JP2001145924A - Mold device for molding resin using release film - Google Patents

Mold device for molding resin using release film

Info

Publication number
JP2001145924A
JP2001145924A JP32773499A JP32773499A JP2001145924A JP 2001145924 A JP2001145924 A JP 2001145924A JP 32773499 A JP32773499 A JP 32773499A JP 32773499 A JP32773499 A JP 32773499A JP 2001145924 A JP2001145924 A JP 2001145924A
Authority
JP
Japan
Prior art keywords
resin
release film
mold
substrate
cavity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP32773499A
Other languages
Japanese (ja)
Inventor
Fumio Miyajima
文夫 宮島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Apic Yamada Corp
Original Assignee
Apic Yamada Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Apic Yamada Corp filed Critical Apic Yamada Corp
Priority to JP32773499A priority Critical patent/JP2001145924A/en
Publication of JP2001145924A publication Critical patent/JP2001145924A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To eliminate the position regulation of a lead for connecting a solder ball, etc. to be set on a substrate without positioning a release film on the gate of a resin passage and to set the viscosity of a molten resin high. SOLUTION: A resin molding surface 25 connected with the inner surface of a resin housing cavity 14 formed in the resin molding part 5 of one mold 3 is covered with a release film 26, the resin molding surface 9 of the resin molding part 4 of the other mold 2 is covered with a release film 24, a chip 18 is arranged on the depth side, and the substrate 19 is arranged on the inlet side in the cavity 14 covered with the release film 26 during molding. The resin is housed, the film is placed between the substrate 19 and the resin passage 10, and the gate 12 of the resin passage 10 is formed in the neighbourhood of the inlet of a resin injection hole 17.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は基板の片面のみに樹
脂封止部を形成する半導体パッケージ用のリリースフィ
ルム使用樹脂成形用モールド金型装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mold device for molding a resin using a release film for a semiconductor package in which a resin sealing portion is formed only on one side of a substrate.

【0002】[0002]

【従来の技術】従来、基板の片面中央部にフリップチッ
プ型半導体チップを搭載し、その半導体チップと基板間
の空隙を樹脂封止して、基板の片面のみに樹脂封止部を
形成した半導体パッケージが使用されている。このよう
な半導体パッケージの製作時、樹脂成形用モールド金型
装置を用い、半導体チップ搭載基板を被成形品として樹
脂封止部の成形を行なう。その際、モールド金型を構成
する上下金型のキャビティ内面とその内面に連続する樹
脂成形面とをリリースフィルムにて被覆すると、樹脂を
キャビティ内面等に接触させることなく樹脂封止部を成
形できる。しかも、成形品をリリースフィルムにて容易
に離型できるため、エジェクターピン等が不要になって
金型構造を簡素化でき、製品に最適な樹脂材料を使用す
ることができる等の利点がある。
2. Description of the Related Art Conventionally, a semiconductor having a flip-chip type semiconductor chip mounted at the center of one surface of a substrate, a gap between the semiconductor chip and the substrate sealed with resin, and a resin-sealed portion formed only on one surface of the substrate. Package is used. At the time of manufacturing such a semiconductor package, a resin sealing portion is formed using a semiconductor chip mounting substrate as a product to be molded by using a resin molding mold apparatus. At this time, if the inner surfaces of the cavities of the upper and lower molds constituting the mold and the resin molding surface continuous with the inner surfaces are covered with a release film, the resin sealing portion can be molded without bringing the resin into contact with the inner surfaces of the cavities. . Moreover, since the molded product can be easily released from the release film, there is an advantage that an ejector pin or the like is not required, the mold structure can be simplified, and a resin material most suitable for a product can be used.

【0003】このようなリリースフィルム使用による樹
脂成形法の場合、ポットからキャビティに延設される樹
脂路を基板のチップ搭載面の一部を通過させ、キャビテ
ィに到達させているが、基板のチップ搭載面には回路パ
ターン等が高密度に形成されているため、チップ搭載面
に樹脂路を配置すると、回路パターンを痛めたり、基板
の表面に樹脂ばりが生じる等といった問題がある。そこ
で、本出願人は先に特開平11―77733号としてモ
ールド金型を構成する一方の金型の樹脂成形部に設けた
キャビティ内面等をリリースフィルムで被覆し、更に他
方の金型の樹脂成形部に設けた樹脂成形面等を他のリリ
ースフィルムで被覆して、そのキャビティ内に基板上に
形成される樹脂封止部の被着範囲内に基板を厚さ方向に
貫く樹脂注入孔を設けた半導体チップ搭載基板を収容
し、ポットからキャビティに延設される樹脂路を基板の
チップ非搭載面の一部を通過させて樹脂注入孔に到達さ
せ、その樹脂注入孔を経てキャビティに樹脂を充填する
方法を提出した。
In such a resin molding method using a release film, a resin path extending from a pot to a cavity passes through a part of the chip mounting surface of the substrate and reaches the cavity. Since a circuit pattern or the like is formed on the mounting surface at a high density, there are problems such as damaging the circuit pattern and generating resin flash on the surface of the substrate when the resin path is disposed on the chip mounting surface. Accordingly, the present applicant has previously disclosed in Japanese Patent Application Laid-Open No. H11-77733, a cavity inside surface provided in a resin molding portion of one mold constituting a mold is covered with a release film, and a resin molding of the other mold is further performed. The resin molding surface provided in the part is covered with another release film, and a resin injection hole that penetrates the substrate in the thickness direction is provided in the cavity within the area where the resin sealing part formed on the substrate is attached. The resin path extending from the pot to the cavity is passed through a part of the chip non-mounting surface of the substrate to reach the resin injection hole, and the resin is injected into the cavity through the resin injection hole. How to fill was submitted.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、このよ
うな樹脂路を基板のチップ非搭載面の一部を通過させて
樹脂注入孔に到達させる方法によっても、リリースフィ
ルムを樹脂注入孔の入口位置を考慮して配置しなければ
ならないため、フィルムの位置合せ精度を高める必要が
あり、フィルムの位置合せに時間が掛かって自動化し難
く、成形サイクルが長くなる。そして、樹脂路を基板の
チップ非搭載面の一部を通過させなくてはならないた
め、そのチップ非搭載面に設けるハンダボール、ハンダ
バンプ等の接続用リードの位置を規制する必要がある。
なお、ポットに供給する樹脂としてラッピング樹脂を使
用すれば、ラッピングフィルムを樹脂注入孔付近まで延
ばして、基板のチップ非搭載面上に延びる樹脂路部分で
も樹脂を基板のチップ非搭載面に付着させずに成形でき
るため、ハンダボール等の接続用リードの位置規制は必
要なくなるが、注入孔の入口付近にはやはり樹脂ばり発
生の恐れがある。
However, the release film can also be positioned at the entrance of the resin injection hole by passing such a resin path through a part of the chip non-mounting surface of the substrate to reach the resin injection hole. Since the film must be arranged in consideration, it is necessary to increase the film positioning accuracy, it takes time for the film positioning, it is difficult to automate, and the molding cycle becomes longer. Since the resin path must pass through a part of the chip non-mounting surface of the substrate, it is necessary to regulate the positions of connection leads such as solder balls and solder bumps provided on the chip non-mounting surface.
If a wrapping resin is used as the resin to be supplied to the pot, the wrapping film extends to the vicinity of the resin injection hole, and the resin adheres to the chip non-mounting surface of the substrate even in the resin path portion extending on the chip non-mounting surface of the substrate. Since there is no need to regulate the position of the connection lead such as a solder ball, resin burrs may still occur near the inlet of the injection hole.

【0005】又、樹脂路のゲート位置が基板の端部にあ
るため、溶融樹脂の粘度を低く設定しなければならな
い。何故なら、樹脂粘度が高いとゲート位置から離れた
位置では樹脂温度が下がり、樹脂粘度が更に高くなるた
め樹脂の流動速度が遅くなって流動途中で硬化し、ボイ
ド(泡)発生の原因となるからである。
Also, since the gate position of the resin path is at the end of the substrate, the viscosity of the molten resin must be set low. The reason is that if the resin viscosity is high, the resin temperature decreases at a position away from the gate position, and the resin viscosity further increases, so that the flow speed of the resin is reduced and the resin hardens in the middle of the flow, causing voids (bubbles). Because.

