JP2012149354A - Aluminum alloy sheet, and its manufacturing method - Google Patents

Aluminum alloy sheet, and its manufacturing method Download PDF

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JP2012149354A
JP2012149354A JP2012110070A JP2012110070A JP2012149354A JP 2012149354 A JP2012149354 A JP 2012149354A JP 2012110070 A JP2012110070 A JP 2012110070A JP 2012110070 A JP2012110070 A JP 2012110070A JP 2012149354 A JP2012149354 A JP 2012149354A
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JP5379883B2 (en
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Takeshi Kudo
健 工藤
Katsushi Matsumoto
克史 松本
Yasuhiro Ariga
康博 有賀
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Kobe Steel Ltd
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PROBLEM TO BE SOLVED: To provide an aluminum alloy sheet having excellent high temperature formability and its manufacturing method.SOLUTION: The aluminum alloy sheet is composed of an aluminum alloy having a composition consisting of 0.8 to 2.5 mass% Mn and the balance Al with inevitable impurities and is characterized in that a solid-solution Mn content is made to ≤1.0 mass% and (solid-solution Mn content)/(precipitated Mn content)≤2.0 is satisfied, the number density of a Mn based compound of a particle diameter of 0.5-5.0 μm is ≥1,000/mmand ≤10,500/mm, and the average grain size is ≤30 μm. The method for manufacturing the aluminum alloy sheet is characterized as follows: the aluminum alloy is melted and cast at ≥0.1°C/sec and ≤5.0°C/sec cooling rate into an ingot; homogenizing heat treatment, hot rolling and cold rolling are applied to the ingot to form a cold rolled sheet; and the cold rolled sheet is annealed under the conditions of ≥50°C/min temperature-rise rate, 400 to 600°C annealing temperature and ≥50°C/min cooling rate from the annealing temperature to 200°C.

Description

本発明は、Al−Mn系合金からなる自動車のパネル構造体等に使用されるアルミニウム合金板およびその製造方法に関し、特に、高温成形によって製造されるパネル構造体等に使用されるアルミニウム合金板およびその製造方法に関するものである。   TECHNICAL FIELD The present invention relates to an aluminum alloy plate used for an automobile panel structure or the like made of an Al—Mn alloy and a method for manufacturing the same, and in particular, an aluminum alloy plate used for a panel structure or the like manufactured by high-temperature molding, and It relates to the manufacturing method.

近年、地球環境に対する意識の高まりを背景に、燃費向上を目的として自動車、船舶、航空機、あるいは、車両などの輸送機、機械、電気製品、建築、構造物、光学機器、器物の部材や部品用として、軽量化の要求が高まってきている。例えば、自動車のボディパネル材についても鋼板などの従来の鉄鋼材料に代わってアルミニウム合金板の適用が検討されている。   In recent years, against the backdrop of increasing awareness of the global environment, for the purpose of improving fuel economy, for transportation equipment such as automobiles, ships, aircraft, or vehicles, machines, electrical products, architecture, structures, optical equipment, components and parts of equipment As a result, demands for weight reduction are increasing. For example, application of an aluminum alloy plate to a body panel material of an automobile in place of a conventional steel material such as a steel plate is being studied.

特に、自動車のフード、フェンダー、ドア、ルーフ、トランクリッド等のパネル構造体に使用されるアウタパネル(外板)やインナパネル(内板)等のパネルには、前記アルミニウム合金板の中でも薄肉でありかつ高強度なアルミニウムパネル板、例えば、Al−Mg−Si系合金板(JIS規定の6000系合金板等)等の適用が検討されている。   In particular, panels such as outer panels (outer plates) and inner panels (inner plates) used in panel structures such as automobile hoods, fenders, doors, roofs, trunk lids, etc. are thin among the aluminum alloy plates. In addition, application of a high-strength aluminum panel plate, for example, an Al—Mg—Si-based alloy plate (such as a JIS-defined 6000-based alloy plate) has been studied.

そして、自動車のインナーパネル材については、表面品質が問題とされないため、前記アルミニウム合金板の中でも成形性が重視され、最近では、汎用アルミニウム合金板、例えば、JIS規定の5000系合金板(5052合金板、Al−Mg系合金板)の適用が検討されるようになった。   As for the inner panel material of automobiles, since the surface quality is not a problem, formability is emphasized among the aluminum alloy plates. Recently, a general-purpose aluminum alloy plate such as a 5000 series alloy plate (5052 alloy specified by JIS) is used. Application of plate, Al-Mg alloy plate) has been studied.

