JP2007098628A - Laminated film for minute boring - Google Patents

Laminated film for minute boring Download PDF

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JP2007098628A
JP2007098628A JP2005288442A JP2005288442A JP2007098628A JP 2007098628 A JP2007098628 A JP 2007098628A JP 2005288442 A JP2005288442 A JP 2005288442A JP 2005288442 A JP2005288442 A JP 2005288442A JP 2007098628 A JP2007098628 A JP 2007098628A
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film
perforated
adhesive
adhesive layer
plastic film
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Hiroyasu Kataoka
片岡浩靖
Hayato Agata
隼人 縣
Shigeaki Suminoue
角之上重昭
Makoto Ichiyanagi
誠 一柳
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Panac Co Ltd
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Panac Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laminated film for minute boring which is excellent in boring process aptitude and boring accuracy even when a plastic film to be bored is thin, or initial tensile stress is weak and can smoothly obtain a bored film without the adhesion of a contaminant such as an adhesive and a method for producing the bored film using the laminated film. <P>SOLUTION: A substrate sheet is laminated on at least one side of the plastic film to be bored whose initial tensile stress per 15 mm width is 1.0 N/% or below through an adhesive layer easily soluble in water to make the laminated film for minute boring whose initial tensile stress per 15 mm width is at least 1.2 N/%. After boring is carried out in a state of the laminated film, an aqueous solvent is acted on the adhesive layer, the adhesive layer is dissolved, and a bored film layer is isolated. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は積層フィルムに関するものであり、さらに詳しくは、穿孔の対象である初期引っ張り応力が小さいプラスチックフィルム[以下、穿孔すべきブラスチックフィルムと略記する]に易水溶性の接着剤層を介して基材シートを積層して初期引っ張り応力を補強した微細穿孔用積層フィルムに関する。 The present invention relates to a laminated film. More specifically, the present invention relates to a plastic film having a small initial tensile stress (hereinafter abbreviated as a plastic film to be perforated) to be perforated through an easily water-soluble adhesive layer. The present invention relates to a laminated film for fine perforation in which a base sheet is laminated to reinforce an initial tensile stress.

一般にプラスチックフィルムの多くは透明であり、耐水性、耐溶媒性であり、空気や液体の透過が遮断されるため種々の包装材料や構造材料として重宝である。しかしながら、用途によっては、耐水性や耐溶剤性は必要であるが通液性、通気性が必要な場合があり、例えば、農業用のハウス用フィルムや燃料電池内部で使用されるセパレーターフィルム、イオン交換膜などの基材・芯材などの用途には、耐水性や耐溶剤性のプラスチックフィルムに適度の穿孔を施した穿孔フィルムが使用されている。 In general, many plastic films are transparent, water and solvent resistant, and are useful as various packaging materials and structural materials because air and liquid permeation are blocked. However, depending on the application, water resistance and solvent resistance may be required, but liquid permeability and air permeability may be required. For example, agricultural house films, separator films used inside fuel cells, ions For applications such as base materials and core materials such as exchange membranes, a perforated film obtained by appropriately perforating a water-resistant or solvent-resistant plastic film is used.

上記の典型的な穿孔されたフィルム[以下、穿孔フィルムと略記する]の中で、ハウス用フィルムの場合は、一般に安価なポリエチレンやポリプロピレンフィルムが使用され、厚さが厚くて構造上の強度が大きく、また穿孔精度は必ずしも高いものが求められない。そのため、穿孔方法としては、例えば、必要な孔径が実質的に均等に形成されるものであれば実用に供し得るもので、穿孔手段を例示すれば、所定間隔を以って所要の通気孔を突刺形成する形成針が植設された植針ロール上を、予め選択された透明の合成樹脂フィルムを走行させながら加圧穿孔させる方法や、所定間隔を以って加熱された熔穴形成ピンが植設された熔穴ピン植設ロールに接触させて熔穴形成させる方法等大量生産方式を適用することが出来る旨開示されている。(特許文献1)   Among the above-mentioned typical perforated films [hereinafter abbreviated as perforated films], in the case of house films, generally inexpensive polyethylene and polypropylene films are used, and the thickness is thick and the structural strength is high. It is not necessarily required to be large and have high drilling accuracy. Therefore, as a drilling method, for example, if the required hole diameter is formed substantially evenly, it can be used practically. There are a method of pressurizing and punching a transparent synthetic resin film selected in advance on a needle roll in which a forming needle to be pierced is implanted, and a hole forming pin heated at a predetermined interval. It is disclosed that a mass production method such as a method of forming a hole by bringing it into contact with an implanted hole pin planting roll can be applied. (Patent Document 1)

一方、前記の燃料電池内部で使用されるセパレーターフィルム、芯材などの場合は穿孔の位置、形状が燃料電池の特性に大きく影響を与えるが、さらに電池としての性能を極限まで向上させるためにセパレーターフィルム等の厚さも可能な限り薄いものが求められる。典型的な例としては、フィルムとして、例えば厚さ10〜20μmのPPS(ポリフェニレンサルファイド)フィルムなどに直径0.1〜0.5mmという微細な孔が全面にぎっしり穿孔される。このような場合、シートに多量の孔を穿孔する方法として、例えば、レーザー式、ドリル式、凹凸金型使用のプレス式などの方法が知られており、プラスチックフィルムに孔形状を精度良く穿孔する方法としては、通常、断面が孔の形状である細い棒を穿孔位置に配列させた凸型と、穿孔するフィルムの背面に置かれる凹型とを組み合わせた凹凸金型を使用したプレス式が好適に適用される。かかる複雑で高精度の凹凸金型の製作には時間とコストがかかるため、実用的には穿孔する孔が一つ又は少数の凹凸金型を有するプレス機を使用し金型位置を移動しつつ所定の配列の穿孔を行う場合もある。   On the other hand, in the case of the separator film and core material used inside the fuel cell, the position and shape of the perforations greatly affect the characteristics of the fuel cell. In order to further improve the performance as a battery, the separator A film or the like that is as thin as possible is required. As a typical example, fine holes having a diameter of 0.1 to 0.5 mm are tightly perforated on the entire surface of a PPS (polyphenylene sulfide) film having a thickness of 10 to 20 μm, for example. In such a case, as a method for punching a large number of holes in a sheet, for example, a laser method, a drill method, a press method using a concavo-convex mold or the like is known, and a hole shape is accurately punched in a plastic film. As a method, a pressing method using a concavo-convex mold that combines a convex mold in which thin rods having a cross-sectional shape in a hole are usually arranged at a perforation position and a concave mold placed on the back of the film to be perforated is preferable. Applied. Since it takes time and cost to manufacture such a complex and high-precision concavo-convex mold, practically using a press machine with one or a small number of concavo-convex cavities to move the position of the mold In some cases, a predetermined array of perforations is performed.

