JP2006299249A - Epoxy resin composition and semiconductor device - Google Patents

Epoxy resin composition and semiconductor device Download PDF

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JP2006299249A
JP2006299249A JP2006078565A JP2006078565A JP2006299249A JP 2006299249 A JP2006299249 A JP 2006299249A JP 2006078565 A JP2006078565 A JP 2006078565A JP 2006078565 A JP2006078565 A JP 2006078565A JP 2006299249 A JP2006299249 A JP 2006299249A
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Yasuo Kimura
靖夫 木村
Takayuki Aoki
貴之 青木
Hidekazu Asano
英一 浅野
Toshio Shiobara
利夫 塩原
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Shin Etsu Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an epoxy resin composition good in fluidity and giving a cured product that has low coefficient of linear expansion, exhibits low hygroscopicity despite having high glass transition temperature and is also excellent in lead-free soldering crack resistance. <P>SOLUTION: The epoxy resin composition essentially comprises (A) an epoxy resin 175-210 in epoxy equivalent, containing (a) an epoxy resin having in one molecule at least one (substituted) naphthalene ring, (B) a phenolic resin having in one molecule at least one (substituted) naphthalene ring and (C) an inorganic filler. In this composition, the (substituted) naphthalene ring in the epoxy resin(a) is contained at 45-60 mass% in the total content of the epoxy resin(A). <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、流動性が良好であると共に、線膨張係数が小さく、高いガラス転移温度を有しながら低吸湿性を示し、また鉛フリー半田クラック性にも優れる半導体封止用として好適なエポキシ樹脂組成物及び該樹脂組成物の硬化物で封止された半導体装置に関する。   The present invention is an epoxy resin suitable for semiconductor encapsulation, which has good fluidity, a low coefficient of linear expansion, a high glass transition temperature, a low hygroscopic property, and an excellent lead-free solder cracking property. The present invention relates to a semiconductor device sealed with a composition and a cured product of the resin composition.

従来から、半導体デバイスは樹脂封止型のダイオード、トランジスター、IC、LSI、超LSIが主流であるが、エポキシ樹脂が他の熱硬化性樹脂に比べ成形性、接着性、電気特性、機械特性、耐湿性等に優れているため、エポキシ樹脂組成物で半導体装置を封止することが一般的である。しかし、ここ数年、電子機器の小型化、軽量化、高性能化へと進む市場に伴い、半導体素子の高集積化がますます進み、また半導体装置の実装技術が促進される中で、半導体封止材として用いられているエポキシ樹脂への要求は鉛フリー化も含めてますます厳しくなってきている。   Conventionally, resin-encapsulated diodes, transistors, ICs, LSIs, and super LSIs have been the mainstream of semiconductor devices, but epoxy resins are more formable, adhesive, electrical, mechanical, and more than other thermosetting resins. Since it has excellent moisture resistance and the like, it is common to seal a semiconductor device with an epoxy resin composition. However, in recent years, with the progress of miniaturization, weight reduction, and high performance of electronic devices, higher integration of semiconductor elements has progressed, and semiconductor device mounting technology has been promoted. The requirements for epoxy resins used as encapsulants are becoming increasingly severe, including lead-free.

例えば、高密度実装に優れるボールグリッドアレイ(BGA)やQFNなどが近年ICやLSIの主流となりつつあるが、このパッケージは片面のみ封止するために成形後の反りが大きな問題となってきている。従来まで、反り改善のため1つの手法として、樹脂の架橋密度を多くし、ガラス転移温度を高めることが挙げられるが、鉛フリー化による半田温度上昇により、高温での弾性率が高く、また吸湿性も高いため半田リフロー後にエポキシ樹脂硬化物と基板との界面での剥離、半導体素子と半導体樹脂ペーストとの界面での剥離が問題となっている。一方、架橋密度が低い樹脂を用い無機充填剤を高充填化することにより、低吸水性、低膨張率、高温での低弾性率化を向上させることができ、耐リフロー性に効果が期待されるが、高粘度化になってしまうため、成形時の流動性が損なわれてしまう。   For example, ball grid arrays (BGA) and QFN, which are excellent in high-density packaging, are becoming mainstream in recent years for ICs and LSIs, but since this package seals only one side, warping after molding has become a major problem. . Conventionally, one method for improving warpage has been to increase the crosslink density of the resin and increase the glass transition temperature, but due to the rise in solder temperature due to lead-free, the elastic modulus at high temperature is high, and moisture absorption Due to its high properties, peeling at the interface between the cured epoxy resin and the substrate after solder reflow and peeling at the interface between the semiconductor element and the semiconductor resin paste are problematic. On the other hand, by using a resin with low crosslink density to increase the inorganic filler, it is possible to improve the low water absorption, low expansion coefficient, and low elastic modulus at high temperature, which is expected to have an effect on reflow resistance. However, since the viscosity is increased, the fluidity at the time of molding is impaired.

特許第3137202号公報(特許文献1)では、エポキシ樹脂と硬化剤とからなるエポキシ樹脂組成物において、エポキシ樹脂として、1,1−ビス(2,7−ジグリシジルオキシ−1−ナフチル)アルカンを用いることを特徴とするエポキシ樹脂組成物が開示されている。このエポキシ樹脂の硬化物は、極めて耐熱性に優れ、かつ耐湿性にも大変優れ、一般的に高耐熱エポキシ樹脂の硬化物が抱える、堅くて脆いという欠点を克服しているとされる。   In Japanese Patent No. 3137202 (Patent Document 1), in an epoxy resin composition comprising an epoxy resin and a curing agent, 1,1-bis (2,7-diglycidyloxy-1-naphthyl) alkane is used as the epoxy resin. An epoxy resin composition characterized by being used is disclosed. This epoxy resin cured product is extremely excellent in heat resistance and moisture resistance, and is said to overcome the hard and brittle defect generally possessed by cured products of high heat resistant epoxy resins.

更に、特開2005−15689号公報(特許文献2)には、1,1−ビス(2,7−ジグリシジルオキシ−1−ナフチル)アルカン(a1)と1−(2,7−ジグリシジルオキシ−1−ナフチル)−1−(2−グリシジルオキシ−1−ナフチル)アルカン(a2)と1,1−ビス(2−グリシジルオキシ−1−ナフチル)アルカン(a3)とを含むエポキシ樹脂(A)と硬化剤(B)を必須とするエポキシ樹脂組成物であり、前記(a1)と前記(a2)と前記(a3)との合計100重量部中に(a3)を40〜95重量部含有することを特徴とするエポキシ樹脂組成物が開示されている。即ち、流動性、硬化性の低下から、上記一般式(1)において、m=0,n=0のものを40〜95質量部が好ましいと述べている。   Further, JP-A-2005-15689 (Patent Document 2) discloses 1,1-bis (2,7-diglycidyloxy-1-naphthyl) alkane (a1) and 1- (2,7-diglycidyloxy). Epoxy resin (A) containing -1-naphthyl) -1- (2-glycidyloxy-1-naphthyl) alkane (a2) and 1,1-bis (2-glycidyloxy-1-naphthyl) alkane (a3) And a curing agent (B) as an essential component, and 40 to 95 parts by weight of (a3) is contained in 100 parts by weight of the total of (a1), (a2) and (a3). An epoxy resin composition characterized by the above is disclosed. That is, it is stated that 40 to 95 parts by mass of m = 0 and n = 0 in the above general formula (1) is preferable because of lowering of fluidity and curability.

