JP2003117389A - Ozone decomposition type gas adsorbent, filter medium using this adsorbent, method for regenerating the same and regenerated article - Google Patents
Ozone decomposition type gas adsorbent, filter medium using this adsorbent, method for regenerating the same and regenerated articleInfo
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- JP2003117389A JP2003117389A JP2001322274A JP2001322274A JP2003117389A JP 2003117389 A JP2003117389 A JP 2003117389A JP 2001322274 A JP2001322274 A JP 2001322274A JP 2001322274 A JP2001322274 A JP 2001322274A JP 2003117389 A JP2003117389 A JP 2003117389A
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- Prior art keywords
- adsorbent
- ozone
- alkali metal
- gas adsorbent
- filter
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Treating Waste Gases (AREA)
- Separation Of Gases By Adsorption (AREA)
- Filtering Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、再生により繰り返
し使用可能なオゾン分解型ガス吸着剤及びこの吸着剤を
用いたフィルター材と、その再生方法並びに再生品に関
する。TECHNICAL FIELD The present invention relates to an ozone decomposing gas adsorbent that can be repeatedly used by regeneration, a filter material using this adsorbent, a method for regenerating the same, and a regenerated product.
【0002】[0002]
【従来の技術】オゾンガスは極めて強い酸化力を示す気
体であるため、オゾン脱臭機や殺菌目的等に利用される
ケースもあるが、粘膜刺激性が強く、高濃度では呼吸器
を侵し、また微量でも長時間吸入すると極めて有毒とさ
れている。有害物質管理のための測定方法(労働科学研
究所出版部(1969) P.178)によると、呼吸器への影響
は1〜2ppmの低濃度から起こることが報告されてい
る。このため、オゾンガスについては、種々の規制があ
り、作業環境における許容濃度としては日本産業衛生学
会の勧告値で0.1ppm(0.2mg/m3)に定め
られている。また、UL(Underwriters Laboratories
Inc.)規格ではオゾンを発生する機器については8時間
のTWA(Time Weighted average)で0.1ppm、瞬
時の濃度で0.3ppmを超えてはならないと定められ
ている。2. Description of the Related Art Ozone gas is a gas that exhibits an extremely strong oxidizing power, so it may be used for ozone deodorizers and sterilization purposes. However, it is extremely toxic if inhaled for a long time. According to the measurement method for controlling harmful substances (Labor Science Institute, Publishing (1969) P.178), respiratory effects are reported to occur from a low concentration of 1 to 2 ppm. Therefore, ozone gas has various regulations, and the allowable concentration in the working environment is set to 0.1 ppm (0.2 mg / m 3 ) as a recommended value by the Japan Society for Occupational Health. In addition, UL (Underwriters Laboratories
Inc.) standards stipulate that devices that generate ozone should not exceed 0.1 ppm in TWA (Time Weighted average) for 8 hours and 0.3 ppm in instantaneous concentration.
【0003】このため、複写機やプリンター、電気集塵
方式の空気清浄機など放電現象を利用した機器等につい
ては、オゾンガス対策が必要となる。For this reason, measures against ozone gas are required for devices such as copying machines, printers, and air purifiers of the electrostatic precipitator that utilize the discharge phenomenon.
【0004】従来、オゾンガスを除去するための分解除
去剤としては、活性炭や酸化マンガン系触媒が知られて
いる。このうち、活性炭は、吸着剤の中では最も大きな
吸着比表面積を有し、広範なガスを効率良く吸着するも
のであるが、オゾンの除去においては、ガス吸着孔によ
る吸着(van der Waals adsorption)というよりは、む
しろ活性炭表面の炭素とオゾンガスとの直接分解反応に
よるものと考えられている。しかしながら、活性炭のオ
ゾン除去性能の評価を行ってみると、活性炭が消滅して
なくなるまでオゾンを分解し続けることはなく、活性炭
が消滅する前にオゾン除去性能が失なわれる傾向が見ら
れ、また一旦、オゾン分解性能が低下した活性炭は、水
浸漬や100℃前後の加熱乾燥程度ではオゾン分解性能
を回復することはできないという問題がある。Conventionally, activated carbon and a manganese oxide-based catalyst have been known as decomposition and removal agents for removing ozone gas. Among them, activated carbon has the largest adsorption specific surface area among adsorbents and efficiently adsorbs a wide range of gases, but in the removal of ozone, adsorption by gas adsorption holes (van der Waals adsorption) Rather, it is considered to be due to a direct decomposition reaction between carbon on the surface of activated carbon and ozone gas. However, an evaluation of the ozone removal performance of activated carbon shows that ozone does not continue to be decomposed until the activated carbon disappears, and the ozone removal performance tends to be lost before the activated carbon disappears. There is a problem that the activated carbon whose ozone decomposing performance is once lowered cannot recover the ozone decomposing performance by being immersed in water or dried by heating at about 100 ° C.
【0005】一方、酸化マンガン系触媒は、触媒反応に
よりオゾンを分解するものであるが、大気中の不純物や
酸化分解に伴う反応生成物等により、次第に被毒され、
分解性能を失うという問題がある。失活した酸化マンガ
ン系触媒に対して、高温下での加熱による賦活処理を行
っても、被毒物質を完全に除去することはできないた
め、充分な再生効率は得られず、しかも触媒反応に伴う
副生成ガスの発生が異臭発生の原因に繋がるという問題
があり、更には、活性炭に対して吸着比表面積が著しく
劣るため、オゾン以外の広範なガス成分の除去に対応で
きないという問題もある。On the other hand, the manganese oxide-based catalyst decomposes ozone by a catalytic reaction, but is gradually poisoned by impurities in the atmosphere and reaction products accompanying oxidative decomposition,
There is a problem of losing decomposition performance. Even if the deactivated manganese oxide-based catalyst is subjected to activation treatment by heating at high temperature, it is not possible to completely remove the poisoning substances, so sufficient regeneration efficiency cannot be obtained, and the catalytic reaction is not achieved. There is a problem that the accompanying generation of a by-product gas leads to the generation of an offensive odor, and further, there is a problem that it cannot cope with the removal of a wide range of gas components other than ozone because the adsorption specific surface area is significantly inferior to that of activated carbon.
【0006】ところで、近年、炭酸ガス削減による地球
温暖化対策及び資源の有効活用といった見地から、フィ
ルター分野においても、従来の使い捨て型からリサイク
ル,リユース,リデュース可能なフィルター材の開発が
期待されている。By the way, in recent years, from the viewpoints of measures against global warming by reducing carbon dioxide and effective use of resources, in the field of filters as well, it is expected to develop a filter material that can be recycled, reused or reduced from the conventional disposable type. .
【0007】[0007]
【発明が解決しようとする課題】本発明は上記従来の実
状に鑑みてなされたものであって、再生により繰り返し
使用が可能なオゾン分解型ガス吸着剤及びこの吸着剤を
用いたフィルター材と、その再生方法を提供することを
目的とする。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional circumstances, and is an ozone decomposing gas adsorbent which can be repeatedly used by regeneration, and a filter material using the adsorbent. It is intended to provide a method of reproducing the same.
【0008】より具体的には、本発明は、活性炭のよう
な炭素原子を有する多孔質吸着物質のオゾン分解性能を
高めると同時に、使用により性能が低下した後は容易に
再生可能とすることを目的とするものであり、各種複写
機やプリンター、電気集塵方式の空気清浄機用の他、半
導体産業等で用いるスーパークリーンルーム用のフィル
ター材等として有効に適用可能な技術を提供するもので
ある。More specifically, the present invention aims to enhance the ozone decomposing performance of a porous adsorbent having carbon atoms such as activated carbon, and at the same time, make it easily reproducible after the performance deteriorates due to use. It is intended to provide a technology that can be effectively applied as a filter material for various copiers, printers, air purifiers of an electrostatic precipitator, a super clean room used in the semiconductor industry, etc. .
【0009】[0009]
【課題を解決するための手段】本発明のオゾン分解型ガ
ス吸着剤は、炭素原子を含む多孔質吸着物質の表面及び
/又は内部に、アルカリ金属の塩及びアルカリ金属の水
酸化物よりなる群から選ばれる1種又は2種以上のアル
カリ金属化合物を添着してなることを特徴とする。The ozone-decomposing gas adsorbent of the present invention comprises a group of an alkali metal salt and an alkali metal hydroxide on the surface and / or inside of a porous adsorbent containing carbon atoms. One or two or more kinds of alkali metal compounds selected from the above are attached.
【0010】本発明のフィルター材は、このようなオゾ
ン分解型ガス吸着剤を、フィルター基材の表面及び/又
は内部に担持してなることを特徴とする。The filter material of the present invention is characterized in that such an ozone decomposing gas adsorbent is carried on the surface and / or inside of the filter substrate.
【0011】本発明者は、前述の従来技術における問題
点を克服するために、活性炭の特徴である極めて大きな
吸着比表面積とそれに付随する広範なガス成分の吸着性
能、及び触媒反応のような反応副生成ガスの問題がない
ことに注目し、活性炭の持つガス吸着性能を維持した状
態でオゾン分解性能を高める方法と、その安全かつ簡便
な再生方法を開発すべく、オゾン分解性能の低下要因と
して考えられる表面酸化物の生成に注目し、表面酸化物
の生成を遅延させる方法と直接分解反応を促進させる方
法、更にはオゾン暴露により生成された表面酸化物を除
去することにより活性炭表面を再活性させる方法につい
て鋭意研究を行った結果、炭素原子を有する吸着剤にア
ルカリ金属の塩やアルカリ金属の水酸化物を添着せしめ
ることにより、飛躍的にオゾン分解性能を向上させるこ
とができること、またオゾン暴露により一旦オゾン分解
性能が失われた活性炭にアルカリ洗浄措置を施した上
で、アルカリ金属の塩又はアルカリ金属の水酸化物を添
着することにより、オゾン分解性能を効率的に再生する
ことができることを見出し、本発明を完成させた。In order to overcome the above-mentioned problems in the prior art, the present inventor has found that an extremely large adsorption specific surface area characteristic of activated carbon and its accompanying adsorption performance of a wide range of gas components, and a reaction such as a catalytic reaction. Focusing on the fact that there is no problem of by-product gas, in order to develop a method of enhancing ozone decomposition performance while maintaining the gas adsorption performance of activated carbon and a safe and simple regeneration method, it is a cause of deterioration of ozone decomposition performance. Focusing on the possible formation of surface oxides, a method of delaying the formation of surface oxides and a method of accelerating the direct decomposition reaction, and further reactivating the activated carbon surface by removing the surface oxides generated by ozone exposure As a result of diligent research on the method of making it possible, by adsorbing an alkali metal salt or an alkali metal hydroxide on an adsorbent having carbon atoms, That the ozone decomposing performance can be improved, and that the activated carbon, which has lost its ozone decomposing performance due to ozone exposure, is subjected to an alkali cleaning treatment and then an alkali metal salt or an alkali metal hydroxide is impregnated. According to the above, it was found that the ozone decomposing performance can be efficiently regenerated, and the present invention has been completed.
【0012】即ち、本発明者は、種々の吸着剤や触媒に
おけるオゾン分解除去に関する研究を行う中で、石油ピ
ッチ系のビーズ状の活性炭が天然椰子殻活性炭に比べ
て、極めて低いオゾン分解性能しか有していないことに
着目した。石油ピッチ系のビーズ状活性炭は乳鉢で粉砕
処理を施すと、ある程度良好なオゾン分解性能を示す
が、ビーズ状の形態では平均粒子径400μm程度の比
較的小さな粒子径のものでさえ、低レベルのオゾン除去
性能しか有さないと言った問題があった。That is, the present inventor conducted research on ozone decomposing / removing in various adsorbents and catalysts, and petroleum pitch-based bead-like activated carbon had an extremely low ozone decomposing performance as compared with natural coconut shell activated carbon. We focused on not having it. Petroleum pitch-based bead-like activated carbon shows a good ozone decomposing performance to some extent when pulverized in a mortar, but in the bead-like form, even a relatively small particle diameter of about 400 μm has a low level. There was a problem that it had only ozone removal performance.
【0013】本発明者が、この原因について活性炭の表
面状態と含有元素の状態について検証すべく走査型電子
顕微鏡や蛍光X線を用いて分析評価を行った結果、天然
の椰子殻活性炭にはカリウムや塩素が含有されているの
に対し、石油ピッチ系のビーズ状活性炭には、これらの
元素が殆ど含まれていないことが判明した。The present inventor conducted an analytical evaluation using a scanning electron microscope and fluorescent X-rays in order to verify the state of the surface of activated carbon and the state of the contained elements with respect to this cause. As a result, potassium was found to be a natural coconut shell activated carbon. It was found that petroleum pitch-based activated carbon beads contained almost no such elements, whereas chlorine and chlorine were contained.
【0014】また、天然の椰子殻活性炭の表面状態はか
なりいびつで荒れた状態であるのに対し、石油ピッチ系
のビーズ状活性炭は非常に滑らかな状態であった。Further, the surface condition of natural coconut shell activated carbon was considerably distorted and rough, whereas the beaded activated carbon of petroleum pitch type was very smooth.
