JP2004184001A - Heat exchanger - Google Patents

Heat exchanger Download PDF

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Publication number
JP2004184001A
JP2004184001A JP2002352638A JP2002352638A JP2004184001A JP 2004184001 A JP2004184001 A JP 2004184001A JP 2002352638 A JP2002352638 A JP 2002352638A JP 2002352638 A JP2002352638 A JP 2002352638A JP 2004184001 A JP2004184001 A JP 2004184001A
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Japan
Prior art keywords
tank
connecting means
heat exchanger
tube
component
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JP2002352638A
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Japanese (ja)
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JP4217469B2 (en
Inventor
Takashi Yoshida
吉田  敬
Hiroshi Yamaguchi
博志 山口
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Japan Climate Systems Corp
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Japan Climate Systems Corp
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Priority to JP2002352638A priority Critical patent/JP4217469B2/en
Publication of JP2004184001A publication Critical patent/JP2004184001A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0219Arrangements for sealing end plates into casing or header box; Header box sub-elements
    • F28F9/0224Header boxes formed by sealing end plates into covers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/0202Header boxes having their inner space divided by partitions
    • F28F9/0204Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
    • F28F9/0214Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Heat-Exchange And Heat-Transfer (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a header tank having sufficiently high pressure resistance without an increase in the number of manufacturing processes. <P>SOLUTION: The header tank 5 comprises a first tank structural member 8 into which a tube 2 is inserted and held at its end and a second tank structural member 10 jointed to the first tank structural member 8 at the opposite side to the tube 2 to form a space W together with the first tank structural member 8. The first tank structural member 8 is formed with pressing work while the second tank structural member 10 is formed with extruding work. A connection member 12 for bridging the first tank structural member 8 to the tank structural member 10 is pressed into a plate shape extending from the inner face of the first tank structural member 8 to the inner face of the tank structural member 10, arranged in the space W and brazed to the first structural member 8 and the second tank structural member 10. The connection member 12 has a communication passage for communicating a space W1 on the front side of the header tank 5 with a space W2 on the rear side. <P>COPYRIGHT: (C)2004,JPO&NCIPI

Description

【0001】
【発明の属する技術分野】
本発明は、例えば、空調装置の凝縮器等に用いられる熱交換器に関し、特に、並設された複数のチューブの端部にヘッダタンクが配設されている構造の技術分野に属する。
【0002】
【従来の技術】
従来より、この種の熱交換器として、ヘッダタンクが、チューブの端部を挿入保持する第1タンク構成部材と、該第1タンク構成部材のチューブ反対側に接合されて該第1タンク構成部材と共に空間を形成する第2タンク構成部材とを備えてなるものが知られている(例えば、特許文献1参照)。
【0003】
この特許文献1の熱交換器では、ヘッダタンクの耐圧性を高めるために、第1及び第2タンク構成部材を橋絡する連結手段としての連結部材を押し出し加工により成形して前記空間に配置し、第1及び第2タンク構成部材にろう付けするようにしている。
【0004】
【特許文献1】
特開平11―351783号公報(第5頁、図2、図5)
【0005】
【発明が解決しようとする課題】
ところで、前記特許文献1の熱交換器では、ヘッダタンクの空間が連結部材により仕切られて、冷媒が一方の空間に偏ったまま流れる虞れがあるので、これら2つの空間を互いに連通させる連通路を連結部材に形成しなければならない。ところが、この特許文献1の熱交換器では、その連結部材が押し出し加工されているので、切削により連通路を形成しなければならず、製造工数の増加を招く。
【0006】
本発明は斯かる点に鑑みてなされたものであり、その目的とするところは、一般に、プレス加工によれば部材の成形時に貫通孔や切欠を容易に形成できることに着目し、製造工数の増加を招くことなく、耐圧性が十分に高いヘッダタンクを得ることにある。
【0007】
【課題を解決するための手段】
前記目的を達成するために、請求項1の発明では、冷媒が流通する複数のチューブが並設され、内部に空間を有するヘッダタンクが前記各チューブと連通するように、該各チューブの端部に配設され、前記ヘッダタンクは、前記各チューブの端部を挿入保持する第1タンク構成部材と、該第1タンク構成部材のチューブ反対側に接合されて前記空間を形成する第2タンク構成部材と、前記空間に配置されて該空間を仕切るように第1及び第2タンク構成部材を橋絡するとともに、その仕切られた空間を互いに連通させる連通路を有する連結手段とからなり、前記第1及び第2タンク構成部材は、押し出し加工及び/又はプレス加工により成形された熱交換器を対象とし、前記連結手段をプレス加工により成形するようにした。
【0008】
