JP2002353601A - Electronic component mounted body and method for mounting electronic component - Google Patents
Electronic component mounted body and method for mounting electronic componentInfo
- Publication number
- JP2002353601A JP2002353601A JP2001154755A JP2001154755A JP2002353601A JP 2002353601 A JP2002353601 A JP 2002353601A JP 2001154755 A JP2001154755 A JP 2001154755A JP 2001154755 A JP2001154755 A JP 2001154755A JP 2002353601 A JP2002353601 A JP 2002353601A
- Authority
- JP
- Japan
- Prior art keywords
- electronic component
- conductive adhesive
- electrode
- circuit board
- electrodes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L24/81—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/11—Manufacturing methods
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Landscapes
- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Wire Bonding (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、エリアアレイ状に
電極形成された半導体ベアチップおよびパッケージをプ
リント回路基板等へ実装するに際して、導電接着剤を用
いて接合する電子部品実装方法および該電子部品実装方
法を用いて製造される電子部品実装体に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for mounting an electronic component by using a conductive adhesive when mounting a semiconductor bare chip and a package having electrodes formed in an area array on a printed circuit board or the like. The present invention relates to an electronic component package manufactured using the method.
【0002】[0002]
【従来の技術】電子部品を回路基板に実装する際の導電
接着剤接合は、はんだ接合に対して環境問題対策および
接合温度の低温化等をメリットとして注目されている。
このような状況下、導電接着剤によるエリアアレイ接合
において、熱歪特性を向上し、また、リペアを可能とす
る技術として以下のような従来技術が知られている。2. Description of the Related Art Conductive adhesive bonding when electronic components are mounted on a circuit board has attracted attention as an advantage over soldering because it has environmental measures and lowers the bonding temperature.
Under these circumstances, in the area array bonding using a conductive adhesive, the following conventional techniques are known as techniques for improving heat distortion characteristics and enabling repair.
【0003】特開2000−12616号公報(半導体
装置の実装方法)は、半導体チップの突起電極と回路基
板の配線電極とを導電性接着剤で接合する際に、その電
極接合部における熱歪によるクラックの発生を防止し、
品質の高い接合を得ることを目的とする発明である。本
従来例には、半導体チップの突起電極と回路基板の配線
電極とを導電性接着剤により電気的に接続するととも
に、半導体チップの略中央部分を回路基板の対向する部
分にシート状の熱硬化型樹脂で接着することで、機械的
に固着し、更に、接着したシート状の熱硬化型樹脂の周
囲の半導体チップと回路基板との隙間に液状の熱硬化型
樹脂を注入し、硬化して封止する半導体装置の実装方法
が開示されている。Japanese Patent Application Laid-Open No. 2000-12616 (a method of mounting a semiconductor device) discloses that when a protruding electrode of a semiconductor chip and a wiring electrode of a circuit board are bonded with a conductive adhesive, heat is generated at the electrode bonding portion. Prevent cracks,
This is an invention aiming at obtaining high quality bonding. In this conventional example, a projecting electrode of a semiconductor chip and a wiring electrode of a circuit board are electrically connected by a conductive adhesive, and a substantially central portion of the semiconductor chip is heat-set in a sheet-like shape to an opposing portion of the circuit board. By bonding with a mold resin, it is mechanically fixed, and further, liquid thermosetting resin is injected into a gap between the semiconductor chip and the circuit board around the bonded sheet-shaped thermosetting resin, and cured. A method for mounting a semiconductor device to be sealed is disclosed.
【0004】また、特開平7−321148号公報(半
導体装置の実装方法及び半導体装置の実装体)は、導電
性接着剤を用いて半導体装置を回路基板に生産性良く、
かつ、信頼性高く接続することのできる半導体装置の実
装方法とその実装体を提供することを目的とする発明で
ある。本従来例には、熱可塑性の導電性接着剤の塗膜を
支持基板上に形成し、導電性接着剤を加熱して可塑状態
に維持しながら、半導体装置の突出接点に導電性接着剤
を転写した後、導電性接着剤の転写部を可塑状態に維持
しながら、突出接点を回路基板の接続電極に接触させ、
導電性接着剤を冷却して硬化させる半導体装置の実装方
法が開示されている。Japanese Patent Application Laid-Open No. 7-32148 (Semiconductor device mounting method and semiconductor device mounting body) discloses that a semiconductor device can be mounted on a circuit board with good productivity by using a conductive adhesive.
Another object of the present invention is to provide a method for mounting a semiconductor device which can be connected with high reliability and a mounted body thereof. In this conventional example, a coating film of a thermoplastic conductive adhesive is formed on a support substrate, and the conductive adhesive is heated and maintained in a plastic state, and the conductive adhesive is applied to the projecting contacts of the semiconductor device. After the transfer, the projecting contact is brought into contact with the connection electrode of the circuit board while maintaining the transfer portion of the conductive adhesive in a plastic state,
A mounting method of a semiconductor device in which a conductive adhesive is cooled and cured is disclosed.
【0005】更に、特開2000−294599号公報
(実装構造体及びその製造方法)は、リペアが可能であ
るとともに、十分に高い実装信頼性を確保し得る実装構
造体と、その製造方法とを提供することを目的とする発
明である。本従来例には、電子部品の電極と基板の電極
とが、2層の導電性接着剤層を介して電気的に接続され
た実装構造体であって、2層の導電性接着剤層のうちの
一方は熱硬化性の導電性接着剤層で、他方は熱可塑性の
導電性接着剤層であり、特に、電子部品の電極側には熱
硬化性の導電性接着剤層を配置しており、基板の電極側
には熱可塑性の導電性接着剤層を配置している実装構造
体と、基板の電極上に熱可塑性の導電性接着剤層を印刷
して硬化させ、熱可塑性の導電性接着剤層上に熱硬化性
の導電性接着剤層を印刷した後、熱硬化性の導電性接着
剤層上に電子部品の電極を搭載したうえで熱硬化性の導
電性接着剤層を硬化させる実装構造体の製造方法とが開
示されている。Further, Japanese Patent Application Laid-Open No. 2000-294599 (mounting structure and method of manufacturing the same) discloses a mounting structure capable of repairing and ensuring sufficiently high mounting reliability, and a method of manufacturing the same. It is an invention intended to provide. In this conventional example, a mounting structure in which an electrode of an electronic component and an electrode of a substrate are electrically connected via a two-layer conductive adhesive layer, and the two-layer conductive adhesive layer One of them is a thermosetting conductive adhesive layer, the other is a thermoplastic conductive adhesive layer, and in particular, a thermosetting conductive adhesive layer is arranged on the electrode side of the electronic component. The mounting structure has a thermoplastic conductive adhesive layer on the electrode side of the substrate, and the thermoplastic conductive adhesive layer is printed and cured on the substrate electrode, After printing the thermosetting conductive adhesive layer on the thermosetting adhesive layer, mount the electrode of the electronic component on the thermosetting conductive adhesive layer and then apply the thermosetting conductive adhesive layer. A method of manufacturing a mounting structure to be cured is disclosed.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、前記特
開2000−12616号公報に開示された発明には、
導電接着剤の熱歪によるクラック対策として、熱硬化性
の接着シートおよび熱硬化型アンダーフィル剤を用いて
いることから、工程数が増しコストアップを招くという
問題がある。However, the invention disclosed in Japanese Patent Application Laid-Open No. 2000-12616 includes:
Since a thermosetting adhesive sheet and a thermosetting underfill agent are used as a countermeasure against cracks due to thermal distortion of the conductive adhesive, there is a problem that the number of steps increases and the cost increases.
