JP2002331446A - Grinding device of cylindrical work having repetitive profile and shift plunge grinding method of cylindrical work - Google Patents
Grinding device of cylindrical work having repetitive profile and shift plunge grinding method of cylindrical workInfo
- Publication number
- JP2002331446A JP2002331446A JP2001136778A JP2001136778A JP2002331446A JP 2002331446 A JP2002331446 A JP 2002331446A JP 2001136778 A JP2001136778 A JP 2001136778A JP 2001136778 A JP2001136778 A JP 2001136778A JP 2002331446 A JP2002331446 A JP 2002331446A
- Authority
- JP
- Japan
- Prior art keywords
- work
- grinding
- grindstone
- forming
- wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、紙やフィルム等の
シュレッダ−用破砕刃、ゴミ回収車のゴミ破砕ロ−ルな
ど、円筒状ワ−クの外周に繰り返しプロフィ−ル(パタ
−ン)を研削する有するNC円筒研削装置およびそれを
用いてワ−クを研削する方法、並びに研削砥石のドレッ
シング方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a profile (pattern) repeatedly applied to the outer periphery of a cylindrical work such as a crushing blade for shredding paper or film, a trash crushing roll of a refuse collection vehicle, and the like. The present invention relates to an NC cylindrical grinding apparatus having a grinding wheel, a method of grinding a work using the same, and a method of dressing a grinding wheel.
【0002】[0002]
【従来の技術】円筒状ワ−ク側端をワ−ク把持具で把持
し、砥石をワ−ク一端で位置決めし、ワ−クと砥石を回
転させながら回転する砥石を前記ワ−クの回転軸線方向
(Z軸方向)に直交する方向に移動させ、プランジ研削
し、この後、ワ−クをワ−クの回転軸線方向に沿ってワ
−クの他端まで移動させながらワ−ク全体の研削を行う
トラバ−ス研削は知られており(特開平6−27004
4号、同6−278020号、特開2001−3858
6号、特願2000−216750号)、実用化されて
いる。2. Description of the Related Art A cylindrical work side end is gripped by a work gripper, a grindstone is positioned at one end of the work, and a grindstone which rotates while rotating the work and the grindstone is used for the work piece. The workpiece is moved in a direction orthogonal to the rotation axis direction (Z axis direction), plunge grinding is performed, and then the work is moved to the other end of the work along the rotation axis direction of the work. Traverse grinding for performing the entire grinding is known (JP-A-6-27004).
4, JP-A-6-278020, JP-A-2001-3858
No. 6, Japanese Patent Application No. 2000-216750).
【0003】トラバ−スサイクルの研削は、円筒研削装
置を用いて、円筒状ワ−クの両側端を主軸台と心押台の
把持具に把持し、主軸台に内蔵されたモ−タ−で円筒状
ワ−クを回転させつつ、砥石軸に軸承され、回転する砥
石を前後方向(X軸方向)に前進させてワ−クを切り込
み、テ−ブルを左右方向(Z軸方向)に移動してワ−ク
外周を研削する。In traversing cycle grinding, both ends of a cylindrical work are gripped by grippers of a headstock and a tailstock using a cylindrical grinding device, and a motor built in the headstock is used. While rotating the cylindrical work, the rotating whetstone, which is supported by the grindstone shaft, is advanced in the front-rear direction (X-axis direction) to cut the work, and the table is moved in the left-right direction (Z-axis direction). Move to grind the outer periphery of the work.
【0004】また、長さがLの円筒状ワ−ク側端をワ−
ク把持具で把持し、ワ−クを回転させながら回転する砥
石を前記ワ−クの回転軸線方向(Z軸方向)に相対移動
させてワ−クの外周を研削するプランジ研削工程と、砥
石をワ−クより後退させ、ついでワ−クを砥石に対し相
対移動させるシフト工程とを繰返してワ−ク外周を研削
するシフトプランジ研削方法も知られており(岡本工作
機械製作所の円筒研削盤のパンプレット:1999年1
0月発行、頒布)、実用化されている(岡本工作機械製
作所の円筒研削盤 OGM−NC(商品名))。砥石外
周面が磨耗するとダイヤモンドツ−ル上に砥石は移動さ
れ、ドレッシングされる。[0004] Further, the end of the cylindrical work having a length of L is a wire.
A plunge grinding step of gripping with a work gripper and relatively moving a rotating grindstone while rotating the work in a rotation axis direction (Z-axis direction) of the work to grind an outer periphery of the work; There is also known a shift plunge grinding method for grinding the outer periphery of a work by repeating a shift step of retracting the work from a work and then moving the work relative to the grindstone (a cylindrical grinder of Okamoto Machine Tool Works, Ltd.). Pumplets: 1999, 1
It has been commercialized (issued and distributed in October) (Okamoto Machine Tool Works, Ltd. cylindrical grinder OGM-NC (trade name)). When the outer peripheral surface of the grindstone is worn, the grindstone is moved onto the diamond tool and dressed.
【0005】シフトプランジ研削のフロ−図を図10に
示す。シフトプランジ研削は、トラバ−ス研削と比較
し、研削に要するサイクルタイムを大幅に短縮できる利
点を有する。FIG. 10 is a flowchart of shift plunge grinding. Shift plunge grinding has the advantage that the cycle time required for grinding can be significantly reduced as compared with traverse grinding.
【0006】図6に示す加工ワ−クは、シュレッダ−の
破砕刃である。この研削加工されたワ−クは、円筒状ワ
−クの外周面に規則正しいプロフィ−ル(パタ−ン)で
36個の溝wbと刃山waを有する。この溝と刃山を1
個の山を有する総形砥石を用いて研削するには研削時間
を長く要する。また、ワ−ク研削前、途中あるいは研削
後に砥石はドレッサによりドレッシングされるが、図6
に示す単石ダイヤモンドドレッサを2個備えた卓上ドレ
ッサを用いてドレッシングするには、砥石は外周端面、
右側面および左側面をドレッシングされるため、ドレッ
シング時間も長くなる。The work shown in FIG. 6 is a crushing blade of a shredder. The grinding sum - click is cylindrical word - having 36 in - (down pattern) of the groove w b and blade mountain w a - click regular on the outer peripheral surface of the prophy Le. 1
A long grinding time is required for grinding using a shaped wheel having multiple peaks. The grindstone is dressed by a dresser before, during or after the work grinding.
To dress using a tabletop dresser with two single-stone diamond dressers shown in
Since the right side and the left side are dressed, the dressing time becomes longer.
【0007】特開2001-88024号公報は、ワ−
ク外周面を目的とする同一プロフィ−ルが複数繰り返さ
れる加工ワ−クに対し雌雄の関係のプロフィ−ル(パタ
−ン)が設けられた砥石を用い、砥石台に取り付けられ
た一対の砥石軸ハウジングに両端部が支持されて回転駆
動される砥石軸に前記砥石を固定し、前記と石軸と平行
にベッド上に支持したワ−クに対し前記砥石台を接近ま
たは後退するX軸方向に相対的に移動してワ−クを研削
する研削装置が開示されている。[0007] Japanese Patent Application Laid-Open No. 2001-88024 discloses a
A pair of grindstones attached to a grindstone base using a grindstone provided with profiles (patterns) of a male and female relationship for a machining work in which the same profile for the outer peripheral surface is repeated a plurality of times. The X-axis direction in which the grinding wheel is fixed to a grinding wheel shaft whose both ends are supported by a shaft housing and driven to rotate, and the grinding wheel table approaches or retreats to a work supported on a bed in parallel with the grinding wheel shaft There is disclosed a grinding apparatus for moving a workpiece relatively to a workpiece.