その場合、穿孔すべきプラスチックフィルムの厚さが薄く、あるいは初期引っ張り応力が小さい場合、取扱時には引っ張りじわが生じ易く、穿孔装置に通して巻きロールから巻き出しつつ連続的に穿孔しようとするとき、穿孔すべきプラスチックフィルムに掛かるテンションにより引き伸ばされてフィルム面が波打ったり、逆にこれを避けるために弱い張力で通紙すると穿孔すべきプラスチックフィルムが幅方向に揺動する。特に、金型が凹凸1対の金型を使用して金型位置をフィルムの幅方向、長さ方向に移動させて指定位置に穿孔するような場合、かかる薄い穿孔すべきプラスチックフィルムが上記のように波打ったり幅方向に揺動するため、穿孔位置が所定の位置にならず、まったく商品価値が無いものになってしまうのみならず、各穿孔サイクルの中で凸型を押し下げて穿孔しその後に凸型を引き上げる際、薄いプラスチックフィルムが凸型の棒に引っぱられて共に浮き上がりして上下動し、穿孔操作がスムーズに継続できないという問題が生じ易い。かかる挙動を避ける方法として、薄いプラスチックフィルムの裏面にキャリアフィルムなどを積層して厚さや引っ張り応力を補強することによりこの薄さによる欠点を穿孔時のみカバーし、穿孔後は剥離する方法が想起される。   In that case, when the thickness of the plastic film to be perforated is thin or the initial tensile stress is small, pulling wrinkles are likely to occur during handling, and when trying to perforate continuously while unwinding from the winding roll through the perforating device, If the film surface is stretched by the tension applied to the plastic film to be perforated and the film surface is waved, or if the paper is passed with a weak tension to avoid this, the plastic film to be perforated swings in the width direction. In particular, when the mold uses a pair of concave and convex molds and the mold position is moved in the width direction and the length direction of the film to perforate at a specified position, such a thin plastic film to be perforated is In this way, not only does the drilling position become a predetermined position and there is no commercial value at all, but the convex mold is pushed down during each drilling cycle. Thereafter, when the convex mold is pulled up, the thin plastic film is pulled by the convex bar and lifts up and moves up and down, so that the perforation operation cannot be continued smoothly. As a method of avoiding such behavior, a method of concealing defects due to this thinness only at the time of drilling by laminating a carrier film etc. on the back of a thin plastic film to reinforce the thickness and tensile stress, and a method of peeling after drilling is conceived. The

上記のキャリアフィルムは基材シート表面に粘着剤を形成したものであり、この粘着剤層を介して穿孔すべきプラスチックフィルムの裏面に貼り付けてこれを補強するものである。この場合、穿孔後にキャリアフィルムを剥離除去する際に穿孔すべきプラスチックフィルムが薄いため、剥離強度による応力により引っ張りじわが生じ易い。この点については、穿孔すべきプラスチックフィルムの厚さによっては、キャリアフィルムの粘着剤層の剥離強度(剥離する際の軽さ)を低く調節することにより、ある程度は避けることが出来る。 The carrier film is formed by forming a pressure-sensitive adhesive on the surface of the base sheet, and is attached to the back surface of the plastic film to be perforated through the pressure-sensitive adhesive layer to reinforce it. In this case, since the plastic film to be perforated is thin when the carrier film is peeled and removed after perforation, it is easy for wrinkles to occur due to the stress due to the peel strength. About this point, depending on the thickness of the plastic film to be perforated, it can be avoided to some extent by adjusting the peeling strength (lightness at the time of peeling) of the pressure-sensitive adhesive layer of the carrier film to be low.

しかしながら、上記のキャリアフィルムの粘着剤は、一般にアクリル系、ウレタン系、シリコーン系などの粘着剤であり、穿孔時に粘着剤が孔の内側にはみ出したり、穿孔後の剥離の際に穿孔フィルムのキャリアフィルム側の面に糊残りとして一部ではあるが残留しがちであり、精密機器としての燃料電池の内部に不純物として残存することになる。上記の粘着剤は、通常非水溶性であり水系溶媒では溶解除去できず、水溶性のものであっても水系溶媒に容易には溶解せず、熱水条件で溶解するか又は長時間浸漬する必要があり、実用的ではなかった。
特開平10−210870号公報
However, the carrier film adhesive is generally an acrylic, urethane, or silicone adhesive, and the adhesive protrudes into the inside of the hole when perforated, or the carrier of the perforated film upon peeling after perforation. Part of the adhesive residue tends to remain on the film side surface, and it remains as an impurity in the fuel cell as a precision instrument. The above-mentioned pressure-sensitive adhesive is usually water-insoluble and cannot be dissolved and removed with an aqueous solvent, and even if it is water-soluble, it is not easily dissolved in an aqueous solvent and is dissolved under hot water conditions or immersed for a long time. It was necessary and not practical.
Japanese Patent Laid-Open No. 10-210870

本発明は、上記の難点を解決し、穿孔すべきプラスチックフィルムの厚さが薄い場合、または初期引っ張り応力が小さい場合であっても、穿孔工程適性と穿孔精度が優れ、且つ接着剤などの汚染物質の付着が無い穿孔フィルムをスムーズに得ることが出来る微細穿孔用積層フィルム及び当該微細穿孔用積層フィルムを使用する穿孔フィルムの製造方法を提供する。 The present invention solves the above-mentioned problems, and even when the thickness of the plastic film to be perforated is thin or when the initial tensile stress is small, the perforation process suitability and the perforation accuracy are excellent, and contamination such as an adhesive is present. Provided are a finely perforated laminated film capable of smoothly obtaining a perforated film without adhesion of a substance, and a method for producing a perforated film using the finely perforated laminated film.

本発明の第一の要旨は、初期引っ張り応力が幅15mm当たり1.0N/%以下である穿孔すべきプラスチックフィルムの片面または両面に易水溶性の接着剤層を介して基材シートを積層して成り、初期引っ張り応力が幅15mm当たり1.2N/%以上であることを特徴とする微細穿孔用積層フィルムにある。   The first gist of the present invention is that a base sheet is laminated on one or both sides of a plastic film to be perforated having an initial tensile stress of 1.0 N /% or less per 15 mm width via a water-soluble adhesive layer. The initial tensile stress is 1.2 N /% or more per 15 mm width.

そして、本発明の第二の要旨は、上記の積層フィルムの状態で穿孔処理した後、接着剤層に水系溶媒を作用させ、接着剤層を溶解して穿孔フィルム層を単離することを特徴とする穿孔フィルムの製造方法にある。 And the second gist of the present invention is characterized in that after the perforation treatment is performed in the state of the above laminated film, an aqueous solvent is allowed to act on the adhesive layer, and the perforated film layer is isolated by dissolving the adhesive layer. And a method for producing a perforated film.

