工には慎重な作業が要求される。   As shown in FIG. 10, when one end of the fixing bracket 29 protrudes above the roof tile 4a through the space between the two roof tiles 4a and 4b, even if the fixing bracket 29 is thin, the roof tiles 4a and 4b There is a gap in the overlapping area. Therefore, in rainy weather, wind blows into the gap, and rainwater may enter under the roof tiles 4a and 4b. Similarly, when a through-hole for passing the fixing metal is opened in the roof tile, rainwater may enter from the through-hole. Therefore, a water-stopping process is further required for those installation means. In addition, since the roof tiles are easy to break, careful work is required for drilling on site.

図11に示されるように、高強度の支持瓦70が使用される場合、支持瓦70は瓦材4とは異なり破砕できないので、一旦、瓦材4の間に挿入された支持瓦70は、取り外しが困難である。従って、支持瓦70の設置には慎重な作業が要求される。更に、例えば修理等で太陽光利用機器Sを取り外す場合、その取り外し工程が複雑である。その他に、支持瓦70は一般に厚いので、瓦材4の間への挿入が難しく、その挿入作業には熟練が必要である。   As shown in FIG. 11, when a high-strength support tile 70 is used, the support tile 70 cannot be crushed unlike the tile material 4, so the support tile 70 once inserted between the tile materials 4 is It is difficult to remove. Therefore, careful work is required to install the support tile 70. Furthermore, for example, when the solar-powered device S is removed for repair or the like, the removal process is complicated. In addition, since the supporting tile 70 is generally thick, it is difficult to insert it between the roof tiles 4, and skill is required for the insertion operation.

図12に示されるように、金属成型瓦10で固定金具29を覆う場合、金属成型瓦10は図11に示される支持瓦70よりは薄いものの、金属成型瓦10を瓦材4の間へ挿入するには、支持瓦70を挿入する場合と同様に、棟側の瓦材4を一旦、持ち上げる必要がある。従って、その挿入作業には熟練が必要である。更に、金属成型瓦10は薄いので、その上に重ねられた瓦材4bの上に作業者が誤って足を載せた場合、金属成型瓦10が変形するおそれがある。その変形は、瓦材4a、4bの下側に雨水が浸入する原因になり得る。その上、その変形により作業者がバランスを崩し、屋根から落下するおそれがある。   As shown in FIG. 12, when covering the fixing bracket 29 with the metal molding tile 10, the metal molding tile 10 is thinner than the supporting tile 70 shown in FIG. In order to do this, it is necessary to lift the roof tile 4 on the ridge side once as in the case of inserting the support tile 70. Therefore, skill is required for the insertion work. Furthermore, since the metal-molded roof tile 10 is thin, there is a possibility that the metal-molded roof tile 10 may be deformed when an operator puts his / her foot on the roof tile 4b stacked thereon. The deformation can cause rainwater to enter under the roof tiles 4a and 4b. In addition, the deformation may cause the operator to lose balance and fall from the roof.

図10、12に示されるように、固定金具29が屋根下地材51に固定される場合、その固定箇所に設置されている瓦材がまず、除去されねばならない。瓦材は通常、ハンマー等で破砕されて除去されるので、破砕時の過度の衝撃で、周囲の瓦材の配列が乱されるおそれがある。更に、瓦材は一般に、釘やネジで屋根下地材51にしっかりと固定されているので、その固定部分、特に棟側の瓦材4bの下に入り込んでいる棟側の端部が除去されにくい。従って、その固定部分を無理に除去することでも周囲の瓦材の配列が乱されるおそれがある。その上、瓦材の除去作業ではその難しさから、作業者が瓦材4bの軒側の端部を誤って割ってしまうおそれがある。もし瓦材4bの軒側の端部が割れた場合、割れた部分から雨水が瓦材4bの下側に浸入するので好ましくない。従って、瓦材の除去には慎重な作業が要求される。   As shown in FIGS. 10 and 12, when the fixing bracket 29 is fixed to the roof base material 51, the tile material installed at the fixing portion must first be removed. Since the tile material is usually crushed and removed by a hammer or the like, there is a possibility that the arrangement of surrounding tile materials may be disturbed by an excessive impact during crushing. Furthermore, since the tile material is generally firmly fixed to the roof base material 51 with a nail or a screw, the fixed portion, in particular, the edge of the ridge side that enters under the tile material 4b on the ridge side is difficult to be removed. . Therefore, forcibly removing the fixed portion may disturb the arrangement of surrounding tiles. In addition, because of the difficulty in removing the roof tile, there is a risk that the operator may accidentally break the end of the roof tile 4b. If the end of the eaves side of the roof tile 4b is broken, it is not preferable because rainwater enters the lower side of the roof tile 4b from the cracked portion. Therefore, careful work is required to remove the tile material.

従来の設置手段は上記の通り、いずれも作業の更なる簡単化が困難である。従って、本発明は、瓦屋根への太陽光利用機器の設置に利用され、止水性を高く維持したまま、設置作業の安全性と施工性とを更に向上させ得る支持装置、の提供を目的とする。   As described above, it is difficult for the conventional installation means to further simplify the work. Therefore, the present invention aims to provide a support device that can be used for installing solar-powered equipment on a tiled roof and can further improve the safety and workability of installation work while maintaining high water-stopping performance. To do.