【0008】このような砥石のパタ−ンと加工されたワ
−クのパタ−ンが雌雄逆となって1:1に対応する長さ
となっている研削装置は、砥石台が大掛りなものとな
り、また、砥石軸の駆動力も大きくなり、装置が大型化
し、コストアップとなる。[0008] Such a grinding apparatus in which the pattern of the grinding wheel and the pattern of the processed work have the length corresponding to 1: 1 by reversing the sexes, requires a large wheel base. In addition, the driving force of the grinding wheel shaft also increases, and the size of the apparatus increases, and the cost increases.
【0009】[0009]
【発明が解決しようとする課題】本発明の1の目的は、
外周面に規則正しいプロフィ−ルを複数有する加工ワ−
クをより短時間で研削加工でき、かつ、砥石のドレッシ
ング時間も短縮されるNC円筒研削装置の提供にあ
る。。本発明の2の目的は、このNC円筒研削装置を用
い、ワ−クをシフトプランジ加工する、研削時間が短縮
できる研削方法の提供を、本発明の3の目的は砥石のド
レッシング方法の提供にある。SUMMARY OF THE INVENTION One object of the present invention is to provide:
Machining work with multiple regular profiles on the outer surface
An object of the present invention is to provide an NC cylindrical grinding apparatus capable of grinding a workpiece in a shorter time and reducing the dressing time of a grindstone. . A second object of the present invention is to provide a grinding method capable of shortening a grinding time by shift plunging a work using the NC cylindrical grinding apparatus, and a third object of the present invention is to provide a method of dressing a grindstone. is there.
【0010】請求項1の発明は、円筒状ワ−ク側端をワ
−ク把持具で把持し、ワ−クを回転させながら回転する
総形砥石を前記ワ−クの回転軸線方向(Z軸方向)に相
対移動させてワ−クの外周を研削するプランジ研削工程
と、総形砥石をワ−クより後退させ、ついでワ−クを総
形砥石に対し相対移動させるシフト工程とを繰返してワ
−ク外周を研削してm個の繰り返しプロフィ−ルを外周
に有する円筒状ワ−クを加工するNC研削装置であっ
て、該NC研削装置は、ワ−クの側端を把持しワ−クを
Z軸を中心に回転させることができる主軸台と心押台と
からなる把持機構と、前記把持機構を上面に載せ、ワ−
クの長軸に並行な方向(Z軸方向)に往復移動可能なテ
−ブルと、前記テ−ブルに設置された主軸台の背後に固
定して同一テ−ブルに設けられたn個の繰り返しプロフ
ィ−ルを有する総形ロ−タリ−ドレッサと、r個の繰り
返しプロフィ−ルを有する総形砥石を前記把持機構に把
持されたワ−クの回転軸線方向(Z軸方向)に相対移動
させる移動機構と、前記総形砥石の回転機構と、を有す
る繰り返しプロフィ−ルを有する円筒状ワ−クの研削装
置を提供するものである。(但し、mは6以上の整数、
nは3以上の整数であってmより小さく、mをnで除し
た値は、2以上10以下の数で、rは3以上の整数でn
と同じ整数かnより小さく、nをrで除した値は、1以
上5以下の数である。)。According to a first aspect of the present invention, a cylindrical work side end is gripped by a work gripper, and a forming whetstone rotating while rotating the work is rotated in the direction of the rotation axis (Z) of the work. Plunge grinding step of grinding the outer periphery of the work by relative movement in the axial direction), and a shift step of moving the work wheel away from the work and then moving the work relative to the work wheel are repeated. An NC grinding apparatus for grinding the outer periphery of a work to process a cylindrical work having m repetitive profiles on the outer periphery, wherein the NC grinding apparatus grips a side end of the work. A gripping mechanism comprising a headstock and a tailstock capable of rotating the work about the Z-axis;
A table reciprocally movable in a direction (Z-axis direction) parallel to the long axis of the motor, and n number of n-shaped fixed tables provided behind the headstock provided on the table. A relative rotary dresser having a repetitive profile and a general grindstone having r repetitive profiles are relatively moved in the rotation axis direction (Z-axis direction) of the workpiece gripped by the gripping mechanism. An object of the present invention is to provide an apparatus for grinding a cylindrical work having a repetitive profile having a moving mechanism for performing the above operation and a rotating mechanism for the above-mentioned forming wheel. (However, m is an integer of 6 or more,
n is an integer of 3 or more and smaller than m, and a value obtained by dividing m by n is a number of 2 or more and 10 or less, and r is an integer of 3 or more and n
Is the same integer as or smaller than n, and the value obtained by dividing n by r is a number from 1 to 5. ).
【0011】複数の繰り返しプロフィ−ルを有する総形
砥石を用い、シフトプランジ研削が可能である円筒研削
装置であるので、研削時間を短縮できる。また、複数の
繰り返しプロフィ−ルを有するロ−タリ−ドレッサを用
いるので、従来の卓上式2点単石ドレッサを用いるのに
比較してドレッシング時間が各段に短縮できる。また、
円筒研削装置の主軸台の背後にこのロ−タリ−ドレッサ
をワ−クの把持機構を設置するテ−ブルと一緒にZ軸方
向に移動できるようにしたので、総形砥石近傍への移動
時間が短縮できる。[0011] Since the cylindrical grinding device is capable of performing shift plunge grinding using a formed grinding wheel having a plurality of repetitive profiles, the grinding time can be reduced. Further, since a rotary dresser having a plurality of repetitive profiles is used, the dressing time can be shortened to each stage as compared with the conventional table-top two-point single stone dresser. Also,
This rotary dresser can be moved in the Z-axis direction together with a table on which a work gripping mechanism is installed behind the headstock of the cylindrical grinding device, so that the moving time to the vicinity of the grinding wheel is increased. Can be shortened.
【0012】請求項2の発明は、上記のNC研削装置を
用い、円筒状ワ−ク側端を主軸台と心押台とからなる把
持機構で把持し、ワ−クを回転させながら回転する総形
砥石を前記ワ−クの回転軸線方向(Z軸方向)に相対移
動させてワ−クの外周を研削するプランジ研削工程と、
前記総形砥石をワ−クより後退させ、ついでワ−クを総
形砥石に対し相対移動させるシフト工程とを繰返してワ
−ク外周にm個の繰り返しプロフィ−ルを有する円筒状
ワ−クを加工することを特徴とする、シフトプランジ研
削方法を提供するものである。(但し、切り込んでプラ
ンジ研削加工する回数は、mをnで除した値pが整数の
ときはその値pの回数、少数点を有する正数であるとき
は(p+1)回であり、総形砥石に対してワ−クを移動
するシフト回数qは、プランジ研削加工回数より1だけ
少ない回数である。)According to a second aspect of the present invention, a cylindrical work side end is gripped by a gripping mechanism comprising a headstock and a tailstock using the NC grinding apparatus, and the work is rotated while rotating. A plunge grinding step of relatively moving the forming grindstone in the rotation axis direction (Z-axis direction) of the work to grind the outer periphery of the work;
A cylindrical work having m repetitive profiles on the outer periphery of the work is repeated by repeating the shifting step of retracting the work-form grindstone from the work and moving the work relative to the work-form grindstone. And a shift plunge grinding method, characterized by processing. (However, the number of times of incision and plunge grinding is the number of times that the value p obtained by dividing m by n is an integer, and the number of times that the value is a positive number having a decimal point is (p + 1) times. (The number of shifts q for moving the work with respect to the grindstone is one less than the number of plunge grinding operations.)