穿孔すべきプラスチックフィルムの幅15mm当たりの初期引っ張り応力が1.0N/%以下であっても、その片面または両面に易水溶性の接着剤を介して基材シートを積層した本発明の微細穿孔用積層フィルムは、この積層フィルム状態で穿孔処理することにより、穿孔工程適性と穿孔精度が優れ、穿孔後、接着剤層に水系溶媒を作用させて接着剤層を溶解することにより、穿孔フィルムに殆ど応力をかけることなく基材シートを剥離除去することが出来、同時に残留した接着剤は水などの水系溶媒による洗浄により容易に且つ完全に除去することができるため、粘着剤などの汚染物質の付着が無い穿孔フィルムをスムーズに得ることが出来る。   Even if the initial tensile stress per 15 mm width of the plastic film to be perforated is 1.0 N /% or less, the fine perforation according to the present invention in which a base sheet is laminated on one or both sides with a water-soluble adhesive The laminated film for use in this laminated film state is excellent in perforation process suitability and perforation accuracy by being perforated, and after perforation, an aqueous solvent is applied to the adhesive layer to dissolve the adhesive layer. The base sheet can be peeled and removed with almost no stress, and the remaining adhesive can be easily and completely removed by washing with an aqueous solvent such as water. A perforated film having no adhesion can be obtained smoothly.

本発明の積層フィルムは、穿孔すべきプラスチックフィルムの片面または両面に基材シートを積層して成る。 The laminated film of the present invention is formed by laminating a base sheet on one or both sides of a plastic film to be perforated.

上記の穿孔すべきプラスチックフィルムの材質としては、後述の穿孔方法により穿孔することが出来るものであれば特に制限されるものではなく、例えば、ポリエチレン、ポリプロピレンなどのポリオレフィン系樹脂;ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレートなどのポリエステル系樹脂;6−ナイロン、6−6ナイロン、6−12ナイロンなどのポリアミド系樹脂;ポリウレタン系樹脂;ポリアクリル系樹脂;フッ素系樹脂;シリコーン系樹脂;ポリイミド系樹脂;ポリフェニレン系樹脂:ゴム系樹脂;塩化ビニール系樹脂;その他の樹脂またはこれらの樹脂のブレンドにより製造された通常プラスチックフィルムとして使用されるものはいずれも適用でき、さらに、紙、セロハンなど一般に耐水性が劣るとされる素材であっても水浸漬に耐える程度の耐水化処理を施したものも含まれる。 The material of the plastic film to be perforated is not particularly limited as long as it can be perforated by a perforation method described later. For example, polyolefin resins such as polyethylene and polypropylene; polyethylene terephthalate, polybutylene Polyester resins such as terephthalate and polyethylene naphthalate; Polyamide resins such as 6-nylon, 6-6 nylon and 6-12 nylon; Polyurethane resins; Polyacrylic resins; Fluorine resins; Silicone resins; Polyimide resins ; Polyphenylene resin: Rubber resin; Vinyl chloride resin; Other resins or those usually used as plastic films produced by blending these resins can be applied, and paper, cellophane, etc. Even materials that are water poor also include those subjected to water-resistant treatment of the extent to withstand water immersion.

上記の穿孔すべきプラスチックフィルムの厚さは、後述の穿孔方法により穿孔することが出来る程度のものであれば特に制限されるものではないが、基材シートを積層しない状態で単独で穿孔した場合には穿孔工程において波打ちなどが生じるような幅15mm当たりの初期引っ張り応力が1.0N/%(伸び)以下、さらに0.8N/%(伸び)以下の薄い穿孔すべきプラスチックフィルムの場合に効果が特に顕著であり実用的価値がある。かかる厚さとしては、穿孔すべきプラスチックフィルムを構成する素材により変化するが、おおむね40μm以下であり、さらに30μm以下であり、素材によっては20μm以下である。 The thickness of the plastic film to be perforated is not particularly limited as long as it can be perforated by a perforation method described later, but when the base sheet is perforated alone without being laminated. Is effective in the case of a thin plastic film to be perforated with an initial tensile stress per 15 mm width of 1.0 N /% (elongation) or less, and further 0.8 N /% (elongation) or less, which causes undulation in the perforation process. Is particularly prominent and has practical value. The thickness varies depending on the material constituting the plastic film to be perforated, but is generally 40 μm or less, further 30 μm or less, and depending on the material, it is 20 μm or less.

上記の基材シートを構成する素材としては、前記の穿孔すべきプラスチックフィルムとして列挙した素材の他、耐水性があり、且つ穿孔性があるものが挙げられるが、基材シートはあくまで副材料であるため安価で且つ取り扱いが容易な素材が実用的であり、中でもポリエステル系樹脂フィルムは価格面かつ取り扱い性の観点から好適に利用できる。また、その厚さは、易水溶性接着剤を介して積層することにより積層フィルムとしての初期引っ張り応力が幅15mm当たり1.2N/%(伸び)以上、好ましくは幅15mm当たり1.5N/%(伸び)以上に補強できる程度のものが挙げられる。厚さの面でいえば、安価で且つ取り扱いの容易さなどの観点から、通常30μm以上、好ましくは50μm以上である。なお、厚さの上限は、穿孔性があるものであれば特に限定されないが、コスト面などの観点から通常500μm以下、実用的には100μm以下で十分であり、また、穿孔される孔の直径とのバランスの面から、孔の直径の2倍以下であるのが好ましい。   As the material constituting the base sheet, in addition to the materials listed as the plastic film to be perforated, there are water-resistant and perforated materials, but the base sheet is only a secondary material. Therefore, an inexpensive and easy-to-handle material is practical, and among them, a polyester-based resin film can be suitably used from the viewpoint of price and handling. The thickness of the laminated film is 1.2 N /% (elongation) or more per 15 mm width, preferably 1.5 N /% per 15 mm width by laminating via a water-soluble adhesive. (Elongation) The thing of the grade which can be reinforced more than is mentioned. In terms of thickness, the thickness is usually 30 μm or more, preferably 50 μm or more from the viewpoint of inexpensiveness and ease of handling. The upper limit of the thickness is not particularly limited as long as it has perforation properties, but from the viewpoint of cost and the like, it is usually 500 μm or less, and practically 100 μm or less, and the diameter of the hole to be perforated. From the standpoint of balance, the diameter is preferably twice or less the diameter of the hole.