この構成によれば、第1及び第2タンク構成部材が連結手段により連結されて、ヘッダタンクの耐圧性が十分に高められるとともに、その連結手段の連通路を、例えば連結手段を貫通する貫通孔や切欠から構成するようにすれば、連結手段のプレス加工時に連通路を同時にかつ容易に形成することが可能となり、製造工数の増加を招くことはない。
【0009】
請求項2の発明では、請求項1の発明において、第1タンク構成部材をプレス加工により成形し、連結手段を、前記第1タンク構成部材に一体に設けるとともに、第2タンク構成部材にろう付けする構成とする。
【0010】
この構成によれば、第1タンク構成部材がプレス加工により成形されているので、チューブ挿入保持用の孔部を容易に成形可能となる。また、この第1タンク構成部材と連結手段とが一体とされているので、部品点数の削減により製造工数のさらなる低減が可能となるとともに、連結手段を第2タンク構成部材へろう付けする際、両者の位置ずれが防止されしっかりとろう付けされる。
【0011】
請求項3の発明では、請求項1の発明において、連結手段を、第1及び第2タンク構成部材とは別体とする構成とする。
【0012】
この構成によれば、連結手段の形状の設定自由度が高くなり、連通路の形成が容易になる。
【0013】
請求項4の発明では、請求項1の発明において、連結手段を、第1及び第2タンク構成部材の少なくとも一方とは別体として、その別体のタンク構成部材にろう付けし、前記連結手段の前記別体のタンク構成部材側の縁部には、突出片を形成し、前記別体のタンク構成部材には、前記突出片が嵌入する嵌入孔を形成する構成とする。
【0014】
この構成によれば、連結手段の突出部がタンク構成部材の嵌入孔に嵌入して、連結手段のろう付けの際の位置ずれが確実に防止される。
【0015】
請求項5の発明では、請求項1の発明において、連結手段を、第1及び第2タンク構成部材の少なくとも一方とは別体として、その別体のタンク構成部材にろう付けし、該別体のタンク構成部材には、前記連結手段の縁部が嵌入する凹条部を形成する構成とする。
【0016】
この構成によれば、連結手段の縁部がタンク構成部材の凹条部に嵌入して、ろう付けの際の位置ずれが確実に防止される。
【0017】
請求項6の発明では、請求項1の発明において、連結手段を、第1及び第2タンク構成部材の少なくとも一方とは別体とするとともに、表面にろう材を層状に設け、前記連結手段のチューブ対応箇所には、挿入されたチューブの端部と連結手段との接触を避けるように切欠を形成する構成とする。
【0018】
この構成によれば、連結手段表面のろう材により、該連結手段がタンク構成部材に確実にろう付けされ、このろう付けの際、連結手段とチューブの端部とが接触していないので、連結手段表面の溶融したろう材によりチューブの端部の開口が塞がれることはない。
【0019】
請求項7の発明では、請求項1の発明において、第2タンク構成部材内面には、第1タンク構成部材側へ突出してヘッダタンク長手方向に延びる突出部を形成し、第1タンク構成部材に挿入されるチューブの端部を前記第2タンク構成部材の突出部先端に当接させて位置決めする構成とする。
【0020】
この構成によれば、チューブの端部をヘッダタンクに挿入するだけでチューブが位置決めされるので、治具を用いずに、各チューブとヘッダタンクとが所定の状態でろう付けされる。
【0021】
請求項8の発明では、請求項1の発明において、連結手段の連通路の断面形状が略円形である構成とする。
【0022】
この構成によれば、耐圧性を確保しつつ、連通路の断面積の拡大が可能となる。
【0023】
請求項9の発明では、請求項1の発明において、第1及び第2部材の少なくとも一方の内面は略円弧面である構成とする。
【0024】
この構成によれば、ヘッダタンクの耐圧性をより一層向上させることが可能となる。
【0025】
【発明の実施の形態】
以下、本発明の実施形態を図面に基づいて説明する。
【0026】
図2は、本発明の実施形態に係る熱交換器を示し、本例では、熱交換器が車両用空調装置の冷凍サイクルの一要素を構成する凝縮器1である場合を示す。該凝縮器1は、車体のエンジンルーム(図示せず)の前端部に搭載されており、車幅方向に延びる複数のチューブ2,2,…及びフィン3,3,…を上下に交互に並設してなるコア4と、該コア4のチューブ2両端部にそれぞれ配置されて該チューブ2と連通する空間Wを有する車幅方向左側ヘッダタンク5及び右側ヘッダタンク6とを備えてなり、走行風(図2に白抜きの矢印Aで示す)がコア4を車体前方から後方へ通過することにより熱交換されるようになっている。
【0027】
コア4の各チューブ2は、図1に示すように、車体前後方向に長い矩形状断面を有する扁平チューブであり、一方、各フィン3は、チューブ2の長手方向両端近傍に亘るように形成されたコルゲートフィンであり、これらチューブ2及びフィン3は、アルミ合金製の薄板材を成形してなる。隣り合うチューブ2,2の離間距離はフィン3の上下の長さに対応していて、該フィン3の上端がチューブ2の下面にろう付けされるようになっている。これらフィン3,3,…のうちコア4の上端及び下端に位置するフィン3は、エンドプレート7,7によりそれぞれ保持されている。
【0028】
前記左側ヘッダタンク5は、コア4のチューブ2及びフィン3並設方向両端に亘って真っ直ぐに延びる略矩形箱状に形成されていて、チューブ2側に配設される第1タンク構成部材8と、この第1タンク構成部材8のチューブ2反対側に接合されて該第1タンク構成部材8と共に内部に空間Wを形成する第2タンク構成部材10と、前記空間Wに配置されて第1タンク構成部材8及び第2タンク構成部材10を橋絡する連結手段としての連結部材12とを備えている。尚、左側ヘッダタンク5と右側ヘッダタンク6とは同様に構成されているので、以下、左側のヘッダタンク5について詳しく説明する。
【0029】
前記第1タンク構成部材8は、全体としてコア4外方に開放する略コ字状断面を有するようにアルミ合金製の板材をプレス加工してなり、前記コア4の車幅方向の側面に沿って略平坦に延びるコア4側の壁部8aと、このコア側壁部8aの車体前後方向両縁部からコア4外方へ延びる前壁部8b及び後壁部8cとを備えている。この第1タンク構成部材8のヘッダタンク5内面及び外面にはろう材が層状に設けられており、また、コア側壁部8a及び前壁部8bの境界部分と、コア側壁部8a及び後壁部8cの境界部分とは、内面がそれぞれ略円弧面に形成されている。
【0030】
第1タンク構成部材8のコア側壁部8aには、チューブ2の外形に対応するチューブ挿入孔8dがチューブ2,2,…の間隔に対応して形成されており、各チューブ2の端部が第1タンク構成部材8に挿入保持されるようになっている。一方、第1タンク構成部材8の前壁部8b及び後壁部8cのコア4外方側端部は、前記第2タンク構成部材10の外面形状に合致するようにそれぞれ折り曲げられており、該第2タンク構成部材10にかしめ固定されている。
【0031】
前記第2タンク構成部材10は、コア4内方に開放する略コ字状断面を有するようにアルミ合金を押し出し加工してなり、前記第1タンク構成部材8のコア側壁部8aに対向するタンク外側壁部10aと、該タンク外側壁部10aの車体前後方向両縁部から前記第1タンク構成部材8の前壁部8b及び後壁部8cの内側に嵌入するように延びる前壁部10b及び後壁部10cとを備えている。この第2タンク構成部材10の内面は、前記第1タンク構成部材8の内面と同様に略円弧面に形成されている。前記第2タンク構成部材10の前壁部10b及び後壁部10cは、その外面に第1タンク構成部材8の前壁部8b及び後壁部8cの内面がそれぞれ接合されて補強されているので、比較的薄肉に形成されている。また、第1タンク構成部材8及び第2タンク構成部材10を組合わせると、上端及び下端がそれぞれ開口した筒状をなすようになっており、これら開口はキャップ15,16により閉塞されている。
【0032】
前記第2タンク構成部材10内面の前壁部10aと後壁部10bとの略中央部には、第1タンク構成部材8側へ突出してヘッダタンク5長手方向両端に亘って延びる突出部13が形成されている。該突出部13は、チューブ2の位置決め用のものであり、図3に示すように、前記第1タンク構成部材8のチューブ挿入孔8dに挿入されたチューブ2の端部が、前記突出部13の先端に当接して位置決めされるようになっている。また、前記突出部13の先端側には、ヘッダタンク5長手方向に延びる断面コ字状の凹条部14が形成されている。
【0033】
前記連結部材12は、前記第1タンク構成部材8内面から第2タンク構成部材10内面に亘って延びかつヘッダタンク5長手方向両端に亘って延びる略矩形板状をなすように、アルミ合金製の板材をプレス加工して形成されている。連結部材12の表面にはろう材が層状に設けられていて、第1タンク構成部材8及び第2タンク構成部材10の内面にろう付けされるようになっており、この連結部材12により、空間Wが車体前側の空間W1と後側の空間W2とに仕切られる。