しかし、前記汎用アルミニウム合金板では、低コスト化につながるリサイクル性を備えた状態でのプレス成形性改善には限界があり、実用的なプレス成形性を有するまでには至っていない。このため、自動車メーカー等からは、さらなるプレス成形性の向上が求められていた。   However, the above-mentioned general-purpose aluminum alloy plate has a limit in improving press formability in a state having recyclability leading to cost reduction, and has not yet reached practical press formability. For this reason, further improvements in press formability have been demanded by automobile manufacturers and the like.

一方、3000系合金板の適用例としてはDI缶やボトル缶があり、生産性並びに製品特性の改善策として、Si、Mg、CuおよびFe等の元素を添加し、或いは合金元素の添加に併せて結晶粒径や晶析出物の分散状態を制御する方法が試みられている。   On the other hand, there are DI cans and bottle cans as application examples of 3000 series alloy plates. As measures for improving productivity and product characteristics, elements such as Si, Mg, Cu and Fe are added, or alloy elements are added. Attempts have been made to control the crystal grain size and the dispersion state of crystal precipitates.

例えば、特許文献1には、Mn固溶量を0.1〜0.17質量%に制御することにより、加工部の強度を制御し、ネッキング性を改善させたボトル缶用アルミニウム合金板が記載されている。特許文献2には、径が0.1〜1μmの金属間化合物を1mmあたり10000個以下に制御することにより、耐食性、成形性を改善させたボトル缶用アルミニウム合金板が記載されている。特許文献3には、径が0.1〜1μmのMgSi化合物を1mmあたり10000個以下に制御することにより、耳率を低く抑えるとともに、固溶Mg、Siによる強度向上の両立を図ったDI缶胴用アルミニウム合金板が記載されている。特許文献4には、固溶Si量を10〜100ppmに制御することにより、製缶時の破胴率を向上させたDI缶胴用アルミニウム合金板が記載されている。 For example, Patent Document 1 describes an aluminum alloy plate for a bottle can in which the strength of a processed part is controlled by controlling the Mn solid solution amount to 0.1 to 0.17% by mass to improve necking property. Has been. Patent Document 2 describes an aluminum alloy plate for a bottle can in which corrosion resistance and formability are improved by controlling an intermetallic compound having a diameter of 0.1 to 1 μm to 10,000 or less per 1 mm 2 . In Patent Document 3, by controlling the number of Mg 2 Si compounds having a diameter of 0.1 to 1 μm to 10000 or less per 1 mm 2 , the ear rate is kept low and the strength is improved by solute Mg and Si. An aluminum alloy plate for a DI can body is described. Patent Document 4 describes an aluminum alloy plate for a DI can body, in which the rupture rate during can making is improved by controlling the amount of dissolved Si to 10 to 100 ppm.

そして、成形性の改善策として、アルミニウム合金板の組織状態を制御する方法が試みられている。例えば、特許文献5には、0.01μm以上の析出物の平均粒子径を0.2〜0.5μmとし、かつ、示差走査熱量曲線において230〜300℃で発熱ピークを示す組織状態に制御することにより、プレス成形性を向上させたAl−Mn系合金板が記載されている。   As a measure for improving formability, a method of controlling the structural state of the aluminum alloy plate has been attempted. For example, in Patent Document 5, the average particle diameter of precipitates of 0.01 μm or more is set to 0.2 to 0.5 μm, and the structure is controlled so as to exhibit an exothermic peak at 230 to 300 ° C. in the differential scanning calorimetry curve. Thus, an Al-Mn alloy plate with improved press formability is described.

また、成形性の改善策として、室温成形法と比較して成形性に優れる、例えば、局部加熱ブランク法、温間成形法、高温ブロー成形法に代表される高温成形法を用いることが試みられ、その高温成形法に適した材質からなるアルミニウム合金板の検討がなされている。   Further, as a measure for improving formability, it is attempted to use a high temperature forming method represented by, for example, a local heating blank method, a warm forming method, and a high temperature blow forming method, which is excellent in formability as compared with a room temperature forming method. An aluminum alloy plate made of a material suitable for the high temperature forming method has been studied.