【0007】また、前記特開平7−321148号公報
に開示された発明には、熱可塑性導電接着剤を使用して
いることから、リペア特性には優れているが、塗布膜厚
が薄くなるため、実装時以上に実装後の熱履歴により発
生する熱応力を充分緩和することができず、接合信頼性
が低下するという問題がある。In the invention disclosed in Japanese Patent Application Laid-Open No. 7-32148, the use of a thermoplastic conductive adhesive has excellent repair properties, but the coating thickness is small. However, there is a problem that the thermal stress generated due to the thermal history after mounting cannot be sufficiently relaxed more than at the time of mounting, and the bonding reliability is reduced.
【0008】更に、前記特開2000−294599号
公報に開示された発明には、電子部品の接合を熱硬化性
および熱可塑性導電接着剤層を介して行っており、リペ
ア特性には優れているが、大型の電子部品をエリアアレ
イ接合する際においては、導電接着剤によるバンプ形状
が潰れてしまうため、実装後の熱履歴により導電接着剤
接合部に発生する熱応力を充分に緩和することができ
ず、接合信頼性が低下するという問題と、導電接着剤を
重ね印刷あるいは双方に印刷しているため、隣接電極間
のショートの影響で狭ピッチ接合に対しては対応できな
いという問題がある。Further, in the invention disclosed in Japanese Patent Application Laid-Open No. 2000-294599, the bonding of electronic parts is performed via a thermosetting and thermoplastic conductive adhesive layer, and the repair properties are excellent. However, when bonding large-sized electronic components to an area array, the bump shape due to the conductive adhesive is crushed, so that the thermal stress generated at the conductive adhesive joint due to the heat history after mounting can be sufficiently reduced. However, there is a problem that the bonding reliability is reduced, and a problem that the conductive adhesive is overprinted or printed on both sides, so that it is not possible to cope with narrow pitch bonding due to the influence of a short circuit between adjacent electrodes.
【0009】本発明は、上述のごとき実情に鑑みてなさ
れたものであり、電子部品のエリアアレイ接合におい
て、多ピン化,狭ピッチ化に対応した導電接着剤接合を
行う際に、耐熱歪特性を向上するとともに、リペア性向
上をも図るような実装方法と、該実装方法により接合し
た電子部品実装体とを提供することを目的としてなされ
たものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned circumstances, and has been described in connection with the area array joining of electronic components, in which a conductive adhesive bonding to cope with a multi-pin and narrow pitch is performed. It is an object of the present invention to provide a mounting method for improving repairability and an electronic component mounted body joined by the mounting method.
【0010】[0010]
【課題を解決するための手段】請求項1の発明は、エリ
アアレイ状に電極を有する電子部品を回路基板に実装し
た電子部品実装体において、前記電子部品の電極と前記
回路基板の電極とが鼓形状の導電接着剤にて接合されて
いることを特徴としたものである。According to a first aspect of the present invention, there is provided an electronic component mounted body in which electronic components having electrodes in an area array are mounted on a circuit board, wherein an electrode of the electronic component and an electrode of the circuit board are connected to each other. It is characterized by being joined by a drum-shaped conductive adhesive.
【0011】請求項2の発明は、請求項1の発明におい
て、前記導電接着剤は、熱可塑性導電接着剤であること
を特徴としたものである。A second aspect of the present invention is characterized in that, in the first aspect of the invention, the conductive adhesive is a thermoplastic conductive adhesive.
【0012】請求項3の発明は、請求項1の発明におい
て、前記電子部品および前記回路基板の少なくとも一方
の電極の一部が切り欠かれており、該電極の切り欠かれ
た部分に前記導電接着剤が充填されていることを特徴と
したものである。According to a third aspect of the present invention, in the first aspect of the present invention, at least one of the electrodes of the electronic component and the circuit board is partially cut out, and the conductive portion is formed in the cutout portion of the electrode. It is characterized by being filled with an adhesive.
【0013】請求項4の発明は、請求項2に記載の電子
部品実装体を製造する電子部品実装方法において、前記
電子部品の電極上に前記熱可塑性導電接着剤を円錐状に
供給し、供給された前記熱可塑性導電接着剤を加熱した
後冷却することにより硬化して円錐状バンプを形成した
後、前記回路基板の電極に対して前記バンプをパルスヒ
ート熱圧着により接合することを特徴としたものであ
る。According to a fourth aspect of the present invention, in the electronic component mounting method for manufacturing the electronic component mounted body according to the second aspect, the thermoplastic conductive adhesive is supplied in a conical shape on the electrodes of the electronic component, and supplied. After forming the conical bump by heating and cooling the thermoplastic conductive adhesive to form a conical bump, the bump is bonded to the electrode of the circuit board by pulse heat thermocompression bonding. Things.
【0014】請求項5の発明は、請求項2に記載の電子
部品実装体を製造する電子部品実装方法において、前記
電子部品の電極上に前記熱可塑性導電接着剤を円錐状に
供給し、供給された前記熱可塑性導電接着剤を加熱した
後冷却することにより硬化して円錐状バンプを形成した
後、該バンプを前記回路基板の電極に対して超音波接合
することを特徴としたものである。According to a fifth aspect of the present invention, in the electronic component mounting method for manufacturing an electronic component mounted body according to the second aspect, the thermoplastic conductive adhesive is supplied in a conical shape on the electrode of the electronic component, and supplied. Heating and cooling the thermoplastic conductive adhesive thus formed to form a conical bump, and then ultrasonically bonding the bump to an electrode of the circuit board. .
【0015】請求項6の発明は、エリアアレイ状に電極
を有する電子部品を回路基板に実装した電子部品実装体
において、前記電子部品の電極上に熱硬化性導電接着剤
により円錐状に形成したバンプと、該バンプの先端に付
着させた熱可塑性導電接着剤とによって、前記電子部品
の電極と前記回路基板の電極とを接合していることを特
徴としたものである。According to a sixth aspect of the present invention, in an electronic component mounted body in which electronic components having electrodes in an area array are mounted on a circuit board, the electronic components are formed in a conical shape with a thermosetting conductive adhesive on the electrodes. An electrode of the electronic component and an electrode of the circuit board are joined by a bump and a thermoplastic conductive adhesive attached to a tip of the bump.
【0016】請求項7の発明は、エリアアレイ状に電極
を有する電子部品を回路基板に実装した電子部品実装体
において、前記電子部品の電極上に熱可塑性導電接着剤
により円錐状に形成したバンプと、該バンプの先端に付
着させた前記熱可塑性導電接着剤よりガラス転移温度
(Tg点)が10℃以上低い熱可塑性導電接着剤とによ
って、前記電子部品の電極と回路基板の電極とを接合し
ていることを特徴としたものである。According to a seventh aspect of the present invention, there is provided an electronic component mounted body in which electronic components having electrodes in an area array are mounted on a circuit board, wherein the bumps formed on the electrodes of the electronic components in a conical shape with a thermoplastic conductive adhesive. And an electrode of the electronic component and an electrode of a circuit board are joined by a thermoplastic conductive adhesive having a glass transition temperature (Tg point) lower by 10 ° C. or more than the thermoplastic conductive adhesive attached to the tip of the bump. It is characterized by doing.
【0017】請求項8の発明は、エリアアレイ状に電極
を有する電子部品を回路基板に実装した電子部品実装体
において、前記電子部品の電極と前記回路基板の電極と
を導電粒子を介して導電接着剤により接合していること
を特徴としたものである。According to an eighth aspect of the present invention, in an electronic component mounted body in which electronic components having electrodes in an area array are mounted on a circuit board, the electrodes of the electronic component and the electrodes of the circuit board are electrically conductive via conductive particles. It is characterized by being joined by an adhesive.