【0013】複数の繰り返しプロフィ−ルを有する総形
砥石を用い、円筒状ワ−クをシフトプランジ研削するの
で、ワ−クの研削時間が短縮できる。また、砥石台の大
きさも小さくできる。Since a cylindrical work is subjected to shift plunge grinding using a formed grinding wheel having a plurality of repetitive profiles, the grinding time of the work can be reduced. In addition, the size of the wheel head can be reduced.
【0014】請求項3に記載の発明は、ワ−クの研削加
工開始前、研削加工途中または研削加工後に、テ−ブル
を移動して総形ロ−タリ−ドレッサを総形砥石の前に移
動させ、ついで回転している総形砥石を回転している総
形ロ−タリ−ドレッサに接触させ、ドレッシングを行う
ことを特徴とする、砥石のドレッシング方法を提供する
ものである。(但し、nをrで除した値tが1を越える
正数であるときは、第1回目のテ−ブル移動ついでドレ
ッシング作業終了の後、総形砥石を総形ロ−タリ−ドレ
ッサより後退させ、ついで、未だドレッシング作業がな
されていない総形砥石部分に総形ロ−タリ−ドレッサが
位置するようにテ−ブルを移動させ、ついで、総形砥石
を回転している総形ロ−タリ−ドレッサに接触させ、ド
レッシングを行い、この総形砥石の後退と、テ−ブル移
動、総形砥石の総形ロ−タリ−ドレッサに接触接近のシ
フトドレッシング作業を未ドレッシング部分がなくなる
回数行う。このシフトドレッシング作業回数は、nをr
で除した値zが整数のときは(z−1)回、その値zが
少数点を有する正数であるときはz回である。)According to a third aspect of the present invention, a table is moved to form a rotary rotary dresser in front of a general grinding wheel before, during or after grinding of a workpiece. The present invention provides a dressing method for a grindstone, which comprises moving and then bringing a rotating forming grindstone into contact with a rotating forming rotary dresser to perform dressing. (However, if the value t obtained by dividing n by r is a positive number exceeding 1, after the first table movement and after the dressing operation is completed, the general grinding wheel is retracted from the general rotary dresser. Then, the table is moved so that the forming rotary dresser is positioned on the forming wheel portion where the dressing operation has not been performed yet, and then the forming rotary wheel rotating the forming wheel is moved. The dresser is brought into contact with a dresser and dressing is performed, and a shift dressing operation of retreating the table, moving the table, and contacting and contacting the block rotary dresser of the block is performed as many times as there are no undressed portions. The number of shift dressing operations is represented by n = r
When the value z divided by is an integer, the number is (z-1) times, and when the value z is a positive number having a decimal point, the number is z times. )
【0015】複数の繰り返しプロフィ−ルを有するロ−
タリ−ドレッサを用い、総形砥石をシフトプランジドレ
ッシングするので、総形砥石のドレッシング時間が短縮
できる。A row having a plurality of repeating profiles
The shift plunge dressing of the formed grindstone using the tally dresser can shorten the dressing time of the formed grindstone.
【0016】[0016]
【実施例】以下、図を用いて本発明をさらに詳細に説明
する。図1は、NC円筒研削装置の平面図、図2はNC
円筒研削装置の正面図、図3はNC円筒研削装置の右側
面図、図4は図1に示すNC円筒研削装置の部分拡大平
面図、図5は図1におけるI−I断面図、図6は目的と
する加工ワ−ク完成品の正面図、図7はシフトプランジ
研削におけるワ−クと総形砥石の位置関係を示す平面
図、図8はシフトプランジドレッシングにおける総形ロ
−タリ−ドレッサと総形砥石の位置関係を示す平面図、
図9はシフトプランジドレッシング時の総形ロ−タリ−
ドレッサと総形砥石が接触している状態を示す平面図で
ある。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in more detail with reference to the drawings. FIG. 1 is a plan view of an NC cylindrical grinding device, and FIG.
FIG. 3 is a right side view of the NC cylindrical grinding device, FIG. 4 is a partially enlarged plan view of the NC cylindrical grinding device shown in FIG. 1, FIG. 5 is a sectional view taken along line II in FIG. FIG. 7 is a front view of the target finished work, FIG. 7 is a plan view showing the positional relationship between the work and the forming grindstone in shift plunge grinding, and FIG. 8 is a forming rotary dresser in shift plunge dressing. Plan view showing the positional relationship between
FIG. 9 is a schematic view of the rotary gear during shift plunge dressing.
It is a top view which shows the state in which a dresser and a form wheel are in contact.
【0017】図1、図2および図3に示すNC円筒研削
装置において、1は円筒研削装置、10はベッドであ
り、このベッド10上のスライドテ−ブル11aに設け
られたV字型ガイドレ−ル11b,11b(図5参照)
にワ−クテ−ブル11が水平方向(ワ−クwの長軸方向
Z)に往復移動可能にスライダ11b,11bにより案
内支持されている。In the NC cylindrical grinding apparatus shown in FIGS. 1, 2 and 3, 1 is a cylindrical grinding apparatus, 10 is a bed, and a V-shaped guide rail provided on a slide table 11a on the bed 10. 11b, 11b (see FIG. 5)
The work table 11 is guided and supported by sliders 11b, 11b so as to be able to reciprocate in the horizontal direction (long-axis direction Z of the work w).
【0018】ワ−クテ−ブル11上には主軸台13と心
押台14が対向して設置され、主軸台にはワ−クの一端
を把持するチャック13aが設けられているとともに心
押台14にはワ−クの他端をセンタ支持するセンタ14
aが設けられている。主軸台13と心押台14によって
ワ−クの回転軸線がテ−ブル11の水平移動方向と平行
となるようにワ−クが両端支持され、主軸台13のフレ
−ム13bに固定して設けたモ−タ13cによってワ−
クを回転駆動するようになっている。A headstock 13 and a tailstock 14 are installed on the worktable 11 so as to face each other. The headstock is provided with a chuck 13a for gripping one end of the work and a tailstock. A center 14 supports the other end of the work at the center.
a is provided. Both ends of the work are supported by the headstock 13 and the tailstock 14 so that the rotation axis of the work is parallel to the horizontal movement direction of the table 11, and the work is fixed to the frame 13b of the headstock 13. With the motor 13c provided,
Is driven to rotate.