【0015】本発明者は、両者の物理的吸着性能の違い
について検証するため、無極性炭化水素の代表であるベ
ンゼンの吸着性能の評価を行った結果、石油ピッチ系の
ビーズ状活性炭におけるベンゼン吸着性能はBET比表
面積1500m2/g以上を有する高賦活の天然椰子殻
活性炭に対して、7〜8割程度の吸着容量を有している
ことが確認され、成形活性炭としては、そこそこ高い物
理的吸着性能を示していることが判明した。In order to verify the difference in physical adsorption performance between the two, the present inventor evaluated the adsorption performance of benzene, which is a representative of non-polar hydrocarbons, and as a result, it was found that benzene adsorption in petroleum pitch-based bead-like activated carbon was evaluated. The performance was confirmed to have an adsorption capacity of about 70 to 80% with respect to the highly activated natural coconut shell activated carbon having a BET specific surface area of 1500 m 2 / g or more, which is reasonably high as a shaped activated carbon. It was found that it showed adsorption performance.
【0016】前述の如く、活性炭によるオゾン分解のメ
カニズムは、活性炭表面の炭素とオゾンの直接分解反応
とであり、下式のようなメカニズムが存在していると考
えられるが、同一測定条件下でのオゾン分解性能評価に
て、天然の椰子殻活性炭と石油ピッチ系のビーズ状活性
炭との間ではかなり大きな分解性性能上の差異が生じ
る。このことから、炭素とオゾンの直接分解反応以外の
要素がオゾン分解のメカニズムの中に存在しているので
はないかとの予測から、本発明者は石油ピッチ系のビー
ズ状活性炭自体には殆ど存在しないカリウムや塩素を含
む化合物の添着を試みた。
CxOy(solid)+O3 → CxOy+1(solid)+O2
CxOy(solid)+O3 → Cx-1Oy+1(solid)+CO
2 As described above, the ozone decomposition method using activated carbon
Kanism is a direct decomposition reaction of carbon and ozone on the surface of activated carbon.
And it is thought that there is a mechanism like the following formula.
Yes, but for evaluation of ozone decomposition performance under the same measurement conditions
, Natural coconut shell activated carbon and petroleum pitch based beaded activity
Significantly large differences in degradability performance between charcoal
It From this, except for the direct decomposition reaction of carbon and ozone
Because the element is in the mechanism of ozonolysis,
Based on the prediction that
It does not contain potassium and chlorine, which are rarely present in the activated carbon itself.
I tried to impregnate the compound.
CxOy(solid) + OThree → CxOy + 1(solid) + OTwo
CxOy(solid) + OThree → Cx-1Oy + 1(solid) + CO
Two
【0017】そして、本発明者は、LiCl、NaC
l、KCl、LiOH、NaOH、KOH、Li2CO
3、Na2CO3、K2CO3等のアルカリ金属の塩又
は水酸化物の単体のみではオゾン分解性能を有さないこ
と、また、ゼオライトのような無機の多孔質吸着物質に
対して、これらのアルカリ金属化合物を添着してもオゾ
ン分解性能が発揮できないことより、これらのアルカリ
金属化合物を添着する多孔質吸着物質としては炭素原子
の存在が非常に重要であることをつきとめた。Then, the inventor of the present invention
1, KCl, LiOH, NaOH, KOH, Li 2 CO
3 , the alkali metal salt such as Na 2 CO 3 , K 2 CO 3 or hydroxide alone does not have ozone decomposing performance, and also, for inorganic porous adsorbents such as zeolite, Since the ozone decomposing performance cannot be exhibited even when these alkali metal compounds are impregnated, it was found that the presence of carbon atoms is very important as the porous adsorbent substance to which these alkali metal compounds are impregnated.
【0018】本発明のオゾン分解型ガス吸着剤及びフィ
ルター材は、アルカリ金属化合物の添着により著しく優
れたオゾン分解性能を示し、また、多孔質吸着物質本来
のガス吸着性能により、他の成分の吸着除去にも好適で
ある。The ozone-decomposing gas adsorbent and filter material of the present invention exhibit remarkably excellent ozone-decomposing performance due to the impregnation of the alkali metal compound, and the gas-adsorbing property inherent to the porous adsorbing substance makes it possible to adsorb other components. It is also suitable for removal.
【0019】このような本発明のオゾン分解型ガス吸着
剤及びフィルター材は、オゾンガスや臭気との暴露によ
りオゾン分解性能やガス吸着性能が低下した後は、本発
明のオゾン分解型ガス吸着剤又はフィルター材の再生方
法に従って、アルカリ金属化合物を添着することによ
り、或いは、アルカリ性の洗浄液で洗浄した後、アルカ
リ金属化合物を添着することにより、容易に再生するこ
とができる。The ozone-decomposing gas adsorbent and the filter material of the present invention as described above are used after the ozone-decomposing performance or the gas-adsorbing performance is lowered by exposure to ozone gas or odor. According to the method of regenerating the filter material, it can be easily regenerated by impregnating the alkali metal compound, or by washing with an alkaline cleaning liquid and then impregnating the alkali metal compound.
【0020】本発明のオゾン分解型ガス吸着剤再生品及
びフィルター材再生品は、このような本発明の再生方法
で再生されたものである。The regenerated product of the ozone decomposing type gas adsorbent and the regenerated product of the filter material of the present invention are those regenerated by such a regenerating method of the present invention.
【0021】[0021]
【発明の実施の形態】以下に本発明の実施の形態を詳細
に説明する。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described in detail below.
【0022】本発明のオゾン分解型ガス吸着剤におい
て、炭素原子を含む多孔質吸着物質としては、石油ピッ
チ系活性炭、椰子柄活性炭、活性炭繊維、石炭系活性
炭、木質系活性炭、古タイヤ再生活性炭、骨炭等、炭素
原子含有の多孔質吸着物質であれば良く、特に限定する
ものではないが、オゾンとの接触効率や吸着物質との吸
着効率といった面から、吸着比表面積の高い椰子柄活性
炭や活性炭繊維、石油ピッチ系活性炭が好適である。In the ozone-decomposing gas adsorbent of the present invention, as the carbon-containing porous adsorbent, petroleum pitch-based activated carbon, coconut palm activated carbon, activated carbon fiber, coal-based activated carbon, wood-based activated carbon, old tire regeneration activated carbon, As long as it is a carbon atom-containing porous adsorbent such as bone charcoal, it is not particularly limited, but in terms of contact efficiency with ozone and adsorption efficiency with adsorbent, palm pattern activated carbon or activated carbon having a high adsorption specific surface area. Fiber and petroleum pitch-based activated carbon are preferred.
【0023】また、多孔質吸着物質の形状についても、
破砕状、粉末状、ペレット状、球状、楕円球状、繊維状
など特に限定するものではないが、フィルター加工した
際の圧力損失の低減や吸着剤の付着量の確保及びオゾン
や他のガス成分との接触効率や吸着効率を高めるといっ
た点から球状、又は破砕状のものが好適に使用できる。Regarding the shape of the porous adsorbent substance,
Crushed, powder, pellet, spherical, elliptical, fibrous, etc. are not particularly limited, but reduction of pressure loss during filter processing and securing of adsorbent adhesion and ozone and other gas components From the viewpoint of enhancing the contact efficiency and the adsorption efficiency, the spherical or crushed one can be preferably used.
【0024】多孔質吸着物質の吸着比表面積としては特
に限定するものではないが、BET法による測定で50
0m2/g以上、特に1000m2/g以上、とりわ
け、オゾンとの接触効率や吸着物質との吸着効率及び取
り扱い性等の面から、1000〜2000m2/gの吸
着比表面積を有するものを選択するとよい。また、吸着
剤の平均粒子径は、オゾンとの接触効率や吸着物質との
吸着効率及び取り扱い性等の面から5〜5000μmで
あることが好ましい。なお、多孔質吸着物質が繊維状等
の異形状の場合、平均粒子径は、繊維長等の長辺の長さ
を示すものとする。The adsorption specific surface area of the porous adsorbent is not particularly limited, but it is 50 by the BET method.
0 m 2 / g or more, in particular 1000 m 2 / g or more, particularly, in view of such adsorption efficiency and handling properties of the contact efficiency and adsorbate with ozone, selected to have an adsorption specific surface area of 1000 to 2000 2 / g Good to do. Further, the average particle diameter of the adsorbent is preferably 5 to 5000 μm from the viewpoint of the contact efficiency with ozone, the adsorption efficiency with the adsorbent and the handling property. In addition, when the porous adsorbing substance has an irregular shape such as a fibrous shape, the average particle diameter indicates the length of the long side such as the fiber length.
【0025】更に、再生による繰り返し使用の面から、
多孔質吸着物質に求められる特性としては、できるだけ
硬度の高い多孔質吸着物質が好ましく、80重量%以
上、好ましくは90重量%以上のJIS K1474−
4・7硬度を有するものが再生による破損が少なく、好
ましい。なお、このJIS K1474−4・7硬度と
は、鋼球振とう法により測定される硬度である。Further, from the viewpoint of repeated use by reproduction,
As a property required for the porous adsorbent, a porous adsorbent having a hardness as high as possible is preferable, and JIS K1474-using 80% by weight or more, preferably 90% by weight or more.
Those having a hardness of 4.7 are less likely to be damaged by regeneration, which is preferable. The JIS K1474-4.7 hardness is the hardness measured by the steel ball shaking method.
【0026】このような炭素原子を含む多孔質吸着物質
の製法についても、特に限定するものではないが、オゾ
ン暴露時の吸着剤表面の酸化物生成を遅延又は抑制させ
るといった点から、ノーバインダー製法で作られたもの
が好ましい。The method for producing such a porous adsorbing material containing carbon atoms is not particularly limited, either, but from the viewpoint of delaying or suppressing the formation of oxides on the surface of the adsorbent upon exposure to ozone, the no-binder production method. Those made of are preferred.
【0027】なお、本発明のオゾン分解型ガス吸着剤に
おいては、多孔質吸着物質は、材料、形状、製法、その
他の特性の異なるものを2種以上組み合わせて用いても
良い。In the ozone-decomposing gas adsorbent of the present invention, the porous adsorbent may be a combination of two or more kinds of materials having different materials, shapes, manufacturing methods and other characteristics.
【0028】このような炭素原子を含む多孔質吸着物質
に添着させるアルカリ金属の塩、アルカリ金属の水酸化
物についても特に限定させるものではないが、添着加工
を施す際の水への溶解性の面から、アルカリ金属の塩と
しては、炭酸塩又は塩酸塩が好ましく、より具体的に
は、LiCl、NaCl、KCl、LiOH、NaO
H、KOH、Li2CO3、Na2CO3、K2CO3
が好適に使用できる。これらのアルカリ金属化合物を、
1種を単独で添着するか、2種類以上を混合して添着す
るかについては、特に限定するものではないが、処理対
象とするガス成分の種類や濃度もしくは使用条件及び添
着する多孔質吸着物質の種類等により、配合割合も含め
適宜選択することができる。The alkali metal salt and the alkali metal hydroxide to be attached to such a porous adsorbing material containing carbon atoms are not particularly limited, but the solubility in water at the time of applying the attachment is not limited. From the viewpoint, as the alkali metal salt, carbonate or hydrochloride is preferable, and more specifically, LiCl, NaCl, KCl, LiOH, NaO.
H, KOH, Li 2 CO 3 , Na 2 CO 3 , K 2 CO 3
Can be preferably used. These alkali metal compounds,
There is no particular limitation as to whether one kind is impregnated alone or two kinds or more are impregnated, but the kind and concentration of the gas component to be treated, the use conditions, and the porous adsorbent to be impregnated It can be appropriately selected depending on the type and the like, including the blending ratio.
【0029】このようなアルカリ金属化合物を多孔質吸
着物質に添着する方法としては特に制限はないが、予め
アルカリ金属化合物の水溶液を調製しておき、このアル
カリ金属化合物の水溶液(以下、「アルカリ金属化合物
添着水溶液」と称す場合がある。)中に多孔質吸着物質
を浸漬する方法、或いは、多孔質吸着物質にアルカリ金
属化合物の水溶液を噴霧する方法が挙げられ、添着方法
は、多孔質吸着物質の種類や得られる吸着剤の使用条
件、加工条件等により適宜選択することができる。アル
カリ金属化合物添着水溶液中に多孔質吸着物質を浸漬し
てアルカリ金属化合物を添着する場合、多孔質吸着物質
を静置浸漬しても良く、水溶液に超音波振動を付与した
状態で浸漬しても良く、特に超音波振動を付与すること
により添着効率を高めることができる。The method of impregnating such an alkali metal compound on the porous adsorbent is not particularly limited, but an aqueous solution of the alkali metal compound is prepared in advance, and the aqueous solution of the alkali metal compound (hereinafter referred to as "alkali metal compound") is prepared. It may be referred to as "compound impregnated aqueous solution".) A method of immersing the porous adsorbent in the above, or a method of spraying an aqueous solution of an alkali metal compound onto the porous adsorbent, and the impregnation method is the porous adsorbent. Can be appropriately selected depending on the type of the adsorbent, the use conditions of the adsorbent obtained, the processing conditions and the like. When the porous adsorbent is impregnated in the alkali metal compound impregnated aqueous solution to impregnate the alkali metal compound, the porous adsorbent may be immersed in the static state, or may be immersed in a state where ultrasonic vibration is applied to the aqueous solution. Good, especially by applying ultrasonic vibration, the attachment efficiency can be improved.
