WO2007013262A1 - Terminal box for solar cell module - Google Patents

Terminal box for solar cell module Download PDF

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Publication number
WO2007013262A1
WO2007013262A1 PCT/JP2006/313219 JP2006313219W WO2007013262A1 WO 2007013262 A1 WO2007013262 A1 WO 2007013262A1 JP 2006313219 W JP2006313219 W JP 2006313219W WO 2007013262 A1 WO2007013262 A1 WO 2007013262A1
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WO
WIPO (PCT)
Prior art keywords
terminal plate
relay terminal
diode
solar cell
cell module
Prior art date
Application number
PCT/JP2006/313219
Other languages
French (fr)
Japanese (ja)
Inventor
Makoto Higashikozono
Hiroyuki Yoshikawa
Kazuki Naito
Original Assignee
Sumitomo Wiring Systems, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems, Ltd. filed Critical Sumitomo Wiring Systems, Ltd.
Publication of WO2007013262A1 publication Critical patent/WO2007013262A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to a terminal box for a solar cell module.
  • the present invention has been completed based on the above situation, and an object of the present invention is to provide a terminal box for a solar cell module that is excellent in workability when connecting rectifying elements.
  • a diode terminal plate portion having opposing surfaces provided opposite to each other, a flat shape as a whole, both end surfaces in the thickness direction being exposed as electrode surfaces, and side surfaces being mold-coated with grease; It is a terminal box for a solar cell module having a reverse load bypass rectifying element in which the opposing surface and the electrode surface are electrically connected by being inserted between the opposing surfaces of the plate portion.
  • the positioning hole and the positioning protrusion are formed in a rectangular shape that fits closely to each other. In this way, since the displacement hardly occurs when the positioning protrusion is fitted, the relay terminal plate can be positioned with certainty.
  • a step is formed in the thickness direction of the relay terminal plate on the substrate, the relay terminal plates are arranged adjacent to each other with a difference in height on both sides of the step, and one diode terminal plate portion is high.
  • the relay terminal plate located at the position is low and overlapped with the relay terminal plate located at the upper position. This is preferable because it is not bulky in the thickness direction of the relay terminal board.
  • FIG. 1 is a plan view of a box body according to a first embodiment.
  • a positioning projection 15 that can be engaged with the positioning hole 31 of the relay terminal plate 30 is provided so as to correspond to each relay terminal plate 30.
  • the positioning projection 15 has a truncated pyramid shape, more specifically, a shape obtained by cutting the apex side of a pyramid having a rectangular bottom surface by a plane substantially parallel to the bottom surface.
  • the positioning hole 30 has a rectangular shape that allows the positioning projection 15 to be tightly fitted, and the relay terminal plate 30 is difficult to be displaced after the positioning projection 15 is fitted.
  • a positioning wall 21 for positioning the relay terminal plate 30 is provided on the upper surface of the substrate 11.
  • the positioning wall 21 is formed so as to extend along the width direction of the corresponding relay terminal plate 30, and a receiving groove (not shown) into which the rear end portion of the relay terminal plate 30 can be fitted is provided at the base.
  • the relay terminal plate 30 takes an oblique posture when mounted on the board 11 and receives the rear end of the relay terminal plate 30 against the inner surface of the groove, and the state force applied is tilted so that the front end is tilted.
  • the positioning protrusions 15 that are not present are configured to fit into the positioning holes 31.
  • the side plate 12 is provided with a pair of left and right cutouts 17, to which an output cable 18 for external connection is fitted, and a cable pressing member 19 is further fitted to fix the output cable 18.
  • the cable pressing member 19 and the side plate 12 are integrally connected.
  • the partition wall 13 is partitioned in a manner along the outer edge of the relay terminal plate 30, and is assembled with the relay terminal plate 30 positioned by the guide of the partition wall 13. Further, the insulating resin is filled on the relay terminal plate 30 in the inner space partitioned by the partition wall 13 so that the amount of the insulating resin used can be reduced.
  • the relay terminal plate 30 is formed in a strip shape by cutting a conductive metal plate material or the like, and six relay terminal plates 30 are provided side by side on the substrate 11.
  • cable terminal plates 30A to which corresponding external connection cables 18 are connected are arranged.
  • the cable terminal plate 30A is formed shorter in the length direction than the other terminal plates 30B and 30C.
  • the end of the cable 18 is placed on the rear end of the cable terminal board 30A with the conductor exposed, and is screwed with a screw 25.
  • the tip of the screw 25 is screwed into a screw hole (not shown) provided in the board 11, so that the cable terminal plate 30A is connected to the cable 18 and fixed to the board 11. Talk!
  • the power bypass diode 50 includes a grease portion 54! /, And differs from a bare chip diode in that it is also different from a package diode in that both ends are exposed as electrode surfaces 51. .
  • As the bypass diode 50 a commercially available product can be used.
  • the box body 10 is fixed to the back surface side of the solar cell module with an adhesive, a double-sided tape, or a bolt.
  • the lead 20 connected to the electrode of the solar cell module is drawn into the box body 10 through the opening 14 of the substrate 11, and the lead 20 is soldered to the tip of the terminal plates 30A and 30C.
  • an insulating resin such as silicon resin is filled in the inner space of the partition wall 13 in the box body 10, and further covered with a cover to tighten the lid.
  • the inside of the box body 10 is hermetically sealed by the insulating grease.
  • the cable terminal plate 30A is not provided with a screw insertion hole, and the board 11 is not provided with a screw hole.
  • the cable terminal plate 30A is formed longer in the front-rear direction than that of the first embodiment, and the barrel portion 24 provided at the rear end thereof is caulked to the terminal conductor of the cable 18.
  • the terminal plates 30B and 30C not connected to the cable 18 have a short terminal plate 30B and a long terminal plate 30C adjacent to each other. It is connected together via the connecting part 34, and the jumper pin 32 is provided!
  • the thin plate 35 separate from the relay terminal plate 30 is made of metal that is thinner than the relay terminal plate 30.
  • the thin plate 35 includes a connecting portion 36 that is placed on the upper surface of the relay terminal plate 30 across the attachment portion 33 of the relay terminal plate 30 having a flat shape, and a diode terminal plate that stands up substantially at right angles from one end thereof.
  • the bypass diode 50 having the same configuration as that of the first embodiment can be inserted between the opposing surfaces 41 of the two diode terminal plate portions 40.
  • the diode terminal plate portion 40 located on the right side in FIG. 4 is the N-side terminal plate portion 40A, and the left-hand side is the P-side terminal.
  • the N-side terminal plate portion 40A is formed larger than the P-side terminal plate portion 40B.
  • Embodiment 3 of the present invention the difference between the first and second embodiments is that the step 26 is provided on the upper surface of the substrate 11 and the insertion direction of the binos diode 50 is set in the horizontal direction. ing.
  • the thin plate 35A is configured to extend linearly as a whole, and has one end connected to the relay terminal plate 30 arranged at a high position and the other end at a low position.
  • the relay terminal board 30 is arranged so as to overlap the relay terminal board 30.
  • another thin plate 35B is placed on the upper surface of the relay terminal plate 30 disposed at a lower position, and the other end portion of the thin plate 35A is disposed so as to cover the other thin plate 35B.
  • the bypass diode 50 having the same form as that of the first embodiment can be elastically inserted between the opposing surfaces of the thin plates 35A and 35B in a lateral orientation. In this case, the other end of the thin plate 35A is connected to the bypass diode 50.
  • a circular arc is formed along the outer edge.
  • the other end portion of the thin plate 35A connected to the relay terminal plate at the high position and the one end portion of the thin plate 35B arranged at the relay terminal plate 30 at the low position are used for the diode terminal plate of the present invention.