本発明による太陽光利用機器の支持装置は、瓦屋根の上に太陽光利用機器を設置するときに使用される支持装置であって、
瓦材一枚の部分又は全部が除去されることで露出する屋根下地材の領域に固定される固定金具、及び、
その固定金具より棟側に位置する瓦材の下に挿入される棟側の端部と、その固定金具に固定されて太陽光利用機器又はその架台に接続される接続部と、を含み、上記の露出する屋根下地材の領域とその左右に隣接する瓦材の少なくとも一部とを覆う金属成型瓦、
を有する。
The support device for solar-powered equipment according to the present invention is a support device used when installing solar-powered equipment on a tile roof,
A fixing bracket fixed to the area of the roof base material exposed by removing a part or all of the tile material, and
Including a ridge-side end inserted under the roof tile located on the ridge side of the fixing bracket, and a connection portion fixed to the fixing bracket and connected to the solar-powered device or the gantry, and A metal-molded tile covering the exposed roof base material region and at least a part of the tile material adjacent to the left and right sides thereof,
Have

本発明による上記の支持装置では、金属成型瓦が好ましくは、他の瓦材に混ざって重ねられると共に、固定金具に接続される。固定金具と金属成型瓦との間の接続部では固定金具を通す空間が狭く、密封しやすいので、止水性が高い。更に、太陽光利用機器の荷重は主に固定金具に加えられるので、金属成型瓦は主に他の瓦材の荷重に耐えるだけで良い。従って、金属成型瓦は薄くても良い。そのとき、固定金具より棟側に位置する瓦材の下に金属成型瓦の棟側の端部を挿入しやすい。特に、その棟側に位置する瓦材の下には、除去された瓦材の一部(特に、軒側の端部やアンダーラップ)が残されていても良い。こうして、瓦材の除去作業や金属成型瓦の挿入作業が簡単化される。その上、その残された瓦材の部分で金属成型瓦の棟側の端部が支えられるので、金属成型瓦の荷重強度が更に向上する。その他に、瓦材の撤去量が減少するので、廃棄物の量が削減される。   In the above supporting device according to the present invention, the metal-molded tile is preferably overlapped with other tile materials and connected to the fixing bracket. Since the space through which the fixing metal is passed is narrow and easy to seal at the connecting portion between the fixing metal and the metal molding tile, the water-stopping property is high. Furthermore, since the load of the solar-powered device is mainly applied to the fixing bracket, the metal-molded tile only needs to withstand the load of other tile materials. Therefore, the metal roof tile may be thin. At that time, it is easy to insert the ridge side end of the metal-molded tile under the tile material located on the ridge side of the fixing bracket. In particular, a part of the removed tile material (particularly, an end portion or underlap on the eaves side) may be left under the tile material located on the ridge side. In this way, the operation of removing the tile material and the operation of inserting the metal molding tile are simplified. In addition, since the end of the ridge side of the metal molding tile is supported by the remaining tile material, the load strength of the metal molding tile is further improved. In addition, since the amount of tile removal is reduced, the amount of waste is reduced.

本発明による上記の支持装置では、特に従来の装置とは異なり、金属成型瓦が一枚の瓦材と単に置き換えられるのではなく、瓦材を一枚除去することで露出する屋根下地材の領域に加え、その左右に隣接する瓦材の一部を覆う。そのとき、この金属成型瓦では特に従来のものとは異なり、棟側の端部が左右に隣接する瓦材と棟側に隣接する瓦材との間に挟まれ、更に棟側の瓦材の重みで固定される。すなわち、金属成型瓦の棟側の端部は、両端が固定された両端支持梁の構造を成す。その結果、瓦屋根に設置された状態では金属成型瓦の曲げ剛性が更に高いので、露出した屋根下地材の領域を覆う金属成型瓦の部分に作業者が誤って足を載せても、金属成型瓦が変形しにくい。こうして、設置作業の安全性と支持装置の施工性とが共に向上する。   In the above support device according to the present invention, unlike the conventional device, the area of the roof base material exposed by removing one piece of tile material is not simply replaced with a single piece of tile material. In addition, it covers a part of the tile material adjacent to the left and right. At that time, in this metal-molded roof tile, unlike the conventional one, the edge of the ridge side is sandwiched between the tile material adjacent to the left and right and the tile material adjacent to the ridge side. Fixed by weight. That is, the ridge-side end of the metal roof tile has a structure of both-end support beams with both ends fixed. As a result, the bending rigidity of the metal-molded tile is higher when installed on the tile roof, so even if an operator accidentally puts his feet on the part of the metal-molded tile covering the area of the exposed roof base material, the metal mold Tile is hard to deform. Thus, both the safety of the installation work and the workability of the support device are improved.

本発明による上記の支持装置では好ましくは、金属成型瓦の棟側の端部が上方に折り返され、固定金具より棟側に位置する瓦材の下面に係合する(引っ掛かる)。露出した屋根下地材の領域を覆う金属成型瓦の部分に作業者が誤って足を載せた場合、金属成型瓦の棟側の端部では、左右の固定された部分に加え、折り返しが棟側に位置する瓦材の下面から力を受ける。それにより、金属成型瓦の変形が更に阻止される。その他に、金属成型瓦の棟側の端部では上方への折り返しにより、止水性が更に向上する。   In the above support device according to the present invention, the end of the metal-molded roof tile on the ridge side is folded upward and engages (hangs) on the lower surface of the roof tile located on the ridge side with respect to the fixture. If an operator accidentally puts his / her feet on the part of the metal roof tile that covers the exposed area of the roof base material, at the end of the metal roof tile side of the ridge side, in addition to the left and right fixed parts, the turn-up It receives a force from the bottom surface of the tile material located at. Thereby, deformation of the metal molding tile is further prevented. In addition, the water-stopping property is further improved by folding upward at the ridge side end of the metal molding tile.

本発明による上記の支持装置では好ましくは、金属成型瓦が実質的に平板形状である。その金属成型瓦は、実質的に平板形状の瓦材、いわゆる平板瓦を、その表面の小さな凹凸や緩やかな曲がりに関わらず、覆うことができる。すなわち、本発明による上記の支持装置は平板瓦に対する汎用性が高い。   In the above support device according to the present invention, preferably, the metal-molded roof tile has a substantially flat plate shape. The metal-molded roof tile can cover a substantially flat roof tile material, a so-called flat roof tile, regardless of small irregularities or gentle bends on the surface. That is, the above-described support device according to the present invention is highly versatile for flat roof tiles.