【0019】主軸台13の背面部には、ロ−タリ−ドレ
ッサ60のハウジング底部がボルト11d,11dによ
りテ−ブル11に固定され、かつ、横揺れ防止のために
主軸台のフレ−ム13bにもロ−タリ−ドレッサ60の
ハウジングの側壁部がクランプ64を介してが固定され
ている。ロ−タリ−ドレッサはテ−ブル11のZ軸方向
に移動することによりテ−ブルと共にZ軸方向に移動す
る(図5参照)。ロ−タリ−ドレッサ60は3つの繰返
しパタ−ンを有する総形工具であり、ダイヤモンド砥
石、CBN砥石が用いられる。ロ−タリ−ドレッサ60
はモ−タ61の回転駆動力を図示されていないプ−リ
−、ベルトによりドレッサ−軸に伝え、ロ−タリ−ドレ
ッサを回転させる。この総形ロ−タリ−ドレッサ60
は、砥石カバ−62により側面および背面を保護されて
いる。また、前記モ−タ−はハウジング65内に収納さ
れている。On the back of the headstock 13, the bottom of the housing of the rotary dresser 60 is fixed to the table 11 by bolts 11d and 11d, and the frame 13b of the headstock is used to prevent roll. Also, the side wall of the housing of the rotary dresser 60 is fixed via a clamp 64. The rotary dresser moves in the Z-axis direction together with the table by moving in the Z-axis direction of the table 11 (see FIG. 5). The rotary dresser 60 is a forming tool having three repetitive patterns, and uses a diamond grindstone or a CBN grindstone. Rotary dresser 60
Transmits the rotational driving force of the motor 61 to the dresser shaft by means of a pulley or belt (not shown) to rotate the rotary dresser. This general form rotary dresser 60
Is protected on the side and back by a grindstone cover 62. The motor is housed in a housing 65.
【0020】図1、図2および図3に戻って、ベッド1
0上には、砥石台15がテ−ブル11の移動方向(Z
軸)と直交するX軸方向に案内支持され、この砥石台1
5に砥石16がテ−ブル11の移動方向と平行な軸線D
廻りに回転可能に軸承されている。総形砥石16は8個
の同一パタ−ンを有する(7参照。)。16aは砥石
軸、17はACサ−ボモ−タ、17aはプ−リ−で、A
Cサ−ボモ−タの駆動力を砥石軸16aに伝える。総形
砥石頭6は、円板状の砥石コアの外周に砥石層を設けた
もので、砥石層としてダイヤモンドまたはCBN砥粒を
ビトリファイドボンドしたものが用いられる。総形砥石
16および総形ロ−タリ−ドレッサ60の手前には作業
者が安全なようにカバ−72が設けられる。ベッドの後
ろ側領域には研削液を収容する注水装置70が設置さ
れ、研削されるワ−ク表面に研削液をノズル18より吹
き付ける。Returning to FIG. 1, FIG. 2 and FIG.
0, the wheel head 15 moves in the direction of movement of the table 11 (Z
The guide is supported in the X-axis direction perpendicular to the
In FIG. 5, the grindstone 16 has an axis D parallel to the moving direction of the table 11.
It is rotatably supported around it. The form wheel 16 has eight identical patterns (see 7). 16a is a grindstone shaft, 17 is an AC servomotor, 17a is a pulley, and A
The driving force of the C servo motor is transmitted to the grinding wheel shaft 16a. The forming wheel head 6 is provided with a grinding wheel layer on the outer periphery of a disk-shaped grinding wheel core, and a diamond layer or a CBN abrasive grain vitrified bond is used as the grinding wheel layer. A cover 72 is provided in front of the general shape grindstone 16 and the general shape rotary dresser 60 so that an operator is safe. A water injection device 70 containing a grinding fluid is installed in the rear area of the bed, and the grinding fluid is sprayed from a nozzle 18 onto the surface of the work to be ground.
【0021】砥石台15は、ベッド10上に設けられた
レ−ル10d上をACサ−ボモ−タ21の駆動を受け、
例えばV−V摺動面に案内され、ボ−ルネジ、acサ−
ボモ−タ−でワ−クwの長軸または総形ドレッサのドレ
ッサ軸に向けて接近、切り込みしたり、これら軸から遠
ざかるように後退する(ワ−クwの長軸Zに対して垂直
な方向であるX軸方向に接近または後退する)。ボ−ル
ネジ方式の移動に代えて、リニアガイド方式、ベルトま
たはカム方式のフィ−ド方式に代えてもよい。The wheel head 15 is driven by an AC servomotor 21 on a rail 10d provided on the bed 10,
For example, it is guided by a VV sliding surface, and is used for ball screws, ac
Approach or cut into the long axis of the work w or the dresser axis of the general dresser by a motor, or retreat away from these axes (perpendicular to the long axis Z of the work w). Approach or retreat in the X-axis direction). Instead of the ball screw type movement, a linear guide type, belt or cam type feed type may be used.
【0022】前記テ−ブル11上にはワ−クの直径寸法
を測定し、その測定信号を出力する定寸測定センサ24
が取り付けられている。定寸測定センサ24から出力さ
れた測定信号はアンプ20に入力され、アンプで増幅さ
れた信号はA/D変換器25を介して数値制御40に出
力される。この定寸測定センサはシフトプランジ研削に
おいて、ワ−クの研削取り代を測定する研削終点検出機
器である。A size measuring sensor 24 for measuring the diameter of the work on the table 11 and outputting the measurement signal.
Is attached. The measurement signal output from the size measurement sensor 24 is input to the amplifier 20, and the signal amplified by the amplifier is output to the numerical control 40 via the A / D converter 25. This sizing measurement sensor is a grinding end point detecting device for measuring a grinding allowance of a work in shift plunge grinding.
【0023】かかる定寸測定センサ24としては、例え
ば、マ−ボス株式会社の二探針変位センサ マイクロマ
3(商品名)が使用できる。円筒状ワ−クwが径方向に
所望の厚みr0研削されたときを研削終了とするときの
研削終点検出装置として二探針式変位センサ「マイクロ
マ3」(商品名)を用い、研削開始前のワ−ク上下に二
探針式変位センサの端子を当てLO信号を制御装置に発
してワ−クの半径(距離R)を記憶させ、ついで、二探
針式変位センサの一方(下方)の端子の位置を固定した
ままで、他方(上方)の端子を研削されているワ−クの
外周面の高さに追従させて研削高さ(上方端子が下降し
た距離ri)を数値制御装置に伝え、その研削高さri
が所望の研削厚みr0の値となったときにHI信号を数
値制御装置40より円筒研削装置1のACサ−ボモ−タ
22に発し、総形砥石をワ−クから後退させ、スパ−ク
アウトさせて研削終了とする。As the fixed size measuring sensor 24, for example, a two-probe displacement sensor Microma 3 (trade name) manufactured by Marbos Co., Ltd. can be used. Cylindrical Wa - click w using a two-probe displacement sensor "Maikuroma 3" (trade name) as a grinding endpoint detection apparatus when grinding terminated when is desired thickness r 0 grinding radially grinding start The terminals of the two-probe displacement sensor are applied to the top and bottom of the previous work, and a LO signal is issued to the control device to store the radius (distance R) of the work. ), While the position of the terminal is fixed, the other (upper) terminal is made to follow the height of the outer peripheral surface of the work being ground, and the ground height (the distance r i at which the upper terminal has fallen) is numerically determined. Inform the control unit that the grinding height r i
When reaches a desired value of the grinding thickness r 0 , an HI signal is issued from the numerical controller 40 to the AC servomotor 22 of the cylindrical grinding device 1 to retreat the formed grindstone from the work, and To finish grinding.