  • Part 40 is constructed. Furthermore, the diode terminal plate portion 40 of the thin plate 35A that contacts the P-side electrode 51B of the bypass diode 50 is defined as the P-side terminal plate portion 40B, and the diode terminal plate portion of the thin plate 35B that contacts the N-side electrode 51A of the bypass diode 50. 40 is the N-side terminal plate 40A. When the entire N-side terminal plate portion 40A is mounted and connected to the relay terminal plate 30, heat can be efficiently radiated from the N-side terminal plate portion 40A.
  • the diode terminal plate portion is provided with a flat plate shape, but at least one of the opposing surfaces is bent inwardly to apply a bending force to the protruding switch shape. It is also possible to have a contact portion formed.

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  • Photovoltaic Devices (AREA)

Abstract

A terminal box is provided on a substrate (11) with a plurality of terminal boards (30) for electrically interconnecting the plus or minus electrode of a solar cell module and a cable (18) for external connection corresponding to the both electrodes. A bypass diode (50) having a flat shape as a whole has the opposite end faces in the thickness direction exposed as electrode faces (51), and a resin molded side face (52). The bypass diode (50) is inserted between the opposing surfaces (41) of a diode terminal board portion (40) provided on two adjacent interconnection terminal boards (30) thus connecting the opposing surfaces (41) electrically with the electrode faces (51).

Description

明 細 書  Specification
太陽電池モジュール用端子ボックス  Terminal box for solar cell module
技術分野  Technical field
[0001] 本発明は、太陽電池モジュール用端子ボックスに関する。  [0001] The present invention relates to a terminal box for a solar cell module.
背景技術  Background art
[0002] 従来の端子ボックスとして、基板上に二枚の端子板を並設し、その端子板の一方を 太陽電池モジュールの裏面から引き出されたプラス電極に接続し、他方をマイナス 電極に接続したものが知られている。それらの端子板には外部接続用の出力ケープ ルが接続される一方、両端子板間には整流素子としてのバイパスダイオードが接続さ れている(例えば、以下の特許文献 1を参照)。  [0002] As a conventional terminal box, two terminal plates are juxtaposed on a substrate, one of the terminal plates is connected to the positive electrode drawn from the back surface of the solar cell module, and the other is connected to the negative electrode. Things are known. An output cable for external connection is connected to these terminal plates, and a bypass diode as a rectifying element is connected between the two terminal plates (see, for example, Patent Document 1 below).
[0003] バイパスダイオードは、逆負荷時の逆電流を一方力 他方へ短絡するためのもので ある。上記特許文献 1に記載のバイパスダイオードは、チップ状のダイオード機能部 と、このダイオード機能部を挟み込んで半田付けによって接続される一対の導体板と 力もなる。そしてこの一対の導体板は、互いに逆方向に延出され、その延出端側で 対応する端子板に対し半田付けにより接続されている。  [0003] The bypass diode is for short-circuiting a reverse current during reverse load to one force and the other. The bypass diode described in Patent Document 1 also acts as a chip-like diode function part and a pair of conductor plates that are connected by soldering with the diode function part interposed therebetween. The pair of conductor plates extend in opposite directions to each other and are connected to corresponding terminal plates by soldering on the extended end side.
特許文献 1:特許第 3498945号公報  Patent Document 1: Japanese Patent No. 3498945
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0004] ところで、上記した一対の導体板と端子板とを接続する際には、両導体板を位置決 めして動力ないように支持した状態で半田付けを行う必要があり、作業が煩わしく面 倒であるという事情がある。 [0004] By the way, when connecting the pair of conductor plates and the terminal plate, it is necessary to perform soldering in a state where both the conductor plates are positioned and supported so as not to be powered. There is a situation that it is defeated.
[0005] 本発明は上記のような事情に基づいて完成されたものであって、整流素子を接続 する際の作業性に優れる太陽電池モジュール用端子ボックスを提供することを目的 とする。 [0005] The present invention has been completed based on the above situation, and an object of the present invention is to provide a terminal box for a solar cell module that is excellent in workability when connecting rectifying elements.
課題を解決するための手段  Means for solving the problem
[0006] 本発明は、ボックス本体と前記ボックス本体内に設けられた基板と、前記基板上に 並設され、太陽電池モジュールのプラス電極又はマイナス電極と、両電極に対応す る外部接続用のケーブルとに接続されてそれぞれ前記電極と前記ケーブルとの間を 電気的に中継する複数の中継端子板と、前記複数の中継端子板のうち隣接する二 つの中継端子板にそれぞれ設けられ、互いに対向する対向面を有するダイオード端 子板部と、全体として扁平形状をなし、厚み方向の両端面が電極面として露出すると ともに側面が榭脂でモールド被覆されており、前記ダイオード端子板部の前記対向 面間に差し込むことで前記対向面と前記電極面とが電気的に接続される逆負荷時バ ィパス用の整流素子とを有する太陽電池モジュール用端子ボックスである。 [0006] The present invention relates to a box main body, a substrate provided in the box main body, a positive electrode or a negative electrode of a solar cell module arranged in parallel on the substrate, and both electrodes. A plurality of relay terminal plates that are connected to an external connection cable and electrically relay between the electrode and the cable, respectively, and two adjacent relay terminal plates among the plurality of relay terminal plates, respectively. A diode terminal plate portion having opposing surfaces provided opposite to each other, a flat shape as a whole, both end surfaces in the thickness direction being exposed as electrode surfaces, and side surfaces being mold-coated with grease; It is a terminal box for a solar cell module having a reverse load bypass rectifying element in which the opposing surface and the electrode surface are electrically connected by being inserted between the opposing surfaces of the plate portion.
[0007] 本発明の実施態様として、次の構成が好ましい。  [0007] The following configuration is preferable as an embodiment of the present invention.
( 1)ダイオード端子板部は、各中継端子板のうち、互いに隣接する部分に形成した 延長舌片を中継端子板の板面に対し立ち上がるように折り曲げることで形成されてい ることとする。こうすると、基板において、ダイオード端子板部付近に他の部品が配さ れて 、ても、それらと干渉することなく整流素子の接続作業を行うことができる。  (1) The diode terminal plate portion is formed by bending extended tongue pieces formed on adjacent portions of each relay terminal plate so as to rise with respect to the plate surface of the relay terminal plate. In this way, even if other components are arranged in the vicinity of the diode terminal plate portion on the substrate, the rectifying element can be connected without interfering with them.
[0008] (2)整流素子は基板表面に接する位置まで差し込まれていることとする。こうすると 、整流素子が前記ダイオード端子板部の両対向面と基板表面とに支持されるので安 定性がよい。  (2) It is assumed that the rectifying element is inserted to a position in contact with the substrate surface. In this case, since the rectifying element is supported by both the opposing surfaces of the diode terminal plate and the substrate surface, the stability is good.
[0009] (3)基板には、中継端子板の基板とは反対側の面に係合する係止片が突出して設 けられていることとする。こうすると、係止片によって中継用端子板が弾性的に係止さ れ、浮き上がりを防止することができる。  [0009] (3) The board is provided with a locking piece that protrudes from the surface of the relay terminal plate opposite to the board. In this way, the relay terminal plate is elastically locked by the locking piece, and the floating can be prevented.
[0010] (4)中継用端子板には位置決め孔が形成され、基板には中継用端子板の位置決 め孔に係合可能な位置決め突部が形成されていることとする。こうすると中継用端子 板を基板に装着する際に、基板に設けられた位置決め突部が中継用端子板に設け られた位置決め孔に嵌め込まれて、装着されるから容易に位置決めすることができる  (4) It is assumed that a positioning hole is formed in the relay terminal plate, and a positioning protrusion that can be engaged with the positioning hole of the relay terminal plate is formed in the substrate. In this way, when the relay terminal board is mounted on the board, the positioning protrusions provided on the board are fitted into the positioning holes provided in the relay terminal board, so that they can be easily positioned.
[0011] (5)位置決め孔及び位置決め突部は互いに緊密に嵌合する矩形状に形成されて いることとする。こうすると、位置決め突部を嵌め込んだ際にずれが生じ難いので確 実に中継用端子板の位置決めができる。 [0011] (5) The positioning hole and the positioning protrusion are formed in a rectangular shape that fits closely to each other. In this way, since the displacement hardly occurs when the positioning protrusion is fitted, the relay terminal plate can be positioned with certainty.
