JP2006351606A - Terminal box for solar cell module - Google Patents

Terminal box for solar cell module Download PDF

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Publication number
JP2006351606A
JP2006351606A JP2005172449A JP2005172449A JP2006351606A JP 2006351606 A JP2006351606 A JP 2006351606A JP 2005172449 A JP2005172449 A JP 2005172449A JP 2005172449 A JP2005172449 A JP 2005172449A JP 2006351606 A JP2006351606 A JP 2006351606A
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Prior art keywords
terminal
substrate
solar cell
peripheral wall
fixing member
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JP2005172449A
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Japanese (ja)
Inventor
Makoto Toukosono
誠 東小薗
Hiroyuki Yoshikawa
裕之 吉川
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Priority to JP2005172449A priority Critical patent/JP2006351606A/en
Priority to PCT/JP2006/307068 priority patent/WO2006134707A1/en
Publication of JP2006351606A publication Critical patent/JP2006351606A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • H02S40/345Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes with cooling means associated with the electrical connection means, e.g. cooling means associated with or applied to the junction box
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To reduce a use amount of insulating resin and to protect a bypass diode. <P>SOLUTION: In a terminal box for solar cell module, a plurality of terminal boards 30 which electrically repeat the plus electrode and the minus electrode of the solar cell module, and an outer connection cable 60 corresponding to both electrodes, are arranged on a substrate 11 in parallel, and a bypass diode 80 is suspended between the two corresponding terminal boards 30. A peripheral wall 73 is installed on the substrate 11 so that it surrounds the periphery of the bypass diode 80. A fixing member 40 is disposed to cover the opening of the peripheral wall 73. The terminal boards 30 are pressed and fixed with the substrate 11 by the fixing member 40. Since the outer side of the peripheral wall 73 is filled with insulating resin, insulating resin can be saved with which an inner side of the peripheral wall 73 is filled. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、太陽電池モジュール用端子ボックスに関する。   The present invention relates to a terminal box for a solar cell module.

太陽光発電システムは、家屋の屋根上に敷設した太陽電池パネルからの直流電流をインバータ等を介して各電器製品に供給する構成とされる。太陽電池パネルは複数の太陽電池モジュールからなり、各太陽電池モジュールの電極を端子ボックスを介して直列または並列接続した構造となっている。   The solar power generation system is configured to supply a direct current from a solar cell panel laid on the roof of a house to each electrical appliance via an inverter or the like. A solar cell panel consists of a plurality of solar cell modules, and has a structure in which the electrodes of each solar cell module are connected in series or in parallel via a terminal box.

従来の端子ボックスとしては、ボックス本体の基板上に並設されて一端が太陽電池モジュールの裏面側から引き出されたプラス電極及びマイナス電極に接続されるとともに他端が外部接続用のケーブルに接続される二つの端子板と、両端子板間に架け渡される逆流用のバイパスダイオードとを備えたものが知られている(例えば、以下の特許文献1を参照)。
端子板には孔が空けられ、その孔の内周には菊座が形成されている。そして、端子板は、菊座の歯を基板上に立設された突起に食い込ませることにより、基板上に固定されている。また、バイパスダイオードは、ベアチップを厚み方向に挟み込みつつ互いに逆方向に延びる導体片を有し、両導体片を対応する端子板上に半田付けすることにより、両端子板に接続されている。さらに、端子板及びバイパスダイオードの全体を覆うようにシリコン樹脂等の絶縁性樹脂が充填され、ボックス本体内が樹脂封止されるようになっている。
特許第3498945号公報
As a conventional terminal box, one end is connected to the substrate of the box body, and one end is connected to a plus electrode and a minus electrode drawn from the back side of the solar cell module, and the other end is connected to a cable for external connection. There are known two terminal boards and a reverse-flow bypass diode that is bridged between the two terminal boards (see, for example, Patent Document 1 below).
A hole is formed in the terminal plate, and a chrysanthemum is formed on the inner periphery of the hole. And the terminal board is being fixed on the board | substrate by making the tooth | gear of a star bear bite into the protrusion standing on the board | substrate. The bypass diode has conductor pieces extending in opposite directions while sandwiching the bare chip in the thickness direction, and is connected to both terminal boards by soldering both conductor pieces onto the corresponding terminal boards. Further, an insulating resin such as silicon resin is filled so as to cover the entire terminal board and bypass diode, and the inside of the box body is sealed with resin.
Japanese Patent No. 3498945

ところで、上記の場合には、ボックス本体の略全体に行き渡るように絶縁性樹脂が充填されるため、比較的高価な絶縁性樹脂が多量に必要とされ、コスト高となる嫌いがあった。また、樹脂封止されるまでの間、バイパスダイオードが露出状態にあるから、外部異物との干渉によりバイパスダイオードが損傷する等の不具合をおこす懸念があった。   By the way, in the above case, since the insulating resin is filled so as to spread over substantially the entire box body, a large amount of relatively expensive insulating resin is required, and there is a hate that the cost is increased. Further, since the bypass diode is in an exposed state until the resin is sealed, there is a concern that the bypass diode may be damaged due to interference with external foreign matter.

本発明は上記のような事情に基づいて完成されたものであって、絶縁性樹脂の使用量を削減し、さらにバイパスダイオードを保護することを目的とする。   The present invention has been completed based on the above situation, and an object thereof is to reduce the amount of insulating resin used and to further protect the bypass diode.

上記の目的を達成するための手段として、請求項1の発明は、太陽電池モジュールのプラス電極及びマイナス電極と両電極に対応する外部接続用のケーブルとの間を電気的に中継する複数の端子板が基板上に並設され、対応する二つの端子板間に逆負荷時バイパス用の整流素子が架け渡されている太陽電池モジュール用端子ボックスにおいて、前記基板上には、前記整流素子の周囲を取り囲んでなる周壁が設けられるとともに、この周壁と一体または別体に形成され、前記基板との間に前記端子板を押さえ付けて固定する固定部材が前記周壁の開口を覆うように装着される構成としたところに特徴を有する。   As means for achieving the above object, the invention of claim 1 is a plurality of terminals for electrically relaying between a positive electrode and a negative electrode of a solar cell module and an external connection cable corresponding to both electrodes. In the solar cell module terminal box in which a plate is juxtaposed on the substrate, and a rectifying element for bypass during reverse load is bridged between the corresponding two terminal plates, the substrate has a periphery of the rectifying device. And a fixing member that is formed integrally with or separately from the peripheral wall and presses and fixes the terminal plate between the peripheral board and the opening so as to cover the opening of the peripheral wall. It is characterized by its configuration.