【0024】また、キ−エンス株式会社の非接触式レ−
ザ−変位センサ LK−2100(商品名)も使用され
る。前後スライドテ−ブル上の直径2Rのワ−クの研削
開始にレ−ザ光が当たるように、かつ、ワ−クの軸芯に
対し垂直な方向の位置に設けられたレ−ザ変位センサを
用いてレ−ザ変位センサから研削されているワ−クの外
周までの距離Liを測定し、研削開始時のワ−クの外周
までの距離L0と研削中の前記距離Liの変位幅(Δ=
L0−Li)がr0となったときを円筒状ワ−クの研削終
了とする(特願2000−216750号明細書参
照)。Also, a non-contact laser made by Keyence Corporation
The-displacement sensor LK-2100 (trade name) is also used. A laser displacement sensor provided at a position perpendicular to the axis of the work so that the laser beam shines upon the start of grinding of a 2R diameter work on the front and rear slide table. used Le - Wa is ground from the displacement sensor - measures the distance L i up to the outer periphery of the click, the grinding start Wa - displacement of the distance L i in the distance L 0 and grinding to the outer periphery of the click Width (Δ =
When L 0 -L i ) becomes r 0 , the grinding of the cylindrical work is completed (see Japanese Patent Application No. 2000-216750).
【0025】数値制御装置40は、中央処理装置(CP
U)45、メモリ−44、インタ−フェ−ス46,47
より構成される。インタ−フェ−ス46にはNC制御に
必要な制御パラメ−タや、NCプログラムを入力する操
作盤50と、上述した定寸センサ24のA/D変換機2
5が接続されている。また、インタ−フェ−ス47には
サ−ボモ−タ駆動回路(DU)41,42が接続されて
いる。このサ−ボモ−タ駆動回路41,42は中央処理
装置45からの指令を入力してサ−ボモ−タ21,22
を駆動する回路である。メモリ−44には操作盤50か
ら入力された制御パラメ−タとNCプログラムエリアが
設けられている。The numerical controller 40 has a central processing unit (CP)
U) 45, memory 44, interfaces 46 and 47
It is composed of The interface 46 includes a control panel 50 for inputting control parameters necessary for NC control and an NC program, and the A / D converter 2 of the fixed size sensor 24 described above.
5 is connected. Further, servo motor driving circuits (DU) 41 and 42 are connected to the interface 47. The servo motor drive circuits 41 and 42 receive commands from the central processing unit 45 and receive servo motors 21 and 22.
This is a circuit for driving. The memory 44 is provided with control parameters and an NC program area input from the operation panel 50.
【0026】かかるNC円筒研削装置1を用いて、円筒
状ワ−クから繰返しパタ−ン(プロフィ−ル)をm個有
する製品を研削加工する手順を次に説明する。先に、操
作盤50のキィボ−ドよりワ−クの加工プログラムであ
るシフトプランジ研削プログラムを選択し、ついで加工
条件入力画面でワ−クの基準点Z0、砥石軸基準点
X0、テ−ブル反転位置、研削代、シフトプランジ研削
時のプランジ研削回数、テ−ブルシフト回数、砥石切り
込み開始点位置X1、砥石頭リトラクト位置X2等の加
工条件を入力し、次にドレッシング条件入力画面でドレ
ッシングパタ−ンプログラムを選択し、ドレス基準点D
0、ドレッシング回数、シフト回数等のドレッシング条
件を入力する。A procedure for grinding a product having m repetitive patterns (profiles) from a cylindrical work using the NC cylindrical grinding apparatus 1 will be described below. First, a shift plunge grinding program, which is a work machining program, is selected from the keyboard of the operation panel 50, and then the work reference point Z 0 , the grinding wheel axis reference point X 0 , - Bull inverted position, the grinding allowance, plunge grinding times during shift plunge grinding, Te - Burushifuto number grindstone cut starting point position X 1, and enter the machining conditions such as the grinding wheel head retraction position X 2, then dressing condition input screen To select the dressing pattern program, and
0 , dressing conditions such as dressing times and shift times are input.
【0027】各基準点は、例えば、ワ−クの基準点Z0
を、テ−ブル11を主軸台13側の反転位置に置いてワ
−クの長軸Zと砥石頭16の砥石センタ−を通るワ−ク
に向かった垂直面との交点とし、砥石軸基準点X0を、
砥石頭がワ−クの長軸Zより後退(リトラクト)される
砥石頭待機位置と砥石軸Xとの交点とし、ドレス基準点
D0を、ワ−クの長軸と平行なロ−タリ−ドレス砥石の
回転軸中心を通る直線Dとテ−ブル11を主軸台側の反
転位置に置いてワ−クの長軸と砥石頭16の砥石センタ
−を通るワ−クに向かった垂直面との交点とする(図4
参照)。Each reference point is, for example, a work reference point Z 0.
Is defined as the intersection of the long axis Z of the work and the vertical surface of the work head 16 passing through the whetstone center toward the work by placing the table 11 at the inverted position on the headstock 13 side. The point X 0 is
Grinding head word - the intersection of the long axis recessed from Z (retracted) by the grinding wheel head standby position and the grindstone axis X of the click, the dress reference point D 0, Wa - parallel to the click long axis B - Tali - A straight line D passing through the center of the axis of rotation of the dressing grindstone and a vertical surface facing the work passing through the grindstone center of the grindstone head 16 with the long axis of the work with the table 11 at the inverted position on the headstock side. (See Figure 4)
reference).
【0028】繰返しパタ−ンがm個の円筒状加工ワ−ク
を得るに、円筒状ワ−クを、繰返しパタ−ンがn個の総
形砥石で切り込んでプランジ研削加工する回数は、mを
nで除した値pが整数のときはその値pの回数、少数点
を有する正数であるときは(p+1)回であり、総形砥
石に対してワ−クを移動するシフト回数qは、プランジ
研削加工回数より1だけ少ない回数である。In order to obtain m cylindrical work pieces having a repetitive pattern of m, the number of times the repetitive pattern is repeatedly cut by a total pattern of n pieces of grindstones to perform plunge grinding is m When the value p divided by n is an integer, it is the number of times of the value p, and when it is a positive number having a decimal point, it is (p + 1) times. Is the number of times one less than the number of times of plunge grinding.