例えば、特許文献6には、粒径1〜5μmのAl−Mn系金属間化合物粒子の数を0.1mm当り1000個(10000個/mm)以上、さらに、平均結晶粒径を50μm以下に制御することにより、150〜350℃の範囲内での温間成形における温間成形性と温間成形後の耐応力腐食割れ性を向上させたアルミニウム合金板が記載されている。また、特許文献7には、Fe固溶量を10ppm以下、Mn固溶量を500ppm以下に規制し、かつ200〜300℃における引張伸びを65%以上に制御することにより、温間成形性を向上させたアルミニウム合金板が記載されている。 For example, Patent Document 6, 2 per 1,000 0.1mm the number of particle size 1~5μm of Al-Mn intermetallic compound particles (10000 / mm 2) or more, further, the average crystal grain size 50μm or less The aluminum alloy plate which has improved the warm formability in the warm forming in the range of 150 to 350 ° C. and the stress corrosion cracking resistance after the warm forming is described. In Patent Document 7, the Fe solid solution amount is controlled to 10 ppm or less, the Mn solid solution amount is controlled to 500 ppm or less, and the tensile elongation at 200 to 300 ° C. is controlled to 65% or more. An improved aluminum alloy plate is described.

特開2006− 77310号公報JP 2006-77310 A 特開2006−152359号公報JP 2006-152359 A 特開2000− 1730号公報JP 2000-1730 A 特開平10− 121177号公報Japanese Patent Laid-Open No. 10-121177 特開2002−275566号公報Japanese Patent Laid-Open No. 2002-275566 特開平7− 310137号公報JP-A-7-310137 特開2002−348625号公報JP 2002-348625 A

しかしながら、前記特許文献1〜5のアルミニウム合金板においては、室温成形時の製造効率ならびに成形品特性を向上させるものであって、高温成形の際の局部伸びを制御しきれず、高温成形性が劣るという問題があった。また、前記特許文献6、7のアルミニウム合金板においても、近年ますます厳しさを増している自動車メーカー等の要望を満たす高温成形性が達成されたとは言えず、更なる高温成形性の向上が求められている。   However, the aluminum alloy sheets of Patent Documents 1 to 5 are intended to improve the production efficiency at the time of forming at room temperature and the properties of the molded product, and the local elongation during high temperature forming cannot be controlled, resulting in poor high temperature formability. There was a problem. In addition, in the aluminum alloy plates of Patent Documents 6 and 7, it cannot be said that high-temperature formability that satisfies the demands of automobile manufacturers and the like, which have been increasingly severe in recent years, has been achieved. It has been demanded.

そこで、本発明は、このような問題を解決すべく創案されたもので、その目的は、高温成形性が良好なアルミニウム合金板およびその製造方法を提供することにある。   Accordingly, the present invention has been made to solve such problems, and an object thereof is to provide an aluminum alloy plate having good high-temperature formability and a method for producing the same.

前記課題を解決するために、本発明に係るアルミニウム合金板は、Mn:0.8〜2.5質量%を含有し、残部がAlおよび不可避的不純物からなるアルミニウム合金からなり、Mn固溶量が1.0質量%以下、かつ、Mn固溶量/Mn析出量が2.0以下であって、粒子径が0.5〜5.0μmのMn系化合物の個数密度が1000個/mm以上10500個/mm以下、かつ、平均結晶粒径が30μm以下であることを特徴とする。 In order to solve the above-mentioned problems, an aluminum alloy plate according to the present invention contains Mn: 0.8 to 2.5% by mass, and the balance is made of an aluminum alloy composed of Al and inevitable impurities. Is 1.0 mass% or less, and the Mn solid solution amount / Mn precipitation amount is 2.0 or less, and the number density of Mn-based compounds having a particle diameter of 0.5 to 5.0 μm is 1000 / mm 2. More than 10500 pieces / mm 2 and the average crystal grain size is 30 μm or less.