請求項2の発明は、請求項1に記載のものにおいて、前記整流素子の架け渡された前記二つの端子板は、連結片によって互いに切り離し可能に連結されており、前記連結片は、前記周壁の外側に突出して配され、前記固定部材が装着されたあと前記端子板の板面方向と交差する方向に変位されて前記端子板から切断されるところに特徴を有する。   According to a second aspect of the present invention, in the first aspect, the two terminal plates over which the rectifying element is bridged are connected to each other by a connecting piece so as to be detachable from each other, and the connecting piece has the peripheral wall. It is characterized in that it is disposed so as to protrude outward from the terminal board, and is displaced from the terminal board by being displaced in a direction intersecting the board surface direction of the terminal board after the fixing member is mounted.

請求項3の発明は、請求項1または請求項2に記載のものにおいて、前記固定部材には、放熱用のフィンが設けられているところに特徴を有する。
請求項4の発明は、請求項1ないし請求項3のいずれかに記載のものにおいて、前記周壁は、前記端子板における前記整流素子の接続領域の長さ方向及び幅方向に当接可能に配されて、この端子板の遊動を規制するところに特徴を有する。
The invention of claim 3 is characterized in that, in the invention of claim 1 or 2, the fixing member is provided with fins for heat dissipation.
According to a fourth aspect of the invention, there is provided the method according to any one of the first to third aspects, wherein the peripheral wall is arranged so as to be able to abut in a length direction and a width direction of a connection region of the rectifying element in the terminal plate. Thus, the terminal board is characterized by restricting the movement of the terminal board.

<請求項1の発明>
基板上には整流素子の周囲を取り囲んでなる周壁が設けられるから、この周壁の外側に絶縁性樹脂を充填することにより、周壁の内側に充填される分の絶縁性樹脂を節約することができ、コストを抑えることができる。また、基板上には周壁の開口を覆うようにして固定部材が装着されるので、外部異物から整流素子を保護することができる。しかも、この固定部材が基板との間に端子板を押さえ付けて固定する機能を合わせ持つから、部品点数を削減することができる。
<Invention of Claim 1>
Since the peripheral wall surrounding the periphery of the rectifying element is provided on the substrate, the insulating resin can be saved by filling the outer side of the peripheral wall with the insulating resin. , Can reduce costs. In addition, since the fixing member is mounted on the substrate so as to cover the opening of the peripheral wall, the rectifying element can be protected from external foreign matter. In addition, since this fixing member has a function of pressing and fixing the terminal plate between the fixing member and the substrate, the number of parts can be reduced.

<請求項2の発明>
整流素子の架け渡された二つの端子板を連結片によって連結した上で、整流素子を端子板における同整流素子の接続領域とともに周壁の内側に挿入させ、さらに連結片を周壁の外側に突出して配する。その後、周壁の開口を覆うように固定部材を装着し、端子板を基板上に固定した状態から、連結片を摘んで端子板の板面方向と交差する方向に変位させ、この連結片をポキッと折るようにして端子板から切り離す。請求項2の発明によれば、基板への組み付け操作の間、整流素子の架け渡された二つの端子板が連結片によって一定間隔に保たれるから、整流素子に対しねじり力等の無用な力が加わることがなく、整流素子を保護することができる。
<Invention of Claim 2>
After connecting the two terminal plates that span the rectifying element with a connecting piece, the rectifying element is inserted inside the peripheral wall together with the connection region of the rectifying element in the terminal plate, and the connecting piece protrudes outside the peripheral wall. Arrange. After that, a fixing member is mounted so as to cover the opening of the peripheral wall, and from the state where the terminal plate is fixed on the substrate, the connecting piece is picked and displaced in a direction crossing the plate surface direction of the terminal plate, and the connecting piece is then packed. Fold it away from the terminal board. According to the second aspect of the present invention, during the assembling operation to the substrate, the two terminal plates over which the rectifying element is bridged are kept at a constant interval by the connecting piece, so that a torsional force or the like is unnecessary for the rectifying element. The rectifying element can be protected without applying force.

<請求項3の発明>
固定部材に放熱用のフィンが設けられているから、整流素子が発する熱を放熱用のフィンを通して効率良く放熱することができる。
<請求項4の発明>
周壁が端子板における整流素子の接続領域の長さ方向及び幅方向に当接することで、端子板がその遊動を規制された状態で基板上に並設されるから、端子板の位置決めが確実になされる。
<Invention of Claim 3>
Since the heat radiating fin is provided on the fixing member, the heat generated by the rectifying element can be efficiently radiated through the heat radiating fin.
<Invention of Claim 4>
Since the peripheral wall abuts in the length direction and the width direction of the connection region of the rectifying element in the terminal plate, the terminal plate is juxtaposed on the substrate in a state in which its movement is restricted, so the positioning of the terminal plate is ensured Made.

<実施形態>
本発明の一実施形態を図1ないし図11によって説明する。本実施形態にかかる太陽電池モジュール用端子ボックスは、表面に直列接続された多数の太陽電池セルを配した太陽電池モジュール(図示せず)の裏面側に取り付けられるものであって、ボックス本体10と、ボックス本体10内に配設された多数の端子板30と、隣接する端子板30間に架け渡される逆流用のバイパスダイオード80(本発明の整流素子に相当する)とを備える。なお、以下において、上下方向については図5を基準とし、前後方向については図1の上側を前方として説明する。
<Embodiment>
An embodiment of the present invention will be described with reference to FIGS. The terminal box for a solar cell module according to the present embodiment is attached to the back side of a solar cell module (not shown) in which a large number of solar cells connected in series on the surface are arranged. And a large number of terminal plates 30 disposed in the box body 10 and a reverse-flow bypass diode 80 (corresponding to the rectifying element of the present invention) bridged between the adjacent terminal plates 30. In the following description, the upper and lower directions will be described with reference to FIG. 5, and the upper and lower directions will be described with the upper side of FIG.

ボックス本体10は、合成樹脂材によって上面開放の箱型に形成されており、その内部を区画する所定領域に絶縁性樹脂が充填された後、上方からカバー(図示せず)が被せられるようになっている。詳しくはボックス本体10は、図1の(A)に示すように、複数の端子板30が横並びで載置可能な略矩形状の基板11と、基板11の周縁部から立ち上げられて四方を取り囲む側板12と、基板11の上面所定位置から立ち上げられて端子板30を位置決めする仕切壁13とを備える。   The box body 10 is formed in a box shape with an open top surface by a synthetic resin material, and after a predetermined region partitioning the inside is filled with an insulating resin, a cover (not shown) is covered from above. It has become. Specifically, as shown in FIG. 1A, the box main body 10 is raised from the peripheral portion of the substrate 11 and a substantially rectangular substrate 11 on which a plurality of terminal boards 30 can be placed side by side. The surrounding side plate 12 is provided with a partition wall 13 that rises from a predetermined position on the upper surface of the substrate 11 and positions the terminal plate 30.

