JP2002254202A - Apparatus for holding rotating workpiece - Google Patents

Apparatus for holding rotating workpiece

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Publication number
JP2002254202A
JP2002254202A JP2001107818A JP2001107818A JP2002254202A JP 2002254202 A JP2002254202 A JP 2002254202A JP 2001107818 A JP2001107818 A JP 2001107818A JP 2001107818 A JP2001107818 A JP 2001107818A JP 2002254202 A JP2002254202 A JP 2002254202A
Authority
JP
Japan
Prior art keywords
work
turning
holding device
workpiece
tensile force
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2001107818A
Other languages
Japanese (ja)
Inventor
Yoji Murakami
洋士 村上
Sadamu Yano
定 矢野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP2001107818A priority Critical patent/JP2002254202A/en
Publication of JP2002254202A publication Critical patent/JP2002254202A/en
Pending legal-status Critical Current

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  • Gripping On Spindles (AREA)
  • Turning (AREA)

Abstract

PROBLEM TO BE SOLVED: To suppress a deflection phenomenon, a rope skipping phenomenon, and a chatter phenomenon by performing turning of a workpiece pulled by a tensile force. SOLUTION: A turning operation for the workpiece is performed by gripping the workpiece using a chuck attached to a rotating workpiece holding apparatus mounted on a tailstock spindle, and by applying a tensile force to the workpiece by turning a handle of a tailstock. By this constitution, the deflection phenomenon, rope skipping phenomenon, and chatter phenomenon of the workpiece can be suppressed. Therefore, an excellent turning operation can be preformed without using a steady rest and a follow rest.

