JP2001073104A - Manufacture of aluminum alloy soft sheet for deep drawing - Google Patents

Manufacture of aluminum alloy soft sheet for deep drawing

Info

Publication number
JP2001073104A
JP2001073104A JP25544999A JP25544999A JP2001073104A JP 2001073104 A JP2001073104 A JP 2001073104A JP 25544999 A JP25544999 A JP 25544999A JP 25544999 A JP25544999 A JP 25544999A JP 2001073104 A JP2001073104 A JP 2001073104A
Authority
JP
Japan
Prior art keywords
temperature
rolling
annealing
deep drawing
range
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25544999A
Other languages
Japanese (ja)
Other versions
JP3981505B2 (en
Inventor
Akira Hibino
旭 日比野
Masaki Takeuchi
雅規 竹内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sky Aluminium Co Ltd
Showa Aluminum Can Corp
Original Assignee
Sky Aluminium Co Ltd
Showa Aluminum Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sky Aluminium Co Ltd, Showa Aluminum Corp filed Critical Sky Aluminium Co Ltd
Priority to JP25544999A priority Critical patent/JP3981505B2/en
Publication of JP2001073104A publication Critical patent/JP2001073104A/en
Application granted granted Critical
Publication of JP3981505B2 publication Critical patent/JP3981505B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing an Al alloy soft sheet excellent in strength and formability, reduced in earing rate, and improved in adhesion to resin film as well as in surface quality. SOLUTION: An ingot, having a composition consisting of, by weight, 0.3-0.9% Fe, 0.7-1.5% Mn, 0.1-0.7% Mg, further one or more kinds among 0.01-0.3% Si, 0.01-0.5% Cu, 0.01-0.5% Zr, 0.01-0.5% V, 0.005-0.2% Ti, and 0.0001-0.05% B, and the balance Al, is subjected to homogenizing treatment at >=530 deg.C and then to hot rolling at 380-580 deg.C hot rolling starting temperature and at 200-300 deg.C hot rolling finishing temperature. The resultant plate is subjected to primary cold rolling at >=50% rolling rate, to process annealing at 250-500 deg.C for >=0.5 hr, and then to secondary cold rolling at >=50% rolling rate. Further, as final annealing, the resultant sheet is heated up to 250-500 deg.C and held for >=0.5 hr to undergo batch annealing or is subjected to heating up to 350-600 deg.C with or without holding for <=10 min to undergo continuous annealing.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明はレトルト容器、器
物、包装容器など、深絞り加工により成形を行なう用途
のアルミニウム合金軟質板の製造方法に関するものであ
り、特に薄質な箔の状態で、樹脂フィルムと貼り併せて
用いる用途に適したアルミニウム合金軟質板であって、
高強度を有するとともに絞り加工性に優れ、かつ安定し
て耳率が低く、また表面品質、耐食性にも優れた深絞り
加工用アルミニウム合金軟質板を製造する方法に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an aluminum alloy soft plate for use in forming by deep drawing, such as a retort container, a container, a packaging container, and the like. An aluminum alloy soft plate suitable for use in combination with a film,
The present invention relates to a method for producing an aluminum alloy soft plate for deep drawing, which has high strength, is excellent in drawing workability, has a stable low ear ratio, and is also excellent in surface quality and corrosion resistance.

【0002】[0002]

【従来の技術】一般にレトルト容器や器物、キャップな
どには、ポリエチレン等の合成樹脂フィルムを貼り合わ
せ(ラミネート)した箔状のアルミニウム板を深絞り加
工により成形して使用することが多い。このような用途
のアルミニウム合金としては、従来からJIS 105
0合金、1100合金、1200合金などのAl−Fe
−Si系合金の完全焼鈍軟質材(O材)あるいはH1
n、H2nテンパー材などが使用されている。
2. Description of the Related Art In general, a foil-like aluminum plate formed by laminating (laminating) a synthetic resin film such as polyethylene is used for a retort container, a container, a cap, and the like by deep drawing. Conventionally, as an aluminum alloy for such an application, JIS 105
Al-Fe such as 0 alloy, 1100 alloy, 1200 alloy
-Si-based alloy completely annealed soft material (O material) or H1
n, H2n temper material or the like is used.

【0003】ところでこれらの用途のアルミニウム合金
板には、均一な機械的性質を有すること、深絞り成形に
おいて低耳率であること、高強度を有すること、成形性
が優れていること、表面品質が優れていること、さらに
樹脂ラミネートアルミニウム箔として良好な耐食性を示
すように樹脂フィルムとの密着性が良好であること等が
要求されている。
[0003] By the way, aluminum alloy sheets for these uses have to have uniform mechanical properties, low ear ratio in deep drawing, high strength, excellent formability, and surface quality. It is required that the resin-laminated aluminum foil has good adhesion to a resin film so as to exhibit good corrosion resistance.

【0004】一方最近では主として低コスト化の観点か
ら、上述のような樹脂ラミネートアルミニウム箔として
使用されるアルミニウム合金板についても、従来よりも
一層薄肉化を図ることが要求されており、それに伴なっ
て従来より高強度を有することが求められ、またレトル
ト容器製品などとして、輸送時等において凹みが生じな
いことなど、取扱い性が良好であることが求められてお
り、その点からもより一層の高強度が要求されている。
On the other hand, recently, mainly from the viewpoint of cost reduction, it has been required to further reduce the thickness of the aluminum alloy plate used as the above-described resin-laminated aluminum foil as compared with the conventional one. It is required to have a higher strength than before, and as a retort container product, it is required that the handleability is good, such as dents do not occur during transportation etc. High strength is required.

【0005】[0005]

【発明が解決しようとする課題】前述のようなJIS
1050合金、1100合金、1200合金等のAl−
Fe−Si系合金のO材は、成形性は良好であるもの
の、強度が低く、前述の要求には充分に応えることがで
きないという問題あり、一方H1nテンパー材やH2n
テンパー材は、強度的には前述の要求に応えることが可
能であるが、成形性が劣ってしまうという根本的な問題
がある。そこで3004合金などのAl−Mn−Mg系
合金を用いることも考えられるが、この種の従来のAl
−Mn−Mg系合金では、強度と成形性はある程度確保
できるものの、樹脂フィルムとの密着性に劣り、そのた
め樹脂ラミネートアルミニウム箔として耐食性が低下し
てしまうおそれがあり、そのため実用化はためらわれて
いたのが実情である。
The JIS as described above
Al- such as 1050 alloy, 1100 alloy, 1200 alloy
Although the O material of the Fe—Si alloy has good formability, it has low strength and cannot meet the above-mentioned requirements sufficiently. On the other hand, H1n temper material and H2n
The temper material can meet the above-mentioned requirements in terms of strength, but has a fundamental problem that the moldability is inferior. Therefore, it is conceivable to use an Al-Mn-Mg-based alloy such as 3004 alloy.
-Mn-Mg-based alloys can secure strength and formability to some extent, but are inferior in adhesion to a resin film, and thus may have reduced corrosion resistance as a resin-laminated aluminum foil. That is the fact.

【0006】この発明は以上の事情を背景としてなされ
たもので、レトルト容器等の樹脂ラミネートアルミニウ
ム箔などの深絞り向けの用途に使用されるアルミニウム
合金板として、軟質材でも強度および絞り成形性に優
れ、さらに樹脂フィルムとの密着性も良好で、また耳率
も安定して低く、表面品質も優れた材料を得る方法を提
供することを目的とするものである。
The present invention has been made in view of the above circumstances. As an aluminum alloy plate used for deep drawing such as resin-laminated aluminum foil such as a retort container, the strength and drawability of a soft material can be improved. It is an object of the present invention to provide a method for obtaining a material which is excellent, has good adhesion to a resin film, has a low ear ratio, and has excellent surface quality.