上記の穿孔すべきプラスチックフィルムに基材シートを積層するのに使用される接着剤としては、後工程で穿孔処理する際、穿孔すべきプラスチックフィルムと基材シートとの間で剥離しない程度の接着性、例えば、穿孔すべきプラスチックフィルム層と基材シート層との間の乾燥状態における剥離強度が0.01N/cm以上、好ましくは0.02N/cm以上であり、且つ、穿孔後に積層フィルムの接着剤層を水系溶媒で湿潤することにより穿孔フィルムと基材シートが容易に、すなわち穿孔フィルムと基材シートが上記の穿孔工程において引っ張りじわを生じない程度の応力により、容易に剥離しうる程度の可溶性を得ることが出来るもの、即ち易水溶性接着剤が好適に使用される。 The adhesive used for laminating the base sheet on the plastic film to be perforated is an adhesive that does not peel between the plastic film to be perforated and the base sheet when performing a perforating process in a later step. For example, the peel strength in the dry state between the plastic film layer to be perforated and the base sheet layer is 0.01 N / cm or more, preferably 0.02 N / cm or more, and The perforated film and the base sheet can be easily separated by wetting the adhesive layer with an aqueous solvent, that is, the perforated film and the base sheet can be easily peeled by a stress that does not cause wrinkles in the perforating process. A material that can obtain a degree of solubility, that is, an easily water-soluble adhesive is preferably used.

特に、上記の乾燥状態における剥離強度は、積層フィルムの穿孔すべきプラスチックフィルム層と基材シート層との間の剥離界面の接着剤層を常に浸漬状態に維持しつつ測定したときの剥離強度が実質的に0.3N/cm以下、好ましくは0.2N/cm以下、さらに好ましくは0.15N/cm以下である。上記の易水溶性接着剤としては、具体的には、対象とする穿孔すべきプラスチックフィルム、基材シートを構成する素材の種類により、公知の接着剤から適宜選択して使用されるが、易水溶性接着剤の市販品の具体例としては、水溶解性ウレタン樹脂系の「パラミリオンAF−36」、「パラミリオンFL−34」(いずれも商品名、大原パラジウム株式会社製)を好適に挙げることが出来るが、これらに限定されるものではない。 In particular, the peel strength in the dry state is the peel strength when measured while always maintaining the adhesive layer at the peel interface between the plastic film layer to be perforated of the laminated film and the base sheet layer in a dipped state. Substantially 0.3 N / cm or less, preferably 0.2 N / cm or less, more preferably 0.15 N / cm or less. As the above-mentioned easily water-soluble adhesive, specifically, a plastic film to be perforated and a material selected from the materials constituting the base sheet are appropriately selected from known adhesives. As specific examples of commercially available water-soluble adhesives, water-soluble urethane resin-based "Paramillion AF-36" and "Paramillion FL-34" (both trade names, manufactured by Ohara Palladium Co., Ltd.) are preferably used. Although it can mention, it is not limited to these.

なお、上記の水系溶媒としては、水の他、通常水系溶媒として認識される溶媒は全て含まれ、例えば、水100質量部に対してメタノール、エタノール、プロパノール、グリコール類などの水溶性有機溶媒を100質量部以下配合した混合溶媒を挙げることが出来る。また、浸漬する際の溶媒の温度は、常温であることが望ましいが、45℃以下のやや高い温度であっても良い。 The aqueous solvent includes all solvents that are normally recognized as aqueous solvents in addition to water. For example, a water-soluble organic solvent such as methanol, ethanol, propanol, or glycols is added to 100 parts by mass of water. The mixed solvent which mix | blended 100 mass parts or less can be mentioned. Moreover, although the temperature of the solvent at the time of immersion is desirably normal temperature, it may be slightly higher than 45 ° C.

前記の穿孔すべきプラスチックフィルムと基材シートとを積層して積層フィルムを形成する方法としては、公知の手段により行うことが出来る。例えば、接着剤として上記のパラミリオンAF−36のような加熱接着性の接着剤を使用する場合は、通常、薄い穿孔すべきプラスチックフィルムに過大な応力がかかるのを避けるため、基材シートの接着すべき面に接着剤溶液を塗布し乾燥して、接着剤層を有する基材シートを得、この接着剤層を有する基材シートの接着剤層表面に穿孔すべきプラスチックフィルムの接合すべき面を重ね合わせて加熱ラミネートする方法が例示される。なお、上記の積層工程においては、穿孔すべきプラスチックフィルムに可能な限り張力がかからないようにするのが好ましく、例えば連続的に長尺物を製造する場合にはテンションカッターなどの装置を併用するなどの配慮をするのが好ましい。 The method for forming the laminated film by laminating the plastic film to be perforated and the base sheet can be performed by known means. For example, when a heat-adhesive adhesive such as the above-mentioned Paramillion AF-36 is used as the adhesive, it is usually necessary to prevent excessive stress on the plastic film to be perforated. An adhesive solution is applied to the surfaces to be bonded and dried to obtain a base sheet having an adhesive layer, and a plastic film to be perforated should be bonded to the surface of the adhesive layer of the base sheet having the adhesive layer A method of laminating the surfaces with heat lamination is exemplified. In the above laminating process, it is preferable that the plastic film to be perforated should not be tensioned as much as possible. For example, when continuously manufacturing a long product, a device such as a tension cutter is used together. It is preferable to take this into consideration.

上記接着剤溶液の濃度は、それぞれの接着剤の種類、特性に応じて適宜設定されるが、通常、2〜50質量%であるが、本発明のこの基材シートとの積層フィルムの場合は接着剤の塗布量は、乾燥後の厚さとして、通常0.1〜5μm、実用的には0.2〜1μm程度であり、比較的少なくてもよいため、接着剤溶液の濃度は2〜10質量%で十分である。また、上記の乾燥条件は、使用した接着剤の種類、溶液の濃度、塗布量により適宜設定されるが、通常80〜100℃の熱風中で30〜180秒程度である。 The concentration of the adhesive solution is appropriately set according to the type and characteristics of each adhesive, but is usually 2 to 50% by mass, but in the case of a laminated film with this base sheet of the present invention. The coating amount of the adhesive is usually 0.1 to 5 μm, and practically about 0.2 to 1 μm as the thickness after drying, and may be relatively small. 10% by weight is sufficient. Moreover, although said drying conditions are suitably set by the kind of used adhesive agent, the density | concentration of a solution, and the application quantity, it is about 30 to 180 second normally in a hot air of 80-100 degreeC.

なお、上記の積層フィルムにおいて、接着剤層を厚くすることによって基材シート層を省略しても、穿孔処理適性が優れている場合、すなわち穿孔すべきプラスチックフィルムと接着剤層のみの構成によって初期引っ張り応力が幅15mm当たり1.2N/%(伸び)以上となる場合は、基材シート層を省略することが出来る。この場合、穿孔すべきプラスチックフィルムの片面または両面に接着剤層を設けた構成となる。かかる構成の場合は、剥離操作が不要で、接着剤層に対する水系溶媒が接着剤層の塗布面の全面に作用するため、接着剤の洗浄工程が簡易である。   In the above laminated film, even if the base sheet layer is omitted by increasing the thickness of the adhesive layer, if the perforation processing suitability is excellent, that is, the initial configuration is based on the configuration of only the plastic film to be perforated and the adhesive layer. When the tensile stress is 1.2 N /% (elongation) or more per 15 mm width, the base sheet layer can be omitted. In this case, an adhesive layer is provided on one or both sides of the plastic film to be perforated. In such a configuration, the peeling operation is unnecessary, and the aqueous solvent for the adhesive layer acts on the entire coated surface of the adhesive layer, so that the adhesive cleaning process is simple.

