JP2006257543A - Plated steel sheet for battery vessel, battery vessel using the plated steel sheet for battery vessel and battery using the battery vessel - Google Patents

Plated steel sheet for battery vessel, battery vessel using the plated steel sheet for battery vessel and battery using the battery vessel Download PDF

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JP2006257543A
JP2006257543A JP2005356711A JP2005356711A JP2006257543A JP 2006257543 A JP2006257543 A JP 2006257543A JP 2005356711 A JP2005356711 A JP 2005356711A JP 2005356711 A JP2005356711 A JP 2005356711A JP 2006257543 A JP2006257543 A JP 2006257543A
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nickel
battery
cobalt
steel sheet
alloy layer
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JP4748665B2 (en
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Hitoshi Omura
等 大村
Tatsuo Tomomori
龍夫 友森
Yoshitaka Honda
義孝 本田
Eiji Yamane
栄治 山根
Eiji Okamatsu
栄次 岡松
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Toyo Kohan Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

<P>PROBLEM TO BE SOLVED: To provide a plated steel sheet for a battery vessel in which a plated layer is not peeled or cracked when being formed into a battery vessel, which has excellent corrosion resistance to an alkali solution, and with which a battery having excellent battery properties can be made, to provide a battery vessel using the plated steel sheet for a battery vessel, and to provide a battery using the battery vessel. <P>SOLUTION: A plated steel sheet obtained by applying nickel plating to the side to form into the inside face of a battery vessel in a steel sheet and next applying nickel-cobalt-boron alloy plating to the surface thereof, or a plated steel sheet obtained by applying nickel plating, next applying nickel-cobalt-boron alloy plating, and thereafter performing heat treatment, or a plated steel sheet obtained by applying nickel plating, next applying nickel-cobalt-boron alloy plating to the surface thereof, and applying silver plating to the surface thereof is used as the one for a battery vessel, and the same is formed into a battery vessel, so as to be applied to a battery. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、電池容器用めっき鋼板、その電池容器用めっき鋼板を用いた電池容器およびその電池容器を用いた電池に関する。   The present invention relates to a plated steel sheet for battery containers, a battery container using the plated steel sheet for battery containers, and a battery using the battery container.

近年、デジタルカメラ、CD、MDプレーヤー、液晶テレビ、ゲーム機器など携帯用AV機器や携帯電話の発展とともに、重負荷の作動電源として一次電池であるアルカリ電池、二次電池であるニッケル水素電池、リチウムイオン電池などが多用されている。これらの電池においては、高出力化および長寿命化など、高性能化が常時求められており、正極および負極活物質を充填する電池容器も電池の重要な構成要素としての性能の向上が求められている。例えばアルカリ乾電池の場合、長寿命化を目的として電解液であるアルカリ溶液に対する耐食性を向上させるために、電池ケースの内面となる側にニッケルーリン合金層が形成されている電池容器用表面処理鋼板(特許文献1)が提案されている。   In recent years, along with the development of portable AV equipment and mobile phones such as digital cameras, CDs, MD players, liquid crystal televisions, game machines, etc., alkaline batteries as primary batteries, nickel-metal hydride batteries as secondary batteries, lithium as operating power sources for heavy loads Ion batteries are often used. In these batteries, there is a constant demand for higher performance such as higher output and longer life, and battery containers filled with positive and negative electrode active materials are also required to have improved performance as important components of the battery. ing. For example, in the case of an alkaline battery, a surface-treated steel sheet for a battery container in which a nickel-phosphorus alloy layer is formed on the inner surface of the battery case in order to improve the corrosion resistance against an alkaline solution that is an electrolytic solution for the purpose of extending the life ( Patent Document 1) has been proposed.

また、電池の高容量化、および貯蔵後の重負荷特性の劣化を防止するため、缶内面になる面の圧延鋼板材にニッケル−銀合金メッキ層、またはニッケル−クロム合金メッキ層を形成し、プレス絞りしごき加工して細かいひび割れを生じさせて凹凸面を構成し、正極合剤や導電性被膜との接触面積を大きくして電池の内部抵抗を減少させる方法(特許文献2)や、ニッケルメッキ層を形成させ、その上に銀メッキ層を形成させた後、加熱処理してニッケル−銀メッキ層を形成させてメッキの結晶を撤密化して硬度を高め、ひび割れの間隔を一層密にすることにより、正極合剤や導電性被膜との接触面積をさらに大きくして電池の内部抵抗を減少させる電池缶(特許文献3)が提案されている。   In addition, in order to prevent the high capacity of the battery and the deterioration of heavy load characteristics after storage, a nickel-silver alloy plating layer or a nickel-chromium alloy plating layer is formed on the rolled steel plate material on the surface that becomes the inner surface of the can, Press squeezing and ironing to create fine cracks to form an uneven surface, increase the contact area with the positive electrode mixture and conductive coating (Patent Document 2), nickel plating After forming a layer and forming a silver plating layer thereon, heat treatment is carried out to form a nickel-silver plating layer, thereby consolidating the crystals of the plating to increase the hardness and further increasing the spacing between cracks. Thus, a battery can (Patent Document 3) has been proposed in which the contact area with the positive electrode mixture or the conductive coating is further increased to reduce the internal resistance of the battery.

しかし、電池容器内面に用いる鋼板面に直接形成させるニッケル−リン合金層は硬くて脆いために、絞り加工や絞りしごき加工を施して容器に成形加工する際に、下地の鋼が露出して電解液であるアルカリ溶液に対する耐食性が低下する恐れがある。同様に、特許文献2や特許文献3に記載の電池缶においても、プレス絞り加工して細かいひび割れを生じさせると、鋼素地が露出して電解液に用いられるアルカリ溶液に対する耐食性が低下する恐れがある。   However, since the nickel-phosphorus alloy layer directly formed on the steel plate surface used for the battery container inner surface is hard and brittle, when forming into a container by drawing or drawing ironing, the underlying steel is exposed and electrolyzed. There is a possibility that the corrosion resistance to the alkaline solution which is a liquid may be lowered. Similarly, in the battery cans described in Patent Document 2 and Patent Document 3, if a fine crack is generated by press drawing, the steel base may be exposed and the corrosion resistance against the alkaline solution used for the electrolyte may be reduced. is there.

本出願に関する先行技術文献情報として次のものがある。
国際公開公報WO99/03161号公報 特開平11−102671号公報 特開2001−325924号公報
Prior art document information relating to the present application includes the following.
International Publication No. WO99 / 03161 JP-A-11-102671 JP 2001-325924 A

本発明においては、絞り加工や絞りしごき加工を施して電池容器にプレス加工する場合に電池容器内面側のめっき層に鋼素地に達することのない微小クラックが発生し、アルカリ電池の正極合剤との密着性と接触抵抗が向上して、長期保存後に優れた電池性能を十分に発揮することが可能とする電池容器用めっき鋼板、その電池容器用めっき鋼板を用いた電池容器、およびその電池容器を用いた電池を提供することを目的とする。   In the present invention, when the battery container is pressed by drawing or squeezing and ironing, micro cracks that do not reach the steel substrate occur in the plating layer on the battery container inner surface side, and the positive electrode mixture of the alkaline battery and Improved adhesion and contact resistance of the battery container, and can sufficiently exhibit excellent battery performance after long-term storage, a battery container using the plated steel sheet for the battery container, and the battery container It aims at providing the battery using this.