基板11の前端部には、その略全幅に亘って開口部14が開設されており、この開口部14に各端子板30の先端部が臨むようになっている。基板11の開口部14には太陽電池モジュールのプラス電極及びマイナス電極の両電極に接続されたリード(図示せず)が挿通され、挿通された各リードが対応する端子板30の先端部に半田付けにより接続可能となっている。また、基板11の開口部14には、仕切壁13の先端部を前方へ延長することで各端子板30を区画する仕切片19が突出して形成されている。   At the front end of the substrate 11, an opening 14 is opened over substantially the entire width, and the tip of each terminal plate 30 faces the opening 14. Leads (not shown) connected to both the positive electrode and the negative electrode of the solar cell module are inserted into the opening 14 of the substrate 11, and each inserted lead is soldered to the tip of the corresponding terminal plate 30. Connection is possible by attaching. A partition piece 19 is formed in the opening 14 of the substrate 11 so as to project each terminal plate 30 by extending the front end of the partition wall 13 forward.

側板12の後端両側部には切り欠き部20が設けられ、ここに上方から外部出力用のケーブル60が嵌め込まれ、さらにその上方からケーブル押さえ部材65が嵌着されてケーブル60が固定されるようになっている。
また、ボックス本体10には同ボックス本体10とは別体のケース70が装着され、装着されたケース70が基板11の載置面に載せられる。基板11の載置面は基板11の略中央に大きな面積を有して構成され、その載置面の後方に、ケース70に形成された突片71を受け入れ可能な突片受け溝(図示せず)を備えている。突片受け溝は、基板11上を横断する仕切壁13の両側端部に凹設され、ここにケース70に形成された突片71の先端部が突入することで、ケース70の基板11からの浮き上がりが規制されるようになっている。
Cutouts 20 are provided on both side portions of the rear end of the side plate 12, and an external output cable 60 is fitted into the cutout portion 20 from above, and a cable pressing member 65 is fitted from above to fix the cable 60. It is like that.
Further, a case 70 separate from the box body 10 is attached to the box body 10, and the attached case 70 is placed on the placement surface of the substrate 11. The mounting surface of the substrate 11 is configured to have a large area substantially at the center of the substrate 11, and a protruding piece receiving groove (not shown) that can receive the protruding piece 71 formed on the case 70 behind the mounting surface. )). The projecting piece receiving grooves are recessed at both end portions of the partition wall 13 traversing the substrate 11, and the tip portions of the projecting pieces 71 formed on the case 70 are inserted into the projecting piece receiving grooves from the substrate 11 of the case 70. The rise of is now regulated.

ケース70は、合成樹脂材によって上面開放の箱型に形成されており、略矩形状をなす底壁72と、底壁72の周縁部から立ち上げられる周壁73とを備えている。底壁72の上面は、前後方向に延出する隔壁74によって互いに分断されている。底壁72の上面はここに載せられる端子板30の大きさに対応する広さをもって構成され、左側のほうが右側よりも幅広となっている。隔壁74は、その延出端が周壁73と一体に接合され、かつ、その延出途中に、バイパスダイオード80が横切って配される逃がし凹部75が凹設されている。また、周壁73の両側壁にもバイパスダイオード80の逃がし凹部75が凹設され、さらに、周壁73の前側壁には端子板30の先端部を開口部14に臨ませるための逃がし凹部75が、周壁73の後側壁には両端子板30同士を架橋する連結片25に形成された破断部26との干渉を回避するための逃がし凹部75が、それぞれ凹設されている。周壁73の後側壁の両側部には、一対の突片71が後方へ突出して形成されている。両突片71は、基板11の突片受け溝に対し前方からスライドして挿入可能となっている。   The case 70 is formed of a synthetic resin material in a box shape with an open top surface, and includes a bottom wall 72 having a substantially rectangular shape and a peripheral wall 73 raised from the peripheral edge of the bottom wall 72. The top surfaces of the bottom wall 72 are separated from each other by a partition wall 74 extending in the front-rear direction. The upper surface of the bottom wall 72 is configured to have a width corresponding to the size of the terminal plate 30 placed here, and the left side is wider than the right side. The extending end of the partition wall 74 is integrally joined with the peripheral wall 73, and an escape recess 75 in which the bypass diode 80 is arranged across is provided in the middle of the extension. In addition, escape recesses 75 for the bypass diode 80 are also provided on both side walls of the peripheral wall 73, and an escape recess 75 for allowing the front end of the terminal plate 30 to face the opening 14 is formed on the front side wall of the peripheral wall 73. On the rear side wall of the peripheral wall 73, relief recesses 75 are provided in order to avoid interference with the fractured portion 26 formed in the connecting piece 25 that bridges the two terminal plates 30. On both sides of the rear side wall of the peripheral wall 73, a pair of projecting pieces 71 are formed to protrude rearward. Both projecting pieces 71 can be inserted into the projecting piece receiving grooves of the substrate 11 by sliding from the front.

底壁72の前後方向略中央部には、この底壁72と基板11とを連通する窓孔77が幅方向に延出して形成されている。この窓孔77は、バイパスダイオード80と対応する位置に配され、ここに周壁73の下方から絶縁性樹脂が入り込むことにより、バイパスダイオード80と太陽電池モジュールとの間に絶縁性樹脂部(図示せず)が介設され得る。したがって、バイパスダイオード80が発生する熱が絶縁性樹脂部を通して太陽電池モジュール側に放熱可能となっている。   A window hole 77 that communicates the bottom wall 72 and the substrate 11 is formed in a substantially central portion in the front-rear direction of the bottom wall 72 so as to extend in the width direction. The window hole 77 is disposed at a position corresponding to the bypass diode 80, and an insulating resin portion (not shown) is interposed between the bypass diode 80 and the solar cell module when the insulating resin enters from below the peripheral wall 73. Can be interposed. Therefore, the heat generated by the bypass diode 80 can be radiated to the solar cell module side through the insulating resin portion.