【0018】請求項9の発明は、請求項8の発明におい
て、前記電子部品側の電極を熱硬化性導電接着剤にて前
記導電粒子と接合し、前記回路基板側の電極を熱可塑性
導電接着剤にて前記導電粒子と接合していることを特徴
としたものである。According to a ninth aspect of the present invention, in the invention of the eighth aspect, the electrodes on the electronic component side are joined to the conductive particles with a thermosetting conductive adhesive, and the electrodes on the circuit board side are bonded by a thermoplastic conductive adhesive. And bonding to the conductive particles with an agent.
【0019】請求項10の発明は、請求項8または9に
記載の電子部品実装体を製造する電子部品実装方法にお
いて、前記導電粒子を電極パターンと同様に配列し、前
記導電粒子の一端側に前記導電接着剤を付着させ前記電
子部品の電極に接合し、前記電子部品の電極上に接合さ
れた前記導電粒子の他端側に前記導電接着剤を付着させ
前記回路基板の電極に接合することを特徴としたもので
ある。According to a tenth aspect of the present invention, in the electronic component mounting method for manufacturing an electronic component mounted body according to the eighth or ninth aspect, the conductive particles are arranged in the same manner as an electrode pattern, and the conductive particles are provided on one end side of the conductive particles. Attaching the conductive adhesive and joining to the electrode of the electronic component, attaching the conductive adhesive to the other end side of the conductive particles joined on the electrode of the electronic component, and joining to the electrode of the circuit board. It is characterized by.
【0020】[0020]
【発明の実施の形態】以下、本発明の実施形態を図1〜
図9に示す実施例に基づいて説明する。 (実施例1)図1は、本発明の実施例1による電子部品
実装方法および電子部品実装体を説明するための断面図
で、図1(A)は、電子部品の電極上に導電接着剤を円
錐状に形成する方法における一工程を示すものであり、
図1(B),(C)は、電子部品の電極上に形成された
円錐状の導電接着剤の例を示したものである。図1
(A)に示すように、エリアアレイ状に開口部を持つ印
刷マスク41に対して、スクリーン印刷方式にて導電接
着剤11を印刷マスク41の裏面側へ所定高さ分突出さ
せ、突出させた導電接着剤11を電子部品21の電極2
2上に転写し、印刷マスク41を上昇させる。この際、
マスク開口部に膜状に導電接着剤11が残るようにして
いることにより糸引きに近い状態となり、先端に向かっ
てだんだん細くなった円錐形バンプ形状を形成する。BRIEF DESCRIPTION OF THE DRAWINGS FIG.
A description will be given based on the embodiment shown in FIG. (Embodiment 1) FIG. 1 is a cross-sectional view for explaining an electronic component mounting method and an electronic component mounted body according to Embodiment 1 of the present invention. FIG. Shows one step in the method of forming a conical shape,
1B and 1C show an example of a conical conductive adhesive formed on an electrode of an electronic component. FIG.
As shown in (A), the conductive adhesive 11 is projected by a predetermined height toward the back surface of the print mask 41 by a screen printing method with respect to the print mask 41 having openings in an area array. The conductive adhesive 11 is applied to the electrode 2 of the electronic component 21.
2 and the print mask 41 is raised. On this occasion,
Since the conductive adhesive 11 is left in the form of a film at the mask opening, the state becomes close to stringing, and a conical bump shape gradually narrowing toward the tip is formed.
【0021】ここで使用される導電接着剤11は、フレ
ーク状のAgフィラーと接着剤を含有した導電接着剤で
あり、粘度,チキソ性,マスク開口径,印刷マスク厚の
相互の関係を最適化することにより円錐状のバンプ形成
が可能となる。一例として、導電接着剤特性(粘度:1
50〜250Pa・s,チキソ指数:0.3〜0.4)、
マスク開口径0.4mmφ、印刷マスク厚200μmに
て良好な結果が得られている。ここで、導電接着剤11
の円錐状バンプ形状は、図1(B)に示すような形状に
限らず、電子部品の電極上から先端に向かって細くなっ
ていればよく、図1(C)に示すような先端に向かって
湾曲した形状でも問題ない。なお、円錐状バンプ形成方
法は上記方法に限らない。The conductive adhesive 11 used here is a conductive adhesive containing a flake-like Ag filler and an adhesive, and optimizes the mutual relationship among viscosity, thixotropy, mask opening diameter, and printing mask thickness. By doing so, a conical bump can be formed. As an example, conductive adhesive properties (viscosity: 1
50 to 250 Pa · s, thixotropic index: 0.3 to 0.4),
Good results have been obtained with a mask opening diameter of 0.4 mmφ and a print mask thickness of 200 μm. Here, the conductive adhesive 11
The shape of the conical bump is not limited to the shape as shown in FIG. 1 (B), and may be any shape as long as it becomes thinner from the top of the electrode of the electronic component toward the tip, and toward the tip as shown in FIG. 1 (C). There is no problem with a curved shape. The method of forming the conical bump is not limited to the above method.
【0022】図2は、本発明の実施例1による電子部品
実装体を示すための断面図で、請求項1,2に対応する
構成を示した図である。図2に示した電子部品実装体
は、電子部品21の電極22上に図1に示すような円錐
状導電接着剤11を供給した後、回路基板31上にマウ
ントし、硬化して得たものである。導電接着剤11は、
回路基板31に接合する際に電極32上に濡れ広がるた
め、接合部形状として容易に鼓形状を得ることができ
る。FIG. 2 is a sectional view showing an electronic component package according to a first embodiment of the present invention, and is a diagram showing a configuration corresponding to claims 1 and 2. As shown in FIG. The electronic component mounted body shown in FIG. 2 is obtained by supplying the conical conductive adhesive 11 as shown in FIG. It is. The conductive adhesive 11 is
When joining to the circuit board 31, it wets and spreads on the electrode 32, so that a drum shape can be easily obtained as a joining portion shape.
【0023】以上のように、エリアアレイ接合において
導電接着剤11を鼓形状に形成することにより、電子部
品21と回路基板31の熱膨張差により発生する熱応力
を容易に緩和することができるようになる。ここで、導
電接着剤11として熱可塑性導電接着剤を使用すること
により、接合部での応力緩和効果が更に高くなるため、
熱応力が大きくなる多ピン、大型電子部品実装において
も接合信頼性を高くできる。また、熱可塑性導電接着剤
による接合においては、加熱により容易にリペアが可能
となる。As described above, by forming the conductive adhesive 11 in a drum shape in the area array bonding, the thermal stress generated by the difference in thermal expansion between the electronic component 21 and the circuit board 31 can be easily reduced. become. Here, the use of a thermoplastic conductive adhesive as the conductive adhesive 11 further enhances the stress relaxation effect at the joints.
The bonding reliability can be increased even in the case of mounting a large number of pins and large electronic components where the thermal stress increases. Further, in the joining by the thermoplastic conductive adhesive, repair can be easily performed by heating.
【0024】(実施例2)図3は、本発明の実施例2に
よる電子部品実装体を説明するための断面図で、請求項
3に対応する図である。実施例2の電子部品実装体は、
回路基板31の電極の中央部を欠いたリング状電極33
とし、電子部品21の電極22を導電接着剤11を介し
てリング形状電極33に接合した構成である。特に、熱
硬化性導電接着剤接合において顕著に見られる現象であ
る、熱膨張差により発生した熱応力による接合部破壊の
現象は、導電接着剤と電極との界面剥離であることがわ
かった。この界面剥離の進行により、接続抵抗が徐々に
上昇してゆく。(Embodiment 2) FIG. 3 is a cross-sectional view for explaining an electronic component mounted body according to Embodiment 2 of the present invention, and corresponds to claim 3. The electronic component package according to the second embodiment includes:
Ring-shaped electrode 33 lacking the central part of the electrode of circuit board 31
In this configuration, the electrode 22 of the electronic component 21 is joined to the ring-shaped electrode 33 via the conductive adhesive 11. In particular, it has been found that the phenomenon of joint destruction due to thermal stress generated by a difference in thermal expansion, which is a phenomenon that is remarkably observed in thermosetting conductive adhesive bonding, is separation of the interface between the conductive adhesive and the electrode. With the progress of the interface separation, the connection resistance gradually increases.