なお、本発明に関連する公知文献としては、下記のものがある。
特許第3137202号公報 特開2005−15689号公報
In addition, as a well-known document relevant to this invention, there exist the following.
Japanese Patent No. 3137202 JP 2005-15689 A

本発明は、上記従来技術の問題点に鑑み、連続成形性に優れ、表面実装用パッケージ封止樹脂部が吸湿した状態であっても半田時の耐クラック性に優れた硬化物を与えるエポキシ樹脂組成物、及び該樹脂組成物の硬化物で封止した半導体装置を提供することを目的とする。   In view of the above-mentioned problems of the prior art, the present invention provides an epoxy resin that is excellent in continuous moldability and provides a cured product with excellent crack resistance during soldering even when the surface mounting package sealing resin portion absorbs moisture. An object is to provide a semiconductor device sealed with a composition and a cured product of the resin composition.

本発明者らは、上記目的を達成すべく鋭意検討を行った結果、下記の特定のエポキシ樹脂及び特定のフェノール樹脂、特に一般式(1)、(2)のエポキシ樹脂とフェノール樹脂を組み合わせて用いることで、流動性が良好であると共に、線膨張係数が小さく、高いガラス転移温度を有しながら低吸湿性を示し、また耐半田クラック性に優れた硬化物を与える半導体封止用として好適なエポキシ樹脂組成物が得られることを知見し、本発明をなすに至った。   As a result of intensive studies to achieve the above object, the present inventors have combined the following specific epoxy resins and specific phenol resins, particularly the epoxy resins of the general formulas (1) and (2) and the phenol resin. It is suitable for semiconductor encapsulation that has good fluidity, low linear expansion coefficient, low moisture absorption while having high glass transition temperature, and gives a cured product with excellent solder crack resistance. The present inventors have found that an epoxy resin composition can be obtained, and have made the present invention.

従って、本発明は、
(A)エポキシ当量が175〜210の範囲内で、1分子中に置換もしくは非置換のナフタレン環を少なくとも1個有するエポキシ樹脂(a)を含むエポキシ樹脂、
(B)1分子中に置換もしくは非置換のナフタレン環を少なくとも1個有するフェノール樹脂、
(C)無機充填剤、
を必須成分とし、かつ上記エポキシ樹脂(A)の全含有量中、上記エポキシ樹脂(a)の置換もしくは非置換のナフタレン環を45〜60質量%含有することを特徴とするエポキシ樹脂組成物を提供する。
Therefore, the present invention
(A) an epoxy resin containing an epoxy resin (a) having an epoxy equivalent in the range of 175 to 210 and having at least one substituted or unsubstituted naphthalene ring in one molecule;
(B) a phenol resin having at least one substituted or unsubstituted naphthalene ring in one molecule;
(C) inorganic filler,
And an epoxy resin composition characterized by containing 45 to 60% by mass of a substituted or unsubstituted naphthalene ring of the epoxy resin (a) in the total content of the epoxy resin (A). provide.

この場合、(a)成分が下記一般式(1)で示されるナフタレン型エポキシ樹脂であることが好ましい。

Figure 2006299249
(m、nは0又は1、Rは水素原子、炭素数1〜4のアルキル基、又はフェニル基、Gはグリシジル基含有有機基であるが、但し、上記一般式(1)100質量部中にm=0及びn=0のものを35〜85質量部、m=1及びn=1のものを1〜35質量部含有する。) In this case, the component (a) is preferably a naphthalene type epoxy resin represented by the following general formula (1).
Figure 2006299249
(M and n are 0 or 1, R is a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and G is a glycidyl group-containing organic group, provided that in general formula (1) 100 parts by mass 35 to 85 parts by mass of m = 0 and n = 0, and 1 to 35 parts by mass of m = 1 and n = 1.)

また、(B)成分は、下記一般式(2)で示されるフェノール樹脂(b)を含むことが好ましい。   Moreover, it is preferable that (B) component contains the phenol resin (b) shown by following General formula (2).

Figure 2006299249
(R1,R2はそれぞれ独立して水素原子、炭素数1〜4のアルキル基、又はフェニル基を示し、nは、0〜10の整数である。)
本発明は、また上記エポキシ樹脂組成物の硬化物で封止された半導体装置を提供する。好ましくは、樹脂基板又は金属基板の片面に半導体素子が搭載され、この半導体素子が搭載された樹脂基板面又は金属基板面側の実質的に片面のみが封止されている半導体装置を提供する。
Figure 2006299249
(R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and n is an integer of 0 to 10)
The present invention also provides a semiconductor device encapsulated with a cured product of the above epoxy resin composition. Preferably, a semiconductor device is provided in which a semiconductor element is mounted on one surface of a resin substrate or a metal substrate, and substantially only one surface on the resin substrate surface or metal substrate surface side on which the semiconductor element is mounted is sealed.

本発明のエポキシ樹脂組成物は、流動性が良好であると共に、線膨張係数が小さく、高いガラス転移温度を有しながら低吸湿性を示し、また鉛フリー半田クラック性にも優れる硬化物を与えるものである。そのため、本発明の半導体封止用エポキシ樹脂組成物の硬化物で封止された半導体装置は、産業上特に有用である。   The epoxy resin composition of the present invention has a good fluidity, a low coefficient of linear expansion, a low hygroscopicity while having a high glass transition temperature, and gives a cured product excellent in lead-free solder cracking properties. Is. Therefore, the semiconductor device sealed with the cured product of the epoxy resin composition for semiconductor sealing of the present invention is particularly useful in industry.