【0029】また、繰返しパタ−ンをr個有するロ−タ
リ−ドレッサ60を用いてn個の繰返しパタ−ンを有す
る総形砥石16のドレッシングは、nをrで除した値t
が1を越える正数であるときは、第1回目のテ−ブル1
1移動、ついでドレッシング作業終了の後、総形砥石1
6を総形ロ−タリ−ドレッサ60より後退させ、つい
で、未だドレッシング作業がなされていない総形砥石部
分に総形ロ−タリ−ドレッサが位置するようにテ−ブル
を移動させ、ついで、総形砥石を回転している総形ロ−
タリ−ドレッサに接触させ、ドレッシングを行い、この
総形砥石の後退と、テ−ブル移動、総形砥石の総形ロ−
タリ−ドレッサに接触接近のシフトドレッシング作業を
未ドレッシング部分が無くなる回数行う。このシフトド
レッシング作業回数は、nをrで除した値zが整数のと
きは(z−1)回、その値zが少数点を有する正数であ
るときはz回である。The dressing of the forming wheel 16 having n repetitive patterns using a rotary dresser 60 having r repetitive patterns has a value t obtained by dividing n by r.
Is a positive number exceeding 1, the first table 1
After one move and then the dressing work is completed,
6 is retracted from the form rotary dresser 60, and then the table is moved so that the form rotary dresser is positioned on the form wheel where no dressing work has been performed yet. Form-b rotating a whetstone
The dressing is performed by contacting with a tally dresser.
The shift dressing operation of contacting and approaching the tally dresser is performed the number of times that the undressed portion is eliminated. The number of shift dressing operations is (z-1) when the value z obtained by dividing n by r is an integer, and z when the value z is a positive number having a decimal point.
【0030】例えば、図7に示す粉砕刃の山waを21
個(端の山は半分なので勘定にいれない)、谷wbを2
0個有する粉砕刃をシフトプランジ研削加工して完成さ
せるには、総形砥石は、8個の山を有するので、プラン
ジ研削回数pは3回であり、テ−ブル移動は2回、テ−
ブル移動幅は、総形砥石の山1つ分の幅分減らした長さ
とし、ワ−クの2つの山は2回研削される。勿論、ワ−
クの山が順に8個、8個、5個と研削されるようにテ−
ブルを移動してもよい。[0030] For example, the mountain w a milling cutter shown in Fig 21
Number (mountain of the end is not have to account because it is half), the valley w b 2
In order to complete a grinding blade having zero grinding blades by shift plunge grinding, the form wheel has eight peaks, so the number of plunge grinding times p is three, the table movement is two, and the table movement is two.
The moving width of the bull is set to a length reduced by the width of one peak of the forming wheel, and the two peaks of the work are ground twice. Of course,
The peaks are ground so that the peak is ground to 8, 8, and 5 in order.
You may move the bull.
【0031】図8に示す3個の繰返しパタ−ンを有する
ロ−タリ−ドレッサ60で、前記8個の繰返しパタ−ン
を有する総形砥石16のドレッサ回数は3回、テ−ブル
移動回数は2回となる。In a rotary dresser 60 having three repetitive patterns shown in FIG. 8, the number of dressers of the formed grindstone 16 having the eight repetitive patterns is three, and the number of table movements is three. Is twice.
【0032】他の例として、ワ−クwの研削幅Lが15
6mm、ワ−ク直径60mm、研削深さ5.5mm、成
形ピッチ6.4mm、山数24個の完成品を得るに、砥
石幅80mm、繰返しパタ−ンの山数12の総形砥石で
は、プランジ研削回数2回、テ−ブル移動回数1回であ
る。この総形砥石を繰返しパタ−ンの山が3個のロ−タ
リ−ドレッサでドレッシングするには、ドレス回数4
回、テ−ブル移動回数3回である。As another example, the grinding width L of the work w is 15
To obtain a finished product with 6 mm, work diameter 60 mm, grinding depth 5.5 mm, forming pitch 6.4 mm, and 24 peaks, a total grinding wheel with a grinding wheel width of 80 mm and a repetitive pattern of 12 peaks, The number of times of plunge grinding is two, and the number of times of table movement is one. In order to dress the pattern with three rotary dressers in which the peak of the pattern is repeated with this three-dimensional grindstone, the number of dressing times is four.
And the number of table movements is three.
【0033】ワ−クwの研削幅Lが240mm、ワ−ク
直径75mm、研削深さ6.5mm、成形ピッチ8.4
mm、山数28個の完成品を得るに、砥石幅120m
m、繰返しパタ−ンの山数15の総形砥石では、プラン
ジ研削回数2回、テ−ブル移動回数1回である。この総
形砥石を繰返しパタ−ンの山が3個のロ−タリ−ドレッ
サでドレッシングするには、ドレス回数5回、テ−ブル
移動回数4回である。The grinding width L of the work w is 240 mm, the work diameter is 75 mm, the grinding depth is 6.5 mm, and the forming pitch is 8.4.
mm, to obtain a finished product with 28 peaks, whetstone width 120m
m, the total grinding wheel with 15 peaks in the repetitive pattern has two plunge grindings and one table movement. The dressing is repeated five times and the table is moved four times in order to repeatedly dress this form-shaped whetstone with a rotary dresser having three pattern peaks.
【0034】ワ−クwの研削幅Lが300mm、ワ−ク
直径90mm、研削深さ6.5mm、成形ピッチ10.
2mm、山数27個の完成品を得るに、砥石幅100m
m、繰返しパタ−ンの山数9の総形砥石では、プランジ
研削回数3回、テ−ブル移動回数2回である。この総形
砥石を繰返しパタ−ンの山が3個のロ−タリ−ドレッサ
でドレッシングするには、ドレス回数3回、テ−ブル移
動回数2回である。The grinding width L of the work w is 300 mm, the work diameter is 90 mm, the grinding depth is 6.5 mm, and the forming pitch is 10.
To obtain a finished product with 2mm and 27 peaks, grindstone width 100m
In the case of m, the total grinding wheel having 9 repetitive patterns has three plunge grinding times and two table movement times. In order to repeatedly dress this form wheel with a rotary dresser having three pattern peaks, the number of dresses is three and the number of table movements is two.
【0035】上記NC研削装置を用い、円筒状ワ−クw
側端を主軸台13と心押台14とからなる把持機構で把
持し、ワ−クを100〜300min−1で回転させな
がら回転する総形砥石16を前記ワ−クの回転軸線方向
Zに相対移動(図7で点線の矢印)させてワ−クの外周
を第1回目のプランジ研削し、ついで、前記総形砥石を
ワ−クより後退(図7で実線の矢印)させ、ついでテ−
ブル11を移動する(図7で横方向の実線の矢印)こと
によりワ−クを総形砥石16に対し相対移動させ、つい
で総形砥石16を前記ワ−クの回転軸線方向Zに相対移
動させてワ−クの外周を第2回目のプランジ研削した
後、前記総形砥石をワ−クより後退させる。以下、未研
削部分がなくなるまで、このテ−ブルシフト工程とプラ
ンジ研削工程、総形砥石の後退工程を繰返してワ−ク外
周にm個の繰り返しパタ−ンを有する円筒状ワ−クを加
工する。プランジ研削は、粗研削、中研削、精研削に分
けて行ってもよい。Using the above NC grinding apparatus, a cylindrical work w
The side end is gripped by a gripping mechanism consisting of a headstock 13 and a tailstock 14, and the forming grindstone 16 which rotates while rotating the work at 100 to 300 min- 1 is moved in the rotation axis direction Z of the work. The outer periphery of the work is firstly plunge-ground by relative movement (dotted arrow in FIG. 7), and then the formed grindstone is retracted from the work (solid arrow in FIG. 7). −
The work is moved relative to the forming grindstone 16 by moving the table 11 (the horizontal solid arrow in FIG. 7), and then the forming grindstone 16 is relatively moved in the rotation axis direction Z of the work. After the outer periphery of the work is plunged for the second time, the formed grindstone is retracted from the work. Thereafter, the table shift step, the plunge grinding step, and the retreating step of the forming grindstone are repeated until an unground portion is eliminated, thereby processing a cylindrical work having m repetitive patterns on the outer periphery of the work. . Plunge grinding may be performed by dividing into rough grinding, medium grinding, and fine grinding.