前記構成によれば、Mn固溶量を所定値以下に減少させることにより、歪速度感受性が増大し、高温での局部伸びが増大する。また、Mn固溶量/Mn析出量を所定値以下、すなわち、Mn析出量を増大させることにより、成形時のMn系化合物周囲の歪の蓄積が促進され、動的回復が容易になることで、局部伸びが増大する。また、所定径以上のMn系化合物の個数密度を所定値以上に増大させることにより、成形時のMn系化合物周囲の歪の蓄積が促進され、動的回復が容易になることで、局部伸びがより一層増大する。さらに、平均結晶粒径を所定値以下に減少させることにより、結晶粒が微細化し、局部伸びがより一層増大する。   According to the said structure, by reducing the amount of Mn solid solution below a predetermined value, strain rate sensitivity increases and local elongation at high temperature increases. Also, by increasing the Mn solid solution amount / Mn precipitation amount to a predetermined value or less, that is, by increasing the Mn precipitation amount, accumulation of strain around the Mn-based compound during molding is promoted, and dynamic recovery is facilitated. , Local elongation increases. In addition, by increasing the number density of Mn-based compounds having a predetermined diameter or more to a predetermined value or more, accumulation of strain around the Mn-based compound during molding is promoted, and dynamic recovery is facilitated, whereby local elongation is increased. It will increase even more. Furthermore, by reducing the average crystal grain size to a predetermined value or less, the crystal grains are refined and the local elongation is further increased.

本発明に係るアルミニウム合金板は、前記アルミニウム合金が、さらに、Fe:1.5質量%以下、Mg:2.0質量%以下、Si:1.5質量%以下、Cu:1.0質量%以下、Cr:0.5質量%以下、Zr:0.5質量%以下、V:0.3質量%以下、Ti:0.2質量%以下およびZn:1.5質量%以下のうちの少なくとも1種を含むことを特徴とする。   In the aluminum alloy plate according to the present invention, the aluminum alloy further includes Fe: 1.5 mass% or less, Mg: 2.0 mass% or less, Si: 1.5 mass% or less, Cu: 1.0 mass%. Hereinafter, Cr: 0.5% by mass or less, Zr: 0.5% by mass or less, V: 0.3% by mass or less, Ti: 0.2% by mass or less, and Zn: 1.5% by mass or less It is characterized by including 1 type.

前記構成によれば、アルミニウム合金が、Fe、Mg、Si、Cu、Cr、Zr、V、TiおよびZnのうちの少なくとも1種を所定量含有することにより、結晶粒が微細化し、局部伸びがより一層増大する。   According to the above configuration, the aluminum alloy contains a predetermined amount of at least one of Fe, Mg, Si, Cu, Cr, Zr, V, Ti, and Zn, so that the crystal grains are refined and the local elongation is increased. It will increase even more.

本発明に係るアルミニウム合金板の製造方法は、Mn:0.8〜2.5質量%を含有し、残部がAlおよび不可避的不純物からなるアルミニウム合金を溶解し、冷却速度0.1℃/秒以上5.0℃/秒以下で鋳造して鋳塊を製造する鋳造工程と、前記鋳塊に均質化熱処理を施す均質化熱処理工程と、前記均質化熱処理が施された鋳塊を熱間圧延して熱延板を製造する熱間圧延工程と、前記熱延板を冷間圧延して冷延板を製造する冷間圧延工程と、前記冷延板に、昇温速度50℃/分以上、焼鈍温度400〜600℃および前記焼鈍温度から200℃までの冷却速度50℃/分以上の焼鈍を施してアルミニウム合金板を製造する焼鈍工程とを含むことを特徴とする。   The method for producing an aluminum alloy plate according to the present invention comprises Mn: 0.8 to 2.5% by mass, with the balance being aluminum and inevitable impurities dissolved, and a cooling rate of 0.1 ° C./sec. A casting process for producing an ingot by casting at a temperature of 5.0 ° C./second or less, a homogenization heat treatment process for subjecting the ingot to a homogenization heat treatment, and hot rolling the ingot subjected to the homogenization heat treatment A hot rolling step for producing a hot-rolled sheet, a cold-rolling step for producing a cold-rolled plate by cold-rolling the hot-rolled plate, and a heating rate of 50 ° C./min or more on the cold-rolled plate And an annealing step of producing an aluminum alloy sheet by annealing at an annealing temperature of 400 to 600 ° C. and annealing at a cooling rate of 50 ° C./min or more from the annealing temperature to 200 ° C.