本発明による上記の支持装置では好ましくは、金属成型瓦が、上記の露出する屋根下地材の領域を覆う部分に凸部又は凹部を含む。更に好ましくは、金属成型瓦はプレス加工により成型される。金属成型瓦はそのような凸部又は凹部の存在により、曲げ剛性が更に高い。従って、本発明による上記の支持装置は設置作業の安全性と施工性とが更に高い。特に金属成型瓦が固定金具との間の接続部に凸部を含んでも良い。それにより、その接続部からは雨水が浸入しにくい。その他に、凸部又は凹部が波形や畝形の曲面、又は溝として形成されても良い。   In the above supporting device according to the present invention, preferably, the metal molding tile includes a convex portion or a concave portion in a portion covering the region of the exposed roof base material. More preferably, the metal molding tile is molded by press working. A metal-molded roof tile has a higher bending rigidity due to the presence of such convex portions or concave portions. Therefore, the above-described support device according to the present invention is further improved in installation work safety and workability. In particular, the metal-molded roof tile may include a convex portion at a connection portion between the metal roof tile and the fixture. Thereby, rainwater hardly enters from the connection portion. In addition, the convex portion or the concave portion may be formed as a corrugated or bowl-shaped curved surface or a groove.

本発明による太陽光利用機器の支持装置では上記の通り、固定金具を金属成型瓦で覆う構造により止水性が高い。更に、金属成型瓦は従来のものとは異なり、棟側の端部が左右に隣接する瓦材と棟側に隣接する瓦材との間に挟まれ、棟側の瓦材の重みで固定される。その結果、金属成型瓦は曲げ剛性が高く、設置作業中に誤って作業者に踏まれても変形しにくい。従って、本発明による支持装置は従来の支持装置に比べ、設置作業の安全性と支持装置の施工性とが更に向上する。   As described above, the support device for solar-powered equipment according to the present invention has a high water-stopping property due to the structure in which the fixing bracket is covered with the metal molding tile. Further, unlike conventional ones, the metal-molded tile is sandwiched between the tile material adjacent to the left and right and the tile material adjacent to the ridge side, and fixed with the weight of the tile material on the ridge side. The As a result, the metal-molded roof tile has high bending rigidity and is difficult to be deformed even if it is stepped on by mistake during installation. Therefore, the support device according to the present invention further improves the safety of installation work and the workability of the support device, as compared with the conventional support device.

以下、本発明の最良の実施形態について、図面を参照しつつ説明する。
本発明の実施形態による支持装置は金属成型瓦と固定金具とを有する。金属成型瓦の外観を図1に示し、固定金具の外観を図2に示す。
DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, exemplary embodiments of the invention will be described with reference to the drawings.
The support device according to the embodiment of the present invention includes a metal roof tile and a fixing bracket. Fig. 1 shows the external appearance of the metal roof tile, and Fig. 2 shows the external appearance of the fixture.

金属成型瓦1は好ましくは、表面処理や塗装を施した鋼鈑、ステンレス鋼鈑、アルミニウム合金板等の金属板から折り曲げ加工又はプレス加工により成型される(図1参照)。ここで、金属成型瓦1の厚みは、好ましくは、0.4mm、0.6mm、0.8mm、1.0mm、又は、1.2mmのいずれかに設定される。金属成型瓦1は加工性と耐久性とに優れ、薄くても十分な強度を維持できる。従って、使用される材料が比較的少なく、かつ重量が小さい。金属成型瓦1は実質的に平板形状であり、特に平板瓦の形状に似せている。但し、その幅は平板瓦の幅より大きく、好ましくは2倍である。好ましくは、金属成型瓦1の中央部が、固定金具に対する接続部を含む。更に好ましくは、接続部が凸部16を含み、その凸部16の中心に貫通孔14が開けられている(図1(a)参照)。その他に、接続部が金属成型瓦の平板部分に含まれても良い。その場合、貫通孔はその平板部分に開けられる。金属成型瓦1の棟側の端部17は上方に折り返されている。一方、軒側の端部19は、平板瓦と同様に、下方に折り曲げられている。そのような形状により、金属成型瓦1は特に、幅方向での曲げ剛性が高い。金属成型瓦1の裏面には、左右の両端付近にパッキン18が貼られている。パッキン18は好ましくは、EPDM(エチレンプロピレンジエンゴム)、ウレタン、又はシリコーンゴムやその発泡体から成る(図1(b)参照)。   The metal-molded roof tile 1 is preferably formed by bending or pressing from a metal plate such as a steel plate, stainless steel plate, aluminum alloy plate or the like that has been subjected to surface treatment or coating (see FIG. 1). Here, the thickness of the metal molding tile 1 is preferably set to 0.4 mm, 0.6 mm, 0.8 mm, 1.0 mm, or 1.2 mm. The metal roof tile 1 is excellent in workability and durability, and can maintain sufficient strength even if it is thin. Therefore, relatively little material is used and the weight is small. The metal-molded roof tile 1 has a substantially flat plate shape, and particularly resembles the shape of a flat roof tile. However, the width is larger than the width of the flat roof tile, preferably twice. Preferably, the central part of the metal-molded roof tile 1 includes a connection part for the fixing bracket. More preferably, the connecting portion includes a convex portion 16, and a through hole 14 is formed at the center of the convex portion 16 (see FIG. 1 (a)). In addition, the connection portion may be included in the flat plate portion of the metal mold roof tile. In this case, the through hole is opened in the flat plate portion. The end 17 on the ridge side of the metal roof tile 1 is folded back upward. On the other hand, the end portion 19 on the eaves side is bent downward similarly to the flat roof tile. Due to such a shape, the metal-molded roof tile 1 has particularly high bending rigidity in the width direction. On the back surface of the metal-molded roof tile 1, packings 18 are attached in the vicinity of both left and right ends. The packing 18 is preferably made of EPDM (ethylene propylene diene rubber), urethane, silicone rubber or a foam thereof (see FIG. 1 (b)).