以下、本発明について更に詳しく説明する。
[(A)エポキシ樹脂]
本発明で用いるエポキシ樹脂(A)は、エポキシ当量が175〜210の範囲内で、少なくとも1個の置換もしくは非置換のナフタレン環を含むエポキシ樹脂(a)を含有し、かつ、エポキシ樹脂の全含有量中、置換もしくは非置換のナフタレン環を45〜60質量%含有することを必要とする。ナフタレン環を有することで高いガラス転移温度を有しながら低吸湿性を示すが、エポキシ当量が175未満では架橋密度が上がり過ぎ、増粘し流動性が低下してしまう。一方、エポキシ当量が210を超えると、架橋密度が極端に低下し、硬化性、ガラス転移温度が低下し、好ましくない。更に、優れた硬化性、耐熱性、低吸湿性、低線膨張性、高温低弾性を得るためには、エポキシ樹脂の全含有量中における(a)成分のナフタレン環含有量が、45〜60質量%であることが必要である。45質量%未満では、十分な耐熱性、低吸湿性が得られない。一方、60質量%を超えると、増粘による流動性の低下が生じ、高温弾性率も高くなり好ましくない。
Hereinafter, the present invention will be described in more detail.
[(A) Epoxy resin]
The epoxy resin (A) used in the present invention contains an epoxy resin (a) having an epoxy equivalent in the range of 175 to 210 and containing at least one substituted or unsubstituted naphthalene ring. In the content, it is necessary to contain 45 to 60% by mass of a substituted or unsubstituted naphthalene ring. Although having a high glass transition temperature by having a naphthalene ring, it exhibits low hygroscopicity, but if the epoxy equivalent is less than 175, the crosslinking density is excessively increased, the viscosity is increased, and the fluidity is lowered. On the other hand, when the epoxy equivalent exceeds 210, the crosslinking density is extremely lowered, and the curability and the glass transition temperature are lowered. Furthermore, in order to obtain excellent curability, heat resistance, low hygroscopicity, low linear expansion, and high temperature and low elasticity, the naphthalene ring content of the component (a) in the total content of the epoxy resin is 45-60. It is necessary to be mass%. If it is less than 45% by mass, sufficient heat resistance and low hygroscopicity cannot be obtained. On the other hand, if it exceeds 60% by mass, the fluidity is lowered due to thickening, and the high-temperature elastic modulus is increased, which is not preferable.

この場合、上記ナフタレン環含有エポキシ樹脂としては、上記一般式(1)のナフタレン型エポキシ樹脂が好ましく、一般式(1)100質量部中にm=0,n=0のものが35〜85質量部、m=1,n=1のものが1〜35質量部含有する場合、良好な特性を満たすことができる。
一般式(1)の合計100質量部中にm=0,n=0のものの含有量が35質量部未満の場合、樹脂組成物の粘度が高くなって流動性が低下してしまい、85質量部を超えると樹脂組成物の架橋密度が極端に低下してしまうため硬化性が低下し、またガラス転移温度が低下してしまうため好ましくない。そして、m=1,n=1のものが35質量部を超えてしまうと架橋密度が上がり、ガラス転移温度は上昇するが高温での弾性率も高くなってしまい、好ましくない。更に、得られるエポキシ樹脂組成物の硬化性、耐熱性、高温弾性率が優れる点から、m=0,n=0のものの含有量が45〜70質量部、m=1,n=1のものの含有量が5〜30質量部であることが好ましい。なお、残りはm=0,n=1又はm=1,n=0のものである。
In this case, the naphthalene ring-containing epoxy resin is preferably a naphthalene type epoxy resin of the above general formula (1), and 35 to 85 masses of m = 0, n = 0 in 100 parts by mass of the general formula (1). Parts, m = 1, and n = 1, when 1 to 35 parts by mass are contained, satisfactory characteristics can be satisfied.
When the content of m = 0, n = 0 in the total 100 parts by mass of the general formula (1) is less than 35 parts by mass, the viscosity of the resin composition is increased and the fluidity is lowered, and 85 parts by mass. If it exceeds the part, the crosslinking density of the resin composition is extremely lowered, so that the curability is lowered and the glass transition temperature is lowered, which is not preferable. When m = 1 and n = 1 exceeds 35 parts by mass, the crosslinking density increases and the glass transition temperature increases, but the elastic modulus at high temperatures also increases, which is not preferable. Further, from the viewpoint of excellent curability, heat resistance, and high temperature elastic modulus of the resulting epoxy resin composition, the content of m = 0, n = 0 is 45 to 70 parts by mass, m = 1, n = 1 It is preferable that content is 5-30 mass parts. The remainder is m = 0, n = 1 or m = 1, n = 0.

かかるエポキシ樹脂としては、具体的には下記のものが挙げられる。   Specific examples of such epoxy resins include the following.

Figure 2006299249
Figure 2006299249

Figure 2006299249
Figure 2006299249

Figure 2006299249
(但し、R、Gは上記した通りである。)
Figure 2006299249
(However, R and G are as described above.)

Rとしては、具体的には水素原子、メチル基、エチル基、プロピル基等のアルキル基、あるいはフェニル基が挙げられ、Gのグリシジル基含有有機基としては、具体的には下記式で示される基等が挙げられる。   Specific examples of R include a hydrogen atom, an alkyl group such as a methyl group, an ethyl group, and a propyl group, or a phenyl group, and the G glycidyl group-containing organic group is specifically represented by the following formula. Groups and the like.

Figure 2006299249
Figure 2006299249

特開2005−15689号公報には、流動性、硬化性の低下からm=0,n=0のものを40〜95質量部が好ましいと述べている。しかしながら、本発明で用いるエポキシ樹脂(A)も前述のようにナフタレン構造を有するものであるが、エポキシ当量を175〜210とし、ナフタレン環含有量を45〜60質量%とし、一般式(1)でm=1,n=1のものの含有量も定義することで、流動性が良好であると共に、線膨張係数が小さく、高いガラス転移温度を有しながら低吸湿性を示し、また耐半田クラック性に優れることを見出した。   Japanese Patent Application Laid-Open No. 2005-15689 states that 40 to 95 parts by mass is preferable for m = 0 and n = 0 because of lowering of fluidity and curability. However, the epoxy resin (A) used in the present invention also has a naphthalene structure as described above, but the epoxy equivalent is 175 to 210, the naphthalene ring content is 45 to 60% by mass, and the general formula (1) By defining the content of m = 1 and n = 1, the fluidity is good, the coefficient of linear expansion is small, the glass has a high glass transition temperature, exhibits low hygroscopicity, and is resistant to solder cracks. It was found to be excellent in properties.

なお、本発明においては、エポキシ樹脂成分として、上記特定のナフタレン環含有エポキシ化合物(a)以外に、他のエポキシ樹脂を併用しても良い。他のエポキシ樹脂としては、特に限定するものではなく、従来公知のエポキシ樹脂、例えば、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂等のノボラック型エポキシ樹脂、トリフェノールメタン型エポキシ樹脂、トリフェノールプロパン型エポキシ樹脂等のトリフェノールアルカン型エポキシ樹脂、ビフェニル型エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ビフェニルアラルキル型エポキシ樹脂、複素環型エポキシ樹脂、上記以外のナフタレン環含有エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂等のビスフェノール型エポキシ樹脂、スチルベン型エポキシ樹脂、ハロゲン化エポキシ樹脂等が挙げられ、これらのうちの1種又は2種以上を使用することができる。   In the present invention, as the epoxy resin component, in addition to the specific naphthalene ring-containing epoxy compound (a), other epoxy resins may be used in combination. Other epoxy resins are not particularly limited, and are conventionally known epoxy resins, for example, novolak epoxy resins such as phenol novolac epoxy resins and cresol novolac epoxy resins, triphenolmethane epoxy resins, and triphenolpropane. Triphenolalkane type epoxy resin such as epoxy resin, biphenyl type epoxy resin, phenol aralkyl type epoxy resin, biphenyl aralkyl type epoxy resin, heterocyclic type epoxy resin, naphthalene ring-containing epoxy resins other than the above, bisphenol A type epoxy resin, Examples include bisphenol type epoxy resins such as bisphenol F type epoxy resins, stilbene type epoxy resins, halogenated epoxy resins, etc., and one or more of these can be used. .