【0007】[0007]

【課題を解決するための手段】本発明者等は前述の課題
を解決するべく、鋭意実験・検討を重ねた結果、合金の
成分系を基本的にAl−Fe−Mn−Mg系として各成
分元素の含有量を適切に規制し、さらに製造プロセス、
特に均質化処理、熱間圧延、1次冷間圧延、中間焼鈍、
2次冷間圧延、最終焼鈍の各条件を適切に規制すること
によって、前述の課題を解決し得ることを見出し、この
発明をなすに至ったのである。
Means for Solving the Problems The inventors of the present invention have conducted intensive experiments and studies in order to solve the above-mentioned problems, and as a result, it has been found that the component system of the alloy is basically an Al-Fe-Mn-Mg system. Appropriately regulate the content of elements,
In particular, homogenization treatment, hot rolling, primary cold rolling, intermediate annealing,
The present inventors have found that the aforementioned problems can be solved by appropriately controlling the conditions of the secondary cold rolling and the final annealing, and have accomplished the present invention.

【0008】具体的には、請求項1の発明の深絞り加工
用アルミニウム合金軟質板の製造方法は、Fe0.3〜
0.9%、Mn0.7〜1.5%、Mg0.1〜0.7
%を含有し、さらにSi0.01〜0.5%、Cu0.
01〜0.5%、Cr0.01〜0.5%、Zr0.0
1〜0.5%、V0.01〜0.5%、Ti0.005
〜0.2%、B0.0001〜0.05%のうちから選
ばれた1種または2種以上を含有し、残部がAlおよび
不可避的不純物よりなる合金を素材とし、その鋳塊に5
30℃以上の温度で均質化処理を施した後、熱間圧延開
始温度を380〜580℃の範囲内、熱間圧延終了温度
を200〜300℃の範囲内として熱間圧延を行ない、
さらに50%以上の圧延率で1次冷間圧延を行なった
後、250〜500℃の範囲内の温度で0.5時間以上
保持する中間焼鈍を行ない、その後50%以上の圧延率
で2次冷間圧延を行ない、さらに最終焼鈍として、10
0℃/hr以下の昇温速度で250〜500℃の範囲内
の温度に加熱して0.5時間以上保持するバッチ焼鈍を
行ない、これにより引張強さ120MPa以上、伸び1
5%以上、深絞り耳率3%以下、平均結晶粒径60μm
以下の最終板を得ることを特徴とするものである。
[0008] Specifically, the method for producing an aluminum alloy soft plate for deep drawing according to the first aspect of the present invention is characterized in that:
0.9%, Mn 0.7-1.5%, Mg 0.1-0.7
% Of Si, 0.01 to 0.5% of Si, and 0.1% of Cu.
01-0.5%, Cr 0.01-0.5%, Zr0.0
1-0.5%, V0.01-0.5%, Ti0.005
Alloy containing at least one member selected from the group consisting of Al and unavoidable impurities.
After performing the homogenization treatment at a temperature of 30 ° C. or more, hot rolling is performed with the hot rolling start temperature in the range of 380 to 580 ° C. and the hot rolling end temperature in the range of 200 to 300 ° C.,
Further, after performing primary cold rolling at a rolling rate of 50% or more, intermediate annealing is performed at a temperature in the range of 250 to 500 ° C. for 0.5 hour or more, and then secondary rolling is performed at a rolling rate of 50% or more. Cold rolling is performed, and as final annealing, 10
Batch annealing is performed by heating to a temperature in the range of 250 to 500 ° C. at a heating rate of 0 ° C./hr or less and holding for 0.5 hour or more, whereby the tensile strength is 120 MPa or more and the elongation is 1
5% or more, deep drawing ear ratio 3% or less, average crystal grain size 60 μm
The following final plate is obtained.

【0009】また請求項2の発明の深絞り加工用アルミ
ニウム合金軟質板の製造方法は、Fe0.3〜0.9
%、Mn0.7〜1.5%、Mg0.1〜0.7%を含
有し、さらにSi0.01〜0.5%、Cu0.01〜
0.5%、Cr0.01〜0.5%、Zr0.01〜
0.5%、V0.01〜0.5%、Ti0.005〜
0.2%、B0.0001〜0.05%のうちから選ば
れた1種または2種以上を含有し、残部がAlおよび不
可避的不純物よりなる合金を素材とし、その鋳塊に53
0℃以上の温度で均質化処理を施した後、熱間圧延開始
温度を380〜580℃の範囲内、熱間圧延終了温度を
200〜300℃の範囲内として熱間圧延を行ない、さ
らに50%以上の圧延率で1次冷間圧延を行なった後、
250〜500℃の範囲内の温度で0.5時間以上保持
する中間焼鈍を行ない、その後50%以上の圧延率で2
次冷間圧延を行ない、さらに最終焼鈍として、50℃/
min以上の昇温速度で350〜600℃の範囲内の温
度に加熱して保持なしもしくは10分以内の保持の連続
焼鈍を行ない、これにより引張強さ120MPa以上、
伸び15%以上、深絞り耳率3%以下、平均結晶粒径6
0μm以下の最終板を得ることを特徴とするものであ
る。
The method of manufacturing an aluminum alloy soft plate for deep drawing according to the second aspect of the present invention is characterized in that:
%, Mn 0.7-1.5%, Mg 0.1-0.7%, Si 0.01-0.5%, Cu 0.01-
0.5%, Cr 0.01-0.5%, Zr 0.01-
0.5%, V0.01-0.5%, Ti0.005-
An alloy containing one or more selected from 0.2% and B 0.0001 to 0.05%, the balance being Al and unavoidable impurities is used as a raw material.
After performing the homogenization treatment at a temperature of 0 ° C. or higher, hot rolling is performed by setting the hot rolling start temperature within a range of 380 to 580 ° C. and the hot rolling end temperature within a range of 200 to 300 ° C. % After the first cold rolling at a rolling rate of
Intermediate annealing is performed at a temperature in the range of 250 to 500 ° C. for 0.5 hours or more, and then at a rolling reduction of 50% or more,
Next cold rolling is performed, and as final annealing, 50 ° C /
Heating to a temperature in the range of 350 to 600 ° C. at a heating rate of min or more, and performing continuous annealing without holding or holding for 10 minutes or less, whereby the tensile strength is 120 MPa or more,
Elongation 15% or more, deep drawing ear ratio 3% or less, average crystal grain size 6
It is characterized by obtaining a final plate of 0 μm or less.

【0010】さらに請求項3の発明の深絞り加工用アル
ミニウム合金軟質板の製造方法は、請求項1、請求項2
の方法のいずれかによって得られた最終板に対し、珪酸
ソーダ系もしくはリン酸ソーダ系または苛性ソーダ系の
アルカリ洗浄液を用いたアルカリ洗浄と、硫酸系酸洗浄
液を用いた酸洗浄とのうち、いずれか一方または双方を
行なうことを特徴とするものである。
Further, the method of manufacturing an aluminum alloy soft plate for deep drawing according to the third aspect of the present invention is provided.
For the final plate obtained by any one of the methods described above, either alkali washing using a sodium silicate-based or sodium phosphate-based or caustic soda-based washing solution, or acid washing using a sulfuric acid-based washing solution, It is characterized by performing one or both.