【0030】このアルカリ金属化合物添着水溶液中のア
ルカリ金属化合物濃度は、多孔質吸着物質の種類や吸着
剤の使用条件等により適宜設定され、特に限定するもの
ではないが、0.1〜10mol/L、特に0.5〜
3.0mol/Lとするのが好ましい。この濃度が0.
1mol/L未満では添着による物理的吸着性能への影
響は少ないが、十分な添着量が稼げないため、添着によ
るオゾン分解性能の向上効果を十分に得ることができな
い。また、10mol/Lを超える濃度では、多孔質吸
着物質の吸着表面積が失われてくるため、物理的吸着性
能が阻害され、また、オゾンと炭素との接触状態が阻害
されることにより、オゾン分解性能が低下するおそれが
ある。The concentration of the alkali metal compound in the alkali metal compound-impregnated aqueous solution is appropriately set depending on the type of the porous adsorbent and the use conditions of the adsorbent, and is not particularly limited, but is 0.1 to 10 mol / L. , Especially 0.5 ~
It is preferably 3.0 mol / L. This concentration is 0.
When the amount is less than 1 mol / L, the physical adsorption performance is less affected by the impregnation, but the sufficient amount of the impregnation cannot be obtained, so that the effect of improving the ozone decomposition performance due to the impregnation cannot be sufficiently obtained. Further, at a concentration of more than 10 mol / L, the adsorption surface area of the porous adsorbent is lost, which impairs the physical adsorption performance, and also interferes with the contact state between ozone and carbon, resulting in ozone decomposition. Performance may decrease.
【0031】なお、このアルカリ金属化合物添着水溶液
は、乾燥後のアルカリ金属化合物の飛散防止のために、
ラテックス、ホットメルトパウダー、及び水分散型エマ
ルジョンよりなる群から選ばれる1種又は2種以上のバ
インダー成分を含んでいても良く、この場合、このよう
なバインダー成分の水溶液中の含有量は1〜30重量%
であることが好ましい。The alkali metal compound-impregnated aqueous solution is used to prevent the alkali metal compound from scattering after drying.
It may contain one or more binder components selected from the group consisting of latex, hot melt powder, and water-dispersion type emulsion. In this case, the content of such binder component in the aqueous solution is 1 to 1. 30% by weight
Is preferred.
【0032】また、このアルカリ金属化合物添着水溶液
は、得られる吸着剤にオゾン分解性能を損なわずにアル
デヒド類や塩基性ガスに対してもガス吸着性能や再生性
能を付与させることが可能な薬剤である、アミノフェニ
ル酢酸、2−アミノエタン−1−スルホン酸及びリンゴ
酸よりなる群から選ばれる1種又は2種以上を含んでい
ても良く、この場合、このような薬剤の水溶液中の含有
量は0.1〜30重量%であることが好ましい。The alkali metal compound-impregnated aqueous solution is a chemical agent capable of imparting gas adsorption performance and regeneration performance to aldehydes and basic gases without impairing ozone decomposition performance of the obtained adsorbent. It may contain one or more selected from the group consisting of certain aminophenylacetic acid, 2-aminoethane-1-sulfonic acid and malic acid. In this case, the content of such a drug in the aqueous solution is It is preferably 0.1 to 30% by weight.
【0033】また、このアルカリ金属化合物添着水溶液
は、得られる吸着剤に難燃性を付与するために、水酸化
アルミニウム、臭化アンモニウム、三酸化アンチモン、
五酸化アンチモン、第2リン酸アンモニウム、硫酸アン
モニウム、ホウ酸等の無機系難燃剤を含んでいても良
く、この場合、このような無機系難燃剤の水溶液中の含
有量は1〜30重量%であることが好ましい。Further, this alkali metal compound-impregnated aqueous solution contains aluminum hydroxide, ammonium bromide, antimony trioxide, in order to impart flame retardancy to the obtained adsorbent.
Inorganic flame retardants such as antimony pentoxide, dibasic ammonium phosphate, ammonium sulfate, and boric acid may be contained, and in this case, the content of such inorganic flame retardant in the aqueous solution is 1 to 30% by weight. Preferably there is.
【0034】なお、本発明のオゾン分解型ガス吸着剤
は、多孔質吸着物質に対して、前記アルカリ金属化合物
が0.1〜30重量%添着されていることが好ましく、
添着量は、アルカリ金属化合物添着水溶液のアルカリ金
属化合物濃度や添着方法を適宜選択することにより調整
することができる。この添着量が0.1重量%未満で
は、添着によるオゾン分解性能の改善効果が十分ではな
く、30重量%を超えると、多孔質吸着物質の吸着表面
積が失われてくるため、物理的吸着性能が阻害され、ま
た、オゾンと炭素との接触状態が阻害されることによ
り、オゾン分解性能が低下するおそれがある。In the ozone-decomposing gas adsorbent of the present invention, the alkali metal compound is preferably impregnated in the porous adsorbent in an amount of 0.1 to 30% by weight,
The amount of impregnation can be adjusted by appropriately selecting the concentration of the alkali metal compound in the aqueous solution of impregnated alkali metal compound and the method of impregnation. If the amount of impregnation is less than 0.1% by weight, the effect of improving the ozone decomposition performance due to the impregnation is not sufficient, and if it exceeds 30% by weight, the adsorption surface area of the porous adsorbent is lost and the physical adsorption performance is reduced. And the contact state between ozone and carbon is hindered, which may deteriorate the ozone decomposing performance.
【0035】本発明のフィルター材は、このような本発
明のオゾン分解型ガス吸着剤をフィルター基材に付着さ
せたものである。The filter material of the present invention has such an ozone decomposing gas adsorbent of the present invention adhered to a filter substrate.
【0036】フィルター基材としては、ポリウレタンフ
ォーム、ポリオレフィンフォーム、セラミックフォー
ム、メタルフォーム等のフォーム状、該フォームの加工
品、ポリアミド、ポリエチレン、ポリプロピレン、ポリ
エステル、ポリテトラフルオロエチレン等の有機繊維、
ガラス繊維、セラミック繊維、及び紙よりなる群から選
ばれる1種又は2種以上よりなるものが挙げられるが、
何らこれらに限定されるものではない。Examples of the filter substrate include foam such as polyurethane foam, polyolefin foam, ceramic foam and metal foam, processed products of the foam, organic fibers such as polyamide, polyethylene, polypropylene, polyester and polytetrafluoroethylene,
Examples include one or two or more selected from the group consisting of glass fiber, ceramic fiber, and paper.
It is not limited to these.
【0037】また、フィルター基材の構造としては、三
次元網状骨格構造を有するもの、ネット状のもの、ひだ
状に成型加工されたプリーツ形状のもの、コルゲート加
工されたシートを積層し断面裁断加工したもの、ハニカ
ム構造を有するもの、繊維を三次元状に編み上げた立体
構造を有するネット状のもの、複数の繊維を束ねて撚っ
て平面幾何学的に織り込んだネット状のもの、縦横両軸
延伸加工を施したネット状のもの、並びにメルトブロー
又はスパンボンド製法にて作られた不織布状のものより
なる群から選ばれる1種の単一構造或いは2種以上の複
合構造が挙げられるが、何らこれらに限定されるもので
はない。The structure of the filter base material has a three-dimensional net-like skeleton structure, a net shape, a pleat shape formed into a pleated shape, and a corrugated sheet is laminated to cut the cross section. , A honeycomb structure, a net-like one having a three-dimensional structure in which fibers are knitted in a three-dimensional shape, a net-like shape in which a plurality of fibers are bundled and twisted and woven in a plane geometry, both vertical and horizontal axes Examples include a single structure or two or more composite structures selected from the group consisting of stretched net-like ones and non-woven fabric-like ones made by a melt blown or spunbonding method. It is not limited to these.
【0038】本発明のオゾン分解型ガス吸着剤を、この
ようなフィルター基材に付着させる方法は、目的や用途
により適宜選択することができ、特に限定するものでは
ないが、湿式含浸付着法又は乾式付着法を用いることが
できる。The method for adhering the ozone-decomposable gas adsorbent of the present invention to such a filter substrate can be appropriately selected depending on the purpose and application, and is not particularly limited. A dry deposition method can be used.
【0039】湿式含浸法とは、吸着剤とバインダー成分
を混練したスラリーにフィルター基材を浸漬、含浸した
後、乾燥する方法であり、一方、乾式付着法とは、予め
フィルター基材の表面及び/又は内部にバインダー成分
を塗布するなどして付着させた後、バインダーの接着力
及び粘着力(タック力)を利用することにより、吸着剤
をフィルター基材に付着させる方法である。The wet impregnation method is a method in which a filter substrate is dipped in a slurry in which an adsorbent and a binder component are kneaded, impregnated and then dried, while the dry adhesion method is performed in advance on the surface of the filter substrate and And / or a binder component is applied to the inside of the filter component to make it adhere, and then the adsorbent is made to adhere to the filter substrate by utilizing the adhesive force and tackiness (tack force) of the binder.
【0040】これらの付着方法のうち、湿式含浸法は、
フィルターの製造が比較的容易であるという利点がある
が、バインダー成分により吸着剤の全表面が被覆されて
しまうため、このバインダー成分がオゾンと炭素との接
触分解反応阻害要因になったり、ガス成分の吸着阻害要
因になったりするといった欠点がある。これに対して、
乾式付着法は、湿式含浸法対に比べて、製造工程が複雑
化するという難点はあるが、バインダー成分により吸着
剤の全表面が被覆されないため、オゾンと炭素との接触
分解反応やガス成分の吸着を阻害することがなく、しか
も、単位面積当りの吸着剤付着量が湿式法対に比べて高
いといった利点から、好適である。Among these adhesion methods, the wet impregnation method is
Although there is an advantage that the filter is relatively easy to manufacture, the binder component covers the entire surface of the adsorbent, so that the binder component may be a factor that inhibits the catalytic decomposition reaction of ozone and carbon, or the gas component. There is a drawback that it becomes a factor that inhibits the adsorption of On the contrary,
Compared with the wet impregnation method, the dry deposition method has a drawback that the manufacturing process is complicated, but since the entire surface of the adsorbent is not covered by the binder component, the catalytic decomposition reaction between ozone and carbon and the gas component It is preferable because it does not hinder the adsorption and the adsorbent adhesion amount per unit area is higher than that of the wet method pair.
【0041】吸着剤をフィルター基材に付着させるバイ
ンダーとしては、再生使用の要否により異なるため、特
に限定するものではないが、例えば湿気反応型ウレタン
系プレポリマー、合成ゴム系接着剤、変成シリコーン系
プレポリマー及びこれらのホットメルトタイプ、イソシ
アネートとの2液硬化型ウレタン系エマルジョン、エポ
キシ系バインダー、酢酸ビニル系バインダー、アクリル
系バインダー、ポリオレフィン系バインダー、SBR系
バインダー、NBR系バインダー、クロロプレン系バイ
ンダー等の1種又は2種以上が選択できるが、吸着剤の
オゾン分解性能への影響やガス吸着性能の面及び環境へ
の配慮の面から、非溶剤系バインダーを用いるのがよ
く、また、長時間のオゾン暴露やアルカリ水溶液による
繰り返し洗浄や添着処理の面から耐薬品性、耐熱性、耐
水性に優れた湿気反応型ウレタン系プレポリマー、湿気
反応型ウレタン系プレポリマーが混入された合成ゴム系
接着剤、湿気反応型変成シリコーン系プレポリマーのホ
ットメルトタイプが好適である。The binder for adhering the adsorbent to the filter substrate is not particularly limited because it depends on whether or not it is recycled, but for example, moisture-reactive urethane prepolymer, synthetic rubber adhesive, modified silicone. -Based prepolymers and hot melt types thereof, two-component curing type urethane emulsions with isocyanate, epoxy binders, vinyl acetate binders, acrylic binders, polyolefin binders, SBR binders, NBR binders, chloroprene binders, etc. One or two or more of these can be selected, but it is preferable to use a non-solvent binder from the viewpoint of the effect on the ozone decomposition performance of the adsorbent, the gas adsorption performance, and the consideration for the environment. Exposure to ozone and repeated cleaning and impregnation with alkaline aqueous solution From a physical point of view, moisture-reactive urethane prepolymers with excellent chemical resistance, heat resistance, and water resistance, synthetic rubber adhesives containing moisture-reactive urethane prepolymers, and moisture-reactive modified silicone prepolymers A hot melt type is preferred.
【0042】本発明のフィルター材を製造するに当た
り、予めアルカリ金属化合物が多孔質吸着物質に添着さ
れた本発明のオゾン分解型ガス吸着剤をフィルター基材
に付着させても良く、また、フィルター基材に多孔質吸
着物質を付着させた後アルカリ金属化合物を添着しても
良い。従って、本発明のフィルター材は、例えば、次の
ような方法で製造することができる。In producing the filter material of the present invention, the ozone decomposing gas adsorbent of the present invention in which an alkali metal compound is previously attached to a porous adsorbent may be attached to the filter base material, or the filter substrate After the porous adsorbing substance is attached to the material, the alkali metal compound may be attached. Therefore, the filter material of the present invention can be manufactured, for example, by the following method.