本発明の目的を達成するため、本発明の電池容器用めっき鋼板は、鋼板の電池容器内面となる側の鋼板上に下から順に、ニッケル層、ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項1)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項2)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項3)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項4)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、ニッケル層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項5)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項6)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項7)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項8)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項9)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項10)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項11)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項12)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン層−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板(請求項13)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層が形成されてなることを特徴とする電池容器用鋼板(請求項14)、または
鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層、銀層が形成されてなることを特徴とする電池容器用鋼板(請求項15)のいずれかである。
In order to achieve the object of the present invention, a plated steel sheet for a battery container according to the present invention is formed by forming a nickel layer and a nickel-cobalt-boron alloy layer in order from the bottom on a steel sheet on the side that is the battery container inner surface of the steel sheet. An iron-nickel alloy layer, a nickel layer, and a nickel-cobalt-boron alloy layer are arranged in this order from the bottom on the plated steel sheet for battery containers (Claim 1), or on the steel sheet on the side that is the battery container inner surface of the steel sheet. An iron-nickel alloy layer and a nickel-cobalt-boron alloy layer in order from the bottom on a plated steel sheet for battery containers (Claim 2) or a steel sheet on the side of the steel sheet that is the inner surface of the battery container. Formed on a plated steel sheet for battery containers (Claim 3), or a steel sheet on the side of the steel sheet that is the inner surface of the battery container, in order from the bottom, an iron-nickel alloy layer, iron-nickel-co A plated steel sheet for battery containers, characterized in that a Felt-Boron alloy layer is formed (Claim 4), or a steel layer on the side of the steel sheet that will be the battery container inner surface, in order from the bottom, nickel layer, nickel-cobalt- A plated steel sheet for battery containers, wherein a boron alloy layer and a silver layer are formed (Claim 5), or an iron-nickel alloy layer in order from the bottom on a steel sheet on the side that is the battery container inner surface of the steel sheet, A nickel steel layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed on the plated steel sheet for battery containers (Claim 6), or on the steel sheet on the side that is the inner surface of the battery container. An iron-nickel alloy layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed on the plated steel sheet for battery containers (Claim 7), or on the steel sheet on the side that becomes the battery container inner surface of the steel sheet In order from the bottom, an iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, and a silver layer are formed, a plated steel sheet for battery containers (Claim 8), or an inner surface of the battery container of the steel sheet, An iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed on a steel plate on the side in order from the bottom. An iron-nickel alloy layer, a nickel layer, a nickel-cobalt-boron alloy layer, a nickel-cobalt-boron-silver alloy layer in this order from the bottom on the steel plate (Claim 9) or the steel plate on the side that is the battery container inner surface of the steel plate. A plated steel sheet for a battery container (Claim 10), or a steel sheet on the side of the steel sheet that is the inner surface of the battery container, in order from the bottom, an iron-nickel alloy layer, nickel A nickel-cobalt-boron alloy layer, a nickel-cobalt-boron-silver alloy layer, a plated steel sheet for a battery container, characterized in that a silver layer is formed, or an inner surface of the battery container of the steel sheet An iron-nickel alloy layer, a nickel-cobalt-boron alloy layer, and a nickel-cobalt-boron-silver alloy layer are formed on the steel plate on the side in order from the bottom. 12), or an iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, a nickel-cobalt-boron layer-silver alloy layer are formed in this order from the bottom on the steel plate on the side that is the battery container inner surface of the steel plate. An iron-nickel alloy layer, iron-nickel-, in order from the bottom, on a plated steel sheet for battery containers (Claim 13), or on a steel sheet on the side that is to be the battery container inner surface of the steel sheet A steel plate for a battery container, comprising a cobalt-boron alloy layer, a nickel-cobalt-boron alloy layer, a nickel-cobalt-boron-silver alloy layer, or an inner surface of the battery container of the steel plate, An iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, a nickel-cobalt-boron alloy layer, a nickel-cobalt-boron-silver alloy layer, and a silver layer are formed in this order on the steel plate. It is either of the steel plates for battery containers (Claim 15).

また本発明の電池容器は、上記(請求項1〜15)のいずれかの電池容器用めっき鋼板を有底の簡型形状に成形加工してなる電池容器(請求項16)である。 そして本発明の電池は、上記(請求項16)の電池容器を用いてなる電池(請求項17)である。   Moreover, the battery container of this invention is a battery container (Claim 16) formed by shape | molding the plated steel plate for battery containers in any one of the said (Claims 1-15) to a bottomed simple shape. And the battery of this invention is a battery (Claim 17) using the battery container of said (Claim 16).

本発明の電池容器用めっき鋼板は、鋼板の電池容器内面となる側にニッケルめっきを施し、次いでその上にニッケル−コバルト−ボロン合金めっきを施してなるめっき鋼板、あるいはまたニッケルめっきを施し、次いでニッケル−コバルト−ボロン合金めっきを施した後、熱処理してなるめっき鋼板、あるいはさらにニッケルめっきを施し、次いでその上に施したニッケル−コバルト−ボロン合金めっき上に銀めっきを施してなるめっき鋼板、あるいはさらにニッケルめっきを施し、次いでその上にニッケル−コバルト−ボロン合金めっき施した後、熱処理を施し、次いでその上に銀めっきを施してなるめっき鋼板、あるいはまたニッケルめっきを施し、次いでその上に施したニッケル−コバルト−ボロン合金めっき上に銀めっきを施した後、熱処理を施してなるめっき鋼板、のいずれかのめっき鋼板とすることにより、上記請求項1〜15に記載の電池容器用めっき鋼板を得ることができる。またその電池容器用めっき鋼板を成形加工してなる電池容器を用いることにより、電池保存後の放電性能に優れた電池を提供することが可能となる。   The plated steel sheet for battery containers according to the present invention is a plated steel sheet obtained by applying nickel plating to the battery container inner surface side of the steel sheet, and then applying nickel-cobalt-boron alloy plating thereon, or also applying nickel plating, A plated steel sheet obtained by performing nickel-cobalt-boron alloy plating and then heat-treating, or further applying nickel plating, and then applying silver plating on the nickel-cobalt-boron alloy plating applied thereon, Alternatively, further nickel plating is performed, and then nickel-cobalt-boron alloy plating is performed thereon, followed by heat treatment, followed by silver plating on the plated steel sheet, or nickel coating, and then on the steel plate. After silver plating on the nickel-cobalt-boron alloy plating With plated steel sheet, one of plated steel sheet formed by heat treatment, it is possible to obtain a battery container plated steel sheet according to the claims 1-15. Moreover, it becomes possible to provide the battery excellent in the discharge performance after a battery preservation | save by using the battery container formed by shape | molding the plated steel plate for battery containers.