【0006】本発明はこのような従来の問題点に着目し
てなされたものであり、リリースフィルムを樹脂路のゲ
ート位置に合せる必要がなく、自動化が容易で、成形サ
イクルを短くでき、被成形品の基板に設置するハンダボ
ール等の接続用リードの位置規制の必要がなく自由に設
置でき、溶融樹脂の粘度を高く設定できて、被成形品の
樹脂封止部の樹脂密度を高くし、ボイド発生を少なくす
ることのできるリリースフィルム使用樹脂成形用モール
ド金型装置を提供することを目的とする。
The present invention has been made in view of such conventional problems, and there is no need to align a release film with a gate position of a resin path, automation is easy, and a molding cycle can be shortened. There is no need to regulate the position of the connecting leads such as solder balls to be installed on the board of the product, it can be installed freely, the viscosity of the molten resin can be set high, the resin density of the resin sealing part of the molded product can be increased, An object of the present invention is to provide a mold apparatus for resin molding using a release film that can reduce the occurrence of voids.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、本発明によるリリースフィルム使用樹脂成形用モー
ルド金型装置には上下金型を備え、その一方の金型の樹
脂成形部に、両面中央付近を厚み方向に貫く樹脂注入孔
を設け、その片面中央部に半導体チップを搭載した基板
を被成形品として収容する被成形品収容キャビティを設
け、他方の金型の樹脂成形部に、基板の樹脂注入孔に樹
脂を圧送する樹脂路を設ける。
In order to achieve the above-mentioned object, the present invention provides a mold apparatus for resin molding using a release film, which is provided with upper and lower molds. A resin injection hole penetrating in the vicinity of the center in the thickness direction is provided, and a molded article receiving cavity for accommodating a substrate on which a semiconductor chip is mounted as a molded article is provided in the central part of one surface, and the substrate is formed in the resin molded part of the other mold. A resin path for feeding the resin under pressure is provided in the resin injection hole.

【0008】そして、上記一方の金型の樹脂成形部に設
けた被成形品収容キャビティの内面とその内面に連続す
る近傍の樹脂成形面を第1リリースフィルムで被覆し、
他方の金型の樹脂成形部の樹脂成形面を第2リリースフ
ィルムで被覆して、成形時にその第1リリースフィルム
で被覆したキャビティ内に半導体チップを奥側、基板を
入口側に配置して被成形品を収容し、その基板のチップ
非搭載面を第2リリースフィルムで被覆し、その第2リ
リースフィルムを基板と樹脂路間に介在して、その樹脂
路のゲートを樹脂注入孔の入口近傍に設ける。
The first release film covers the inner surface of the cavity for accommodating the molded article provided in the resin molding portion of the one mold and a resin molding surface adjacent to the inner surface of the cavity.
The resin molding surface of the resin molding part of the other mold is covered with the second release film, and the semiconductor chip is placed in the cavity covered with the first release film at the time of molding, and the substrate is placed on the back side and the substrate is covered. The molded product is accommodated, the surface of the substrate on which the chip is not mounted is covered with a second release film, and the second release film is interposed between the substrate and the resin path, and the gate of the resin path is located near the entrance of the resin injection hole. To be provided.

【0009】又、被成形品収容キャビティにフロートキ
ャビティインサートを備え、そのキャビティに収容した
被成形品にフロートキャビティインサートを圧縮スプリ
ングで付勢して押圧すると好ましくなる。
[0009] It is preferable to provide a float cavity insert in the cavity for accommodating the molded article, and to bias the float cavity insert against the molded article accommodated in the cavity by a compression spring.

【0010】又、本発明によるリリースフィルム使用樹
脂成形用モールド金型装置には上下金型を備え、その一
方の金型の樹脂成形部に、片面中央部に設けた凹所内に
半導体チップを搭載した基板を被成形品として収容する
被成形品収容キャビティを設け、他方の金型の樹脂成形
部に、チップ搭載用凹所内へ樹脂を圧送する樹脂路を設
ける。
Further, the mold device for resin molding using a release film according to the present invention is provided with upper and lower molds, and a semiconductor chip is mounted in a concave portion provided at the center of one surface in a resin molded portion of one of the molds. A molding cavity for accommodating the formed substrate as a molding is provided, and a resin path for feeding the resin into the chip mounting recess is provided in the resin molding portion of the other mold.

【0011】そして、上記一方の金型の樹脂成形部に設
けた被成形品収容キャビティの内面とその内面に連続す
る近傍の樹脂成形面を第1リリースフィルムで被覆し、
他方の金型の樹脂成形部の樹脂成形面を第2リリースフ
ィルムで被覆して、成形時にその第1リリースフィルム
で被覆したキャビティ内に基板のチップ搭載面を入口側
に配置して被成形品を収容し、その基板のチップ搭載面
を第2リリースフィルムで被覆し、その第2リリースフ
ィルムを基板と樹脂路間に介在し、その樹脂路のゲート
をチップ搭載用凹所の範囲近傍に設ける。
The first release film covers an inner surface of the cavity for accommodating the molded article provided in the resin molded portion of the one mold and a nearby resin molded surface continuous with the inner surface.
The resin molding surface of the resin molding portion of the other mold is covered with the second release film, and the chip mounting surface of the substrate is arranged on the inlet side in the cavity covered with the first release film during molding. And the chip mounting surface of the substrate is covered with a second release film, the second release film is interposed between the substrate and the resin path, and the gate of the resin path is provided near the area of the chip mounting recess. .

【0012】又、本発明によるリリースフィルム使用樹
脂成形用モールド金型装置には上下金型を備え、その一
方の金型の樹脂成形部に、両面中央部を厚み方向に貫く
樹脂注入孔を設け、その片面中央部に設けた樹脂注入孔
を有する凹所内に半導体チップを搭載した基板を被成形
品として収容する被成形品収容キャビティを設け、他方
の金型の樹脂成形部に、チップ搭載用凹所内へ樹脂を圧
送する樹脂路を設ける。
Also, the mold apparatus for resin molding using a release film according to the present invention is provided with upper and lower molds, and a resin injection hole is provided in a resin molding portion of one of the molds so as to penetrate through the center of both surfaces in the thickness direction. A cavity for accommodating a substrate on which a semiconductor chip is mounted as a molded product is provided in a concave portion having a resin injection hole provided in a central portion of one surface thereof, and a chip molding cavity is provided in a resin molded portion of the other mold. A resin path for feeding the resin into the recess is provided.

【0013】そして、上記一方の金型の樹脂成形部に設
けた被成形品収容キャビティの内面とその内面に連続す
る近傍の樹脂成形面を第1リリースフィルムで被覆し、
他方の金型の樹脂成形部の樹脂成形面を第2リリースフ
ィルムで被覆して、成形時にその第1リリースフィルム
で被覆したキャビティ内に基板のチップ搭載面を奥側に
配置して被成形品を収容し、第2リリースフィルムを基
板と樹脂路間に介在し、その樹脂路のゲートを樹脂注入
孔の入口近傍に設ける。
[0013] A first release film covers the inner surface of the molded article accommodating cavity provided in the resin molded portion of the one mold and a nearby resin molded surface continuous with the inner surface.
The resin molding surface of the resin molding portion of the other mold is covered with the second release film, and the chip mounting surface of the substrate is disposed on the back side in the cavity covered with the first release film during molding. And a second release film is interposed between the substrate and the resin path, and a gate of the resin path is provided near the entrance of the resin injection hole.

【0014】[0014]

【発明の実施の形態】以下、添付の図1〜12を参照し
て、本発明の実施の形態を説明する。図1は本発明を適
用したリリースフィルム使用樹脂成形用モールド金型装
置のモールド金型による被成形品であるフリップチップ
型半導体チップ搭載基板の樹脂封止部成形状態を示す左
部分の要部断面図である。この樹脂成形用モールド金型
装置はプレス装置に樹脂成形用モールド金型1を装着し
て構成する。そして、樹脂成形用モールド金型1を上下
金型2、3から構成し、その上下金型2、3に左右の両
側で同時に同一の樹脂成形を行わせるため、左右対称構
造にした上下樹脂成形部4、5を備える。そこで、以下
上下樹脂成形部4、5の左部分の要部について主に説明
する。この上樹脂成形部4にはその中央部にタブレット
6とそのタブレット押し出し用プランジャー7を収容す
る筒状ポット8を設置し、その樹脂成形面9にポット8
の出口に連なる樹脂路10、11を左右に延ばして配設
する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. FIG. 1 is a cross-sectional view of a main part of a left portion showing a resin-sealed portion molding state of a flip-chip type semiconductor chip mounting substrate which is a molded product by a mold of a resin mold using a release film to which the present invention is applied. FIG. This resin molding mold apparatus is configured by mounting the resin molding mold 1 on a press apparatus. The upper and lower molds 1 and 2 have a symmetrical structure so that the upper and lower molds 2 and 3 can simultaneously perform the same resin molding on both the left and right sides. Parts 4 and 5 are provided. Therefore, the main part of the left part of the upper and lower resin molded parts 4 and 5 will be mainly described below. A cylindrical pot 8 for accommodating a tablet 6 and a tablet extruding plunger 7 is provided at the center of the upper resin molding section 4.
The resin paths 10 and 11 connected to the outlet of are extended to the left and right.