前記手順によれば、鋳造時の冷却速度、および、焼鈍時の昇温速度、焼鈍温度、冷却速度を所定範囲に制御することにより、アルミニウム合金板の組織状態、すなわち、Mn固溶量、Mn固溶量/Mn析出量、Mn系化合物の個数密度、平均結晶粒径が適切なものとなる。   According to the above procedure, by controlling the cooling rate during casting, the heating rate during annealing, the annealing temperature, and the cooling rate within a predetermined range, the microstructure state of the aluminum alloy sheet, that is, the Mn solid solution amount, Mn The amount of solid solution / Mn precipitation, the number density of Mn-based compounds, and the average crystal grain size are appropriate.

本発明に係るアルミニウム合金板の製造方法は、前記アルミニウム合金が、さらに、Fe:1.5質量%以下、Mg:2.0質量%以下、Si:1.5質量%以下、Cu:1.0質量%以下、Cr:0.5質量%以下、Zr:0.5質量%以下、V:0.3質量%以下、Ti:0.2質量%以下およびZn:1.5質量%以下のうちの少なくとも1種を含むことを特徴とする。   In the method for producing an aluminum alloy plate according to the present invention, the aluminum alloy further includes Fe: 1.5 mass% or less, Mg: 2.0 mass% or less, Si: 1.5 mass% or less, Cu: 1. 0 mass% or less, Cr: 0.5 mass% or less, Zr: 0.5 mass% or less, V: 0.3 mass% or less, Ti: 0.2 mass% or less, and Zn: 1.5 mass% or less It contains at least one of them.

前記手順によれば、アルミニウム合金が、Fe、Mg、Si、Cu、Cr、Zr、V、TiおよびZnのうちの少なくとも1種を所定量含有することにより、結晶粒が微細化し、局部伸びがより一層増大する。   According to the above procedure, the aluminum alloy contains a predetermined amount of at least one of Fe, Mg, Si, Cu, Cr, Zr, V, Ti and Zn, so that the crystal grains are refined and the local elongation is reduced. It will increase even more.

本発明に係るアルミニウム合金板によれば、アルミニウム合金板のMn固溶量、Mn固溶量/Mn析出量を制御することにより、良好な高温成形性を有する。また、アルミニウム合金板のMn系化合物の個数密度、平均結晶粒径を制御することにより、高温成形性がより一層向上する。さらに、アルミニウム合金が所定の元素をさらに含有することにより、高温成形性がより一層向上する。   The aluminum alloy plate according to the present invention has good high temperature formability by controlling the Mn solid solution amount and the Mn solid solution amount / Mn precipitation amount of the aluminum alloy plate. In addition, the high temperature formability is further improved by controlling the number density and average crystal grain size of the Mn-based compound of the aluminum alloy plate. Furthermore, when the aluminum alloy further contains a predetermined element, the high temperature formability is further improved.

また、本発明に係るアルミニウム合金板は、良好な高温成形性を有しているので、自動車用の板材や構造部材などを始めとして、電車や航空機、船舶、家電製品などの板材用として、特に意匠性向上のため複雑形状への成形加工を要する分野に幅広く有効に活用できる。   In addition, since the aluminum alloy plate according to the present invention has good high-temperature formability, particularly for plate materials for automobiles, airplanes, ships, home appliances, etc., particularly for automobile plate materials and structural members, It can be effectively used in a wide range of fields that require molding into complex shapes to improve design.

本発明に係るアルミニウム合金板の製造方法によれば、鋳造時の冷却速度、および、焼鈍時の昇温速度、焼鈍温度、冷却速度を所定範囲に制御することにより、良好な高温成形性を有するアルミニウム合金板を製造できる。また、アルミニウム合金が所定の元素をさらに含有することにより、より一層良好な高温成形性を有するアルミニウム合金板を製造できる。   According to the method for producing an aluminum alloy sheet according to the present invention, by controlling the cooling rate during casting, the heating rate during annealing, the annealing temperature, and the cooling rate within a predetermined range, it has good high temperature formability. Aluminum alloy plates can be manufactured. Moreover, when the aluminum alloy further contains a predetermined element, an aluminum alloy plate having even better high-temperature formability can be produced.

温間成形を模式的に示した説明図である。It is explanatory drawing which showed warm forming typically.