【0034】
前記連結部材12のチューブ2対応箇所には、該チューブ2の端部を挿入可能にコ字状の切欠12a,12a,…が形成されている。該各切欠12aの上下寸法及び深さ寸法は、図3(c)に示すように、前記第2タンク構成部材10の突出部13により位置決めされたチューブ2が連結部材12に接触しないような長さに設定されている。
【0035】
前記連結部材12の隣り合う切欠12a,12a間には、ヘッダタンク5外方へ突出する突出片12b,12b,…が形成される一方、第1タンク構成部材8には、その突出片12b,12b,…が嵌入する嵌入孔8e,8e,…が形成されており、また、連結部材12の第2タンク構成部材10側の縁部は、該第2タンク構成部材10の凹条部14に嵌入している。これにより、連結部材12の第1タンク構成部材8側及び第2タンク構成部材10側が、連結部材12とは別体の両タンク構成部材8,10にそれぞれ保持された状態となる。
【0036】
また、連結部材12の隣り合う切欠12a,12a間には、前記空間Wの前側の空間W1と後側の空間W2とを互いに連通させる連通路12cが形成されている。該連通路12cは、連結部材12を貫通する略円形の貫通孔により構成されており、ヘッダタンク5長手方向に複数形成されている。尚、この連通路12cの断面形状は長円形や矩形であってもよいし、また、図示しないが、例えば、連結部材12の第1タンク構成部材8側の縁部に切欠を設けてこの切欠により連通路を構成するようにしてもよい。
【0037】
前記の如く構成された凝縮器1では、左側ヘッダタンク5上部に接続された流入用クーラパイプ18から空間Wに流入した冷媒が、下方に流れながらチューブ2,2,…に流入する。この冷媒がヘッダタンク5を流れる際には、前記連結部材12の連通路12cにより、ヘッダタンク5前側の空間W1の冷媒と後側の空間W2の冷媒とが両空間W1,W2を互いに流通する。これにより、冷媒が両空間W1,W2をバランス良く流れるようになって、各チューブ2への分流性が良好になる。そして、各チューブ2に流入した冷媒は、該チューブ2を車幅方向右側に流れて右側ヘッダタンク6に流入して集合し、該右側ヘッダタンク6の下部に接続された流出用クーラパイプ19を通って流出する。
【0038】
したがって、この実施形態に係る凝縮器では、ヘッダタンク5長手方向両端に亘って延びる連結部材12が第1タンク構成部材8内面及び第2タンク構成部材10内面にろう付けされて両部材8,10を橋絡しているので、ヘッダタンク5の耐圧性を十分に高めることができる。また、連結部材12を第1タンク構成部材8とは別体としてプレス加工により成形するようにしているので、ヘッダタンク5の前側の空間W1と後側の空間W2とを連通させる連通路12cの形成に際して、連結部材12に切削加工を施さずに、その成形時に成形型により同時に形成することができ、よって、凝縮器1の製造工数の増加を招くことはない。
【0039】
また、前記連結部材12は第1タンク構成部材8とも別体とされていて、それ単独でプレス加工することができるので、形状の設定自由度が高く、よって、連通路12cの形成位置や形状の設定を容易に行うことができる。
【0040】
また、各部材をろう付けする際には、第1タンク構成部材8、第2タンク構成部材10、連結部材12及びキャップ15,16によりヘッダタンク5,6を構成し、これらヘッダタンク5,6とコア4とを一体に組み付けた後、炉内へ搬入して加熱する。
【0041】
このヘッダタンク5,6とコア4とを組み付ける際には、チューブ2の端部を第1タンク構成部材8のチューブ挿入孔8dに挿入するだけで、各チューブ2の端部が第2タンク構成部材10の突出部13先端に当接して位置決めされるので、治具を用いずに各チューブ2とヘッダタンク5,6とを所定の状態で組み付けることができる。また、連結部材12の第1タンク構成部材8側の突出片12bが該第1タンク構成部材8の嵌入孔8eに嵌入しており、かつ第2タンク構成部材10側が該第2タンク構成部材10の凹条部14に嵌入しているので、炉内への搬入時の振動や加熱時の各部の変形による連結部材12の位置ずれを確実に防止することができ、しっかりとろう付けできる。
【0042】
そして、連結部材12に切欠12aを形成して、この連結部材12とチューブ2の端部とが接触しないようになっているので、ろう付け時に連結部材12表面のろう材が溶融した際、該ろう材がチューブ2の端部に付着するようになることはなく、該チューブ2の開口が閉塞されることを未然に防止できる。
【0043】
尚、この実施形態では、第1タンク構成部材8のコア側壁部8aを略平坦に形成するようにしているが、これに限らず、例えば、図4に示す変形例1のように、コア側壁部8aの車体前後方向略中央に、空間W側へ窪んでかつ上下に延びる凹部8fを形成するようにしてもよい。これにより、第1タンク構成部材8の内面略全体が円弧面となり、ヘッダタンク5の耐圧性をより向上することができる。
【0044】
また、この実施形態では、チューブ2がコア4の空気通過方向に一列配設されている凝縮器1について説明しているが、これに限らず、本発明は、例えば、図5に示す変形例2のように、チューブ2をコア4の空気通過方向に2列配設するようにした凝縮器に適用することもできる。この変形例では、2列のチューブ2,2に対応して、ヘッダタンク30の第1タンク構成部材31及び第2タンク構成部材32が形成されており、第1タンク構成部材31は、コア側壁部31a、前壁部31b及び後壁部31cを備え、コア側壁部31aにチューブ挿入孔31f,31fが並設されている。一方、第2タンク構成部材32は、タンク外側壁部32a、前壁部32b及び後壁部32cを備えている。
【0045】
前記第1タンク構成部材31及び第2タンク構成部材32により形成される空間Wは、仕切板33により空気通過方向の上流側の空間と下流側の空間とに仕切られており、これら2つの空間のそれぞれに、前記実施形態と同様に構成された連結部材12,12が配設されている。
【0046】
前記仕切板33は、前記連結部材12と同様にプレス加工により成形されており、その第2タンク構成部材32側が該第2タンク構成部材32内面に形成された凹条部34に嵌入するとともに、第1タンク構成部材31側の突出片33aが該第1タンク構成部材31に形成された嵌入孔31dに嵌入するようになっている。また、第2タンク構成部材32内面のチューブ2,2対応箇所には、チューブ2位置決め用の突出部35,35が形成され、この突出部35の先端側には、連結部材12の縁部が嵌入する凹条部36,36が形成されている。
【0047】
また、前記仕切板33により仕切られた2つの空間を互いに連通させる際には、図5(b)に示すように、仕切板33に貫通孔33bを形成すればよく、この貫通孔33bの位置により凝縮器1内の冷媒の経路を自由に設定できる。
【0048】
(他の実施形態)
尚、本発明は前記実施形態に限定されるものではなく、その他の種々の実施形態を包含するものである。すなわち、前記実施形態では、第1タンク構成部材8,31及び第2タンク構成部材10,32と別体に構成された連結部材12により、これら第1タンク構成部材8,31及び第2タンク構成部材10,32を橋絡するようにしているが、図6及び図7に示すように、第1タンク構成部材40に一体に設けられた板状の連結部40aを連結手段としてもよい。この場合、第2タンク構成部材は前記実施形態の第2タンク構成部材10と同じものである。
【0049】
具体的には、第1タンク構成部材40は、コア側壁部40b、前壁部40c及び後壁部40dを備えており、前記連結部40aは、コア側壁部40bの車体前後方向略中央部が空間Wへ突出するように形成されていて、その連結部40aの先端は、前記タンク構成部材10の凹条部14に嵌入し、ろう付けされるようになっている。連結部40aには、図7に示すように、チューブ2の端部に対応する切欠40eが、第1タンク構成部材40のチューブ挿入孔40fに連なって形成されており、この切欠40eは、連結部40aがチューブ2の端部に接触しないように形成されている。これら隣り合う切欠40e、40eの間には、ヘッダタンク5前側の空間W1及び後側の空間W2を連通させる連通路40gが形成されている。
【0050】
この実施形態では、第1タンク構成部材40と第2タンク構成部材10とが連結部40aにより橋絡されて、ヘッダタンク5の耐圧性を十分に高めることができるとともに、第1タンク構成部材40のプレス成形時に連結部40a及び該連結部40aの連通路40gを同時に形成できるので、製造工数の増加を招くことはない。さらに、連結部40aが第1タンク構成部材40と一体であるため、部品点数が削減されて組み付け工数を低減できるとともに、ろう付けの際、連結部40aの位置ずれが起こることはなくしっかりとろう付けできる。
【0051】
