JP2001505825A - 複雑な形状のセラミック−金属複合体製品の浸透を制御する方法およびそれによって作られた製品 - Google Patents
複雑な形状のセラミック−金属複合体製品の浸透を制御する方法およびそれによって作られた製品Info
- Publication number
- JP2001505825A JP2001505825A JP52671898A JP52671898A JP2001505825A JP 2001505825 A JP2001505825 A JP 2001505825A JP 52671898 A JP52671898 A JP 52671898A JP 52671898 A JP52671898 A JP 52671898A JP 2001505825 A JP2001505825 A JP 2001505825A
- Authority
- JP
- Japan
- Prior art keywords
- ceramic
- metal
- wetting powder
- product
- molded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/51—Metallising, e.g. infiltration of sintered ceramic preforms with molten metal
- C04B41/515—Other specific metals
- C04B41/5155—Aluminium
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/88—Metals
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1005—Pretreatment of the non-metallic additives
- C22C1/1015—Pretreatment of the non-metallic additives by preparing or treating a non-metallic additive preform
- C22C1/1021—Pretreatment of the non-metallic additives by preparing or treating a non-metallic additive preform the preform being ceramic
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
- C22C1/1057—Reactive infiltration
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/73—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
- G11B5/739—Magnetic recording media substrates
- G11B5/73911—Inorganic substrates
- G11B5/73913—Composites or coated substrates
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/73—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
- G11B5/739—Magnetic recording media substrates
- G11B5/73911—Inorganic substrates
- G11B5/73921—Glass or ceramic substrates
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/84—Processes or apparatus specially adapted for manufacturing record carriers
- G11B5/8404—Processes or apparatus specially adapted for manufacturing record carriers manufacturing base layers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Laminated Bodies (AREA)
Abstract
Description
Claims (1)
- 【特許請求の範囲】 1. 複雑な形状のセラミック−金属複合体製品を製造する方法であって、 a)浸透で用いるべき金属で湿らない非湿潤性粉末を成形セラミック素 地に接触させることで該非湿潤性粉末の層を該成形セラミック素地の1つ以上の 表面上に該成形セラミック素地が該非湿潤性粉末の層が存在しない領域を持つよ うに生じさせ、そして b)該製品が実質的に該成形セラミック素地の正味形状を有しかつ該表 面上の余分な金属の望ましくない領域そして該複雑な形状のセラミック−金属複 合体製品内の該表面に近い所の望ましくない相が、該非湿潤性粉末の層が存在し ない領域または領域類内のみに局在するように、該金属を該成形セラミック素地 に該非湿潤性粉末の層が存在しない領域または領域類に渡って浸透させることで 、金属相を1相以上とセラミック相を1相以上含んで成る複雑な形状のセラミッ ク−金属複合体を生じさせる、 ことを含む方法。 2. 該成形セラミック素地のセラミックがホウ化物、酸化物、炭化物、窒化 物、ケイ化物またはそれらの組み合わせである請求の範囲第1項記載の方法。 3. 該セラミックが炭化ホウ素または炭化ケイ素である請求の範囲第2項記 載の方法。 4. 該金属がケイ素、マグネシウム、アルミニウム、チタン、バナジウム、 クロム、鉄、銅、ニッケル、コバルト、タンタル、タングステン、モリブデン、 ジルコニウム、ニオブまたはそれらの組み合わせであ る請求の範囲第3項記載の方法。 5. 該金属がアルミニウムで該セラミックが炭化ホウ素である請求の範囲第 4項記載の方法。 6. 該非湿潤性粉末が窒化物、酸化物、ケイ化物またはそれらの組み合わせ である請求の範囲第5項記載の方法。 7. 該非湿潤性粉末が窒化アルミニウム、酸化アルミニウム、窒化ホウ素ま たはそれらの組み合わせである請求の範囲第6項記載の方法。 8. 該金属がアルミニウムであり、該セラミックが炭化ホウ素でありそして 該非湿潤性粉末が窒化アルミニウムである請求の範囲第7項記載の方法。 9. 該成形セラミック素地が射出成形、スリップキャスティング、テープキ ャスティング、ゲルキャスティング、加圧スリップキャスティング、DICプレ ス加工、生機械加工、押出し加工またはロール圧縮固化で成形されたものである 請求の範囲第8項記載の方法。 10. 該非湿潤性粉末を該成形セラミック素地に浸漬、噴霧またははけ塗り で接触させる請求の範囲第9項記載の方法。 11. 該金属で湿り得る粉末と非湿潤性粉末を該成形セラミック素地の表面 (類)の異なる部分と接触させる請求の範囲第1項記載の方法。 12. 該成形セラミック素地がテープキャスティングに続いてキャストテー プの一部を取り除いて該キャストテープ内に成形素地または素地類を生じさせる ことで成形されたものである請求の範囲第9項記載の方法。 13. 成形セラミック素地または素地類が中に形成されている該テープに浸 透を受けさせた後、上記浸透を受けさせたテープから成形セラ ミック−金属複合体または複合体類を取り出す請求の範囲第12項記載の方法。 14. 請求の範囲前項いずれか1項記載の方法で入手可能な複雑な形状のセ ラミック−金属複合体製品。 15. 該製品がコンピューターのハードディスク、E−ブロック、アクチュ エーター、スライダー、ロードビーム、サポートアーム、アクチュエーターベア リング、スペーサー、クランプ、スピンドル、ボールベアリング、スラストベア リング、ジャーナルベアリング、ベースプレート、ハウジングまたはカバーであ る請求の範囲第14項記載の製品。 16. 該製品がE−ブロックアクチュエーター構成要素またはコンピュータ ーハードディスクである請求の範囲第15項記載の製品。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/762,467 | 1996-12-09 | ||