【0015】又、下樹脂成形部5の左部分中央部に一定
範囲で上下動するフロートキャビティインサート13を
備えた被成形品収容キャビティ14を設け、そのキャビ
ティ14を上側に配置し、そのキャビティ14と連通す
る下側空間15内にフロートキャビティインサート13
を収容する。そして、フロートキャビティインサート1
3を圧縮コイルスプリング16により上方向に付勢す
る。その際、キャビティ14に収容する被成形品とし
て、例えば図2、3に示すような両面中央を厚み方向に
貫く樹脂注入孔17を設け、その片面中央部にフリップ
チップ型半導体チップ18を搭載した基板19を用い
る。
Further, a molded article accommodating cavity 14 having a float cavity insert 13 which moves up and down within a certain range is provided at the center of the left portion of the lower resin molding section 5, and the cavity 14 is arranged on the upper side. Cavity insert 13 in lower space 15 communicating with
To accommodate. And the float cavity insert 1
3 is urged upward by a compression coil spring 16. At this time, a resin injection hole 17 penetrating the center of both surfaces in the thickness direction as shown in FIGS. 2 and 3, for example, is provided as a molded product accommodated in the cavity 14, and a flip chip type semiconductor chip 18 is mounted at the center of one surface. A substrate 19 is used.

【0016】この半導体チップ18には接続用リードと
してその片面にハンダボール20或いはハンダバンプを
設置しておき、搭載時にそのハンダボール20等を基板
19のチップ搭載面に接続する。又、基板19にはその
チップ非搭載面にある樹脂注入孔17の入口周辺に注入
時の樹脂ばり発生を防止するため、リング状凹部21又
はリング状突部22(図6参照)を設けておき、そこに
金等の金属メッキを施しておく。なお、基板19のチッ
プ非搭載面にはプリント印刷を施した基板19と均等の
高さの電極が存在してもよい。
Solder balls 20 or solder bumps are provided on one surface of the semiconductor chip 18 as connection leads, and the solder balls 20 and the like are connected to the chip mounting surface of the substrate 19 during mounting. The substrate 19 is provided with a ring-shaped concave portion 21 or a ring-shaped projection 22 (see FIG. 6) around the entrance of the resin injection hole 17 on the chip non-mounting surface thereof in order to prevent occurrence of resin burrs during injection. Metal plating such as gold. Note that an electrode having a height equal to that of the printed board 19 may be present on the chip non-mounting surface of the board 19.

【0017】そこで、キャビティ14の入口側を被成形
品を構成する基板19の収容に備えて広く、その奥側を
半導体チップ18の収容に備えて狭くする。又、フロー
トキャビティインサート13の収容空間15の上部をチ
ップ収容空間に合せて狭く、その下部を広くして、下部
空間内にフロートキャビティインサート13の上動スト
ッパーとなる鍔部23を収容し、更に圧縮コイルスプリ
ング16を収容する。その際、圧縮コイルスプリング1
6の上端部をフロートキャビティインサート13の鍔部
23の中央に固設し、その下端部を下部空間の底壁に固
設する。
Therefore, the entrance side of the cavity 14 is widened to accommodate the substrate 19 constituting the article to be molded, and the rear side is narrowed to accommodate the semiconductor chip 18. Further, the upper portion of the housing space 15 of the float cavity insert 13 is narrowed in accordance with the chip housing space, and the lower portion thereof is widened to accommodate the flange portion 23 serving as the upward movement stopper of the float cavity insert 13 in the lower space. The compression coil spring 16 is housed. At that time, the compression coil spring 1
6 is fixed to the center of the flange 23 of the float cavity insert 13 and the lower end is fixed to the bottom wall of the lower space.

【0018】樹脂成形時には、このようなモールド金型
1の上下金型2、3に対し、先にその上樹脂成形部4の
樹脂成形面9をパーティングラインに沿って配置した上
リリースフィルム24で被覆し、下樹脂成形部5の被成
形品収容キャビティ14の内面とその内面に連続する近
傍の樹脂成形面25とを下リリースフィルム26で被覆
する。その際、上下樹脂成形部4、5に設けた多数の吸
引孔27の各開口を樹脂成形面9、25、キャビティ1
4の内面等の必要個所に分散配設して、それ等の各開口
よりエアを矢印方向に吸引することにより、上下リリー
スフィルム24、26を所定箇所にそれぞれ吸着する。
但し、上リリースフィルム24は張ることにより、上樹
脂成形面9に設けた樹脂路10の溝内を被覆せず、その
溝を単に閉じるよう基板19との間に配置する。それ
故、上リリースフィルム24を樹脂路10のゲート12
に位置合せする必要がなく、上下のリリースフィルム2
4、26の位置合せを簡単に行なえる。従って、装置の
自動化に適し、被成形品の成形サイクルを短くできる。
なお、上下リリースフィルム24、26にはエチレン四
ふっ化エチレンコポリマー(ETFE)、ポリ四ふっ化
エチレン(PTFE)等を用いるとよい。
During the resin molding, the upper release film 24 on which the resin molding surface 9 of the upper resin molding portion 4 is disposed along the parting line with respect to the upper and lower dies 2 and 3 of the mold 1 as described above. Then, the inner surface of the molded article accommodating cavity 14 of the lower resin molding portion 5 and the nearby resin molding surface 25 continuous with the inner surface are covered with the lower release film 26. At this time, the openings of the large number of suction holes 27 provided in the upper and lower resin molding portions 4 and 5 are respectively connected to the resin molding surfaces 9 and 25 and the cavity 1.
The upper and lower release films 24 and 26 are respectively adsorbed to predetermined locations by dispersing and disposing them at required locations such as the inner surface of the device 4 and sucking air from the respective openings in the directions indicated by arrows.
However, when the upper release film 24 is stretched, it does not cover the inside of the groove of the resin path 10 provided on the upper resin molding surface 9 and is disposed between the substrate 19 and the substrate so that the groove is simply closed. Therefore, the upper release film 24 is connected to the gate 12 of the resin path 10.
No need to align with the upper and lower release films 2
4, 26 can be easily adjusted. Therefore, it is suitable for automation of the apparatus, and the molding cycle of the molded article can be shortened.
The upper and lower release films 24 and 26 may be made of ethylene tetrafluoride ethylene copolymer (ETFE), polytetrafluoroethylene (PTFE), or the like.

【0019】次に、上下樹脂成形部4、5間の所定位置
に、被成形品を配置し、その全体を上下リリースフィル
ム24、26で被ってクランプする。すると、その基板
19に搭載した半導体チップ18を下リリースフィルム
26を介して圧縮コイルスプリング16から付勢力を受
けるフロートキャビティインサート13により下から上
に向けて押圧することができる。それ故、被成形品を構
成する半導体チップ18と基板19の厚みのばらつきを
吸収して良好にクランプでき、それ等のチップ18や基
板19に無理な力が加わらず破損しない。そして、上リ
リースフィルム24により基板19のチップ非搭載面を
被覆でき、その上リリースフィルム24を基板19と樹
脂路10間に介在して、その樹脂路10のゲート12を
樹脂注入孔17の入口近傍に配置できる。すると、エア
吸着によって上リリースフィルム24を下リリースフィ
ルム26の周辺部等と良好に当接させ、基板19を第1
リリースフィルム24を介して上樹脂成形部4に強く固
定できる。
Next, an article to be molded is placed at a predetermined position between the upper and lower resin molding sections 4 and 5, and the whole is covered with upper and lower release films 24 and 26 and clamped. Then, the semiconductor chip 18 mounted on the substrate 19 can be pressed upward from below by the float cavity insert 13 which receives the urging force from the compression coil spring 16 via the lower release film 26. Therefore, the thickness variation between the semiconductor chip 18 and the substrate 19 constituting the article to be molded can be absorbed and clamped satisfactorily, and the chips 18 and the substrate 19 are not damaged by excessive force. The upper release film 24 can cover the chip non-mounting surface of the substrate 19. The upper release film 24 is interposed between the substrate 19 and the resin path 10, and the gate 12 of the resin path 10 is connected to the entrance of the resin injection hole 17. Can be placed nearby. Then, the upper release film 24 is satisfactorily brought into contact with the peripheral portion of the lower release film 26 by air suction, and the substrate 19 is moved to the first position.
It can be strongly fixed to the upper resin molded part 4 via the release film 24.