【0011】そしてまた請求項4の発明の深絞り加工用
アルミニウム合金軟質板の製造方法は、請求項3に記載
のアルカリ洗浄もしくは酸洗浄の後、化成処理としてリ
ン酸クロメート処理を行なうことを特徴とするものであ
る。
According to a fourth aspect of the present invention, there is provided a method for producing an aluminum alloy soft plate for deep drawing, wherein a phosphoric acid chromate treatment is performed as a chemical conversion treatment after the alkali cleaning or the acid cleaning according to the third aspect. It is assumed that.

【0012】[0012]

【発明の実施の形態】先ずこの発明の方法で用いる合金
の成分組成限定理由について説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS First, the reasons for limiting the composition of the alloy used in the method of the present invention will be described.

【0013】Fe:Feはこの発明で対象としている系
の合金で基本となる合金元素であり、Al−Fe系、A
l−Fe−Si系、あるいはAl−Fe−Mn系の金属
間化合物を形成して、結晶粒の微細化を通じて強度向
上、成形性向上、表面品質の向上等に寄与する重要な元
素である。またFeの固溶と析出、金属間化合物のサイ
ズと分布を適切に制御することによって、最終板の深絞
り耳率を低く抑えることが可能となる。ここで、Fe量
が0.3%未満では、上述の各効果が充分に得られず、
一方0.9%を越えれば、圧延方向に対し45°方向の
深絞り耳率が高くなり、また成形性も低下する。したが
ってFe量は0.3〜0.9%の範囲内とした。
Fe: Fe is a basic alloy element in the alloys of the present invention, and is an Al--Fe alloy,
It is an important element that forms an l-Fe-Si or Al-Fe-Mn intermetallic compound and contributes to improving strength, formability, surface quality, and the like through refinement of crystal grains. Further, by appropriately controlling the solid solution and precipitation of Fe and the size and distribution of the intermetallic compound, it is possible to suppress the deep drawing ear ratio of the final plate to a low value. Here, if the Fe content is less than 0.3%, the above-mentioned effects cannot be sufficiently obtained, and
On the other hand, if it exceeds 0.9%, the deep drawing ear ratio in the direction of 45 ° with respect to the rolling direction increases, and the formability also decreases. Therefore, the amount of Fe was set in the range of 0.3 to 0.9%.

【0014】Mg:Mgもこの発明で使用する合金にお
いて重要な元素であり、Mgの固溶による強度向上と、
Mgの固溶に基づく加工硬化量の増大による強度向上も
期待でき、したがって材料の強度向上に不可欠な元素で
ある。またMgは加工時に転位密度を高める作用が大き
く、そのため再結晶粒を微細化させるためにも有効であ
る。ここでMg量が0.1%未満では上述の効果が充分
に得られず、一方0.7%を越えれば、高強度化は図れ
るものの、樹脂フィルムとの密着性が悪くなって樹脂ラ
ミネートアルミニウム箔としての耐食性を低下させるお
それがあり、さらには深絞り後にリューダースラインに
よる外観不良が発生するおそれがある。したがってMg
量は0.1〜0.7%の範囲内とした。
Mg: Mg is also an important element in the alloy used in the present invention.
The strength can be expected to be improved by increasing the amount of work hardening based on the solid solution of Mg, and is therefore an element indispensable for improving the strength of the material. Also, Mg has a large effect of increasing the dislocation density during processing, and is therefore effective for making recrystallized grains finer. Here, if the Mg content is less than 0.1%, the above-mentioned effects cannot be sufficiently obtained. On the other hand, if the Mg content exceeds 0.7%, the strength can be increased, but the adhesion to the resin film is deteriorated and the resin laminated aluminum is deteriorated. There is a possibility that the corrosion resistance of the foil may be reduced, and furthermore, a poor appearance due to a Luders line may occur after deep drawing. Therefore Mg
The amount was in the range of 0.1-0.7%.

【0015】Mn:Mnは強度と耳率とのバランス向上
に寄与する有効な元素であり、特にAlおよびFeと金
属間化合物を生成して、再結晶時の圧延方向に対する0
°−90°方向の耳の発達を抑制し、低耳率を達成する
ために不可欠な元素である。Mn量が0.7%未満では
上述の効果が充分に得られず、一方1.5%を越えれば
Mn系の初晶巨大金属間化合物が生じて成形性を著しく
損なってしまう。そこでMn量は0.7〜1.5%の範
囲内とした。
Mn: Mn is an effective element contributing to the improvement of the balance between strength and ear ratio. In particular, Mn forms an intermetallic compound with Al and Fe so that Mn is 0% with respect to the rolling direction during recrystallization.
It is an indispensable element for suppressing ear development in the -90 [deg.] Direction and achieving a low ear rate. If the Mn content is less than 0.7%, the above effects cannot be sufficiently obtained, while if it exceeds 1.5%, a Mn-based primary intermetallic giant intermetallic compound is generated and the formability is significantly impaired. Therefore, the Mn content is set in the range of 0.7 to 1.5%.

【0016】さらにこの発明の方法で用いる合金には、
結晶粒微細化を通じて強度向上、成形性向上、および表
面品質を向上させるために、Si,Cu,Cr,Zr,
V,Ti,Bのうちから選ばれた1種または2種以上を
添加する。以下にこれらの選択的添加元素の添加量限定
理由を述べる。
Further, alloys used in the method of the present invention include:
In order to improve strength, formability and surface quality through grain refinement, Si, Cu, Cr, Zr,
One or more selected from V, Ti, and B are added. The reasons for limiting the amounts of these selectively added elements will be described below.

【0017】Si:Siは通常のアルミニウム合金にお
いても不可避的不純物として含有されることが多い元素
であるが、積極的に添加することによって、結晶粒微細
化、強度向上、耳率の安定化に効果がある。但しSi量
が0.01%未満では上述の効果が充分に得られず、一
方0.5%を越えれば耐食性の劣化を招くから、Siを
積極添加する場合のSi量は0.01〜0.5%の範囲
内とした。なおSiを積極添加しない場合でも、0.0
1%未満のSiが不可避的不純物として許容されること
はもちろんである。
Si: Si is an element that is often contained as an inevitable impurity even in ordinary aluminum alloys. However, by actively adding Si, it is possible to reduce the crystal grain size, improve the strength, and stabilize the ear ratio. effective. However, if the Si content is less than 0.01%, the above-mentioned effects cannot be sufficiently obtained, while if it exceeds 0.5%, the corrosion resistance is deteriorated. Therefore, when the Si content is positively added, the Si content is 0.01 to 0. 0.5%. Even when Si is not positively added, 0.0
Of course, less than 1% of Si is allowed as an unavoidable impurity.

【0018】Cu:Cuも結晶粒微細化、強度向上、耳
率の安定化に効果がある元素である。Cu量が0.01
%未満ではこれらの効果が充分に得られず、一方0.5
%を越えれば耐食性の劣化を招いてしまう。したがって
Cuを添加する場合のCu量は0.01〜0.5%の範
囲内とした。
Cu: Cu is also an element that is effective in reducing the crystal grain size, improving the strength, and stabilizing the ear ratio. Cu content is 0.01
%, These effects are not sufficiently obtained.
%, Corrosion resistance deteriorates. Therefore, when Cu is added, the amount of Cu is set in the range of 0.01 to 0.5%.