この場合、上記特定のナフタレン環含有エポキシ樹脂(a)の配合量は、エポキシ樹脂(上記特定のナフタレン環含有エポキシ樹脂(a)+他のエポキシ樹脂)に対して50〜100質量%、特に70〜100質量%であることが望ましい。上記ナフタレン環含有エポキシ樹脂(a)の配合量が50質量%未満では、十分な耐熱性、リフロー性、吸湿特性等が得られない場合がある。   In this case, the compounding amount of the specific naphthalene ring-containing epoxy resin (a) is 50 to 100% by mass, particularly 70, based on the epoxy resin (the specific naphthalene ring-containing epoxy resin (a) + other epoxy resin). It is desirable that it is -100 mass%. If the amount of the naphthalene ring-containing epoxy resin (a) is less than 50% by mass, sufficient heat resistance, reflow properties, moisture absorption characteristics, and the like may not be obtained.

[(B)硬化剤]
本発明のエポキシ樹脂組成物の(B)成分のフェノール樹脂は、(A)成分のエポキシ樹脂の硬化剤として作用するものであり、本発明においては1分子中に置換もしくは非置換のナフタレン環を少なくとも1個有するフェノール樹脂を使用する。好ましくは、下記一般式(2)で示されるフェノール樹脂(b)である。
[(B) Curing agent]
The (B) component phenolic resin of the epoxy resin composition of the present invention functions as a curing agent for the (A) component epoxy resin. In the present invention, a substituted or unsubstituted naphthalene ring is present in one molecule. A phenolic resin having at least one is used. Preferably, it is a phenol resin (b) shown by the following general formula (2).

Figure 2006299249
(R1,R2はそれぞれ独立して水素原子、炭素数1〜4のアルキル基、又はフェニル基を示し、nは、0〜10の整数である。)
Figure 2006299249
(R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and n is an integer of 0 to 10)

1,R2としては、水素原子、メチル基、エチル基、プロピル基等のアルキル基、あるいはフェニル基が挙げられる。 Examples of R 1 and R 2 include a hydrogen atom, an alkyl group such as a methyl group, an ethyl group, and a propyl group, or a phenyl group.

かかるナフタレン環を有するフェノール樹脂を硬化剤として用いることにより、線膨張係数が小さく、ガラス転移温度が高く、ガラス転移温度以上の温度領域で低弾性率であり、更に低吸水性の硬化物が得られるため、本発明のエポキシ樹脂を半導体装置の封止材として用いた場合、熱衝撃時の耐クラック性が改善され、また、パッケージの反りも改善される。一般式(2)で示されるナフタレン環を有するフェノール樹脂の具体例として次の化合物(3)〜(6)を挙げることができる(nは上記と同様である。)。   By using such a phenol resin having a naphthalene ring as a curing agent, a cured product having a low coefficient of linear expansion, a high glass transition temperature, a low elastic modulus in a temperature range above the glass transition temperature, and a low water absorption. Therefore, when the epoxy resin of the present invention is used as a sealing material for a semiconductor device, the crack resistance during thermal shock is improved, and the warpage of the package is also improved. Specific examples of the phenol resin having a naphthalene ring represented by the general formula (2) include the following compounds (3) to (6) (n is the same as described above).

Figure 2006299249
Figure 2006299249

Figure 2006299249
Figure 2006299249

Figure 2006299249
Figure 2006299249

Figure 2006299249
Figure 2006299249

なお、本発明のエポキシ樹脂組成物の(B)成分のフェノール樹脂は、上記特定のフェノール樹脂(b)以外に他のフェノール樹脂を併用してもよい。他のフェノール樹脂としては、特に限定されるものではなく、従来公知のフェノール樹脂、例えば、フェノールノボラック樹脂、クレゾールノボラック樹脂等のノボラック型フェノール樹脂、フェノールアラルキル型フェノール樹脂、ビフェニルアラルキル型フェノール樹脂、ビフェニル型フェノール樹脂、トリフェノールメタン型フェノール樹脂、トリフェノールプロパン型フェノール樹脂等のトリフェノールアルカン型フェノール樹脂、脂環式フェノール樹脂、複素環型フェノール樹脂、ビスフェノールA型フェノール樹脂、ビスフェノールF型フェノール樹脂等のビスフェノール型フェノール樹脂等が挙げられ、これらのうちの1種又は2種以上を使用することができる。   In addition, the phenol resin of (B) component of the epoxy resin composition of this invention may use other phenol resins together in addition to the said specific phenol resin (b). The other phenol resin is not particularly limited, and is a conventionally known phenol resin, for example, a novolak type phenol resin such as a phenol novolak resin or a cresol novolak resin, a phenol aralkyl type phenol resin, a biphenyl aralkyl type phenol resin, or a biphenyl. Type phenolic resin, triphenolmethane type phenolic resin, triphenolalkane type phenolic resin such as triphenolpropane type phenolic resin, alicyclic phenolic resin, heterocyclic type phenolic resin, bisphenol A type phenolic resin, bisphenol F type phenolic resin, etc. Bisphenol type phenolic resin and the like, and one or more of them can be used.

この場合、上記特定の式(2)のフェノール樹脂(b)の配合量は、フェノール樹脂(上記特定の式(2)のフェノール樹脂(b)+他のフェノール樹脂)に対して25〜100質量%、特に40〜80質量%であることが望ましい。上記ナフタレン型フェノール樹脂の配合量が25質量%未満では、十分な耐熱性、吸湿特性、反り特性等が得られない場合がある。   In this case, the compounding amount of the phenol resin (b) of the specific formula (2) is 25 to 100 mass with respect to the phenol resin (the phenol resin (b) of the specific formula (2) + other phenol resin). %, Particularly 40 to 80% by mass. When the blending amount of the naphthalene type phenol resin is less than 25% by mass, sufficient heat resistance, moisture absorption characteristics, warpage characteristics and the like may not be obtained.

本発明において、(A)成分のエポキシ樹脂と(B)成分のフェノール樹脂との配合割合については特に制限されないが、エポキシ樹脂中に含まれるエポキシ基1モルに対して、硬化剤中に含まれるフェノール性水酸基のモル比が0.5〜1.5、特に0.8〜1.2の範囲であることが好ましい。   In the present invention, the blending ratio of the epoxy resin of the component (A) and the phenol resin of the component (B) is not particularly limited, but is contained in the curing agent with respect to 1 mol of the epoxy group contained in the epoxy resin. The molar ratio of the phenolic hydroxyl group is preferably in the range of 0.5 to 1.5, particularly 0.8 to 1.2.