[0012] (6)ダイオード端子板部は、中継用端子板とは別体の薄板を、中継端子板に溶接 またはろう付けにより固定して形成されていることとする。こうすると、中継用端子板よ りも板薄の薄板を加工することでダイオード端子板部が形成されるから、ダイオード端 子板部の橈み変形動作が円滑となって整流素子の差し込み動作をスムーズに行うこ とがでさる。 (6) The diode terminal plate is formed by fixing a thin plate separate from the relay terminal plate to the relay terminal plate by welding or brazing. This way, the relay terminal board Since the diode terminal plate part is formed by processing a thin plate, the stagnation deformation operation of the diode terminal plate part is smooth, and the rectifying element can be inserted smoothly. .
[0013] (7)ダイオード端子板部は、中継端子板の厚み方向に重なるように配されて、整流 素子がダイオード端子板部の対向面間で横向き姿勢となっていることとする。こうする と、中継端子板の厚み方向にかさばることがなぐ中継端子板の厚み方向のスペース を有効利用できる。  (7) The diode terminal plate portion is arranged so as to overlap in the thickness direction of the relay terminal plate, and the rectifying element is in a horizontal posture between the opposing surfaces of the diode terminal plate portion. In this way, the space in the thickness direction of the relay terminal plate, which is not bulky in the thickness direction of the relay terminal plate, can be effectively used.
[0014] (8)基板には、中継端子板の厚み方向に段差が形成され、その段差の両側に中継 端子板が高低差をつけて隣接して配され、一方のダイオード端子板部が高 、位置に ある中継端子板から低 、位置にある中継端子板の上方に重なるように配されて 、る こととする。こうすると、さらに中継端子板の厚み方向にかさばることがないので好適 である。  (8) A step is formed in the thickness direction of the relay terminal plate on the substrate, the relay terminal plates are arranged adjacent to each other with a difference in height on both sides of the step, and one diode terminal plate portion is high. The relay terminal plate located at the position is low and overlapped with the relay terminal plate located at the upper position. This is preferable because it is not bulky in the thickness direction of the relay terminal board.
発明の効果  The invention's effect
[0015] 本発明によれば、隣接する二つの中継端子板に設けられたダイオード端子板部の 対向面間に、全体として扁平形状をなし、厚み方向の両端面が電極面として露出す るとともに側面が榭脂でモールド被覆された整流素子を差し込むことで対向面と電極 面とを電気的に接続させる構成としたから、整流素子をワンタッチで装着させることが 可能となり、作業性に優れている。  [0015] According to the present invention, between the opposing surfaces of the diode terminal plate portions provided on the two adjacent relay terminal plates, a flat shape is formed as a whole, and both end surfaces in the thickness direction are exposed as electrode surfaces. By inserting a rectifying element whose side is mold-coated with resin, the opposing surface and the electrode surface are electrically connected, so it is possible to attach the rectifying element with one touch, and it has excellent workability. .
図面の簡単な説明  Brief Description of Drawings
[0016] [図 1]実施形態 1のボックス本体の平面図 FIG. 1 is a plan view of a box body according to a first embodiment.
[図 2]その要部の断面図  [Figure 2] Cross section of the main part
[図 3]バイパスダイオードの断面図  [Figure 3] Cross section of bypass diode
[図 4]実施形態 2のボックス本体の平面図  FIG. 4 is a plan view of the box body of embodiment 2.
[図 5]その要部の断面図  [Figure 5] Cross section of the main part
[図 6]実施形態 3のボックス本体の平面図  [Fig. 6] Plan view of box body of embodiment 3
[図 7]その要部の断面図  [Fig.7] Cross section of the main part
符号の説明  Explanation of symbols
[0017] 10…ボックス本体 11…基板 [0017] 10 ... Box body 11 ... Board
30…端子板  30 ... Terminal board
33…付設部  33 ... Attached part
35…薄板  35 ... Thin plate
40· ··ダイオード端子板部  40 ... Diode terminal plate
40Α· ··Ν側端子板部  40Α ··· Ν side terminal plate
40Β· ··Ρ側端子板部  40Β ··· Ρ side terminal plate
41…対向面  41 ... Opposite surface
50· · 'バイパスダイオード (整流素子)  50 ·· 'Bypass diode (rectifier element)
51…電極面  51 ... Electrode surface
53· ··ダイオード部  53..Diode part
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0018] <実施形態 1 > <Embodiment 1>
本発明の実施形態 1を図 1ないし図 3によって説明する。  Embodiment 1 of the present invention will be described with reference to FIGS.
本実施形態に力かる太陽電池モジュール用端子ボックスは、直列接続された多数 の太陽電池セルを配した太陽電池モジュール(図示せず)の裏面側に取り付けられ るものであって、ボックス本体 10と、このボックス本体 10内に並設された複数の中継 端子板 30 (以下、端子板 30ともいう)と、隣接する中継端子板 30間に接続された複 数のバイノ スダイオード 50 (本発明の「整流素子」に相当する)とを備えている。  The terminal box for a solar cell module that is useful in the present embodiment is attached to the back side of a solar cell module (not shown) in which a large number of solar cells connected in series are arranged. In addition, a plurality of relay terminal plates 30 (hereinafter also referred to as terminal plates 30) arranged in parallel in the box body 10 and a plurality of bin diodes 50 connected between adjacent relay terminal plates 30 (of the present invention). Equivalent to a “rectifying element”).
[0019] ボックス本体 10は、合成樹脂材によって上面開放の箱型に形成されており、その 内部に絶縁樹脂が充填され、かつ、上方力 カバー(図示せず)が被せられるように なっている。詳しくはボックス本体 10は、図 1に示すように、複数の中継端子板 30が 横並びで載置された略矩形状の基板 11と、基板 11の周縁部から立ち上げられて周 囲を取り囲む側板 12と、基板 11の所定位置から立ち上げられて中継端子板 30間を 区画する仕切り壁 13とを備える。  [0019] The box main body 10 is formed into a box shape with an open top surface by a synthetic resin material, filled with an insulating resin, and covered with an upper force cover (not shown). . Specifically, as shown in FIG. 1, the box body 10 includes a substantially rectangular substrate 11 on which a plurality of relay terminal plates 30 are placed side by side, and a side plate that is raised from the peripheral edge of the substrate 11 and surrounds the periphery. 12 and a partition wall 13 that rises from a predetermined position of the substrate 11 and partitions the relay terminal plate 30.
[0020] 基板 11には略全幅に亘つて開口部 14が開設されており、この開口部 14に各中継 端子板 30の先端部が臨んでいる。そして、基板 11の開口部 14には各太陽電池セル 群と対応するリード 20が通され、通された各リード 20が対応する端子板 30Α, 30C の先端部に半田付け等により接続される。 [0020] An opening 14 is formed in the substrate 11 over substantially the entire width, and the leading end of each relay terminal plate 30 faces the opening 14. Then, the lead 20 corresponding to each solar cell group is passed through the opening 14 of the substrate 11, and each lead 20 passed through the corresponding terminal plate 30 す る, 30C. It is connected to the tip part of the solder by soldering or the like.
[0021] 基板 11の上面には各中継端子板 30毎に対応して中継端子板 30の位置決め孔 3 1と係合可能な位置決め突部 15が突設されている。位置決め突部 15は、角錐台形 状、詳しくは底面が矩形状の角錐の頂点側を底面と略平行な面で切断した形状をな している。位置決め孔 30は、位置決め突部 15を緊密に嵌合可能な矩形状をなして おり、位置決め突部 15を嵌め込んだ後に中継端子板 30がずれ難 、ようになって ヽ る。  On the upper surface of the substrate 11, a positioning projection 15 that can be engaged with the positioning hole 31 of the relay terminal plate 30 is provided so as to correspond to each relay terminal plate 30. The positioning projection 15 has a truncated pyramid shape, more specifically, a shape obtained by cutting the apex side of a pyramid having a rectangular bottom surface by a plane substantially parallel to the bottom surface. The positioning hole 30 has a rectangular shape that allows the positioning projection 15 to be tightly fitted, and the relay terminal plate 30 is difficult to be displaced after the positioning projection 15 is fitted.
