JP2005317878A - Photo-reflector device and its manufacturing method - Google Patents
Photo-reflector device and its manufacturing method Download PDFInfo
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- JP2005317878A JP2005317878A JP2004136731A JP2004136731A JP2005317878A JP 2005317878 A JP2005317878 A JP 2005317878A JP 2004136731 A JP2004136731 A JP 2004136731A JP 2004136731 A JP2004136731 A JP 2004136731A JP 2005317878 A JP2005317878 A JP 2005317878A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/3025—Electromagnetic shielding
Abstract
Description
本発明は、被検出物の有無又は被検出物の位置を検出するフォトリフレクタ装置及びその製造方法に関するものである。 The present invention relates to a photoreflector device that detects the presence or absence of a detection object or the position of the detection object, and a manufacturing method thereof.
フォトリフレクタ装置は、非接触で物体の有無や物体の位置を検出する光センサであり、モータなどの回転の制御や紙、フイルム等の位置、端部の検出などに使用される。その一般的な構成及び原理を説明すると、遮光された発光素子と受光素子を有し、発光素子から照射された光が検知対象の物体に当たって反射され、その反射光を受光素子が検知する。これによって、フォトフレクタ装置の近傍における物体の有無や位置に応じて受光素子側の出力が変化し、これを検出信号として用いるものである。 The photo reflector device is an optical sensor that detects the presence / absence of an object and the position of the object in a non-contact manner, and is used for controlling the rotation of a motor and the like, detecting the position and edge of paper, film, and the like. The general configuration and principle will be described. The light-emitting element and the light-receiving element are shielded from light. The light emitted from the light-emitting element strikes an object to be detected and is reflected, and the light-receiving element detects the reflected light. As a result, the output on the light receiving element side changes according to the presence or absence and position of an object in the vicinity of the photoreflector device, and this is used as a detection signal.
しかし、従来知られているフォトフレクタ装置の例として、絶縁基板の上面に一対の発光素子と受光素子を実装し、発光素子と受光素子を囲むように遮光枠を配設した構造のものがある。(例えば、特許文献1参照)
解決しようとする問題点は、フォトフレクタ装置を製作するには、絶縁基板11の上に、成形型を用いて遮光性樹脂のモールド加工により遮光枠20を一体として形成して固定すし、その後、所定位置に発光素子16と受光素子17をボンディングにより、絶縁基板11への固着及び電極への電気的接続を行っている。絶縁基板11と遮光枠20の樹脂の熱膨張係数が異なるため、反りなどが発生する。また、絶縁基板11と遮光枠20の重ね合わせの位置精度にズレを生じ遮光性が悪い。更に、発光素子16を絶縁基板11の上に直接ダイボンドするため放熱性が悪い等、フォトフレクタ装置の信頼性に大きな問題があった。
The problem to be solved is that, in order to manufacture the photo reflector device, the
上記課題を解決するために、本発明におけるフォトリフレクタ装置は、平面が略長方形形状をし、その上面に所定の導電パターンを、下面に外部接続用電極を形成し、前記上下電極をスルーホール電極を介して接続する回路基板と、該回路基板の上面側に、発光素子及び受光素子を実装し、該発光素子及び受光素子を保護する保護手段を有し、前記両素子間に光干渉防止機能を具備したフォトリフレクタ装置において、前記回路基板上の所定位置に金属系反射枠を搭載し、該金属系反射枠に形成された逆円錐形状の凹部底面に前記発光素子を実装すると共に、前記回路基板上の所定位置に受光素子が、前記発光素子と一対になるように配置・実装し、該発光素子と受光素子を覆うように透光性の熱硬化系樹脂で樹脂封止すると共に、前記両素子を取り囲むように光干渉防止機能を具備した樹脂枠を配設したことを特徴とするものである。 In order to solve the above problems, a photoreflector device according to the present invention has a substantially rectangular plane, a predetermined conductive pattern on the upper surface, an external connection electrode on the lower surface, and the upper and lower electrodes as through-hole electrodes. A light-emitting element and a light-receiving element on the upper surface side of the circuit board, and protective means for protecting the light-emitting element and the light-receiving element. In the photoreflector device having the above structure, a metal-based reflecting frame is mounted at a predetermined position on the circuit board, and the light-emitting element is mounted on a bottom surface of an inverted conical recess formed in the metal-based reflecting frame. A light receiving element is arranged and mounted at a predetermined position on the substrate so as to be paired with the light emitting element, and is sealed with a light-transmitting thermosetting resin so as to cover the light emitting element and the light receiving element. Both elements It is characterized in that it has provided a resin frame provided with the light interference prevention function so as to surround the.