[(C)無機充填剤]
本発明のエポキシ樹脂組成物中に配合される(C)成分の無機充填剤としては、通常エポキシ樹脂組成物に配合されるものを使用することができる。例えば溶融シリカ、結晶性シリカ等のシリカ類、アルミナ、窒化珪素、窒化アルミニウム、ボロンナイトライド、酸化チタン、ガラス繊維、三酸化アンチモン等が挙げられる。これら無機充填剤の平均粒径や形状及び無機充填剤の充填量は特に限定されないが、鉛フリーで耐半田クラック性及び難燃性を高めるためには、エポキシ樹脂組成物中に、成形性を損なわない範囲で可能な限り多量に充填させることが好ましい。
[(C) inorganic filler]
What is normally mix | blended with an epoxy resin composition can be used as an inorganic filler of the (C) component mix | blended in the epoxy resin composition of this invention. Examples thereof include silicas such as fused silica and crystalline silica, alumina, silicon nitride, aluminum nitride, boron nitride, titanium oxide, glass fiber, and antimony trioxide. The average particle size and shape of these inorganic fillers and the filling amount of the inorganic filler are not particularly limited, but in order to improve lead-free solder crack resistance and flame retardancy, the moldability should be increased in the epoxy resin composition. It is preferable to fill as much as possible within a range that does not impair.

この場合、無機充填剤の平均粒径、形状として、平均粒径3〜30μm、特に5〜25μmの球状の溶融シリカが特に好ましい。ここで、平均粒径は、例えばレーザー光回折法などによる粒度分布測定装置等を用いて重量平均値(又はメディアン径)などとして求めることができる。   In this case, spherical fused silica having an average particle diameter of 3 to 30 μm, particularly 5 to 25 μm is particularly preferable as the average particle diameter and shape of the inorganic filler. Here, the average particle diameter can be obtained as a weight average value (or median diameter), for example, using a particle size distribution measuring device or the like by a laser light diffraction method or the like.

無機充填剤の充填量は、上記(A)エポキシ樹脂と(B)硬化剤(フェノール樹脂)の総量100質量部に対して200〜1100質量部、特に500〜800質量部が好適であり、充填量が200質量部未満では膨張係数が大きくなることでパッケージの反りが増大し、半導体素子に加わる応力が増して素子特性の劣化を招く場合があり、また、組成物全体に対する樹脂量が多くなるために、耐湿性が著しく低下し、耐クラック性も低下してしまう。一方、1100質量部を超えると成形時の粘度が高くなり、成形性が悪くなる場合がある。なお、この無機充填剤は組成物全体の75〜91質量%、特に78〜89質量%の含有量とすることが好ましく、更に83〜87質量%の含有量とすることがより好ましい。   The filling amount of the inorganic filler is preferably 200 to 1100 parts by weight, particularly 500 to 800 parts by weight with respect to 100 parts by weight of the total amount of the (A) epoxy resin and (B) curing agent (phenol resin). If the amount is less than 200 parts by mass, the warpage of the package increases due to an increase in the expansion coefficient, which may increase the stress applied to the semiconductor element, leading to deterioration of element characteristics, and the amount of resin relative to the entire composition increases. For this reason, the moisture resistance is remarkably lowered and the crack resistance is also lowered. On the other hand, when it exceeds 1100 parts by mass, the viscosity at the time of molding increases, and the moldability may deteriorate. In addition, it is preferable to make this inorganic filler into content of 75-91 mass% of the whole composition, especially 78-89 mass%, and it is more preferable to set it as 83-87 mass%.

なお、無機充填剤は、樹脂との結合強度を強くするため、シランカップリング剤、チタネートカップリング剤等のカップリング剤で予め表面処理したものを配合することが好ましい。このカップリング剤としては、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン、γ−イソシアネートプロピルトリエトキシシラン、γ−ウレイドプロピルトリエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシシラン類;N−(β−アミノエチル)−γ−アミノプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン等のアミノシラン類;γ−メルカプトプロピルトリメトキシシラン等のメルカプトシラン類;イミダゾール化合物とγ−グリシドキシプロピルトリメトキシシランの反応物等のシランカップリング剤を用いることが好ましい。これらは1種単独でも2種以上を組み合わせても使用することができる。
また、表面処理に用いるカップリング剤の配合量及び表面処理方法については、特に制限されるものではない。
The inorganic filler is preferably blended in advance with a surface treatment with a coupling agent such as a silane coupling agent or a titanate coupling agent in order to increase the bond strength with the resin. As this coupling agent, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, γ-isocyanatopropyltriethoxysilane, γ-ureidopropyltriethoxysilane, β- (3,4) Epoxy silanes such as -epoxycyclohexyl) ethyltrimethoxysilane; N- (β-aminoethyl) -γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane It is preferable to use a silane coupling agent such as a reaction product of an aminosilane such as γ-mercaptopropyltrimethoxysilane or the like; a reaction product of an imidazole compound and γ-glycidoxypropyltrimethoxysilane. These can be used singly or in combination of two or more.
Further, the blending amount of the coupling agent used for the surface treatment and the surface treatment method are not particularly limited.

[他の配合成分]
本発明のエポキシ樹脂組成物には、更に必要に応じて各種の添加剤を配合することができる。例えば、イミダゾール化合物、3級アミン化合物、リン系化合物等の硬化促進剤、熱可塑性樹脂、熱可塑性エラストマー、有機合成ゴム、シリコーン化合物系等の低応力剤、カルナバワックス等のワックス類からなる離型剤、カーボンブラック等の着色剤、三酸化アンチモン等のアンチモン化合物、モリブデン酸亜鉛担持タルク、モリブデン酸亜鉛担持酸化亜鉛等のモリブデン化合物、水酸化アルミニウム、水酸化マグネシウム等の水酸化物、ホウ酸亜鉛、スズ酸亜鉛等の難燃剤、ハイドロタルサイト等のハロゲンイオントラップ剤等の添加剤を配合することができる。
[Other ingredients]
Various additives can be further blended in the epoxy resin composition of the present invention as necessary. For example, a mold release agent comprising a curing accelerator such as an imidazole compound, a tertiary amine compound, or a phosphorus compound, a thermoplastic resin, a thermoplastic elastomer, an organic synthetic rubber, a low stress agent such as a silicone compound, or a wax such as carnauba wax. Agents, coloring agents such as carbon black, antimony compounds such as antimony trioxide, molybdenum compounds such as zinc molybdate-supporting talc, zinc molybdate-supporting zinc oxide, hydroxides such as aluminum hydroxide and magnesium hydroxide, zinc borate Additives such as flame retardants such as zinc stannate and halogen ion trapping agents such as hydrotalcite can be blended.