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】 本発明は、旋盤でワークを
旋削加工する方法及び旋盤の心押台に装着してワークを
握持する装置に関するものである。 【0002】 【従来の技術】 従来は棒材や管材のワークを旋盤で旋
削加工を行う場合はワーク11をチャック3で握持しワ
ーク11の他端面を心押軸6に装着した回転センター4
0で押圧して固定し、主軸2の回転駆動でワーク11も
連れ回り回転して刃物9で旋削加工を行っていた。 【0003】 【発明が解決しようとする課題】 しかし、従来の旋削
加工では棒材や管材等のワークの長さに対して直径の細
いワークの場合は、心押軸6に装着した回転センター4
0をワーク11の端面に押圧してワーク11を固定して
旋削加工をしていた。押圧力によるワークの撓み現象、
回転による遠心力と刃物の切削抵抗等によりワークが縄
跳び現象やビビリ現象を起こし高精度な加工が出来なか
った。 【0004】 ワークの長さが直径の約10倍を超える
と撓み現象、縄跳現象やビビリ現象を発生しやすくな
り、その現象を抑制する方法として従来からチャック3
と回転センター40の間に固定振れ止め41を装着して
旋削加工し、また刃物9の直近に刃物9と同時に移動す
る移動振れ止め41を往復台7に装着して旋削加工にお
ける加工精度をたもっていた。 【0005】 しかし、固定振れ止め41や移動振れ止
め42を装着することにより加工時の作業能率を著しく
低下させていた。また、振れ止め等を使いこなすために
は長年の経験と熟練を必要とした。 【0006】 【課題を解決するための手段】 本発明の回転ワーク保
持装置20は軸21とケース22、ラジアルベアリング
23、スラストベアリング24、ベアリング押さえ2
5、蓋26及び脱落防止の機構等で構成されている。 【0007】 軸21とケース22の間にスラストベア
リング24を挿入することにより、本発明の特徴である
ワーク11に引張力を加えても、ワーク11は自由に回
転できる。 【0008】 軸21とケース22の間にラジアルベア
リング23を挿入することによりワーク11にかかる撓
み現象や遠心力を抑制できる。 【00 9】 軸21とケース22の間にラジアルベア
リング23を挿入しない構造でも旋削加工をすることも
できる。 【0010】 テーパー嵌合部40での引張力によって
起きる回転ワーク保持装置20の脱落は、締め付けリン
グ27と心押軸6の端面に加工した雌ネジをボルト28
で締め付けて固定して防止する。 【0011】 前述の締付リング27を回すつとによ
り、心押軸6の端面と締付リング27の間隔を調整する
ことができる。 【0012】 テーパー嵌合部40での引張力によって
起きる回転ワーク保持装置20の脱落は、テーパーの嵌
合部40に明けたコッター用穴にコッターピン51を挿
入して内張りすることにより防止できる。 【0013】 テーパー嵌合部40での引張力によって
起きる回転ワーク保持装置20の脱落は、心押台5のネ
ジ棒52を中空にして、その中空部に引きネジ53を挿
入する。引きネジ53を回転ワーク保持装置20のネジ
部29に挿入する。ロックナット54で固定することに
より防止できる。 【0014】 従来の旋削加工ではワーク11の端面に
回転センター40をあて、心押台5のハンドル10を回
してワーク11に押圧力を加えてワークを固定して旋削
加工を行っていたが、本発明は回転ワーク保持装置20
に装着したチャック30でワーク11を握持して、心押
台5のハンドル10を回してワークに引張力を加えて、
旋削加工をする。 【0015】 本発明の特徴であるワークに引張力を加
えて旋削加工を行うことによりワークの撓み現象、縄跳
び現象やビビリ現象が抑制された。 【0016】 空気圧や油圧を使いてワークに引張力を
加えて旋削加工を行うこともできる。 【0017】 本発明の回転ワーク保持装置を円筒研削
盤に装着して研削加工時のワークの撓み現象やビビリ現
象を抑制することができる。 【0018】 本発明の回転ワーク保持装置をフライス
盤に装着してフライス加工時のワークの撓み現象やビビ
リ現象を抑制することができる。 【0019】 【実施例】 旋盤1のチャック3にワーク11を握持し
て、チャック30に先端部を握持させるに必要な長さと
直径を旋削加工する。 【0020】 チャック3を緩めてワーク11を、旋削
加工に必要な長さだけ引き出し前項で加工した部分を回
転ワーク保持装置20に装着したチャック30で握持
し、次いでチャック3でワーク11を握持する。 【0021】 心押台5を旋盤のベッド12上に固定し
た後、心押台5のハンドル10を回してワーク11に引
張力を加える。 【0022】 主軸2を回転駆動することによりワーク
11は連れ回りする、刃物9で旋削加工をする。 【0023】 棒状ワークの場合チャック3でワーク1
1を握持して端面の中心部に、主軸2と心押台5の中心
線に平行なメスネジの加工を施し、このメスネジにオス
ネジ35を挿入す。オスネジ35を回転ワーク保持装置
に装着したチャック30で握持した後、心押台5のハン
ドル10を回してワーク11に引張力を前述と同様に旋
削加工する。 【0024】 管状のワークの場合はチャック3でワー
ク11を握持して他端を回転ワーク保持装置20装着し
たチャック30の爪31で内張りしてワーク11を握持
した後、心押台5のハンドル10を回してワーク11に
引張力を加え前述と同様に旋削加工する。 【0025】 研削加工において、棒状や管状のワーク
の加工を行う時に回転ワーク保持装置に装着したチャッ
クでワークに引張力を加えて研削加工を行うとワークの
撓み現象やビビリ現象が抑制できて精度良い加工ができ
る。 【0026】 フライス加工において、棒状や管状のワ
ークの加工を行う時に回転ワーク保持装置に装着したチ
ャックでワークに引張力を加えてフライス加工を行うワ
ークの撓み現象やビビリ現象が抑制できて精度良い加工
ができる。 【0027】 加工例1、材質S45C、旋削加工長さ
300mm、直径10mm、同一加工条件で、押圧力旋
削加工と引張力旋削加工の結果を表1に示す。 【0028】 加工例2、材質S45C、旋削加工長さ
50mm、でワークの中央部の膨らみが両端の直径より
0.03mm増までを許容値として軸荷重を変化させて
小径旋削加工をおこなった。結果を表2に示す。 【0029】 【発明の効果】 以上のように、ワークに引張力をかけ
て旋削加工を行うことにより撓み現象、縄跳び現象やビ
ビ現象を抑制することが出来た。従来の回転センターで
の押圧によりワークを固定する方法では旋削加工が困難
とされていた領域を固定振れ止めや移動振れ止めを使用
しないで精度良く加工できた。また、本発明は簡単な装
置のため比較的経験を必要とせず容易に加工できた。
Description: BACKGROUND OF THE INVENTION [0001] 1. Field of the Invention [0002] The present invention relates to a method for turning a work with a lathe and an apparatus for holding the work by mounting it on a tailstock of the lathe. 2. Description of the Related Art Conventionally, when turning a bar or pipe work with a lathe, the work 11 is gripped by a chuck 3 and the other end surface of the work 11 is mounted on a tailstock shaft 6.
The workpiece 11 is rotated by the rotation of the main shaft 2 while being pressed and fixed at 0, and the turning is performed by the cutting tool 9. [0003] However, in the conventional turning, in the case of a work having a diameter smaller than the length of a work such as a bar or a pipe, the rotation center 4 mounted on the tailstock shaft 6 is used.
0 was pressed against the end face of the work 11 to fix the work 11 and perform turning. Deflection phenomenon of work due to pressing force,
Due to the centrifugal force due to the rotation and the cutting resistance of the blade, the work caused a jump rope phenomenon and a chatter phenomenon, and high-precision machining was not possible. If the length of the work exceeds about 10 times the diameter, a bending phenomenon, a jumping phenomenon, and a chattering phenomenon are likely to occur.
The fixed steady rest 41 is mounted between the rotary center 40 and the turning center 40 for turning, and the movable steady rest 41 which moves simultaneously with the blade 9 in the immediate vicinity of the blade 9 is mounted on the carriage 7 to improve the processing accuracy in the turning. I had it. However, the work efficiency at the time of machining has been remarkably reduced by mounting the fixed steady rest 41 and the movable steady rest 42. Also, many years of experience and skill were required to make full use of the steady rest and the like. [0006] The rotary work holding apparatus 20 of the present invention comprises a shaft 21 and a case 22, a radial bearing 23, a thrust bearing 24, and a bearing retainer 2.
5, a lid 26, a mechanism for preventing falling off, and the like. By inserting the thrust bearing 24 between the shaft 21 and the case 22, the work 11 can rotate freely even when a tensile force is applied to the work 11, which is a feature of the present invention. [0008] By inserting the radial bearing 23 between the shaft 21 and the case 22, the bending phenomenon and the centrifugal force applied to the work 11 can be suppressed. Turning can also be performed with a structure in which the radial bearing 23 is not inserted between the shaft 21 and the case 22. The falling of the rotary work holding device 20 caused by the pulling force at the tapered fitting portion 40 is performed by using a female screw formed on the end surface of the tightening ring 27 and the tailstock shaft 6 with a bolt 28.