【0025】そこで、実施例2の電子部品実装体では、
電極33を中央部を除去したパターン形状にし、この除
去パターン部に導電接着剤11を充填した構造にて接合
している。これにより、熱硬化性導電接着剤接合におい
て熱応力により発生する界面剥離が電極中央部で止まる
ため、電子部品実装体の接合信頼性が向上する。なお、
本実施例では電極33をリング形状としたが、電極の一
部が除去されていれば同様の効果が得られる。また、本
実施例では回路基板31側の電極33を一部が切り欠か
れた形状としたが、電子部品21側および双方の電極を
一部が切り欠かれた形状としても更なる効果が得られ
る。Therefore, in the electronic component mounted body of the second embodiment,
The electrode 33 is formed in a pattern shape in which a central portion is removed, and is joined in a structure in which the conductive adhesive 11 is filled in the removed pattern portion. Thereby, the interface peeling caused by thermal stress in the thermosetting conductive adhesive bonding stops at the center of the electrode, so that the bonding reliability of the electronic component mounted body is improved. In addition,
In this embodiment, the electrode 33 has a ring shape, but the same effect can be obtained if a part of the electrode is removed. Further, in the present embodiment, the electrode 33 on the circuit board 31 side is partially cut away, but further effects can be obtained by forming the electronic component 21 and both electrodes partially cut out. Can be
【0026】(実施例3)図4は、本発明の実施例3に
よる電子部品実装方法を説明するための断面図で、請求
項4に対応する図である。熱可塑性導電接着剤11を電
子部品21の電極22上に円錐状に形成し、加熱冷却硬
化させバンプを形成する。この加熱冷却硬化において、
電子部品21に対して熱可塑性導電接着剤11を下側に
して加熱し、希釈剤を飛ばすとともに接着剤を溶融さ
せ、常温まで冷却させることでバンプを形成している。(Embodiment 3) FIG. 4 is a cross-sectional view for explaining an electronic component mounting method according to Embodiment 3 of the present invention, and corresponds to claim 4. The thermoplastic conductive adhesive 11 is formed in a conical shape on the electrode 22 of the electronic component 21, and is heated and cooled to form a bump. In this heating and cooling curing,
The electronic component 21 is heated with the thermoplastic conductive adhesive 11 facing down, the diluent is blown off, the adhesive is melted, and cooled to room temperature to form bumps.
【0027】回路基板31への接合に際しては、電子部
品21側をパルスヒートにより加熱することで熱可塑性
導電接着剤11を溶融状態とし、回路基板31へ圧着す
る。この際、電子部品21と回路基板31とのギャップ
管理をすることで熱可塑性導電接着剤接合形状は鼓形状
を維持することができ、そのまま冷却硬化した後、熱圧
着ツール51を上昇させることで接合が完了する。At the time of bonding to the circuit board 31, the electronic component 21 side is heated by pulse heating to make the thermoplastic conductive adhesive 11 in a molten state, and is pressed against the circuit board 31. At this time, by controlling the gap between the electronic component 21 and the circuit board 31, the thermoplastic conductive adhesive bonding shape can maintain the drum shape, and after cooling and curing as it is, the thermocompression bonding tool 51 is raised. Joining is completed.
【0028】以上のように、本実施例では、電子部品2
1を回路基板31に接合する際に、熱可塑性導電接着剤
11の加熱冷却による可逆的な溶融、固化作用を利用し
ているため接合時間を短縮することができる。ここで、
回路基板31側を熱可塑性導電接着剤11が溶融しない
範囲で、予備加熱をすることで回路基板31側への接合
信頼性が向上する。As described above, in this embodiment, the electronic component 2
When joining 1 to the circuit board 31, the reversible melting and solidifying action of the thermoplastic conductive adhesive 11 by heating and cooling is used, so that the joining time can be shortened. here,
Preliminary heating to the extent that the thermoplastic conductive adhesive 11 does not melt on the circuit board 31 side improves the reliability of joining to the circuit board 31 side.
【0029】(実施例4)図5は、本発明の実施例4に
よる電子部品実装方法を説明するための断面図で、請求
項5に対応する図である。熱可塑性導電接着剤11を電
子部品21の電極22上に円錐状に形成し、加熱冷却硬
化させバンプを形成する。この加熱冷却硬化において、
電子部品21に対して熱可塑性導電接着剤11を下側に
して加熱し、希釈剤を飛ばすとともに接着剤を溶融さ
せ、常温まで冷却させることでバンプを形成している。(Embodiment 4) FIG. 5 is a cross-sectional view for explaining an electronic component mounting method according to Embodiment 4 of the present invention, and corresponds to claim 5. The thermoplastic conductive adhesive 11 is formed in a conical shape on the electrode 22 of the electronic component 21, and is heated and cooled to form a bump. In this heating and cooling curing,
The electronic component 21 is heated with the thermoplastic conductive adhesive 11 facing down, the diluent is blown off, the adhesive is melted, and cooled to room temperature to form bumps.
【0030】回路基板31への接合に際しては、超音波
振動子52が発生したエネルギを順次、ホーン53、ツ
ール54を経て電子部品21に伝達することによって、
電子部品2を水平(面内)方向に超音波振動させること
により、熱可塑性導電接着剤11を回路基板31上の電
極32に接合している。これは、超音波振動による接合
面での摩擦発熱により、熱可塑性導電接着剤11が溶融
し、溶融した熱可塑性導電接着剤を回路基板31上の電
極32に接合しているのである。At the time of bonding to the circuit board 31, the energy generated by the ultrasonic vibrator 52 is sequentially transmitted to the electronic component 21 via the horn 53 and the tool 54,
The thermoplastic conductive adhesive 11 is joined to the electrodes 32 on the circuit board 31 by ultrasonically oscillating the electronic component 2 in the horizontal (in-plane) direction. This is because the thermoplastic conductive adhesive 11 is melted by frictional heat generated on the bonding surface by the ultrasonic vibration, and the melted thermoplastic conductive adhesive is bonded to the electrode 32 on the circuit board 31.
【0031】以上のように、本実施例の発明よれば、電
子部品21および回路基板31を加熱する必要がないた
め、接合部の熱歪を低減できるとともに、後付け部品を
接合する際にも周辺部品を加熱しないで済む。As described above, according to the invention of this embodiment, since it is not necessary to heat the electronic component 21 and the circuit board 31, it is possible to reduce the thermal strain at the joint and to reduce the peripheral part when joining the retrofitted component. No need to heat parts.
【0032】(実施例5)図6は、本発明の実施例5に
よる電子部品実装体を説明するための断面図で、請求項
6に対応する図である。図6(A)は、第1の導電接着
剤12により、電子部品21の電極22上に円錐状のバ
ンプを形成した後、第2の導電接着剤13をバンプ先端
に付着させた状態を示している。第2の導電接着剤13
の転写は、受け皿42上に所定膜厚の第2の導電接着剤
層43を形成し、円錐状バンプ先端を浸漬することによ
り可能である。ここで、バンプ形状を円錐状としている
ことで、隣接するバンプとショートすることなく第2の
導電接着剤13の付着を容易に行うことができる。(Embodiment 5) FIG. 6 is a cross-sectional view for explaining an electronic component package according to a fifth embodiment of the present invention. FIG. 6A shows a state in which a conical bump is formed on the electrode 22 of the electronic component 21 with the first conductive adhesive 12 and then the second conductive adhesive 13 is attached to the tip of the bump. ing. Second conductive adhesive 13
Can be transferred by forming a second conductive adhesive layer 43 having a predetermined thickness on the tray 42 and immersing the tip of the conical bump. Here, by making the bump shape conical, the second conductive adhesive 13 can be easily attached without short-circuiting with the adjacent bump.