ケース70には、蓋部材としての固定部材40が覆設される。固定部材40は、周壁73の開口を覆うようにケース70、ひいては基板11に装着され、その装着動作に伴って基板11(ケース70の底壁72)との間に端子板30を挟み付けるようになっている。詳しくは固定部材40は、図9ないし図11に示すように、略矩形状をなす覆い壁41と、覆い壁41の周縁から下方に延出する垂れ壁42とを備え、垂れ壁42に周壁73が内嵌可能となっている。覆い壁41の下面における四角寄りの位置には、幅方向に沿う板面を備えたエプロン状の押さえ付け片43が垂設されている。押さえ付け片43は、ケース70に収容される中間端子31(後述する)と対応する位置に、前後二条で左右夫々で計四条配設されており、前後に位置するものが対応する中間端子31の前後二位置を押さえ付けて同中間端子31の浮き上がりを規制するようになっている。   The case 70 is covered with a fixing member 40 as a lid member. The fixing member 40 is attached to the case 70 and thus the substrate 11 so as to cover the opening of the peripheral wall 73, and the terminal plate 30 is sandwiched between the fixing member 40 and the substrate 11 (the bottom wall 72 of the case 70) in accordance with the attaching operation. It has become. Specifically, as shown in FIGS. 9 to 11, the fixing member 40 includes a covering wall 41 having a substantially rectangular shape, and a hanging wall 42 extending downward from the periphery of the covering wall 41, and the hanging wall 42 has a peripheral wall. 73 can be internally fitted. At a position near the square on the lower surface of the cover wall 41, an apron-shaped pressing piece 43 provided with a plate surface along the width direction is suspended. The pressing pieces 43 are arranged in a total of four strips on the left and right sides at the positions corresponding to the intermediate terminals 31 (described later) accommodated in the case 70, and the intermediate terminals 31 corresponding to the ones located on the front and rear are arranged. The intermediate terminal 31 is restricted from being lifted by pressing the front and rear two positions.

垂れ壁42からは一対の張出片44が幅方向両側外方へ突出して形成されている。張出片44の下面には同じく前後二条の押さえ付け片43が垂設されており、この押さえ付け片43がケース70の外側に載置されたケーブル接続端子33(後述する)を押さえ付けて同ケーブル接続端子33の浮き上がりを規制するようになっている。また、ケース70の覆い壁41の上面(外側面)には、襞状の凹凸を有する放熱用のフィン45が形成されている。この放熱用のフィン45は、幅方向に延出する多数の筋状をなし、覆い壁41から張出片44に亘る全体に形成されている。バイパスダイオード80が発熱したときには、放熱用のフィン45を通して効率良く放熱できるようになっている。   A pair of overhanging pieces 44 are formed to project outward from both sides in the width direction from the hanging wall 42. Similarly, two front and rear pressing pieces 43 are suspended from the lower surface of the overhanging piece 44, and the pressing piece 43 presses a cable connection terminal 33 (described later) placed outside the case 70. The floating of the cable connection terminal 33 is restricted. In addition, on the upper surface (outer surface) of the covering wall 41 of the case 70, a heat radiation fin 45 having a bowl-shaped unevenness is formed. The heat radiation fins 45 have a large number of streaks extending in the width direction, and are formed over the entire length from the covering wall 41 to the overhanging piece 44. When the bypass diode 80 generates heat, the heat can be efficiently radiated through the heat radiating fins 45.

また、垂れ壁42には、ケース70の周壁73に形成された逃がし凹部75と対応する位置に、同じく、端子板30の先端部、バイパスダイオード80、及び連結片25の破断部26の各突入を許容する逃がし凹部46が凹設されている。このうち、連結片25の破断部26と対応する逃がし凹部46は、垂れ壁42から覆い壁41の一部にかけて切り欠かれ、かくして形成された切り欠き片には、上下方向に延出して垂れ壁42の下縁に開口する一対のスリット47が形成されている。そして、切り欠き片には、両スリット47間で撓み変形可能とされた第一係止片48が形成されている。   Similarly, the leading end of the terminal plate 30, the bypass diode 80, and the breaking portion 26 of the connecting piece 25 are inserted into the drooping wall 42 at positions corresponding to the relief recesses 75 formed in the peripheral wall 73 of the case 70. A relief recess 46 is provided to allow the above. Of these, the relief recess 46 corresponding to the broken portion 26 of the connecting piece 25 is cut out from the drooping wall 42 to a part of the cover wall 41, and the cutout piece thus formed extends vertically. A pair of slits 47 are formed at the lower edge of the wall 42. The notch piece is formed with a first locking piece 48 that can be bent and deformed between the slits 47.

第一係止片48の先端部(垂下端部)には、図5に示すように、基板11に貫設された小孔17に係入してケース70の底壁72における下面後端部に引っ掛け状態で弾性係止される内向き係止爪48Aが形成されている。垂れ壁42における第一係止片48と対向する位置には、第二係止片49A,49Bが形成されている。この第二係止片49A,49Bは、前側に位置する前側係止片49Aと後側に位置する後側係止片49Bとからなり、両者間に撓み空間を保有しかつこの撓み空間を挟んで前後対称に配置されている。後側係止片49Bの先端部には、基板11に貫設された小孔17よりも大きな大孔18に係入してケース70の底壁72における下面前端部に引っ掛け状態で弾性係止される内向き係止爪49Eが形成されている。一方、前側係止片49Aの先端部には、同じ大孔18に係入して仕切壁13の根元部分における凹所13Aに引っ掛け状態で弾性係止される外向き係止爪49Fが形成されている。   As shown in FIG. 5, the lower end of the bottom surface 72 of the bottom wall 72 of the case 70 is engaged with the small hole 17 penetrating the substrate 11 at the front end portion (hanging lower end portion) of the first locking piece 48. An inward locking claw 48A that is elastically locked in a hooked state is formed. Second locking pieces 49 </ b> A and 49 </ b> B are formed at positions facing the first locking pieces 48 on the hanging wall 42. The second locking pieces 49A and 49B are composed of a front locking piece 49A located on the front side and a rear locking piece 49B located on the rear side, and have a bending space therebetween and sandwich this bending space. Are arranged symmetrically. At the front end portion of the rear side locking piece 49B, it is engaged with the large hole 18 larger than the small hole 17 penetrating the substrate 11, and is elastically locked in a state of being hooked on the lower surface front end portion of the bottom wall 72 of the case 70. An inward locking claw 49E is formed. On the other hand, an outward locking claw 49F that is engaged with the same large hole 18 and elastically locked in the recessed portion 13A in the root portion of the partition wall 13 is formed at the tip of the front locking piece 49A. ing.

固定部材40がケース70に組み付けられると、第一係止片48及び後側係止片49Bが周壁73に沿って配されるとともにその各係止爪48A,49Eがケース70の底壁72の下面に弾性係止されることで固定部材40がケース70に対して抜け止め状態で保持され、かつ、前側係止片49Aの外向き係止爪49Fが仕切壁13の根元部分に弾性係止されることで固定部材40がケース70とともに基板11に対して抜け止め状態で保持される。よって、ケース70は、突片71が突片受け溝に係入されるとともに前側係止片49Aが仕切壁13の根元部分に係止されることにより、その前後両端部の浮き上がりが規制された状態で基板11に固定される。   When the fixing member 40 is assembled to the case 70, the first locking piece 48 and the rear locking piece 49 </ b> B are arranged along the peripheral wall 73 and the locking claws 48 </ b> A and 49 </ b> E are formed on the bottom wall 72 of the case 70. By being elastically locked to the lower surface, the fixing member 40 is held in a state of being prevented from coming off from the case 70, and the outward locking claw 49F of the front locking piece 49A is elastically locked to the root portion of the partition wall 13. As a result, the fixing member 40 is held together with the case 70 with respect to the substrate 11 in a state of being prevented from coming off. Therefore, in the case 70, the protrusion 71 is inserted into the protrusion receiving groove and the front side locking piece 49A is locked to the base portion of the partition wall 13, so that the front and rear ends thereof are restricted from rising. It is fixed to the substrate 11 in a state.