上記の基材シートを省略した積層フィルムでは、接着剤層の厚さは、その補強効果の程度を考慮してプラスチックフィルムの片面または両面を合わせて通常20〜100μm、好ましくは30〜80μm、実用的には40〜60μmとされる。この場合、接着剤層を形成するのに使用される接着剤溶液濃度は、接着剤層が厚いことに鑑み、通常20〜50質量%、実用的には30〜40質量%が適当である。   In the laminated film in which the above base sheet is omitted, the thickness of the adhesive layer is usually 20 to 100 μm, preferably 30 to 80 μm, practically combined with one or both sides of the plastic film in consideration of the degree of the reinforcing effect. Specifically, the thickness is 40 to 60 μm. In this case, the concentration of the adhesive solution used for forming the adhesive layer is usually 20 to 50% by mass and practically 30 to 40% by mass in view of the thick adhesive layer.

上記の厚い接着剤層をプラスチックフィルム表面に積層する方法は、薄い穿孔すべきプラスチックフィルムに過大な応力がかかるのを避けるため、通常、まず、別に離型性シートを準備し、その離型性表面に接着剤溶液を塗布し乾燥して、離型性シートの表面に接着剤層を形成する。次いで当該接着剤層表面に穿孔すべきプラスチックフィルムの接合すべき面を重ね合わせて加熱ラミネートし、冷却後、上記の離型性シートを剥離する。この結果、穿孔すべきプラスチックフィルムは厚い接着剤層で補強されているため、穿孔すべきプラスチックフィルム部分には大きな応力は掛からず、引っ張りじわを生じさせることはない。上記の接着剤層は、必要により同様の工程を繰り返すことにより穿孔すべきプラスチックフィルムの両面に積層することも出来る。 The method of laminating the above thick adhesive layer on the surface of the plastic film is usually to first prepare a separate release sheet to avoid excessive stress on the thin plastic film to be perforated. An adhesive solution is applied to the surface and dried to form an adhesive layer on the surface of the release sheet. Next, the surface to be bonded of the plastic film to be perforated is superposed on the surface of the adhesive layer and laminated by heating. After cooling, the above-mentioned release sheet is peeled off. As a result, since the plastic film to be perforated is reinforced with a thick adhesive layer, a large stress is not applied to the plastic film portion to be perforated and no wrinkle is generated. The above adhesive layer can be laminated on both sides of the plastic film to be perforated by repeating the same steps as necessary.

上記の基材シート層を省略して穿孔すべきプラスチックフィルムの片面または両面に接着剤層を設けた構成の積層フィルムの場合であっても、接着剤層によって穿孔すべきプラスチックフィルムを補強するためには、穿孔すべきプラスチックフィルムと接着剤層との間の穿孔前の(乾燥時の)剥離強度は0.01N/cm以上であるのが好ましい。上記の剥離強度を測定する方法は、穿孔すべきプラスチックフィルム層と接着剤層との間で剥離口を形成し、両層の端部を掴んで前記の基材フィルムを積層したものの場合と同様に剥離強度を測定できる場合はその方法でもよいが、その方法で測定できない場合は、例えば、接着剤層側表面に接着強度が強い粘着テープ(ポリエステル粘着テープ31B、日東電工株式会社製)を貼り付け、穿孔すべきプラスチックフィルムの末端部と粘着テープの末端との両端部を掴んで、前記の基材フィルムを積層したものの場合と同様に剥離強度を測定することが出来る。この場合、もし、粘着テープと接着剤との界面で剥離したときは穿孔すべきプラスチックフィルムと接着剤層の剥離強度は上記の測定値より大きいこととなる。 In order to reinforce the plastic film to be perforated by the adhesive layer, even in the case of a laminated film having an adhesive layer provided on one or both sides of the plastic film to be perforated by omitting the base sheet layer In this case, it is preferable that the peel strength (when dried) between the plastic film to be perforated and the adhesive layer is 0.01 N / cm or more. The method for measuring the peel strength is the same as that in the case where a peel opening is formed between the plastic film layer to be perforated and the adhesive layer, and the base film is laminated by grasping the ends of both layers. If the peel strength can be measured, the method may be used. If the method cannot measure the peel strength, for example, an adhesive tape with high adhesive strength (polyester adhesive tape 31B, manufactured by Nitto Denko Corporation) is attached to the surface of the adhesive layer. At the same time, the peel strength can be measured in the same manner as in the case of laminating the base film by grasping both ends of the end of the plastic film to be perforated and the end of the adhesive tape. In this case, if peeling occurs at the interface between the pressure-sensitive adhesive tape and the adhesive, the peel strength between the plastic film to be perforated and the adhesive layer is greater than the above measured value.

以上のようにして得られた穿孔すべきプラスチックフィルム層/接着剤層/基材シート層、基材シート層/接着剤層/穿孔すべきプラスチックフィルム層/接着剤層/基材シート層、穿孔すべきプラスチックフィルム層/接着剤層、または、接着剤層/穿孔すべきプラスチックフィルム層/接着剤層の構成を有する積層フィルムは、穿孔すべきプラスチックフィルムの初期引っ張り応力が低位のものであっても引っ張り応力が補強されているため穿孔工程に適した積層フィルムであり、この積層フィルムの状態で穿孔することによって穿孔工程が安定し、穿孔位置の精度も優れたものとなる。   Plastic film layer to be perforated / adhesive layer / base sheet layer, base sheet layer / adhesive layer / plastic film layer to be perforated / adhesive layer / base sheet layer, perforation obtained as described above The laminated film having the configuration of the plastic film layer / adhesive layer to be punched or the adhesive layer / plastic film layer to be punched / adhesive layer has a low initial tensile stress of the plastic film to be punched. In addition, since the tensile stress is reinforced, the laminated film is suitable for the perforating process. By perforating in the state of the laminated film, the perforating process is stabilized and the accuracy of the perforating position is excellent.

上記の積層フィルムを穿孔する手段としては、格別限定するものではなく、公知の手段を適用することが出来るが、例えば、目的とする穿孔形状に対応する先端形状の凸型とこれに対応する凹型とを組み合わせて所望のパターン状に配列した凹凸金型によるプレス式穿孔を挙げることができる。なお、特に、金型が凹凸1対の金型を使用して穿孔位置を穿孔装置の側から適宜制御するタイプの穿孔装置も好適に使用できる。   The means for perforating the laminated film is not particularly limited, and known means can be applied. For example, a tip-shaped convex shape corresponding to the target perforated shape and a concave shape corresponding thereto And press-type perforation by a concavo-convex mold arranged in a desired pattern. In particular, a punching device that uses a pair of concave and convex molds and appropriately controls the drilling position from the side of the punching device can be suitably used.