本発明に係るアルミニウム合金板の実施の形態について、詳細に説明する。
アルミニウム合金板は、所定量のMnを含有し、残部がAlおよび不可避的不純物からなるアルミニウム合金(Al−Mn系合金)から構成され、所定値以下のMn固溶量、Mn固溶量/Mn析出量を有する。
An embodiment of an aluminum alloy plate according to the present invention will be described in detail.
The aluminum alloy plate contains a predetermined amount of Mn, and the balance is made of an aluminum alloy (Al-Mn alloy) composed of Al and inevitable impurities. The Mn solid solution amount, the Mn solid solution amount / Mn is less than a predetermined value. It has a precipitation amount.

すなわち、アルミニウム合金板は、Mn固溶量が減少する方向、かつ、Mn析出物を微細に多く分散させる方向(Mn固溶量/Mn析出量が減少する方向)に合金組織が制御されている。Mn固溶量の減少は歪速度感受性を増大させ、高温での局部伸びが増大し、高温成形性が向上する。一方、Mn析出物の増大は、成形時のMn系化合物周囲の歪の蓄積を促進し、動的回復が容易になることで高温での局部伸びが増大し、高温成形性が向上する。なお、本発明において、高温とは150〜400℃程度の温度範囲を言う。   That is, in the aluminum alloy plate, the alloy structure is controlled in the direction in which the Mn solid solution amount decreases and in the direction in which a large amount of Mn precipitates are dispersed finely (the direction in which the Mn solid solution amount / Mn precipitation amount decreases). . Decreasing the amount of Mn solid solution increases the strain rate sensitivity, increases the local elongation at high temperatures, and improves the high temperature formability. On the other hand, the increase in Mn precipitates promotes the accumulation of strain around the Mn-based compound during molding, facilitates dynamic recovery, increases local elongation at high temperatures, and improves high-temperature moldability. In addition, in this invention, high temperature means the temperature range about 150-400 degreeC.

<Mn量:0.8〜2.5質量%>
アルミニウム合金のMn量が0.8質量%未満であると、Mn固溶量/Mn析出量が増大すると共に、Al−Mn系化合物の形成が少なくなり、個数密度も減少する。その結果、アルミニウム合金板として最低限必要な高温成形性が得られない。一方、Mn量が2.5質量%を超えると、Mn固溶量が増大すると共に、粗大なMn系化合物が形成され、それが破壊の起点として作用するため、高温成形性が低下する。したがって、Mn量は0.8〜2.5質量%、好ましくは1.0〜2.3質量%、より好ましくは1.2〜2.0質量%である。
<Mn amount: 0.8 to 2.5 mass%>
When the amount of Mn in the aluminum alloy is less than 0.8% by mass, the amount of Mn solid solution / the amount of precipitated Mn increases, the formation of Al—Mn compounds decreases, and the number density also decreases. As a result, the minimum high-temperature formability required for an aluminum alloy plate cannot be obtained. On the other hand, if the amount of Mn exceeds 2.5% by mass, the amount of Mn solid solution increases, and a coarse Mn-based compound is formed, which acts as a starting point for fracture, so that high-temperature formability is reduced. Therefore, the amount of Mn is 0.8 to 2.5% by mass, preferably 1.0 to 2.3% by mass, and more preferably 1.2 to 2.0% by mass.

<不可避的不純物>
不可避的不純物の含有量は、本発明に係るアルミニウム合金板の特性に影響しない範囲が好ましい。
<Inevitable impurities>
The content of inevitable impurities is preferably in a range that does not affect the characteristics of the aluminum alloy sheet according to the present invention.

<Mn固溶量:1.0質量%以下>
アルミニウム合金板のMn固溶量が1.0質量%を超えると、歪速度感受性が小さくなりすぎ、動的回復が起こりにくくなり、高温での局部伸びが低下し、高温成形性が低下する。したがって、Mn固溶量は1.0質量%以下、好ましくは0.5質量%以下である。Mn固溶量の制御は、前記アルミニウム合金のMn量、後記するアルミニウム合金板の製造工程における焼鈍温度によって行われる。
<Mn solid solution amount: 1.0 mass% or less>
When the Mn solid solution amount of the aluminum alloy plate exceeds 1.0% by mass, the strain rate sensitivity becomes too small, the dynamic recovery becomes difficult to occur, the local elongation at high temperature is lowered, and the high temperature formability is lowered. Therefore, the Mn solid solution amount is 1.0 mass% or less, preferably 0.5 mass% or less. The amount of Mn solid solution is controlled by the amount of Mn of the aluminum alloy and the annealing temperature in the manufacturing process of the aluminum alloy sheet described later.