本発明の電池容器用めっき鋼板の電池容器内面となる側に形成するボロンを含むコバルト含有化合物は、硬質なため電池容器にプレス成形する過程で微小クラックが生じ、正極活物質である二酸化マンガンを主剤とする正極合剤と直接に、あるいは電池容器内面に塗布される導電剤層を介して電池容器内面との密着性が高まることにより、アルカリ電解液中での接触抵抗を低く維持でき、重負荷放電を向上させることが可能になる。さらにボロンを含むコバルト含有化合物の上に銀層、または銀を含むコバルト含有化合物を形成させることにより、重負荷放電性能をより向上させることができ、その結果、電池容器内面に塗布する導電剤層を省略しても、従来のニッケルめっき鋼板に導電剤層を設けたものと同程度以上の保存後の重負荷放電特性に優れた電池容器用材料として好適に適用することができる。また同時に最表層の銀層、または銀を含むコバルト含有化合物の銀酸化物によるアルカリ電解液中で電気化学的反応により、電池缶内のガス発生が抑制されてガス圧を低減でき、電池の耐漏液性を高めることができる。   Since the cobalt-containing compound containing boron formed on the battery container inner surface of the plated steel sheet for battery containers of the present invention is hard, microcracks are generated in the process of press-molding the battery container, and manganese dioxide as the positive electrode active material is added. The contact resistance in the alkaline electrolyte can be kept low by increasing the adhesion with the inner surface of the battery container directly or via the conductive agent layer applied to the inner surface of the battery container. It becomes possible to improve load discharge. Further, by forming a silver layer or a cobalt-containing compound containing silver on the cobalt-containing compound containing boron, the heavy load discharge performance can be further improved, and as a result, a conductive agent layer applied to the inner surface of the battery container Even if is omitted, it can be suitably applied as a battery container material excellent in heavy load discharge characteristics after storage that is comparable to or higher than that of a conventional nickel-plated steel sheet provided with a conductive agent layer. At the same time, the generation of gas in the battery can is suppressed by the electrochemical reaction in the alkaline electrolyte of the silver layer of the outermost layer or the cobalt-containing compound containing silver, thereby reducing the gas pressure and reducing the leakage resistance of the battery. Liquidity can be increased.

以下、本発明の内容を説明する。本発明の電池容器用めっき鋼板の基板となる鋼板としては、汎用の低炭素アルミキルド鋼(炭素量0.01〜0.15重量%)、またはニオブやチタンを添加した非時効性の極低炭素アルミキルド鋼(炭素量0.01重量%未満)を用いる。これらの鋼の熱間圧延板を酸洗して表面のスケールを除去した後、常法により冷間圧延し次いで電解洗浄、焼鈍、調質圧延したものを基板として用いる。あるいは、冷間圧延し次いで電解洗浄後の未焼鈍材を基板として用いることもできる。この場合はめっき処理後に、鋼素地の焼鈍を兼ねためっき層の拡散熱処理を1回の熱処理で行なう。   The contents of the present invention will be described below. As a steel plate used as a substrate for the plated steel plate for battery containers of the present invention, general-purpose low carbon aluminum killed steel (carbon content 0.01 to 0.15 wt%), or non-aging ultra-low carbon added with niobium or titanium. Aluminum killed steel (carbon content less than 0.01% by weight) is used. These steel hot-rolled plates are pickled to remove surface scales, then cold-rolled by a conventional method, and then subjected to electrolytic cleaning, annealing, and temper rolling as a substrate. Alternatively, an unannealed material that has been cold-rolled and then subjected to electrolytic cleaning can be used as a substrate. In this case, after the plating treatment, the diffusion heat treatment of the plating layer that also serves as the annealing of the steel substrate is performed by one heat treatment.

基板である鋼板の両面に、まずニッケルめっきを施す。ニッケルめっきは、無光沢浴、もしくはこれに有機添加剤を含有させた半光沢浴を用いることが好ましい。硫黄成分を含む光沢剤を含有する光沢浴を用いた場合は、めっき後の熱処理により硫黄成分により皮膜の脆化を生じて耐食性を損なうため好ましくない。ニッケルめっきのめっき厚は、電池缶外面については4.5〜30g/mの皮膜量であることが好ましい。ニッケルめっき厚が4.5g/mでは電池缶外面における耐食性が充分でなく、また30g/mを超えると耐食性は飽和に達し、不経済である。一方電池缶内面側に施すニッケルめっき厚は5〜25g/mの皮膜量であることが好ましい。5g/m未満では電池缶へプレス成形した際に鋼素地の鉄露出度が多くなり、電池性能の劣化をきたす、一方25g/mを超えると電池性能上は飽和に達し不経済である。 First, nickel plating is performed on both surfaces of a steel plate as a substrate. For nickel plating, it is preferable to use a matte bath or a semi-gloss bath containing an organic additive. When a bright bath containing a brightener containing a sulfur component is used, the heat treatment after plating causes embrittlement of the coating film due to the sulfur component, which is not preferable. The plating thickness of the nickel plating is preferably a coating amount of 4.5 to 30 g / m 2 for the outer surface of the battery can. When the nickel plating thickness is 4.5 g / m 2 , the corrosion resistance on the outer surface of the battery can is insufficient, and when it exceeds 30 g / m 2 , the corrosion resistance reaches saturation, which is uneconomical. On the other hand, the nickel plating thickness applied to the inner surface of the battery can is preferably a coating amount of 5 to 25 g / m 2 . If it is less than 5 g / m 2 , the iron exposure of the steel substrate increases when it is press-molded into a battery can, and the battery performance deteriorates. On the other hand, if it exceeds 25 g / m 2 , the battery performance reaches saturation and is uneconomical. .