【0019】Cr,Zr,V:これらの元素はいずれも
結晶粒の微細化および組織の安定化に有効な元素であ
る。Cr,Zr,Vは、いずれもその添加量が0.01
%未満では上記の効果が充分に得られず、一方いずれも
0.5%を越えれば上記の効果が飽和するばかりでな
く、巨大金属間化合物が生成されて絞り加工性に悪影響
を及ぼすおそれがある。したがってCr,Zr,Vのい
ずれもその添加量は0.01〜0.5%の範囲内とし
た。
Cr, Zr, V: These elements are all effective elements for refining crystal grains and stabilizing the structure. Cr, Zr, and V are all added in an amount of 0.01.
If it is less than 0.5%, the above-mentioned effects cannot be sufficiently obtained. On the other hand, if both of them exceed 0.5%, not only the above-mentioned effects are saturated, but also a large intermetallic compound may be generated to adversely affect drawability. is there. Therefore, the amounts of Cr, Zr, and V added are all within the range of 0.01 to 0.5%.

【0020】Ti,B:通常のアルミニウム合金におい
ては、鋳塊結晶粒微細化のためにTiを単独で、あるい
はTiをBと組合せて添加することが多く、この発明の
方法で用いる合金においても、微量のTiを単独で、あ
るいは微量のBと組合せて添加しても良い。但しTi量
が0.005%未満では上記の効果が得られず、一方T
i量が0.2%を越えれば巨大なAl−Ti系金属間化
合物が晶出して成形性を阻害するから、Ti量の範囲は
0.005〜0.2%とした。またTiとともにBを添
加すれば鋳塊結晶粒微細化の効果が向上する。このよう
にTiと併せてBを添加する場合、B量が0.0001
%未満ではBの添加効果が得られず、一方0.05%を
越えればTi−B系の粗大粒子が生成されて成形性を害
するから、Bを添加する場合のB添加量は0.0001
〜0.05%の範囲内とした。
Ti, B: In ordinary aluminum alloys, Ti is often added alone or in combination with B for refining ingot crystal grains, and the alloy used in the method of the present invention is also used in the present invention. A small amount of Ti may be added alone or in combination with a small amount of B. However, if the Ti content is less than 0.005%, the above effects cannot be obtained.
If the i content exceeds 0.2%, a huge Al-Ti intermetallic compound is crystallized to inhibit the formability, so the range of the Ti content was made 0.005 to 0.2%. If B is added together with Ti, the effect of refining the ingot crystal grains is improved. When B is added together with Ti, the amount of B is 0.0001.
%, The effect of adding B cannot be obtained. On the other hand, if it exceeds 0.05%, coarse particles of Ti-B series are generated and formability is impaired. Therefore, when B is added, the amount of B added is 0.0001.
Within the range of 0.050.05%.

【0021】なお以上の各元素のほかは、Alおよび不
可避的不純物とすれば良い。
In addition to the above elements, Al and unavoidable impurities may be used.

【0022】次にこの発明の方法における製造プロセス
について説明する。
Next, the manufacturing process in the method of the present invention will be described.

【0023】先ず前述のような成分組成の合金溶湯を常
法に従って溶製し、さらにDC鋳造法などの常法に従っ
て鋳造し、鋳塊とする。得られた鋳塊に対しては530
℃以上の温度で均質化処理を施す。この均質化処理は、
鋳造時に生じた元素の偏析を解消させるばかりでなく、
Fe,Mnの固溶と析出、およびこれらの金属間化合物
のサイズと分布を調整して、成形性の向上と最終板の低
耳率を得るために不可欠である。均質化処理の温度が5
30℃未満ではこれらの効果が充分に得られないから、
均質化処理の温度は下限を530℃以上とした。なお均
質化処理温度の上限は特に規制しないが、一般には共晶
溶融が生じないように630℃以下とすることが好まし
い。また均質化処理の時間も特に限定しないが、通常は
1時間〜48時間程度が適当である。
First, a molten alloy having the above-described composition is melted according to a conventional method, and then cast according to a conventional method such as a DC casting method to obtain an ingot. 530 for the resulting ingot
Perform homogenization at a temperature of at least ℃. This homogenization process
In addition to eliminating segregation of elements generated during casting,
It is indispensable to adjust the solid solution and precipitation of Fe and Mn, and the size and distribution of these intermetallic compounds to improve the formability and obtain a low ear ratio of the final plate. Temperature of homogenization process is 5
If the temperature is lower than 30 ° C., these effects cannot be sufficiently obtained.
The lower limit of the temperature of the homogenization treatment was 530 ° C. or higher. The upper limit of the homogenization temperature is not particularly limited, but is generally preferably 630 ° C. or lower so that eutectic melting does not occur. The time for the homogenization treatment is not particularly limited, but usually about 1 to 48 hours is appropriate.

【0024】均質化処理後の鋳塊に対しては熱間圧延を
施す。この熱間圧延は、最終板の機械的性質、表面品
質、耳率に大きな影響を及ぼす重要な工程である。熱間
圧延開始温度が380℃未満の場合には、熱間圧延中に
おける再結晶が抑制されて、その後の耳率の調整が困難
となるばかりでなく、熱間圧延終了温度(上がり温度)
も低くなり、潤滑不良、水腐食などにより表面品質を低
下させるおそれがある。一方熱間圧延開始温度が580
℃を越えれば、熱間圧延中に形成された結晶粒が粗大化
し、表面品質を低下させるおそれがある。したがって熱
間圧延開始温度は380〜580℃の範囲内とする必要
がある。また熱間圧延終了温度が300℃を越える場合
は、不均一な粗大結晶粒が形成されるおそれがあり、一
方熱間圧延終了温度が200℃未満では、潤滑不良、水
腐食が発生するおそれがある。したがって熱間圧延終了
温度は200〜300℃の範囲内とする必要がある。
The ingot after the homogenization treatment is subjected to hot rolling. This hot rolling is an important step that has a significant effect on the mechanical properties, surface quality, and ear ratio of the final sheet. When the hot rolling start temperature is lower than 380 ° C., recrystallization during hot rolling is suppressed, and not only the subsequent adjustment of the ear ratio becomes difficult, but also the hot rolling end temperature (rising temperature).
And the surface quality may be degraded due to poor lubrication, water corrosion and the like. On the other hand, the hot rolling start temperature is 580
If the temperature exceeds ℃, the crystal grains formed during the hot rolling may be coarsened and the surface quality may be deteriorated. Therefore, the hot rolling start temperature needs to be in the range of 380 to 580 ° C. When the hot rolling end temperature is higher than 300 ° C., non-uniform coarse crystal grains may be formed. On the other hand, when the hot rolling end temperature is lower than 200 ° C., poor lubrication and water corrosion may occur. is there. Therefore, the hot rolling end temperature must be in the range of 200 to 300 ° C.

【0025】熱間圧延終了後には、中間焼鈍前に50%
以上の圧延率で1次冷間圧延を施す。このような中間焼
鈍前の50%以上の圧延率の1次冷間圧延は、その後の
中間焼鈍時に微細な再結晶粒組織を得るために必要であ
るばかりでなく、熱間圧延条件の変動に起因する機械的
性質のばらつきを解消するためにも不可欠である。ここ
で1次冷間圧延の圧延率が50%未満では、上記の効果
が充分に得られない。なお1次冷間圧延率の上限につい
ては特に定めないが、通常は、2次冷間圧延率を確保す
る観点から、90%以下とすることが好ましい。
After the completion of the hot rolling, 50% before the intermediate annealing.
The primary cold rolling is performed at the above rolling ratio. Such primary cold rolling at a rolling ratio of 50% or more before the intermediate annealing is not only necessary to obtain a fine recrystallized grain structure during the subsequent intermediate annealing, but also due to fluctuations in hot rolling conditions. It is also indispensable to eliminate the resulting variation in mechanical properties. Here, if the rolling reduction of the primary cold rolling is less than 50%, the above effects cannot be sufficiently obtained. Although the upper limit of the primary cold rolling reduction is not particularly defined, it is usually preferably 90% or less from the viewpoint of securing the secondary cold rolling reduction.

