JP2006168734A - 密封容器 - Google Patents

密封容器 Download PDF

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Publication number
JP2006168734A
JP2006168734A JP2004359185A JP2004359185A JP2006168734A JP 2006168734 A JP2006168734 A JP 2006168734A JP 2004359185 A JP2004359185 A JP 2004359185A JP 2004359185 A JP2004359185 A JP 2004359185A JP 2006168734 A JP2006168734 A JP 2006168734A
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welded
sheet
welding
container
horn
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Hiromi Otsuki
裕美 大槻
Minoru Usami
穣 宇佐美
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Ricoh Co Ltd
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Ricoh Co Ltd
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Priority to JP2004359185A priority Critical patent/JP2006168734A/ja
Priority to US11/298,719 priority patent/US20060124652A1/en
Publication of JP2006168734A publication Critical patent/JP2006168734A/ja
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81427General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2842Securing closures on containers
    • B65B7/2878Securing closures on containers by heat-sealing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/10Container closures formed after filling
    • B65D77/20Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
    • B65D77/2024Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81433General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned
    • B29C66/81435General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined being toothed, i.e. comprising several teeth or pins, or being patterned comprising several parallel ridges, e.g. for crimping

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closing Of Containers (AREA)
  • Closures For Containers (AREA)
  • Package Closures (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

【課題】 溶着度判定用の目印がなくても、精度よく容器本体とシートを溶着することができる密封容器を提供する。
【解決手段】 容器本体1と、その投入口2を封止するシート3を溶着した密閉容器6において、溶着部41は、多数の多角形が隣接しかつ他の部分より凹んだ形状とした。
【選択図】 図3