次いで電池容器の両面もしくは電池容器の内面となる片面にニッケル−コバルト−ボロン合金めっきを施す。ニッケル−コバルト−ボロン合金めっきは無電解法と電解法があるが、本発明では電解法が好適に用いられる。電池容器の内面側に施すニッケル−コバルト−ボロン合金めっきのめっき厚はNiとCoを足しためっき量として0.5〜5g/m、より好ましくは1〜3g/mの範囲を好適とする。0.5g/m未満では、電池缶内面に形成される微小クラックの厚さが薄く、正極合剤との密着性の向上が少くなる。一方5g/mを超えると微小クラックの深さが過度となり、鋼素地に達するクラックが多くなり、電池性能の劣化をきたす。また、ニッケル−コバルト−ボロン合金めっきのB含有(Ni、Co、Bを蛍光X線法でg/m単位で測定し、B/(Ni+Co+B)×100で表示)は1〜5重量%の範囲が好適に用いられる。1重量%未満では微小クラックの形成が不十分なため電池性能への効果が得られず、5重量%を超えた場合はめっき皮膜組成のボロン含有率の制御が困難となる。またコバルト含有率(Co/(Ni+Co+B)×100))は10〜40重量%であることが好ましい。10重量%未満では電池性能への効果が得られず、40重量%を超えた場合は電池性能への効果が飽和に達するとともにめっき皮膜中のコバルト含有率を制御することの困難性が増すからである。Ni、CoおよびBのそれぞれの合金組成比は浴組成、浴pH、温度、電流密度を適宜制御することにより得られる。 Next, nickel-cobalt-boron alloy plating is applied to both surfaces of the battery container or one surface serving as the inner surface of the battery container. The nickel-cobalt-boron alloy plating includes an electroless method and an electrolysis method, and the electrolysis method is preferably used in the present invention. The plating thickness of the nickel-cobalt-boron alloy plating applied to the inner surface side of the battery container is preferably in the range of 0.5 to 5 g / m 2 , more preferably 1 to 3 g / m 2 as a plating amount obtained by adding Ni and Co. To do. If it is less than 0.5 g / m < 2 >, the thickness of the micro crack formed in the battery can inner surface will be thin, and the improvement of adhesiveness with a positive mix will be small. On the other hand, if it exceeds 5 g / m 2 , the depth of the microcracks becomes excessive, the number of cracks reaching the steel substrate increases, and the battery performance deteriorates. Also, the B content of nickel-cobalt-boron alloy plating (Ni, Co, B is measured by the fluorescent X-ray method in units of g / m 2 and expressed as B / (Ni + Co + B) × 100) is 1 to 5% by weight. Ranges are preferably used. If the amount is less than 1% by weight, the formation of microcracks is insufficient, so that an effect on the battery performance cannot be obtained. If the amount exceeds 5% by weight, it is difficult to control the boron content of the plating film composition. The cobalt content (Co / (Ni + Co + B) × 100)) is preferably 10 to 40% by weight. If the amount is less than 10% by weight, the effect on the battery performance cannot be obtained. If the amount exceeds 40% by weight, the effect on the battery performance reaches saturation and the difficulty of controlling the cobalt content in the plating film increases. It is. The alloy composition ratios of Ni, Co and B can be obtained by appropriately controlling the bath composition, bath pH, temperature and current density.

本発明においては、ニッケル−コバルト−ボロン合金めっきを施したままで優れた電池性能が得られるが、ニッケル−コバルト−ボロン合金めっきを施した後、熱処理する場合、あるいはさらに熱処理を施した後、引き続き銀めっきをフラッシュコートする場合、あるいはまたニッケル−コバルト−ボロン合金めっきを施した後、引き続き銀めっきをフラッシュコートする場合、あるいはまたニッケル−コバルト−ボロン合金めっきを施した後、引き続き銀めっきを施し、次いで熱処理する方法により、優れた電池用形成材料とすることができる。銀めっきはシアン浴、非シアン浴のいずれも用いることが出来るが、本発明では、毒性の観点から非シアン浴の銀めっき浴を用いることが好ましい。銀めっきの皮膜量はとしては、フラッシュコート程度の量で良好な電気伝導性と低いガス発生をもたらすことが可能であり、好適には0.05〜0.5g/m2(厚さで0.005〜0.05μm)の範囲とする。0.05g/m2未満では電池性能への効果が不十分であり、0.5g/m2を超えると効果は飽和に達するとともに、銀は高価であるので不経済である。 In the present invention, excellent battery performance can be obtained with the nickel-cobalt-boron alloy plating applied. However, after the nickel-cobalt-boron alloy plating is applied, heat treatment is performed, or after further heat treatment, When the silver plating is subsequently flash coated, or after the nickel-cobalt-boron alloy plating is applied, the silver plating is subsequently flash coated, or also after the nickel-cobalt-boron alloy plating is applied, the silver plating is continued. An excellent battery forming material can be obtained by applying and then heat-treating. For the silver plating, either a cyan bath or a non-cyan bath can be used. In the present invention, it is preferable to use a non-cyan bath silver plating bath from the viewpoint of toxicity. As the coating amount of silver plating, it is possible to bring about good electrical conductivity and low gas generation with an amount of about flash coating, preferably 0.05 to 0.5 g / m 2 (thickness is 0). 0.005 to 0.05 μm). Is less than 0.05 g / m 2 is insufficient effect on battery performance, the effect exceeds 0.5 g / m 2 along with reaches saturation, the silver is uneconomical because it is expensive.

めっき後に熱処理を施す場合は、箱型焼鈍法または連続焼鈍法のいずれかを用いて拡散熱処理を施す。拡散熱処理は、ニッケル−コバルト−ボロン合金めっきが熱処理によりNiとBおよびCoとBの化合物が生成することにより皮膜が硬化する。熱処理は、これらの化合物の生成と併せて、ニッケル−コバルト−ボロン合金めっきの下層のニッケルめっき層が再結晶軟質化、およびニッケルめっき層の一部または全部の鉄−ニッケル拡散層(合金層)への変換がもたらされる条件とする。すなわち箱型焼鈍法を用いる場合は、450℃未満の加熱ではニッケルめっき層は軟化せず、同時に鉄−ニッケル拡散層(合金層)も形成されない。一方700℃を超える温度で加熱した場合は鉄−ニッケル拡散層(合金層)は充分に形成されるものの、ニッケル−ボロン合金めっき層は軟質化する。このため熱処理温度としては450〜650℃、好ましくは500〜600℃の範囲が好適である。加熱時間としては上記の温度範囲において1〜6時間の均熱加熱することが好ましい。連続焼鈍法を用いる場合は600〜850℃の加熱温度で1〜5分間の加熱時間とすることが好ましい。ニッケルめっきおよびニッケル−コバルト−ボロン合金めっきを施した後、引き続いて熱処理した場合、あるいはさらに銀めっきを施した後に熱処理する場合、各めっき層の厚さと熱処理条件を制御することにより、図2〜図4、および図6〜図15に記載の断面構成を備えた電池容器用めっき鋼板が得られる。なお図1〜図15は、電池容器内面となる側の鋼素地から上の層構成を示したものである。電池容器外面に相当する側の層構成としては、鋼素地上にニッケル層、または鋼素地上に鉄ニッケル拡散層(合金層)または、または鋼素地上に鉄ニッケル拡散層(合金層)とその上にニッケル層が形成される。   When heat treatment is performed after plating, diffusion heat treatment is performed using either a box-type annealing method or a continuous annealing method. In the diffusion heat treatment, the nickel-cobalt-boron alloy plating generates a Ni and B compound and a Co and B compound by the heat treatment, whereby the coating is cured. The heat treatment is accompanied by the formation of these compounds, the nickel plating layer under the nickel-cobalt-boron alloy plating is recrystallized and soft, and a part or all of the nickel plating layer is an iron-nickel diffusion layer (alloy layer). It is a condition that results in conversion to. That is, when the box-type annealing method is used, heating at less than 450 ° C. does not soften the nickel plating layer, and at the same time, no iron-nickel diffusion layer (alloy layer) is formed. On the other hand, when heated at a temperature exceeding 700 ° C., the iron-nickel diffusion layer (alloy layer) is sufficiently formed, but the nickel-boron alloy plating layer becomes soft. For this reason, the heat treatment temperature is 450 to 650 ° C, preferably 500 to 600 ° C. The heating time is preferably soaking for 1 to 6 hours in the above temperature range. When using a continuous annealing method, it is preferable to set it as the heating time of 1 to 5 minutes at the heating temperature of 600-850 degreeC. When nickel plating and nickel-cobalt-boron alloy plating are performed, and subsequently heat treatment is performed, or when heat treatment is performed after further silver plating is performed, by controlling the thickness of each plating layer and the heat treatment conditions, FIG. The plated steel sheet for battery containers provided with the cross-sectional structure of FIG. 4 and FIGS. 6-15 is obtained. In addition, FIGS. 1-15 shows the upper layer structure from the steel base of the side used as the battery container inner surface. The layer structure on the side corresponding to the outer surface of the battery container includes a nickel layer on the steel base, an iron nickel diffusion layer (alloy layer) on the steel base, or an iron nickel diffusion layer (alloy layer) on the steel base and its A nickel layer is formed on top.