【0020】このようにして、被成形品を所定位置に配
置しクランプした後、プランジャー7によりタブレット
6を押圧して樹脂を溶融状態にし、図4に示すようにそ
の溶融樹脂28を樹脂路10のゲート12に向って圧送
する。すると、図5に示すように上リリースフィルム2
4のゲート12に臨む局所が樹脂圧力によって突き破ら
れ、形成された穴の縁部に当たるフィルムがリング状凹
部21に入り、その穴を通じて溶融樹脂28がキャビテ
ィ14内に入る。又、図6に示すように樹脂注入孔17
の入口周辺にリング状突部22を設けておくと、上リリ
ースフィルム24のゲート12に臨む局所が樹脂圧力に
よって突き破られ、形成された穴の縁部に当たるフィル
ムがリング状突部22を被覆し、その穴を通じて溶融樹
脂28がキャビティ14内に入る。そして、キャビティ
14内にはゲート12の近傍に基板19に設けた樹脂注
入孔17の入口が配置されているため、溶融樹脂28は
その注入口17を通過し、更に半導体チップ18と基板
19との間にある空隙29内へと押し込まれて行く。そ
れ故、樹脂注入孔17の入口付近に樹脂ばりが発生せ
ず、半導体チップ18と基板19間の空隙29内にある
ハンダボール20等を良好に樹脂封止して樹脂封止部を
成形できる。なお、上リリースフィルム24を張って被
覆した後に、治具にてその上リリースフィルム24の樹
脂注入孔17の入口に当る局所に小穴を開けておくこと
もできる。
In this manner, after the molded article is placed at a predetermined position and clamped, the tablet 6 is pressed by the plunger 7 to bring the resin into a molten state, and as shown in FIG. The pressure is fed toward the gate 12 of FIG. Then, as shown in FIG.
The portion facing the gate 12 of No. 4 is pierced by the resin pressure, and the film hitting the edge of the formed hole enters the ring-shaped concave portion 21, and the molten resin 28 enters the cavity 14 through the hole. Also, as shown in FIG.
Of the upper release film 24, the portion of the upper release film 24 facing the gate 12 is pierced by the resin pressure, and the film hitting the edge of the formed hole covers the ring-shaped protrusion 22. Then, the molten resin 28 enters the cavity 14 through the hole. Since the entrance of the resin injection hole 17 provided in the substrate 19 is disposed near the gate 12 in the cavity 14, the molten resin 28 passes through the injection hole 17, and further the semiconductor chip 18 and the substrate 19 It is pushed into the space 29 between them. Therefore, resin burrs are not generated near the entrance of the resin injection hole 17, and the solder balls 20 and the like in the gap 29 between the semiconductor chip 18 and the substrate 19 can be satisfactorily resin-sealed to form a resin-sealed portion. . After the upper release film 24 is stretched and covered, a small hole may be formed in a local area corresponding to the entrance of the resin injection hole 17 of the upper release film 24 with a jig.

【0021】このようにゲート12を基板19の中央近
傍に設けておくと、空隙29内における樹脂到達距離が
均等になり、ゲート12から一部のみ到達距離が遠くな
ることがない。それ故、溶融樹脂28の粘度を高く設定
することも可能になり、樹脂封止部の樹脂密度を高く、
ボイドの発生を少なくできる。しかも、基板19と樹脂
路10との間に上リリースフィルム24を介在すると、
その基板19のチップ非搭載面を直接樹脂路10のラン
ナーが通過しないため、そのチップ非搭載面に設置する
ハンダボール等の接続用リードの位置規制の必要がなく
自由に設置できる。そして、上下金型2、3を開放する
と、上下リリースフィルム24、26にて良好に離型で
きる。しかも、離型時には上リリースフィルム24にて
樹脂路10のランナー内樹脂を分離できるため、ランナ
ー内樹脂を分離したフリップチップ型半導体パッケージ
が得られる。なお、基板19のチップ非搭載面にハンダ
ボール等を設置しなければならない場合には離型後に接
続する。
When the gate 12 is provided in the vicinity of the center of the substrate 19 in this way, the resin reach distance in the gap 29 becomes uniform, and the reach of the gate 12 only partially does not increase. Therefore, it is possible to set the viscosity of the molten resin 28 to be high, and to increase the resin density of the resin sealing portion,
The generation of voids can be reduced. Moreover, if the upper release film 24 is interposed between the substrate 19 and the resin path 10,
Since the runner of the resin path 10 does not directly pass through the non-chip mounting surface of the substrate 19, there is no need to regulate the position of the connection lead such as a solder ball to be installed on the non-chip mounting surface, and the mounting can be performed freely. When the upper and lower molds 2 and 3 are opened, the upper and lower release films 24 and 26 can satisfactorily release the mold. Moreover, since the resin in the runner of the resin path 10 can be separated by the upper release film 24 at the time of release, a flip-chip type semiconductor package in which the resin in the runner is separated can be obtained. In the case where solder balls or the like must be provided on the chip non-mounting surface of the substrate 19, the connection is made after release.

【0022】図7は本発明を適用した変形例によるリリ
ースフィルム使用樹脂成形用モールド金型装置のモール
ド金型による被成形品であるフリップチップ型半導体チ
ップ搭載基板の樹脂封止部成形状態を示す右部分の要部
断面図である。この樹脂成形用モールド金型装置もプレ
ス装置に樹脂成形用モールド金型30を装着して構成
し、そのモールド金型30をモールド金型1の左右、上
下を反対にした構造にする。そこで、図7ではモールド
金型1と対応する部分には同一符号を用いて表示した。
それ故、このようなモールド金型30とモールド金型1
の作用効果はほぼ同一である。しかし、図7ではモール
ド金型30のフリップチップ型半導体チップ搭載基板1
9の樹脂注入孔17の入口周辺にリング状突部22を設
け、更に基板19のチップ非搭載面にハンダボールを設
置した場合を示している。そして、図8では樹脂注入孔
17に対する溶融樹脂注入直前の状態を示し、図9では
溶融樹脂注入状態を示している。なお、下リリースフィ
ルム26の突き破りにより形成された穴の縁部がリング
状突部22を被覆しているので、そのリング状突部22
より外側にある基板19のチップ非搭載面と下リリース
フィルム24との間の空隙に溶融樹脂が注入されること
はない。
FIG. 7 shows a molding state of a resin-sealed portion of a flip-chip type semiconductor chip mounting substrate which is a molded product by a molding die of a resin molding device using a release film according to a modification to which the present invention is applied. It is principal part sectional drawing of a right part. The resin molding die apparatus is also constructed by mounting the resin molding die 30 on a press device, and the left and right and up and down sides of the molding die 1 are reversed. Therefore, in FIG. 7, portions corresponding to the mold 1 are denoted by the same reference numerals.
Therefore, such a mold 30 and the mold 1
Are almost the same. However, in FIG. 7, the flip chip type semiconductor chip mounting substrate 1 of the molding die 30 is shown.
9 shows a case where a ring-shaped projection 22 is provided around the entrance of the resin injection hole 17 of FIG. 9 and solder balls are further provided on the chip non-mounting surface of the substrate 19. 8 shows a state immediately before the injection of the molten resin into the resin injection hole 17, and FIG. 9 shows a state of the injection of the molten resin. Since the edge of the hole formed by breaking through the lower release film 26 covers the ring-shaped protrusion 22, the ring-shaped protrusion 22
No molten resin is injected into the space between the lower release film 24 and the chip non-mounting surface of the substrate 19 on the outer side.