【0043】I 湿式含浸法の場合
本発明の吸着剤とバインダー成分とを含むスラリー
にフィルター基材を含浸させた後、乾燥する。
本発明に係る多孔質吸着物質とアルカリ金属化合物
とバインダー成分とを含むスラリーにフィルター基材を
含浸させた後、乾燥する。
本発明に係る多孔質吸着物質とバインダー成分とを
含むスラリーにフィルター基材を含浸させて多孔質吸着
物質を付着させた後、前述のアルカリ金属化合物添着水
溶液に含浸させてアルカリ金属化合物を添着する。I In case of wet impregnation method A filter substrate is impregnated with a slurry containing the adsorbent of the present invention and a binder component, and then dried. A filter base material is impregnated with a slurry containing the porous adsorbent according to the present invention, an alkali metal compound, and a binder component, and then dried. A filter substrate is impregnated with a slurry containing a porous adsorbing substance and a binder component according to the present invention to adhere the porous adsorbing substance, and then impregnated with the alkali metal compound impregnating aqueous solution to impregnate the alkali metal compound. .
【0044】II 乾式付着法の場合
フィルター基材にバインダー成分を塗布又は噴霧す
るか、バインダー成分を含む液にフィルター基材を含浸
させて、フィルター基材にバインダー層を形成した後、
本発明のオゾン分解型ガス吸着剤を付着させる。
フィルター基材にバインダー成分を塗布又は噴霧す
るか、バインダー成分を含む液にフィルター基材を含浸
させて、フィルター基材にバインダー層を形成した後、
本発明に係る多孔質吸着物質を付着させ、その後、前述
のアルカリ金属化合物添着水溶液に含浸させてアルカリ
金属化合物を添着する。II In the case of the dry deposition method After coating or spraying the binder component on the filter substrate or impregnating the filter substrate with a liquid containing the binder component to form a binder layer on the filter substrate,
The ozone decomposing gas adsorbent of the present invention is attached. After coating or spraying the binder component on the filter substrate, or by impregnating the filter substrate with a liquid containing the binder component to form a binder layer on the filter substrate,
The porous adsorbing material according to the present invention is attached, and then the above-mentioned alkali metal compound impregnating aqueous solution is impregnated to impregnate the alkali metal compound.
【0045】本発明のフィルター材において、フィルタ
ー基材へのバインダー成分及びオゾン分解型ガス吸着剤
の付着量は、フィルター基材の材料や構造、フィルター
材の使用目的等によっても異なるが、フィルター材に対
するオゾン分解型ガス吸着剤の付着重量割合で50〜5
000重量%とするのが好ましく、このような吸着剤付
着量を得るために、吸着剤を付着するためのバインダー
成分は、フィルター材に対して10〜300重量%付着
させることが好ましい。In the filter material of the present invention, the amount of the binder component and the ozone decomposing gas adsorbent adhering to the filter base material varies depending on the material and structure of the filter base material, the purpose of use of the filter material, etc. To ozone decomposing type gas adsorbent in a weight ratio of 50 to 5
The amount is preferably 000% by weight, and in order to obtain such adsorbent adhesion amount, the binder component for adsorbing the adsorbent is preferably 10 to 300% by weight with respect to the filter material.
【0046】なお、上記湿式含浸法で用いるバインダー
成分を含むスラリーや乾式付着法で用いるアルカリ金属
化合物添着水溶液が、前述のアミノフェニル酢酸、2−
アミノエタン−1−スルホン酸、リンゴ酸といった薬剤
や無機系難燃剤を含んでいても良いことは言うまでもな
く、また、上記方法で得られたフィルター材に更に無機
系難燃剤を付着させても良い。The slurry containing the binder component used in the wet impregnation method or the alkali metal compound-impregnated aqueous solution used in the dry deposition method is the above-mentioned aminophenylacetic acid, 2-
It goes without saying that a drug such as aminoethane-1-sulfonic acid or malic acid or an inorganic flame retardant may be contained, and an inorganic flame retardant may be further attached to the filter material obtained by the above method.
【0047】本発明のオゾン分解型ガス吸着剤又はフィ
ルター材の再生方法は、このような本発明のオゾン分解
型ガス吸着剤又はフィルター材をオゾン分解処理又はガ
ス吸着処理等に使用することにより、オゾン分解性能や
ガス吸着性能が低下したものを再生する方法であり、使
用済吸着剤又はフィルター材を好ましくはアルカリ性の
水溶液で洗浄してオゾン分解により吸着剤又はフィルタ
ー材に生成した表面酸化物を除去した後、前述の本発明
のオゾン分解型ガス吸着剤を製造する際のアルカリ金属
化合物の添着方法に従ってアルカリ金属化合物を添着す
る。The method for regenerating the ozone-decomposing gas adsorbent or filter material of the present invention comprises using such an ozone-decomposing gas adsorbent or filter material of the present invention for ozone decomposition treatment or gas adsorption treatment. This is a method of regenerating a material with reduced ozone decomposition performance or gas adsorption performance, in which the surface oxide generated on the adsorbent or filter material by ozone decomposition after washing the used adsorbent or filter material with an alkaline aqueous solution is preferable. After the removal, the alkali metal compound is impregnated according to the method of impregnating the alkali metal compound in producing the ozone decomposing gas adsorbent of the present invention.
【0048】アルカリ洗浄に用いる洗浄液中のアルカリ
物質の種類及びその水溶液濃度は、処理する吸着剤又は
フィルター材のオゾン暴露雰囲気や劣化の状態により異
なり、特に限定するものではないが、水への溶解性の面
から、アルカリ物質としてはLiCl、NaCl、KC
l、LiOH、NaOH、KOH、Li2CO3、Na
2CO3、K2CO3を好適に使用することができ、な
かでもアルカリ性の強いNaOH、KOHが少量で良好
な洗浄効果を示すため、好ましい。洗浄液中には、アル
カリ物質の1種が含まれていても良く、2種以上が含ま
れていても良い。また、洗浄液中のこれらのアルカリ物
質の濃度としては、前述のアルカリ金属化合物添着水溶
液の濃度よりは低めに調整することが望ましく、0.0
01〜1.0mol/L、特に0.01〜0.1mol
/Lに調整するのが好ましい。The type of the alkaline substance and the concentration of the aqueous solution thereof in the cleaning solution used for the alkaline cleaning vary depending on the ozone exposure atmosphere of the adsorbent or the filter material to be treated and the state of deterioration, and are not particularly limited, but they are dissolved in water. From the viewpoint of properties, alkaline substances such as LiCl, NaCl, KC
1, LiOH, NaOH, KOH, Li 2 CO 3 , Na
2 CO 3 and K 2 CO 3 can be preferably used, and among them, since NaOH and KOH having a strong alkalinity show a good cleaning effect even in a small amount, they are preferable. The cleaning liquid may contain one kind of alkaline substance or two or more kinds thereof. The concentration of these alkaline substances in the cleaning liquid is preferably adjusted to be lower than the concentration of the above-mentioned aqueous solution of an alkali metal compound-impregnated solution.
01-1.0 mol / L, especially 0.01-0.1 mol
It is preferable to adjust to / L.
【0049】このアルカリ洗浄は、アルカリ性の水溶液
に超音波振動を付与した状態で吸着剤又はフィルター材
を浸漬洗浄することにより行うことが、洗浄効果の面で
好ましい。From the viewpoint of cleaning effect, it is preferable to carry out the alkali cleaning by immersion cleaning of the adsorbent or the filter material in a state where ultrasonic vibration is applied to the alkaline aqueous solution.
【0050】[0050]
【実施例】以下に実施例及び比較例を挙げて本発明をよ
り具体的に説明する。EXAMPLES The present invention will be described more specifically with reference to Examples and Comparative Examples below.
【0051】以下においては、炭素原子を有する多孔質
吸着物質のアルカリ金属化合物による添着効果を見極め
るために、活性炭の中ではオゾン分解性能の低くカリウ
ムやナトリウムなどの不純物が殆ど含有されていない石
油ピッチ系ビーズ状活性炭を多孔質吸着物質の添着担持
体として選択し、この吸着物質をベースにアルカリ金属
化合物を添着することによるオゾン分解性能への影響を
調べた。In the following, in order to determine the impregnation effect of a porous adsorbing substance having carbon atoms by an alkali metal compound, petroleum pitch which has a low ozone decomposing ability in activated carbon and hardly contains impurities such as potassium and sodium. We selected bead-type activated carbon as a support for impregnating a porous adsorbent, and investigated the effect on the ozone decomposition performance by impregnating an alkali metal compound on the basis of this adsorbent.
【0052】実施例1
1mol/Lの塩化カリウム水溶液100mL中に平均
粒子径400μmの呉羽化学工業(株)製の石油ピッチ
系ビーズ状活性炭(商品名BAC−SPタイプ,吸着比
表面積1100m2/g,JIS K1474−4・7
硬度97重量%,平均粒子径400μm)10gを投入
し、30分間静置浸漬した後、減圧吸引濾過器を用いて
脱水し、更に110℃のオーブンにて15分間乾燥させ
る事により、塩化カリウム添着活性炭サンプルを得、オ
ゾン分解性能の測定を行い、結果を表1に示した。Example 1 Petroleum pitch-based beaded activated carbon (trade name BAC-SP type, adsorption specific surface area 1100 m 2 / g, manufactured by Kureha Chemical Industry Co., Ltd., having an average particle size of 400 μm in 100 mL of a 1 mol / L potassium chloride aqueous solution. , JIS K1474-4.7
A hardness of 97% by weight and an average particle diameter of 400 μm) (10 g) were added, and the mixture was allowed to stand still for 30 minutes, dehydrated using a vacuum suction filter, and dried in an oven at 110 ° C. for 15 minutes to impregnate potassium chloride. An activated carbon sample was obtained, the ozone decomposition performance was measured, and the results are shown in Table 1.
【0053】図1は、このオゾン分解性能の測定に用い
た装置の概略構成を示す系統図である。FIG. 1 is a system diagram showing a schematic configuration of an apparatus used for measuring the ozone decomposition performance.
【0054】1はオゾン発生器であり、このオゾン発生
器では、乾燥空気を放電管に供給し、無声放電方式によ
ってオゾンを生成させ、NOX除去槽を通過した希釈空
気で希釈して送給した。オゾンガス濃度の調整は放電管
の印可電圧を調整することによって行い、希釈空気で試
験カラム(内径30mmφ)内に流速1m/secが得
られるように流量計1Aで流量調整した。Reference numeral 1 denotes an ozone generator. In this ozone generator, dry air is supplied to a discharge tube, ozone is generated by a silent discharge method, diluted with diluted air that has passed through a NO X removal tank, and fed. did. The ozone gas concentration was adjusted by adjusting the applied voltage of the discharge tube, and the flow rate was adjusted with the flow meter 1A so that a flow rate of 1 m / sec could be obtained in the test column (inner diameter 30 mmφ) with diluted air.
【0055】塩化カリウム添着活性炭サンプル2を0.
7g秤取り、上下が、目付60g/m2のポリプロピレ
ン繊維不織布で覆われた内径30mmφのアクリル製サ
ンプル容器に充填した後、ガス流通径30mmφ×60
0mm長のアクリル製カラム4の中央部(裏面部から3
00mm)にセットし、18ppmのオゾンガスを流速
1m/secの条件で通気させ、カラム4の入口と出口
のオゾン濃度を測定し、通気1時間後のオゾン除去率を
求めた。A potassium chloride-impregnated activated carbon sample 2 was added to 0.2%.
7 g of the sample was weighed and filled in an acrylic sample container with an inner diameter of 30 mmφ covered with polypropylene fiber non-woven fabric having a basis weight of 60 g / m 2 and then a gas flow diameter of 30 mmφ × 60
The center of the 0 mm long acrylic column 4 (3 from the back side)
00 mm), 18 ppm of ozone gas was aerated under the condition of a flow rate of 1 m / sec, the ozone concentration at the inlet and the outlet of the column 4 was measured, and the ozone removal rate after 1 hour of aeration was determined.
【0056】カラム4入口及び出口のオゾン濃度の測定
は、オゾン濃度測定器5により、Beerの法則に基づ
き、低圧水銀ランプ6を光源とする253.7nm波長
域でのオゾンによる紫外線吸収量(光電流)を光電流検
出器8で計測することにより行った。なお、オゾン濃度
を測定するために、ポンプPにより紫外線吸収セル7内
に送り込んだオゾンガスの流量は3L/minであり、
カラム4のサンプル容器3の上流側のオゾンガス流と、
下流側のオゾンガス流とをタイマーと電磁弁V 1,V2
の操作により交互に切り替えることにより、経時毎の入
口オゾン濃度と出口オゾン濃度を測定した。Measurement of ozone concentration at the inlet and outlet of column 4
Is based on Beer's law by the ozone concentration measuring instrument 5.
253.7 nm wavelength using the low-pressure mercury lamp 6 as a light source
Photocurrent detection of the amount of ultraviolet absorption (photocurrent) by ozone in the region
It carried out by measuring with the output device 8. The ozone concentration
In order to measure the
The flow rate of ozone gas sent to is 3 L / min,
An ozone gas flow upstream of the sample container 3 of the column 4,
The downstream ozone gas flow is connected to the timer and solenoid valve V 1, VTwo
By switching alternately with the operation of
The mouth ozone concentration and the outlet ozone concentration were measured.
【0057】オゾン除去率の算出は、オゾン濃度測定器
5の測定結果をCPU9に入力し、入口ガス濃度と出口
ガス濃度を下式に代入することによって求めた。なお、
測定結果は、光量変動分を補正した後、演算を行った。The ozone removal rate was calculated by inputting the measurement result of the ozone concentration measuring device 5 into the CPU 9 and substituting the inlet gas concentration and the outlet gas concentration into the following equation. In addition,
The measurement result was calculated after correcting the light amount fluctuation.