また、この実施形態において、チューブ2をコア4の空気通過方向に2列配設する際には、図8に示す変形例のように、2列のチューブに対応して、ヘッダタンク50の第1タンク構成部材51を形成する。すなわち、第1タンク構成部材51は、コア側壁部51a、前壁部51b及び後壁部51cを備えており、コア側壁部51aにチューブ挿入孔51f,51fが並設されている。一方、第2タンク構成部材は前記実施形態の変形例2の第2タンク構成部材32と同じものである。
【0052】
前記第1タンク構成部材51のコア側壁部51aの車体前後方向略中央部には、空間Wを空気通過方向上流側の空間と下流側の空間とに仕切る突出部51dがプレス加工により形成され、その突出部51dの両側に前記実施形態の変形例2と同様な連結部51e,51eがそれぞれ形成されている。これら突出部51d及び連結部51e,51eは、第2タンク構成部材32内面に形成された凹条部34,35,35に嵌入されてろう付けされるようになっている。この場合においても、突出部51dの貫通孔51gを任意の位置に形成することで、凝縮器1の冷媒の経路を自由に設定できる。
【0053】
また、前記各実施形態では、第1タンク構成部材8,31,40,51をプレス加工品とし、第2タンク構成部材10,32を押し出し加工品としているが、これとは逆に、第1タンク構成部材8,31,40,51を押し出し加工品とし、第2タンク構成部材10,32をプレス加工品としてもよい。また、第1タンク構成部材8,31,40,51及び第2タンク構成部材10,32を共に押し出し加工品又はプレス加工品としてもよい。
【0054】
さらに、本発明は、空調装置の蒸発器にも適用できる。
【0055】
【発明の効果】
以上説明したように、請求項1の発明に係る熱交換器によると、ヘッダタンクを構成する第1及び第2タンク構成部材を橋絡するとともに、連通路を有する連結手段を設け、第1及び第2タンク構成部材を、押し出し加工及び/又はプレス加工により成形する場合に、連結手段をプレス加工するようにしたので、連結手段の成形時に連通路を同時にかつ容易に形成することができ、よって、製造工数の増加を招くことなく、耐圧性が十分に高いヘッダタンクを得ることができる。
【0056】
請求項2記載の発明によると、第1タンク構成部材をプレス加工により成形するようにしたので、チューブ挿入保持用の孔部を容易に成形可能となる。また、連結手段を、前記第1タンク構成部材に一体に設け、連結手段を第2タンク構成部材にろう付けするようにしたので、部品点数の削減により製造工数のさらなる低減が可能となるとともに、両部材の位置ずれが防止されてしっかりとろう付けできる。
【0057】
請求項3記載の発明によると、連結手段を第1及び第2タンク構成部材とは別体としたので、連結手段の形状の設定自由度が高くなり、連通路の形成を容易にできる。
【0058】
請求項4記載の発明によると、連結手段を、第1及び第2タンク構成部材の少なくとも一方とは別体として、その別体のタンク構成部材にろう付けし、連結手段の突出片を前記別体のタンク構成部材の嵌入孔に嵌入するようにしたので、連結手段のろう付けの際の位置ずれを確実に防止できる。
【0059】
請求項5記載の発明によると、連結手段を、第1及び第2タンク構成部材の少なくとも一方とは別体として、その別体のタンク構成部材にろう付けし、該別体のタンク構成部材の凹条部に前記連結手段の縁部を嵌入するようにしたので、連結手段のろう付けの際の位置ずれを確実に防止できる。
【0060】
請求項6記載の発明によると、連結手段を、第1及び第2タンク構成部材の少なくとも一方とは別体とするとともに、表面にろう材を層状に設け、連結手段のチューブ対応箇所に、チューブの端部と連結手段との接触を避けるように切欠を形成したので、連結手段を確実にろう付けしつつ、連結手段表面の溶融したろう材によりチューブの端部の開口が塞がれるのを未然に防止できる。
【0061】
請求項7記載の発明によると、第2タンク構成部材内面に第1タンク構成部材側へ突出する突出部を形成し、第1タンク構成部材に挿入されるチューブの端部を前記突出部先端に当接させて位置決めするようにしたので、治具を用いずに、各チューブとヘッダタンクとを所定の状態でろう付けできる。
【0062】
請求項8記載の発明によると、耐圧性を確保しつつ、連通路の断面積を拡大できる。
【0063】
請求項9記載の発明によると、ヘッダタンクの耐圧性をより一層向上させることができる。
【図面の簡単な説明】
【図1】車幅方向左側のヘッダタンクとチューブとを示す分解斜視図である。
【図2】本発明に係る凝縮器を車体後側から見た斜視図である。
【図3】(a)は図2のB−B線における断面図であり、(b)は図2のC−C線における断面図であり、(c)は図3(b)のD−D線における断面図である。
【図4】変形例1に係る図3(b)相当図である。
【図5】変形例2に係り、(a)は図3(b)相当図であり、(b)は図5(a)のE−E線における断面図である。
【図6】他の実施形態に係る図1相当図である。
【図7】他の実施形態に係り、(a)及び(b)はそれぞれ図3の(a)及び(b)相当図であり、(c)は図7(b)のF−F線における断面図である。
【図8】他の実施形態の変形例に係り、(a)は図5(a)相当図であり、(b)は図8(a)のG−G線における断面図である。
【符号の説明】
2 チューブ
4 コア
5,6 ヘッダタンク
8,31,40,51 第1タンク構成部材
8e 嵌入孔
10,32 第2タンク構成部材
12 連結部材(連結手段)
12a,40e 切欠
12b 突出片
12c,40g 連通路
13,35 突出部
14,36 凹条部
40a 連結部(連結手段)
W 空間
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a heat exchanger used for a condenser of an air conditioner, for example, and particularly to a technical field of a structure in which a header tank is provided at an end of a plurality of tubes arranged in parallel.
[0002]
[Prior art]
Conventionally, as a heat exchanger of this type, a header tank has a first tank component inserted and held at an end of a tube, and a first tank component joined to an opposite side of the tube of the first tank component. And a second tank component that forms a space with the second tank component (for example, see Patent Document 1).
[0003]
In the heat exchanger of Patent Document 1, in order to enhance the pressure resistance of the header tank, a connecting member as a connecting means for bridging the first and second tank constituent members is formed by extrusion and arranged in the space. , The first and second tank components.
[0004]
[Patent Document 1]
Japanese Patent Application Laid-Open No. H11-351783 (page 5, FIG. 2, FIG. 5)
[0005]
[Problems to be solved by the invention]
By the way, in the heat exchanger of Patent Literature 1, the space of the header tank is partitioned by the connecting member, and there is a possibility that the refrigerant may flow unbalanced in one space. Must be formed on the connecting member. However, in the heat exchanger of Patent Literature 1, since the connecting member is extruded, a communication path must be formed by cutting, thereby increasing the number of manufacturing steps.