また、本発明においては、エポキシ樹脂と硬化剤との硬化反応を促進させるため、硬化促進剤を用いることが好ましい。この硬化促進剤は、硬化反応を促進させるものであれば特に制限はなく、例えばトリフェニルホスフィン、トリブチルホスフィン、トリ(p−メチルフェニル)ホスフィン、トリ(ノニルフェニル)ホスフィン、トリフェニルホスフィン・トリフェニルボラン、テトラフェニルホスフィン・テトラフェニルボレート、トリフェニルホスフィン−ベンゾキノン付加物などのリン系化合物、トリエチルアミン、ベンジルジメチルアミン、α−メチルベンジルジメチルアミン、1,8−ジアザビシクロ(5,4,0)ウンデセン−7などの第3級アミン化合物、2−メチルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾールなどのイミダゾール化合物等を使用することができる。   In the present invention, it is preferable to use a curing accelerator in order to accelerate the curing reaction between the epoxy resin and the curing agent. The curing accelerator is not particularly limited as long as it accelerates the curing reaction. For example, triphenylphosphine, tributylphosphine, tri (p-methylphenyl) phosphine, tri (nonylphenyl) phosphine, triphenylphosphine / triphenyl. Phosphorus compounds such as borane, tetraphenylphosphine / tetraphenylborate, triphenylphosphine-benzoquinone adduct, triethylamine, benzyldimethylamine, α-methylbenzyldimethylamine, 1,8-diazabicyclo (5,4,0) undecene Tertiary amine compounds such as 7 and imidazole compounds such as 2-methylimidazole, 2-phenylimidazole and 2-phenyl-4-methylimidazole can be used.

硬化促進剤の配合量は有効量であるが、上記リン系化合物、第3級アミン化合物、イミダゾール化合物等のエポキシ樹脂と硬化剤(フェノール樹脂)との硬化反応促進用の硬化促進剤は、エポキシ樹脂と硬化剤との総量100質量部に対し、0.1〜3質量部、特に0.5〜2質量部とすることが好ましい。   Although the blending amount of the curing accelerator is an effective amount, the curing accelerator for promoting the curing reaction between the epoxy compound such as the phosphorus compound, the tertiary amine compound, and the imidazole compound and the curing agent (phenol resin) is an epoxy. It is preferable to set it as 0.1-3 mass parts with respect to 100 mass parts of total amounts of resin and a hardening | curing agent, especially 0.5-2 mass parts.

離型剤成分としては、特に制限されず、公知のものを全て使用することができる。例えばカルナバワックス、ライスワックス、ポリエチレン、酸化ポリエチレン、モンタン酸、モンタン酸と飽和アルコール、2−(2−ヒドロキシエチルアミノ)−エタノール、エチレングリコール、グリセリン等とのエステル化合物であるモンタンワックス;ステアリン酸、ステアリン酸エステル、ステアリン酸アミド、エチレンビスステアリン酸アミド、エチレンと酢酸ビニルとの共重合体などが挙げられ、これらは1種単独でも2種以上を組み合わせても使用することができる。   The release agent component is not particularly limited, and all known components can be used. For example, montan wax which is an ester compound of carnauba wax, rice wax, polyethylene, polyethylene oxide, montanic acid, montanic acid and saturated alcohol, 2- (2-hydroxyethylamino) -ethanol, ethylene glycol, glycerin, etc .; stearic acid, Examples thereof include stearic acid ester, stearic acid amide, ethylenebisstearic acid amide, and a copolymer of ethylene and vinyl acetate. These can be used alone or in combination of two or more.

離型剤の配合比率としては、(A)及び(B)成分の総量100質量部に対して、0.1〜5質量部、更に好ましくは0.3〜4質量部であることが望ましい。   As a compounding ratio of a mold release agent, it is desirable that it is 0.1-5 mass parts with respect to 100 mass parts of total amounts of (A) and (B) component, More preferably, it is 0.3-4 mass parts.

なお、組成物をミキサー等によって十分均一に混合するに際して、保存安定性をよくするために、あるいはウェッターとしてシランカップリング剤等で予め表面処理等を行うことが好ましい。   In addition, when mixing the composition sufficiently uniformly with a mixer or the like, it is preferable to perform surface treatment or the like in advance with a silane coupling agent or the like as a wetter in order to improve storage stability.

ここで、シランカップリング剤としては、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン、γ−グリシドキシプロピルトリエトキシシラン、p−スチリルトリメトキシシラン、γ−メタクリロキシプロピルメチルジメトキシシラン、γ−メタクリロキシプロピルトリメトキシシラン、γ−メタクリロキシプロピルメチルジエトキシシラン、γ−メタクリロキシプロピルトリエトキシシラン、γ−アクリロキシプロピルトリメトキシシラン、N−β(アミノエチル)γ−アミノプロピルメチルジメトキシシラン、N−β(アミノエチル)γ−アミノプロピルトリメトキシシラン、N−β(アミノエチル)γ−アミノプロピルトリエトキシシラン、γ−アミノプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、N−フェニル−γ−アミノプロピルトリメトキシシラン、γ−メルカプトプロピルメチルジメトキシシラン、γ−メルカプトプロピルトリメトキシシラン、ビス(トリエトキシプロピル)テトラスルフィド、γ−イソシアネートプロピルトリエトキシシラン等が挙げられる。ここで、表面処理に用いるシランカップリング剤量及び表面処理方法については、特に制限されるものではない。   Here, as the silane coupling agent, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, γ-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, γ- Methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldiethoxysilane, γ-methacryloxypropyltriethoxysilane, γ-acryloxypropyltrimethoxysilane, N-β (aminoethyl) ) Γ-aminopropylmethyldimethoxysilane, N-β (aminoethyl) γ-aminopropyltrimethoxysilane, N-β (aminoethyl) γ-aminopropyltriethoxysilane, γ-aminopropyltrimethoxysilane, γ-aminop Pyrtriethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, γ-mercaptopropylmethyldimethoxysilane, γ-mercaptopropyltrimethoxysilane, bis (triethoxypropyl) tetrasulfide, γ-isocyanatopropyltriethoxysilane, etc. Is mentioned. Here, the amount of the silane coupling agent used for the surface treatment and the surface treatment method are not particularly limited.

[エポキシ樹脂組成物の調製等]
本発明のエポキシ樹脂組成物を成形材料として調製する場合の一般的な方法としては、エポキシ樹脂、硬化剤、シリカ等の無機充填剤、その他の添加物を所定の組成比で配合し、これをミキサー等によって十分均一に混合した後、熱ロール、ニーダー、エクストルーダー等による溶融混合処理を行い、次いで冷却固化させ、適当な大きさに粉砕して成形材料とすることができる。
[Preparation of epoxy resin composition, etc.]
As a general method for preparing the epoxy resin composition of the present invention as a molding material, an epoxy resin, a curing agent, an inorganic filler such as silica, and other additives are blended at a predetermined composition ratio. After sufficiently uniformly mixing with a mixer or the like, a melt mixing process using a hot roll, a kneader, an extruder or the like is performed, and then cooled and solidified, and pulverized to an appropriate size to obtain a molding material.