To secure it to prevent it. By turning the above-described tightening ring 27, the distance between the end surface of the tailstock shaft 6 and the tightening ring 27 can be adjusted. The detachment of the rotary work holding device 20 caused by the pulling force at the tapered fitting portion 40 can be prevented by inserting the cotter pin 51 into the cotter hole formed in the tapered fitting portion 40 and lining the cotter pin 51. To remove the rotary work holding device 20 caused by the pulling force at the taper fitting portion 40, the screw rod 52 of the tailstock 5 is made hollow, and a pull screw 53 is inserted into the hollow portion. The pull screw 53 is inserted into the screw portion 29 of the rotating work holding device 20. This can be prevented by fixing with the lock nut 54. In the conventional turning process, the turning center 40 is applied to the end face of the work 11, the handle 10 of the tailstock 5 is turned, a pressing force is applied to the work 11, and the work is fixed and the turning process is performed. The present invention relates to a rotating work holding device 20.
The work 11 is gripped by the chuck 30 attached to the work, and the handle 10 of the tailstock 5 is turned to apply a tensile force to the work.
Turn. By turning the work by applying a tensile force to the work, which is a feature of the present invention, the bending phenomenon, the skipping phenomenon and the chatter phenomenon of the work are suppressed. Turning can also be performed by applying a tensile force to the work using air pressure or hydraulic pressure. By mounting the rotating work holding device of the present invention on a cylindrical grinder, it is possible to suppress the bending and chattering of the work during the grinding. By mounting the rotary work holding device of the present invention on a milling machine, it is possible to suppress the bending and chattering of the work during milling. EXAMPLE The work 11 is gripped by the chuck 3 of the lathe 1 and the length and diameter required for the chuck 30 to grip the tip are turned. The chuck 3 is loosened and the work 11 is pulled out by a length necessary for the turning process. The portion processed in the preceding paragraph is gripped by the chuck 30 mounted on the rotary work holding device 20, and then the work 11 is gripped by the chuck 3. Carry. After the tailstock 5 is fixed on the bed 12 of the lathe, the handle 10 of the tailstock 5 is turned to apply a tensile force to the work 11. When the main shaft 2 is driven to rotate, the work 11 rotates and is turned by the cutting tool 9. In the case of a rod-shaped work, the work 1 is
The female screw 1 is gripped and a female screw parallel to the center line of the spindle 2 and the tailstock 5 is formed in the center of the end face, and the male screw 35 is inserted into the female screw. After the male screw 35 is gripped by the chuck 30 mounted on the rotary work holding device, the handle 10 of the tailstock 5 is turned to perform turning work on the work 11 in the same manner as described above. In the case of a tubular work, the work 11 is gripped by the chuck 3, the other end is lined with the claws 31 of the chuck 30 mounted on the rotary work holding device 20, and the work 11 is gripped. Is turned to apply a tensile force to the work 11 to perform turning in the same manner as described above. In the grinding, when a bar-shaped or tubular workpiece is machined, if the workpiece is subjected to grinding by applying a tensile force to the workpiece with a chuck attached to a rotating workpiece holding device, the bending and chattering phenomena of the workpiece can be suppressed, and the precision can be reduced. Good processing is possible. In milling, when a rod-like or tubular workpiece is machined, a chuck attached to a rotating workpiece holding device applies a tensile force to the workpiece to suppress bending and chattering phenomena of the workpiece to be milled. Can be processed. [0027] Table 1 shows the results of pressing force turning and tensile force turning under the same working conditions as working example 1, material S45C, turning length 300mm, diameter 10mm. In machining example 2, small-diameter turning was performed by changing the axial load with an allowable value until the bulge at the center of the work increased by 0.03 mm from the diameter at both ends of the material S45C and the turning length was 50 mm. Table 2 shows the results. As described above, the bending phenomenon, the jump rope phenomenon, and the vibbling phenomenon can be suppressed by performing the turning process by applying the tensile force to the work. With the conventional method of fixing a workpiece by pressing at a rotating center, it was possible to accurately process an area where turning was difficult without using a steady rest or a movable steady rest. In addition, the present invention could be easily processed with relatively little experience because of the simple device.