【0033】図6(B)は、第1の導電接着剤12によ
り構成された円錐状バンプと第2の導電接着剤13によ
りエリアアレイ接合した電子部品実装体を示している。
ここで、第1の導電接着剤12を熱硬化性導電接着剤と
し、第2の導電接着剤13を熱可塑性導電接着剤とする
と、接合完了後、加熱することにより容易に熱可塑性導
電接着剤部13で分離でき、また、回路基板31の電極
32の上に残存する導電接着剤量も少なくできるため、
リペア接合が容易となる。FIG. 6B shows an electronic component mounted body in which the conical bumps made of the first conductive adhesive 12 and the second conductive adhesive 13 are area-array bonded.
Here, when the first conductive adhesive 12 is a thermosetting conductive adhesive and the second conductive adhesive 13 is a thermoplastic conductive adhesive, the thermoplastic conductive adhesive is easily heated by heating after the joining is completed. Since it can be separated at the portion 13 and the amount of the conductive adhesive remaining on the electrode 32 of the circuit board 31 can be reduced,
Repair joining becomes easy.
【0034】(実施例6)本発明の実施例6による電子
部品実装体を説明するため図は、実施例5の電子部品実
装体を説明するための図6と同様であるので、図6の断
面図を用いて説明する。なお、実施例6の電子部品実装
体は請求項7に対応する。実施例6の電子実装体におい
ては、電子部品21の電極22上に形成する第1の導電
接着剤が熱可塑性導電接着剤である点で相違するが、第
1,第2の導電接着剤の付着工程を示す図は、図6
(A)の実施例5の場合と同様であるので、説明を省略
する。図6(B)は、第1の導電接着剤12により構成
された円錐状バンプと第2の導電接着剤13によりエリ
アアレイ接合した電子部品実装体を示している。ここ
で、第1の導電接着剤12を前記したように熱可塑性導
電接着剤とし、第2の導電接着剤13を第1の導電接着
剤12のガラス転移温度(Tg点)より10℃以上低い
熱可塑性導電接着剤とすると、熱可塑性導電接着剤にて
接合しているため熱応力に対する接合信頼性が向上で
き、更には、第2の導電接着剤13が軟化する温度まで
加熱すれば、第2の導電接着剤13の部分で容易に分離
でき、このとき、回路基板31の電極32の上に残存す
る導電接着剤量も少なくできるため、リペア接合が容易
となる。(Embodiment 6) A diagram for explaining an electronic component package according to a sixth embodiment of the present invention is the same as FIG. 6 for describing an electronic component package of the fifth embodiment. This will be described with reference to a cross-sectional view. The electronic component package according to the sixth embodiment corresponds to claim 7. The electronic package according to the sixth embodiment is different from the first embodiment in that the first conductive adhesive formed on the electrode 22 of the electronic component 21 is a thermoplastic conductive adhesive. FIG. 6 shows the attaching step.
Since this is the same as the case of the fifth embodiment of (A), the description is omitted. FIG. 6B shows an electronic component package in which the conical bumps made of the first conductive adhesive 12 and the second conductive adhesive 13 are area-array bonded. Here, the first conductive adhesive 12 is a thermoplastic conductive adhesive as described above, and the second conductive adhesive 13 is at least 10 ° C. lower than the glass transition temperature (Tg point) of the first conductive adhesive 12. In the case of using a thermoplastic conductive adhesive, bonding reliability with respect to thermal stress can be improved because the thermoplastic conductive adhesive is used for bonding. Further, if the second conductive adhesive 13 is heated to a temperature at which it softens, 2 can easily be separated at the portion of the conductive adhesive 13, and at this time, the amount of the conductive adhesive remaining on the electrodes 32 of the circuit board 31 can be reduced, so that the repair bonding is facilitated.
【0035】図7は、実施例6の電子部品実装体におい
て使用されるガラス転移温度(Tg点)の異なる熱可塑
性導電接着剤の高温分離特性を示す図である。ここで
は、Tg点が約20℃違う熱可塑性導電接着剤での図を
示しているが、図7に示すように、80℃〜100℃に
加熱すると、第2の導電接着剤13側のみの接合強度を
低下させることができ、良好な分離特性を得ることがで
きる。FIG. 7 is a diagram showing high-temperature separation characteristics of thermoplastic conductive adhesives having different glass transition temperatures (Tg points) used in the electronic component package of Example 6. Here, a diagram of a thermoplastic conductive adhesive having a Tg point different by about 20 ° C. is shown, but as shown in FIG. 7, when heated to 80 ° C. to 100 ° C., only the second conductive adhesive 13 side is exposed. The bonding strength can be reduced, and good separation characteristics can be obtained.
【0036】(実施例7)図8は、本発明の実施例7に
よる電子部品実装体を説明するための断面図で、請求項
8,9に対応する図で、電子部品21および回路基板3
1の電極22,32を、第1の導電接着剤12,導電粒
子14,第2の導電接着剤13を介して接合した電子部
品実装体を示している。なお、導電粒子14は金属粒子
でも樹脂粒子に金属コートしたものでも良い。(Embodiment 7) FIG. 8 is a cross-sectional view for explaining an electronic component package according to a seventh embodiment of the present invention.
1 shows an electronic component mounted body in which one electrode 22, 32 is bonded via a first conductive adhesive 12, a conductive particle 14, and a second conductive adhesive 13. The conductive particles 14 may be metal particles or resin particles coated with metal.
【0037】図8に示すように、電子部品21と回路基
板31を導電接着剤にて接合する際に、第1,第2の導
電接着剤12,13の間に導電粒子14を介して接合し
ていることにより、電子部品21の重量が重くなっても
接合部が潰れることがない。このため、接合に際して、
リフローおよびオーブンでの一括加熱硬化を行っても電
子部品21と回路基板31とのギャップを稼ぐことがで
きるため、熱応力に対する接合信頼性が向上できる。ま
た、ここで、第2の導電接着剤13として熱可塑性導電
接着剤を用いることにより、150℃以下の加熱温度に
て容易に分離可能となり、リペアが容易にできる。な
お、第1の導電接着剤12のみを熱可塑性導電接着剤と
することでも電子部品21のリペアは容易にできる。As shown in FIG. 8, when the electronic component 21 and the circuit board 31 are joined with a conductive adhesive, the conductive particles 14 are interposed between the first and second conductive adhesives 12 and 13. By doing so, even if the weight of the electronic component 21 increases, the joint does not collapse. For this reason, when joining
The gap between the electronic component 21 and the circuit board 31 can be increased even when the reflow and the batch heating and curing in the oven are performed, so that the bonding reliability against thermal stress can be improved. Here, by using a thermoplastic conductive adhesive as the second conductive adhesive 13, separation can be easily performed at a heating temperature of 150 ° C. or less, and repair can be easily performed. The repair of the electronic component 21 can be easily performed by using only the first conductive adhesive 12 as a thermoplastic conductive adhesive.
【0038】(実施例8)図9は、本発明の実施例8に
よる電子部品実装方法を説明するための断面図で、請求
項8,9の電子部品実装体を製造するための請求項10
に対応する図である。図9(A)に示すように、まず、
吸着プレート44により導電粒子14を接合する電極パ
ターンに対応したパターンで吸着し配列する。次に、受
け皿42上に所定膜厚に形成した第1の導電接着剤12
の導電接着剤層45へ、配列した導電粒子14を浸漬
し、第1の導電接着剤12を付着させる。ここで、導電
接着剤層膜厚を導電粒子径の1/2以下とすることで、
隣接導電粒子間のショートを招くことなく第1の導電接
着剤12の良好な付着が可能となる。(Embodiment 8) FIG. 9 is a sectional view for explaining an electronic component mounting method according to an eighth embodiment of the present invention.