<Mn固溶量/Mn析出量:2.0以下>
アルミニウム合金板のMn固溶量/Mn析出量が2.0を超えると、動的回復が起こりにくくなり、高温での局部伸びが低下し、高温成形性が低下する。したがって、Mn固溶量/Mn析出量は2.0以下、好ましくは1.5以下、より好ましくは1.0以下である。Mn固溶量/Mn析出量の制御は、アルミニウム合金のMn量、アルミニウム合金板の製造工程における鋳造時の冷却速度、焼鈍時の昇温速度、焼鈍温度、焼鈍時の冷却速度によって行われる。
<Mn solid solution amount / Mn precipitation amount: 2.0 or less>
When the Mn solid solution amount / Mn precipitation amount of the aluminum alloy plate exceeds 2.0, dynamic recovery is difficult to occur, local elongation at high temperature is reduced, and high temperature formability is lowered. Therefore, the Mn solid solution amount / Mn precipitation amount is 2.0 or less, preferably 1.5 or less, more preferably 1.0 or less. Control of the Mn solid solution amount / Mn precipitation amount is performed by the Mn amount of the aluminum alloy, the cooling rate at the time of casting in the production process of the aluminum alloy sheet, the heating rate at the time of annealing, the annealing temperature, and the cooling rate at the time of annealing.

本発明に係るアルミニウム合金板は、所定径以上のMn系化合物の個数密度が所定値以上であって、かつ、所定値以下の平均結晶粒径を有することが好ましい。   The aluminum alloy plate according to the present invention preferably has an average crystal grain size in which the number density of Mn-based compounds having a predetermined diameter or more is not less than a predetermined value and not more than a predetermined value.

<粒子径0.5〜5.0μmのMn系化合物の個数密度:1000個/mm2以上>
アルミニウム合金板のMn系化合物(粒子径(最大径)0.5〜5.0μm)の個数密度が1000個/mm未満であると、動的回復が起こりにくくなり、高温での局部伸びが低下し、高温成形性が低下しやすい。したがって、Mn系化合物の個数密度は1000個/mm以上とする。また、個数密度が多すぎると、粒子間隔が短くなりすぎ、割れが伝播しやすくなるため、高温成形性の低下を招き易い。そのため、個数密度は1000〜10000個/mm2が好ましく、1500〜8000個/mmがより好ましく、2000〜6000個/mmが最適である。Mn系化合物の個数密度の制御は、アルミニウム合金のMn量、アルミニウム合金板の製造工程における鋳造時の冷却速度によって行われる。
<Number density of Mn-based compounds having a particle diameter of 0.5 to 5.0 μm: 1000 / mm 2 or more>
When the number density of the Mn-based compound (particle diameter (maximum diameter) 0.5 to 5.0 μm) of the aluminum alloy plate is less than 1000 / mm 2 , dynamic recovery is less likely to occur, and local elongation at high temperatures is reduced. The high temperature formability tends to decrease. Therefore, the number density of the Mn-based compound is set to 1000 / mm 2 or more. On the other hand, if the number density is too large, the particle spacing becomes too short and cracks are likely to propagate, so that high temperature formability is likely to be reduced. Therefore, the number density is preferably 1,000 to 10,000 pieces / mm 2, more preferably from 1,500 to 8,000 pieces / mm 2, and optimally 2000 to 6000 pieces / mm 2. The number density of the Mn-based compound is controlled by the amount of Mn of the aluminum alloy and the cooling rate during casting in the production process of the aluminum alloy sheet.

また、測定対象のMn系化合物の粒子径を0.5μm以上とした理由は、測定装置の分解能により、0.5μm未満の粒子の検出が困難なためである。また、粒子径が5.0μm以下とした理由は、5.0μmを超えると、粒子径が大きくなりすぎ、粒子が破壊の起点となりやすく、高温成形性が低下しやすくなるためである。なお、粒子径0.5μm未満のMn系化合物の高温成形性に与える影響は、極めて小さい。   The reason why the particle size of the Mn-based compound to be measured is 0.5 μm or more is that it is difficult to detect particles smaller than 0.5 μm due to the resolution of the measuring apparatus. The reason why the particle diameter is 5.0 μm or less is that when the particle diameter exceeds 5.0 μm, the particle diameter becomes too large, and the particles tend to be the starting point of breakage, and the high-temperature formability tends to be lowered. In addition, the influence which the Mn type compound with a particle diameter of less than 0.5 micrometer has on the high temperature moldability is very small.