これらのめっき鋼板において、めっき後に熱処理を施した場合は、通常1.0〜1.5%の圧延率で調質圧延し、本発明の電池容器用めっき鋼板とするが、電池容器に成形加工する際に発生するストレッチャーストレインが支障にならない場合は調質圧延を省くことが可能である。なお、鋼板の電池容器の外面となる片面に、ニッケルめっきのみのめっき層に替えて、電池容器の内面となる他の片面に施す上記と同様の各めっき層を形成させてもよい。   In these plated steel sheets, when heat treatment is performed after plating, the steel sheet is usually temper-rolled at a rolling rate of 1.0 to 1.5% to obtain the plated steel sheet for battery containers of the present invention. If the stretcher strain generated during the process does not hinder, temper rolling can be omitted. In addition, it may replace with the plating layer only of nickel plating on the single side | surface used as the outer surface of the battery container of a steel plate, and may form each plating layer similar to the above given to the other one side used as the inner surface of a battery container.

本発明の電池容器は、上記の電池容器用めっき鋼板を、絞り加工法、絞りしごき加工法(DI加工法)、絞りストレッチ加工法(DTR加工法)、または絞り加工後ストレッチ加工としごき加工を併用する加工法を用いて、有底の筒型形状に成形加工して得られる。筒型形状としては、底面が円、楕円、または長方形や正方形などの多角形の形状であり、用途に応じて側壁の高さを適宜選択した筒型形状に成形加工する。このようにして得られる電池容器に正極合剤、負極活物質等を充填して電池とする。   The battery container of the present invention is obtained by subjecting the above-described plated steel sheet for a battery container to a drawing process, a drawing ironing process (DI processing method), a drawing stretch processing method (DTR processing method), or a drawing process as a stretching process. It is obtained by forming into a bottomed cylindrical shape using the processing method used in combination. As the cylindrical shape, the bottom surface is a circle, an ellipse, or a polygonal shape such as a rectangle or a square, and is molded into a cylindrical shape with the side wall height appropriately selected according to the application. The battery container thus obtained is filled with a positive electrode mixture, a negative electrode active material, and the like to obtain a battery.

以下、実施例にて本発明を詳細に説明する。
[電池容器用めっき鋼板の作成]
めっき基板として、表1に化学組成を示す熱間圧延済みの低炭素アルミキルド鋼(I)または極低炭素アルミキルド鋼(II)を用い、下記のイ)〜ヘ)に示す工程を経て電池容器用めっき鋼板を作成した。
イ)低炭素アルミキルド鋼(I)→冷間圧延→電解洗浄→焼鈍(箱型焼鈍または連続焼鈍)→調質圧延→ニッケルめっき一ニッケル−コバルト−ボロン合金めっき
ロ)低炭素アルミキルド鋼(I)→冷間圧延一電解洗浄→焼鈍(箱型焼鈍または連続焼鈍)→調質圧延→ニッケルめっき一ニッケル−コバルト−ボロン合金めっき→銀めっき
ハ)低炭素アルミキルド鋼(I)→冷間圧延一電解洗浄→焼鈍(箱型焼鈍または連続焼鈍)→調質圧延→ニッケルめっき一ニッケル−コバルト−ボロン合金めっき→拡散熱処理(箱型焼鈍または連続焼鈍)→調質圧延
ニ)低炭素アルミキルド鋼(I)→冷間圧延一電解洗浄→焼鈍(箱型焼鈍または連続焼鈍)→調質圧延→ニッケルめっき→ニッケル−コバルト−ボロン合金めっき→拡散熱処理(箱型焼鈍または連続焼鈍)→調質圧延→銀めっき
ホ)低炭素アルミキルド鋼(I)→冷間圧延→電解洗浄→焼鈍(箱型焼鈍または連続焼鈍)→調質圧延→ニッケルめっき→ニッケル−コバルト−ボロン合金めっき→銀めっき→熱処理(箱型焼鈍または連続焼鈍)→調質圧延
へ)極低炭素アルミキルド鋼(II)→冷間圧延→電解洗浄→ニッケルめっき→ニッケル−コバルト−ボロン合金めっき→銀めっき→熱処理(箱型焼鈍または連続焼鈍)→調質圧延
Hereinafter, the present invention will be described in detail with reference to examples.
[Creation of plated steel sheets for battery containers]
As a plating substrate, hot-rolled low carbon aluminum killed steel (I) or ultra low carbon aluminum killed steel (II) whose chemical composition is shown in Table 1 is used, and the battery container is subjected to the steps shown in the following a) to f). A plated steel sheet was created.
B) Low carbon aluminum killed steel (I)-> cold rolling-> electrolytic cleaning-> annealing (box annealing or continuous annealing)-> temper rolling-> nickel plating-nickel-cobalt-boron alloy plating b) low-carbon aluminum killed steel (I) → Cold rolling one electrolytic cleaning → Annealing (box annealing or continuous annealing) → Temperature rolling → Nickel plating—Nickel-cobalt-boron alloy plating → Silver plating c) Low carbon aluminum killed steel (I) → Cold rolling one electrolysis Cleaning → Annealing (box annealing or continuous annealing) → Temper rolling → Nickel plating-nickel-cobalt-boron alloy plating → Diffusion heat treatment (box annealing or continuous annealing) → Temper rolling d) Low carbon aluminum killed steel (I) → Cold rolling one electrolytic cleaning → annealing (box annealing or continuous annealing) → temper rolling → nickel plating → nickel-cobalt-boron alloy plating → diffusion heat treatment (box annealing or Continuous annealing) → temper rolling → silver plating e) Low carbon aluminum killed steel (I) → cold rolling → electrolytic cleaning → annealing (box annealing or continuous annealing) → temper rolling → nickel plating → nickel-cobalt-boron alloy Plating → Silver plating → Heat treatment (box annealing or continuous annealing) → Temper rolling) Ultra low carbon aluminum killed steel (II) → Cold rolling → Electrolytic cleaning → Nickel plating → Nickel-cobalt-boron alloy plating → Silver plating → Heat treatment (box annealing or continuous annealing) → temper rolling