また、前記金属系反射枠は、Al材又はCu材またはその合金よりなる高放熱材であることを特徴とするものである。 Further, the metal-based reflective frame is a high heat dissipation material made of an Al material, a Cu material or an alloy thereof.
また、前記枠樹脂は、熱硬化系樹脂に可視光と赤外光カット剤を添加した樹脂であることを特徴とするものである。 The frame resin is a resin obtained by adding visible light and an infrared light cut agent to a thermosetting resin.
また、平面が略長方形形状をし、その上面に所定の導電パターンを、下面に外部接続用電極を形成し、前記上下電極をスルーホール電極を介して接続する回路基板と、該回路基板の上面側に、発光素子及び受光素子を実装し、該発光素子及び受光素子を保護する保護手段を有し、前記両素子間に光干渉防止機能を具備したフォトリフレクタ装置の製造方法において、多数個取りする集合回路基板の所定位置にAl材又はCu材またはその合金よりなる金属系反射枠を搭載し、該金属系反射枠に形成された逆円錐形状の凹部底面に前記発光素子を実装すると共に、前記集合回路基板上の所定位置に受光素子が、前記発光素子と一対になるようにアレイ状に配置・実装し、該発光素子と受光素子を覆うように透光性の熱硬化系樹脂で樹脂封止すると共に、該封止樹脂に、前記発光素子と受光素子を取り囲むように、前記集合回路基板の上面に達する深さで、ハーフダィシングによる直交する線状溝を形成し、該線状溝に熱硬化系樹脂に可視光と赤外光カット剤を添加した液状樹脂又は塗料を流し込み、光干渉防止機能を具備した樹脂枠を形成した後、前記発光素子と受光素子が一対になるように、前記樹脂枠上を通る直交する所定のカットラインに沿って切断することにより、単個のフォトリフレクタ装置を形成したことを特徴とするものである。 Further, the plane has a substantially rectangular shape, a predetermined conductive pattern is formed on the upper surface, an external connection electrode is formed on the lower surface, and the upper and lower electrodes are connected via a through-hole electrode, and the upper surface of the circuit substrate In a method of manufacturing a photoreflector device having a light-emitting element and a light-receiving element mounted on the side, and having a protective means for protecting the light-emitting element and the light-receiving element, and having an optical interference prevention function between the two elements, A metal-based reflective frame made of Al material or Cu material or an alloy thereof is mounted at a predetermined position of the collective circuit board, and the light-emitting element is mounted on the bottom surface of the inverted conical recess formed in the metal-based reflective frame, A light receiving element is arranged and mounted in an array so as to be paired with the light emitting element at a predetermined position on the collective circuit board, and is made of a light-transmitting thermosetting resin so as to cover the light emitting element and the light receiving element. Seal In the sealing resin, orthogonal linear grooves are formed by half dicing at a depth reaching the upper surface of the collective circuit board so as to surround the light emitting element and the light receiving element, and a thermosetting system is formed in the linear grooves. After pouring a liquid resin or paint with visible light and infrared light cutting agent added into the resin to form a resin frame having a light interference prevention function, the resin frame is arranged so that the light emitting element and the light receiving element are paired. A single photo reflector device is formed by cutting along a predetermined orthogonal cut line passing above.