【0026】1次冷間圧延後にはバッチ炉を用いて中間
焼鈍を施す。この中間焼鈍は、材料を完全に再結晶さ
せ、最終板の成形性を向上させるだけではなく、深絞り
における45°方向の耳を抑制して、最終板の低耳率化
に不可欠である。
After the first cold rolling, intermediate annealing is performed using a batch furnace. This intermediate annealing not only makes the material completely recrystallize and improves the formability of the final sheet, but also suppresses the 45 ° direction ear in deep drawing, and is indispensable for reducing the ear rate of the final sheet.

【0027】ここで、中間焼鈍の焼鈍温度が250℃未
満では再結晶が進行し難く、完全再結晶状態となるまで
に著しい長時間を要するようになって生産性を阻害し、
一方焼鈍温度が500℃を越える高温では、結晶粒が粗
大化するばかりでなく、表面に酸化皮膜が厚く形成され
て、樹脂フィルムとの密着性を低下させるおそれがあ
る。したがって中間焼鈍温度は250〜500℃の範囲
内とする必要がある。なお中間焼鈍において表面酸化皮
膜の形成を確実に抑制するためには、焼鈍温度は430
℃以下とすることが好ましく、また不活性ガス雰囲気で
焼鈍することが好ましい。また中間焼鈍における加熱保
持時間が0.5時間未満では、均一な完全再結晶組織を
得ることが困難となるおそれがあるから、焼鈍時間は
0.5時間以上とした。なお焼鈍時間の上限は特に規制
しないが、一般には経済性などから、48時間以下とす
ることが好ましい。
Here, if the annealing temperature of the intermediate annealing is lower than 250 ° C., recrystallization hardly proceeds, and it takes a remarkably long time to reach a completely recrystallized state.
On the other hand, if the annealing temperature is higher than 500 ° C., not only the crystal grains are coarsened, but also the oxide film is formed thick on the surface, which may lower the adhesion to the resin film. Therefore, the intermediate annealing temperature needs to be in the range of 250 to 500 ° C. In order to reliably suppress the formation of a surface oxide film in the intermediate annealing, the annealing temperature is set to 430.
C. or lower, and annealing in an inert gas atmosphere is preferred. If the heating and holding time in the intermediate annealing is less than 0.5 hour, it may be difficult to obtain a uniform complete recrystallized structure. Therefore, the annealing time is 0.5 hour or more. The upper limit of the annealing time is not particularly limited, but is generally preferably 48 hours or less from the viewpoint of economy and the like.

【0028】中間焼鈍後には圧延率50%以上の2次冷
間圧延を行なう。この50%以上の圧延率の2次冷間圧
延は、所要の板厚とするために必要であるばかりてな
く、その後の最終焼鈍時において微細な結晶粒組織を得
るために必要であり、さらには絞り加工時に生じる耳の
高さを最小限に抑えるためにも必要である。2次冷間圧
延の圧延率が50%未満ではこれらの効果が充分に得ら
れず、したがって2次冷間圧延の圧延率は50%以上と
する必要がある。なお2次冷間圧延の圧延率の上限は特
に限定しないが、通常は耳率の安定性の点から98%以
下とすることが好ましい。
After the intermediate annealing, a secondary cold rolling at a rolling reduction of 50% or more is performed. The secondary cold rolling at a rolling reduction of 50% or more is necessary not only to obtain a required sheet thickness, but also to obtain a fine grain structure at the time of final annealing thereafter. It is also necessary to minimize the height of the ears generated during drawing. If the rolling ratio of the secondary cold rolling is less than 50%, these effects cannot be sufficiently obtained, and therefore, the rolling ratio of the secondary cold rolling needs to be 50% or more. Although the upper limit of the rolling reduction in the secondary cold rolling is not particularly limited, it is usually preferably 98% or less from the viewpoint of stability of ear ratio.

【0029】2次冷間圧延後には、バッチ炉を用いた昇
温速度100℃/時間以下のバッチ焼鈍もしくは連続焼
鈍炉を用いた昇温速度50℃/分以上の連続焼鈍によっ
て、最終焼鈍を行なう。この最終焼鈍は、材料を完全再
結晶させ、軟質材として成形性を向上させるばかりでな
く、耳率を3%以下に抑制するために必要である。
After the secondary cold rolling, final annealing is performed by batch annealing using a batch furnace at a heating rate of 100 ° C./hour or less or continuous annealing at a heating rate of 50 ° C./min or more using a continuous annealing furnace. Do. This final annealing is necessary not only to completely recrystallize the material and improve the formability as a soft material, but also to suppress the ear rate to 3% or less.

【0030】ここで、バッチ炉を用いた最終焼鈍の場
合、加熱保持温度が250℃未満では、再結晶が進行し
難くなり、完全再結晶状態となるまでに著しい長時間を
要するようになって生産性を損ない、一方500℃を越
える高温では、結晶粒が粗大化するばかりでなく、表面
に厚い酸化皮膜が形成されて、樹脂フィルムとの密着性
を低下させるおそれがある。またバッチ炉による最終焼
鈍の加熱保持時間が0.5時間未満では、均一な完全再
結晶組織を得ることが困難となる。したがって最終焼鈍
をバッチ焼鈍とする場合には、250〜500℃の範囲
内の温度で0.5時間以上保持とした。なおこの場合の
保持時間の上限は特に規制しないが、通常は経済性の点
から48時間以内とすることが好ましい。
Here, in the case of final annealing using a batch furnace, if the heating and holding temperature is lower than 250 ° C., recrystallization is difficult to proceed, and a remarkably long time is required until a complete recrystallization state is reached. At a high temperature exceeding 500 ° C., on the other hand, at a high temperature exceeding 500 ° C., not only the crystal grains become coarse, but also a thick oxide film is formed on the surface, which may lower the adhesion to the resin film. If the heating and holding time in the final annealing by the batch furnace is less than 0.5 hour, it is difficult to obtain a uniform complete recrystallized structure. Therefore, when the final annealing is batch annealing, the temperature is kept at a temperature in the range of 250 to 500 ° C. for 0.5 hour or more. Although the upper limit of the holding time in this case is not particularly limited, it is usually preferable to set it within 48 hours from the viewpoint of economy.

【0031】一方、最終焼鈍を急速昇温−高温短時間加
熱の連続焼鈍方式(CAL)によって行なえば、バッチ
焼鈍を適用した場合よりも、結晶粒をより微細化するこ
とができる。このように連続焼鈍によって最終焼鈍を行
なう場合、350℃未満の加熱温度では完全再結晶組織
を得ることが困難であり、一方600℃を越える高温で
は、結晶粒の粗大化が生じるとともに、共晶融解が生じ
るおそれがある。また連続焼鈍における350〜600
℃の範囲内での保持時間が10分を越えれば上記の効果
が飽和し、経済性を損なう。したがって最終焼鈍に連続
焼鈍を適用する場合の条件としては、350〜600℃
の範囲内の温度に加熱して保持なしもしくは10分以下
の保持とした。
On the other hand, when the final annealing is performed by a continuous annealing method (CAL) of rapid heating and high-temperature short-time heating, the crystal grains can be made finer than when batch annealing is applied. When the final annealing is performed by continuous annealing as described above, it is difficult to obtain a completely recrystallized structure at a heating temperature of less than 350 ° C. On the other hand, at a high temperature exceeding 600 ° C., crystal grains become coarse and eutectic Melting may occur. 350-600 in continuous annealing
If the holding time in the range of ° C. exceeds 10 minutes, the above-mentioned effect is saturated and the economy is impaired. Therefore, the conditions for applying continuous annealing to the final annealing are 350 to 600 ° C.
Was heated to a temperature within the range described above to maintain no temperature or hold for 10 minutes or less.