[0022] 基板 11の上面には、位置決め突部 15の両端外方に、橈み可能な一対の係止片 1 6が突出して設けられている。この係止片 16は、各中継端子板 30の基板 11とは反対 側の面に係合して中継端子板の浮き上がりを規制する。詳しくは、係止片 16は、中 継端子板 30の装着過程では、中継端子板 30の両側縁部と係合して開き変形し、中 継端子板 30が正規に組み付けられるに伴ない係止片 16が復元して中継端子板 30 の両側縁部を上方力も押し付け、中継端子板 30の浮き上がりを規制するようになつ ている。  [0022] On the upper surface of the substrate 11, a pair of latching pieces 16 that can be squeezed are provided protruding outward from both ends of the positioning projection 15. This locking piece 16 engages the surface of each relay terminal plate 30 on the side opposite to the substrate 11 to restrict the lifting of the relay terminal plate. Specifically, the locking piece 16 engages with both side edges of the relay terminal plate 30 during the mounting process of the relay terminal plate 30 and deforms to open, and the engagement piece 16 is engaged as the relay terminal plate 30 is properly assembled. The stopper 16 is restored and the upper side edges of the relay terminal board 30 are pressed against each other with an upward force so as to restrict the floating of the relay terminal board 30.
[0023] 基板 11の上面には、中継端子板 30の位置決めを行うための位置決め壁 21が設け られている。位置決め壁 21は、対応する中継端子板 30の幅方向に沿って延出して 形成され、その根元には中継端子板 30の後端部を嵌め込み可能な受け溝(図示せ ず)が設けられている。中継端子板 30は、基板 11への装着時に斜め姿勢をとりつつ その後端部を受け溝の奥面に当て止めさせ、力かる状態力 その前端部を傾倒させ ることで、その傾倒動作に伴ない位置決め突部 15を位置決め孔 31に嵌め込むよう な構成とされる。  A positioning wall 21 for positioning the relay terminal plate 30 is provided on the upper surface of the substrate 11. The positioning wall 21 is formed so as to extend along the width direction of the corresponding relay terminal plate 30, and a receiving groove (not shown) into which the rear end portion of the relay terminal plate 30 can be fitted is provided at the base. Yes. The relay terminal plate 30 takes an oblique posture when mounted on the board 11 and receives the rear end of the relay terminal plate 30 against the inner surface of the groove, and the state force applied is tilted so that the front end is tilted. The positioning protrusions 15 that are not present are configured to fit into the positioning holes 31.
[0024] 側板 12には左右一対の切り欠き部 17が設けられ、ここに上方力も外部接続用の出 力ケーブル 18が嵌め込まれ、さらにケーブル押さえ部材 19が嵌着されて出力ケー ブル 18が固定されるとともに、ケーブル押さえ部材 19と側板 12とが一体に連なるよう になっている。仕切り壁 13は中継端子板 30の外縁に沿うような態様で区画されてお り、この仕切り壁 13の案内によって中継端子板 30が位置決めされた状態で組み付 けられる。また、仕切り壁 13によって区画された内側空間の中継端子板 30上に絶縁 榭脂が充填され、絶縁樹脂の使用量が少なく済むようにしてある。 [0025] 中継端子板 30は、導電性金属板材を切断等して短冊状に形成され、基板 11に横 並びで六つ設けられている。基板 11の幅方向両側部には、対応する外部接続用の ケーブル 18が接続されるケーブル用端子板 30Aが配されて 、る。ケーブル用端子 板 30Aは他の端子板 30B, 30Cと比較して長さ方向に短く形成されている。ケープ ル 18の端末は導体が露出してケーブル用端子板 30Aの後端部に載せられており、 そこがねじ 25によってねじ止めされるようになって 、る。ねじ 25の先端は基板 11に設 けられたねじ孔(図示せず)にねじ込まれており、これにより、ケーブル用端子板 30A がケーブル 18と接続されるとともに基板 11に固定されるようになって!/ヽる。 [0024] The side plate 12 is provided with a pair of left and right cutouts 17, to which an output cable 18 for external connection is fitted, and a cable pressing member 19 is further fitted to fix the output cable 18. In addition, the cable pressing member 19 and the side plate 12 are integrally connected. The partition wall 13 is partitioned in a manner along the outer edge of the relay terminal plate 30, and is assembled with the relay terminal plate 30 positioned by the guide of the partition wall 13. Further, the insulating resin is filled on the relay terminal plate 30 in the inner space partitioned by the partition wall 13 so that the amount of the insulating resin used can be reduced. The relay terminal plate 30 is formed in a strip shape by cutting a conductive metal plate material or the like, and six relay terminal plates 30 are provided side by side on the substrate 11. On both sides of the substrate 11 in the width direction, cable terminal plates 30A to which corresponding external connection cables 18 are connected are arranged. The cable terminal plate 30A is formed shorter in the length direction than the other terminal plates 30B and 30C. The end of the cable 18 is placed on the rear end of the cable terminal board 30A with the conductor exposed, and is screwed with a screw 25. The tip of the screw 25 is screwed into a screw hole (not shown) provided in the board 11, so that the cable terminal plate 30A is connected to the cable 18 and fixed to the board 11. Talk!
[0026] 基板 11の幅方向の略中央部には、ケーブル 18とは未接続の端子板 30B, 30Cが 四つ配されている。この端子板 30B, 30Cは、長さ寸法の相違する二種の端子板 30 B, 30C力もなり、このうち短寸に形成された二つの端子板 30B (以下、短寸の端子 板 30Bという)がケーブル用端子板 30Aに隣接して設けられ、残りの二つの端子板 3 OC (以下、長寸の端子板 30Cという)が基板 11の略中央部に設けられている。短寸 の端子板 30Bは、太陽電池モジュール側との接点を備えておらず、その先端回りが 仕切り壁 13に取り囲まれている。隣接する短寸の端子板 30Bと長寸の端子板 30Cは 、それぞれの後端部においてジャンパーピン 32によって導通可能に架け渡されてい る。  [0026] Four terminal plates 30B and 30C that are not connected to the cable 18 are arranged at a substantially central portion in the width direction of the substrate 11. These terminal boards 30B and 30C have two types of terminal boards 30B and 30C with different lengths. Among them, two terminal boards 30B formed short (hereinafter referred to as short terminal board 30B) Is provided adjacent to the cable terminal plate 30A, and the remaining two terminal plates 3 OC (hereinafter referred to as a long terminal plate 30C) are provided in the substantially central portion of the substrate 11. The short terminal board 30B does not have a contact point with the solar cell module side, and the partition wall 13 surrounds the tip of the short terminal board 30B. The short terminal board 30B and the long terminal board 30C adjacent to each other are bridged so as to be conductive by jumper pins 32 at the respective rear ends.