[0006]
The present invention has been made in view of such a point, and an object of the present invention is to increase the number of manufacturing steps by focusing on the fact that through-holes and notches can be easily formed at the time of molding a member by press working. It is an object of the present invention to obtain a header tank having a sufficiently high pressure resistance without causing the problem.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, in the invention according to claim 1, a plurality of tubes through which a refrigerant flows are arranged in parallel, and an end portion of each of the tubes is connected so that a header tank having a space therein communicates with each of the tubes. Wherein the header tank includes a first tank component that inserts and holds an end of each tube, and a second tank configuration that is joined to the first tank component opposite to the tube to form the space. And a connecting means arranged in the space and bridging the first and second tank constituent members so as to partition the space, and having a communication path for communicating the partitioned space with each other. The first and second tank constituent members are intended for a heat exchanger formed by extrusion and / or pressing, and the connecting means is formed by pressing.
[0008]
According to this configuration, the first and second tank constituent members are connected by the connecting means, whereby the pressure resistance of the header tank is sufficiently enhanced, and the communication passage of the connecting means is formed, for example, through holes passing through the connecting means. If the connecting means is formed by a notch or a notch, the communicating path can be formed simultaneously and easily at the time of press working of the connecting means, without increasing the number of manufacturing steps.
[0009]
According to a second aspect of the present invention, in the first aspect of the present invention, the first tank component is formed by press working, and the connecting means is provided integrally with the first tank component and brazed to the second tank component. Configuration.
[0010]
According to this configuration, since the first tank component is formed by press working, the hole for inserting and holding the tube can be easily formed. In addition, since the first tank component and the connecting means are integrated, the number of parts can be reduced to further reduce the number of manufacturing steps, and when the connecting means is brazed to the second tank component, The misalignment of both is prevented and brazing is performed firmly.
[0011]
According to a third aspect of the present invention, in the first aspect of the present invention, the connecting means is configured to be separate from the first and second tank components.
[0012]
According to this configuration, the degree of freedom in setting the shape of the connecting means is increased, and the formation of the communication path is facilitated.
[0013]
According to a fourth aspect of the present invention, in the first aspect of the invention, the connecting means is separate from at least one of the first and second tank constituent members and brazed to the separate tank constituent member. A projecting piece is formed at the edge of the separate tank component member side, and an insertion hole into which the projecting piece is inserted is formed in the separate tank component member.
[0014]
According to this configuration, the projecting portion of the connecting means is fitted into the fitting hole of the tank constituent member, and the displacement of the connecting means during brazing is reliably prevented.
[0015]
According to a fifth aspect of the present invention, in the first aspect of the present invention, the connecting means is separate from at least one of the first and second tank constituent members and brazed to the separate tank constituent member. The tank member is formed with a concave portion into which the edge of the connecting means is fitted.
[0016]
According to this configuration, the edge of the connecting means fits into the concave ridge of the tank constituent member, and the displacement during brazing is reliably prevented.
[0017]
According to a sixth aspect of the present invention, in the first aspect of the present invention, the connecting means is provided separately from at least one of the first and second tank constituent members, and a brazing material is provided on the surface in a layered manner. A cutout is formed in the tube corresponding portion so as to avoid contact between the end of the inserted tube and the connecting means.
[0018]
According to this configuration, the connection means is securely brazed to the tank constituent member by the brazing material on the surface of the connection means. In this brazing, the connection means does not contact the end of the tube. The opening at the end of the tube is not blocked by the molten brazing material on the surface of the means.
[0019]
According to a seventh aspect of the present invention, in the first aspect of the present invention, a protrusion protruding toward the first tank component and extending in the longitudinal direction of the header tank is formed on the inner surface of the second tank component. The end of the inserted tube is brought into contact with the tip of the protruding portion of the second tank component to determine the position.
[0020]
According to this configuration, since the tube is positioned only by inserting the end of the tube into the header tank, each tube and the header tank are brazed in a predetermined state without using a jig.
[0021]
According to an eighth aspect of the present invention, in the first aspect of the present invention, the cross section of the communication passage of the connecting means is substantially circular.
[0022]
According to this configuration, it is possible to increase the cross-sectional area of the communication passage while securing the pressure resistance.
[0023]
According to a ninth aspect of the present invention, in the first aspect, at least one of the inner surfaces of the first and second members has a substantially circular surface.
[0024]
According to this configuration, the pressure resistance of the header tank can be further improved.
[0025]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0026]
FIG. 2 shows a heat exchanger according to an embodiment of the present invention. In this example, a case where the heat exchanger is a condenser 1 constituting one element of a refrigeration cycle of a vehicle air conditioner is shown. The condenser 1 is mounted at a front end of an engine room (not shown) of a vehicle body, and a plurality of tubes 2, 2, ... and fins 3, 3, ... extending in the vehicle width direction are alternately arranged vertically. The vehicle comprises a core 4 provided, and a left header tank 5 and a right header tank 6 in the vehicle width direction having spaces W respectively disposed at both ends of the tube 2 and communicating with the tube 2. The wind (indicated by a white arrow A in FIG. 2) exchanges heat by passing through the core 4 from the front to the rear of the vehicle body.
[0027]
As shown in FIG. 1, each tube 2 of the core 4 is a flat tube having a rectangular cross section that is long in the longitudinal direction of the vehicle body, while each fin 3 is formed to extend near both ends in the longitudinal direction of the tube 2. These tubes 2 and fins 3 are formed by molding a thin plate made of an aluminum alloy. The distance between the adjacent tubes 2 corresponds to the vertical length of the fin 3, and the upper end of the fin 3 is brazed to the lower surface of the tube 2. The fins 3 located at the upper and lower ends of the core 4 among the fins 3, 3,... Are held by end plates 7, 7, respectively.
[0028]
The left header tank 5 is formed in a substantially rectangular box shape extending straight across both ends of the core 4 in the direction in which the tubes 2 and the fins 3 are arranged, and includes a first tank component 8 disposed on the tube 2 side. A second tank component 10 joined to the opposite side of the tube 2 of the first tank component 8 to form a space W therein together with the first tank component 8, and a first tank disposed in the space W A connecting member 12 is provided as connecting means for bridging the constituent member 8 and the second tank constituent member 10. Since the left header tank 5 and the right header tank 6 have the same configuration, the left header tank 5 will be described in detail below.
[0029]
The first tank constituent member 8 is formed by pressing a plate made of an aluminum alloy so as to have a substantially U-shaped cross section open to the outside of the core 4 as a whole, and extends along the side surface of the core 4 in the vehicle width direction. A wall portion 8a on the core 4 side extending substantially flat, and a front wall portion 8b and a rear wall portion 8c extending outward from the core 4 from both edges of the core side wall portion 8a in the vehicle longitudinal direction. A brazing material is provided in layers on the inner surface and the outer surface of the header tank 5 of the first tank constituent member 8, and the boundary between the core side wall 8a and the front wall 8b, the core side wall 8a and the rear wall. The inner surface of each of the boundary portions 8c is formed in a substantially arc surface.
[0030]
Tube insertion holes 8d corresponding to the outer shape of the tubes 2 are formed in the core side wall portion 8a of the first tank constituent member 8 in correspondence with the intervals between the tubes 2, 2,. The first tank component 8 is inserted and held. On the other hand, the outer end portions of the front wall 8b and the rear wall 8c of the first tank component 8 on the outer side of the core 4 are bent so as to match the outer surface shape of the second tank component 10, respectively. It is swaged and fixed to the second tank component 10.