固定金具2は好ましくは、表面処理や塗装を施した鋼鈑、ステンレス鋼鈑、アルミニウム合金板等の金属板から、折り曲げ加工又はプレス加工により成型される(図2参照)。固定金具2は特に太陽光利用機器の重量を支えられる程度の荷重強度を持つ。固定金具2は好ましくは実質的に「コ」の字形であり、上面部5、支柱部6、及び脚部8に大別される。上面部5にはボルト21が固定されている。そのボルト21が太陽光利用機器の架台(図示せず)に挿入され、更にナット22が締結されることにより、固定金具2がその架台に接続される。好ましくは、ナット22と上面部5との間に二枚のリング状パッキン23A、23Bが挿入される。その場合、二枚のパッキン23A、23Bで架台を上下に挟み、更にその上からナット22が締結される。脚部8にはネジ穴8aが開けられている。それらのネジ穴8aを通して木ネジ24が屋根下地材(好ましくは野地板、図示せず)にねじ込まれることにより、固定金具2が屋根下地材に固定される。   The fixture 2 is preferably formed from a metal plate such as a steel plate, a stainless steel plate, or an aluminum alloy plate subjected to surface treatment or painting by bending or pressing (see FIG. 2). The fixing bracket 2 has a load strength that can support the weight of the solar device. The fixture 2 is preferably substantially “U” -shaped, and is roughly divided into an upper surface portion 5, a support column portion 6, and a leg portion 8. Bolts 21 are fixed to the upper surface portion 5. The bolt 21 is inserted into a gantry (not shown) of the solar-powered device, and the nut 22 is further tightened, whereby the fixing bracket 2 is connected to the gantry. Preferably, two ring-shaped packings 23A and 23B are inserted between the nut 22 and the upper surface portion 5. In that case, the frame is sandwiched between the two packings 23A and 23B, and the nut 22 is fastened from above. A screw hole 8a is formed in the leg 8. The wood screws 24 are screwed into the roof base material (preferably a base plate, not shown) through the screw holes 8a, whereby the fixing bracket 2 is fixed to the roof base material.

本発明の実施形態による支持装置は、図3に示されているような平板瓦で葺かれた瓦屋根への太陽光利用機器の設置に利用される。瓦屋根では一般に、屋根下地材(好ましくは野地板)51の上に、水平な瓦桟52が軒から棟にかけて、一定間隔で配置されている(図3では瓦材の一部が除去され、屋根下地材51と瓦桟52とが示されている)。平板瓦4は一般に、左側(又は右側)の端部にアンダーラップ42を含む(図3では瓦材の一部の図示が省略され、通常は他の瓦材の下に隠れている棟側の端部41とアンダーラップ42とが示されている)。棟側の端部41は瓦ビス3(好ましくは木ネジ)で瓦桟52に固定され、その上に棟側に隣接する瓦材の軒側の端部43が重ねられる(図7参照)。アンダーラップ42の上には左側に隣接する瓦材の右側の端部44が重ねられる(図3参照。図7〜9では図示の明確化のため、断面で示されている瓦材の左右に隣接する他の瓦材が示されていない)。例えば、瓦材4bのアンダーラップの上にその左側に隣接する瓦材4fの右側の端部が重なる。水平方向に並ぶ三枚の瓦材4e、4c、4dについても同様である。更に、水平方向に並ぶ瓦材の各列が交互に、瓦材一枚の半幅分だけ左右にずらされているので、各瓦材には棟側の二枚の瓦材が両方とも重なる。例えば、瓦材4cの棟側の端部の上に二枚の瓦材4b、4fが重なる。同様に、瓦材4aには棟側の二枚の瓦材4c、4dが重なる。このように各瓦材が隣接する瓦材と重なり合うことにより、棟側の瓦材の重みで軒側の瓦材が安定化されると共に、瓦材間から瓦材の下側に雨水が浸入しにくい。   The support device according to the embodiment of the present invention is used for installing solar-powered equipment on a tile roof that is covered with flat tiles as shown in FIG. In a tiled roof, generally, horizontal roof tiles 52 are arranged at regular intervals from the eaves to the ridge on a roof base material (preferably a field plate) 51 (in FIG. 3, a part of the tile material is removed, The roof base material 51 and the tiles 52 are shown). The flat roof tile 4 generally includes an underlap 42 at the left (or right) end (the illustration of a part of the roof tile is omitted in FIG. 3 and is normally hidden under the other roof tile). An end 41 and an underlap 42 are shown). The end 41 on the ridge side is fixed to the roof bar 52 with a tile screw 3 (preferably wood screw), and the end 43 on the eaves side of the tile material adjacent to the ridge side is overlaid thereon (see FIG. 7). Overlying the underlap 42 is the right end 44 of the tile adjacent to the left side (see FIG. 3. In FIGS. 7-9, for the sake of clarity of illustration, the right and left ends of the tile shown in the cross section are overlapped. Other adjacent tiles are not shown). For example, the right end of the tile 4f adjacent to the left side of the underlap of the tile 4b overlaps. The same applies to the three tiles 4e, 4c, 4d arranged in the horizontal direction. Furthermore, since each row of tiles arranged in the horizontal direction is alternately shifted left and right by the half width of one tile, both tiles on the ridge side overlap each other. For example, two tile materials 4b and 4f overlap on the ridge side end of the tile material 4c. Similarly, two tile materials 4c and 4d on the ridge side overlap with the tile material 4a. In this way, by overlapping each tile material with the adjacent tile material, the tile material on the eave side is stabilized by the weight of the tile material on the ridge side, and rainwater infiltrates from below the tile material to the lower side of the tile material. Hateful.