[0027] また、各中継端子板 30の幅方向の両側縁には、付設部 33が側方へ張り出して設 けられている。互いに隣接する付設部 33から延出された延長舌片 33Aには、中継端 子板 30の板厚方向で対向して、その間にバイパスダイオード 50を差し込み可能とさ れたダイオード端子板部 40が形成されている。詳しくは、ダイオード端子板部 40は、 左端のケーブル用端子板 30Aと一つの短寸の端子板 30Bとの間、及び二つの長寸 の端子板 30C間、及び右端のケーブル用端子板 30Aと一つの短寸の端子板 30Bと の間に、それぞれ配置されていている。また、ダイオード端子板部 40は、付設部 33 の延長舌片 33Aを中継端子板 30の板面に対し立ち上がるように折り曲げて起立状 態とすることにより、基板 11の表面に対して略直角でかつ相互に略平行に配されて いる。さらに、両ダイオード端子板部 40の離間距離は、 自然状態においてはバイパ スダイオード 50の厚みよりも小さく設定されて 、る。 [0028] ノ ィパスダイオード 50は、全体として扁平形状、詳しくは円盤形状をなし、厚み方 向の両端面(図 3に示す上下面)が電極面 51として露出しており、電極面 51を除い た部分 (つまり側面 52)はシリコンなどの樹脂でモールド被覆されている。詳しくは、 バイパスダイオード 50は、上側に位置する P側電極 51Bと、下側に位置する N側電 極 51 Aと、両電極 51 A, 51B間に挟まれて内部封止されたチップ状のダイオード部 5 3と、側面 52を被覆する榭脂部 54とからなり、ダイオード部 53に対する接触面積は、 N側電極 51Aのほうが P側電極 51Bよりも大きくなつている。なお、バイパスダイォー ド 50の構造説明にお 、て上下方向にっ 、ては、図 3を基準として 、る。 [0027] Further, on both side edges of each relay terminal plate 30 in the width direction, attachment portions 33 are provided to project sideways. The extension tongue piece 33A extended from the adjacent attachment portion 33 is opposed to the relay terminal plate 30 in the plate thickness direction, and a diode terminal plate portion 40 into which a bypass diode 50 can be inserted is provided therebetween. Is formed. Specifically, the diode terminal plate 40 is connected between the cable terminal plate 30A on the left end and one short terminal plate 30B, between the two long terminal plates 30C, and on the cable terminal plate 30A on the right end. Each is arranged between one short terminal board 30B. In addition, the diode terminal plate portion 40 is bent substantially so that the extension tongue 33A of the attachment portion 33 rises with respect to the plate surface of the relay terminal plate 30 to be in an upright state, thereby being substantially perpendicular to the surface of the substrate 11. And they are arranged almost parallel to each other. Further, the distance between the diode terminal plate portions 40 is set to be smaller than the thickness of the bypass diode 50 in a natural state. [0028] The non-pass diode 50 has a flat shape as a whole, specifically a disc shape, and both end surfaces (upper and lower surfaces shown in FIG. 3) in the thickness direction are exposed as electrode surfaces 51. The removed part (side 52) is mold-coated with a resin such as silicon. Specifically, the bypass diode 50 includes a P-side electrode 51B located on the upper side, an N-side electrode 51A located on the lower side, and a chip-like chip that is sandwiched between the electrodes 51A and 51B and sealed internally. It consists of a diode part 53 and a resin part 54 covering the side surface 52, and the contact area with the diode part 53 is larger for the N-side electrode 51A than for the P-side electrode 51B. In the explanation of the structure of the bypass diode 50, the vertical direction is based on FIG.
[0029] 力かるバイパスダイオード 50は、榭脂部 54を含んで!/、る点でベアチップダイオード とは異なり、また、両端が電極面 51として露出されている点でパッケージダイオードと も異なっている。そして、このバイパスダイオード 50は、市販品として入手可能なもの を用いることができる。  [0029] The power bypass diode 50 includes a grease portion 54! /, And differs from a bare chip diode in that it is also different from a package diode in that both ends are exposed as electrode surfaces 51. . As the bypass diode 50, a commercially available product can be used.
[0030] 図 1及び図 2に示す右側に位置するダイオード端子板部 40には、バイパスダイォー ド 50の両電極 51A, 51Bのうちの N側電極 51A (力ソード側)が当接可能とされ、左 側に位置するダイオード端子板部 40には P側電極 51B (アノード側)が当接可能とさ れている。ここで、バイパスダイオード 50の N側電極 51 Aに当接するダイオード端子 板部 40を N側端子板部 40Aとし、バイパスダイオード 50の P側電極 51Bに当接する ダイオード端子板部 40を P側端子板部 40Bとすると、本実施形態の場合には N側端 子板部 40Aが P側端子板部 40Bよりも幅広に形成されており、これによつてノ ィパス ダイオード 50が発熱したときに、 N側端子板部 40A力もの良好な放熱性が担保され ている。  [0030] N-side electrode 51A (force sword side) of both electrodes 51A, 51B of bypass diode 50 can be brought into contact with diode terminal plate portion 40 located on the right side shown in FIG. 1 and FIG. The P-side electrode 51B (anode side) can contact the diode terminal plate 40 located on the left side. Here, the diode terminal plate 40 that contacts the N-side electrode 51A of the bypass diode 50 is the N-side terminal plate 40A, and the diode terminal plate 40 that contacts the P-side electrode 51B of the bypass diode 50 is the P-side terminal plate. In the case of this embodiment, the N-side terminal plate portion 40A is formed wider than the P-side terminal plate portion 40B, so that when the no-pass diode 50 generates heat, Good heat dissipation of 40A side terminal board is guaranteed.
[0031] 次に、本実施形態の製造方法及び作用を説明する。まず、付設部 33から延出され た延長舌片 33Aを折り曲げ加工してダイオード端子板部 40を形成する。次に、各中 継端子板 30を基板 11上に載置させ、対応するダイオード端子板部 40を対向位置さ せる。このとき、基板 11上に突設された位置決め突部 15を中継端子板 30の位置決 め孔 31に嵌め込むことにより、中継端子板 30が位置決めされ、さらに係止片 16の弹 性的な係止によって中継端子板 30の浮き上がりが規制される。  Next, the manufacturing method and operation of this embodiment will be described. First, the extended tongue piece 33A extended from the attachment portion 33 is bent to form the diode terminal plate portion 40. Next, each relay terminal plate 30 is placed on the substrate 11, and the corresponding diode terminal plate portion 40 is positioned oppositely. At this time, by inserting the positioning projection 15 projecting on the board 11 into the positioning hole 31 of the relay terminal plate 30, the relay terminal plate 30 is positioned, and further, the locking piece 16 is elastic. The lifting of the relay terminal board 30 is restricted by the locking.
[0032] そして、ケーブル用端子板 30Aにねじ 25を螺揷してねじ止めを行う。続 、て、ケー ブル用端子板 30Aにケーブル押さえ部材 19を取り付けるとともに、ケーブル 18を基 板 11上に固定する。この場合に、ケーブル 18とは未接続の短寸の端子板 30Bおよ び長寸の端子板 30Cについては、その後端部を位置決め壁 21の受け溝(図示せず )に嵌入させ、さらに所定の端子板 30B, 30C間にはジャンパーピン 32を架け渡して 半田付けする。 [0032] Then, the screw 25 is screwed onto the cable terminal plate 30A to perform screwing. Continue Attach the cable holding member 19 to the cable terminal board 30A and fix the cable 18 on the board 11. In this case, with respect to the short terminal board 30B and the long terminal board 30C that are not connected to the cable 18, the rear ends thereof are fitted into the receiving grooves (not shown) of the positioning wall 21, and further predetermined. Jumper pin 32 is bridged between terminal boards 30B and 30C and soldered.
[0033] 次いで、バイパスダイオード 50の電極面 51を基板 11の表面に対し直角方向に向 け、さらにダイオード端子板部 40の N側端子板部 40Aに N側電極 51 Aを当接させ、 かつダイオード端子板部 40の P側端子板部 40Bに P側電極 51Bを当接させるように して両ダイオード端子板部 40の対向面 41間にバイパスダイオード 50を摺動させつ つ差し込む。ノ ィパスダイオード 50の差し込み動作に伴って、ダイオード端子板部 4 0が拡開変形し、そのダイオード端子板部 40の弾性復元力によってノ スダイオード 5 0が両対向面 41間に弾性的に挟み付けられる。バイパスダイオード 50が基板 11表 面まで差し込まれると両対向面 41と基板 11の表面とに支持され安定した姿勢となる  Next, the electrode surface 51 of the bypass diode 50 is oriented in a direction perpendicular to the surface of the substrate 11, and the N-side electrode 51A is brought into contact with the N-side terminal plate portion 40A of the diode terminal plate portion 40, and Bypass the P-side electrode 51B against the P-side terminal plate 40B of the diode terminal plate 40 and slide the bypass diode 50 between the opposing surfaces 41 of both diode terminal plates 40. As the no-pass diode 50 is inserted, the diode terminal plate part 40 is expanded and deformed, and the elastic restoring force of the diode terminal plate part 40 causes the nos diode 50 to elastically move between the opposing surfaces 41. It is pinched. When the bypass diode 50 is inserted to the surface of the substrate 11, it is supported by the opposing surfaces 41 and the surface of the substrate 11 and becomes a stable posture.