【0032】以上のように最終焼鈍を施して得られた最
終板は、引張強さが120MPa以上、伸びが15%以
上、深絞り耳率が3%以下、結晶粒平均サイズが60μ
m以下であることが必要である。ここで引張強さが12
0MPa未満では、強度不足で薄肉化に充分に対応する
ことができず、また容器等の製品の輸送時の取扱い性を
充分に確保することが困難となる。また伸びが15%未
満では、充分な成形性を有するとは言えない。さらに耳
率が3%を越える場合は深絞り加工における歩留りを充
分に向上させることができない。そしてまた結晶粒平均
サイズが60μmを越えれば、成形加工時に肌荒れ等の
表面品質の低下を招く。
The final sheet obtained by performing the final annealing as described above has a tensile strength of 120 MPa or more, an elongation of 15% or more, a deep drawing ear ratio of 3% or less, and an average grain size of 60 μm.
m. Here, the tensile strength is 12
If it is less than 0 MPa, it is not possible to sufficiently cope with a reduction in thickness due to insufficient strength, and it is difficult to ensure sufficient handleability during transportation of products such as containers. If the elongation is less than 15%, it cannot be said that the composition has sufficient moldability. Further, when the ear ratio exceeds 3%, the yield in deep drawing cannot be sufficiently improved. If the average crystal grain size exceeds 60 μm, the surface quality such as surface roughness will be reduced during molding.

【0033】前述のようにして得られた最終焼鈍後の最
終板については、これをそのまま樹脂フィルムとのラミ
ネート、さらには深絞り加工に供しても良いが、最終処
理としてアルカリ洗浄と酸洗浄のうちいずれか一方また
は双方を施したり、またアルカリ洗浄もしくは酸洗浄の
後に化成処理としてリン酸クロメート処理を施したりす
れば、樹脂フィルムの密着性を向上させて、樹脂ラミネ
ートアルミニウム箔としての耐食性を、より一層改善す
ることができる。
The final sheet obtained after the final annealing obtained as described above may be directly subjected to lamination with a resin film and further to deep drawing. However, the final treatment includes alkali cleaning and acid cleaning. If one or both of them are given, or if a phosphate chromate treatment is given as a chemical conversion treatment after alkali washing or acid washing, the adhesion of the resin film is improved, and the corrosion resistance as a resin laminated aluminum foil is improved. It can be further improved.

【0034】ここで、アルカリ洗浄としては、珪酸ソー
ダ系もしくはリン酸ソーダ系、あるいは苛性ソーダ系の
アルカリ洗浄液を用いることができる。また珪酸ソーダ
系、リン酸ソーダ系、苛性ソーダ系のいずれを用いる場
合も、珪酸ソーダもしくはリン酸ソーダまたは苛性ソー
ダの濃度が0.5〜5%の洗浄液を用い、液温30〜9
0℃で3〜30秒間洗浄することが望ましい。
Here, as the alkali cleaning, a sodium silicate-based or sodium phosphate-based or caustic soda-based alkali cleaning solution can be used. In the case of using any of sodium silicate, sodium phosphate, and caustic soda, a cleaning solution having a sodium silicate, sodium phosphate, or caustic soda concentration of 0.5 to 5% and a solution temperature of 30 to 9 are used.
It is desirable to wash at 0 ° C. for 3 to 30 seconds.

【0035】一方酸洗浄としては、硫酸濃度が5〜15
%の硫酸洗浄液を用い、液温30〜80℃で3〜30秒
間洗浄することが適当である。
On the other hand, in the acid cleaning, a sulfuric acid concentration of 5 to 15 is used.
It is appropriate to wash at a solution temperature of 30 to 80 ° C. for 3 to 30 seconds using a sulfuric acid washing solution of 10%.

【0036】このようにアルカリ洗浄もしくは酸洗浄を
行なうことにより、最終板の表面を粗面化して、機械的
なアンカー効果によって樹脂フィルムとの密着性を向上
させることができる。
By performing the alkali cleaning or the acid cleaning as described above, the surface of the final plate can be roughened, and the adhesion to the resin film can be improved by a mechanical anchor effect.

【0037】さらに、上述のようなアルカリ洗浄もしく
は酸洗浄を行なった後に化成処理としてリン酸クロメー
ト処理を施す場合、リン酸クロム濃度1〜5%、フッ酸
濃度0.1〜3%の混合溶液を用い、20〜70℃で1
〜20秒、塗布量1〜40mg/m2 で塗布し、その後
150〜250℃で1分以内の条件で焼付けを行なうこ
とが好ましい。そしてこのようにアルカリ洗浄もしくは
酸洗浄の後にリン酸クロメート処理を施して化成皮膜を
形成すれば、、樹脂フィルムとの密着性を、より一層向
上させることができる。
Further, in the case of performing a phosphoric acid chromate treatment as a chemical conversion treatment after performing the above alkali washing or acid washing, a mixed solution having a chromium phosphate concentration of 1 to 5% and a hydrofluoric acid concentration of 0.1 to 3%. At 20-70 ° C.
It is preferable to apply the coating at a coating amount of 1 to 40 mg / m 2 for up to 20 seconds, and then to perform baking at 150 to 250 ° C. for 1 minute or less. If the chemical conversion film is formed by performing a phosphoric acid chromate treatment after the alkali washing or the acid washing as described above, the adhesion to the resin film can be further improved.

【0038】[0038]

【実施例】表1に示すこの発明の成分組成範囲内の合金
A1〜A3およびこの発明の成分組成範囲外の合金B
1,B2について、それぞれ常法にしたがってDC鋳造
法により鋳造し、得られた鋳塊に均質化処理を施した
後、熱間圧延を行ない、さらに圧延板に対して1次冷間
圧延を行ない、次いでバッチ炉にて中間焼鈍を行なって
から2次冷間圧延を行ない、その後バッチ焼鈍(BA
F)もしくは連続焼鈍(CAL)により最終焼鈍を施し
た。これらの工程の詳細な条件を表2に示す。なお表2
中において、最終焼鈍条件の欄の「0sec」は、所定
の温度に到達後、保持せずに直ちに冷却したことを表わ
す。
EXAMPLES Alloys A1 to A3 within the composition range of the present invention and alloy B outside the composition range of the present invention shown in Table 1
Each of 1 and B2 is cast by a DC casting method according to a conventional method, and after the obtained ingot is subjected to a homogenization treatment, hot rolling is performed, and further, primary cold rolling is performed on the rolled plate. Then, after performing intermediate annealing in a batch furnace, secondary cold rolling is performed, and then batch annealing (BA
F) or final annealing by continuous annealing (CAL). Table 2 shows the detailed conditions of these steps. Table 2
In the table, “0 sec” in the column of the final annealing condition indicates that cooling was performed immediately after reaching a predetermined temperature without holding.