本発明のフォトリフレクタ装置は、発光素子を金属系反射枠に形成された逆円錐形状の凹部底面に実装するため、放熱特性、光出力効率、光路制御(光干渉防止)、回路基板への光漏れ防止に優れている。 In the photo reflector device of the present invention, the light emitting element is mounted on the bottom surface of the concave portion of the inverted conical shape formed on the metal-based reflective frame, so that heat dissipation characteristics, light output efficiency, optical path control (light interference prevention), light to the circuit board Excellent leakage prevention.
また、枠樹脂が封止樹脂と同系の樹脂を使用しているため、信頼性劣化(剥離など)を抑えることができる。 Further, since the frame resin uses the same resin as the sealing resin, it is possible to suppress deterioration of reliability (such as peeling).
また、従来、成形型を使用して加工していた遮光枠は不要になり、従って、その取り付け作業がなくなり、コストダウンになる。 In addition, the shading frame that has been conventionally processed by using a mold becomes unnecessary, and therefore, the mounting work is eliminated and the cost is reduced.
また、本発明のフォトリフレクタ装置の製造方法は、多数個取りの集合回路基板で生産できるので、量産性に優れている。 In addition, the method of manufacturing a photoreflector device according to the present invention can be produced on a multi-piece collective circuit board, and thus is excellent in mass productivity.
以上述べたように、作業性、電気的特性、放熱性に優れたフォトリフレクタ装置及びその製造方法を提供することが可能である。 As described above, it is possible to provide a photo reflector device excellent in workability, electrical characteristics, and heat dissipation, and a method for manufacturing the photo reflector device.
本発明のフォトリフレクタ装置について、図面に基づいて説明する。 The photo reflector device of the present invention will be described with reference to the drawings.
図1及び図2は、本発明の実施例に係わり、図1は、フォトリフレクタ装置の断面図(図2のA−A線断面)、図2は、図1の平面図である。図1及び図2において、1はガラスエポキシ樹脂などよりなる平面が略長方形形状をした絶縁性を有する回路基板で、その上面には図示しない所定の導電パターンと、下面には外部接続用電極と、前記上下面電極を接続するスルーホール電極が形成されている。該回路基板1の上面側の所定位置に、Al材又はCu材またはその合金よりなる高放熱材である金属系反射枠2が搭載されている。
1 and 2 relate to an embodiment of the present invention. FIG. 1 is a cross-sectional view of the photoreflector device (a cross section along line AA in FIG. 2), and FIG. 2 is a plan view of FIG. 1 and 2,
前記金属系反射枠2に形成された逆円錐形状の凹部底面に、高速赤外LEDからなる発光素子3を実装すると共に、前記回路基板1上の所定位置に、フォトトランジスタ又はフォトダイオードからなる受光素子4を実装しており、図示しない導電パターンにダイボンド接着され、金属細線8でワイヤーボンディングされ電気的に接続されている。
A light emitting element 3 made of a high-speed infrared LED is mounted on the bottom surface of the inverted conical recess formed in the metal-based
前記発光素子3と受光素子4を覆うように、可視光カット剤入りエポキシ系の透光性の熱硬化系樹脂5で樹脂封止する。該熱硬化系樹脂5には、前記発光素子3と受光素子4の間で、両素子3、4を取り囲むように、ハーフダイシングにより前記回路基板1の上面に達する深さの線状溝6が形成されている。
Resin sealing is performed with an epoxy-based translucent thermosetting resin 5 containing a visible light cut agent so as to cover the light-emitting element 3 and the light-receiving element 4. The thermosetting resin 5 has a
前記線状溝6に、予め、前記熱硬化系樹脂5に、可視・赤外光の波長カット機能を有する添加剤を混ぜ込んだ液状樹脂又は塗料を流し込み枠樹脂7が形成されている。該樹脂枠7は、前記発光素子3より出射された赤外光が横方向から漏れて熱硬化系樹脂5中を通って受光素子4間に伝播するのを防ぐ、光干渉防止機能を有するものである。
A
前記金属系反射枠2は、逆円錐形状の反射面により、発光素子3の光出力効率を高め、部材はAl材又はCu材またはその合金よりなる高放熱材であることから、放熱性を高めるものである。
The metal-based
封止樹脂である熱硬化系樹脂5と樹脂枠7が共に同系の樹脂を使用するので、剥離などを抑え信頼性劣化を抑えるものである。
Since both the thermosetting resin 5 and the
次に、フォトリフレクタ装置の製造方法について説明する。図3(a)において、多数個取りする集合回路基板1Aの所定位置にAl材又はCu材またはその合金よりなる金属系反射枠2を搭載した後、該金属系反射枠2に形成された逆円錐形状の凹部底面に発光素子3を実装すると共に、前記集合回路基板1A上の所定位置に前記発光素子3と一対になるように受光素子4をアレイ状に配置・実装する。金属細線8でワイヤーボンディングされ電気的に接続する。
Next, a method for manufacturing the photo reflector device will be described. In FIG. 3A, after mounting a metal-based
図3(b)において、前記発光素子3と受光素子4の上面を覆うように、トランスファーモールド等で透光性の可視光カット剤含有の熱硬化系樹脂5で樹脂封止する。 In FIG. 3B, the resin is sealed with a thermosetting resin 5 containing a translucent visible light cut agent by a transfer mold or the like so as to cover the upper surfaces of the light emitting element 3 and the light receiving element 4.