また、端子板30は、導電性の金属板材を切断等して略短冊状に形成されている。基板11の両端部に配された端子板30は、外部接続用のケーブル60が接続されたケーブル接続端子33として構成されている。ケーブル60の端末は被覆部62の剥離によって芯線61が露出しており、この芯線61に対してケーブル接続端子33の後端部に形成されたバレル部32がかしめ付けられることにより、このケーブル60とケーブル接続端子33とが接続されるようになっている。なお、ケーブル60の延出端にはコネクタ部(図示せず)が接続されている。   The terminal plate 30 is formed in a substantially strip shape by cutting a conductive metal plate material or the like. The terminal boards 30 arranged at both ends of the substrate 11 are configured as cable connection terminals 33 to which external connection cables 60 are connected. A core wire 61 is exposed at the end of the cable 60 by peeling off the covering portion 62, and the barrel portion 32 formed at the rear end portion of the cable connection terminal 33 is caulked to the core wire 61, whereby the cable 60 And the cable connection terminal 33 are connected. A connector portion (not shown) is connected to the extended end of the cable 60.

ケーブル接続端子33は、後半部から前半部にかけて段差33Aを介して幅狭となっており、基板11の仕切壁13が段差33Aに沿って延出することで、基板11に対しその遊動が規制された状態で位置決めされる。また、ケーブル接続端子33には、バイパスダイオード80と対応する位置に、肉抜き孔33Bが貫設されている。この肉抜き孔33Bの内側には、同肉抜き孔33Bの一孔縁から略Lの字に屈曲する延出片34が形成され、この延出部34の先端側を立ち起こすことで切起片35が形成されている。この切起片35は、バイパスダイオード80の位置決め孔88に貫通し、そこに半田付けがなされることでバイパスダイオード80に導通可能に接続される。このとき、半田による熱の伝播が肉抜き孔33Bにより効果的に遮られるから、半田作業時間の短縮を図れるとともに、バイパスダイオード80のベアチップ81(後述する)が熱的ダメージを受けるのを回避できるようになっている。   The cable connection terminal 33 is narrow from the second half to the first half via a step 33A, and the partition wall 13 of the substrate 11 extends along the step 33A, so that its play is restricted with respect to the substrate 11. Is positioned. Further, the cable connection terminal 33 is provided with a through hole 33 </ b> B at a position corresponding to the bypass diode 80. An extension piece 34 that is bent into a substantially L shape from one hole edge of the thickness reduction hole 33B is formed inside the thickness reduction hole 33B, and is raised by raising the tip end side of the extension portion 34. A piece 35 is formed. The cut and raised piece 35 penetrates the positioning hole 88 of the bypass diode 80 and is connected to the bypass diode 80 in a conductive manner by being soldered there. At this time, since the heat propagation by the solder is effectively blocked by the hole 33B, the soldering operation time can be shortened and the bare chip 81 (described later) of the bypass diode 80 can be prevented from being damaged by heat. It is like that.

ケーブル接続端子33を除いた中間に位置する二つの端子板30(中間端子31)は、一方が幅広の大型端子31Aとされ、他方が大型端子31Aよりも幅狭でかつケーブル接続端子33よりは幅広の中型端子31Bとされる。中間端子31は、ケーブル接続端子33よりも厚肉となっており、その後半部が幅広部31E(本発明の端子板30におけるバイパスダイオード80の接続領域に相当する)とされる一方、その前半部が幅広部31Eよりも幅狭の幅狭部31Fとされ、幅広部31Eから幅狭部31Fにかけて段付状の肩部31Gが形成されている。幅広部31Eはケース70内にがた付くことなく嵌入可能となっており、大型端子31Aの幅広部31Eはケース70の左側領域における支持突起79に支持され、中型端子31Bの幅広部31Eはケース70における右側領域における支持突起79に支持される。支持突起79は、押さえ付け片43と上下方向で位置ずれして配置されている。   One of the two terminal plates 30 (intermediate terminals 31) located in the middle excluding the cable connection terminal 33 is a wide large terminal 31A, and the other is narrower than the large terminal 31A and smaller than the cable connection terminal 33. The middle-sized terminal 31B is wide. The intermediate terminal 31 is thicker than the cable connection terminal 33, and its rear half is a wide part 31E (corresponding to the connection region of the bypass diode 80 in the terminal plate 30 of the present invention), while its first half The portion is a narrow portion 31F that is narrower than the wide portion 31E, and a stepped shoulder portion 31G is formed from the wide portion 31E to the narrow portion 31F. The wide portion 31E can be fitted into the case 70 without rattling, the wide portion 31E of the large terminal 31A is supported by the support protrusion 79 in the left region of the case 70, and the wide portion 31E of the medium-sized terminal 31B is the case. 70 is supported by the support protrusion 79 in the right region. The support protrusion 79 is disposed so as to be displaced from the pressing piece 43 in the vertical direction.

バイパスダイオード80は、整流機能を発揮するベアチップ81とこのベアチップ81と接続する薄板状の導体片82とからなる。導体片82は、隣接する両端子板30間を架け渡すように配置され、図示する場合は、三つの導体片82が各端子板30を横切って略同一直線上に並んでいる。導体片82の一端部は両端子板30のうちの一方に半田付けして接続され、導体片82の他端部は他方(中間端子31における幅広部31E)との間にベアチップ81を挟み込みつつ同他方に半田付けして接続される。そして、ケーブル接続端子33と接続される導体片82の一端部には位置決め孔88が貫設されており、ここに切起片35が挿通されたあと切起片35の根元部分に半田溶接が施される。   The bypass diode 80 includes a bare chip 81 that exhibits a rectifying function and a thin plate-like conductor piece 82 that is connected to the bare chip 81. The conductor pieces 82 are arranged so as to bridge between the two adjacent terminal plates 30, and in the illustrated case, the three conductor pieces 82 are arranged on substantially the same straight line across the terminal plates 30. One end of the conductor piece 82 is connected to one of the terminal plates 30 by soldering, and the other end of the conductor piece 82 is sandwiched between the other (the wide portion 31E in the intermediate terminal 31) and the bare chip 81 is sandwiched. The other is soldered and connected. A positioning hole 88 is formed through one end of the conductor piece 82 connected to the cable connection terminal 33. After the cut and raised piece 35 is inserted through the positioning hole 88, solder welding is performed on the root portion of the cut and raised piece 35. Applied.