【0039】以上のようにして得られた最終板につい
て、機械的性質(引張強さ、耐力、伸び)および平均結
晶粒サイズを調べるとともに、深絞り加工を行なって耳
率および耳の発生方向を調べた。それらの結果を表3中
に示す。ここで、耳率は、ポンチ径32mmφ、ブラン
ク径56mmφの条件でカップ深絞り試験を行なった時
の耳率、方向を調べた。
The mechanical properties (tensile strength, proof stress, elongation) and the average crystal grain size of the final plate obtained as described above are examined, and the ear ratio and the direction of ear generation are determined by performing deep drawing. Examined. The results are shown in Table 3. Here, the ear ratio and the ear ratio when a cup deep drawing test was performed under the conditions of a punch diameter of 32 mmφ and a blank diameter of 56 mmφ were examined.

【0040】また前述のようにして得られた最終板の一
部について、アルカリ洗浄もしくは酸洗浄を行ない、さ
らにアルカリ洗浄を行なった板の一部について化成処理
としてリン酸クロメート処理を行ない、各板について耐
食性を調べたので、その結果を表3中に示す。なおアル
カリ洗浄条件は、リン酸ソーダ系洗浄液を用い、濃度2
%、温度70℃、時間約13秒とした。また酸洗浄条件
は、上記のアルカリ洗浄後、硫酸濃度10%の酸洗浄液
を用い、温度50℃、時間約13秒とした。さらに化成
処理としてのリン酸クロメート処理条件は、上記のアル
カリ洗浄後、リン酸クロム2%、フッ酸0.5%の混合
溶液を用い、40℃で約5秒、塗布量10mg/m2
焼付け温度170℃、焼付時間10秒とした。そして耐
食性については、無処理の板および各処理を施した板の
表面に、厚さ50μmのポリオレフィン系樹脂フィルム
を貼り付けた後、クロスカットして1ケ月の塩水噴霧試
験を行ない、5段階評価を行なった。なおこの耐食性の
段階評価については、3以上は合格レベル、5で最も良
好と評価した。
Further, a part of the final plate obtained as described above is subjected to alkali washing or acid washing, and a part of the alkali-washed plate is subjected to a phosphoric acid chromate treatment as a chemical conversion treatment. Table 3 shows the results of the examination of the corrosion resistance. The alkaline washing conditions were as follows: a sodium phosphate-based washing solution was used, and a concentration of 2 was used.
%, The temperature was 70 ° C., and the time was about 13 seconds. The acid washing conditions were as follows: after the above alkali washing, an acid washing solution having a sulfuric acid concentration of 10% was used at a temperature of 50 ° C. for a time of about 13 seconds. Further, the phosphoric acid chromate treatment conditions as the chemical conversion treatment are as follows: after the above alkali washing, using a mixed solution of chromium phosphate 2% and hydrofluoric acid 0.5% at 40 ° C. for about 5 seconds, coating amount 10 mg / m 2 ,
The baking temperature was 170 ° C. and the baking time was 10 seconds. As for the corrosion resistance, a 50-μm-thick polyolefin-based resin film was stuck to the surface of the untreated plate and the plate subjected to each treatment, and then cross-cut and subjected to a one-month salt water spray test to give a five-point evaluation. Was performed. Regarding the grade evaluation of the corrosion resistance, 3 or more was evaluated as the acceptable level and 5 was evaluated as the best.

【0041】[0041]

【表1】 [Table 1]

【0042】[0042]

【表2】 [Table 2]

【0043】[0043]

【表3】 [Table 3]

【0044】表1〜表3において、製造番号1〜3の例
はいずれも合金の成分組成がこの発明で規定する範囲内
でしかも製造プロセス条件もこの発明で規定する範囲内
の本発明例であり、これらの場合はいずれも強度および
伸びが良好であって、引張強さ120MPa以上、伸び
15%以上の条件を満たしており、しかも耳率も3%以
下で充分に低く、さらに結晶粒も微細で平均結晶粒径6
0μm以下の条件を充分に満たし、かつまた樹脂フィル
ムとのラミネート後の耐食性も良好であった。
In Tables 1 to 3, all of the production numbers 1 to 3 are examples of the present invention in which the composition of the alloy is within the range specified by the present invention and the manufacturing process conditions are also within the range specified by the present invention. In all of these cases, the strength and elongation are good, and the tensile strength is 120 MPa or more, and the elongation is 15% or more. The ear ratio is 3% or less, and the crystal grain size is low. Fine and average grain size 6
The condition of 0 μm or less was sufficiently satisfied, and the corrosion resistance after lamination with the resin film was also good.

【0045】一方製造番号4は、合金の成分組成はこの
発明の範囲内であるが、製造プロセスがこの発明を逸脱
した比較例、すなわち中間焼鈍および2次冷間圧延を行
なわなかった比較例である。この場合は強度は高いもの
の、耳率が4.6%と高くなってしまった。
On the other hand, Production No. 4 is a comparative example in which the composition of the alloy is within the scope of the present invention but the production process deviates from the present invention, that is, a comparative example in which the intermediate annealing and the secondary cold rolling were not performed. is there. In this case, although the strength was high, the ear ratio was as high as 4.6%.

【0046】また製造番号5は、この発明の成分組成範
囲外の合金、すなわちMn,Mgを実質的に添加せずか
つSi量が多過ぎた合金を用いた比較例であり、製造プ
ロセスはこの発明で規定する条件を満たしているが、最
終板の強度が低くなってしまった。
Production No. 5 is a comparative example using an alloy outside the component composition range of the present invention, that is, an alloy containing substantially no Mn and Mg and having an excessively large amount of Si. Although the conditions defined in the invention were satisfied, the strength of the final plate was low.

【0047】さらに製造番号6も、この発明の成分組成
範囲外の合金、特に0.7%を越える多量のMgを添加
した合金を用いた比較例であり、製造プロセスはこの発
明で規定する条件を満たしているが、樹脂フィルムとの
密着性が劣り、そのため樹脂をラミネートした状態での
耐食性が劣っていることが判明した。
Production No. 6 is also a comparative example using an alloy outside the component composition range of the present invention, particularly an alloy containing a large amount of Mg exceeding 0.7%. Was satisfied, but the adhesion to the resin film was poor, and therefore, it was found that the corrosion resistance in a state where the resin was laminated was poor.

【0048】なお樹脂ラミネート後の耐食性について
は、無処理のままの板よりも、酸洗浄やアルカリ洗浄、
化成処理を行なった場合に改善されていることが表3か
ら明らかである。
Regarding the corrosion resistance after resin lamination, acid washing or alkali washing,
It is apparent from Table 3 that the chemical conversion treatment has been improved.

【0049】[0049]

【発明の効果】前述の実施例からも明らかなように、こ
の発明の方法によれば、強度と成形性に優れ、さらに深
絞り耳率も安定して低いとともに表面品質も良好であっ
て、しかも樹脂フィルムとの密着性も良好で樹脂フィル
ムとラミネートした状態での耐食性が良好なアルミニウ
ム合金軟質板を、確実かつ安定して得ることができる。
したがってこの発明の方法は、特にレトルト容器、器
物、キャップなど、樹脂とラミネートしかつ深絞り加工
を施して使用される軟質板の製造に最適である。
As is apparent from the above-described embodiment, according to the method of the present invention, the strength and the formability are excellent, the deep drawing ear ratio is stably low, and the surface quality is good. In addition, it is possible to reliably and stably obtain an aluminum alloy soft plate having good adhesion to the resin film and good corrosion resistance when laminated with the resin film.
Therefore, the method of the present invention is particularly suitable for the production of a soft plate used for a retort container, a vessel, a cap, etc., which is laminated with a resin and subjected to deep drawing.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) C22F 1/00 684 C22F 1/00 684 686 686 691 691A 691B 694 694A 694B ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) C22F 1/00 684 C22F 1/00 684 686 686 691 691A 691B 694 694A 694B