図3に示されているような瓦屋根の部分に、上記の金属成型瓦1と固定金具2とが以下のように設置される。
まず、一枚の瓦材4cが割られて除去される(図4、8参照。尚、図8では図示の明確化のため、除去された瓦材4cの左側に位置する瓦材4eが示されていない)。ここで、除去されるべき瓦材4cのうち、棟側に隣接する瓦材4b、4fの軒側の端部43の下に位置する棟側の端部41が残されても良い。その場合、除去されるべき瓦材4c以外の瓦材が誤って割られる危険性が低減する。更に、棟側の瓦材4b、4fを持ち上げながら瓦ビス3を引き抜く等、複雑な作業が不要である。こうして、瓦材4cの除去作業が簡単化される。その他に、瓦材の撤去量が減少するので、廃棄物の量が削減される。
On the tile roof portion as shown in FIG. 3, the metal-molded tile 1 and the fixture 2 are installed as follows.
First, one tile 4c is cracked and removed (see FIGS. 4 and 8. Note that in FIG. 8, the tile 4e located on the left side of the removed tile 4c is shown for clarity of illustration. It has not been). Here, out of the tile material 4c to be removed, the ridge-side end portion 41 located below the eave-side end portion 43 of the tile materials 4b and 4f adjacent to the ridge side may be left. In that case, the risk that the tile material other than the tile material 4c to be removed is accidentally cracked is reduced. Further, complicated work such as pulling out the tile screws 3 while lifting the roof tile materials 4b and 4f on the ridge side is unnecessary. In this way, the operation of removing the roof tile 4c is simplified. In addition, since the amount of tile removal is reduced, the amount of waste is reduced.

次に、瓦材4cの除去により露出した屋根下地材51の領域51Aのほぼ中央に、固定金具2が木ネジ24で固定される(図2、5参照)。続いて、固定金具2より棟側に位置する瓦材4b、4fの軒側の端部43の下に金属成型瓦1の棟側の端部17が挿入される(図5、6、9参照)。そのとき、棟側の端部17の左側部分1Aは瓦材4e、4f間に挟まれて固定され、右側部分1Bは瓦材4b、4d間に挟まれて固定される。除去された瓦材4cの棟側の端部41が残っている場合、金属成型瓦1の棟側の端部17の中央部分1Cが、残った瓦材4cの棟側の端部41とその上に重なる二枚の瓦材4b、4fとの間に挟まれて固定される。特に、金属成型瓦1の棟側の端部17は上方に折り返されているので、その上に重なる瓦材4b、4fの各下面に引っ掛かる。それにより、それらの瓦材4b、4fの軒側の端部と金属成型瓦1との間から浸入する雨水が金属成型瓦1の棟側の端部17で止められる。その他に、金属成型瓦1の棟側の端部17は、いわゆる抜け止めとして機能し、すなわち瓦材4b、4fの下面から大きい抵抗力を受けるので、金属成型瓦1の安定性が更に向上する。   Next, the fixing bracket 2 is fixed with a wood screw 24 at substantially the center of the region 51A of the roof base material 51 exposed by removing the tile material 4c (see FIGS. 2 and 5). Subsequently, the ridge side end 17 of the metal-molded roof tile 1 is inserted under the eaves side end 43 of the roof tiles 4b and 4f located on the ridge side of the fixing bracket 2 (see FIGS. 5, 6, and 9). ). At that time, the left side portion 1A of the end portion 17 on the ridge side is sandwiched and fixed between the tile members 4e and 4f, and the right side portion 1B is sandwiched and fixed between the tile members 4b and 4d. When the ridge-side end 41 of the removed tile 4c remains, the central portion 1C of the ridge-side end 17 of the metal-molded tile 1 is connected to the ridge-side end 41 of the remaining tile 4c. It is sandwiched and fixed between the two tiles 4b and 4f that overlap. In particular, since the edge 17 on the ridge side of the metal-molded roof tile 1 is folded upward, it is caught by the lower surfaces of the roof tiles 4b and 4f that overlap therewith. As a result, rainwater entering from between the eaves-side ends of the tiles 4b and 4f and the metal-molded tile 1 is stopped at the ridge-side end 17 of the metal-molded tile 1. In addition, the edge 17 on the ridge side of the metal-molded tile 1 functions as a so-called retainer, that is, receives a large resistance force from the lower surfaces of the tile members 4b and 4f, so that the stability of the metal-molded tile 1 is further improved. .

更に、金属成型瓦1の凸部16が固定金具2の上に被さり、固定金具2のボルト21が凸部16の貫通孔14を通して上方に突出する(図6参照)。こうして、金属成型瓦1が固定金具2に接続され、露出した屋根下地材51の領域51Aと共に、その左側に隣接する瓦材4dの右半分とその右側に隣接する瓦材4eの左半分とを覆う。ここで、金属成型瓦1と固定金具2との間の接続部では、貫通孔14が凸部16の上面に開けられているので、棟側に隣接する瓦材4b、4fの表面を流れ落ちる雨水が貫通孔14まで到達しにくい。すなわち、凸部16は貫通孔14から金属成型瓦1の下側への雨水の浸入を防ぐ。一方、金属成型瓦1の裏面に貼られているパッキン18(図1(b)参照)が金属成型瓦1の左右に隣接する瓦材4d、4eの表面に密着するので、金属成型瓦1の左右の両端からその下側への雨水の浸入が阻止される。それに加え、万一、瓦材4cの除去作業中に誤ってその右側に隣接する瓦材4dのアンダーラップ42(図5参照)が割られたとしても、パッキン18が雨水の浸入を阻止するので、止水性は高く維持される。その他に、金属成型瓦1は軒側の端部19が下方に折り返されているので、軒側から屋根の表面を吹き上がる風では浮き上がりにくい(図1、6、9参照)。   Further, the convex portion 16 of the metal-molded roof tile 1 covers the fixing bracket 2, and the bolt 21 of the fixing bracket 2 protrudes upward through the through hole 14 of the convex portion 16 (see FIG. 6). In this way, the metal-molded tile 1 is connected to the fixing bracket 2, and together with the exposed region 51A of the roof base material 51, the right half of the tile material 4d adjacent to the left side and the left half of the tile material 4e adjacent to the right side thereof. cover. Here, in the connection part between the metal-molded roof tile 1 and the fixing bracket 2, since the through hole 14 is opened on the upper surface of the projection 16, the rainwater that flows down the surfaces of the roof tiles 4b and 4f adjacent to the ridge side Is difficult to reach the through hole 14. That is, the convex portion 16 prevents rainwater from entering from the through hole 14 to the lower side of the metal roof tile 1. On the other hand, since the packing 18 (see FIG. 1 (b)) attached to the back surface of the metal-molded tile 1 is in close contact with the surfaces of the tile materials 4d and 4e adjacent to the left and right of the metal-molded tile 1, Infiltration of rainwater from the left and right ends to the lower side is prevented. In addition, even if the underlap 42 (see Fig. 5) of the adjacent tile 4d is accidentally broken on the right side during the removal of the tile 4c, the packing 18 prevents rainwater from entering. The water-stopping property is kept high. In addition, the edge 19 on the eave side of the metal-molded tile 1 is folded downward, so that it is difficult to lift by the wind blowing up the roof surface from the eave side (see FIGS. 1, 6 and 9).