ベアチップ81は、N形領域(カソード電極)とP形領域(アノード電極)とを積層した構造とされ、他方の端子板30上に載せられたあと導体片82によって被覆される。かかる構成によれば、ベアチップ81で発生した熱を端子板30へダイレクトにかつ速やかに放熱することが可能となり、導体片82を介在させる場合に比べて放熱特性が良好となる。   The bare chip 81 has a structure in which an N-type region (cathode electrode) and a P-type region (anode electrode) are stacked, and is placed on the other terminal board 30 and then covered with a conductor piece 82. According to such a configuration, the heat generated in the bare chip 81 can be directly and quickly radiated to the terminal board 30, and the heat dissipation characteristics are better than when the conductor piece 82 is interposed.

大型端子31Aにはその両側縁部に二つのベアチップ81が載せられている。このうち一方のベアチップ81がN形領域を大型端子31A上に当接可能とするのに対し、他方のベアチップ81がP形領域を大型端子31A上に当接可能としており、もって一つの大型端子31Aを通してケーブル接続端子33間に電流が流れるようにして小型化を図っている。なお、大型端子31Aが幅広に形成されるのは、二つのベアチップ81で発生した熱を効率良く放熱するためである。   Two bare chips 81 are placed on both side edges of the large terminal 31A. Of these, one bare chip 81 can abut the N-shaped region on the large terminal 31A, while the other bare chip 81 can abut the P-shaped region on the large terminal 31A, and thus has one large terminal. The size is reduced by allowing current to flow between the cable connection terminals 33 through 31A. The reason why the large terminals 31A are formed wide is to efficiently dissipate the heat generated by the two bare chips 81.

大型端子31Aと中型端子31Bとは、連結片25を介して互いに連結されている。したがって、大型端子31Aと小型端子との離間距離は常には一定に保たれて、両者間に架橋されたバイパスダイオード80に無用な応力が生じないようにしてある。詳しくは連結片25は、大型端子31A及び中型端子31Bの両後端縁に接続して後方へ突出する一対の破断部26と、両破断部26の突出端に接続して幅方向に延出する操作部27とからなる。破断部26は、図7に示すように、幅方向の切り溝28を有しこの切り溝28をきっかけとして破断可能とされる。また、操作部27は、ここを摘んで上方ないし下方に変位操作されることによって破断部26の破断動作を誘発可能とされる。   The large terminal 31 </ b> A and the middle terminal 31 </ b> B are connected to each other via a connecting piece 25. Therefore, the separation distance between the large terminal 31A and the small terminal is always kept constant so that unnecessary stress is not generated in the bypass diode 80 bridged between the two. Specifically, the connecting piece 25 is connected to both rear end edges of the large terminal 31 </ b> A and the middle terminal 31 </ b> B and protrudes backward, and is connected to the protruding ends of the both broken parts 26 and extends in the width direction. And an operation unit 27. As shown in FIG. 7, the breaking portion 26 has a cut groove 28 in the width direction and can be broken by using the cut groove 28 as a trigger. Further, the operation portion 27 can be induced to cause a breaking operation of the breaking portion 26 by being moved upward or downward by picking up the operation portion 27.

ケース70に対しバイパスダイオード80付きの中間端子31を収容したあと固定部材40を被せ付けると、中間端子31はそれぞれ固定部材40によって固定される。この状態では、ケース70の周壁73の外側に連結片25の操作部27が露出する。その後、この露出する操作部27を摘んで上方へ引き上げると、破断部26が破断されて中間端子31から分離されるようになっている。   When the fixing member 40 is put on the case 70 after the intermediate terminal 31 with the bypass diode 80 is received, the intermediate terminals 31 are fixed by the fixing member 40, respectively. In this state, the operation portion 27 of the connecting piece 25 is exposed outside the peripheral wall 73 of the case 70. Thereafter, when the exposed operating portion 27 is picked and pulled upward, the breaking portion 26 is broken and separated from the intermediate terminal 31.

次に、本実施形態の製造方法を説明する。まず、大型端子31Aと中型端子31Bとを連結片25により連結した上で、大型端子31Aの両側縁部にベアチップ81と導体片82とを順に載せるとともに、中型端子31Bの左側縁部に大型端子31A側から延出する導体片82を載せ、さらに、中型端子31Bの右側縁部にベアチップ81と導体片82とを順に載せ、もって三つのバイパスダイオード80を幅方向の一直線上に並べて、これらを手半田もしくはリフロー半田により接続する。すると、これらが一体化されて図1の(B)に示す端子ユニットWが形成される。   Next, the manufacturing method of this embodiment is demonstrated. First, the large terminal 31A and the medium terminal 31B are connected by the connecting piece 25, and then the bare chip 81 and the conductor piece 82 are sequentially placed on both side edges of the large terminal 31A, and the large terminal is mounted on the left edge of the medium terminal 31B. The conductor piece 82 extending from the 31A side is placed, and further, the bare chip 81 and the conductor piece 82 are placed in order on the right edge of the middle-sized terminal 31B, so that the three bypass diodes 80 are arranged on a straight line in the width direction. Connect by hand soldering or reflow soldering. Then, these are integrated to form the terminal unit W shown in FIG.

一方、ケーブル60の端末にて露出された芯線61にケーブル接続端子33のバレル部32をかしめ付け、端子板30とケーブル60とをかしめ接続する。続いて、ケーブル接続端子33を対応する仕切壁13内に嵌め込みつつ基板11上に載せ、その状態でケーブル60に対し上方からケーブル押さえ部材65を被せ付けてケーブル60を固定する。また、仕切壁13の突片受け溝にケース70の突片71をスライドして差し込み、基板11の載置面にケース70を位置決めする。そして、ケース70に対し上方から端子ユニットWを嵌め入れ、底壁72の上面に中間端子31を載せる。すると、中間端子31は、周壁73によって前後方向及び幅方向の遊動を規制された状態となり、これにより中間端子31の位置決めが確実になされる。   On the other hand, the barrel portion 32 of the cable connection terminal 33 is caulked to the core wire 61 exposed at the end of the cable 60, and the terminal plate 30 and the cable 60 are caulked and connected. Subsequently, the cable connection terminal 33 is placed on the substrate 11 while being fitted into the corresponding partition wall 13, and in this state, the cable 60 is covered with the cable pressing member 65 from above to fix the cable 60. Further, the projecting piece 71 of the case 70 is slid and inserted into the projecting piece receiving groove of the partition wall 13, and the case 70 is positioned on the mounting surface of the substrate 11. Then, the terminal unit W is fitted into the case 70 from above, and the intermediate terminal 31 is placed on the upper surface of the bottom wall 72. Then, the intermediate terminal 31 is in a state in which the play in the front-rear direction and the width direction is restricted by the peripheral wall 73, whereby the intermediate terminal 31 is reliably positioned.