【0023】図10は本発明を適用した応用例によるリ
リースフィルム使用樹脂成形用モールド金型装置のモー
ルド金型による被成形品である片面凹所内チップ搭載基
板の樹脂封止部成形状態を示す右部分の要部断面図であ
る。この樹脂成形用モールド金型装置もプレス装置に樹
脂成形用モールド金型31を装着して構成する。そし
て、樹脂成形用モールド金型31をやはり上下金型3
2、33から構成し、その上下金型32、33に左右の
両側で同時に同一の樹脂成形を行わせるため、左右対称
構造にした上下樹脂成形部34、35を備える。そこ
で、以下上下樹脂成形部34、35の右部分の要部につ
いて主に説明する。
FIG. 10 shows a molded state of a resin-sealed portion of a chip-mounted substrate in a single-sided recess, which is a product to be molded by a mold of a resin mold using a release film according to an application of the present invention. It is principal part sectional drawing of a part. This resin molding mold apparatus is also configured by mounting a resin molding mold 31 on a press apparatus. Then, the resin molding mold 31 is also moved to the upper and lower molds 3.
The upper and lower molds 32 and 33 are provided with upper and lower resin molding portions 34 and 35 having a symmetrical structure so that the upper and lower molds 32 and 33 can simultaneously perform the same resin molding on both left and right sides. Therefore, the main part of the right part of the upper and lower resin molded parts 34 and 35 will be mainly described below.

【0024】この上樹脂成形部34の右部分中央部付近
に被成形品収容キャビティ36を設け、下樹脂成形部3
5にはその中央部にタブレット37とそのタブレット押
し出し用プランジャー38を収容する筒状ポット30を
設置し、その樹脂成形面40にポット39の出口に連な
る樹脂路41、42を左右に延ばして配設する。
An article receiving cavity 36 is provided near the center of the right portion of the upper resin molding section 34, and the lower resin molding section 3 is provided.
5 is provided with a cylindrical pot 30 for accommodating a tablet 37 and a tablet extruding plunger 38 in the center thereof, and extending resin passages 41 and 42 connected to the outlet of the pot 39 on the resin molding surface 40 to the left and right. Arrange.

【0025】樹脂成形時には、モールド金型31の上下
金型32、33に対し、先にその上樹脂成形部34の被
成形品収容キャビティ36の内面とその内面に連続する
近傍の樹脂成形面44とを上リリースフィルム45で被
覆し、下樹脂成形部35の樹脂成形面40をパーティン
グラインに沿って配置した下リリースフィルム46で被
覆する。その際、上下樹脂成形部34、35に設けた多
数の吸引孔(図示なし)の各開口を樹脂成形面40、4
4、キャビティ36の内面等に分散配設して、それ等の
各開口よりエアを吸引することにより、上下リリースフ
ィルム45、46を所定箇所にそれぞれ吸着する。但
し、下リリースフィルム46は張ることにより、下樹脂
成形面40に設けた樹脂路42の溝内面を被覆せず、そ
の溝を閉じるように基板49との間に配置する。それ
故、下リリースフィルム46を樹脂路42のゲート43
の位置に合せる必要がなく、上下のリリースフィルム4
5、46の位置合せを簡単に行なえる。従って、装置の
自動化に適し、被成形品の成形サイクルを短くできる。
At the time of resin molding, the upper and lower dies 32, 33 of the molding die 31 are first placed on the inner surface of the molded article accommodating cavity 36 of the upper resin molding portion 34 and the nearby resin molding surface 44 continuous with the inner surface. Are covered with an upper release film 45, and the resin molding surface 40 of the lower resin molding portion 35 is covered with a lower release film 46 arranged along a parting line. At this time, the openings of a large number of suction holes (not shown) provided in the upper and lower resin molding portions 34 and 35 are formed by resin molding surfaces 40 and
4. The upper and lower release films 45 and 46 are respectively adsorbed to predetermined positions by dispersing and disposing them on the inner surface of the cavity 36 and sucking air from the respective openings. However, when the lower release film 46 is stretched, it does not cover the inner surface of the groove of the resin path 42 provided on the lower resin molding surface 40, and is disposed between the lower resin film 40 and the substrate 49 so as to close the groove. Therefore, the lower release film 46 is connected to the gate 43 of the resin path 42.
It is not necessary to match the position of the upper and lower release films 4
The alignment of 5, 46 can be easily performed. Therefore, it is suitable for automation of the apparatus, and the molding cycle of the molded article can be shortened.

【0026】次に、上下樹脂成形部34、35間の所定
位置に、被成形品としてその片面中央部に設けた凹所4
7内に半導体チップ48を搭載した基板49を配置しク
ランプする。なお、図では半導体チップ48と基板49
とを金線等のリード線50(50a、50b)で接続
し、その基板49のチップ搭載面に接続用リードとして
ハンダボール51或いはハンダバンプを設置したものを
示している。すると、下リリースフィルム46により、
基板49のチップ搭載面を被覆でき、その下リリースフ
ィルム46を基板49と樹脂路42間に介在し、その樹
脂路42のゲート43を基板49に設けたチップ搭載用
凹所47の範囲中央の近傍に配置できる。
Next, at a predetermined position between the upper and lower resin molding portions 34 and 35, a concave portion 4 provided at the center of one surface as a molded product is provided.
A substrate 49 on which a semiconductor chip 48 is mounted is placed in the device 7 and clamped. In the figure, the semiconductor chip 48 and the substrate 49 are shown.
Are connected by lead wires 50 (50a, 50b) such as gold wires, and solder balls 51 or solder bumps are provided as connection leads on the chip mounting surface of the substrate 49. Then, by the lower release film 46,
The chip mounting surface of the substrate 49 can be covered, a lower release film 46 is interposed between the substrate 49 and the resin path 42, and the gate 43 of the resin path 42 is located at the center of the area of the chip mounting recess 47 provided on the substrate 49. Can be placed nearby.

【0027】このようにして、被成形品を所定位置に配
置しクランプした後、プランジャー38によりタブレッ
ト37を押圧して樹脂を溶融状態にし、その溶融樹脂5
2を樹脂路42のゲート43に向けて圧送する。する
と、下リリースフィルム46のゲート43に臨む局所が
樹脂圧力によって突き破られ、溶融樹脂52がキャビテ
ィ36内に入る。しかも、そのキャビティ36内ではゲ
ート43の近傍にチップ搭載用凹所47の範囲中央が配
置されているため、溶融樹脂52はチップ搭載用凹所4
7内へと押し込まれて行く。それ故、基板49のチップ
搭載面と下リリースフィルム46との間の空隙に溶融樹
脂が入らず、半導体チップ48等を良好に樹脂封止して
樹脂封止部を成形できる。
After the molded article is placed at a predetermined position and clamped in this manner, the tablet 37 is pressed by the plunger 38 to bring the resin into a molten state.
2 is fed under pressure toward the gate 43 of the resin path 42. Then, a portion of the lower release film 46 facing the gate 43 is pierced by the resin pressure, and the molten resin 52 enters the cavity 36. In addition, since the center of the range of the chip mounting recess 47 is located near the gate 43 in the cavity 36, the molten resin 52 is placed in the chip mounting recess 4
It is pushed into 7. Therefore, the molten resin does not enter the gap between the chip mounting surface of the substrate 49 and the lower release film 46, and the semiconductor chip 48 and the like can be satisfactorily resin-sealed to form a resin-sealed portion.