上記の手段で穿孔された積層フィルムは、積層されている接着剤層および基材層を除去および/または剥離して目的とする穿孔フィルムが単離される。この際、特に穿孔が密集して穿孔部の面積比が大きい場合は残存する非穿孔部は通常細長く面積比が小さくなっているため僅かな応力により容易に引っ張りじわが生じやすい。従って、穿孔された積層フィルムには可能な限り応力がかからないように注意深く取り扱うのが好ましい。   From the laminated film perforated by the above means, the target perforated film is isolated by removing and / or peeling off the laminated adhesive layer and base material layer. At this time, particularly when the perforations are dense and the area ratio of the perforated portions is large, the remaining non-perforated portions are usually elongated and the area ratio is small. Therefore, it is preferable to handle with care so that the perforated laminated film is not stressed as much as possible.

上記の手段で穿孔された積層フィルムの接着剤層および基材シート層を除去および/または剥離する方法は、上記の穿孔された積層フィルムの接着剤層に水系溶媒を作用させて接着剤層を膨潤または溶解させ実質的に剥離強度を低下させて穿孔フィルムに強い応力をかけない状態で剥離または除去する方法を挙げることが出来る。かかる方法の具体例としては、例えば、穿孔された積層フィルムの末端に剥離口を形成した後、室温の水浴中に浸漬し、剥離口を水中に維持しつつ剥離し水浴から取り出す方法を挙げることが出来る。上記の水浴から取り出す速度は、使用する接着剤の水溶性および穿孔の程度等の条件により適宜調節される。このようにして単離された穿孔フィルムは、必要により残存する接着剤を前記の水系溶媒の浴内またはその流れの中で、必要により温浴内またはその流れの中で洗浄し、濯ぐことにより穿孔ピッチが一様で、接着剤等の不純物の残留が無い穿孔フィルムを容易に得ることが出来る。 In the method of removing and / or peeling the adhesive layer and the base sheet layer of the laminated film perforated by the above means, an aqueous solvent is allowed to act on the adhesive layer of the laminated film perforated. Examples of the method include peeling or removing in a state in which the perforated film is not subjected to strong stress by substantially reducing the peel strength by swelling or dissolving. Specific examples of such a method include, for example, a method of forming a peeling opening at the end of a perforated laminated film and then immersing it in a water bath at room temperature, peeling the film while keeping the peeling opening in water, and taking it out of the water bath. I can do it. The speed of taking out from the water bath is appropriately adjusted depending on conditions such as the water solubility of the adhesive used and the degree of perforation. The perforated film thus isolated can be washed by rinsing and rinsing the remaining adhesive, if necessary, in the above-mentioned aqueous solvent bath or its flow, if necessary in a warm bath or its flow. A perforated film having a uniform perforation pitch and no residue of an adhesive or the like can be easily obtained.

以下に、本発明を実施例により具体的に説明するが、本発明は以下の実施例により限定されるものではない。
なお、本実施例および比較例において、各種特性の評価方法は以下の基準によった。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to the following examples.
In the examples and comparative examples, the evaluation methods for various characteristics were based on the following criteria.

(1)穿孔前の剥離強度(N/cm)
穿孔前の積層体シートから幅15mm、長さ200mmの試験片を採取し、15mm幅の端部の片方であって穿孔すべきプラスチックフィルムと基材シート間に剥離口を設けてその各端部をつかみ、剥離距離100mm、剥離速度300mm/分で剥離角度180度法により剥離したときの剥離強度を用いた。
(1) Peel strength before drilling (N / cm)
A test piece having a width of 15 mm and a length of 200 mm is taken from the laminate sheet before punching, and a peeling opening is provided between the plastic film to be punched and one of the end parts having a width of 15 mm, and each end thereof. The peel strength when peeled at a peel distance of 100 mm and peel speed of 300 mm / min by the peel angle 180 degree method was used.

(2)水洗後の穿孔フィルム表面の粘着剤・接着剤残渣の有無
上記の穿孔前の剥離強度試験により単離された穿孔すべきプラスチックフィルムを500ml容のビーカー中に満たした水中に30秒間浸漬した後、500ml容のビーカー中に満たした45℃の温水中でピンセットで掴んで10秒間濯ぎ、ガーゼを押し当てて水分を拭き取った後、100倍の顕微鏡で表面を観察し、粘着剤・接着剤の残渣の有無を観察した。
(2) Presence / absence of adhesive / adhesive residue on the surface of the perforated film after washing with water The plastic film to be perforated isolated by the above-described peel strength test before perforation is immersed in water filled in a 500 ml beaker for 30 seconds. After that, hold it in warm water of 45 ° C filled in a 500 ml beaker with tweezers, rinse it for 10 seconds, press gauze to wipe off the water, observe the surface with a 100x microscope, and adhesive / adhesive The presence or absence of agent residues was observed.

(3)剥離界面の粘着剤層・接着剤層の湿潤時の剥離強度(N/cm)
穿孔前の積層体シートから幅15mm、長さ200mmの試験片を採取し、15mm幅の端部の片方であって穿孔すべきプラスチックフィルム層と基材シート層との界面に剥離口を設けてその各剥離端部を測定装置の両掴み部に固定した状態で、剥離界面の粘着剤層・接着剤層に室温の水をスポイトで注水して常に浸漬状態に維持しつつ、剥離距離100mm、剥離速度300mm/分で剥離角度90度法により剥離したときの剥離強度を用いた。
(3) Peel strength (N / cm) when the adhesive layer / adhesive layer at the peeling interface is wet
A test piece having a width of 15 mm and a length of 200 mm was taken from the laminate sheet before punching, and a peeling opening was provided at the interface between the plastic film layer to be punched and the base sheet layer on one end of the 15 mm width. With each of the peeling ends fixed to both grips of the measuring apparatus, water at room temperature was poured into the pressure-sensitive adhesive layer / adhesive layer at the peeling interface with a dropper, and the peeling distance was 100 mm. The peel strength when peeled at a peel speed of 300 mm / min by the peel angle 90 ° method was used.

(4)穿孔工程中におけるフィルムの上下動の有無
穿孔用積層フィルムとして幅48mmのロール巻き積層フィルムを、0.5mmφの円形孔に対応する棒状凸型と凹型の一対を有し駆動部の制御により幅方向および長さ方向に間歇的にプレス穿孔出来るプレス型穿孔機に通して、積層フィルムの幅方向に1mmピッチで36mmに、長さ方向に1mmピッチで1000mmに穿孔した場合の、穿孔工程中におけるフィルムの上下動の有無を観察した。
(4) Presence or absence of vertical movement of the film during the punching process
A roll-wrapped laminated film with a width of 48 mm as a laminated film for punching, which has a pair of convex and concave rods corresponding to a 0.5 mmφ circular hole, and is intermittently press-pierced in the width and length directions by controlling the drive unit The film was passed through a press-type punching machine, and the presence or absence of vertical movement of the film during the punching process was observed when the laminated film was punched at 36 mm with a 1 mm pitch in the width direction and 1000 mm with a 1 mm pitch in the length direction.