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 Fe0.3〜0.9%(重量%、以下同
じ)、Mn0.7〜1.5%、Mg0.1〜0.7%を
含有し、さらにSi0.01〜0.5%、Cu0.01
〜0.5%、Cr0.01〜0.5%、Zr0.01〜
0.5%、V0.01〜0.5%、Ti0.005〜
0.2%、B0.0001〜0.05%のうちから選ば
れた1種または2種以上を含有し、残部がAlおよび不
可避的不純物よりなる合金を素材とし、その鋳塊に53
0℃以上の温度で均質化処理を施した後、熱間圧延開始
温度を380〜580℃の範囲内、熱間圧延終了温度を
200〜300℃の範囲内として熱間圧延を行ない、さ
らに50%以上の圧延率で1次冷間圧延を行なった後、
250〜500℃の範囲内の温度で0.5時間以上保持
する中間焼鈍を行ない、その後50%以上の圧延率で2
次冷間圧延を行ない、さらに最終焼鈍として、100℃
/hr以下の昇温速度で250〜500℃の範囲内の温
度に加熱して0.5時間以上保持するバッチ焼鈍を行な
い、これにより引張強さ120MPa以上、伸び15%
以上、深絞り耳率3%以下、平均結晶粒径60μm以下
の最終板を得ることを特徴とする、深絞り加工用アルミ
ニウム合金軟質板の製造方法。
1. An alloy containing 0.3 to 0.9% of Fe (% by weight, the same applies hereinafter), 0.7 to 1.5% of Mn and 0.1 to 0.7% of Mg, and 0.01 to 0.5% of Si. %, Cu0.01
~ 0.5%, Cr0.01 ~ 0.5%, Zr0.01 ~
0.5%, V0.01-0.5%, Ti0.005-
An alloy containing one or more selected from 0.2% and B 0.0001 to 0.05%, the balance being Al and unavoidable impurities is used as a raw material.
After performing the homogenization treatment at a temperature of 0 ° C. or higher, hot rolling is performed by setting the hot rolling start temperature within a range of 380 to 580 ° C. and the hot rolling end temperature within a range of 200 to 300 ° C. % After the first cold rolling at a rolling rate of
Intermediate annealing is performed at a temperature in the range of 250 to 500 ° C. for 0.5 hours or more, and then at a rolling reduction of 50% or more,
Next cold rolling is performed, and as final annealing, 100 ° C.
/ Hr is heated to a temperature in the range of 250 to 500 ° C. at a temperature rising rate of not more than / hr, and is subjected to batch annealing for holding for 0.5 hour or more.
As described above, a method for producing an aluminum alloy soft plate for deep drawing, characterized by obtaining a final plate having a deep drawing ear ratio of 3% or less and an average crystal grain size of 60 μm or less.
【請求項2】 Fe0.3〜0.9%、Mn0.7〜
1.5%、Mg0.1〜0.7%を含有し、さらにSi
0.01〜0.5%、Cu0.01〜0.5%、Cr
0.01〜0.5%、Zr0.01〜0.5%、V0.
01〜0.5%、Ti0.005〜0.2%、B0.0
001〜0.05%のうちから選ばれた1種または2種
以上を含有し、残部がAlおよび不可避的不純物よりな
る合金を素材とし、その鋳塊に530℃以上の温度で均
質化処理を施した後、熱間圧延開始温度を380〜58
0℃の範囲内、熱間圧延終了温度を200〜300℃の
範囲内として熱間圧延を行ない、さらに50%以上の圧
延率で1次冷間圧延を行なった後、250〜500℃の
範囲内の温度で0.5時間以上保持する中間焼鈍を行な
い、その後50%以上の圧延率で2次冷間圧延を行な
い、さらに最終焼鈍として、50℃/min以上の昇温
速度で350〜600℃の範囲内の温度に加熱して保持
なしもしくは10分以内の保持の連続焼鈍を行ない、こ
れにより引張強さ120MPa以上、伸び15%以上、
深絞り耳率3%以下、平均結晶粒径60μm以下の最終
板を得ることを特徴とする、深絞り加工用アルミニウム
合金軟質板の製造方法。
2. Fe 0.3-0.9%, Mn 0.7-
1.5%, Mg 0.1-0.7%, and further Si
0.01-0.5%, Cu 0.01-0.5%, Cr
0.01-0.5%, Zr 0.01-0.5%, V0.
01-0.5%, Ti 0.005-0.2%, B0.0
An alloy containing at least one selected from 001 to 0.05%, the balance being Al and unavoidable impurities is used as a material, and the ingot is subjected to a homogenization treatment at a temperature of 530 ° C. or more. After the application, the hot rolling start temperature is set to 380 to 58
After hot rolling is performed at a hot rolling end temperature of 200 to 300 ° C. within a range of 0 ° C., and primary cold rolling is further performed at a rolling reduction of 50% or more, a range of 250 to 500 ° C. Intermediate annealing at a temperature within 0.5 hours or more is performed, then secondary cold rolling is performed at a rolling rate of 50% or more, and final annealing is performed at a heating rate of 50 ° C./min or more at 350 to 600 ° C. Heating to a temperature in the range of 0 ° C. to perform continuous annealing without holding or holding for 10 minutes or less, whereby the tensile strength is 120 MPa or more, the elongation is 15% or more,
A method for producing an aluminum alloy soft plate for deep drawing, wherein a final plate having a deep drawing ear ratio of 3% or less and an average crystal grain size of 60 μm or less is obtained.
【請求項3】 請求項1、請求項2の方法のいずれかに
よって得られた最終板に対し、珪酸ソーダ系もしくはリ
ン酸ソーダ系または苛性ソーダ系のアルカリ洗浄液を用
いたアルカリ洗浄と、硫酸系酸洗浄液を用いた酸洗浄と
のうち、いずれか一方または双方を行なうことを特徴と
する、深絞り加工用アルミニウム合金軟質板の製造方
法。
3. An alkali cleaning using a sodium silicate-based, sodium phosphate-based or caustic soda-based alkaline cleaning solution, and a sulfuric acid-based acid on the final plate obtained by the method according to claim 1. A method for producing an aluminum alloy soft plate for deep drawing, characterized by performing one or both of acid cleaning using a cleaning liquid.
【請求項4】 請求項3に記載のアルカリ洗浄もしくは
酸洗浄の後、化成処理としてリン酸クロメート処理を行
なうことを特徴とする、深絞り加工用アルミニウム合金
軟質板の製造方法。
4. A method for producing an aluminum alloy soft plate for deep drawing, wherein a phosphoric acid chromate treatment is performed as a chemical conversion treatment after the alkali cleaning or the acid cleaning according to claim 3.
JP25544999A 1999-09-09 1999-09-09 Manufacturing method of aluminum alloy soft plate for deep drawing Expired - Lifetime JP3981505B2 (en)

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Publication number Priority date Publication date Assignee Title
WO2008068981A1 (en) * 2006-12-08 2008-06-12 Kabushiki Kaisha Kobe Seiko Sho Aluminum alloy plate and process for production thereof
JP2008144209A (en) * 2006-12-08 2008-06-26 Kobe Steel Ltd Aluminum alloy sheet and its manufacturing method
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JP2012149354A (en) * 2012-05-11 2012-08-09 Kobe Steel Ltd Aluminum alloy sheet, and its manufacturing method
EP3330391A4 (en) * 2015-07-29 2019-01-23 Fujikura Ltd. Aluminum alloy conductive wire, electric wire using same, and wire harness
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