FIG. As shown in FIG. 9A, first,
The conductive plate 14 is adsorbed and arranged in a pattern corresponding to the electrode pattern for joining the conductive particles 14 by the adsorbing plate 44. Next, the first conductive adhesive 12 formed on the tray 42 to a predetermined thickness is formed.
The arranged conductive particles 14 are immersed in the conductive adhesive layer 45, and the first conductive adhesive 12 is attached. Here, by setting the conductive adhesive layer film thickness to 1 / or less of the conductive particle diameter,
Good adhesion of the first conductive adhesive 12 can be achieved without causing a short circuit between adjacent conductive particles.
【0039】次に、図9(B)に示すように、第1の導
電接着剤12を介して導電粒子14を電子部品21の電
極22上にマウントし、加熱硬化させる。次に、図9
(C)に示すように、図9(A)と同様の方法により、
導電粒子14の回路基板接合側に第2の導電接着剤13
を付着させた状態とする。この第2の導電接着剤13を
回路基板31の電極32上に接合することによって電子
部品実装体を製造する。Next, as shown in FIG. 9B, the conductive particles 14 are mounted on the electrodes 22 of the electronic component 21 via the first conductive adhesive 12 and are cured by heating. Next, FIG.
As shown in FIG. 9C, a method similar to that of FIG.
The second conductive adhesive 13 is applied to the conductive particle 14 on the circuit board bonding side.
Is attached. By bonding the second conductive adhesive 13 onto the electrodes 32 of the circuit board 31, an electronic component mounted body is manufactured.
【0040】以上のように、本実施例の発明よれば、初
期に導電粒子を電極パターンと対応する様に配列するこ
とで、接合に寄与する導電接着剤の供給に関して位置合
わせが不要となり、狭ピッチでの接合に対しても生産性
および信頼性良く接合できるようになる。As described above, according to the invention of this embodiment, by arranging the conductive particles in the initial stage so as to correspond to the electrode pattern, there is no need for positioning with respect to the supply of the conductive adhesive which contributes to the bonding, and the narrowing is achieved. It becomes possible to join with good productivity and reliability even with pitch joining.
【0041】[0041]
【発明の効果】請求項1に対応する効果 電子部品の電極と回路基板の電極をエリアアレイ接合す
る際に、鼓形状の導電接着剤にて接合することにより、
鼓形状の接合部で応力緩和ができるので、電子部品と回
路基板の熱膨張差により発生する熱応力を容易に緩和す
ることができるようになり、電子部品実装体の接合信頼
性を向上させることができる。According to the first aspect of the present invention, when the electrodes of the electronic component and the electrodes of the circuit board are joined in an area array, the electrodes are joined by a drum-shaped conductive adhesive.
Since the stress can be relaxed at the drum-shaped joint, the thermal stress generated due to the difference in thermal expansion between the electronic component and the circuit board can be easily reduced, and the joining reliability of the electronic component mounted body can be improved. Can be.
【0042】請求項2に対応する効果 電子部品実装体の電子部品の電極と回路基板の電極との
鼓形状の接合部を形成する導電接着剤を熱可塑性導電接
着剤とすることで、電子部品と回路基板との熱膨張差に
より発生する熱応力の緩和効果が更に向上し、多ピン、
大型の電子部品実装においても電子部品実装体の接合信
頼性を向上させることができるとともに、加熱により容
易にリペアを可能とすることができる。According to the second aspect of the present invention, the conductive adhesive for forming the drum-shaped joint between the electrode of the electronic component of the electronic component mounted body and the electrode of the circuit board is made of a thermoplastic conductive adhesive. The effect of relieving the thermal stress generated by the thermal expansion difference between the circuit board and the
Even in the mounting of a large-sized electronic component, the bonding reliability of the electronic component mounted body can be improved, and repair can be easily performed by heating.
【0043】請求項3に対応する効果 電極を該電極の一部を除去した形状にし、この除去パタ
ーン部に導電接着剤を充填した構造にて電子部品の電極
と回路基板の電極とを接合することで、熱応力緩和効果
の小さい熱硬化性導電接着剤接合において顕著に見られ
る熱応力により発生する界面剥離の進行を止めることが
できるので、電子部品実装体の接合信頼性を向上させる
ことができる。According to the third aspect of the present invention, the electrode of the electronic component is joined to the electrode of the circuit board in a structure in which the electrode has a shape in which a part of the electrode is removed, and the removed pattern portion is filled with a conductive adhesive. As a result, the progress of interfacial peeling caused by thermal stress that is remarkably observed in the thermosetting conductive adhesive bonding having a small thermal stress relaxation effect can be stopped, so that the bonding reliability of the electronic component mounted body can be improved. it can.
【0044】請求項4に対応する効果 電子部品の電極と回路基板の電極とを接合する際に、バ
ンプとして形成した熱可塑性導電接着剤を加熱溶融し、
回路基板へ圧着冷却硬化させるパルスヒート圧着方式に
て接合することにより、電子部品の電極と回路基板の電
極とを接合する時間を短時間にすることができ、生産性
を向上させることができる。When the electrode of the electronic component is joined to the electrode of the circuit board, the thermoplastic conductive adhesive formed as a bump is melted by heating.
By joining the circuit board to the circuit board by the pulse heat compression method of cooling and curing, the time for joining the electrodes of the electronic component and the electrodes of the circuit board can be shortened, and the productivity can be improved.
【0045】請求項5に対応する効果 電子部品の電極と回路基板の電極とを接合する際に、バ
ンプとして形成した熱可塑性導電接着剤を有する電子部
品を超音波接合方式にて回路基板へ接合することによ
り、電子部品および回路基板を加熱する必要がないの
で、接合部の熱歪を低減でき、接合信頼性をも向上させ
ることができるとともに、後付け部品を接合する際にも
周辺部品の加熱が不要となるので、接合部の熱歪を低減
でき、周辺部品の接合信頼性をも向上させることができ
る。According to a fifth aspect of the present invention, when an electrode of an electronic component is joined to an electrode of a circuit board, the electronic component having a thermoplastic conductive adhesive formed as a bump is joined to the circuit board by an ultrasonic joining method. By doing so, there is no need to heat the electronic components and the circuit board, so that the thermal distortion of the joint can be reduced, the joining reliability can be improved, and the peripheral components can be heated when joining the retrofitted components. Is unnecessary, so that the thermal strain at the joint can be reduced, and the joining reliability of the peripheral parts can be improved.
【0046】請求項6に対応する効果 熱硬化性導電接着剤により電子部品の電極上に円錐状バ
ンプを形成し、その先端に熱可塑性導電接着剤を付着さ
せることで、隣接バンプ間のショートを防止でき、狭ピ
ッチ接合に対応できる。また、回路基板に対しては、熱
可塑性導電接着剤により接合することで、加熱すれば熱
可塑性導電接着剤部で容易に分離できるとともに、分離
時に回路基板電極の上に残存する導電接着剤量も少なく
でき、電極上の再生処理が不要となるので、電子部品実
装体の電子部品と回路基板とのリペア接合を容易とする
ことができる。According to a sixth aspect of the present invention, a conical bump is formed on an electrode of an electronic component with a thermosetting conductive adhesive, and a thermoplastic conductive adhesive is adhered to the tip of the conical bump, so that a short circuit between adjacent bumps is prevented. It can be used for narrow pitch bonding. Also, by bonding to the circuit board with a thermoplastic conductive adhesive, the thermoplastic conductive adhesive portion can be easily separated by heating when heated, and the amount of conductive adhesive remaining on the circuit board electrode at the time of separation Therefore, the regenerating process on the electrodes becomes unnecessary, so that the repair joining between the electronic component of the electronic component mounted body and the circuit board can be facilitated.