【0028】このように樹脂路42のゲート43をチッ
プ搭載用凹所47の範囲中央の近傍に配設し、基板49
と樹脂路42との間に下リリースフィルム46を介在す
ると、基板49のチップ搭載面を直接樹脂路42のラン
ナーが通過しないため、そのチップ搭載面に設置するハ
ンダボール51等の接続用リードの位置規制の必要がな
く自由に設置できる。そして、チップ搭載用凹所47内
における樹脂到達距離が均等となり、ゲート43から一
部のみ到達距離が遠くなることがない。それ故、溶融樹
脂52の粘度を高く設定することも可能になり、樹脂封
止部の樹脂密度を高く、ボイドの発生を少なくできる。
更に、上下金型32、33を開放すると、良好に離型で
き、同時に樹脂路42のランナー内樹脂も分離できて、
ランナー内樹脂を分離した片面凹所内チップ搭載型半導
体パッケージが得られる。
As described above, the gate 43 of the resin path 42 is arranged near the center of the area of the chip mounting recess 47 and
When the lower release film 46 is interposed between the resin path 42 and the resin path 42, the runner of the resin path 42 does not directly pass through the chip mounting surface of the substrate 49, so that the connection leads such as the solder balls 51 installed on the chip mounting surface are not provided. It can be installed freely without the need for position regulation. In addition, the reach of the resin in the chip mounting recess 47 becomes uniform, and the reach of only a part of the resin from the gate 43 does not increase. Therefore, it is possible to set the viscosity of the molten resin 52 high, so that the resin density of the resin sealing portion can be increased and the generation of voids can be reduced.
Further, when the upper and lower molds 32 and 33 are opened, the mold can be released well, and at the same time, the resin in the runner of the resin path 42 can be separated.
A chip-mounted semiconductor package in a single-sided recess in which the resin in the runner is separated can be obtained.

【0029】図11は本発明を適用した他の応用例によ
るリリースフィルム使用樹脂成形用モールド金型装置の
モールド金型による被成形品であるフリップチップ型半
導体チップ搭載基板の樹脂封止部成形状態を示す右部分
の要部断面図である。この樹脂成形用モールド金型装置
もプレス装置に樹脂成形用モールド金型53を装着して
構成する。そして、そのモールド金型53により片面凹
所内チップ搭載基板49の樹脂封止をモールド金型31
と同様にして行なう。そこで、図11ではモールド金型
31と対応する部分には同一符号を用いて表示した。
FIG. 11 is a view showing a molded state of a resin-sealed portion of a flip-chip type semiconductor chip mounting substrate which is a molded product by a molding die of a resin molding device using a release film according to another application example of the present invention. It is principal part sectional drawing of the right part which shows. This resin molding mold apparatus is also configured by mounting the resin molding mold 53 on a press apparatus. Then, the resin sealing of the chip mounting substrate 49 in the one-sided recess is performed by the molding die 31 using the molding die 53.
Perform in the same manner as described above. Therefore, in FIG. 11, the portions corresponding to the mold 31 are denoted by the same reference numerals.

【0030】しかし、モールド金型53では被成形品と
して、両面中央部を厚み方向に貫く樹脂注入孔54を設
け、その片面中央部に設けた樹脂注入孔54を有する凹
所47内に半導体チップ48を搭載した基板49を用い
る。そして、成形時にその上リリースフィルム45で被
覆したキャビティ36内に基板49のチップ搭載面を奥
側に配置して収容し、その基板49のチップ非搭載面を
下リリースフィルム46で被覆し、その下リリースフィ
ルム46を基板49と樹脂路42間に介在し、その樹脂
路42のゲート43を樹脂注入孔54の入口近傍に設け
る。
However, in the mold 53, a resin injection hole 54 penetrating the center of both surfaces in the thickness direction is formed as a molded product, and the semiconductor chip is placed in a recess 47 having the resin injection hole 54 provided in the center of one surface. A substrate 49 on which is mounted is used. Then, at the time of molding, the chip mounting surface of the substrate 49 is placed and accommodated in the cavity 36 covered with the upper release film 45, and the chip non-mounting surface of the substrate 49 is covered with the lower release film 46. The lower release film 46 is interposed between the substrate 49 and the resin path 42, and the gate 43 of the resin path 42 is provided near the entrance of the resin injection hole 54.

【0031】すると、下リリースフィルム46のゲート
43に臨む局所が樹脂圧力によって突き破られ、溶融樹
脂52がキャビティ36内に入り、そのキャビティ36
内では図12に示すように樹脂路42のゲート43の近
傍にチップ搭載用凹所47の範囲一隅部に設けた樹脂注
入孔54の入口が配置されているため、溶融樹脂52は
チップ搭載用凹所47内へと押し込まれて行く。それ
故、モールド金型53によりモールド金型31とほぼ同
一の作用効果が得られる。但し、モールド金型53では
キャビティ36の奥側に基板49のチップ搭載面を配置
するため、当然チップ搭載面を直接樹脂路が通過せず、
そのチップ搭載面に設置するハンダボール等の位置規制
の必要がなく自由に設置できる。なお、モールド金型5
3に収納する基板19のチップ搭載面にハンダボール等
を設置しなければならない場合には離型後に接続する。
Then, the local portion of the lower release film 46 facing the gate 43 is pierced by the resin pressure, and the molten resin 52 enters the cavity 36 and the cavity 36
As shown in FIG. 12, the entrance of the resin injection hole 54 provided at one corner of the chip mounting recess 47 is located near the gate 43 of the resin path 42, so that the molten resin 52 It is pushed into the recess 47. Therefore, the same effect as the mold 31 can be obtained by the mold 53. However, in the molding die 53, since the chip mounting surface of the substrate 49 is disposed on the back side of the cavity 36, the resin path does not directly pass through the chip mounting surface,
There is no need to regulate the position of the solder balls and the like to be installed on the chip mounting surface, and the chips can be freely installed. The mold 5
When a solder ball or the like must be placed on the chip mounting surface of the substrate 19 housed in the circuit board 3, the connection is made after release.

【0032】[0032]

【発明の効果】以上説明した本発明によれば、請求項1
記載の発明では第1リリースフィルムを基板と樹脂路間
に介在することにより、第1リリースフィルムを樹脂路
のゲートに位置合せする必要がなく、第1、第2リリー
スフィルムの位置合せを簡単に行なえる。それ故、装置
の自動化に適し、被成形品の成形サイクルを短くでき
る。又、第1リリースフィルムの介在により、キャビテ
ィの入口側に基板のチップ非搭載面を配置しても、その
チップ非搭載面を直接樹脂路が通過しないため、チップ
非搭載面に設置するハンダボール等の接続用リードの位
置規制の必要がなく自由に設置できる。
According to the present invention described above, claim 1
In the described invention, since the first release film is interposed between the substrate and the resin path, it is not necessary to align the first release film with the gate of the resin path, and the first and second release films can be easily aligned. I can do it. Therefore, it is suitable for automation of the apparatus, and the molding cycle of the molded article can be shortened. Further, even if the chip non-mounting surface of the substrate is arranged on the entrance side of the cavity due to the interposition of the first release film, the resin path does not pass directly through the chip non-mounting surface, so that the solder ball to be installed on the chip non-mounting surface is used. There is no need to regulate the position of the connection leads such as those described above, and it can be installed freely.

【0033】又、離型時にはリリースフィルムにて樹脂
路内樹脂を分離できて、良好な離型を行える。そして、
基板の中央付近に樹脂注入孔を設け、樹脂路のゲートを
その樹脂注入孔の入口近傍に設けることにより、基板と
半導体チップ間の空隙内における樹脂到達距離がほぼ均
等になり、ゲートから一部のみ到達距離が遠くなること
がない。それ故、溶融樹脂の粘度を高く設定することも
可能になり、樹脂封止部の樹脂密度を高く、ボイドの発
生を少なくできる。
Further, at the time of release, the resin in the resin path can be separated by the release film, and good release can be performed. And
By providing a resin injection hole near the center of the substrate and providing the gate of the resin path near the entrance of the resin injection hole, the resin reach distance in the gap between the substrate and the semiconductor chip becomes almost uniform, and a portion from the gate Only the reach distance will not be long. Therefore, it is possible to set the viscosity of the molten resin to be high, and it is possible to increase the resin density of the resin sealing portion and reduce the generation of voids.

【0034】又、請求項2記載の発明では被成形品を第
2リリースフィルムを介して、圧縮スプリングから付勢
力を受けるフロートキャビティインサートにより押圧す
ることができる。それ故、被成形品を構成する半導体チ
ップと基板の厚みのばらつきを吸収して良好にクランプ
でき、それ等の半導体チップや基板に無理な力が加わら
ず破損しない。
According to the second aspect of the present invention, the molded article can be pressed by the float cavity insert receiving the urging force from the compression spring via the second release film. Therefore, it is possible to absorb the variation in the thickness of the semiconductor chip and the substrate constituting the molded product and to clamp the semiconductor chip well, and the semiconductor chip and the substrate are not damaged by excessive force.