【0058】[0058]
【数1】 [Equation 1]
【0059】なお、得られたサンプルの活性炭に対する
塩化カリウム添着量は表2に示す通りであった。The amount of potassium chloride added to the activated carbon of the obtained sample is as shown in Table 2.
【0060】実施例2
1mol/Lの塩化ナトリウム水溶液100mL中に平
均粒子径400μmの呉羽化学工業(株)製の石油ピッ
チ系ビーズ状活性炭(商品名BAC−SPタイプ)を1
0g投入し、30分間静置浸漬した後、減圧吸引濾過器
を用いて脱水し、更に110℃のオーブンにて15分間
乾燥させることにより塩化ナトリウム添着活性炭サンプ
ルを得た。Example 2 A petroleum pitch-based beaded activated carbon (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. having an average particle size of 400 μm was added to 100 mL of a 1 mol / L sodium chloride aqueous solution.
After adding 0 g and immersing still for 30 minutes, it was dehydrated using a vacuum suction filter and further dried in an oven at 110 ° C. for 15 minutes to obtain a sodium chloride-impregnated activated carbon sample.
【0061】得られたサンプルについて、実施例1と同
様にして経時1時間後のオゾン分解性能を調べ、結果を
表1に示した。表1には、得られたサンプルの活性炭に
対する塩化ナトリウム添着量を併記した。With respect to the obtained sample, the ozone decomposing performance after 1 hour of aging was examined in the same manner as in Example 1, and the results are shown in Table 1. Table 1 also shows the amount of sodium chloride impregnated on the activated carbon of the obtained sample.
【0062】実施例3
1mol/Lの水酸化カリウム水溶液100mL中に平
均粒子径400μmの呉羽化学工業(株)製の石油ピッ
チ系ビーズ状活性炭(商品名BAC−SPタイプ)を1
0g投入し、30分間静置浸漬した後、減圧吸引濾過器
を用いて脱水し更に110℃のオーブンにて15分間乾
燥させることにより水酸化カリウム添着活性炭サンプル
を得た。Example 3 1 mL of petroleum pitch-based beaded activated carbon (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. having an average particle diameter of 400 μm was added to 100 mL of a 1 mol / L potassium hydroxide aqueous solution.
After adding 0 g and soaking still for 30 minutes, dehydration was performed using a vacuum suction filter and further drying was performed in an oven at 110 ° C. for 15 minutes to obtain a potassium hydroxide-impregnated activated carbon sample.
【0063】得られたサンプルについて、実施例1と同
様にして経時1時間後のオゾン分解性能を調べ、結果を
表1に示した。表1には、得られたサンプルの活性炭に
対する水酸化カリウム添着量を併記した。With respect to the obtained sample, the ozone decomposing performance after 1 hour was examined in the same manner as in Example 1, and the results are shown in Table 1. Table 1 also shows the amount of potassium hydroxide impregnated on the activated carbon of the obtained sample.
【0064】実施例4
1mol/Lの水酸化ナトリウム水溶液100mL中に
平均粒子径400μmの呉羽化学工業(株)製の石油ピ
ッチ系ビーズ状活性炭(商品名BAC−SPタイプ)を
10g投入し、30分間静置浸漬した後、減圧吸引濾過
器を用いて脱水し、更に110℃のオーブンにて15分
間乾燥させることにより、水酸化ナトリウム添着活性炭
サンプルを得た。Example 4 10 g of petroleum pitch-based beaded activated carbon (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. having an average particle diameter of 400 μm was added to 100 mL of a 1 mol / L sodium hydroxide aqueous solution, and 30 After being left to stand for a minute, it was dehydrated using a vacuum suction filter and dried in an oven at 110 ° C. for 15 minutes to obtain a sodium hydroxide-impregnated activated carbon sample.
【0065】得られたサンプルについて、実施例1と同
様にして経時1時間後のオゾン分解性能を調べ、結果を
表1に示した。表1には、得られたサンプルの活性炭に
対する水酸化ナトリウム添着量を併記した。With respect to the obtained sample, the ozone decomposing performance after 1 hour was examined in the same manner as in Example 1, and the results are shown in Table 1. Table 1 also shows the amount of sodium hydroxide impregnated on the activated carbon of the obtained sample.
【0066】実施例5
1mol/Lの炭酸カリウム水溶液100mL中に平均
粒子径400μmの呉羽化学工業(株)製の石油ピッチ
系ビーズ状活性炭(商品名BAC−SPタイプ)を10
g投入し、30分間静置浸漬した後、減圧吸引濾過器を
用いて脱水し、更に110℃のオーブンにて15分間乾
燥させることにより、炭酸カリウム添着活性炭サンプル
を得た。Example 5 In 100 mL of a 1 mol / L potassium carbonate aqueous solution, 10 petroleum pitch-based beaded activated carbons (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. having an average particle size of 400 μm were used.
After being charged with g and immersed for 30 minutes in a stationary state, it was dehydrated using a vacuum suction filter, and further dried in an oven at 110 ° C. for 15 minutes to obtain a potassium carbonate-impregnated activated carbon sample.
【0067】得られたサンプルについて、実施例1と同
様にして経時1時間後のオゾン分解性能を調べ、結果を
表1に示した。表1には、得られたサンプルの活性炭に
対する炭酸カリウム添着量を併記した。With respect to the obtained sample, the ozone decomposing performance after 1 hour was examined in the same manner as in Example 1, and the results are shown in Table 1. Table 1 also shows the amount of potassium carbonate impregnated on the activated carbon of the obtained sample.
【0068】実施例6
1mol/Lの炭酸ナトリウム水溶液100mL中に平
均粒子径400μmの呉羽化学工業(株)製の石油ピッ
チ系ビーズ状活性炭(商品名BAC−SPタイプ)を1
0g投入し、30分間静置浸漬した後、減圧吸引濾過器
を用いて脱水し、更に110℃のオーブンにて15分間
乾燥させる事により、炭酸ナトリウム添着活性炭サンプ
ルを得た。Example 6 1 ml of petroleum pitch-based bead-like activated carbon (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. having an average particle diameter of 400 μm was added to 100 mL of a 1 mol / L sodium carbonate aqueous solution.
0 g was added, and the mixture was allowed to stand still for 30 minutes, dehydrated using a vacuum suction filter, and further dried in an oven at 110 ° C. for 15 minutes to obtain a sodium carbonate-impregnated activated carbon sample.
【0069】得られたサンプルについて、実施例1と同
様にして経時1時間後のオゾン分解性能を調べ、結果を
表1に示した。表1には、得られたサンプルの活性炭に
対する炭酸ナトリウム添着量を併記した。With respect to the obtained sample, the ozone decomposing performance after 1 hour was examined in the same manner as in Example 1, and the results are shown in Table 1. Table 1 also shows the amount of sodium carbonate impregnated on the activated carbon of the obtained sample.
【0070】比較例1
炭素原子を有さない多孔質吸着物質とアルカリ金属化合
物との関係を把握するために、合成ゼオライトを吸着剤
の添着担持体として用い、実施例1と同様にして添着加
工を行った。Comparative Example 1 In order to understand the relationship between a porous adsorbing material having no carbon atom and an alkali metal compound, synthetic zeolite was used as an adsorbent-carrying carrier for an adsorbent, and impregnation was carried out in the same manner as in Example 1. I went.
【0071】即ち、1mol/Lの塩化カリウム水溶液
100mL中に、東ソー(株)製の合成ゼオライト(商
品名A−5)を10g投入し、30分間静置浸漬した
後、減圧吸引濾過器を用いて脱水し、更に110℃のオ
ーブンにて15分間乾燥させることにより、塩化カリウ
ム添着ゼオライトを得た。That is, 10 g of synthetic zeolite (trade name A-5) manufactured by Tosoh Corporation was put into 100 mL of a 1 mol / L potassium chloride aqueous solution, and the mixture was allowed to stand still for 30 minutes and then a vacuum suction filter was used. And dehydrated, and further dried in an oven at 110 ° C. for 15 minutes to obtain a potassium chloride-impregnated zeolite.
【0072】得られたサンプルについて、実施例1と同
様にして経時1時間後のオゾン分解性能を調べ、結果を
表1に示した。表1には、得られたサンプルのゼオライ
トに対する塩化カリウム添着量を併記した。With respect to the obtained sample, the ozone decomposing performance after 1 hour was examined in the same manner as in Example 1, and the results are shown in Table 1. Table 1 also shows the amount of potassium chloride added to the zeolite of the obtained sample.
【0073】比較例2
実施例1〜6で添着担持体として用いた呉羽化学工業
(株)製の石油ピッチ系ビーズ状活性炭(商品名BAC
−SPタイプ)の未処理非添着状態での潜在的オゾン分
解性能を調べるために、本サンプルをそのまま0.7g
秤取り、実施例1と同様にして経時1時間後のオゾン分
解性能を調べ、結果を表1に示した。Comparative Example 2 Petroleum pitch-based beaded activated carbon (trade name BAC) manufactured by Kureha Chemical Industry Co., Ltd., which was used as the impregnated carrier in Examples 1 to 6
(SP type) 0.7 g of this sample as it is in order to investigate the potential ozone decomposition performance in the untreated unimpregnated state
Weighing was performed, and the ozone decomposing performance after 1 hour was examined in the same manner as in Example 1. The results are shown in Table 1.
【0074】[0074]
【表1】 [Table 1]
【0075】実施例7
オゾン暴露による繰り返し再生効果を調べるため、実施
例1〜6のサンプルのうち、最もオゾン分解性能の高か
った塩化カリウム添着活性炭サンプルを用い、再添着に
よる再生実験を行った。Example 7 In order to examine the effect of repeated regeneration by exposure to ozone, a potassium chloride-impregnated activated carbon sample, which had the highest ozone decomposition performance among the samples of Examples 1 to 6, was used to perform a regeneration experiment by re-impregnation.
【0076】まず、3mol/Lの塩化カリウム水溶液
100mL中に平均粒子径400μmの呉羽化学工業
(株)製の石油ピッチ系ビーズ状活性炭(商品名BAC
−SPタイプ)を10g投入し、30分間静置浸漬した
後、減圧吸引濾過器を用いて脱水し、更に110℃のオ
ーブンにて15分間乾燥させることにより、塩化カリウ
ム添着活性炭サンプルを得た。First, in 100 mL of a 3 mol / L potassium chloride aqueous solution, petroleum pitch bead-like activated carbon (trade name BAC) having an average particle diameter of 400 μm manufactured by Kureha Chemical Industry Co., Ltd.
-SP type) was added thereto, and the mixture was allowed to stand still for 30 minutes, dehydrated using a vacuum suction filter, and further dried in an oven at 110 ° C for 15 minutes to obtain a potassium chloride-impregnated activated carbon sample.
【0077】得られたサンプルを0.7g秤取り、実施
例1と同様の方法でオゾン分解性能の評価を行って、オ
ゾン通気開始から5分後の初期オゾン除去率を調べ、結
果を表2に示した。0.7 g of the obtained sample was weighed, and the ozone decomposing performance was evaluated in the same manner as in Example 1 to examine the initial ozone removal rate 5 minutes after the start of ozone aeration, and the results are shown in Table 2. It was shown to.
【0078】その後、サンプルが完全に破過するまで
(入口オゾン濃度と出口オゾン濃度が同一になるま
で)、18ppmのオゾンガスを通気させたところ、破
過に到るまでの通気時間は55時間であった。After that, 18 ppm of ozone gas was aerated until the sample completely passed through (until the ozone concentration at the inlet and the ozone concentration at the outlet became the same), and the aeration time until the breakthrough was 55 hours. there were.
【0079】実施例8
実施例7のオゾン通気実験による破過後のサンプルを取
り出し、サンプル全量を、0.1Nの水酸化カリウム水
溶液に投入し、この水酸化カリウム水溶液が完全に透明
になるまで浸漬排水を繰り返すことにより洗浄した後、
1mol/Lの塩化カリウム水溶液に30分間浸漬する
ことにより、再添着処理を行い、減圧吸引濾過器により
脱水し、その後110℃オーブンにて15分間乾燥させ
ることにより再生サンプルを得た。Example 8 The sample after breakthrough in the ozone aeration test of Example 7 was taken out, and the whole amount of the sample was put into a 0.1N potassium hydroxide aqueous solution and immersed until the potassium hydroxide aqueous solution became completely transparent. After washing by repeating drainage,
The sample was re-attached by immersing it in a 1 mol / L potassium chloride aqueous solution for 30 minutes, dehydrated by a vacuum suction filter, and then dried in an oven at 110 ° C. for 15 minutes to obtain a regenerated sample.
【0080】得られた再生サンプルについて、実施例7
と同様にしてオゾン通気開始から5分後の初期オゾン除
去率を調べ、結果を表2に示した。About the obtained regenerated sample, Example 7
The initial ozone removal rate was examined 5 minutes after the start of ozone ventilation, and the results are shown in Table 2.
【0081】また、この再生サンプルについても、実施
例7と同様にサンプルが完全に破過するまで18ppm
のオゾンガスを通気させ、破過に到るまでの通気時間を
調べ、結果を表2に示した。Also, for this regenerated sample, as in Example 7, it was 18 ppm until the sample completely broke through.