このようにして得られる本発明のエポキシ樹脂組成物は、各種の半導体装置の封止に有効に利用でき、この場合、封止の最も一般的な方法としては低圧トランスファー成形法が挙げられる。なお、本発明のエポキシ樹脂組成物の成形温度は150〜185℃で30〜180秒、後硬化は150〜185℃で2〜20時間行うことが望ましい。   The epoxy resin composition of the present invention thus obtained can be effectively used for sealing various semiconductor devices. In this case, the most common method for sealing is a low-pressure transfer molding method. The molding temperature of the epoxy resin composition of the present invention is preferably 150 to 185 ° C. for 30 to 180 seconds, and post-curing is preferably performed at 150 to 185 ° C. for 2 to 20 hours.

この場合、本発明のエポキシ樹脂組成物は、樹脂基板又は金属基板の片面に半導体素子が搭載された半導体装置において、この半導体素子が搭載された樹脂基板面又は金属基板面側の片面のみを封止するのに有効に用いられ、このためボールグリッドアレイやQFNなどのパッケージの封止に好適に用いられる。   In this case, the epoxy resin composition of the present invention seals only the resin substrate surface on which the semiconductor element is mounted or one surface on the metal substrate surface side in a semiconductor device in which the semiconductor element is mounted on one surface of the resin substrate or metal substrate. It is effectively used for stopping, and is therefore preferably used for sealing packages such as a ball grid array and QFN.

以下、実施例及び比較例を示し、本発明を具体的に説明するが、本発明は下記の実施例に制限されるものではない。
なお、下記実施例及び比較例で使用した成分は、以下の通りである。また、下記実施例、表等には、各成分については、下記に付記した記号を使用した。
EXAMPLES Hereinafter, although an Example and a comparative example are shown and this invention is demonstrated concretely, this invention is not restrict | limited to the following Example.
In addition, the component used by the following Example and comparative example is as follows. In the following examples, tables, etc., the symbols added below are used for each component.

[実施例1〜11、比較例1〜10]
表2及び3に示す成分を熱2本ロールにて均一に溶融混合し、冷却、粉砕してエポキシ樹脂組成物を得た。使用した原材料を下記に示す。
[Examples 1-11, Comparative Examples 1-10]
The components shown in Tables 2 and 3 were uniformly melt-mixed with two hot rolls, cooled and pulverized to obtain an epoxy resin composition. The raw materials used are shown below.

[エポキシ樹脂]
上記式(1)におけるエポキシ樹脂において、m,nの値により下記構造のエポキシ樹脂A〜Cについて、その配合比率により表1のようなエポキシ樹脂(イ)〜(ニ)、及び(ホ)ビフェニルアラルキル型エポキシ樹脂(NC3000:日本化薬(株)製商品名)を使用した。Gは上記と同じ。
[Epoxy resin]
In the epoxy resin in the above formula (1), the epoxy resins A to C having the following structures depending on the values of m and n, the epoxy resins (A) to (D) and (E) biphenyl as shown in Table 1 depending on the blending ratio. Aralkyl-type epoxy resin (NC3000: Nippon Kayaku Co., Ltd. product name) was used. G is the same as above.

エポキシ樹脂I(m=0,n=0)   Epoxy resin I (m = 0, n = 0)

Figure 2006299249
Figure 2006299249

エポキシ樹脂II(m=0でn=1)   Epoxy resin II (m = 0 and n = 1)

Figure 2006299249
Figure 2006299249

エポキシ樹脂III(m=1、n=1)   Epoxy resin III (m = 1, n = 1)

Figure 2006299249
Figure 2006299249

Figure 2006299249
Figure 2006299249

エポキシ樹脂(へ) 下記式で示されるビフェニルアラルキル型エポキシ樹脂:NC3000(日本化薬(株)製)エポキシ当量272

Figure 2006299249
(m=0〜10の混合物) Epoxy resin (he) Biphenyl aralkyl type epoxy resin represented by the following formula: NC3000 (manufactured by Nippon Kayaku Co., Ltd.) Epoxy equivalent 272
Figure 2006299249
(Mixture of m = 0 to 10)

フェノール樹脂(ト):下記式で示されるフェノール樹脂(フェノール当量140) Phenol resin (g): Phenol resin represented by the following formula (phenol equivalent 140)

Figure 2006299249
(n=0〜10の混合物)
Figure 2006299249
(Mixture of n = 0 to 10)

フェノール樹脂(チ):下記式で示されるフェノール樹脂(フェノール当量140)   Phenol resin (h): Phenol resin represented by the following formula (phenol equivalent 140)

Figure 2006299249
(n=0〜10の混合物)
Figure 2006299249
(Mixture of n = 0 to 10)

フェノール樹脂(リ) 下記式で示されるノボラック型フェノール樹脂:TD−2131(大日本インキ化学工業(株)製)(フェノール当量110)

Figure 2006299249
(m=0〜20の混合物) Phenolic Resin (Li) Novolak-type phenolic resin represented by the following formula: TD-2131 (manufactured by Dainippon Ink & Chemicals, Inc.) (phenol equivalent 110)
Figure 2006299249
(Mixture of m = 0-20)

(その他の添加剤)
無機充填剤:球状溶融シリカ((株)龍森製商品名)
硬化促進剤:トリフェニルホスフィン(北興化学(株)製商品名)
離型剤:カルナバワックス(日興ファインプロダクツ(株)製商品名)
シランカップリング剤:γ−グリシドキシプロピルトリメトキシシラン(KBM−403:信越化学工業(株)製商品名)
(Other additives)
Inorganic filler: Spherical fused silica (trade name, manufactured by Tatsumori)
Curing accelerator: Triphenylphosphine (trade name, manufactured by Hokuko Chemical Co., Ltd.)
Mold release agent: Carnauba wax (trade name, manufactured by Nikko Fine Products Co., Ltd.)
Silane coupling agent: γ-glycidoxypropyltrimethoxysilane (KBM-403: trade name, manufactured by Shin-Etsu Chemical Co., Ltd.)

これらの組成物につき、以下の諸特性を測定した。結果を表2に示す。   The following properties were measured for these compositions. The results are shown in Table 2.

(a)スパイラルフロー値
EMMI規格に準じた金型を使用して、175℃、6.9N/mm2、成形時間120秒の条件で測定した。
(A) Spiral flow value Using a mold conforming to the EMMI standard, measurement was performed under the conditions of 175 ° C., 6.9 N / mm 2 , and a molding time of 120 seconds.

(b)溶融粘度
高化式フローテスターを用い、10kgfの加圧下、直径1mmのノズルを用い、温度175℃で粘度を測定した。
(B) Melt viscosity Using a Koka flow tester, the viscosity was measured at a temperature of 175 ° C. using a nozzle having a diameter of 1 mm under a pressure of 10 kgf.

(c)ガラス転移温度、線膨張係数
EMMI規格に準じた金型を使用して、175℃、6.9N/mm2、成形時間120秒の条件で測定した。
(C) Glass transition temperature, coefficient of linear expansion Using a mold according to the EMMI standard, measurement was performed under the conditions of 175 ° C., 6.9 N / mm 2 , and molding time of 120 seconds.