[0031]
The second tank constituent member 10 is formed by extruding an aluminum alloy so as to have a substantially U-shaped cross section open to the inside of the core 4, and a tank facing the core side wall portion 8 a of the first tank constituent member 8. An outer wall portion 10a, and a front wall portion 10b extending from both edges of the tank outer wall portion 10a in the vehicle longitudinal direction so as to fit inside the front wall portion 8b and the rear wall portion 8c of the first tank component 8; And a rear wall portion 10c. The inner surface of the second tank component 10 is formed in a substantially arc-shaped surface like the inner surface of the first tank component 8. The front wall 10b and the rear wall 10c of the second tank component 10 are reinforced by joining the inner surfaces of the front wall 8b and the rear wall 8c of the first tank component 8 to their outer surfaces. , Are formed relatively thin. Further, when the first tank constituent member 8 and the second tank constituent member 10 are combined, the upper and lower ends are formed in a tubular shape, and these openings are closed by caps 15 and 16.
[0032]
At a substantially central portion between the front wall portion 10a and the rear wall portion 10b on the inner surface of the second tank constituent member 10, a protruding portion 13 protruding toward the first tank constituent member 8 and extending over both longitudinal ends of the header tank 5 is provided. Is formed. The projecting portion 13 is for positioning the tube 2, and as shown in FIG. 3, the end of the tube 2 inserted into the tube insertion hole 8 d of the first tank component 8 is connected to the projecting portion 13. And is positioned in contact with the tip of the head. Further, a concave ridge portion 14 having a U-shaped cross section extending in the longitudinal direction of the header tank 5 is formed on the distal end side of the protruding portion 13.
[0033]
The connecting member 12 is formed of an aluminum alloy so as to extend from the inner surface of the first tank component 8 to the inner surface of the second tank component 10 and extend over both ends in the longitudinal direction of the header tank 5 so as to form a substantially rectangular plate. It is formed by pressing a plate material. A brazing material is provided in a layer form on the surface of the connecting member 12 so as to be brazed to the inner surfaces of the first tank constituent member 8 and the second tank constituent member 10. W is partitioned into a space W1 on the front side of the vehicle body and a space W2 on the rear side.
[0034]
U-shaped notches 12a, 12a,... Are formed in the connecting member 12 at locations corresponding to the tubes 2 so that the ends of the tubes 2 can be inserted. The vertical dimension and the depth dimension of each notch 12a are such that the tube 2 positioned by the protruding portion 13 of the second tank component 10 does not contact the connecting member 12, as shown in FIG. Is set to
[0035]
Projecting pieces 12b, 12b,... Projecting outward from the header tank 5 are formed between the adjacent notches 12a, 12a of the connecting member 12, while the projecting pieces 12b, Are formed. Fitting holes 8e, 8e,... Into which the fitting members 12b are fitted are formed, and the edge of the connecting member 12 on the side of the second tank component 10 is formed in the concave portion 14 of the second tank component 10. It is inserted. As a result, the first tank constituent member 8 side and the second tank constituent member 10 side of the connecting member 12 are held by the two tank constituent members 8, 10 separate from the connecting member 12.
[0036]
A communication passage 12c is formed between the notches 12a, 12a of the connecting member 12 to communicate the space W1 on the front side of the space W and the space W2 on the rear side of the space W with each other. The communication passage 12 c is formed by a substantially circular through hole penetrating the connecting member 12, and a plurality of the communication passages 12 c are formed in the longitudinal direction of the header tank 5. The cross-sectional shape of the communication passage 12c may be an oval or a rectangle. Although not shown, for example, a notch is provided at an edge of the connecting member 12 on the first tank component 8 side, and the notch is formed. The communication path may be configured by the following.
[0037]
In the condenser 1 configured as described above, the refrigerant flowing into the space W from the inflow cooler pipe 18 connected to the upper part of the left header tank 5 flows into the tubes 2, 2,. When the refrigerant flows through the header tank 5, the refrigerant in the space W1 on the front side of the header tank 5 and the refrigerant in the space W2 on the rear side flow through the spaces W1 and W2 through the communication passage 12c of the connecting member 12. . As a result, the refrigerant flows through the two spaces W1 and W2 in a well-balanced manner, and the flow of the refrigerant to each tube 2 is improved. Then, the refrigerant flowing into each tube 2 flows through the tubes 2 to the right in the vehicle width direction, flows into the right header tank 6 and aggregates, and flows through the cooler pipe 19 connected to the lower portion of the right header tank 6. Spill through.
[0038]
Therefore, in the condenser according to this embodiment, the connecting member 12 extending over both ends in the longitudinal direction of the header tank 5 is brazed to the inner surface of the first tank constituent member 8 and the inner surface of the second tank constituent member 10, so that both members 8, 10 Therefore, the pressure resistance of the header tank 5 can be sufficiently increased. Further, since the connecting member 12 is formed separately from the first tank constituent member 8 by press working, the communication passage 12c for communicating the front space W1 and the rear space W2 of the header tank 5 with each other is formed. At the time of formation, the connecting member 12 can be formed at the same time by a molding die without performing a cutting process, so that the number of manufacturing steps of the condenser 1 does not increase.
[0039]
Further, since the connecting member 12 is separate from the first tank constituent member 8 and can be press-worked alone, the degree of freedom in setting the shape is high, and therefore the position and shape of the communication passage 12c are formed. Can be easily set.
[0040]
When brazing each member, the first tank constituent member 8, the second tank constituent member 10, the connecting member 12, and the caps 15, 16 constitute header tanks 5, 6, and these header tanks 5, 6 After assembling the and the core 4 integrally, the core and the core 4 are carried into a furnace and heated.
[0041]
When assembling the header tanks 5 and 6 and the core 4, the end of each tube 2 is simply inserted into the tube insertion hole 8d of the first tank constituent member 8 so that the end of each tube 2 is formed in the second tank. Since the positioning is performed in contact with the tip of the protruding portion 13 of the member 10, the tubes 2 and the header tanks 5, 6 can be assembled in a predetermined state without using a jig. The protruding piece 12b of the connecting member 12 on the first tank component 8 side is fitted into the fitting hole 8e of the first tank component 8, and the second tank component 10 is on the second tank component 10 side. , The displacement of the connecting member 12 due to vibration at the time of carrying into the furnace or deformation of each part at the time of heating can be reliably prevented, and brazing can be performed firmly.
[0042]
A notch 12a is formed in the connecting member 12 so that the connecting member 12 does not come into contact with the end of the tube 2, so that when the brazing material on the surface of the connecting member 12 is melted during brazing, The brazing material does not adhere to the end of the tube 2, and the opening of the tube 2 can be prevented from being closed.
[0043]
In this embodiment, the core side wall portion 8a of the first tank constituent member 8 is formed to be substantially flat. However, the present invention is not limited to this. For example, the core side wall portion 8a may be formed as shown in FIG. A recess 8f that is depressed toward the space W and extends vertically may be formed substantially at the center of the portion 8a in the vehicle longitudinal direction. Thereby, substantially the entire inner surface of the first tank component 8 becomes an arc surface, and the pressure resistance of the header tank 5 can be further improved.