The ozone gas was aerated, and the aeration time until breakthrough was examined, and the results are shown in Table 2.
【0082】また、実施例7の通気開始5分後の初期オ
ゾン除去率に対する、本再生サンプルの通気開始5分後
の初期オゾン除去率の割合(百分率)を求め、これを再
生効率として、結果を表2に示した。Further, the ratio (percentage) of the initial ozone removal rate 5 minutes after the start of aeration of the present regenerated sample to the initial ozone removal rate 5 minutes after the start of aeration in Example 7 was obtained, and this was taken as the regeneration efficiency, and the result was obtained. Is shown in Table 2.
【0083】比較例3
実施例8において、オゾン暴露により破過させた後のサ
ンプルを用い、水浸漬のみによる再生効率の確認を行っ
た。100mLのイオン交換水に実施例8の実験によ
り、完全に破過されたサンプルを全量投入し、1時間浸
漬した後、サンプルが全量回収できるように注意してイ
オン交換水で流水洗浄させながら、減圧吸引濾過器にて
本サンプルを濾過した後、110℃のオーブンにて15
分間乾燥させることにより、再生サンプルを得た。Comparative Example 3 The regeneration efficiency was confirmed only by immersion in water using the sample obtained in Example 8 which had been broken through by exposure to ozone. According to the experiment of Example 8, 100 mL of ion-exchanged water was charged with the whole amount of the completely ruptured sample, and after immersion for 1 hour, while washing with running ion-exchanged water, taking care so that the entire amount of the sample could be recovered, After filtering this sample with a vacuum suction filter, use an oven at 110 ° C for 15
A regenerated sample was obtained by drying for a minute.
【0084】得られた再生サンプルについて、実施例7
と同様にしてオゾン通気開始から5分後の初期オゾン除
去率を調べ、結果を表2に示した。About the obtained regenerated sample, Example 7
The initial ozone removal rate was examined 5 minutes after the start of ozone ventilation, and the results are shown in Table 2.
【0085】また、この再生サンプルについても、実施
例7と同様にサンプルが完全に破過するまで、18pp
mのオゾンガスを通気させ、破過に到るまでの通気時間
を調べ、結果を表2に示した。Also, with respect to this regenerated sample, as in Example 7, until the sample completely breaks through, 18 pp
The ozone gas of m was aerated and the aeration time until the breakthrough was examined, and the results are shown in Table 2.
【0086】また、実施例7の通気開始5分後の初期オ
ゾン除去率に対する、本再生サンプルの通気開始5分後
の初期オゾン除去率の割合(百分率)を求め、これを再
生効率として、結果を表2に示した。Further, the ratio (percentage) of the initial ozone removal rate after 5 minutes from the start of aeration of this regenerated sample to the initial ozone removal rate after 5 minutes from the start of aeration in Example 7 was determined, and this was taken as the regeneration efficiency. Is shown in Table 2.
【0087】実施例9
比較例3のオゾン暴露により破過した後のサンプルを用
い、超音波洗浄による再生効果について実験を行った。
まず、超音波洗浄機に0.1Nの水酸化カリウム水溶液
を満たし、この中に比較例3の実験により完全に破過さ
れたサンプルを全量投入し、本水溶液が完全に透明にな
るまで繰り返し超音波洗浄を施した。次に、洗浄に用い
た0.1Nの水酸化カリウム水溶液を完全に取り除き、
1mol/Lの塩化カリウム水溶液が満たされた超音波
洗浄機に本洗浄済みサンプルを投入し、5分間超音波下
で浸漬添着させた後、減圧吸引濾過器を用いて脱水し
た。その後、110℃オーブンにて15分間乾燥させる
ことにより再生サンプルを得た。Example 9 Using the sample of Comparative Example 3 which had been broken through by exposure to ozone, an experiment was conducted on the regeneration effect of ultrasonic cleaning.
First, an ultrasonic cleaner was filled with a 0.1 N aqueous solution of potassium hydroxide, and the entire amount of the sample completely breached by the experiment of Comparative Example 3 was put into the ultrasonic cleaning machine. Sonicated. Next, completely remove the 0.1N potassium hydroxide aqueous solution used for washing,
The main-cleaned sample was put into an ultrasonic cleaning machine filled with a 1 mol / L potassium chloride aqueous solution, immersed for 5 minutes in ultrasonic waves, and then dehydrated using a vacuum suction filter. Then, a regenerated sample was obtained by drying in an oven at 110 ° C. for 15 minutes.
【0088】得られた再生サンプルについて、実施例7
と同様にしてオゾン通気開始から5分後の初期オゾン除
去率を調べ、結果を表2に示した。About the obtained regenerated sample, Example 7
The initial ozone removal rate was examined 5 minutes after the start of ozone ventilation, and the results are shown in Table 2.
【0089】また、この再生サンプルについても、実施
例7と同様にサンプルが完全に破過するまで、18pp
mのオゾンガスを通気させ、破過に到るまでの通気時間
を調べ、結果を表2に示した。Also, with respect to this regenerated sample, as in Example 7, until the sample completely breaks through, 18 pp
The ozone gas of m was aerated and the aeration time until the breakthrough was examined, and the results are shown in Table 2.
【0090】また、実施例7の通気開始5分後の初期オ
ゾン除去率に対する、本再生サンプルの通気開始5分後
の初期オゾン除去率の割合(百分率)を求め、これを再
生効率として、結果を表2に示した。Further, the ratio (percentage) of the initial ozone removal rate 5 minutes after the start of aeration of the present regenerated sample to the initial ozone removal rate 5 minutes after the start of aeration in Example 7 was determined, and this was taken as the regeneration efficiency. Is shown in Table 2.
【0091】[0091]
【表2】 [Table 2]
【0092】実施例10
フィルター基材に(株)ブリヂストン製ポリエーテル系
ウレタンフォームの除膜処理品(商品名 エバーライト
SF QW−12 7t)を用い、これを7mm×25
0mm×250mmに裁断し、この基材に日本エヌエス
シー(株)製の反応性ウレタンホットメルト(商品名
ボンドマスターMR70)を用い45g/Lになるよう
に塗工させた。Example 10 As a filter substrate, a film-removed product of polyether urethane foam manufactured by Bridgestone Corporation (trade name: Everlite SF QW-12 7t) was used, and this was 7 mm × 25
It is cut into 0 mm x 250 mm, and the reactive urethane hot melt manufactured by Nippon NSC Ltd.
Bond Master MR70) was applied so that the coating amount would be 45 g / L.
【0093】その後、実施例1で製造したオゾン分解型
ガス吸着剤をフィルター基材の内部まで均一に付着でき
るように表面及び裏面からフィードさせた。次に、余分
なオゾン分解型ガス吸着剤を振るい落とし、150g/
Lのオゾン分解型ガス吸着剤が付着された実施例10の
オゾン分解型ガス吸着剤付着フィルターを得た。Thereafter, the ozone decomposing type gas adsorbent produced in Example 1 was fed from the front and back surfaces so that it could be uniformly adhered to the inside of the filter substrate. Next, the excess ozonolysis-type gas adsorbent is shaken off, 150 g /
The ozone-decomposing gas adsorbent-attached filter of Example 10 to which the L ozone-decomposing gas adsorbent was attached was obtained.
【0094】得られたサンプルについて、次の評価を行
って、結果を表3に示した。The obtained sample was evaluated as follows, and the results are shown in Table 3.
【0095】 経時5分後のオゾン除去率
本フィルターをトムソン刃を用い、38mmφに打ち抜
き加工を施した後、オゾンガスとフィルターのガス接触
径が30mmφになるように内径30mmφのアクリル
製試料装着ホルダーにフィルターサンプルを装着させ、
実施例1で用いたものと同様のオゾン分解性能試験器を
用いオゾン濃度18ppm、流速1m/secの条件
下、初期5分後のオゾン除去性能を測定した。Ozone removal rate after 5 minutes of elapsed time This filter was punched into 38 mmφ using a Thomson blade, and then placed on an acrylic sample mounting holder with an inner diameter of 30 mmφ so that the gas contact diameter of ozone gas and the filter was 30 mmφ. Attach the filter sample,
Using the same ozone decomposition performance tester as that used in Example 1, the ozone removal performance after the initial 5 minutes was measured under the conditions of an ozone concentration of 18 ppm and a flow rate of 1 m / sec.
【0096】なお、実施例10のフィルターサンプルに
ついては次の実施例11による再生処理による効果確認
を行うために、フィルターのオゾン除去率がゼロになる
まで24時間、オゾンガスを通気させ続けた。For the filter sample of Example 10, ozone gas was continuously aerated for 24 hours until the ozone removal rate of the filter became zero in order to confirm the effect of the regeneration treatment of Example 11 below.
【0097】 添着薬剤の脱離レベル
本サンプルを100mm×100mmに裁断し、500
mmの高さから黒紙の上に自由落下させ、添着剤の粉落
ちレベルを目視確認した。Desorption level of attached drug This sample was cut into 100 mm × 100 mm, and 500
The powder was dropped from a height of mm onto a black paper sheet and the powder falling level of the adhesive was visually confirmed.
【0098】 経時60分後のアセトアルデヒド除去
率
アセトアルデヒド脱臭性能効果の確認を行うため、本サ
ンプルを40mmφに打ち抜き、図2のように内径40
mmφ、長さ300mmのアクリル製カラム11の中央
部にサンプル12をセットし、ガス洗浄瓶13を用いた
エアーポンプ14によるバブリング通気法により、1L
/minでワンパス通気することにより、経時60分後
のアセトアルデヒド50ppmの除去率を求めた。アセ
トアルデヒドのガス濃度の調整は95%濃度のアセトア
ルデヒド試薬を水で2/100に希釈して、更にそれを
原液として5/1000に希釈し、このアセトアルデヒ
ド溶液15の200ccをガス洗浄瓶13に秤採り、測
定時の初期ガス濃度が50ppmとなるようにした。ガ
スの検出には(株)ガステック製のガス検知管No.9
2Mを用い、入口側の三方コック16部分で入口ガス濃
度を検出し、出口側の三方コック17で出口ガス濃度を
検出した。Acetaldehyde removal rate after 60 minutes of aging In order to confirm the acetaldehyde deodorizing performance effect, this sample was punched out to a diameter of 40 mm and an inner diameter of 40 mm as shown in FIG.
A sample 12 is set in the center of an acrylic column 11 having a diameter of mmφ and a length of 300 mm, and 1 L is obtained by a bubbling aeration method using an air pump 14 using a gas cleaning bottle 13.
The rate of removal of 50 ppm of acetaldehyde after 60 minutes with passage of time was determined by performing one-pass aeration at / min. The gas concentration of acetaldehyde was adjusted by diluting a 95% acetaldehyde reagent to 2/100 with water, and further diluting it to 5/1000 using it as a stock solution, and weighing 200 cc of this acetaldehyde solution 15 in a gas cleaning bottle 13. The initial gas concentration during measurement was set to 50 ppm. For gas detection, gas detector tube No. manufactured by Gastec Co., Ltd. 9
Using 2M, the inlet gas concentration was detected at the inlet side three-way cock 16 portion, and the outlet gas concentration was detected at the outlet side three-way cock 17.
【0099】 UL−94燃焼試験
本サンプルを50.8mm×152.4mmに裁断し、
UL−94燃焼試験を行った。UL-94 Combustion Test This sample was cut into 50.8 mm × 152.4 mm,
UL-94 combustion test was conducted.
【0100】実施例11
実施例10のオゾン劣化フィルターを、0.01NのK
OH水溶液に浸漬させ、水溶液中の汚れが目立ってきた
ら溶液を取り替え、本水溶液が透明状態になるまで洗浄
を繰り返した。Example 11 The ozone deterioration filter of Example 10 was replaced with K of 0.01N.
It was dipped in an aqueous OH solution, and when stains in the aqueous solution became conspicuous, the solution was replaced, and washing was repeated until the aqueous solution became transparent.
【0101】上述の処理において洗浄されたサンプルを
KOH水溶液から取り出し、次に1mol/LのKCl
水溶液中に30分間浸漬させた後、脱水し、110℃で
5分間の乾燥処理を施すことにより、再生処理フィルタ
ーを得た。The sample washed in the above process was taken out of the KOH aqueous solution, and then 1 mol / L of KCl was added.
After being soaked in the aqueous solution for 30 minutes, it was dehydrated and dried at 110 ° C. for 5 minutes to obtain a regenerated filter.
【0102】本再生処理済みのフィルターの初期性能回
復率を把握するために、オゾン濃度18ppm、流速1
m/secの実施例10と同一条件下で初期5分後のオ
ゾン分解性能評価を行い、結果を表3に示した。In order to grasp the initial performance recovery rate of the filter after this regeneration treatment, ozone concentration was 18 ppm and flow rate was 1
The ozone decomposing performance was evaluated after the initial 5 minutes under the same conditions as in Example 10 at m / sec, and the results are shown in Table 3.
【0103】また、実施例10の通気開始5分後の初期
オゾン除去率に対する、本再生サンプルの通気開始5分
後の初期オゾン除去率の割合(百分率)を求め、これを
再生効率として、結果を表3に示した。Further, the ratio (percentage) of the initial ozone removal rate 5 minutes after the start of aeration of the present regenerated sample to the initial ozone removal rate 5 minutes after the start of aeration in Example 10 was obtained, and this was taken as the regeneration efficiency, and the result was obtained. Is shown in Table 3.