Figure 2006257543
Figure 2006257543

上記のI又はIIの鋼種の熱間圧延板に、常法により冷間圧延、電解洗浄を施して0.25mmの板厚を有する冷間圧延板とした後、鋼種Iの場合は箱型焼鈍炉で均熱温度640〜680℃で均熱時間8時間、鋼種IIの場合は連続焼鈍炉で加熱温度780℃、加熱時間2分の焼鈍を行った。次いで以下に示す条件でニッケルめっき、ニッケル−コバルト−ボロン合金めっき、および銀めっきを施した。
<ニッケルめっき>
浴組成 硫酸ニッケル 300g/L
塩化ニッケル 40g/L
ホウ酸 40g/L
ピット抑制剤(ラウリル硫酸ナトリウム) 0.4mL/L
陽極 ニッケルペレット(チタンバスケットにINCO(株)製Sペレットを充填 しポリプロピレン製アノードバッグを装着)
攪拌 空気撹拝
pH 4〜4.6
浴温 55〜60℃
電流密度 15A/dm2
After hot rolling plate of the above steel grade I or II is subjected to cold rolling and electrolytic cleaning by a conventional method to form a cold rolled plate having a thickness of 0.25 mm, in the case of steel grade I, box annealing In a furnace, annealing was performed at a soaking temperature of 640 to 680 ° C. for 8 hours, and in the case of steel type II, annealing was performed in a continuous annealing furnace at a heating temperature of 780 ° C. and a heating time of 2 minutes. Next, nickel plating, nickel-cobalt-boron alloy plating, and silver plating were performed under the following conditions.
<Nickel plating>
Bath composition Nickel sulfate 300g / L
Nickel chloride 40g / L
Boric acid 40g / L
Pit inhibitor (sodium lauryl sulfate) 0.4mL / L
Anode Nickel Pellet (Titanium basket filled with S pellets from INCO Corporation and equipped with polypropylene anode bag)
Stirring air stirring
pH 4 to 4.6
Bath temperature 55-60 ° C
Current density 15A / dm 2

<ニッケル−コバルト−ボロン合金めっき>
浴組成 硫酸ニッケル 240g/L
硫酸コバルト 25〜50g/L
塩化ニッケル 45g/L
ホウ酸 30g/L
トリメチルアミンボラン 3〜6g/L
陽極 ニッケルペレット(チタンバスケットにINCO(株)製Sペレットを充填 しポリプロピレン製アノードバッグを装着)
撹拌 空気攪拌
pH 4〜4.6
浴温 50〜55℃
電流密度 1〜5A/dm2
<Nickel-cobalt-boron alloy plating>
Bath composition Nickel sulfate 240g / L
Cobalt sulfate 25-50g / L
Nickel chloride 45g / L
Boric acid 30g / L
Trimethylamine borane 3-6g / L
Anode Nickel Pellets (Titanium basket filled with S pellets from INCO Corporation and equipped with polypropylene anode bag)
Agitation Air agitation pH 4-4.6
Bath temperature 50-55 ° C
Current density 1-5A / dm 2

<銀めっき>
浴組成 銀含有有機酸塩(ダインシルバーNEC(大和化成研究所(株)製))
200g/L
有機酸(錯塩)(ダインシルバーAGI(大和化成研究所(株)製)) 500g/L
有機添加剤(平滑剤)(ダインシルバーAGH(大和化成研究所(株)製))
25g/L
陽極 銀板
攪拌 めっき浴の循環
浴温 35〜40℃
電流密度 1A/dm
<Silver plating>
Bath composition Silver-containing organic acid salt (Dyne Silver NEC (manufactured by Daiwa Kasei Laboratories))
200g / L
Organic acid (complex salt) (Dyne Silver AGI (manufactured by Daiwa Kasei Laboratories)) 500 g / L
Organic additive (smoothing agent) (Dyne Silver AGH (manufactured by Daiwa Kasei Laboratories))
25g / L
Anode Silver plate Stirring Circulation of plating bath Bath temperature 35-40 ° C
Current density 1A / dm 2

上記のイ)〜へ)に示した工程において、めっき後に熱拡散処理を施す場合、箱型焼鈍法を用いた場合は、窒素−水素系保護ガス雰囲気下で均熱温度500〜650℃、均熱時間6〜8時間の熱処理を施した。また連続焼鈍法を用いた場合は、窒素−水素系保護ガス雰囲気下で加熱温度650℃、加熱時間2分間の熱処理を施した。また、めっき後に鋼素地の焼鈍を兼ねためっき層の拡散熱処理を1回の熱処理で行なう場合は、連続焼鈍法を用いて、加熱温度800℃、加熱時間0.5〜3分間の熱処理を行なった。   In the processes shown in the above a) to f), when a thermal diffusion treatment is performed after plating, or when a box-type annealing method is used, a soaking temperature of 500 to 650 ° C. in a nitrogen-hydrogen protective gas atmosphere is set. Heat treatment was performed for 6 to 8 hours. When the continuous annealing method was used, heat treatment was performed at a heating temperature of 650 ° C. and a heating time of 2 minutes in a nitrogen-hydrogen protective gas atmosphere. In addition, when the diffusion heat treatment of the plating layer that also serves to anneal the steel substrate after plating is performed by a single heat treatment, the heat treatment is performed at a heating temperature of 800 ° C. and a heating time of 0.5 to 3 minutes using a continuous annealing method. It was.