(5)穿孔フィルムの穿孔位置の精度
上記の穿孔工程により得られた穿孔フィルムの孔ピッチの一様性など穿孔位置の精度を評価した。
(5) Accuracy of perforation position of perforated film The accuracy of perforation position such as the uniformity of the hole pitch of the perforated film obtained by the perforation process was evaluated.

[実施例1]
接着剤としてのパラミリオンAF−36(易水溶性ウレタン樹脂系、固形分35質量%、大原パラジウム株式会社製)100質量部を有機溶媒IPA(イソプロピルアルコール)600mlに溶解した接着剤溶液を基材シートとしての厚さ38μmのルミラー38S10(ポリエステルフィルム、東レ株式会社製)に、乾燥後の厚さが0.5μmと成るように塗布し、100℃の熱風中で2分間乾燥して接着剤層付き基材シートを作製した。この基材シートの接着剤層側表面に厚さ12μmのPPS(ポリフェニレンサルファイド)フィルムを重ね合わせ、ロール温度80℃のロール型ラミネーターを用いて積層し、積層フィルムを得た。 得られた積層フィルムについて、前記の評価方法に基づき、穿孔前の剥離強度、水洗後の接着剤残渣の有無、剥離界面接着剤層の湿潤時の剥離強度、穿孔工程中におけるフィルムの上下動の有無、および穿孔フィルムの孔ピッチの一様性など穿孔位置の精度について評価し、その結果を接着剤の種類およびその他の主要要素とともに表1に記載した。
[Example 1]
The base material is an adhesive solution in which 100 parts by mass of Paramillion AF-36 (easily water-soluble urethane resin system, solid content 35% by mass, manufactured by Ohara Palladium Co., Ltd.) as an adhesive is dissolved in 600 ml of an organic solvent IPA (isopropyl alcohol). It is applied to Lumirror 38S10 (polyester film, manufactured by Toray Industries, Inc.) having a thickness of 38 μm as a sheet so that the thickness after drying is 0.5 μm and dried in hot air at 100 ° C. for 2 minutes to form an adhesive layer An attached base sheet was prepared. A PPS (polyphenylene sulfide) film having a thickness of 12 μm was superposed on the surface of the base material sheet on the adhesive layer side, and laminated using a roll laminator having a roll temperature of 80 ° C. to obtain a laminated film. For the obtained laminated film, based on the evaluation method described above, peel strength before perforation, presence or absence of adhesive residue after washing, peel strength when the peel interface adhesive layer is wet, and vertical movement of the film during the perforation process The accuracy of the punching position, such as the presence or absence and uniformity of the hole pitch of the punched film, was evaluated, and the results are shown in Table 1 together with the type of adhesive and other main factors.

[比較例1]
補強用粘着テープとしてポリエステルフィルムにアクリル系粘着剤を塗布した市販の再剥離用粘着テープCT100(商品名、弱粘着用、パナック株式会社製)を用い、この粘着テープに実施例1で使用したものと同じ厚さ12μmのPPS(ポリフェニレンサルファイド)フィルムを重ね合わせ、室温のロール型ラミネーターを用いて積層し、積層フィルムを得た。得られた積層フィルムについて、前記の評価方法に基づき、穿孔前の剥離強度、水洗後の粘着剤・接着剤残渣の有無、剥離界面の粘着剤層・接着剤層の湿潤時の剥離強度、穿孔工程中におけるフィルムの上下動の有無、および穿孔フィルムの孔ピッチの一様性など穿孔位置の精度について評価し、その結果を粘着剤・接着剤処方および実施例の主要要素とともに表1に記載した。なお、穿孔処理はほぼ実施できたが、基材フィルムを剥離除去して単離された穿孔フィルムの裏面には水洗しても粘着剤残渣が除去できずに残り、精密機器に使用する穿孔フィルムとしては使用できないものであった。
[Comparative Example 1]
As a reinforcing adhesive tape, a commercially available re-peeling adhesive tape CT100 (trade name, for weak adhesive, manufactured by Panac Co., Ltd.), in which an acrylic adhesive is applied to a polyester film, was used in Example 1 for this adhesive tape. A PPS (polyphenylene sulfide) film having the same thickness of 12 μm was superposed and laminated using a roll laminator at room temperature to obtain a laminated film. About the obtained laminated film, based on the above evaluation method, peel strength before perforation, presence / absence of pressure-sensitive adhesive / adhesive residue after washing, peel strength when the pressure-sensitive adhesive layer / adhesive layer at the peeling interface is wet, perforation The accuracy of the punching position, such as the presence or absence of vertical movement of the film during the process and the uniformity of the hole pitch of the punched film, was evaluated, and the results are shown in Table 1 together with the adhesive / adhesive formulation and the main elements of the examples. . In addition, although the perforation treatment was almost carried out, the adhesive residue could not be removed even after washing with water on the back of the perforated film that was isolated by peeling off the base film, and used for precision instruments. As it was not usable.

[比較例2]
比較例1において、補強用粘着テープとしてポリエステルフィルムにアクリル系粘着剤を塗布した市販の再剥離用粘着テープST100(商品名、弱粘着用、パナック株式会社製)を用いたこと以外は比較例1と同様にして穿孔前の剥離強度、水洗後の粘着剤・接着剤残渣の有無、剥離界面の粘着剤層・接着剤層の湿潤時の剥離強度、穿孔工程中におけるフィルムの上下動の有無、および穿孔フィルムの孔ピッチの一様性など穿孔位置の精度について評価し、その結果を接着剤処方および実施例の主要要素とともに表1に記載した。なお、比較例1と同様に、穿孔処理はほぼ実施できたが、基材フィルムを剥離除去して単離された穿孔フィルムの表面には水洗しても粘着剤残渣が除去できずに残り、精密機器に使用する穿孔フィルムとしては使用できないものであった。
[Comparative Example 2]
In Comparative Example 1, Comparative Example 1 except that a commercially available re-peeling adhesive tape ST100 (trade name, for weak adhesive, manufactured by Panac Co., Ltd.) in which an acrylic adhesive was applied to a polyester film was used as the reinforcing adhesive tape. In the same manner as above, the peel strength before perforation, the presence or absence of adhesive / adhesive residue after washing with water, the peel strength when the adhesive layer / adhesive layer at the peeling interface is wet, the presence or absence of vertical movement of the film during the perforation process, The accuracy of the perforation position, such as the uniformity of the hole pitch of the perforated film, was evaluated, and the results are listed in Table 1 together with the adhesive formulation and the main elements of the examples. In addition, as in Comparative Example 1, the perforation treatment was almost performed, but the surface of the perforated film that was isolated by peeling off the base film remained unremovable even after washing with water, It could not be used as a perforated film for precision equipment.