[0044]
Further, in this embodiment, the condenser 1 in which the tubes 2 are arranged in a line in the air passage direction of the core 4 is described. However, the present invention is not limited to this. As in 2, the present invention can be applied to a condenser in which the tubes 2 are arranged in two rows in the air passage direction of the core 4. In this modification, a first tank constituent member 31 and a second tank constituent member 32 of the header tank 30 are formed corresponding to the two rows of tubes 2, 2. A tube insertion hole 31f, 31f is provided side by side on the core side wall 31a, including a portion 31a, a front wall 31b, and a rear wall 31c. On the other hand, the second tank constituent member 32 includes a tank outer wall 32a, a front wall 32b, and a rear wall 32c.
[0045]
The space W formed by the first tank constituent member 31 and the second tank constituent member 32 is partitioned by a partition plate 33 into a space on the upstream side and a space on the downstream side in the air passing direction. Are provided with connecting members 12 and 12 configured in the same manner as in the above-described embodiment.
[0046]
The partition plate 33 is formed by press working in the same manner as the connecting member 12, and the second tank component 32 side is fitted into a concave ridge portion 34 formed on the inner surface of the second tank component 32, The protruding piece 33a on the first tank component 31 is fitted into a fitting hole 31d formed in the first tank component 31. Projections 35, 35 for positioning the tube 2 are formed on the inner surface of the second tank constituent member 32 at positions corresponding to the tubes 2, 2, and an edge of the connecting member 12 is formed on the tip side of the projection 35. Concave ridges 36, 36 to be fitted are formed.
[0047]
When the two spaces separated by the partition plate 33 communicate with each other, a through hole 33b may be formed in the partition plate 33, as shown in FIG. Thus, the refrigerant path in the condenser 1 can be set freely.
[0048]
(Other embodiments)
It should be noted that the present invention is not limited to the above embodiment, but includes other various embodiments. That is, in the above-described embodiment, the first tank constituent members 8, 31 and the second tank constituent member are formed by the connecting member 12 separately formed from the first tank constituent members 8, 31 and the second tank constituent members 10, 32. Although the members 10 and 32 are bridged, as shown in FIGS. 6 and 7, a plate-like connecting portion 40a provided integrally with the first tank component 40 may be used as the connecting means. In this case, the second tank constituent member is the same as the second tank constituent member 10 of the embodiment.
[0049]
Specifically, the first tank constituent member 40 includes a core side wall portion 40b, a front wall portion 40c, and a rear wall portion 40d, and the connecting portion 40a is formed at a substantially central portion of the core side wall portion 40b in the vehicle longitudinal direction. The connecting portion 40a is formed so as to protrude into the space W, and the distal end of the connecting portion 40a is fitted into the concave ridge portion 14 of the tank component 10 and brazed. As shown in FIG. 7, a notch 40e corresponding to the end of the tube 2 is formed in the connecting portion 40a so as to be continuous with the tube insertion hole 40f of the first tank component 40. The portion 40a is formed so as not to contact the end of the tube 2. A communication path 40g is formed between the adjacent cutouts 40e, 40e to communicate the space W1 on the front side of the header tank 5 and the space W2 on the rear side.
[0050]
In this embodiment, the first tank component 40 and the second tank component 10 are bridged by the connecting portion 40a, so that the pressure resistance of the header tank 5 can be sufficiently increased, and the first tank component 40 Since the connecting portion 40a and the communication passage 40g of the connecting portion 40a can be formed at the same time at the time of press forming, the number of manufacturing steps is not increased. Further, since the connecting portion 40a is integral with the first tank component 40, the number of parts can be reduced and the number of assembling steps can be reduced, and at the time of brazing, the connecting portion 40a will not be displaced and firmly. Can be attached.
[0051]
In this embodiment, when arranging the tubes 2 in two rows in the air passage direction of the core 4, as shown in a modified example shown in FIG. One tank constituent member 51 is formed. That is, the first tank constituent member 51 includes a core side wall portion 51a, a front wall portion 51b, and a rear wall portion 51c, and the tube insertion holes 51f, 51f are juxtaposed in the core side wall portion 51a. On the other hand, the second tank constituent member is the same as the second tank constituent member 32 of the modified example 2 of the embodiment.
[0052]
A projecting portion 51d that partitions the space W into a space on the upstream side and a space on the downstream side in the air passing direction is formed by press working at a substantially central portion of the core side wall portion 51a of the first tank constituent member 51 in the vehicle longitudinal direction, On both sides of the protruding portion 51d, connecting portions 51e, 51e similar to the second modification of the embodiment are formed. The protruding portion 51d and the connecting portions 51e, 51e are fitted into braided portions 34, 35, 35 formed on the inner surface of the second tank constituent member 32 and brazed. Also in this case, the passage of the refrigerant in the condenser 1 can be freely set by forming the through hole 51g of the protruding portion 51d at an arbitrary position.
[0053]
In each of the above embodiments, the first tank constituent members 8, 31, 40, and 51 are press-formed products, and the second tank constituent members 10 and 32 are extruded products. The tank components 8, 31, 40, 51 may be extruded products, and the second tank components 10, 32 may be press products. In addition, the first tank constituent members 8, 31, 40, 51 and the second tank constituent members 10, 32 may both be extruded products or pressed products.
[0054]
Further, the present invention can be applied to an evaporator of an air conditioner.
[0055]
【The invention's effect】
As described above, according to the heat exchanger according to the first aspect of the present invention, the first and second tank components constituting the header tank are bridged, and the connecting means having the communication path is provided, and the first and second tanks are provided. When the second tank constituent member is formed by extrusion and / or pressing, the connecting means is pressed, so that the communication passage can be formed simultaneously and easily at the time of forming the connecting means. A header tank with sufficiently high pressure resistance can be obtained without increasing the number of manufacturing steps.
[0056]
According to the second aspect of the present invention, since the first tank component is formed by press working, the hole for inserting and holding the tube can be easily formed. Further, since the connecting means is provided integrally with the first tank constituent member and the connecting means is brazed to the second tank constituent member, the number of parts can be reduced, and the number of manufacturing steps can be further reduced. The misalignment of both members is prevented, so that brazing can be performed firmly.
[0057]
According to the third aspect of the present invention, since the connecting means is separate from the first and second tank components, the degree of freedom in setting the shape of the connecting means is increased, and the communication passage can be easily formed.
[0058]
According to the fourth aspect of the present invention, the connecting means is separate from at least one of the first and second tank constituent members, and is brazed to the separate tank constituent member, and the projecting piece of the connecting means is separated from the other. Since the fitting means is fitted into the fitting hole of the tank constituent member of the body, it is possible to reliably prevent the displacement of the connecting means when brazing.
[0059]
According to the fifth aspect of the present invention, the connecting means is separate from at least one of the first and second tank constituent members and brazed to the separate tank constituent member. Since the edge of the connecting means is fitted into the concave ridge, displacement of the connecting means during brazing can be reliably prevented.
[0060]
According to the invention as set forth in claim 6, the connecting means is separate from at least one of the first and second tank constituent members, and a brazing material is provided in a layer on the surface. The notch was formed so as to avoid contact between the end of the tube and the connecting means, so that while the connecting means was securely brazed, the opening at the end of the tube was blocked by the molten brazing material on the surface of the connecting means. It can be prevented before it happens.
[0061]
According to the seventh aspect of the present invention, a protrusion protruding toward the first tank constituent member is formed on the inner surface of the second tank constituent member, and an end of a tube inserted into the first tank constituent member is provided at the tip of the protrusion. Since the positioning is performed by abutting, each tube and the header tank can be brazed in a predetermined state without using a jig.
[0062]
According to the eighth aspect of the invention, it is possible to increase the cross-sectional area of the communication path while securing the pressure resistance.