【0104】実施例12
1mol/L濃度のKCl水溶液2000g中にバイン
ダー成分として(株)イーテック製アクリルエマルジョ
ン(商品名AE932)を60g投入し、よく撹拌した
後、200gの呉羽化学工業(株)製の石油ピッチ系ビ
ーズ状活性炭(商品名BAC−SPタイプ)を投入し、
30分間撹拌しながら浸漬することによりKClを添着
させた。その後、減圧吸引濾過器を用いて本バインダー
分散液を脱水し、完全に乾燥するように110℃で乾燥
させた。Example 12 In 2000 g of a 1 mol / L concentration KCl aqueous solution, 60 g of an acrylic emulsion (trade name: AE932) manufactured by E-Tech Co., Ltd. was added as a binder component, and after stirring well, 200 g of Kureha Chemical Industry Co., Ltd. Petroleum pitch-based beaded activated carbon (trade name BAC-SP type) of
KCl was adhered by immersing for 30 minutes with stirring. Then, the binder dispersion liquid was dehydrated using a vacuum suction filter and dried at 110 ° C. so as to be completely dried.
【0105】これらの処理によって得られたオゾン分解
型ガス吸着剤をフィルター基材に固着させフィルター化
するため、フィルター基材として(株)ブリヂストン製
ポリエーテル系ウレタンフォームの除膜処理品(商品名
エバーライトSF QW−12 7t)を用い、これ
を7mm×250mm×250mmに裁断した後、日本
エヌエスシー(株)製の反応性ウレタンホットメルト
(商品名 ボンドマスターMR70)を用いて45g/
Lになるように塗工させた。In order to fix the ozone-decomposing gas adsorbent obtained by these treatments to a filter substrate to form a filter, a film-removed product of a polyether-based urethane foam manufactured by Bridgestone Corporation (trade name) as a filter substrate. Everlight SF QW-12 7t) was cut into 7 mm x 250 mm x 250 mm, and then 45 g / mL using a reactive urethane hot melt (trade name: Bondmaster MR70) manufactured by Nippon NSC Co., Ltd.
It was applied so as to have L.
【0106】その後、前述のバインダー成分混入KCl
添着活性炭をフィルター基材の内部まで均一に付着でき
るように表面及び裏面からフィードさせ、次に余分な活
性炭を振るい落とすことにより153g/Lのオゾン分
解型ガス吸着剤が付着されたフィルターを得た。Thereafter, KCl mixed with the above-mentioned binder component is used.
The impregnated activated carbon was fed from the front surface and the back surface so that it could be evenly adhered to the inside of the filter substrate, and then excess activated carbon was shaken off to obtain a filter to which 153 g / L of an ozone decomposing gas adsorbent was adhered. .
【0107】得られたフィルターサンプルを実施例10
と同様の方法にて初期5分後のオゾン分解性能評価を行
うと共に、添着薬剤の脱離レベルを調べ、結果を表3に
示した。The filter sample obtained was used in Example 10.
The ozone decomposing performance was evaluated 5 minutes after the initial stage by the same method as described above, and the desorption level of the impregnated chemical was examined. The results are shown in Table 3.
【0108】実施例13
2Lのイオン交換水中にp−アミノフェニル酢酸0.2
%,KCl9.5%,KOH0.07%を溶解させ、こ
の混合溶液中に呉羽化学工業(株)製の石油ピッチ系ビ
ーズ状活性炭(商品名BAC−SPタイプ)200gを
撹拌しながら投入し、浸漬添着させた。その後、減圧吸
引濾過器を用いて本混合水溶液を脱水し、完全に乾燥す
るように110℃で乾燥させることにより、p−アミノ
フェニル酢酸とKClの混合添着活性炭を得た。EXAMPLE 13 p-Aminophenylacetic acid 0.2 in 2 L of ion exchange water.
%, KCl 9.5%, KOH 0.07% were dissolved, and 200 g of petroleum pitch-based beaded activated carbon (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. was added to this mixed solution while stirring, Immersion was applied. Then, this mixed aqueous solution was dehydrated using a vacuum suction filter and dried at 110 ° C. so as to be completely dried to obtain a mixed impregnated activated carbon of p-aminophenylacetic acid and KCl.
【0109】この添着活性炭をフィルター基材に固着さ
せてフィルター化するために、フィルター基材として7
mm×250mm×250mmに裁断した(株)ブリヂ
ストン製ポリエーテル系ウレタンフォームの除膜処理品
(商品名 エバーライトSFQW−12 7t)を用
い、これにバインダーとして日本エヌエスシー(株)製
の反応性ウレタンホットメルト(商品名 ボンドマスタ
ーMR70)を用いて45g/Lになるように塗工さ
せ、その後、前述の添着活性炭を本バインダー加工後の
フィルターの表裏面からフィード加工することにより均
一に付着させ、最後に余剰の添着活性炭を振るい落とす
ことによりオゾン分解型ガス吸着剤が付着されたフィル
ターを得た。In order to fix this impregnated activated carbon to a filter base material to form a filter, a filter base material 7
A film-removed product of Polyether-based urethane foam manufactured by Bridgestone Co., Ltd. (trade name Everlite SFQW-12 7t) cut into mm × 250 mm × 250 mm was used as a binder, and the reactivity of Nippon NSC Co., Ltd. was used as a binder. Using urethane hot melt (trade name: Bondmaster MR70), it is coated at 45 g / L, and then the above-mentioned impregnated activated carbon is uniformly applied by feed processing from the front and back surfaces of the filter after this binder processing. Finally, the excess impregnated activated carbon was shaken off to obtain a filter to which the ozone decomposing gas adsorbent was attached.
【0110】得られたフィルターサンプルについて、実
施例10と同様の方法で初期5分後のオゾン分解性能評
価を行うと共に、アセトアルデヒド脱臭性能効果の確認
を行い、結果を表3に示した。With respect to the obtained filter sample, the ozone decomposing performance was evaluated 5 minutes after the initial stage in the same manner as in Example 10, and the acetaldehyde deodorizing effect was confirmed, and the results are shown in Table 3.
【0111】比較例4
フィルター基材に(株)ブリヂストン製ポリエーテル系
ウレタンフォームの除膜処理品(商品名 エバーライト
SF QW−12 7t)を用い、これを7mm×25
0mm×250mmに裁断し、この基材に日本エヌエス
シー(株)製の反応性ウレタンホットメルト(商品名
ボンドマスターMR70)を用い45g/Lになるよう
に塗工させた。Comparative Example 4 As a filter base material, a film-removed product of polyether urethane foam manufactured by Bridgestone Corporation (trade name: Everlite SF QW-12 7t) was used, which was 7 mm × 25
It is cut into 0 mm x 250 mm, and the reactive urethane hot melt manufactured by Nippon NSC Ltd.
Bond Master MR70) was applied so that the coating amount would be 45 g / L.
【0112】その後、本バインダー加工を施したフィル
ターの表裏面から呉羽化学工業(株)製の石油ピッチ系
ビーズ状活性炭(商品名BAC−SPタイプ)をフィー
ドすることにより活性炭を均一に付着させ、最後に余剰
の活性炭を振るい落とすことにより未添着の活性炭付着
フィルターを得た。Thereafter, petroleum pitch-based beaded activated carbon (trade name BAC-SP type) manufactured by Kureha Chemical Industry Co., Ltd. was fed from the front and back surfaces of the filter subjected to the present binder treatment to uniformly attach the activated carbon, Finally, the excess activated carbon was shaken off to obtain an unimpregnated activated carbon-adhered filter.
【0113】本フィルターサンプルについて、実施例1
0と同様の方法で初期5分後のオゾン除去性能の評価を
行うと共に、アセトアルデヒド脱臭性能効果の確認及び
UL−94燃焼試験を行い、結果を表3に示した。Example 1 for this filter sample
The ozone removal performance after the initial 5 minutes was evaluated by the same method as in 0, the acetaldehyde deodorization performance effect was confirmed, and the UL-94 combustion test was performed. The results are shown in Table 3.
【0114】実施例14
1mol/LのKCl水溶液2000g中に無機系難燃
剤としてNH4Brを160g投入し充分に溶解させた
後、この混合溶液中に比較例4と同様にして作製した活
性炭付着活性炭フィルター(サイズ7mm×250mm
×250mm)を30分間浸漬させ、その後、本サンプ
ルを脱水し、110℃雰囲気で完全乾燥させることによ
り実施例14のサンプルを得た。Example 14 160 g of NH 4 Br as an inorganic flame retardant was added to 2000 g of a 1 mol / L KCl aqueous solution and sufficiently dissolved, and then activated carbon adhered in the same manner as in Comparative Example 4 in this mixed solution. Activated carbon filter (size 7mm x 250mm
(× 250 mm) was soaked for 30 minutes, and then this sample was dehydrated and completely dried in an atmosphere of 110 ° C. to obtain a sample of Example 14.
【0115】このサンプルについて、実施例10と同様
の方法で初期5分後のオゾン除去性能の評価を行うと共
に、UL−94燃焼試験を行い、結果を表3に示した。With respect to this sample, the ozone removal performance after the initial 5 minutes was evaluated and the UL-94 combustion test was conducted in the same manner as in Example 10, and the results are shown in Table 3.
【0116】[0116]
【表3】 [Table 3]
【0117】[0117]
【発明の効果】以上詳述した通り、本発明によれば、オ
ゾンガス分解性能及びガス吸着性能に優れ、しかも再生
により繰り返し使用可能なオゾン分解型ガス吸着剤及び
フィルター材が提供され、使用後のオゾン分解型ガス吸
着剤又はフィルター材を高い再生効率で再生して、繰り
返し使用することが可能となる。As described in detail above, according to the present invention, an ozone decomposing type gas adsorbent and a filter material which are excellent in ozone gas decomposing performance and gas adsorbing performance and which can be repeatedly used by regeneration are provided. The ozone decomposing gas adsorbent or the filter material can be regenerated with high regeneration efficiency and repeatedly used.
【0118】本発明は、複写機やプリンター、電気集塵
方式の空気清浄機用の他、半導体産業等で用いるスーパ
ークリーンルーム用のフィルター材等の広範な分野に有
効であり、オゾン分解型ガス吸着剤及びフィルター材の
再生により、リサイクル,リユース,リデュースの面で
多彩な活用が期待される。INDUSTRIAL APPLICABILITY The present invention is effective in a wide range of fields such as a copying machine, a printer, an air purifier of an electrostatic precipitator, and a filter material for a super clean room used in the semiconductor industry. It is expected to be used in various ways in terms of recycling, reuse, and reduction by recycling the agent and filter material.
【図1】実施例及び比較例で用いたオゾン分解性能の測
定装置の概略構成を示す系統図である。FIG. 1 is a system diagram showing a schematic configuration of an ozone decomposing performance measuring apparatus used in Examples and Comparative Examples.
【図2】実施例及び比較例で用いたアセトアルデヒド脱
臭性能の測定装置の概略構成を示す系統図である。FIG. 2 is a system diagram showing a schematic configuration of an acetaldehyde deodorizing performance measuring apparatus used in Examples and Comparative Examples.
1 オゾン発生器 2 サンプル 3 サンプル容器 4 カラム 5 オゾン濃度測定器 6 低圧水銀ランプ 7 紫外線吸収セル 8 光電流検出器 9 CPU 11 カラム 12 サンプル 13 ガス洗浄瓶 14 エアーポンプ 15 アセトアルデヒド溶液 16,17 三方コック 1 Ozone generator 2 samples 3 sample containers 4 columns 5 Ozone concentration measuring instrument 6 Low-pressure mercury lamp 7 UV absorption cell 8 Photocurrent detector 9 CPU 11 columns 12 samples 13 Gas cleaning bottle 14 Air pump 15 Acetaldehyde solution 16,17 Three-way cock
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B01J 20/34 B01D 53/34 ZAB Fターム(参考) 4D002 AA11 AC10 BA04 DA01 DA16 DA41 EA09 EA13 GA01 GB08 GB12 GB20 4D012 BA01 4D019 AA01 BA02 BA05 BA12 BA13 BB02 BB03 BB07 BC05 BC07 BC11 BC20 CA01 CA02 CB06 DA02 4G066 AA04B AA05B AA13D AA33D AA35D AA43D AB07D AB09D AB15D BA20 BA26 DA03 FA11 FA14 FA37 GA11 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI theme code (reference) B01J 20/34 B01D 53/34 ZAB F term (reference) 4D002 AA11 AC10 BA04 DA01 DA16 DA41 EA09 EA13 GA01 GB08 GB12 GB20 4D012 BA01 4D019 AA01 BA02 BA05 BA12 BA13 BB02 BB03 BB07 BC05 BC07 BC11 BC20 CA01 CA02 CB06 DA02 4G066 AA04B AA05B AA13D AA33D AA35D AA43D AB07D AB09D AB15D BA20 BA26 DA03 FA11 FA14 FA37 GA
Claims (29)
び/又は内部に、アルカリ金属の塩及びアルカリ金属の
水酸化物よりなる群から選ばれる1種又は2種以上のア
ルカリ金属化合物を添着してなるオゾン分解型ガス吸着
剤。1. One or more alkali metal compounds selected from the group consisting of alkali metal salts and alkali metal hydroxides are attached to the surface and / or the inside of a porous adsorbent containing carbon atoms. Ozone decomposition type gas adsorbent.