[比較例3]
実施例1において、基材シート層を設けないで穿孔すべきプラスチックフィルムのまま、前記の評価方法に基づき、穿孔工程中におけるフィルムの上下動の有無、および穿孔フィルムの孔ピッチの一様性など穿孔位置の精度について評価し、その結果を表1に記載した。なお、穿孔時にフィルムが上部凸型の棒に引っ張られてフィルムが上下し、型から離れないため穿孔処理を続けることが出来なかった。


[Comparative Example 3]
In Example 1, with the plastic film to be perforated without providing the base sheet layer, based on the above evaluation method, the presence or absence of vertical movement of the film during the perforation process, the uniformity of the hole pitch of the perforated film, etc. The accuracy of the drilling position was evaluated, and the results are shown in Table 1. It should be noted that the perforation process could not be continued because the film was pulled up and down by the upper convex rod during perforation and the film did not move away from the mold.


表1

Figure 2007098628
*1 穿孔時にフィルムが上部凸型の棒に引っ張られてフィルムが上下し、型から離れないため穿孔処理を続けることが出来なかった。 Table 1
Figure 2007098628
* 1 During punching, the film was pulled up and down by the upper convex rod, and the film moved up and down.

(実験結果のまとめ)
表1の結果からも明らかなように、穿孔すべきプラスチックフィルムが薄い場合など僅かな張力により容易に波打ちやフィルムの上下動が生じやすく、そのまま(比較例3)では穿孔工程が安定せず連続穿孔が出来ないプラスチックフィルムであっても、穿孔処理する際に易水溶性接着剤により基材シートを積層して裏打ちした積層フィルムの状態に補強することにより、穿孔工程ではフィルムが安定し正しいピッチでの穿孔が可能であり、また、穿孔後には剥離界面の接着剤層に注水するなどにより、剥離強度を低下させて薄い穿孔フィルムに引っ張りじわが生じるような大きい剥離応力をかけないでも積層フィルムから基材シートおよび接着剤とを容易に剥離除去することが出来、剥離後に穿孔フィルムの表面を水浴中で濯ぐことにより、穿孔ピッチが一様で、接着剤等の不純物の残留が無い穿孔フィルムを容易に得ることが出来た。
(Summary of experimental results)
As is clear from the results in Table 1, when the plastic film to be perforated is thin, waviness and vertical movement of the film are easily caused by slight tension, and the perforation process is not stabilized as it is (Comparative Example 3). Even in the case of plastic film that cannot be perforated, the base film is laminated with a water-soluble adhesive during the perforation process and reinforced in the form of a laminated film, so that the film has a stable and correct pitch in the perforation process. In addition, it is possible to perforate at the same time, and after the perforation, it is possible to reduce the peel strength by pouring water into the adhesive layer at the peeling interface, etc., so that the laminated film is not subjected to a large peeling stress that causes the thin perforated film to be wrinkled. The base sheet and adhesive can be easily removed from the substrate by rinsing the surface of the perforated film in a water bath after peeling. Perforation pitch uniform, it was possible to easily obtain a perforated film remaining is not an impurity such as an adhesive.

本発明の積層フィルムは、穿孔すべきプラスチックフィルムの厚さが薄い場合、または初期引っ張り応力が小さい場合など、僅かな応力で容易に波打ちや引っ張りじわが生じ易い場合であっても、本発明の微細穿孔用積層フィルムの形態に補強することにより、例えば、凹凸金型による穿孔処理によって、穿孔工程ではフィルムが安定し、正しいピッチでの穿孔処理が可能であり、その結果、穿孔ピッチが一様で、しかも粘着剤・接着剤等の不純物の残留が無い穿孔フィルムを容易に得ることが出来、産業上の利用可能性は大である。

The laminated film of the present invention can be used even if the plastic film to be perforated is thin or the initial tensile stress is small, even when waviness or wrinkles are easily generated with a slight stress. By reinforcing in the form of a laminated film for fine perforation, for example, the perforation process using a concave and convex mold stabilizes the film in the perforation process, and the perforation process can be performed at the correct pitch. As a result, the perforation pitch is uniform. In addition, it is possible to easily obtain a perforated film having no residual impurities such as an adhesive and an adhesive, and the industrial applicability is great.

Claims (4)

初期引っ張り応力が幅15mm当たり1.0N/%以下である穿孔すべきプラスチックフィルムの片面または両面に易水溶性の接着剤層を介して基材シートを積層して成り、初期引っ張り応力が幅15mm当たり1.2N/%以上であることを特徴とする微細穿孔用積層フィルム。
A base sheet is laminated on one or both sides of a plastic film to be perforated having an initial tensile stress of 1.0 N /% or less per 15 mm width via a water-soluble adhesive layer, and the initial tensile stress is 15 mm in width. A laminated film for fine perforation characterized by being 1.2 N /% or more per unit.
穿孔すべきプラスチックフィルム層と基材シート層との間の乾燥状態における剥離強度が0.01N/cm以上であることを特徴とする請求1に記載の微細穿孔用積層フィルム。
2. The laminated film for fine perforation according to claim 1, wherein a peel strength in a dry state between the plastic film layer to be perforated and the base sheet layer is 0.01 N / cm or more.
穿孔すべきプラスチックフィルム層と基材シート層との間の剥離界面の接着剤層を常に湿潤状態に維持しつつ測定したときの剥離強度が実質的に0.3N/cm以下であることを特徴とする請求項1または2に記載の微細穿孔用積層フィルム。
Peel strength is substantially 0.3 N / cm or less when measured while the adhesive layer at the peeling interface between the plastic film layer to be perforated and the base sheet layer is always kept wet. The laminated film for fine perforations according to claim 1 or 2.
請求項1から3のいずれか一つに記載の積層フィルムの状態で穿孔処理した後、接着剤層に水系溶媒を作用させ、接着剤層を溶解して穿孔フィルムを単離することを特徴とする微細穿孔フィルムの製造方法。

After perforating in the state of the laminated film according to any one of claims 1 to 3, an aqueous solvent is allowed to act on the adhesive layer to dissolve the adhesive layer to isolate the perforated film. A method for producing a finely perforated film.

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WO2018194072A1 (en) * 2017-04-18 2018-10-25 日東電工株式会社 Laminate and wound body
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WO2018194073A1 (en) * 2017-04-18 2018-10-25 日東電工株式会社 Laminate and wound body
WO2018194072A1 (en) * 2017-04-18 2018-10-25 日東電工株式会社 Laminate and wound body
JP2018176748A (en) * 2017-04-18 2018-11-15 日東電工株式会社 Laminate and wound body
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