以上のようにして表2及び表3に示す電池容器用めっき鋼板の試料(試料番号1〜15)を作成した。また、低炭素アルミキルド鋼(I)を用い比較用にニッケルめっきを施したままの試料(試料番号16)、およびニッケルめっき後に熱拡散処理した試料(試料番号17)、およびニッケルめっきを施した後、ニッケル−リン合金めっきを施した試料(試料番号18)、さらにニッケルめっきに次いでニッケル−リン合金めっきを施した後、熱処理を行なった試料(試料番号19)を作成した。ニッケル−リン合金めっきは下記の条件で実施した。
<ニッケル−リン合金めっき>
浴組成 硫酸ニッケル 300g/L
塩化ニッケル 45g/L
ホウ酸 40g/L
亜燐酸 10g/L
陽極 ニッケルペレット(チタンバスケットにINCO(株)製Sペレットを充填 しポリプロピレン製アノードバッグを装着)
攪拌 空気撹拝
pH 1.5〜2.0
浴温 55〜60℃
電流密度 10A/dm
Samples (sample numbers 1 to 15) of the plated steel sheets for battery containers shown in Tables 2 and 3 were prepared as described above. In addition, a sample (Sample No. 16) that has been subjected to nickel plating for comparison using low-carbon aluminum killed steel (I), a sample that has been subjected to thermal diffusion treatment after nickel plating (Sample No. 17), and after nickel plating Then, a sample (sample number 18) subjected to nickel-phosphorus alloy plating, and a sample (sample number 19) subjected to heat treatment after nickel-phosphorous alloy plating following nickel plating were prepared. Nickel-phosphorus alloy plating was performed under the following conditions.
<Nickel-phosphorus alloy plating>
Bath composition Nickel sulfate 300g / L
Nickel chloride 45g / L
Boric acid 40g / L
Phosphorous acid 10g / L
Anode Nickel Pellet (Titanium basket filled with S pellets from INCO Corporation and equipped with polypropylene anode bag)
Stirring air stirring
pH 1.5-2.0
Bath temperature 55-60 ° C
Current density 10A / dm 2

Figure 2006257543
Figure 2006257543

Figure 2006257543
Figure 2006257543

[電池容器の作成]
これらの試料番号1〜19の試料から57mm径でブランクを打ち抜いた後、鉄−ニッケル合金層とニッケル層のみを設けた側が容器外面となるようにして、10段の絞り加工により、外径13.8mm、高さ49.3mmの円筒形のLR6型電池(単三型電池)容器に成形加工した。
[Create battery container]
After blanks were punched out from these samples Nos. 1 to 19 with a diameter of 57 mm, the outer diameter 13 was obtained by ten-stage drawing so that the side on which only the iron-nickel alloy layer and the nickel layer were provided was the outer surface of the container. It was molded into a cylindrical LR6 type battery (AA size battery) container having a height of 4 mm and a height of 49.3 mm.

Figure 2006257543
Figure 2006257543

[電池の作成]
この電池容器を用いて、以下のようにしてアルカリマンガン電池を作成した。二酸化マンガンと黒鉛を10:1の比率で採取し、水酸化カリウム(10モル)を添加混合して正極合剤を作成した。次いでこの正極合剤を金型中で加圧して所定寸法のドーナツ形状の正極合剤ペレットに成形し、黒鉛粉末を主剤とした導電物質を内面に塗布した電池容器に圧挿入した。次に、負極集電棒をスポット溶接した負極板を電池容器に装着した。次いで、電池容器に圧挿入した正極合剤ペレットの内周に沿うようにしてビニロン製織布からなるセパレータを挿入し、亜鉛粒と酸化亜鉛を飽和させた水酸化カリウムからなる負極ゲルを電池容器内に充填した。さらに、負極板に絶縁体のガスケットを装着して電池容器内に挿入した後、カシメ加工してアルカリマンガン電池を作成した。
[Create battery]
Using this battery container, an alkaline manganese battery was prepared as follows. Manganese dioxide and graphite were collected at a ratio of 10: 1, and potassium hydroxide (10 mol) was added and mixed to prepare a positive electrode mixture. Next, this positive electrode mixture was pressed in a mold to form a doughnut-shaped positive electrode mixture pellet having a predetermined size, and was press-inserted into a battery container having a conductive material mainly composed of graphite powder applied on the inner surface. Next, the negative electrode plate spot-welded with the negative electrode current collector rod was attached to the battery container. Next, a separator made of vinylon woven cloth is inserted along the inner circumference of the positive electrode mixture pellet press-inserted into the battery container, and the negative electrode gel made of potassium hydroxide saturated with zinc particles and zinc oxide is put into the battery container. Filled in. Further, an insulating gasket was attached to the negative electrode plate and inserted into the battery container, followed by caulking to prepare an alkaline manganese battery.

[特性評価]
以上のようにして試料番号1〜19の試料から作成した電池容器を用いて作成した電池の特性を、以下のようにして評価した。
[Characteristic evaluation]
The characteristics of the batteries prepared using the battery containers prepared from the samples Nos. 1 to 19 as described above were evaluated as follows.

<短絡電流>
電池を80℃で3日間放置した後、電池に電流計を接続して閉回路を設けて電流値を測定し、これを短絡電流とした。短絡電流が大であるほど特性が良好であることを示す。
<Short-circuit current>
After leaving the battery at 80 ° C. for 3 days, an ammeter was connected to the battery, a closed circuit was provided, and the current value was measured, which was defined as a short-circuit current. It shows that a characteristic is so favorable that a short circuit current is large.

<放電特性>
電池を80℃で3日間放置した後、電池を1.5Aの一定電流に放電し、電圧が0.9Vに到達するまでの時間を放電時間として測定した。放電時間が長いほど放電特性が良好であることを示す。
<Discharge characteristics>
After leaving the battery at 80 ° C. for 3 days, the battery was discharged to a constant current of 1.5 A, and the time until the voltage reached 0.9 V was measured as the discharge time. The longer the discharge time, the better the discharge characteristics.

<間歇放電特性>
重付加間歇放電の評価として、2Aで0.5秒放電した後に0.25Aで29.5秒放電する操作を1サイクルとして、このサイクルを繰り返し、電圧が1.0Vに到達するまでのサイクル数を測定した。サイクル数が多いはど間歇放電特性が良好であることを示す。これらの評価結果を表4に示す。
<Intermittent discharge characteristics>
As an evaluation of the double-added intermittent discharge, an operation of discharging at 2A for 0.5 seconds and then discharging at 0.25A at 29.5 seconds is defined as one cycle, and this cycle is repeated until the voltage reaches 1.0V. Was measured. A high number of cycles indicates that the intermittent discharge characteristics are good. These evaluation results are shown in Table 4.

表3に示すように、本発明の電池容器用めっき鋼板は、ニッケル−コバルト−ボロン合金めっき層を形成させない電池容器用めっき鋼板や、表面に銀層を形成させない電池容器用めっき鋼板に比べて短絡電流、放電特性、間歇放電特性のいずれにも優ている。また本発明の電池容器用めっき鋼板を用いた電池容器内面に黒鉛塗料を塗布した場合は、さらに短絡電流、放電特性、間歇放電特性が向上した。   As shown in Table 3, the plated steel sheet for battery containers of the present invention is compared with the plated steel sheet for battery containers that does not form a nickel-cobalt-boron alloy plated layer and the plated steel sheet for battery containers that does not form a silver layer on the surface. Superior to short circuit current, discharge characteristics, and intermittent discharge characteristics. Moreover, when the graphite paint was applied to the inner surface of the battery container using the plated steel sheet for the battery container of the present invention, the short circuit current, the discharge characteristics, and the intermittent discharge characteristics were further improved.