物がLiCl、NaCl、KCl、LiOH、NaO
H、KOH、Li2CO3、Na2CO3、及びK2C
O3よりなる群から選ばれる1種又は2種以上であるこ
とを特徴とするオゾン分解型ガス吸着剤。2. The method according to claim 1, wherein the alkali metal compound is LiCl, NaCl, KCl, LiOH, NaO.
H, KOH, Li 2 CO 3 , Na 2 CO 3 , and K 2 C
An ozone decomposing gas adsorbent, which is one or more selected from the group consisting of O 3 .
物質が、石油ピッチ系活性炭、椰子柄活性炭、活性炭繊
維、石炭系活性炭、木質系活性炭、古タイヤ再生活性炭
及び骨炭よりなる群から選ばれる1種又は2種以上であ
り、その形状が、破砕状、粉末状、ペレット状、球状、
楕円球状、及び繊維状よりなる群から選ばれる1種又は
2種以上であることを特徴とするオゾン分解型ガス吸着
剤。3. The porous adsorbent material according to claim 1, wherein the porous adsorbent is selected from the group consisting of petroleum pitch-based activated carbon, coconut palm activated carbon, activated carbon fiber, coal-based activated carbon, wood-based activated carbon, old tire rejuvenated activated carbon and bone charcoal. 1 or 2 or more types, the shape of which is crushed, powder, pellet, spherical,
An ozone decomposing gas adsorbent, which is one kind or two or more kinds selected from the group consisting of an elliptic sphere and a fibrous shape.
て、該多孔質吸着物質の平均粒子径が5〜5000μm
であることを特徴とするオゾン分解型ガス吸着剤。4. The average particle size according to claim 1, wherein the porous adsorbent has an average particle size of 5 to 5000 μm.
An ozone decomposing gas adsorbent characterized by being
て、該アルカリ金属の添着量が、該多孔質吸着物質に対
して0.1〜30重量%であることを特徴とするオゾン
分解型ガス吸着剤。5. The ozone decomposing type according to claim 1, wherein the amount of the alkali metal impregnated is 0.1 to 30% by weight with respect to the porous adsorbent. Gas adsorbent.
て、該多孔質吸着物質の吸着比表面積が500g/m2
以上であることを特徴とするオゾン分解型ガス吸着剤。6. The adsorption specific surface area according to claim 1, wherein the porous adsorbent has an adsorption specific surface area of 500 g / m 2.
An ozone decomposing gas adsorbent characterized by the above.
て、該多孔質吸着物質が80重量%以上のJIS K1
474−4・7硬度を有することを特徴とするオゾン分
解型ガス吸着剤。7. The JIS K1 according to claim 1, wherein the porous adsorbent is 80% by weight or more.
An ozone decomposing gas adsorbent having a hardness of 474-4.7.
て、該多孔質吸着物質を該アルカリ金属化合物の水溶液
中に浸漬するか、或いは該多孔質吸着物質に該アルカリ
金属の水溶液を噴霧することにより、該多孔質吸着物質
にアルカリ金属化合物を添着してなることを特徴とする
オゾン分解型ガス吸着剤。8. The method according to claim 1, wherein the porous adsorbent is immersed in an aqueous solution of the alkali metal compound, or the porous adsorbent is sprayed with the aqueous solution of the alkali metal. Thus, an ozone decomposing type gas adsorbent characterized in that an alkali metal compound is attached to the porous adsorbent.
物の水溶液が、ラテックス、ホットメルトパウダー、及
び水分散型エマルジョンよりなる群から選ばれる1種又
は2種以上のバインダー成分を含むことを特徴とするオ
ゾン分解型ガス吸着剤。9. The method according to claim 8, wherein the aqueous solution of the alkali metal compound contains one or more binder components selected from the group consisting of latex, hot melt powder, and water dispersion emulsion. Ozone decomposing type gas adsorbent.
金属化合物の水溶液が、アミノフェニル酢酸、2−アミ
ノエタン−1−スルホン酸及びリンゴ酸よりなる群から
選ばれる1種又は2種以上を含むことを特徴とするオゾ
ン分解型ガス吸着剤。10. The aqueous solution of the alkali metal compound according to claim 8 or 9, containing one or more selected from the group consisting of aminophenylacetic acid, 2-aminoethane-1-sulfonic acid and malic acid. An ozone decomposing gas adsorbent characterized by.
おいて、該アルカリ金属化合物の水溶液が無機系難燃剤
を含むことを特徴とするオゾン分解型ガス吸着剤。11. The ozone decomposing gas adsorbent according to claim 8, wherein the aqueous solution of the alkali metal compound contains an inorganic flame retardant.
おいて、該アルカリ金属化合物の水溶液中のアルカリ金
属化合物の濃度が0.1〜10mol/Lであることを
特徴とするオゾン分解型ガス吸着剤。12. The ozone decomposing gas adsorption according to claim 8, wherein the concentration of the alkali metal compound in the aqueous solution of the alkali metal compound is 0.1 to 10 mol / L. Agent.
記載のオゾン分解型ガス吸着剤を、フィルター基材の表
面及び/又は内部に担持してなることを特徴とするフィ
ルター材。13. A filter material comprising the ozone decomposing gas adsorbent according to claim 1 carried on the surface and / or inside of a filter substrate.
材が、ポリウレタンフォーム、ポリオレフィンフォー
ム、セラミックフォーム、メタルフォーム等のフォーム
状、該フォームの加工品、ポリアミド、ポリエチレン、
ポリプロピレン、ポリエステル、ポリテトラフルオロエ
チレン等の有機繊維、ガラス繊維、セラミック繊維、及
び紙よりなる群から選ばれる1種又は2種以上よりなる
ことを特徴とするフィルター材。14. The filter substrate according to claim 13, wherein the filter substrate is a foam such as polyurethane foam, polyolefin foam, ceramic foam or metal foam, a processed product of the foam, polyamide or polyethylene,
A filter material comprising one or more selected from the group consisting of organic fibers such as polypropylene, polyester and polytetrafluoroethylene, glass fibers, ceramic fibers and paper.
ルター基材が、三次元網状骨格構造を有するもの、ネッ
ト状のもの、ひだ状に成型加工されたプリーツ形状のも
の、コルゲート加工されたシートを積層し断面裁断加工
したもの、ハニカム構造を有するもの、繊維を三次元状
に編み上げた立体構造を有するネット状のもの、複数の
繊維を束ねて撚って平面幾何学的に織り込んだネット状
のもの、縦横両軸延伸加工を施したネット状のもの、並
びにメルトブロー又はスパンボンド製法にて作られた不
織布状のものよりなる群から選ばれる1種の単一構造或
いは2種以上の複合構造であることを特徴とするフィル
ター材。15. The filter base material according to claim 13 or 14, wherein the filter base material has a three-dimensional net-like skeleton structure, a net shape, a pleat shape formed into a pleated shape, and a corrugated sheet. Laminated and cross-section cut, honeycomb structure, net-like one having a three-dimensional structure in which fibers are knitted in a three-dimensional manner, net-like one in which a plurality of fibers are bundled and twisted to be woven geometrically. A single structure or a composite structure of two or more kinds selected from the group consisting of ones, a net-shaped one that has been subjected to both longitudinal and transverse biaxial stretching, and a non-woven one that is made by a melt blown or spunbond method. A filter material characterized by being present.
において、該フィルター基材にバインダー成分により前
記オゾン分解型ガス吸着剤を付着させたことを特徴とす
るフィルター材。16. The filter material according to claim 13, wherein the ozone decomposing gas adsorbent is adhered to the filter base material by a binder component.
材の表面及び/又は内部の骨格上にバインダー成分を付
着させた後、このバインダー成分を介して前記オゾン分
解型ガス吸着剤を該基材に付着させたことを特徴とする
フィルター材。17. The method according to claim 16, wherein a binder component is attached to the surface and / or the inner skeleton of the filter substrate, and the ozone decomposing gas adsorbent is then attached to the substrate through the binder component. A filter material characterized by being attached.
において、該フィルター基材にバインダー成分により前
記多孔質吸着物質を付着させた後、前記アルカリ金属化
合物を添着させたことを特徴とするフィルター材。18. The filter according to claim 13, wherein the porous adsorbing substance is attached to the filter substrate by a binder component, and then the alkali metal compound is attached. Material.
型ガス吸着剤とバインダー成分とを含む液中に、該フィ
ルター基材を含浸させた後乾燥することにより、該基材
に前記オゾン分解型ガス吸着剤を付着させたことを特徴
とするフィルター材。19. The ozone decomposing gas according to claim 16, wherein the filter substrate is impregnated in a liquid containing the ozone decomposing gas adsorbent and a binder component and then dried. A filter material characterized by having an adsorbent attached.
属化合物、多孔質吸着物質及びバインダー成分を含む液
中に、該フィルター基材を含浸させた後乾燥することに
より、該基材に前記オゾン分解型ガス吸着剤を付着させ
たことを特徴とするフィルター材。20. The ozone-decomposing type substrate according to claim 16, wherein the filter base material is impregnated in a liquid containing the alkali metal compound, a porous adsorbing substance and a binder component and then dried. A filter material having a gas adsorbent attached thereto.
において、該バインダー成分が、湿気反応型ウレタン系
プレポリマー、合成ゴム系接着剤、変成シリコーン系プ
レポリマー及びこれらのホットメルトタイプ、ウレタン
系エマルジョン、エポキシ系バインダー、酢酸ビニル系
バインダー、アクリル系バインダー、ポリオレフィン系
バインダー、SBR系バインダー、NBR系バインダ
ー、及びクロロプレン系バインダーよりなる群から選ば
れる1種又は2種以上であることを特徴とするフィルタ
ー材。21. The binder component according to claim 16, wherein the binder component is a moisture-reactive urethane-based prepolymer, a synthetic rubber-based adhesive, a modified silicone-based prepolymer, or a hot melt-type or urethane-based thereof. One or more selected from the group consisting of emulsions, epoxy binders, vinyl acetate binders, acrylic binders, polyolefin binders, SBR binders, NBR binders, and chloroprene binders. Filter material.
において、更に無機系難燃剤を付着させたことを特徴と
するフィルター材。22. The filter material according to any one of claims 13 to 21, further comprising an inorganic flame retardant attached thereto.
記載のオゾン分解型ガス吸着剤又は請求項13ないし2
2のいずれか1項に記載のフィルター材を再生する方法
であって、 該オゾン分解型ガス吸着剤又はフィルター材に、アルカ
リ金属の塩及びアルカリ金属の水酸化物よりなる群から
選ばれる1種又は2種以上のアルカリ金属化合物を添着
させることを特徴とするオゾン分解型ガス吸着剤又はフ
ィルター材の再生方法。23. The ozone decomposing gas adsorbent according to any one of claims 1 to 12 or claim 13 or 2.
A method for regenerating the filter material according to any one of 2, wherein the ozone decomposing gas adsorbent or the filter material is one selected from the group consisting of alkali metal salts and alkali metal hydroxides. Alternatively, a method for regenerating an ozone-decomposing gas adsorbent or a filter material, which comprises impregnating two or more kinds of alkali metal compounds.
ガス吸着剤又はフィルター材をアルカリ性の洗浄液で洗
浄した後、該アルカリ金属化合物を添着することを特徴
とするオゾン分解型ガス吸着剤又はフィルター材の再生
方法。24. The ozone decomposing gas adsorbent or filter material according to claim 23, wherein the ozone decomposing gas adsorbent or filter material is washed with an alkaline cleaning liquid, and then the alkali metal compound is attached. How to play.
洗浄液中に含まれるアルカリ物質が、LiCl、NaC
l、KCl、LiOH、NaOH、KOH、Li2CO
3、Na2CO3、及びK2CO3よりなる群から選ば
れる1種又は2種以上であることを特徴とするオゾン分
解型ガス吸着剤又はフィルター材の再生方法。25. The alkaline substance contained in the alkaline cleaning solution according to claim 24, wherein the alkaline substance is LiCl or NaC.
1, KCl, LiOH, NaOH, KOH, Li 2 CO
A method for regenerating an ozone-decomposing gas adsorbent or a filter material, which is one or more selected from the group consisting of 3 , Na 2 CO 3 , and K 2 CO 3 .
カリ性の洗浄液中に含まれるアルカリ物質の濃度が0.
001〜1.0mol/Lであることを特徴とするオゾ
ン分解型ガス吸着剤又はフィルター材の再生方法。26. The concentration of an alkaline substance contained in the alkaline cleaning liquid according to claim 24 or 25.
The method for regenerating an ozone decomposing gas adsorbent or a filter material is characterized in that it is 001 to 1.0 mol / L.
において、アルカリ性の洗浄液を超音波により振動させ
て、該オゾン分解型ガス吸着剤又はフィルター材を洗浄
することを特徴とするオゾン分解型ガス吸着剤又はフィ
ルター材の再生方法。27. The ozone decomposing gas according to any one of claims 24 to 26, wherein the ozone decomposing gas adsorbent or the filter material is washed by vibrating an alkaline cleaning liquid with ultrasonic waves. Regeneration method of adsorbent or filter material.
に記載の方法により再生されたオゾン分解型ガス吸着剤
再生品。28. A regenerated product of an ozone decomposing gas adsorbent regenerated by the method according to any one of claims 23 to 27.
に記載の方法により再生されたフィルター材再生品。29. A reclaimed filter material reclaimed by the method according to any one of claims 23 to 27.
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