最後に、縦ラック61と横ラック62とが金属成型瓦1の凸部16の上に載せられ、金属成型瓦1と固定金具2とに接続される。更に、ナット22がボルト21に締結されることで、縦ラック61が固定金具2に固定される。縦ラック61と横ラック62とは太陽光利用機器Sの架台である。図9では、縦ラック61が横ラック62を支持し、太陽光利用機器Sが横ラック62に支持される。その他に、横ラック62又は太陽光利用機器S自体が固定金具2に接続されても良い。こうして、金属成型瓦1と固定金具2との間の接続部(特に金属成型瓦1の凸部16)が、太陽光利用機器S、又はその架台61、62と固定金具2との間の接続部として兼用される。
好ましくは、ナット22と縦ラック61の上面との間にはパッキン23Aが挟まれ、縦ラック61の下面と金属成型瓦1の凸部16の上面との間にはパッキン23Bが挟まれている。それにより、ボルト21の周囲から金属成型瓦1の下側への雨水の浸入が阻止される。
Finally, the vertical rack 61 and the horizontal rack 62 are placed on the convex portion 16 of the metal molding tile 1 and connected to the metal molding tile 1 and the fixture 2. Further, the nut 22 is fastened to the bolt 21 so that the vertical rack 61 is fixed to the fixing bracket 2. The vertical rack 61 and the horizontal rack 62 are mounts for the solar-powered device S. In FIG. 9, the vertical rack 61 supports the horizontal rack 62, and the solar-powered equipment S is supported by the horizontal rack 62. In addition, the horizontal rack 62 or the solar-powered device S itself may be connected to the fixing bracket 2. In this way, the connecting portion between the metal-molded roof tile 1 and the fixing bracket 2 (particularly the convex portion 16 of the metal-molding roof tile 1) is connected to the solar-powered device S or its mount 61, 62 and the fixing bracket 2. Also used as a part.
Preferably, a packing 23A is sandwiched between the nut 22 and the upper surface of the vertical rack 61, and a packing 23B is sandwiched between the lower surface of the vertical rack 61 and the upper surface of the convex portion 16 of the metal roof tile 1. . As a result, intrusion of rainwater from the periphery of the bolt 21 to the lower side of the metal molding tile 1 is prevented.

太陽光利用機器Sの荷重は主に固定金具2に加えられるので、金属成型瓦1は主に棟側の瓦材4b、4fから加えられる荷重に耐えるだけで良い。本発明の実施形態による支持装置では特に、金属成型瓦1が、瓦材4cの除去により露出した屋根下地材51の領域51Aに加え、その左右に隣接する瓦材4d、4eの一部を覆う(図5、6参照)。それにより、金属成型瓦1は左右に隣接する瓦材4d、4eにより支えられた両端支持梁とみなせる。特に、棟側の端部17が左右に隣接する瓦材4d、4eと棟側に隣接する瓦材4b、4fとの間に挟まれ、更に棟側の瓦材4b、4fの重みで固定される。従って、金属成型瓦1は曲げ剛性が高い。除去されるべき瓦材4cの棟側の端部41が残される場合は更に、その残された部分41で金属成型瓦1の棟側の端部17が支えられ、かつ棟側の瓦材4b、4fの重みで固定されるので、金属成型瓦1の荷重強度が更に向上する。その結果、金属成型瓦1の上に作業者が誤って足を載せても、金属成型瓦1が変形しにくい。   Since the load of the solar-powered device S is mainly applied to the fixing bracket 2, the metal-molded roof tile 1 only needs to withstand the load applied mainly from the roof tile materials 4b and 4f. Particularly in the support device according to the embodiment of the present invention, the metal-molded tile 1 covers a part of the tile materials 4d and 4e adjacent to the left and right in addition to the region 51A of the roof base material 51 exposed by the removal of the tile material 4c. (See Figures 5 and 6). As a result, the metal-molded roof tile 1 can be regarded as a both-end support beam supported by the left and right roof tiles 4d and 4e. In particular, the end 17 on the ridge side is sandwiched between the tile materials 4d and 4e adjacent to the left and right and the tile materials 4b and 4f adjacent to the ridge side, and is further fixed by the weight of the tile materials 4b and 4f on the ridge side. The Therefore, the metal molding tile 1 has high bending rigidity. When the ridge-side end 41 of the tile material 4c to be removed is left, the ridge-side end 17 of the metal-molded tile 1 is supported by the remaining portion 41, and the ridge-side tile material 4b Since the weight is fixed at 4f, the load strength of the metal molding tile 1 is further improved. As a result, even if an operator mistakenly puts his / her foot on the metal molding tile 1, the metal molding tile 1 is difficult to deform.

金属成型瓦1の棟側の端部17は上方に折り返されているので(図1参照)、固定金具2より棟側に位置する瓦材4b、4fの下面に引っ掛かる(図5、6、9参照)。金属成型瓦1の上に作業者が誤って足を載せた場合、金属成型瓦1の棟側の端部17では、左右の固定された部分1A、1Bに加え、折り返しが棟側に位置する瓦材4b、4fの下面から力を受ける。それにより、金属成型瓦1の変形が更に阻止される。
こうして、本発明の実施形態による支持装置は、設置作業の安全性と施工性とが共に高い。
Since the end 17 on the ridge side of the metal roof tile 1 is folded upward (see FIG. 1), it is caught by the lower surface of the tiles 4b and 4f located on the ridge side from the fixing bracket 2 (FIGS. 5, 6, and 9). reference). If an operator accidentally puts his / her feet on the metal roof tile 1, the end 17 on the wing side of the metal roof tile 1 is located on the ridge side in addition to the left and right fixed portions 1A and 1B. Force is received from the lower surface of the tiles 4b and 4f. Thereby, the deformation of the metal molding tile 1 is further prevented.
Thus, the support device according to the embodiment of the present invention has both high installation work safety and workability.