【0036】このワ−クの研削加工開始前、研削加工途
中または研削加工後に、テ−ブル11を移動して総形ロ
−タリ−ドレッサ60を総形砥石の前に移動(図8で点
線の矢印)させ、ついで回転している総形砥石を回転し
ている総形ロ−タリ−ドレッサに接触させてドレッシン
グを行う。ついで、前記総形砥石16をロ−タリ−ドレ
ッサ60より後退(図8で実線の矢印)させ、ついでテ
−ブル11を移動する(図7で横方向の実線の矢印)こ
とによりロ−タリ−ドレッサを総形砥石16に対し相対
移動させ、ついで総形砥石16を前記ロ−タリ−ドレッ
サの回転軸線方向Dに相対移動させて総形砥石の外周の
第2回目ドレッシングを行った後、前記総形砥石をロ−
タリ−ドレッサより後退させる。以下、未ドレッシング
部分がなくなるまで、このテ−ブルシフト工程とドレッ
シング工程、総形砥石の後退工程を繰返してn個の繰返
しパタ−ンを有する総形砥石をドレッシングする。Before starting the grinding of the work, during the grinding, or after the grinding, the table 11 is moved to move the rotary rotary dresser 60 in front of the grinding wheel (dotted line in FIG. 8). Arrow), and then the rotating forming grindstone is brought into contact with the rotating forming rotary dresser to perform dressing. Next, the formed grindstone 16 is retracted from the rotary dresser 60 (solid arrow in FIG. 8), and the table 11 is moved (horizontal solid arrow in FIG. 7). After the dresser is relatively moved with respect to the forming grindstone 16, and then the forming grindstone 16 is relatively moved in the rotation axis direction D of the rotary dresser to perform the second dressing of the outer periphery of the forming grindstone, B.
Retreat from tally dresser. Thereafter, the table shifting step, the dressing step, and the retreating step of the forming grindstone are repeated until the undressed portion disappears, thereby dressing the forming grindstone having n repetitive patterns.
【0037】[0037]
【発明の効果】本発明の円筒状ワ−クを総形砥石でシフ
トプランジ研削できるNC円筒研削装置は、ワ−クと総
形砥石が1:1の長さ規格の従来の円筒研削装置と比較
して砥石幅が狭くて済むので、砥石台および砥石頭を回
転させるスピンドル軸は小さく、ACサ−ボモ−タの電
気容量も小さく済み、装置がコンパクトとなる。また、
総形砥石のドレッシングも、総形ドレスを用いてシフト
プランジドレッシングするのでドレッシング時間が短縮
される。The NC cylindrical grinding apparatus of the present invention capable of shift plunge grinding of a cylindrical work with a forming wheel is the same as a conventional cylindrical grinding apparatus in which the work and the forming wheel have a 1: 1 length standard. Since the width of the grinding wheel is relatively small, the spindle shaft for rotating the grinding wheel head and the grinding wheel head is small, the electric capacity of the AC servomotor is also small, and the apparatus is compact. Also,
The dressing time of the dressing of the formed whetstone is also shortened because the shift plunge dressing is performed using the formed dress.
【図1】 NC円筒研削装置の平面図である。FIG. 1 is a plan view of an NC cylindrical grinding device.
【図2】 NC円筒研削装置の正面図である。FIG. 2 is a front view of an NC cylindrical grinding device.
【図3】 NC円筒研削装置の右側面図である。FIG. 3 is a right side view of the NC cylindrical grinding device.
【図4】 図1に示すNC円筒研削装置の部分拡大平面
図である。FIG. 4 is a partially enlarged plan view of the NC cylindrical grinding device shown in FIG.
【図5】 図1におけるI−I断面図である。FIG. 5 is a sectional view taken along a line II in FIG. 1;
【図6】 目的とする加工ワ−ク完成品の正面図であ
る。FIG. 6 is a front view of a target finished work product.
【図7】 シフトプランジ研削におけるワ−クと総形砥
石の位置関係を示す平面図である。FIG. 7 is a plan view showing a positional relationship between a work and a form wheel in shift plunge grinding.
【図8】 シフトプランジドレッシングにおける総形ロ
−タリ−ドレッサと総形砥石の位置関係を示す平面図で
ある。FIG. 8 is a plan view showing a positional relationship between a general rotary dresser and a general grinding wheel in shift plunge dressing.
【図9】 シフトプランジドレッシング時の総形ロ−タ
リ−ドレッサと総形砥石が接触している状態を示す平面
図である。FIG. 9 is a plan view showing a state in which a general rotary dresser and a general grinding wheel are in contact with each other during shift plunge dressing.