ケース70に端子ユニットWを収容するのに伴い、中間端子31の幅方向両側外方に突き出した導体片82における位置決め孔88にケーブル接続端子33の切起片35を貫通させ、この切起片35の根元部分に半田溶接を施す。次いで、図2から図3にかけて示すように、ケース70に対し上方から固定部材40を被せ付け、ケース70及び基板11における所定部位に固定部材40の第一係止片48及び第二係止片49A,49Bを弾性的に係止させる。すると、図5及び図6に示すように、固定部材40がケース70とともにその浮き上がりが規制された状態で基板11に固定され、かつ、各端子板30が押さえ付け片43と支持突起79との間に挟まれた状態で固定される。   As the terminal unit W is accommodated in the case 70, the cut and raised pieces 35 of the cable connection terminal 33 are passed through the positioning holes 88 in the conductor pieces 82 protruding outward in the width direction of the intermediate terminal 31. Solder welding is performed on the base portion of 35. Next, as shown in FIG. 2 to FIG. 3, the fixing member 40 is put on the case 70 from above, and the first locking piece 48 and the second locking piece of the fixing member 40 are attached to predetermined portions of the case 70 and the substrate 11. 49A and 49B are elastically locked. Then, as shown in FIGS. 5 and 6, the fixing member 40 is fixed to the substrate 11 together with the case 70 in a state in which the lifting of the fixing member 40 is restricted, and each terminal plate 30 is formed between the pressing piece 43 and the support protrusion 79. It is fixed with being sandwiched between them.

こうして中間端子31を固定した状態で、図7から図8にかけて示すように、連結片25の操作部27を摘んで上方へ持ち上げ、つまり連結片25を端子板30の板面方向と交差する方向に変位させ、もって連結片25の破断部26を切り溝28を境にポキッと折るようにして破断する。すると、図4に示すように、連結片25が中間端子31から切り離され、大型端子31Aと中型端子31Bとがバイパスダイオード80による経路を除いて電気的に絶縁される。   In a state where the intermediate terminal 31 is fixed in this manner, as shown in FIGS. 7 to 8, the operation portion 27 of the connecting piece 25 is picked and lifted upward, that is, the connecting piece 25 intersects the plate surface direction of the terminal plate 30. Accordingly, the breaking portion 26 of the connecting piece 25 is broken so as to be snapped with the cut groove 28 as a boundary. Then, as shown in FIG. 4, the connecting piece 25 is disconnected from the intermediate terminal 31, and the large terminal 31 </ b> A and the middle-sized terminal 31 </ b> B are electrically insulated except for the path by the bypass diode 80.

その後、太陽電池モジュールにボックス本体10を、接着材、両面テープ、またはボルトで固着する。取り付けの過程で太陽電池モジュールの電極に接続されたリードを基板11の開口部14を通してボックス本体10内に引き込み、該リードを端子板30の先端部に半田接続する。それから、ボックス本体10の内側でかつ周壁73の外側の領域にシリコン樹脂等の絶縁性樹脂を充填し、さらにカバーを被せ付けて組み立てを完了させる。このとき、ケース70の内側は固定部材40によって覆い隠されているから、窓孔77から流入する絶縁性樹脂を除けば、ケース70の内側に絶縁性樹脂に充填されるのを防止できる。なお、ボックス本体10内に絶縁性樹脂を充填することにより、端子板30におけるリードとの半田接続部分やケーブル接続端子33におけるケーブル60とのかしめ接続部分等が気密に封止される。   Thereafter, the box body 10 is fixed to the solar cell module with an adhesive, a double-sided tape, or a bolt. In the process of attachment, the lead connected to the electrode of the solar cell module is drawn into the box body 10 through the opening 14 of the substrate 11, and the lead is soldered to the tip of the terminal plate 30. Then, an insulating resin such as a silicone resin is filled in the area inside the box body 10 and outside the peripheral wall 73, and the cover is further covered to complete the assembly. At this time, since the inside of the case 70 is covered with the fixing member 40, the insulating resin flowing into the window hole 77 can be prevented from filling the inside of the case 70 with the insulating resin. In addition, by filling the box body 10 with an insulating resin, a solder connection portion with the lead in the terminal plate 30 and a caulking connection portion with the cable 60 in the cable connection terminal 33 are hermetically sealed.

以上のように本実施形態によれば、周壁73の外側に絶縁性樹脂を充填することにより、周壁73の内側に充填される分の絶縁性樹脂を節約することができ、コストを抑えることができる。また、固定部材40が周壁73の開口を覆うように装着されるので、樹脂封止されるまでの間、バイパスダイオード80が外部異物から保護される。しかも、この固定部材40が基板11との間に端子板30を押さえ付けて固定する機能を合わせ持つから、かかる機能を別に備えたものと比べて部品点数を削減することができる。   As described above, according to the present embodiment, by filling the outer side of the peripheral wall 73 with the insulating resin, it is possible to save the amount of the insulating resin that is filled inside the peripheral wall 73 and to reduce the cost. it can. Further, since the fixing member 40 is mounted so as to cover the opening of the peripheral wall 73, the bypass diode 80 is protected from external foreign substances until the resin sealing is performed. In addition, since the fixing member 40 has a function of pressing and fixing the terminal plate 30 between the fixing member 40 and the substrate 11, the number of parts can be reduced as compared with the case where the fixing member 40 has such a function.

さらに、端子板30が固定部材40によって固定されるまでの間、連結片25によって大型端子31Aと中型端子31Bとが一定間隔に保持されるから、バイパスダイオード80に対しねじり力等の無用な力が加わることがなく、バイパスダイオード80を保護することができる。   Further, until the terminal plate 30 is fixed by the fixing member 40, the large-sized terminal 31A and the medium-sized terminal 31B are held at a constant interval by the connecting piece 25, so that unnecessary force such as torsional force is applied to the bypass diode 80. Therefore, the bypass diode 80 can be protected.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
(1)本発明によれば、周壁が固定部材の垂れ壁を兼ねるようにして固定部材と一体化されてもよい。この場合、ケースは無くても構わない。
(2)本発明によれば、周壁が基板上に一体に立設されてもよい。この場合、ケースは無くても構わない。
(3)上記実施形態では、ケースを基板に載せた後、ケースに端子ユニットを収容していたが、本発明によれば、ケースに端子ユニットを収容した後、この端子ユニット付きのケースを基板に載せてもよい。
<Other embodiments>
The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
(1) According to the present invention, the peripheral wall may be integrated with the fixing member such that it also serves as a hanging wall of the fixing member. In this case, there may be no case.
(2) According to the present invention, the peripheral wall may be erected integrally on the substrate. In this case, there may be no case.
(3) In the above embodiment, the terminal unit is accommodated in the case after the case is placed on the substrate. However, according to the present invention, after the terminal unit is accommodated in the case, the case with the terminal unit is disposed on the substrate. You may put it on.