[0063]
According to the ninth aspect, the pressure resistance of the header tank can be further improved.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a left header tank and a tube in a vehicle width direction.
FIG. 2 is a perspective view of the condenser according to the present invention as viewed from the rear side of the vehicle body.
3A is a sectional view taken along line BB in FIG. 2, FIG. 3B is a sectional view taken along line CC in FIG. 2, and FIG. 3C is a sectional view taken along line D-C in FIG. It is sectional drawing in the D line.
FIG. 4 is a diagram corresponding to FIG.
5A is a diagram corresponding to FIG. 3B, and FIG. 5B is a cross-sectional view taken along the line EE in FIG.
FIG. 6 is a diagram corresponding to FIG. 1 according to another embodiment.
7A and 7B are diagrams corresponding to FIGS. 3A and 3B, respectively, and FIG. 7C is a diagram corresponding to line FF in FIG. 7B according to another embodiment. It is sectional drawing.
8A is a diagram corresponding to FIG. 5A, and FIG. 8B is a cross-sectional view taken along line GG of FIG. 8A according to a modification of the other embodiment.
[Explanation of symbols]
2 tubes
4 core
5,6 header tank
8, 31, 40, 51 First tank component
8e insertion hole
10, 32 Second tank component
12 connecting member (connecting means)
12a, 40e Notch
12b Projection piece
12c, 40g communication passage
13,35 Projection
14,36 concave streak
40a connection part (connection means)
W space

Claims (9)

冷媒が流通する複数のチューブが並設され、内部に空間を有するヘッダタンクが前記各チューブと連通するように、該各チューブの端部に配設され、前記ヘッダタンクは、前記各チューブの端部を挿入保持する第1タンク構成部材と、該第1タンク構成部材のチューブ反対側に接合されて前記空間を形成する第2タンク構成部材と、前記空間に配置されて該空間を仕切るように第1及び第2タンク構成部材を橋絡するとともに、その仕切られた空間を互いに連通させる連通路を有する連結手段とからなり、前記第1及び第2タンク構成部材は、押し出し加工及び/又はプレス加工により成形された熱交換器であって、
前記連結手段はプレス加工により成形されていることを特徴とする熱交換器。
A plurality of tubes through which the refrigerant flows are arranged in parallel, and a header tank having a space therein is disposed at an end of each tube so as to communicate with each of the tubes, and the header tank is an end of each of the tubes. A first tank component that inserts and holds the portion, a second tank component that is joined to the opposite side of the tube of the first tank component to form the space, and is disposed in the space to partition the space. Connecting means for bridging the first and second tank components and having a communication path for communicating the partitioned spaces with each other; and wherein the first and second tank components are extruded and / or pressed. A heat exchanger formed by processing,
The heat exchanger is characterized in that the connecting means is formed by press working.
請求項1において、
第1タンク構成部材はプレス加工により成形され、
連結手段は、前記第1タンク構成部材に一体に設けられるとともに、第2タンク構成部材にろう付けされていることを特徴とする熱交換器。
In claim 1,
The first tank component is formed by press working,
A heat exchanger, wherein the connecting means is provided integrally with the first tank component and is brazed to the second tank component.
請求項1において、
連結手段は、第1及び第2タンク構成部材とは別体とされていることを特徴とする熱交換器。
In claim 1,
The heat exchanger, wherein the connecting means is separate from the first and second tank components.
請求項1において、
連結手段は、第1及び第2タンク構成部材の少なくとも一方とは別体とされて、その別体のタンク構成部材にろう付けされ、
前記連結手段の前記別体のタンク構成部材側の縁部には、突出片が形成され、前記別体のタンク構成部材には、前記突出片が嵌入する嵌入孔が形成されていることを特徴とする熱交換器。
In claim 1,
The connecting means is separate from at least one of the first and second tank components, and is brazed to the separate tank component.
A projecting piece is formed at an edge of the connecting means on the side of the separate tank component, and an insertion hole into which the projecting piece is inserted is formed in the separate tank component. And heat exchanger.
請求項1において、
連結手段は、第1及び第2タンク構成部材の少なくとも一方とは別体とされて、その別体のタンク構成部材にろう付けされ、
前記別体のタンク構成部材内面には、前記連結手段の縁部が嵌入する凹条部が形成されていることを特徴とする熱交換器。
In claim 1,
The connecting means is separate from at least one of the first and second tank components, and is brazed to the separate tank component.
The heat exchanger according to claim 1, wherein a concave portion into which the edge of the connecting means is fitted is formed on the inner surface of the separate tank component.
請求項1において、
連結手段は、第1及び第2タンク構成部材の少なくとも一方とは別体とされるとともに、表面にろう材が層状に設けられ、
前記連結手段のチューブ対応箇所には、挿入されたチューブの端部と連結手段との接触を避けるように切欠が形成されていることを特徴とする熱交換器。
In claim 1,
The connecting means is separate from at least one of the first and second tank constituent members, and a brazing material is provided in a layer on the surface,
A heat exchanger, wherein a notch is formed at a portion of the connecting means corresponding to the tube so as to avoid contact between the end of the inserted tube and the connecting means.
請求項1において、
第2タンク構成部材内面には、第1タンク構成部材側へ突出してヘッダタンク長手方向に延びる突出部が形成され、
第1タンク構成部材に挿入されるチューブの端部が前記第2タンク構成部材の突出部先端に当接して位置決めされることを特徴とする熱交換器。
In claim 1,
On the inner surface of the second tank constituent member, a protruding portion that protrudes toward the first tank constituent member and extends in the header tank longitudinal direction is formed,
A heat exchanger, wherein an end of a tube inserted into a first tank component is positioned in contact with a tip of a protruding portion of the second tank component.
請求項1において、
連結手段の連通路の断面形状が略円形であることを特徴とする熱交換器。
In claim 1,
A heat exchanger characterized in that the communication passage of the connecting means has a substantially circular cross section.
請求項1において、
第1及び第2タンク構成部材の少なくとも一方の内面は略円弧面であることを特徴とする熱交換器。
In claim 1,
A heat exchanger, wherein at least one of the inner surfaces of the first and second tank constituent members has a substantially circular arc surface.
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WO2005071344A1 (en) * 2004-01-23 2005-08-04 Behr Gmbh & Co. Kg Heat exchanger
JP2006064201A (en) * 2004-08-24 2006-03-09 Calsonic Kansei Corp Header tank of heat exchanger and connecting structure of header tank of heat exchanger and refrigerant circulating pipe
KR100585403B1 (en) 2004-08-31 2006-05-30 주식회사 두원공조 heat exchanger of header type
KR100585404B1 (en) 2004-08-31 2006-05-30 주식회사 두원공조 tank of heat exchanger for evaporator
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WO2005071344A1 (en) * 2004-01-23 2005-08-04 Behr Gmbh & Co. Kg Heat exchanger
US8151871B2 (en) 2004-01-23 2012-04-10 Behr Gmbh & Co. Kg Heat exchanger
JP4533040B2 (en) * 2004-08-24 2010-08-25 カルソニックカンセイ株式会社 Connection structure between header tank of refrigerant and refrigerant distribution pipe
JP2006064201A (en) * 2004-08-24 2006-03-09 Calsonic Kansei Corp Header tank of heat exchanger and connecting structure of header tank of heat exchanger and refrigerant circulating pipe
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