【図10】 シフトプランジ研削を実施するときの砥石
とワ−クの移動を示すフロ−図である。(公知)FIG. 10 is a flowchart showing movement of a grindstone and a work when performing shift plunge grinding. (Known)
1 円筒研削装置 w ワ−ク 11 テ−ブル 16 総形砥石 21,22 ACサ−ボモ−タ 40 制御装置 44 メモリ− 45 中央処理装置 50 操作盤 60 総形ロ−タリ−ドレッサ DESCRIPTION OF SYMBOLS 1 Cylindrical grinding device w Work 11 Table 16 Form grinding wheel 21, 22 AC servo motor 40 Control device 44 Memory 45 Central processing unit 50 Operation panel 60 Form rotary dresser
───────────────────────────────────────────────────── フロントページの続き Fターム(参考) 3C043 AA04 CC03 3C047 CC11 EE11 EE16 FF09 ──────────────────────────────────────────────────続 き Continued on the front page F term (reference) 3C043 AA04 CC03 3C047 CC11 EE11 EE16 FF09
Claims (3)
し、ワ−クを回転させながら回転する総形砥石を前記ワ
−クの回転軸線方向(Z軸方向)に相対移動させてワ−
クの外周を研削するプランジ研削工程と、総形砥石をワ
−クより後退させ、ついでワ−クを総形砥石に対し相対
移動させるシフト工程とを繰返してワ−ク外周を研削し
てm個の繰り返しプロフィ−ルを外周に有する円筒状ワ
−クを加工するNC研削装置であって、 該NC研削装置は、 ワ−クの側端を把持しワ−クをZ軸中心に回転させるこ
とができる主軸台と心押台とからなる把持機構と、 前記把持機構を上面に載せ、ワ−クの長軸に並行な方向
(Z軸方向)に往復移動可能なテ−ブルと、 前記テ−ブルに設置された主軸台の背後に固定して同一
テ−ブルに設けられたn個の繰り返しプロフィ−ルを有
する総形ロ−タリ−ドレッサと、 r個の繰り返しプロフィ−ルを有する総形砥石を前記把
持機構に把持されたワ−クの回転軸線方向(Z軸方向)
に相対移動させる移動機構と、 前記総形砥石の回転機構と、を有する繰り返しプロフィ
−ルを有する円筒状ワ−クの研削装置。(但し、mは6
以上の整数、nは3以上の整数であってmより小さく、
mをnで除した値は、2以上10以下の数で、rは3以
上の整数でnと同じ整数かnより小さく、nをrで除し
た値は、1以上5以下の数である。)。1. A cylindrical work-side end is gripped by a work gripper, and a forming grindstone that rotates while rotating the work is opposed to a rotation axis direction (Z-axis direction) of the work. Move it to work
The plunge grinding step of grinding the outer periphery of the work and the shifting step of retracting the formed grindstone from the work and then moving the work relative to the formed grindstone are repeated to grind the work outer periphery, thereby obtaining m An NC grinding apparatus for processing a cylindrical work having a plurality of repetitive profiles on its outer periphery, said NC grinding apparatus gripping a side end of the work and rotating the work about the Z axis. A gripping mechanism including a headstock and a tailstock that can move the gripping mechanism; and a table on which the gripping mechanism is mounted and which can reciprocate in a direction (Z-axis direction) parallel to a long axis of the work. A total rotary dresser having n repetitive profiles fixed on the same table fixed behind a headstock mounted on a table, and r repetitive profiles The workpiece is gripped by the gripping mechanism and the workpiece is held in the direction of the rotation axis (Z Direction)
An apparatus for grinding a cylindrical work having a repetitive profile, comprising: a moving mechanism for relatively moving the grinding wheel; (However, m is 6
N is an integer greater than or equal to 3 and smaller than m,
The value obtained by dividing m by n is 2 or more and 10 or less, r is an integer of 3 or more and is the same integer as n or less than n, and the value obtained by dividing n by r is 1 or more and 5 or less. . ).
円筒状ワ−ク側端を主軸台と心押台とからなる把持機構
で把持し、ワ−クを回転させながら回転する総形砥石を
前記ワ−クの回転軸線方向(Z軸方向)に相対移動させ
てワ−クの外周を研削するプランジ研削工程と、前記総
形砥石をワ−クより後退させ、ついでワ−クを総形砥石
に対し相対移動させるシフト工程とを繰返してワ−ク外
周にm個の繰り返しパタ−ンを有する円筒状ワ−クを加
工することを特徴とする、シフトプランジ研削方法。
(但し、切り込んでプランジ研削加工する回数は、mを
nで除した値pが整数のときはその値pの回数、少数点
を有する正数であるときは(p+1)回であり、総形砥
石に対してワ−クを移動するシフト回数qは、プランジ
研削加工回数より1だけ少ない回数である。)2. An NC grinding apparatus according to claim 1,
A cylindrical work side end is gripped by a gripping mechanism composed of a headstock and a tailstock, and a forming whetstone that rotates while rotating the work is rotated in the direction of the rotation axis (Z-axis direction) of the work. A plunge grinding step of grinding the outer periphery of the work by moving the work relative to the workpiece, and a shift step of moving the work-forming grindstone backward from the work and moving the work relative to the work-forming grindstone are repeated. A shift plunge grinding method characterized by processing a cylindrical work having m repetitive patterns on the outer periphery of a work.
(However, the number of times of cutting and plunge grinding is the number of times that the value p obtained by dividing m by n is an integer, and the number of times that the value is a positive number having a decimal point is (p + 1) times. (The number of shifts q for moving the work with respect to the grindstone is one less than the number of plunge grinding operations.)
削加工途中または研削加工後に、テ−ブルを移動して総
形ロ−タリ−ドレッサを総形砥石の前に移動させ、つい
で回転している総形砥石を回転している総形ロ−タリ−
ドレッサに接触させ、ドレッシングを行うことを特徴と
する、砥石のドレッシング方法。(但し、nをrで除し
た値tが1を越える正数であるときは、第1回目のテ−
ブル移動ついでドレッシング作業終了の後、総形砥石を
総形ロ−タリ−ドレッサより後退させ、ついで、未だド
レッシング作業がなされていない総形砥石部分に総形ロ
−タリ−ドレッサが位置するようにテ−ブルを移動さ
せ、ついで、総形砥石を回転している総形ロ−タリ−ド
レッサに接触させ、ドレッシングを行い、この総形砥石
の後退と、テ−ブル移動、総形砥石の総形ロ−タリ−ド
レッサに接触接近のシフトドレッシング作業を未ドレッ
シング部分がなくなる回数行う。このシフトドレッシン
グ作業回数は、nをrで除した値zが整数のときは(z
−1)回、その値zが少数点を有する正数であるときは
z回である。)3. A table is moved before starting, during or after the grinding of the workpiece according to claim 2, and the rotary rotary dresser is moved in front of the general grinding wheel. Next, the rotating rotary wheel is rotating the rotating rotary wheel.
A dressing method for a grindstone, comprising dressing by contacting with a dresser. (However, if the value t obtained by dividing n by r is a positive number exceeding 1, the first text
After the dressing operation is completed, the forming wheel is retracted from the forming rotary dresser, and then the forming rotary dresser is positioned on the forming wheel portion that has not been dressed yet. The table is moved, and then the forming wheel is brought into contact with the rotating forming rotary dresser and dressing is performed. The retracting of the forming wheel, the table movement, and the total forming wheel are performed. The shift dressing operation of approaching and contacting the rotary rotor dresser is performed the number of times that the undressed portion is eliminated. When the value z obtained by dividing n by r is an integer, the number of shift dressing operations is (z
-1) times, if the value z is a positive number with a decimal point, it is z times. )
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JP2001136778A JP4838441B2 (en) | 2001-05-08 | 2001-05-08 | Cylindrical workpiece grinding apparatus having repetitive profile and cylindrical workpiece shift plunge grinding method |
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001136778A JP4838441B2 (en) | 2001-05-08 | 2001-05-08 | Cylindrical workpiece grinding apparatus having repetitive profile and cylindrical workpiece shift plunge grinding method |
Publications (2)
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JP2002331446A true JP2002331446A (en) | 2002-11-19 |
JP4838441B2 JP4838441B2 (en) | 2011-12-14 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103624638A (en) * | 2013-12-13 | 2014-03-12 | 于东刚 | Pipe column grinding and sanding machine for radiator |
JP2015024494A (en) * | 2010-08-06 | 2015-02-05 | サンーゴバン アブレイシブズ,インコーポレイティド | Abrasive tool and method for finishing complex shapes in workpieces |
JP2015150656A (en) * | 2014-02-17 | 2015-08-24 | ジヤトコ株式会社 | Dresser for screw grinding whetstone |
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CN103624638A (en) * | 2013-12-13 | 2014-03-12 | 于东刚 | Pipe column grinding and sanding machine for radiator |
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JP2015150656A (en) * | 2014-02-17 | 2015-08-24 | ジヤトコ株式会社 | Dresser for screw grinding whetstone |
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