US08/762,467 US5900277A (en) | 1996-12-09 | 1996-12-09 | Method of controlling infiltration of complex-shaped ceramic-metal composite articles and the products produced thereby |
PCT/US1997/021588 WO1998026102A1 (en) | 1996-12-09 | 1997-11-21 | Method of controlling infiltration of complex-shaped ceramic-metal composite articles and the products produced thereby |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2001505825A true JP2001505825A (ja) | 2001-05-08 |
Family
ID=25065134
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP52671898A Ceased JP2001505825A (ja) | 1996-12-09 | 1997-11-21 | 複雑な形状のセラミック−金属複合体製品の浸透を制御する方法およびそれによって作られた製品 |
Country Status (4)
Country | Link |
---|---|
US (2) | US5900277A (ja) |
EP (3) | EP0946772A1 (ja) |
JP (1) | JP2001505825A (ja) |
WO (1) | WO1998026102A1 (ja) |
Families Citing this family (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5900277A (en) * | 1996-12-09 | 1999-05-04 | The Dow Chemical Company | Method of controlling infiltration of complex-shaped ceramic-metal composite articles and the products produced thereby |
JP2001114569A (ja) * | 1999-10-20 | 2001-04-24 | Murata Mfg Co Ltd | セラミックスラリー組成物、セラミックグリーンシート及び積層セラミック電子部品の製造方法 |
US6287510B1 (en) * | 1999-11-23 | 2001-09-11 | Corning Incorporated | Method of firing green structures containing organics |
US6316048B1 (en) * | 1999-12-20 | 2001-11-13 | General Electric Company | Methods for providing ceramic matrix composite components with increased thermal capacity |
JP4289775B2 (ja) | 2000-09-29 | 2009-07-01 | 日本碍子株式会社 | 多孔質金属基複合材料 |
US6378755B1 (en) * | 2000-11-08 | 2002-04-30 | General Electric Company | Joined structure utilizing a ceramic foam bonding element, and its fabrication |
US6811741B2 (en) * | 2001-03-08 | 2004-11-02 | The Regents Of The University Of California | Method for making thick and/or thin film |
KR100431927B1 (ko) * | 2001-04-19 | 2004-05-24 | 서울대학교 공과대학 교육연구재단 | 용침법을 통한 고밀도 탄화붕소-알루미늄 복합재료 제조방법 |
US6663918B2 (en) * | 2001-05-11 | 2003-12-16 | General Electric Company | Sprayed-in thickness patterns |
KR100874607B1 (ko) * | 2001-08-29 | 2008-12-17 | 다우 글로벌 테크놀로지스 인크. | 붕소 함유 세라믹-알루미늄 금속 복합체 및 당해 복합체의형성방법 |
US20030056861A1 (en) * | 2001-09-24 | 2003-03-27 | Weaver Samuel C. | Metal matrix composites of aluminum, magnesium and titanium using calcium hexaboride |
PT1430160E (pt) * | 2001-09-24 | 2006-10-31 | Saffil Ltd | Compositos de matriz metalica de aluminio, magnesio e titanio utilizando hexaboreto de calcio. |
US6599466B1 (en) | 2002-01-16 | 2003-07-29 | Adma Products, Inc. | Manufacture of lightweight metal matrix composites with controlled structure |
US6635357B2 (en) * | 2002-02-28 | 2003-10-21 | Vladimir S. Moxson | Bulletproof lightweight metal matrix macrocomposites with controlled structure and manufacture the same |
US7435376B2 (en) * | 2002-12-20 | 2008-10-14 | Ceramtec Ag | Composites and method for manufacturing same |
DE10335224A1 (de) * | 2003-07-30 | 2005-03-24 | Universität Bremen | Verfahren und Schlicker zur Herstellung eines Formkörpers aus keramischem Material, keramischer Formkörper und Verwendung eines solchen Formkörpers |
FR2907117B1 (fr) * | 2006-10-17 | 2010-09-24 | Snecma Propulsion Solide | Procede de fabrication de piece en materiau composite a matrice ceramique contenant des phases de matrice cicatrisante et deviatrice de fissures |
WO2008048999A2 (en) * | 2006-10-18 | 2008-04-24 | Dow Global Technologies Inc. | Improved method of bonding aluminum-boron-carbon composites |
US8030234B2 (en) | 2008-10-27 | 2011-10-04 | Dow Global Technologies Llc | Aluminum boron carbide composite and method to form said composite |