【0035】又、請求項3記載の発明では第2リリース
フィルムを基板と樹脂路間に介在することにより、第2
リリースフィルムを樹脂路のゲートに位置合せする必要
がなく、第1、第2リリースフィルムの位置合せを簡単
に行なえる。それ故、装置の自動化に適し、被成形品の
成形サイクルを短くできる。又、第2リリースフィルム
の介在により、キャビティの入口側に基板のチップ搭載
面を配置しても、そのチップ搭載面を直接樹脂路が通過
しないため、そのチップ搭載面に設置するハンダボール
等の接続用リードの位置規制の必要がなく自由に設置で
きる。又、離型時には第2リリースフィルムにて樹脂路
内樹脂を分離できて、良好な離型を行える。
According to the third aspect of the present invention, the second release film is interposed between the substrate and the resin path, whereby the second release film is provided.
There is no need to align the release film with the gate of the resin path, and the first and second release films can be easily aligned. Therefore, it is suitable for automation of the apparatus, and the molding cycle of the molded article can be shortened. In addition, even if the chip mounting surface of the substrate is arranged on the entrance side of the cavity due to the interposition of the second release film, the resin path does not pass directly through the chip mounting surface, so that a solder ball or the like installed on the chip mounting surface is not provided. There is no need to regulate the position of the connection leads, so they can be installed freely. Further, at the time of release, the resin in the resin path can be separated by the second release film, and good release can be performed.

【0036】又、請求項4記載の発明では第2リリース
フィルムを基板と樹脂路間に介在することにより、第2
リリースフィルムを樹脂路のゲートに位置合せする必要
がなく、第1、第2リリースフィルムの位置合せを簡単
に行なえる。それ故、装置の自動化に適し、被成形品の
成形サイクルを短くできる。又、キャビティの奥側に基
板のチップ搭載面を配置すると、そのチップ搭載面を直
接樹脂路が通過しないため、チップ搭載面に設置するハ
ンダボール等の接続用リードの位置規制の必要がなく自
由に設置できる。又、離型時には第2リリースフィルム
にて樹脂路内樹脂を分離できて、良好な離型を行える。
According to the fourth aspect of the present invention, the second release film is interposed between the substrate and the resin path, so that the second release film is provided.
There is no need to align the release film with the gate of the resin path, and the first and second release films can be easily aligned. Therefore, it is suitable for automation of the apparatus, and the molding cycle of the molded article can be shortened. In addition, when the chip mounting surface of the substrate is arranged on the back side of the cavity, the resin path does not pass directly through the chip mounting surface, so there is no need to regulate the position of the connection lead such as a solder ball installed on the chip mounting surface. Can be installed in Further, at the time of release, the resin in the resin path can be separated by the second release film, and good release can be performed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を適用したリリースフィルム使用樹脂成
形用モールド金型装置のモールド金型による被成形品で
あるフリップチップ型半導体チップ搭載基板の樹脂封止
部成形状態を示す左部分の要部断面図である。
FIG. 1 is a main part of a left part showing a resin-sealed portion molding state of a flip-chip type semiconductor chip mounting substrate, which is a product to be molded by a mold of a resin mold using a release film, to which the present invention is applied. It is sectional drawing.

【図2】同フリップチップ型半導体チップ搭載基板の正
面図である。
FIG. 2 is a front view of the flip chip type semiconductor chip mounting substrate.

【図3】同フリップチップ型半導体チップ搭載基板の底
面図である。
FIG. 3 is a bottom view of the flip chip type semiconductor chip mounting substrate.

【図4】同モールド金型のフリップチップ型半導体チッ
プ搭載基板のリング状凹部を設けた樹脂注入孔に対する
溶融樹脂注入直前の状態を示す要部断面図である。
FIG. 4 is a fragmentary cross-sectional view showing a state immediately before the injection of molten resin into a resin injection hole provided with a ring-shaped recess of a flip-chip type semiconductor chip mounting substrate of the same mold;

【図5】同モールド金型のフリップチップ型半導体チッ
プ搭載基板のリング状凹部を設けた樹脂注入孔に対する
溶融樹脂注入状態を示す要部断面図である。
FIG. 5 is a fragmentary cross-sectional view showing a state in which molten resin is injected into a resin injection hole provided with a ring-shaped concave portion of the flip chip type semiconductor chip mounting substrate of the same mold.

【図6】同モールド金型のフリップチップ型半導体チッ
プ搭載基板のリング状突部を設けた樹脂注入孔に対する
溶融樹脂注入状態を示す要部断面図である。
FIG. 6 is a fragmentary cross-sectional view showing a state in which molten resin is injected into a resin injection hole provided with a ring-shaped protrusion of a flip-chip type semiconductor chip mounting substrate of the same mold.

【図7】本発明を適用した変形例によるリリースフィル
ム使用樹脂成形用モールド金型装置のモールド金型によ
る被成形品であるフリップチップ型半導体チップ搭載基
板の樹脂封止部成形状態を示す右部分の要部断面図であ
る。
FIG. 7 is a right part showing a molded state of a resin-sealed portion of a flip-chip type semiconductor chip mounting substrate which is a product to be molded by a mold of a resin mold using a release film according to a modification to which the present invention is applied. It is principal part sectional drawing of.

【図8】同モールド金型のフリップチップ型半導体チッ
プ搭載基板のリング状突部を設けた樹脂注入孔に対する
溶融樹脂注入直前の状態を示す要部断面図である。
FIG. 8 is a cross-sectional view of a main part showing a state immediately before the injection of molten resin into a resin injection hole provided with a ring-shaped protrusion of the flip chip type semiconductor chip mounting substrate of the same mold.

【図9】同モールド金型のフリップチップ型半導体チッ
プ搭載基板のリング状突部を設けた樹脂注入孔に対する
溶融樹脂注入状態を示す要部断面図である。
FIG. 9 is a cross-sectional view of a main part showing a state in which molten resin is injected into a resin injection hole provided with a ring-shaped protrusion of a flip chip type semiconductor chip mounting substrate of the same mold.

【図10】本発明を適用した応用例によるリリースフィ
ルム使用樹脂成形用モールド金型装置のモールド金型に
よる被成形品である片面凹所内チップ搭載基板の樹脂封
止部成形状態を示す右部分の要部断面図である。
FIG. 10 is a right part showing a molded state of a resin-sealed portion of a chip-mounted substrate in a single-sided recess, which is a product to be molded by a molding die of a resin molding mold device using a release film according to an application example of the present invention. It is principal part sectional drawing.

【図11】本発明を適用した他の応用例によるリリース
フィルム使用樹脂成形用モールド金型装置のモールド金
型による被成形品である片面凹所内チップ搭載基板の樹
脂封止部成形状態を示す右部分の要部断面図である。
FIG. 11 is a right side showing a molded state of a resin-sealed portion of a chip-mounted substrate in a single-sided recess as a product to be molded by a mold of a resin mold using a release film according to another application example of the present invention. It is principal part sectional drawing of a part.

【図12】同片面凹所内チップ搭載基板のチップ搭載凹
所に設けた樹脂注入孔に対する樹脂路のゲート位置を示
す要部平面図である。
FIG. 12 is a main part plan view showing a gate position of a resin path with respect to a resin injection hole provided in the chip mounting recess of the chip mounting substrate in the single-sided recess.