Description

本発明は、密封容器及び密封容器の封止方法(密封容器における密封用シートによる容器本体の封止方法)に関する。
後述するように、容器本体と、その投入口を密封するシートとから構成されている密封容器が知られている。その製造工程における容器本体に対するシートによる封止に際しては、容器本体の投入口を覆う形状のシートを投入口に被せ、投入口周囲全周にわたり、容器本体とシートを、加熱されたホーンにより押圧し溶着する工程が実施される。または超音波振動を与えたホーンを押圧し溶着する工程が採用される。
上記製造方法における溶着では、溶着の効率を高めるためホーンの押圧面の表面形状は溝状、または図8、図9に示す通り多数の多角錐を集積した形状となっている。符号6はホーン、62は凸部を示す。
しかしこのような形状では、ホーン押圧面の凸部62が被溶着物に不連続に点状に接触、押圧することになり(被溶着物側は凹部)、溶着されにくいホーン押圧面の凹部(被溶着物側は凸部)が線状になるため、希に溶着不完全部分が連続し容器本体内外間で内部に投入された物質の外部へのリーク、または外部物質の内部への侵入を生じることがあった。
上記不具合を解消するため、例えば、特許文献1記載の技術が提案されている。当該特許には、ホーン押圧面に溶着度判定用の目印を設け、溶着度良否の判断を容易にする旨が記載されている。
特許第2934129号
上記従来技術の場合、ホーン押圧面に溶着度判定用の目印を設けなくてはならず、製造工程が多くなり、コスト高になるという欠点があった。
本発明は、溶着度判定用の目印がなくても、精度よく容器本体とシートを溶着することができる密封容器を提供することを目的とする。
上記目的を達成するために、請求項1記載の発明は、容器本体と、該容器本体の開口を封止するシートを溶着した密閉容器において、該容器本体と該シートとの溶着部は、互いに交差する溶着線によって形成される多数の多角形部が隣接した構成を有し、かつ該溶着線が該多角形状部より凹んだ形状であることを特徴とする。
請求項2の発明は、請求項1に記載の密閉容器の溶着に用いるホーンは、前記溶着線に対応した形状を有した押圧部を有していることを特徴とする。
本発明では、容器本体と、その投入口を封止するシートを溶着した密閉容器において、溶着部は、溶着用のホーン先端の押圧部によって線状に溶着される溶着線を網目状に構成することによって、多数の多角形部(非溶着部)が隣接し、かつ溶着線が他の部分より凹んだ形状としているので、溶着線の一部が溶着不良となっても、他の部分が溶着状態を維持する限り、内容物の漏れだしが防止できる。
以下、本発明の実施の形態を図面に従って説明する。
図1は本発明の実施の形態に係る密封容器の製造工程(封止工程)の説明図、図2は本発明の実施の形態に係る密封容器の断面図である。
図1に示すように、密封容器の製造(封止)に際しては、容器本体1の投入口(開口部)2を覆う形状のシート3を投入口2に被せ、投入口2の周囲1a全周にわたり、容器本体1とシート3を、加熱されたホーン(後述する)によりA方向に押圧し溶着する工程が採用される。符号4は溶着代を示す。
その結果、図2に示すように、容器本体1と、その投入口2を密封するシート3とからなる密封容器5が構成される。符号41は、容器本体、及び/又はシートが溶融した後で硬化した溶着部である。
図3、図4、図5は本発明の実施の形態に係る密封容器における溶着代の平面図である。溶着部41は、縦横に交差して配置された線状の溶着線41aと、溶着線41aによって包囲された多角形状部(非溶着部)41bが網目形状に隣接配置された構造になっている。図3は正方形等の矩形、図4は六角形、図5は三角形を示しているが、これらは一例に過ぎない。
密閉容器5が作製されるにあたっては、図2に示すように、グラスファイバ(GF15)を含有したPET樹脂製の容器本体の投入口2を覆う形状のPETのシート(厚さ0.1mm)3を投入口2に被せ、投入口周囲全周にわたり、容器本体1とシート3面を、220℃まで加熱されたアルミ製ホーン6(図6)の細幅突起状(線状)の押圧部61によりA方向から押圧し、シート3が容器本体1と接触した後は0.8kgfの荷重で20秒間押圧し溶着代4を形成し溶着する。押圧部61により押圧することによって、線状の溶着線41aと、多角形状部41bが被溶着物上に同時に形成される。
または21kHzの振動数で超音波振動を加えられるチタン製のホーン6をA方向から押圧し、シート3が容器本体1と接触した後は0.4kgfで0.1秒保持する。その後、超音波振動によるエネルギーを与えながら、シート3が容器本体1と接触した際のホーン高さを0基準とし、後述する図7に示す押圧部の長さdの80%にあたる0.8mmまでホーン6を食い込ませて溶着する。
容器本体1、シート3の材料としては、ABS、PC、PMMA、PEI、PES、POM、PE、PPなどがあり、容器本体1とシート3は同種の材料であることが最も適している。
図6は本発明の実施の形態に係る密封容器におけるホーンとその周囲の断面図、図7は図6のB部を拡大してその寸法関係を示す説明図である。
溶着代4を押圧するホーン6の押圧部61の先端面の形状を、目的とする網目状に交差した溶着線41aと同形状とし、縦横に連続した凸形状としている。また、図7に示すとおり、ホーン6の押圧部61の寸法は、押圧部基部幅の寸法aと押圧部先端部幅の幅bとの関係が、a≦bとなるように設定されている。すなわち、ホーン6を被溶着部に押圧し、食い込んで行く際における押圧部61の被溶着物へ接触面積は一定となるようにしている。
以上の構成を有した容器本体1内にシリコーンオイルを投入し、上記方法で投入口2周囲をシート3で溶着した密封容器5を、0.85気圧の減圧環境下に、シート3が側面を向くように横置きして放置したところ、内部のシリコーンオイルが外部へリークする不具合は一切生じなかった。
本発明では、溶着代4の溶着部41の形状を、溶着線41aによって形成された多数の多角形部41bが隣接し、連続した網目形状としているので、容器本体1の溶着代となる表面における微細な欠け、異物の存在によって溶着部41の一部分(溶着線41aの一部分)に溶着が不完全な部分が生じても、溶着状態にある他の溶着線の網目形状により、溶着が不完全な部分を補完することができ、溶着代4全体として容器内外間で生じるリークを防止することが可能な密閉性の高い密封容器を提供することができる。
また、押圧するホーン6の押圧部61の形状をa≦bとしておくことにより、溶着時にホーン6の押圧部61と被溶着物の接触面積は、ホーン6の被溶着物への喰込によらず一定となるので、押圧時に圧力が分散することなく、溶着部41に、溶着が不完全な部分を発生させることがない。
本発明の実施の形態に係る密封容器の製造工程(封止工程)の説明図。 本発明の実施の形態に係る密封容器の断面図。 本発明の実施の形態に係る密封容器における溶着代の平面図(その1)。 本発明の実施の形態に係る密封容器における溶着代の平面図(その2)。 本発明の実施の形態に係る密封容器における溶着代の平面図(その3)。 本発明の実施の形態に係る密封容器におけるホーンとその周囲の断面図。 図6のB部を拡大してその寸法関係を示す説明図。 従来のホーンの斜視図。 図8のC視図。
符号の説明
1 容器本体、2 投入口、3 シート、4 溶着代、41 溶着部、5 密封容器、6 ホーン、61 押圧部

Claims (2)

  1. 容器本体と、該容器本体の開口を封止するシートを溶着した密閉容器において、該容器本体と該シートとの溶着部は、互いに交差する溶着線によって形成される多数の多角形部が隣接した構成を有し、かつ該溶着線が該多角形状部より凹んだ形状であることを特徴とする密閉容器。
  2. 請求項1に記載の密閉容器の溶着に用いるホーンは、前記溶着線に対応した形状を有した押圧部を有していることを特徴とする密閉容器。
JP2004359185A 2004-12-10 2004-12-10 密封容器 Pending JP2006168734A (ja)

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USD896634S1 (en) 2019-01-29 2020-09-22 Golden State Foods Corp. Container
USD896633S1 (en) 2019-01-29 2020-09-22 Golden State Foods Corp. Container

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JP2009214924A (ja) * 2008-03-12 2009-09-24 Kanae Co Ltd 密閉容器、その製造方法、それを製造する金型及び接続構造
JP2020006993A (ja) * 2018-07-06 2020-01-16 凸版印刷株式会社 蒸気抜き機構付きスタンディングパウチおよび蒸気抜き機構付きスタンディングパウチの製造方法

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