US9434651B2 (en) * | 2012-05-26 | 2016-09-06 | James R. Glidewell Dental Ceramics, Inc. | Method of fabricating high light transmission zirconia blanks for milling into natural appearance dental appliances |
US10654756B1 (en) | 2012-06-01 | 2020-05-19 | United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration | Formulations for engineered ceramic matrix composites for high temperature applications |
US10590044B1 (en) * | 2012-06-01 | 2020-03-17 | United States Of America As Represented By The Administrator Of National Aeronautics And Space Administration | Engineered matrix self-healing composites |
TWI622845B (zh) * | 2012-09-05 | 2018-05-01 | Sony Corp | Electrophoresis element, display device and electronic device |
US10752554B1 (en) | 2019-11-21 | 2020-08-25 | Raytheon Technologies Corporation | Intermetallic matrix composite |
US11731312B2 (en) | 2020-01-29 | 2023-08-22 | James R. Glidewell Dental Ceramics, Inc. | Casting apparatus, cast zirconia ceramic bodies and methods for making the same |
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US3718441A (en) * | 1970-11-18 | 1973-02-27 | Us Army | Method for forming metal-filled ceramics of near theoretical density |
US4702770A (en) | 1985-07-26 | 1987-10-27 | Washington Research Foundation | Multipurpose boron carbide-aluminum composite and its manufacture via the control of the microstructure |
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KR910700117A (ko) * | 1989-01-24 | 1991-03-13 | 리챠드 지. 워터맨 | 세라믹-금속 복합체의 조밀화 방법 |
US5163498A (en) * | 1989-11-07 | 1992-11-17 | Lanxide Technology Company, Lp | Method of forming metal matrix composite bodies having complex shapes by a self-generated vacuum process, and products produced therefrom |
US5851686A (en) * | 1990-05-09 | 1998-12-22 | Lanxide Technology Company, L.P. | Gating mean for metal matrix composite manufacture |
EP0527943B1 (en) * | 1990-05-09 | 1997-04-09 | Lanxide Technology Company, Lp | Method using barrier materials for making metal matrix composites |
US5308422A (en) | 1991-08-12 | 1994-05-03 | The Washington Technology Center | Method of making ceramic/metal composites with layers of high and low metal content |
US5780164A (en) * | 1994-12-12 | 1998-07-14 | The Dow Chemical Company | Computer disk substrate, the process for making same, and the material made therefrom |
US5902429A (en) * | 1995-07-25 | 1999-05-11 | Westaim Technologies, Inc. | Method of manufacturing intermetallic/ceramic/metal composites |
US5900277A (en) * | 1996-12-09 | 1999-05-04 | The Dow Chemical Company | Method of controlling infiltration of complex-shaped ceramic-metal composite articles and the products produced thereby |
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-
1996
- 1996-12-09 US US08/762,467 patent/US5900277A/en not_active Expired - Lifetime
-
1997
- 1997-11-21 WO PCT/US1997/021588 patent/WO1998026102A1/en not_active Application Discontinuation
- 1997-11-21 EP EP97948517A patent/EP0946772A1/en not_active Ceased
- 1997-11-21 US US09/297,968 patent/US6200526B1/en not_active Expired - Lifetime
- 1997-11-21 EP EP01111313A patent/EP1143020A1/en not_active Withdrawn
- 1997-11-21 EP EP01111314A patent/EP1134205A3/en not_active Withdrawn
- 1997-11-21 JP JP52671898A patent/JP2001505825A/ja not_active Ceased
Also Published As
Publication number | Publication date |
---|---|
US6200526B1 (en) | 2001-03-13 |
EP0946772A1 (en) | 1999-10-06 |
EP1134205A3 (en) | 2001-09-26 |
EP1143020A1 (en) | 2001-10-10 |
EP1134205A2 (en) | 2001-09-19 |
US5900277A (en) | 1999-05-04 |
WO1998026102A1 (en) | 1998-06-18 |
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