【符号の説明】[Explanation of symbols]

1、30、31、53…樹脂成形用モールド金型 2、
32…上金型 3、33…下金型 4、34…上樹脂成
形部 5、35…下樹脂成形部 6、37…タブレット
7、38…プランジャー 8、39…ポット 9、2
5、40、44…樹脂成形面 10、11、41、42
…樹脂路 12、43…ゲート 13…フロートキャビ
ティインサート 14、36…被成形品収容キャビティ
15…フロートキャビティインサート収容空間 16
…圧縮コイルスプリング 17、54…樹脂注入孔 1
8、48…半導体チップ 19、49…基板 20、5
1、55…ハンダボール 21…リング状凹部 22…
リング状突部 23…鍔部 24、45…上リリースフィルム 26、46…下リリ
ースフィルム 27…吸引孔 28、52…溶融樹脂
29…被成形品のチップ基板間空隙
1, 30, 31, 53 ... mold for resin molding 2,
32: Upper mold 3, 33 ... Lower mold 4, 34 ... Upper resin molded part 5, 35 ... Lower resin molded part 6, 37 ... Tablet 7, 38 ... Plunger 8, 39 ... Pot 9, 2
5, 40, 44 ... resin molding surface 10, 11, 41, 42
... resin path 12, 43 ... gate 13 ... float cavity insert 14, 36 ... molded product receiving cavity 15 ... float cavity insert receiving space 16
... compression coil springs 17, 54 ... resin injection hole 1
8, 48: semiconductor chip 19, 49: substrate 20, 5
1, 55: solder ball 21: ring-shaped recess 22:
Ring-shaped protrusion 23 ... Flange 24,45 ... Upper release film 26,46 ... Lower release film 27 ... Suction hole 28,52 ... Molten resin
29: Air gap between chip substrates of molded product

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 一方の金型の樹脂成形部に、両面中央付
近を厚み方向に貫く樹脂注入孔を設け、その片面中央部
に半導体チップを搭載した基板を被成形品として収容す
る被成形品収容キャビティを設け、他方の金型の樹脂成
形部に、基板の樹脂注入孔に樹脂を圧送する樹脂路を設
けた上下金型を備える樹脂成形用モールド金型装置にお
いて、上記一方の金型の樹脂成形部に設けた被成形品収
容キャビティの内面とその内面に連続する近傍の樹脂成
形面を第1リリースフィルムで被覆し、他方の金型の樹
脂成形部の樹脂成形面を第2リリースフィルムで被覆し
て、成形時にその第1リリースフィルムで被覆したキャ
ビティ内に半導体チップを奥側、基板を入口側に配置し
て被成形品を収容し、その基板のチップ非搭載面を第2
リリースフィルムで被覆し、その第2リリースフィルム
を基板と樹脂路間に介在して、その樹脂路のゲートを樹
脂注入孔の入口近傍に設けることを特徴とするリリース
フィルム使用樹脂成形用モールド金型装置。
1. A molded product in which a resin injection hole is provided in a resin molded portion of one of the molds in the vicinity of the center of both surfaces in a thickness direction, and a substrate on which a semiconductor chip is mounted is accommodated as a molded product in the central portion of one surface. In a resin molding mold apparatus provided with an upper cavity and a lower cavity provided with a housing cavity and a resin path for feeding resin into a resin injection hole of a substrate in a resin molding portion of the other mold, A first release film covers an inner surface of a molded article receiving cavity provided in the resin molding portion and a nearby resin molding surface continuous with the inner surface, and a second release film covers a resin molding surface of a resin molding portion of the other mold. The semiconductor chip is placed in the cavity covered with the first release film at the time of molding and the substrate is placed at the entrance side to accommodate the molded product, and the chip non-mounting surface of the substrate is placed at the second position.
A resin mold using a release film, wherein a second release film is interposed between the substrate and the resin path, and a gate of the resin path is provided near the entrance of the resin injection hole. apparatus.
【請求項2】 被成形品収容キャビティにフロートキャ
ビティインサートを備え、そのキャビティに収容した被
成形品にフロートキャビティインサートを圧縮スプリン
グで付勢して押圧することを特徴とする請求項1記載の
リリースフィルム使用樹脂成形用モールド金型装置。
2. The release according to claim 1, further comprising a float cavity insert provided in the cavity for accommodating the molded article, wherein the float cavity insert is pressed against the molded article accommodated in the cavity by a compression spring. Mold mold equipment for resin molding using film.
【請求項3】 一方の金型の樹脂成形部に、片面中央部
に設けた凹所内に半導体チップを搭載した基板を被成形
品として収容する被成形品収容キャビティを設け、他方
の金型の樹脂成形部に、チップ搭載用凹所内へ樹脂を圧
送する樹脂路を設けた上下金型からなる樹脂成形用モー
ルド金型装置において、上記一方の金型の樹脂成形部に
設けた被成形品収容キャビティの内面とその内面に連続
する近傍の樹脂成形面を第1リリースフィルムで被覆
し、他方の金型の樹脂成形部の樹脂成形面を第2リリー
スフィルムで被覆して、成形時にその第1リリースフィ
ルムで被覆したキャビティ内に基板のチップ搭載面を入
口側に配置して被成形品を収容し、その基板のチップ搭
載面を第2リリースフィルムで被覆し、その第2リリー
スフィルムを基板と樹脂路間に介在し、その樹脂路のゲ
ートをチップ搭載用凹所の範囲近傍に設けることを特徴
とするリリースフィルム使用樹脂成形用モールド金型装
置。
3. A molded article receiving cavity for accommodating, as a molded article, a substrate on which a semiconductor chip is mounted in a recess provided at the center of one surface, in a resin molded portion of one of the molds. In a resin molding mold apparatus comprising upper and lower dies provided with a resin path for feeding the resin into the chip mounting recess in the resin molding section, a molded article provided in the resin molding section of the one mold is accommodated. The inner surface of the cavity and the resin molding surface adjacent to the inner surface are covered with a first release film, and the resin molding surface of the resin molding portion of the other mold is covered with a second release film. The chip mounting surface of the substrate is placed on the entrance side in the cavity covered with the release film, the molded object is accommodated, the chip mounting surface of the substrate is covered with the second release film, and the second release film is used as the substrate. Tree A mold device for resin molding using a release film, characterized in that a resin film gate is provided between the oil passages and the gate of the resin passage is provided in the vicinity of the chip mounting recess.
【請求項4】 一方の金型の樹脂成形部に、両面中央部
を厚み方向に貫く樹脂注入孔を設け、その片面中央部に
設けた樹脂注入孔を有する凹所内に半導体チップを搭載
した基板を被成形品として収容する被成形品収容キャビ
ティを設け、他方の金型の樹脂成形部に、チップ搭載用
凹所内へ樹脂を圧送する樹脂路を設けた上下金型からな
る樹脂成形用モールド金型装置において、上記一方の金
型の樹脂成形部に設けた被成形品収容キャビティの内面
とその内面に連続する近傍の樹脂成形面を第1リリース
フィルムで被覆し、他方の金型の樹脂成形部の樹脂成形
面を第2リリースフィルムで被覆して、成形時にその第
1リリースフィルムで被覆したキャビティ内に基板のチ
ップ搭載面を奥側に配置して被成形品を収容し、第2リ
リースフィルムを基板と樹脂路間に介在し、その樹脂路
のゲートを樹脂注入孔の入口近傍に設けることを特徴と
するリリースフィルム使用樹脂成形用モールド金型装
置。
4. A substrate in which a resin injection hole penetrating the center of both surfaces in the thickness direction is provided in a resin molding portion of one mold, and a semiconductor chip is mounted in a recess having a resin injection hole provided in the center of one surface. Molding mold for upper and lower molds provided with a molded article accommodating cavity for accommodating the resin as a molded article, and a resin path for feeding resin into the chip mounting recess is provided in the resin molded section of the other mold. In the mold apparatus, the first release film covers an inner surface of a molding receiving cavity provided in the resin molding portion of the one mold and a nearby resin molding surface continuous with the inner surface, and a resin molding of the other mold. The resin molding surface of the part is covered with a second release film, and the chip mounting surface of the substrate is disposed on the back side in the cavity covered with the first release film at the time of molding, and the molded article is accommodated. Film based A mold apparatus for resin molding using a release film, wherein the mold is provided between a plate and a resin path, and a gate of the resin path is provided near an entrance of the resin injection hole.
JP32773499A 1999-11-18 1999-11-18 Mold device for molding resin using release film Pending JP2001145924A (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011210923A (en) * 2010-03-30 2011-10-20 Citizen Finetech Miyota Co Ltd Method of manufacturing electronic apparatus
JP2012019098A (en) * 2010-07-08 2012-01-26 Fuji Electric Co Ltd Method of manufacturing semiconductor device
KR20210045922A (en) * 2019-10-17 2021-04-27 토와 가부시기가이샤 Resin molded product manufacturing method and resin molding apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011210923A (en) * 2010-03-30 2011-10-20 Citizen Finetech Miyota Co Ltd Method of manufacturing electronic apparatus
JP2012019098A (en) * 2010-07-08 2012-01-26 Fuji Electric Co Ltd Method of manufacturing semiconductor device
KR20210045922A (en) * 2019-10-17 2021-04-27 토와 가부시기가이샤 Resin molded product manufacturing method and resin molding apparatus
KR102393495B1 (en) 2019-10-17 2022-05-03 토와 가부시기가이샤 Resin molded product manufacturing method and resin molding apparatus

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