(d)吸水率
175℃、6.9N/mm2、成形時間2分の条件で直径50×3mmの円盤を成形し、180℃で4時間ポストキュアしたものを85℃/85%RHの恒温恒湿器に168時間放置し、吸水率を測定した。
(D) Water absorption rate 175 ° C., 6.9 N / mm 2 , forming a disk with a diameter of 50 × 3 mm under conditions of a molding time of 2 minutes, and post-curing at 180 ° C. for 4 hours, a constant temperature of 85 ° C./85% RH The sample was left in a humidity chamber for 168 hours, and the water absorption was measured.

(e)パッケージ反り量
上記エポキシ樹脂組成物を用いて、0.40mm厚のBT樹脂基板を用い、10×10×0.3mmのシリコンチップを搭載し、175℃、6.9N/mm2、キュア時間2分のトランスファー条件で成形し、その後175℃で5時間、ポストキュアを行ってパッケージサイズが32×32mmで厚みが1.2mmのパッケージを作製し、レ−ザ−三次元測定機を用いてパッケージの対角線方向に高さの変位を測定し、変位差の最も大きい値を反り量とした。
(E) Package warpage amount Using the above epoxy resin composition, using a 0.40 mm thick BT resin substrate, mounting a 10 × 10 × 0.3 mm silicon chip, 175 ° C., 6.9 N / mm 2 , Molding is performed under transfer conditions with a curing time of 2 minutes, and then post-curing is performed at 175 ° C. for 5 hours to produce a package with a package size of 32 × 32 mm and a thickness of 1.2 mm. The height displacement was measured in the diagonal direction of the package, and the largest value of the displacement difference was taken as the amount of warpage.

(f)耐リフロー性
パッケージ反り量測定で用いたパッケージを、85℃/60%RHの恒温恒湿器に168時間放置して吸湿させた後、IRリフロー装置を用い、下記図1のIRリフロー条件を3回通した後に、超音波探査装置を用いて内部クラックの発生状況と剥離発生状況を観察した。
(F) Reflow resistance The package used for measuring the amount of package warpage was allowed to stand for 168 hours in a constant temperature and humidity chamber of 85 ° C./60% RH to absorb moisture, and then the IR reflow of FIG. After passing the conditions three times, the occurrence of internal cracks and the occurrence of delamination were observed using an ultrasonic probe.

Figure 2006299249
Figure 2006299249

Figure 2006299249
Figure 2006299249

耐リフロー性測定のためのIRリフロー条件を示す。The IR reflow conditions for reflow resistance measurement are shown.

Claims (6)

(A)エポキシ当量が175〜210の範囲内で、1分子中に置換もしくは非置換のナフタレン環を少なくとも1個有するエポキシ樹脂(a)を含むエポキシ樹脂、
(B)1分子中に置換もしくは非置換のナフタレン環を少なくとも1個有するフェノール樹脂、
(C)無機充填剤、
を必須成分とし、かつ上記エポキシ樹脂(A)の全含有量中、上記エポキシ樹脂(a)の置換もしくは非置換のナフタレン環を45〜60質量%含有することを特徴とするエポキシ樹脂組成物。
(A) an epoxy resin containing an epoxy resin (a) having an epoxy equivalent in the range of 175 to 210 and having at least one substituted or unsubstituted naphthalene ring in one molecule;
(B) a phenol resin having at least one substituted or unsubstituted naphthalene ring in one molecule;
(C) inorganic filler,
Is an essential component, and 45 to 60% by mass of the substituted or unsubstituted naphthalene ring of the epoxy resin (a) is contained in the total content of the epoxy resin (A).
エポキシ樹脂(a)が、下記一般式(1)で示されるナフタレン型エポキシ樹脂であることを特徴とする請求項1記載のエポキシ樹脂組成物。
Figure 2006299249
(m、nは0又は1、Rは水素原子、炭素数1〜4のアルキル基、又はフェニル基を示し、Gはグリシジル基含有有機基であるが、但し、上記一般式(1)100質量部中にm=0及びn=0のものを35〜85質量部、m=1及びn=1のものを1〜35質量部含有する。)
The epoxy resin composition according to claim 1, wherein the epoxy resin (a) is a naphthalene type epoxy resin represented by the following general formula (1).
Figure 2006299249
(M and n are 0 or 1, R represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and G is a glycidyl group-containing organic group, provided that the general formula (1) is 100 masses. (The part contains 35 to 85 parts by mass of m = 0 and n = 0, and 1 to 35 parts by mass of m = 1 and n = 1.)
フェノール樹脂(B)が、下記一般式(2)で示されるフェノール樹脂(b)を含むことを特徴とする請求項1又は2記載のエポキシ樹脂組成物。
Figure 2006299249
(R1,R2はそれぞれ独立して水素原子、炭素数1〜4のアルキル基、又はフェニル基を示し、nは0〜10の整数である。)
The epoxy resin composition according to claim 1 or 2, wherein the phenol resin (B) contains a phenol resin (b) represented by the following general formula (2).
Figure 2006299249
(R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and n is an integer of 0 to 10)
一般式(2)のフェノール樹脂(b)を全フェノール樹脂に対して25〜100質量%含有することを特徴とする請求項1,2又は3記載のエポキシ樹脂組成物。   4. The epoxy resin composition according to claim 1, wherein the phenol resin (b) of the general formula (2) is contained in an amount of 25 to 100% by mass based on the total phenol resin. 請求項1〜4のいずれか1項記載のエポキシ樹脂組成物の硬化物で封止された半導体装置。   The semiconductor device sealed with the hardened | cured material of the epoxy resin composition of any one of Claims 1-4. 樹脂基板又は金属基板の片面に半導体素子が搭載され、この半導体素子が搭載された樹脂基板面又は金属基板面側の実質的に片面のみが封止されていることを特徴とする請求項5記載の半導体装置。
6. A semiconductor element is mounted on one surface of a resin substrate or a metal substrate, and substantially only one surface of the resin substrate surface or metal substrate surface side on which the semiconductor element is mounted is sealed. Semiconductor device.
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JPH1045874A (en) * 1996-07-31 1998-02-17 Sumitomo Bakelite Co Ltd Resin composition for sealing of semiconductor
JP2001226453A (en) * 2000-02-17 2001-08-21 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device
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JPH04217675A (en) * 1990-10-30 1992-08-07 Dainippon Ink & Chem Inc Epoxy resin and its intermediate, production thereof and epoxy resin composition
JPH1045874A (en) * 1996-07-31 1998-02-17 Sumitomo Bakelite Co Ltd Resin composition for sealing of semiconductor
JP2001226453A (en) * 2000-02-17 2001-08-21 Sumitomo Bakelite Co Ltd Epoxy resin composition and semiconductor device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012208360A (en) * 2011-03-30 2012-10-25 Toray Ind Inc Positive photosensitive resin composition

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