図3(c)において、前記熱硬化系樹脂5に、前記発光素子3と受光素子4の列間で前記集合回路基板1の上面に達する深さで、ハーフダィシングによる直交する線状溝6を形成する。直交する複数の線状溝6は、樹脂封止する際に金型を使用して形成しても良い。
In FIG. 3 (c), orthogonal
図3(d)、(e)において、前記線状溝6に、予め波長カット機能を有する、熱硬化系樹脂に可視光と赤外光カット剤を添加した液状樹脂又は塗料を流し込み、毛細管現象で線状溝6全体に行き渡るようにして枠樹脂7を形成する。その後、前記発光素子3と受光素子4が一対になるように、前記樹脂枠7上を通る直交する所定のカットラインX 、Yに沿って切断する。以上の工程により、単個のフォトリフレクタ装置を多数個取り生産することができる。
3 (d) and 3 (e), the
以上述べたフォトリフレクタ装置の製造方法により、別体の遮光用成形品を必要としないで、遮光枠(樹脂枠)を設けた多数個取り生産ができるフォトリフレクタ装置の製作が可能である。 According to the manufacturing method of the photoreflector device described above, it is possible to manufacture a photoreflector device that can be manufactured in a large number of pieces with a light-shielding frame (resin frame) without requiring a separate light-shielding molded product.
1 回路基板
1A 集合回路基板
2 金属系反射枠
3 発光素子
4 受光素子
5 熱硬化系樹脂
6 線状溝
7 枠樹脂
X、Y カットライン
DESCRIPTION OF
Claims (4)
The plane has a substantially rectangular shape, a predetermined conductive pattern is formed on the upper surface, an external connection electrode is formed on the lower surface, and the upper and lower electrodes are connected via a through-hole electrode, and on the upper surface side of the circuit substrate In a method of manufacturing a photoreflector device having a light-emitting element and a light-receiving element, having a protection means for protecting the light-emitting element and the light-receiving element, and having an optical interference prevention function between the two elements, A metal-based reflective frame made of an Al material, a Cu material, or an alloy thereof is mounted at a predetermined position on the circuit board, and the light emitting element is mounted on the bottom surface of the inverted conical recess formed in the metal-based reflective frame. A light receiving element is arranged and mounted in a predetermined position on the circuit board in an array so as to be paired with the light emitting element, and resin-sealed with a translucent thermosetting resin so as to cover the light emitting element and the light receiving element As well as An orthogonal linear groove is formed by half dicing at a depth reaching the upper surface of the collective circuit board so as to surround the light emitting element and the light receiving element in the sealing resin, and the thermosetting resin is formed in the linear groove. After pouring liquid resin or paint with visible light and infrared light cutting agent added to form a resin frame having a light interference prevention function, the light emitting element and the light receiving element are paired on the resin frame. A method of manufacturing a photo reflector device, characterized in that a single photo reflector device is formed by cutting along a predetermined orthogonal cut line.
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