【図面の簡単な説明】 【図1】 本発明に係わる旋盤の全体を示す側面図。 【図2】 回転ワーク保持装置の断面図。 【図3】 ワークの端面に雄ネジを挿入して、チャック
の爪で握持した状態を示す図面。1部断面図。 【図4】 管状のワークをチャックで内張して握持した
図面。1部断面図 【図5】 テーパー部の脱落を防止する機構を示した断
面図。 【図6】 旋盤に固定振れ止めや移動振れ止めを装着し
た全体を示す側面図。 【符号の説明】 1 旋盤 3 チャック 5 心押台 7 往復台 8 刃物台 11 ワーク 20 回転ワーク保持装置 30 チャック 40 回転センター 41 固定振れ止め 42 移動振れ止め
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side view showing an entire lathe according to the present invention. FIG. 2 is a sectional view of a rotary work holding device. FIG. 3 is a drawing showing a state in which a male screw is inserted into an end face of a work and the work is gripped by a claw of a chuck. FIG. FIG. 4 is a drawing in which a tubular work is lined and held by a chuck. FIG. 5 is a sectional view showing a mechanism for preventing a tapered portion from dropping off. FIG. 6 is a side view showing the entire lathe with fixed steady rests and movable steady rests. [Description of Signs] 1 lathe 3 chuck 5 tailstock 7 carriage 8 turret 11 work 20 rotating work holding device 30 chuck 40 rotation center 41 fixed steady rest 42 moving steady rest