[0034] その後、ボックス本体 10を太陽電池モジュールの裏面側に接着材、両面テープ、 もしくはボルトで固着する。取り付けの過程で太陽電池モジュールの電極に接続され たリード 20を基板 11の開口部 14を通してボックス本体 10内に引き込み、該リード 20 を端子板 30A, 30Cの先端部に半田接続する。それからシリコン榭脂等の絶縁榭脂 をボックス本体 10内における仕切り壁 13の内側空間に充填し、さらにカバーを被せ て蓋締めをする。絶縁榭脂により、ボックス本体 10内が気密に封止される。 [0034] Thereafter, the box body 10 is fixed to the back surface side of the solar cell module with an adhesive, a double-sided tape, or a bolt. In the process of attachment, the lead 20 connected to the electrode of the solar cell module is drawn into the box body 10 through the opening 14 of the substrate 11, and the lead 20 is soldered to the tip of the terminal plates 30A and 30C. Then, an insulating resin such as silicon resin is filled in the inner space of the partition wall 13 in the box body 10, and further covered with a cover to tighten the lid. The inside of the box body 10 is hermetically sealed by the insulating grease.
[0035] 本実施形態によれば、ダイオード端子板部 40の対向面 41間にバイパスダイオード 50を差し込むことで、バイパスダイオード 50をワンタッチで簡単に装着できる。したが つて、ノ ィパスダイオード 50を中継端子板 30に接続する際の作業性に優れて!/、る。  According to the present embodiment, by inserting the bypass diode 50 between the opposing surfaces 41 of the diode terminal plate portion 40, the bypass diode 50 can be easily attached with one touch. Therefore, the workability when connecting the no-pass diode 50 to the relay terminal plate 30 is excellent!
[0036] また、バイパスダイオード 50の電極面 51を中継端子板 30の板面に対して立ち上が るように折り曲げて形成されたダイオード端子板部 40の対向面 41間に、該バイパス ダイオード 50を縦向き姿勢で差し込むようにしたから、ダイオード端子板部 40の周辺 に部品等が配されていてもそれら部品等と干渉することなくバイパスダイオード 50を 容易に接続することができる。 [0037] さらに、本実施形態におけるバイパスダイオード 50は、ダイオード部 53の側面 52が 榭脂で覆われているから、従来におけるベアチップ状のダイオードと違って、外部か らの衝撃を回避するための保護手段 (例えば、特許第 3498945号公報の図 1にお ける符号 56B)を別途設ける必要がない。カロえて、本実施形態におけるバイパスダイ オード 50は、ノ ッケージダイオードのように大きな場所をとることもな!/、。 In addition, the bypass diode 50 is disposed between the opposing surfaces 41 of the diode terminal plate portion 40 formed by bending the electrode surface 51 of the bypass diode 50 so as to rise with respect to the plate surface of the relay terminal plate 30. Therefore, even if parts are arranged around the diode terminal plate 40, the bypass diode 50 can be easily connected without interfering with these parts. Furthermore, the bypass diode 50 according to the present embodiment has a side surface 52 of the diode portion 53 covered with grease. Therefore, unlike the conventional bare chip-shaped diode, the bypass diode 50 can avoid an external impact. There is no need to provide protective means (for example, reference numeral 56B in FIG. 1 of Japanese Patent No. 3498945). In fact, the bypass diode 50 in this embodiment may take a large space like a knock diode! /.
[0038] <実施形態 2 >  <Embodiment 2>
次に、本発明の実施形態 2を図 4および図 5によって説明する。実施形態 2では、中 継端子板 30とは別体の薄板 35をダイオード端子板部 40として備え、ノ ィパスダイォ ード 50がこの薄板 35を介して間接的に接続されるという点で実施形態 1と相違して いる。  Next, Embodiment 2 of the present invention will be described with reference to FIG. 4 and FIG. In the second embodiment, a thin plate 35 that is separate from the relay terminal plate 30 is provided as the diode terminal plate portion 40, and the first diode 50 is indirectly connected via the thin plate 35 in the first embodiment. Is different.
[0039] また、実施形態 2では、実施形態 1と違って、ケーブル用端子板 30Aにねじ挿通孔 が設けられておらず、基板 11にはねじ孔が設けられていない。そして、ケーブル用端 子板 30Aは、実施形態 1のものよりも前後方向に長く形成され、その後端に設けられ たバレル部 24がケーブル 18の端末導体にかしめ付けられている。さらに、ケーブル 18に未接続の端子板 30B, 30Cは、図 4に示すように、短寸の端子板 30Bと長寸の 端子板 30Cが隣接して配されているが、その後端部にて連繋部 34を介して一体に 連なっており、ジャンパーピン 32は設けられて!/ヽな!、。  In the second embodiment, unlike the first embodiment, the cable terminal plate 30A is not provided with a screw insertion hole, and the board 11 is not provided with a screw hole. The cable terminal plate 30A is formed longer in the front-rear direction than that of the first embodiment, and the barrel portion 24 provided at the rear end thereof is caulked to the terminal conductor of the cable 18. Furthermore, as shown in FIG. 4, the terminal plates 30B and 30C not connected to the cable 18 have a short terminal plate 30B and a long terminal plate 30C adjacent to each other. It is connected together via the connecting part 34, and the jumper pin 32 is provided!
[0040] 中継端子板 30とは別体の薄板 35は、中継端子板 30よりも薄肉の金属製のもので ある。詳しくは、薄板 35は、平坦な形状を有する中継端子板 30の付設部 33を横切つ て中継端子板 30の上面に載せられる接続部 36と、その一端から略直角に起立する ダイオード端子板部 40とからなり、両ダイオード端子板部 40の対向面 41間に実施形 態 1と同じ形態のバイパスダイオード 50が弹性的に差し込み可能とされている。また 、本実施形態においては、実施形態 1のと同様、ダイオード端子板部 40のうち図 4に おける右側に位置するものが N側端子板部 40Aとされ、左側に位置するものが P側 端子板部 40Bとされており、 N側端子板部 40Aが P側端子板部 40Bよりも大きく形成 されている。  [0040] The thin plate 35 separate from the relay terminal plate 30 is made of metal that is thinner than the relay terminal plate 30. Specifically, the thin plate 35 includes a connecting portion 36 that is placed on the upper surface of the relay terminal plate 30 across the attachment portion 33 of the relay terminal plate 30 having a flat shape, and a diode terminal plate that stands up substantially at right angles from one end thereof. The bypass diode 50 having the same configuration as that of the first embodiment can be inserted between the opposing surfaces 41 of the two diode terminal plate portions 40. In the present embodiment, as in the first embodiment, the diode terminal plate portion 40 located on the right side in FIG. 4 is the N-side terminal plate portion 40A, and the left-hand side is the P-side terminal. The N-side terminal plate portion 40A is formed larger than the P-side terminal plate portion 40B.