(4)上記実施形態では、バイパスダイオードとしてベアチップダイオードを用いていたが、本発明によれば、公知のパッケージダイオードを用いてもよい。また、ベアチップダイオードを用いる場合には、ベアチップを二枚の導体片で挟み込み、両導体片を隣接する端子板に半田接続する構成であってもよい。
(5)上記実施形態では、周壁が中間端子の幅広部の周囲を取り囲んでいたが、本発明によれば、周壁が少なくともバイパスダイオードの周囲を取り囲んでいればよい。これにより、バイパスダイオードの保護を図ることができるからである。
(4) Although the bare chip diode is used as the bypass diode in the above embodiment, a known package diode may be used according to the present invention. When a bare chip diode is used, the bare chip may be sandwiched between two conductor pieces, and both conductor pieces may be soldered to adjacent terminal plates.
(5) In the above embodiment, the peripheral wall surrounds the wide portion of the intermediate terminal. However, according to the present invention, the peripheral wall only needs to surround at least the periphery of the bypass diode. This is because the bypass diode can be protected.

(A)本実施形態のボックス本体の内部構造を示す平面図 (B)端子ユニットの平面図(A) Plan view showing the internal structure of the box body of this embodiment (B) Plan view of the terminal unit 端子ユニットを収容した状態を示す平面図The top view which shows the state which accommodated the terminal unit 固定部材を被せ付けた状態を示す平面図The top view which shows the state which covered the fixing member 連結片を切り離した状態を示す平面図The top view which shows the state which disconnected the connection piece 図4のA−A断面図AA sectional view of FIG. ケーブル接続端子をあらわす断面図Sectional view showing cable connection terminals 図3のB−B断面図BB sectional view of FIG. 図7に示す状態から連結片を切り離したときの断面図Sectional view when the connecting piece is cut from the state shown in FIG. 固定部材の底面図Bottom view of fixing member 固定部材の背面図Rear view of fixing member 固定部材の正面図Front view of fixing member

符号の説明Explanation of symbols

10…ボックス本体
11…基板
13…仕切壁
14…開口部
25…連結片
26…破断部
31…中間端子
31E…幅広部
40…固定部材
41…覆い壁
43…押さえ付け片
70…ケース
72…底壁
73…周壁
DESCRIPTION OF SYMBOLS 10 ... Box main body 11 ... Board | substrate 13 ... Partition wall 14 ... Opening part 25 ... Connection piece 26 ... Breaking part 31 ... Intermediate | middle terminal 31E ... Wide part 40 ... Fixing member 41 ... Cover wall 43 ... Holding piece 70 ... Case 72 ... Bottom Wall 73 ... Surrounding wall

Claims (4)

太陽電池モジュールのプラス電極及びマイナス電極と両電極に対応する外部接続用のケーブルとの間を電気的に中継する複数の端子板が基板上に並設され、対応する二つの端子板間に逆負荷時バイパス用の整流素子が架け渡されている太陽電池モジュール用端子ボックスにおいて、
前記基板上には、前記整流素子の周囲を取り囲んでなる周壁が設けられるとともに、この周壁と一体または別体に形成され、前記基板との間に前記端子板を押さえ付けて固定する固定部材が前記周壁の開口を覆うように装着されることを特徴とする太陽電池モジュール用端子ボックス。
A plurality of terminal plates that are electrically connected between the positive and negative electrodes of the solar cell module and the external connection cables corresponding to both electrodes are arranged in parallel on the substrate, and the two corresponding terminal plates are reversed. In the terminal box for the solar cell module in which the rectifying element for bypassing the load is bridged,
A peripheral wall surrounding the periphery of the rectifying element is provided on the substrate, and a fixing member that is formed integrally with or separate from the peripheral wall and presses and fixes the terminal plate between the substrate and the substrate. A terminal box for a solar cell module, which is mounted so as to cover the opening of the peripheral wall.
前記整流素子の架け渡された前記二つの端子板は、連結片によって互いに切り離し可能に連結されており、
前記連結片は、前記周壁の外側に突出して配され、前記固定部材が装着されたあと前記端子板の板面方向と交差する方向に変位されて前記端子板から切断されることを特徴とする請求項1に記載の太陽電池モジュール用端子ボックス。
The two terminal plates spanned by the rectifying element are connected to each other by a connecting piece so as to be separable from each other,
The connecting piece is disposed to protrude outward from the peripheral wall, and after the fixing member is mounted, the connecting piece is displaced in a direction intersecting a plate surface direction of the terminal plate and cut from the terminal plate. The terminal box for solar cell modules of Claim 1.
前記固定部材には、放熱用のフィンが設けられていることを特徴とする請求項1または請求項2に記載の太陽電池モジュール用端子ボックス。 The terminal box for a solar cell module according to claim 1, wherein the fixing member is provided with fins for heat dissipation. 前記周壁は、前記端子板における前記整流素子の接続領域の長さ方向及び幅方向に当接可能に配されて、この端子板の遊動を規制することを特徴とする請求項1ないし請求項3のいずれかに記載の太陽電池モジュール用端子ボックス。 The said surrounding wall is distribute | arranged so that the contact direction of the connection area | region of the said rectifying element in the said terminal board can be contact | abutted, The play of this terminal board is controlled. The terminal box for solar cell modules in any one of.
JP2005172449A 2005-06-13 2005-06-13 Terminal box for solar cell module Pending JP2006351606A (en)

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WO2012098701A1 (en) * 2011-01-20 2012-07-26 住友電装株式会社 Terminal box for solar cell module
EP2490266A1 (en) * 2011-02-18 2012-08-22 Yamaichi Electronics Deutschland GmbH Connection box, method for production and use of the connection box
JP2015026699A (en) * 2013-07-25 2015-02-05 三菱電機株式会社 Terminal box

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JP3656391B2 (en) * 1998-03-02 2005-06-08 三菱電機株式会社 Solar cell module
JP2000323737A (en) * 1999-05-07 2000-11-24 Kanegafuchi Chem Ind Co Ltd Solar cell module
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JP2012151363A (en) * 2011-01-20 2012-08-09 Sumitomo Wiring Syst Ltd Terminal box for solar battery module
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US8678864B2 (en) 2011-01-20 2014-03-25 Sumitomo Wiring Systems, Ltd. Terminal box for solar cell module
EP2490266A1 (en) * 2011-02-18 2012-08-22 Yamaichi Electronics Deutschland GmbH Connection box, method for production and use of the connection box
JP2015026699A (en) * 2013-07-25 2015-02-05 三菱電機株式会社 Terminal box

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