金属成型瓦1は、幅方向に長い形状を持つことだけでなく、棟側の端部17が上方に折り返されていること、及び中央部に凸部16が形成されていることにより、幅方向の曲げ剛性が高い。金属成型瓦1は凸部16に代え、又は凸部16に加え、他の凸部や凹部を含むことで幅方向の曲げ剛性を更に高めても良い。例えば、金属成型瓦の一部に畝や溝が設けられて良い。その他に、金属成型瓦の全体形状が、波形の曲面、又は複数の畝や溝を連ねた曲面であっても良い。更に、金属成型瓦の全面に、好ましくはエンボス加工で、複数の凹凸が形成されても良い。   In addition to having a shape that is long in the width direction, the metal-molded roof tile 1 has a shape in which the end 17 on the ridge side is folded upward and a convex portion 16 is formed in the center, so that the width direction High bending rigidity. The metal-molded roof tile 1 may further enhance the bending rigidity in the width direction by including other convex portions or concave portions in place of the convex portions 16 or in addition to the convex portions 16. For example, a ridge or a groove may be provided in a part of the metal molding tile. In addition, the overall shape of the metal roof tile may be a corrugated curved surface or a curved surface in which a plurality of ridges and grooves are connected. Furthermore, a plurality of irregularities may be formed on the entire surface of the metal roof tile, preferably by embossing.

本発明の実施形態による支持装置では図1に示されているように、金属成型瓦1が実質的に平板形状である。従って、金属成型瓦1は多種多様な平板瓦を、その表面の形状の詳細に関わらず、覆うことができる。すなわち、本発明の実施形態による支持装置は平板瓦に対する汎用性が高い。
本発明による支持装置は上記の実施形態とは別に、例えば和瓦で葺かれた屋根への太陽光利用機器の設置に利用されても良い。その場合、金属成型瓦の形状が、例えば和瓦の波形曲面等、設置対象の屋根に置かれている瓦材特有の形状に合わせて加工される。それにより、金属成型瓦がその左右に位置する瓦材の上に密着するので、止水性が高く維持される。
In the supporting apparatus according to the embodiment of the present invention, as shown in FIG. 1, the metal-molded roof tile 1 has a substantially flat plate shape. Therefore, the metal-molded roof tile 1 can cover a wide variety of flat roof tiles regardless of the details of the shape of the surface. That is, the support device according to the embodiment of the present invention has high versatility for flat roof tiles.
Apart from the above embodiment, the support device according to the present invention may be used, for example, for installation of solar-powered equipment on a roof tiled with Japanese tiles. In that case, the shape of the metal-molded tile is processed in accordance with a shape unique to the tile material placed on the roof to be installed, such as a wavy curved surface of a Japanese tile. As a result, the metal-molded roof tiles are closely attached to the roof tiles located on the left and right sides thereof, so that the water stoppage is maintained high.

本発明は太陽光利用機器の支持装置に関し、上記の通り、金属成型瓦の形状を工夫する。このように、本発明は明らかに、産業上利用可能である。   The present invention relates to a support device for solar-powered equipment, and as described above, the shape of the metal-molded tile is devised. Thus, the present invention is clearly industrially applicable.

本発明の実施形態による支持装置に含まれる、金属成型瓦の外観を示す斜視図。(a)は表面を示し、(b)は裏面を示す。The perspective view which shows the external appearance of the metal molding tile contained in the support apparatus by embodiment of this invention. (a) shows the front surface, and (b) shows the back surface. 本発明の実施形態による支持装置に含まれる、固定金具の分解組立図FIG. 3 is an exploded view of a fixing bracket included in a support device according to an embodiment of the present invention. 本発明の実施形態による支持装置が利用される瓦屋根を示す斜視図The perspective view which shows the tile roof where the support apparatus by embodiment of this invention is utilized 本発明の実施形態による支持装置の設置時、固定金具を固定すべき箇所から瓦材を除去した状態を示す斜視図The perspective view which shows the state which removed the tile material from the location which should fix a fixing metal fitting at the time of installation of the support apparatus by embodiment of this invention. 本発明の実施形態による支持装置の設置時、露出した屋根下地材に固定された固定金具の上に金属成型瓦を被せる工程を示す斜視図The perspective view which shows the process of covering a metal molding tile on the fixing bracket fixed to the exposed roof base material at the time of installation of the support apparatus by embodiment of this invention. 本発明の実施形態による支持装置の設置時、固定金具の上に金属成型瓦を被せた状態を示す斜視図The perspective view which shows the state which covered the metal mold roof on the fixing metal fitting at the time of installation of the support device by the embodiment of the present invention. 図3に示されている直線VII−VIIに沿った断面図Sectional view along line VII-VII shown in FIG. 図4に示されている直線IIX−IIXに沿った断面図Sectional view along line IIX-IIX shown in Figure 4 図6に示されている直線IX−IXに沿った断面図Sectional view along line IX-IX shown in FIG. 固定金具を利用した、太陽光利用機器の従来の支持装置を示す断面図Sectional view showing a conventional support device for solar-powered equipment using a fixture 支持瓦を利用した、太陽光利用機器の従来の支持装置を示す断面図Sectional view showing a conventional support device for solar-powered equipment using support tiles 金属成型瓦と固定金具との組み合わせを利用した、太陽光利用機器の従来の支持装置を示す断面図Sectional drawing which shows the conventional support apparatus of a solar-powered apparatus using the combination of a metal molding tile and a fixed metal fitting