[0041] 薄板 35が接続される各中継端子板 30の付設部 33の略中央部には、切り起こしに より接続突起 37が形成されている。この接続突起 37は、薄板 35の接続部 36に形成 された接続孔 36Aに貫通され、さらに根元部分に半田が施されることにより、薄板 35 を中継端子板 30の上面に固定可能としている。また、中継端子板 30には接続突起 3 7の切り起こしに伴って肉抜き部 38が開口して形成され、この肉抜き部 38によって半 田熱が周囲に拡散するのが防止されるようになって 、る。 [0041] A connection protrusion 37 is formed by cutting and raising substantially at the center of the attachment portion 33 of each relay terminal plate 30 to which the thin plate 35 is connected. The connection protrusion 37 is formed on the connection portion 36 of the thin plate 35. The thin plate 35 can be fixed to the upper surface of the relay terminal plate 30 by being penetrated through the connection hole 36A and soldered at the base portion. Further, the relay terminal plate 30 is formed with an opening 38 as the connection protrusion 37 is cut and raised, so that the solder heat prevents the heat from spreading to the surroundings. Become.
[0042] 本実施形態によれば、中継端子板 30よりも板薄の薄板 35に曲げ加工を施すことで ダイオード端子板部 40が設けられるから、ダイオード端子板部 40の橈み変形動作が 円滑となってノ ィパスダイオード 50の差し込み動作をよりスムーズに行うことができる 。また、ダイオード端子板部 40が中継端子板 30とは別体に形成されるから、ダイォ ード端子板部 40を設置する際の設定の自由度を高めることができる。  According to the present embodiment, since the diode terminal plate portion 40 is provided by bending the thin plate 35 that is thinner than the relay terminal plate 30, the stagnation deformation operation of the diode terminal plate portion 40 is smooth. Thus, the insertion operation of the no-pass diode 50 can be performed more smoothly. In addition, since the diode terminal plate 40 is formed separately from the relay terminal plate 30, the degree of freedom of setting when installing the diode terminal plate 40 can be increased.
[0043] <実施形態 3 >  <Embodiment 3>
図 6および図 7は本発明の実施形態 3を示す。本実施形態では基板 11の上面に段 差 26が設けられている点、及びバイノ スダイオード 50の差し込み方向が横方向に設 定されている点で、実施形態 1及び実施形態 2とは大きく異なっている。  6 and 7 show Embodiment 3 of the present invention. In this embodiment, the difference between the first and second embodiments is that the step 26 is provided on the upper surface of the substrate 11 and the insertion direction of the binos diode 50 is set in the horizontal direction. ing.
[0044] 基板 11には中継端子板 30の厚み方向に段差 26が形成されており、この段差 26を 介することで、基板 11の上面が図 7に示す左側力 右側にかけて一段落ちた構造と なっている。この段差 26の両側には中継端子板 30が高低差をつけて隣接して配さ れ、一段落ちた面に載せられた中継端子板 30の端面が段差 26に突き当てられるよ うになつている。  [0044] A step 26 is formed in the substrate 11 in the thickness direction of the relay terminal plate 30. By way of the step 26, the top surface of the substrate 11 is lowered by one step toward the right side of the left side force shown in FIG. ing. On both sides of the step 26, relay terminal plates 30 are arranged adjacent to each other with a difference in height, so that the end surface of the relay terminal plate 30 placed on the one-stepped surface is abutted against the step 26. .
[0045] 隣り合う中継端子板 30間には中継端子板 30よりも板薄の薄板 35Aが架け渡され ている。図示する場合、三つの薄板 35Aが各端子板 30を横切って直列に配されて いる。  A thin plate 35 A that is thinner than the relay terminal plate 30 is bridged between the adjacent relay terminal plates 30. In the illustrated case, three thin plates 35A are arranged in series across each terminal plate 30.
[0046] 薄板 35Aは、図 7に示すように、全体として直線状に真直ぐ延びる形態とされ、その 一端部が高い位置に配された中継端子板 30に接続され、その他端部が低い位置に 配された中継端子板 30の上に重なるように配されて 、る。さらに低 、位置に配された 中継端子板 30の上面には別の薄板 35Bが載せられ、薄板 35Aの他端部が別の薄 板 35Bの上方に覆い被さるようにして配される。そして、両薄板 35A, 35Bの対向面 間に、実施形態 1と同じ形態のバイパスダイオード 50が横向きの姿勢で弾性的に差 し込み可能とされている。この場合に、薄板 35Aの他端部はバイパスダイオード 50の 外縁に沿って円弧状をなしている。 [0046] As shown in FIG. 7, the thin plate 35A is configured to extend linearly as a whole, and has one end connected to the relay terminal plate 30 arranged at a high position and the other end at a low position. The relay terminal board 30 is arranged so as to overlap the relay terminal board 30. Further, another thin plate 35B is placed on the upper surface of the relay terminal plate 30 disposed at a lower position, and the other end portion of the thin plate 35A is disposed so as to cover the other thin plate 35B. The bypass diode 50 having the same form as that of the first embodiment can be elastically inserted between the opposing surfaces of the thin plates 35A and 35B in a lateral orientation. In this case, the other end of the thin plate 35A is connected to the bypass diode 50. A circular arc is formed along the outer edge.
[0047] ここで、高い位置にある中継端子板に接続された薄板 35Aの他端部と、低い位置 にある中継端子板 30に配された薄板 35Bの一端部とにより本発明のダイオード端子 板部 40が構成される。さらに、バイパスダイオード 50の P側電極 51Bと接する薄板 3 5Aのダイオード端子板部 40が P側端子板部 40Bとされ、ノ ィパスダイオード 50の N 側電極 51Aと接する薄板 35Bのダイオード端子板部 40が N側端子板部 40Aとされ ている。 N側端子板部 40Aの全体が中継端子板 30に載置接続されることにより、 N 側端子板部 40Aから効率良く放熱されるようになって ヽる。  Here, the other end portion of the thin plate 35A connected to the relay terminal plate at the high position and the one end portion of the thin plate 35B arranged at the relay terminal plate 30 at the low position are used for the diode terminal plate of the present invention. Part 40 is constructed. Furthermore, the diode terminal plate portion 40 of the thin plate 35A that contacts the P-side electrode 51B of the bypass diode 50 is defined as the P-side terminal plate portion 40B, and the diode terminal plate portion of the thin plate 35B that contacts the N-side electrode 51A of the bypass diode 50. 40 is the N-side terminal plate 40A. When the entire N-side terminal plate portion 40A is mounted and connected to the relay terminal plate 30, heat can be efficiently radiated from the N-side terminal plate portion 40A.
[0048] 本実施形態によれば、バイパスダイオード 50が、電極面 51を基板 11と直交する方 向に向けた横向きの姿勢で、両薄板 35A, 35Bにおけるダイオード端子板部 40の 対向面 41間に配されるようにしたので、基板 11と直交する方向、つまり高さ方向(縦 方向)にかさ張ることがなぐ高さ方向(縦方向)のスペースの有効利用を図ることがで きる。  [0048] According to the present embodiment, the bypass diode 50 is positioned between the opposing surfaces 41 of the diode terminal plate portion 40 in both the thin plates 35A and 35B in a lateral orientation in which the electrode surface 51 faces in the direction orthogonal to the substrate 11. Therefore, it is possible to effectively use the space in the height direction (vertical direction) that is not bulky in the direction perpendicular to the substrate 11, that is, in the height direction (vertical direction).
[0049] <他の実施形態 >  [0049] <Other embodiments>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく 、例えば次のような実施形態も本発明の技術的範囲に含まれる。  The present invention is not limited to the embodiments described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1)本実施形態においては、ダイオード端子板部を形成するものとして平板状をな すものを備えたが両対向面の少なくとも一方に内向きに曲げ力卩ェを施すことで突スィ ツチ状の接点部を形成したものを備えて 、てもよ 、。  (1) In the present embodiment, the diode terminal plate portion is provided with a flat plate shape, but at least one of the opposing surfaces is bent inwardly to apply a bending force to the protruding switch shape. It is also possible to have a contact portion formed.
(2)上記実施形態 3においては、基板上に段差を設けたが、基板上に段差を設け ず複数の中継端子板を同じ高さで載置してもょ 、。  (2) Although the step is provided on the substrate in the third embodiment, a plurality of relay terminal plates may be placed at the same height without providing a step on the substrate.