【0047】請求項7に対応する効果 熱可塑性導電接着剤により電子部品の電極上に円錐状バ
ンプを形成し、その先端に熱可塑性導電接着剤を付着さ
せることで、隣接バンプ間のショートを防止でき、狭ピ
ッチ接合に対応できる。また、回路基板に対しては、円
錐状バンプの先端に円錐状バンプを形成する熱可塑性導
電接着剤よりガラス転移温度(Tg点)が10℃以上低
い熱可塑性導電接着剤を付着して接合することで、加熱
すればTg点が低い方の熱可塑性導電接着剤部で容易に
分離できるとともに、分離時に回路基板電極の上に残存
する導電接着剤量も少なくでき、電極上の再生処理が不
要となるので、リペア接合を容易とすることができる。
更には、熱可塑性導電接着剤により円錐状バンプを形成
していることから、接合部に働く熱応力緩和効果を大き
くでき、電子部品実装体の接合信頼性を向上させること
ができる。According to a seventh aspect of the present invention, a short-circuit between adjacent bumps is prevented by forming a conical bump on an electrode of an electronic component with a thermoplastic conductive adhesive and attaching the thermoplastic conductive adhesive to a tip of the conical bump. It can be used for narrow pitch bonding. In addition, a thermoplastic conductive adhesive having a glass transition temperature (Tg point) lower by 10 ° C. or more than the thermoplastic conductive adhesive that forms the conical bump at the tip of the conical bump is attached to and bonded to the circuit board. Thus, if heated, the thermoplastic conductive adhesive portion having a lower Tg point can be easily separated, and the amount of the conductive adhesive remaining on the circuit board electrode at the time of separation can be reduced, thereby eliminating the need for regeneration treatment on the electrode. Therefore, repair joining can be facilitated.
Furthermore, since the conical bumps are formed by the thermoplastic conductive adhesive, the effect of reducing the thermal stress acting on the joint can be increased, and the joint reliability of the electronic component mounted body can be improved.
【0048】請求項8に対応する効果 導電粒子を介して接合することにより、大型の電子部品
であっても接合部の潰れを抑えられるので、接合に際し
て、リフローおよびオーブンでの一括加熱硬化を行って
も電子部品と回路基板とのギャップを稼ぐことができ、
電子部品実装体の生産性とともに熱応力に対する接合信
頼性を向上させることができる。According to the eighth aspect of the present invention, by joining via conductive particles, even in the case of a large-sized electronic component, the crushing of the joint can be suppressed. Even so, the gap between the electronic components and the circuit board can be gained,
The bonding reliability against thermal stress can be improved together with the productivity of the electronic component package.
【0049】請求項9に対応する効果 導電粒子を介して導電接着剤により電子部品の電極と回
路基板の電極とを接合する電子部品実装体において、回
路基板側接合剤として熱可塑性導電接着剤を用いること
により、150℃以下の加熱温度にて容易に分離可能と
なるとともに、分離時に回路基板電極の上に残存する導
電接着剤量も少なくできるので、電極上の再生処理が不
要となり、電子部品実装体の電子部品と回路基板とのリ
ペア接合を容易とすることができる。According to a ninth aspect of the present invention, in an electronic component mounting body for joining an electrode of an electronic component and an electrode of a circuit board with a conductive adhesive via conductive particles, a thermoplastic conductive adhesive is used as a bonding agent on the circuit board side. By using this, separation can be easily performed at a heating temperature of 150 ° C. or less, and the amount of the conductive adhesive remaining on the circuit board electrode at the time of separation can be reduced. Repair joining between the electronic component of the mounted body and the circuit board can be facilitated.
【0050】請求項10に対応する効果 導電粒子を所定パターンに配列し、導電接着剤を転写方
式にて供給可能であるので、供給工程での高精度位置合
わせが不要となり、狭ピッチで電子部品の電極と回路基
板の電極とを接合する場合においても生産性および信頼
性良く接合できる。According to the tenth aspect, since the conductive particles can be arranged in a predetermined pattern and the conductive adhesive can be supplied by a transfer method, high-precision positioning in the supply step is not required, and the electronic components can be arranged at a narrow pitch. And the electrodes of the circuit board can be joined with high productivity and reliability.
【図1】 本発明の実施例1による電子部品実装方法お
よび電子部品実装体を説明するための断面図である。FIG. 1 is a cross-sectional view illustrating an electronic component mounting method and an electronic component mounted body according to a first embodiment of the present invention.
【図2】 本発明の実施例1による電子部品実装体を示
すための断面図である。FIG. 2 is a cross-sectional view for illustrating the electronic component package according to the first embodiment of the present invention.
【図3】 本発明の実施例2による電子部品実装体を説
明するための断面図である。FIG. 3 is a cross-sectional view illustrating an electronic component package according to a second embodiment of the present invention.
【図4】 本発明の実施例3による電子部品実装方法を
説明するための断面図である。FIG. 4 is a sectional view for explaining an electronic component mounting method according to a third embodiment of the present invention.
【図5】 本発明の実施例4による電子部品実装方法を
説明するための断面図である。FIG. 5 is a sectional view for explaining an electronic component mounting method according to a fourth embodiment of the present invention.
【図6】 本発明の実施例5,6による電子部品実装体
を説明するための断面図である。FIG. 6 is a cross-sectional view for explaining an electronic component package according to Examples 5 and 6 of the present invention.
【図7】 本発明の実施例6による電子部品実装体にお
いて使用されるガラス転移温度(Tg点)の異なる熱可
塑性導電接着剤の高温分離特性を示す図である。FIG. 7 is a diagram showing high-temperature separation characteristics of thermoplastic conductive adhesives having different glass transition temperatures (Tg points) used in an electronic component package according to Embodiment 6 of the present invention.
【図8】 本発明の実施例7による電子部品実装体を説
明するための断面図である。FIG. 8 is a sectional view for explaining an electronic component package according to a seventh embodiment of the present invention.
【図9】 本発明の実施例8による電子部品実装方法を
説明するための断面図である。FIG. 9 is a sectional view for explaining an electronic component mounting method according to an eighth embodiment of the present invention.
11…導電接着剤、12…第1の導電接着剤、13…第
2の導電接着剤、14…導電粒子、21…電子部品、2
2…電極、31…回路基板、32…電極、33…リング
状電極、41…印刷マスク、42…受け皿、43…導電
接着剤層、44…吸着プレート、45…導電接着剤層、
51…熱圧着ツール、52…超音波振動子、53…ホー
ン、54…ツール。11: conductive adhesive, 12: first conductive adhesive, 13: second conductive adhesive, 14: conductive particles, 21: electronic component, 2
Reference numeral 2 denotes an electrode, 31 denotes a circuit board, 32 denotes an electrode, 33 denotes a ring-shaped electrode, 41 denotes a printing mask, 42 denotes a tray, 43 denotes a conductive adhesive layer, 44 denotes a suction plate, and 45 denotes a conductive adhesive layer.
Reference numeral 51 denotes a thermocompression bonding tool, 52 denotes an ultrasonic vibrator, 53 denotes a horn, and 54 denotes a tool.