符号の説明Explanation of symbols

1 金属成型瓦
14 貫通孔
16 凸部
17 金属成型瓦1の棟側の端部
18 パッキン
19 金属成型瓦1の軒側の端部
2 固定金具
21 ボルト
22 ナット
23A、23B リング状パッキン
24 木ネジ
5 固定金具2の上面部
6 固定金具2の支柱部
8 固定金具2の脚部
8a 脚部8のネジ穴
4、4a〜4f 瓦材
41 瓦材の棟側の端部
42 瓦材のアンダーラップ
43 瓦材の軒側の端部
44 瓦材の右側の端部
51 屋根下地材
51A 露出した屋根下地材51の領域
52 瓦桟
3 瓦ビス
S 太陽光利用機器
61 縦ラック
62 横ラック
1 Metal mold roof tile
14 Through hole
16 Convex
17 Edge of metal-molded roof tile 1
18 Packing
19 Eave side edge of metal roof tile 1
2 Fixing bracket
21 volts
22 Nut
23A, 23B Ring packing
24 wood screws
5 Upper surface of fixing bracket 2
6 Support bracket 2 support
8 Leg of fixing bracket 2
8a Screw hole of leg 8
4, 4a ~ 4f Tile material
41 Edge of tile roof
42 Tile underwrap
43 Edge of eaves side of tile
44 Right edge of roof tile
51 Roof base material
51A Area of exposed roof base material 51
52 tiles
3 Tile screw
S Solar power equipment
61 Vertical rack
62 horizontal rack

Claims (5)

瓦屋根の上に太陽光利用機器を設置するときに使用される支持装置であって、
瓦材一枚の部分又は全部が除去されることで露出する屋根下地材の領域に固定される固定金具、及び、
前記固定金具より棟側に位置する瓦材の下に挿入される棟側の端部と、前記固定金具に固定されて前記太陽光利用機器又はその架台に接続される接続部と、を含み、前記露出する屋根下地材の領域とその左右に隣接する瓦材の少なくとも一部とを覆う金属成型瓦、
を有する、太陽光利用機器の支持装置。
A support device used when installing solar-powered equipment on a tiled roof,
A fixing bracket fixed to the area of the roof base material exposed by removing a part or all of the tile material, and
An end on the ridge side that is inserted under the roof tile located on the ridge side from the fixing bracket, and a connection portion that is fixed to the fixing bracket and connected to the solar-powered device or its mount, A metal-molded tile covering the exposed roof base material region and at least a part of the tile material adjacent to the left and right thereof;
A support device for solar-powered equipment.
前記金属成型瓦の前記棟側の端部が上方に折り返され、前記固定金具より棟側に位置する瓦材の下面に係合する、請求項1に記載の、太陽光利用機器の支持装置。   2. The support device for solar-powered equipment according to claim 1, wherein an end of the metal-molded tile on the ridge side is folded upward and engages with a lower surface of a tile member located on the ridge side of the fixing bracket. 前記金属成型瓦が実質的に平板形状である、請求項1に記載の、太陽光利用機器の支持装置。   The support device for solar-powered equipment according to claim 1, wherein the metal-molded roof tile has a substantially flat plate shape. 前記金属成型瓦が、前記露出する屋根下地材の領域を覆う部分に凸部又は凹部を含む、請求項1に記載の、太陽光利用機器の支持装置。   The support device for solar-powered equipment according to claim 1, wherein the metal-molded tile includes a convex portion or a concave portion in a portion that covers the exposed area of the roof base material. 前記金属成型瓦がプレス加工により成型される、請求項1に記載の、太陽光利用機器の支持装置。   The support device for solar-powered equipment according to claim 1, wherein the metal-molded roof tile is formed by press working.
JP2005345711A 2005-11-30 2005-11-30 Support device for sunlight utilizing equipment Pending JP2007146596A (en)

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JP2010209583A (en) * 2009-03-10 2010-09-24 Ichiro Nakajima Roof tile for installing on-roof panel and method for installing on-roof panel
JP2011231601A (en) * 2010-04-28 2011-11-17 A Style Co Ltd Structure for supporting and fixing solar energy device
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JP2012154059A (en) * 2011-01-25 2012-08-16 Asahi Kasei Homes Co Fixing device for roof
JP2013151858A (en) * 2013-05-14 2013-08-08 Ichiro Nakajima Installation method of roof top panel
JP2013245511A (en) * 2012-05-28 2013-12-09 Mitsubishi Electric Corp Support fitting
US9046855B2 (en) 2011-06-16 2015-06-02 Konica Minolta Business Technologies, Inc. Image forming apparatus
CN108643464A (en) * 2018-06-11 2018-10-12 北京汉能光伏投资有限公司 A kind of pan tile and solar roof structure
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JP2010209541A (en) * 2009-03-09 2010-09-24 Ichiro Nakajima Roof tile for installing on-roof panel and method for installing on-roof panel
JP2010209583A (en) * 2009-03-10 2010-09-24 Ichiro Nakajima Roof tile for installing on-roof panel and method for installing on-roof panel
JP2011231601A (en) * 2010-04-28 2011-11-17 A Style Co Ltd Structure for supporting and fixing solar energy device
EP2474794A1 (en) * 2011-01-06 2012-07-11 FibreCem Holding AG Seal board
JP2012154059A (en) * 2011-01-25 2012-08-16 Asahi Kasei Homes Co Fixing device for roof
US9046855B2 (en) 2011-06-16 2015-06-02 Konica Minolta Business Technologies, Inc. Image forming apparatus
JP2013245511A (en) * 2012-05-28 2013-12-09 Mitsubishi Electric Corp Support fitting
JP2013151858A (en) * 2013-05-14 2013-08-08 Ichiro Nakajima Installation method of roof top panel
CN108643464A (en) * 2018-06-11 2018-10-12 北京汉能光伏投资有限公司 A kind of pan tile and solar roof structure
CN108661247A (en) * 2018-06-27 2018-10-16 汉能移动能源控股集团有限公司 Tile, solar power generation tile and solar power generation system
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