鋼板上に鉄−ニッケル合金層または/およびニッケル層、その上にアルカリ溶液に対する耐食性に優れた鉄−ニッケル−コバルト−ボロン合金層または/およびニッケル−コバルト−ボロン合金層を形成させ、さらにその上に導電性に優れたニッケル−コバルト−ボロン−銀合金層または/および銀層を形成させてなる本発明の電池容器用めっき鋼板は、絞り加工や絞りしごき加工を施して容器に成形加工する際にめっき層が剥離したりひび割れが生じることがなく、また表面が耐アルカリ性および導電性に優れているので、放電特性などの電池特性に優れた高性能電池用の容器および高性能電池として好適に適用することができる。また、従来の容器内面に黒鉛塗料を塗布した容器よりも優れた電池特性を示すので、黒鉛塗料を塗布し乾燥させる工程を省略することが可能となり、低コストで高性能電池を製造することができる。   An iron-nickel alloy layer or / and a nickel layer are formed on the steel plate, and an iron-nickel-cobalt-boron alloy layer and / or a nickel-cobalt-boron alloy layer having excellent corrosion resistance to an alkaline solution is formed on the steel plate. The plated steel sheet for battery containers according to the present invention in which a nickel-cobalt-boron-silver alloy layer or / and a silver layer having excellent conductivity is formed into a container by drawing or drawing and ironing. Since the plating layer does not peel or cracks, and the surface is excellent in alkali resistance and conductivity, it is suitable as a container for high performance batteries and high performance batteries excellent in battery characteristics such as discharge characteristics. Can be applied. In addition, since the battery characteristics are superior to those of conventional containers with graphite paint applied to the inner surface of the container, it is possible to omit the step of applying and drying the graphite paint, which makes it possible to manufacture high performance batteries at low cost. it can.

本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の一例を示す断面図。Sectional drawing which shows an example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層構 成の他の一例を示す断面図。Sectional drawing which shows another example of an upper layer structure from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層 構成の他の一例を示す断面図。Sectional drawing which shows another example of a layer structure above from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層 構成の他の一例を示す断面図。Sectional drawing which shows another example of a layer structure above from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層 構成の他の一例を示す断面図。Sectional drawing which shows another example of a layer structure above from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層 成の他の一例を示す断面図。Sectional drawing which shows another example of the upper layer formation from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層 構成の他の一例を示す断面図。Sectional drawing which shows another example of a layer structure above from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention. 本発明の電池用めっき鋼板の電池容器内面となる側の鋼素地から上の層 構成の他の一例を示す断面図。Sectional drawing which shows another example of a layer structure above from the steel base of the side used as the battery container inner surface of the plated steel plate for batteries of this invention.

Claims (17)

鋼板の電池容器内面となる側の鋼板上に下から順に、ニッケル層、ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 A plated steel sheet for a battery container, wherein a nickel layer and a nickel-cobalt-boron alloy layer are formed in order from the bottom on the steel sheet on the side that is the battery container inner surface of the steel sheet. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, a nickel layer, and a nickel-cobalt-boron alloy layer are formed in order from the bottom on a steel plate on the side that is the inner surface of the battery case. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer and a nickel-cobalt-boron alloy layer are formed in order from the bottom on a steel plate on the side that is the inner surface of the battery case. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer and an iron-nickel-cobalt-boron alloy layer are formed in order from the bottom on a steel plate on the side of the steel plate that is the inner surface of the battery case. 鋼板の電池容器内面となる側の鋼板上に下から順に、ニッケル層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 A plated steel sheet for a battery container, wherein a nickel layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed in order from the bottom on the steel sheet on the side that is the inner surface of the battery container. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, a nickel layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed in order from the bottom on a steel plate on the side that is the inner surface of the battery case of the steel plate. . 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed in order from the bottom on a steel plate on the side that is the inner surface of the battery case. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, and a silver layer are formed in order from the bottom on a steel plate on the side that is the inner surface of the battery case. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, a nickel-cobalt-boron alloy layer, and a silver layer are formed in order from the bottom on the steel plate on the side that is the battery container inner surface of the steel plate. A plated steel sheet for battery containers. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, a nickel layer, a nickel-cobalt-boron alloy layer, and a nickel-cobalt-boron-silver alloy layer are formed in order from the bottom on the steel plate on the side that is the battery container inner surface of the steel plate. A plated steel sheet for battery containers. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, a nickel layer, a nickel-cobalt-boron alloy layer, a nickel-cobalt-boron-silver alloy layer, and a silver layer are formed in order from the bottom on the steel plate on the side that is the battery container inner surface of the steel plate. A plated steel sheet for battery containers. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 A battery comprising an iron-nickel alloy layer, a nickel-cobalt-boron alloy layer, and a nickel-cobalt-boron-silver alloy layer formed in this order from the bottom on a steel plate on the side that is to be the battery container inner surface of the steel plate. Plated steel sheet for containers. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン層−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, a nickel-cobalt-boron layer-silver alloy layer are formed in order from the bottom on the steel plate on the side that is the battery container inner surface of the steel plate. A plated steel sheet for battery containers. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層が形成されてなることを特徴とする電池容器用めっき鋼板。 An iron-nickel alloy layer, an iron-nickel-cobalt-boron alloy layer, a nickel-cobalt-boron alloy layer, and a nickel-cobalt-boron-silver alloy layer are arranged in order from the bottom on the steel plate on the side that is the battery container inner surface of the steel plate. A plated steel sheet for battery containers, characterized by being formed. 鋼板の電池容器内面となる側の鋼板上に下から順に、鉄−ニッケル合金層、鉄−ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン合金層、ニッケル−コバルト−ボロン−銀合金層、銀層が形成されてなることを特徴とする電池容器用めっき鋼板。 In order from the bottom on the steel sheet on the battery container inner surface side of the steel sheet, the iron-nickel alloy layer, iron-nickel-cobalt-boron alloy layer, nickel-cobalt-boron alloy layer, nickel-cobalt-boron-silver alloy layer, A plated steel sheet for battery containers, wherein a silver layer is formed. 請求項1〜15のいずれかに記載の電池容器用めっき鋼板を有底の簡型形状に成形加工してなる電池容器。 The battery container formed by shape | molding the plated steel plate for battery containers in any one of Claims 1-15 in a bottomed simple shape. 請求項16に記載の電池容器を用いてなる電池。

A battery comprising the battery container according to claim 16.

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