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 5E319 AA03 AB05 AC12 BB11 CC12 CD16 GG11 5F044 KK01 KK12 KK17 KK18 LL07 QQ02 QQ03 QQ05 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 5E319 AA03 AB05 AC12 BB11 CC12 CD16 GG11 5F044 KK01 KK12 KK17 KK18 LL07 QQ02 QQ03 QQ05
Claims (10)
を回路基板に実装した電子部品実装体において、前記電
子部品の電極と前記回路基板の電極とが鼓形状の導電接
着剤にて接合されていることを特徴とする電子部品実装
体。1. An electronic component mounting body in which electronic components having electrodes in an area array shape are mounted on a circuit board, wherein the electrodes of the electronic component and the electrodes of the circuit board are joined by a drum-shaped conductive adhesive. An electronic component mounted body characterized in that:
て、前記導電接着剤は、熱可塑性導電接着剤であること
を特徴とする電子部品実装体。2. The electronic component package according to claim 1, wherein the conductive adhesive is a thermoplastic conductive adhesive.
て、前記電子部品および前記回路基板の少なくとも一方
の電極の一部が切り欠かれており、該電極の切り欠かれ
た部分に前記導電接着剤が充填されていることを特徴と
する電子部品実装体。3. The electronic component package according to claim 1, wherein a part of at least one of the electrodes of the electronic component and the circuit board is cut out, and the conductive part is formed in the cutout part of the electrode. An electronic component mounted body filled with an adhesive.
する電子部品実装方法において、前記電子部品の電極上
に前記熱可塑性導電接着剤を円錐状に供給し、供給され
た前記熱可塑性導電接着剤を加熱した後冷却することに
より硬化して円錐状バンプを形成した後、前記回路基板
の電極に対して前記バンプをパルスヒート熱圧着により
接合することを特徴とする電子部品実装方法。4. The method for mounting an electronic component according to claim 2, wherein the thermoplastic conductive adhesive is supplied in a conical shape on an electrode of the electronic component, and the supplied thermoplastic resin is supplied. A method for mounting an electronic component, comprising heating a conductive adhesive, cooling it, and then hardening to form a conical bump, and then bonding the bump to an electrode of the circuit board by pulse heat thermocompression bonding.
する電子部品実装方法において、前記電子部品の電極上
に前記熱可塑性導電接着剤を円錐状に供給し、供給され
た前記熱可塑性導電接着剤を加熱した後冷却することに
より硬化して円錐状バンプを形成した後、該バンプを前
記回路基板の電極に対して超音波接合することを特徴と
する電子部品実装方法。5. The electronic component mounting method for manufacturing an electronic component mounted body according to claim 2, wherein the thermoplastic conductive adhesive is supplied in a conical shape on an electrode of the electronic component, and the supplied thermoplastic resin is supplied. A method for mounting an electronic component, comprising: heating a conductive adhesive, and then cooling and curing the conductive adhesive to form a conical bump, and then ultrasonically bonding the bump to an electrode of the circuit board.
を回路基板に実装した電子部品実装体において、前記電
子部品の電極上に熱硬化性導電接着剤により円錐状に形
成したバンプと、該バンプの先端に付着させた熱可塑性
導電接着剤とによって、前記電子部品の電極と前記回路
基板の電極とを接合していることを特徴とする電子部品
実装体。6. An electronic component mounted body having an electronic component having electrodes in an area array shape mounted on a circuit board, comprising: a bump formed in a conical shape with a thermosetting conductive adhesive on the electrode of the electronic component; An electronic component mounted body, wherein an electrode of the electronic component and an electrode of the circuit board are joined by a thermoplastic conductive adhesive attached to a tip of the electronic component.
を回路基板に実装した電子部品実装体において、前記電
子部品の電極上に熱可塑性導電接着剤により円錐状に形
成したバンプと、該バンプの先端に付着させた前記熱可
塑性導電接着剤よりガラス転移温度(Tg点)が10℃
以上低い熱可塑性導電接着剤とによって、前記電子部品
の電極と回路基板の電極とを接合していることを特徴と
する電子部品実装体。7. An electronic component mounted body in which electronic components having electrodes in an area array shape are mounted on a circuit board, wherein a bump formed in a conical shape with a thermoplastic conductive adhesive on the electrode of the electronic component; Glass transition temperature (Tg point) of 10 ° C from the thermoplastic conductive adhesive attached to the tip
An electronic component mounted body, wherein the electrode of the electronic component and the electrode of the circuit board are joined by the low thermoplastic conductive adhesive.
を回路基板に実装した電子部品実装体において、前記電
子部品の電極と前記回路基板の電極とを導電粒子を介し
て導電接着剤により接合していることを特徴とする電子
部品実装体。8. An electronic component mounted body having an electronic component having electrodes in an area array shape mounted on a circuit board, wherein the electrodes of the electronic component and the electrodes of the circuit board are joined by conductive adhesive via conductive particles. An electronic component mounted body characterized in that:
て、前記電子部品側の電極を熱硬化性導電接着剤にて前
記導電粒子と接合し、前記回路基板側の電極を熱可塑性
導電接着剤にて前記導電粒子と接合していることを特徴
とする電子部品実装体。9. The electronic component package according to claim 8, wherein the electrode on the electronic component side is bonded to the conductive particles with a thermosetting conductive adhesive, and the electrode on the circuit board side is bonded with a thermoplastic conductive adhesive. An electronic component mounted body joined to the conductive particles by an agent.
装体を製造する電子部品実装方法において、前記導電粒
子を電極パターンと同様に配列し、前記導電粒子の一端
側に前記導電接着剤を付着させ前記電子部品の電極に接
合し、前記電子部品の電極上に接合された前記導電粒子
の他端側に前記導電接着剤を付着させ前記回路基板の電
極に接合することを特徴とする電子部品実装方法。10. The electronic component mounting method according to claim 8, wherein the conductive particles are arranged in the same manner as an electrode pattern, and the conductive adhesive is applied to one end of the conductive particles. The method according to claim 1, further comprising attaching the conductive particles to the electrodes of the electronic component, attaching the conductive adhesive to the other end of the conductive particles bonded to the electrodes of the electronic component, and bonding the conductive adhesive to the electrodes of the circuit board. Component mounting method.
Priority Applications (1)
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JP2001154755A JP2002353601A (en) | 2001-05-24 | 2001-05-24 | Electronic component mounted body and method for mounting electronic component |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001154755A JP2002353601A (en) | 2001-05-24 | 2001-05-24 | Electronic component mounted body and method for mounting electronic component |
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Publication Number | Publication Date |
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JP2002353601A true JP2002353601A (en) | 2002-12-06 |
Family
ID=18999049
Family Applications (1)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007109790A (en) * | 2005-10-12 | 2007-04-26 | Nec Corp | Flip-chip semiconductor device |
JP2014003175A (en) * | 2012-06-19 | 2014-01-09 | Hitachi Chemical Co Ltd | Method of manufacturing solar cell element, solar cell element, and solar cell |
CN107924903A (en) * | 2015-09-25 | 2018-04-17 | 英特尔公司 | Spherical pad with multiple valves |
JP2021107475A (en) * | 2019-12-27 | 2021-07-29 | 京セラ株式会社 | Paste composition, and method for producing electronic component device |
-
2001
- 2001-05-24 JP JP2001154755A patent/JP2002353601A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007109790A (en) * | 2005-10-12 | 2007-04-26 | Nec Corp | Flip-chip semiconductor device |
JP2014003175A (en) * | 2012-06-19 | 2014-01-09 | Hitachi Chemical Co Ltd | Method of manufacturing solar cell element, solar cell element, and solar cell |
CN107924903A (en) * | 2015-09-25 | 2018-04-17 | 英特尔公司 | Spherical pad with multiple valves |
JP2021107475A (en) * | 2019-12-27 | 2021-07-29 | 京セラ株式会社 | Paste composition, and method for producing electronic component device |
JP7369031B2 (en) | 2019-12-27 | 2023-10-25 | 京セラ株式会社 | Paste composition and method for manufacturing electronic component device |
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