Claims (1)

【特許請求の範囲】 【請求項1】 旋盤で棒状又は管状のワークを旋削加工
する方法で、主軸側チャックに握持されたワークの他端
を心押台に装着した回転センター等で固定して旋削加工
の時きに起きる、ワークの撓み現象、縄跳び現象やビビ
リ現象を防止することを特徴とする回転ワーク保持装置
である。 【請求項2】 チャックでワークを握持した後に、ワー
クに引張力を加えて旋削加工を行うことを特徴とする請
求項1の回転ワーク保持装置である。 【請求項3】 従来の旋盤でワークの端面を押圧してワ
ークを固定する回転センターと交換可能である請求項1
の回転ワーク保持装置である。 【請求項4】 テーパー嵌合部が引張力によって起きる
脱落を防止する締め付けリングを有した請求項1の回転
ワーク保持装置。 【請求項5】 テーパー嵌合部が引張力によって起きる
脱落を防止するコッターピン用の穴を有した心押台及び
請求項1の回転ワーク保持装置。 【請求項5】 テーパー嵌合部が引張力によって起きる
脱落を防止する引きネジ有した心押台及び請求項1の回
転ワーク保持装置。 【請求項7】 請求項1及び請求項2の特徴を備え請求
項4〜6の全部又は1つを備えた旋盤。 【請求項8】 旋削加工に留まらず研削加工やフライス
加工にも応用することができる特徴を有する回転ワーク
保持装置である。 【請求項9】 請求項1及び請求項2の特徴を備え、請
求項4〜6の全部又は1つを備えた研削盤。 【請求項10】 請求項1及び請求項2の特徴を備え、
請求項4〜6の全部又は1つを備えたフライス盤。
Claims: 1. A method of turning a rod-shaped or tubular work with a lathe, wherein the other end of the work held by a spindle-side chuck is fixed by a rotation center or the like mounted on a tailstock. A rotating work holding device characterized by preventing a bending, a jumping rope, and a chattering phenomenon of a work, which occur at the time of turning. 2. The rotating work holding apparatus according to claim 1, wherein after the work is gripped by the chuck, a turning force is applied to the work by applying a tensile force to the work. 3. A rotary center for fixing a work by pressing an end face of the work with a conventional lathe.
Rotary work holding device. 4. The rotating work holding device according to claim 1, further comprising a tightening ring for preventing the tapered fitting portion from falling off due to a tensile force. 5. A tailstock having a hole for a cotter pin for preventing a tapered fitting portion from falling off caused by a tensile force, and a rotary work holding device according to claim 1. 5. A tailstock having a pull screw for preventing a taper fitting portion from falling off due to a tensile force, and a rotating work holding device according to claim 1. 7. A lathe having the features of claim 1 and claim 2 and all or one of claims 4 to 6. 8. A rotating work holding device having a feature that can be applied not only to turning but also to grinding and milling. 9. A grinding machine having the features of claim 1 and claim 2, and having all or one of claims 4 to 6. 10. It has the features of claim 1 and claim 2,
A milling machine provided with all or one of claims 4 to 6.
JP2001107818A 2001-02-28 2001-02-28 Apparatus for holding rotating workpiece Pending JP2002254202A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001107818A JP2002254202A (en) 2001-02-28 2001-02-28 Apparatus for holding rotating workpiece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001107818A JP2002254202A (en) 2001-02-28 2001-02-28 Apparatus for holding rotating workpiece

Publications (1)

Publication Number Publication Date
JP2002254202A true JP2002254202A (en) 2002-09-10

Family

ID=18960074

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001107818A Pending JP2002254202A (en) 2001-02-28 2001-02-28 Apparatus for holding rotating workpiece

Country Status (1)

Country Link
JP (1) JP2002254202A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102615291A (en) * 2012-03-15 2012-08-01 湘潭大学 Prestress turning method for shaft parts and prestress turning device
ITUD20110192A1 (en) * 2011-11-28 2013-05-29 Rbm Di Battistutta Enrico & C S A S EQUIPMENT FOR A TOOL MACHINE
CN104889422A (en) * 2015-05-21 2015-09-09 贵州航锐航空精密零部件制造有限公司 Device for machining slender shaft
CN108603471A (en) * 2016-02-02 2018-09-28 株式会社京浜 Fuel pressure adjusting body and fuel supply module
CN113172244A (en) * 2021-04-29 2021-07-27 杭州汽轮铸锻有限公司 Machining system for steam turbine rotor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITUD20110192A1 (en) * 2011-11-28 2013-05-29 Rbm Di Battistutta Enrico & C S A S EQUIPMENT FOR A TOOL MACHINE
CN102615291A (en) * 2012-03-15 2012-08-01 湘潭大学 Prestress turning method for shaft parts and prestress turning device
CN104889422A (en) * 2015-05-21 2015-09-09 贵州航锐航空精密零部件制造有限公司 Device for machining slender shaft
CN108603471A (en) * 2016-02-02 2018-09-28 株式会社京浜 Fuel pressure adjusting body and fuel supply module
CN113172244A (en) * 2021-04-29 2021-07-27 杭州汽轮铸锻有限公司 Machining system for steam turbine rotor

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