(3)上記実施形態 1および実施形態 2においては、ダイオード端子板部として基板 の表面に垂直なものを設けたが、ダイオード端子板部は、バイパスダイオードを縦方 向力 差し込み可能な対向面を有していれば基板の表面に対して正確に垂直に配 されていなくてもよい。  (3) In Embodiment 1 and Embodiment 2 described above, a diode terminal plate portion that is perpendicular to the surface of the substrate is provided, but the diode terminal plate portion has a facing surface into which the bypass diode can be inserted in a vertical force. If it is present, it does not have to be arranged exactly perpendicular to the surface of the substrate.
(4)上記実施形態 3においては右側の端子板の上に接続された薄板と、左側の端 子板に接続された薄板とをダイオード端子板部として設けたが、右側のダイオード端 子板部に、薄板を設けなくてもよい。 (5)本発明にお 、ては、短寸の端子板と長寸の端子板はジャンパーピンで架け渡 されて 、るものと連結部でつながって 、るものを相互に変更して用いてもょ 、し、長さ が揃った中継端子板を備えてもょ ヽ。 (4) In Embodiment 3 described above, the thin plate connected to the right terminal plate and the thin plate connected to the left terminal plate are provided as the diode terminal plate portion. Further, it is not necessary to provide a thin plate. (5) In the present invention, the short terminal board and the long terminal board are bridged by jumper pins, connected to each other by a connecting portion, and used by changing each other. Well, you can have a relay terminal board of uniform length.
(6)ダイオード端子板部の先端には、誘い込み用のラッパ形状をなす案内部を設 けてもよい。  (6) A guide portion having a trumpet shape for guiding may be provided at the tip of the diode terminal plate portion.
(7)本発明においては、必要に応じて、ダイオード端子板部 40とバイパスダイォー ド 50との間に半田付けを行ってもよい。  (7) In the present invention, soldering may be performed between the diode terminal plate portion 40 and the bypass diode 50 as necessary.

Claims

請求の範囲 The scope of the claims
[1] ボックス本体と  [1] With the box body
前記ボックス本体内に設けられた基板と、  A substrate provided in the box body;
前記基板上に並設され、太陽電池モジュールのプラス電極又はマイナス電極と、両 電極に対応する外部接続用のケーブルとに接続されてそれぞれ前記電極と前記ケ 一ブルとの間を電気的に中継する複数の中継端子板と、  It is juxtaposed on the substrate and connected to the positive electrode or negative electrode of the solar cell module and an external connection cable corresponding to both electrodes, and is electrically relayed between the electrode and the cable, respectively. A plurality of relay terminal boards,
前記複数の中継端子板のうち隣接する二つの中継端子板にそれぞれ設けられ、互 いに対向する対向面を有するダイオード端子板部と、  A diode terminal plate portion provided on each of two adjacent relay terminal plates among the plurality of relay terminal plates and having opposing surfaces facing each other;
全体として扁平形状をなし、厚み方向の両端面が電極面として露出するとともに側 面が樹脂でモールド被覆されており、前記ダイオード端子板部の前記対向面間に差 し込むことで前記対向面と前記電極面とが電気的に接続される逆負荷時バイパス用 の整流素子とを有する太陽電池モジュール用端子ボックス。  It has a flat shape as a whole, both end surfaces in the thickness direction are exposed as electrode surfaces, and side surfaces are mold-coated with resin, and inserted between the opposing surfaces of the diode terminal plate portion to A terminal box for a solar cell module, comprising a rectifying element for bypass during reverse load to which the electrode surface is electrically connected.
[2] 前記ダイオード端子板部は、前記各中継端子板のうち、互いに隣接する部分に形 成した延長舌片を中継端子板の板面に対し立ち上がるように折り曲げることで形成さ れている請求の範囲第 1項に記載の太陽電池モジュール用端子ボックス。  [2] The diode terminal plate portion is formed by bending extended tongue pieces formed on adjacent portions of the relay terminal plates so as to rise with respect to the plate surface of the relay terminal plate. A terminal box for a solar cell module as set forth in paragraph 1 of the above.
[3] 前記整流素子は前記基板表面に接する位置まで差し込まれている請求の範囲第 1 項または第 2項に記載の太陽電池モジュール用端子ボックス。 [3] The terminal box for a solar cell module according to claim 1 or 2, wherein the rectifying element is inserted to a position in contact with the substrate surface.
[4] 前記基板には、前記中継端子板の前記基板とは反対側の面に係合する係止片が 突出して設けられている請求の範囲第 1項ないし第 3項のいずれかに記載の太陽電 池モジュール用端子ボックス。 [4] The method according to any one of claims 1 to 3, wherein the board is provided with a locking piece projectingly engaged with a surface of the relay terminal plate opposite to the board. Terminal box for solar cell modules.
[5] 前記中継端子板には位置決め孔が形成され、 [5] A positioning hole is formed in the relay terminal plate,
前記基板には前記中継端子板の前記位置決め孔に係合可能な位置決め突部が 形成されて 、る請求の範囲第 1項な 、し第 4項の 、ずれかに記載の太陽電池モジュ ール用端子ボックス。  The solar cell module according to any one of claims 1 and 4, wherein a positioning protrusion that can be engaged with the positioning hole of the relay terminal plate is formed on the substrate. Terminal box.
[6] 前記位置決め孔及び前記位置決め突部は互いに緊密に嵌合する矩形状に形成さ れている請求の範囲第 5項に記載の太陽電池モジュール用端子ボックス。  6. The solar cell module terminal box according to claim 5, wherein the positioning hole and the positioning projection are formed in a rectangular shape that fits closely to each other.
[7] 前記ダイオード端子板部は前記中継端子板とは別体の薄板を前記中継端子板に 溶接またはろう付けにより固定して形成されている請求の範囲第 1項ないし第 6項の いずれかに記載の太陽電池モジュール用端子ボックス。 [7] The diode terminal plate portion according to any one of claims 1 to 6, wherein the diode terminal plate portion is formed by fixing a thin plate separate from the relay terminal plate to the relay terminal plate by welding or brazing. The terminal box for solar cell modules in any one.
[8] 前記ダイオード端子板部は、前記中継端子板の厚み方向に重なるように配されて、 前記整流素子が前記ダイオード端子板部の対向面間で横向き姿勢となっている請 求の範囲第 1項、第 4項ないし第 7項のいずれかに記載の太陽電池モジュール用端 子ボックス。  [8] The diode terminal plate portion is arranged so as to overlap in the thickness direction of the relay terminal plate, and the rectifying element is in a lateral posture between the opposing surfaces of the diode terminal plate portion. A terminal box for a solar cell module according to any one of items 1 and 4 to 7.
[9] 前記基板には、前記中継端子板の厚み方向に段差が形成され、その段差の両側 に前記中継端子板が高低差をつけて隣接して配され、一方の前記ダイオード端子板 部が高い位置にある前記中継端子板力 低い位置にある前記中継端子板の上方に 重なるように配されて 、る請求の範囲第 1項、第 4項な 、し第 8項の 、ずれかに記載 の太陽電池モジュール用端子ボックス。  [9] A step is formed in the thickness direction of the relay terminal plate on the substrate, the relay terminal plate is arranged adjacent to each other with a difference in height on both sides of the step, and one of the diode terminal plate portions is The relay terminal plate force at a high position is arranged so as to overlap above the relay terminal plate at a low position, or any one of claims 1, 4, and 8 Terminal box for solar cell modules.
PCT/JP2006/313219 2005-07-28 2006-07-03 Terminal box for solar cell module WO2007013262A1 (en)

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CN102194896A (en) * 2010-03-12 2011-09-21 泰科电子(上海)有限公司 Solar photovoltaic junction box assembly
CN102386261A (en) * 2010-08-30 2012-03-21 星电株式会社 Terminal box
JP2012069593A (en) * 2010-09-21 2012-04-05 Mitsubishi Electric Corp Terminal box for solar cell module and solar cell module
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