<平均結晶粒径:30μm以下>
アルミニウム合金板の平均結晶粒径が30μmより大きいと、高温での局部伸びが低下し、高温成形性が低下しやすい。したがって、平均結晶粒径は30μm以下とする。平均結晶粒径の制御は、アルミニウム合金板の焼鈍時の昇温速度、焼鈍温度、冷却速度によって行われる。
<Average crystal grain size: 30 μm or less>
When the average crystal grain size of the aluminum alloy plate is larger than 30 μm, the local elongation at high temperature is lowered, and the high temperature formability tends to be lowered. Therefore, the average crystal grain size is 30 μm or less. The average crystal grain size is controlled by the heating rate, annealing temperature, and cooling rate during annealing of the aluminum alloy plate.

本発明に係るアルミニウム合金板は、前記Mn以外に、Fe、Mg、Si、Cu、Cr、Zr、V、TiおよびZnのうちの少なくとも1種を所定量含有することが好ましい。
<Fe、Mg、Si、Cu、Cr、Zr、V、TiおよびZn量>
Fe、Mg、Si、Cu、Cr、Zr、V、TiおよびZnは、結晶粒の微細化に有用であり、高温成形性を向上させることができる。ただし含有量が多すぎると、粗大な化合物を形成し、それが破壊の起点として作用するため、高温成形性が低下する。前記各元素を含有させる場合、その含有量は、以下が好ましい。
The aluminum alloy plate according to the present invention preferably contains a predetermined amount of at least one of Fe, Mg, Si, Cu, Cr, Zr, V, Ti and Zn in addition to the Mn.
<Fe, Mg, Si, Cu, Cr, Zr, V, Ti and Zn amount>
Fe, Mg, Si, Cu, Cr, Zr, V, Ti, and Zn are useful for refining crystal grains, and can improve high-temperature formability. However, when the content is too large, a coarse compound is formed, which acts as a starting point of destruction, and thus high temperature moldability is lowered. When the above elements are contained, the content is preferably as follows.

(Fe量)
通常のアルミニウム地金では、不可避的に0.05質量%程度含有されるが、0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜1.5質量%が好ましい。
(Mg量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜2.0質量%が好ましい。
(Si量)
通常のアルミニウム地金では、不可避的に0.05質量%程度含有されるが、0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜1.5質量%が好ましい。
(Cu量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜1.0質量%が好ましい。
(Cr量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜0.5質量%が好ましい。
(Zr量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜0.5質量%が好ましい。
(V量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.01〜0.3質量%が好ましい。
(Ti量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.005〜0.2質量%が好ましい。
(Zn量)
0質量%とならない限りは0質量%に極めて近い含有量であってもよいが、0.1〜1.5質量%が好ましい。
(Fe content)
In ordinary aluminum ingots, it is unavoidably contained in an amount of about 0.05% by mass, but may be a content very close to 0% by mass unless it becomes 0% by mass, Mass% is preferred.
(Mg amount)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.01 to 2.0 mass% is preferable.
(Si amount)
In ordinary aluminum ingots, it is unavoidably contained in an amount of about 0.05% by mass, but may be a content very close to 0% by mass unless it becomes 0% by mass, Mass% is preferred.
(Cu amount)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.01 to 1.0 mass% is preferable.
(Cr content)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.01 to 0.5 mass% is preferable.
(Zr amount)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.01 to 0.5 mass% is preferable.
(V amount)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.01 to 0.3 mass% is preferable.
(Ti amount)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.005 to 0.2 mass% is preferable.
(Zn content)
As long as it does not become 0 mass%, the content may be very close to 0 mass%, but 0.1 to 1.5 mass% is preferable.

次に、本発明に係るアルミニウム合金板の製造方法について説明する。
通常のアルミニウム合金板は、鋳造工程、均質化熱処理工程、熱間圧延工程および冷間圧延工程の各工程を経て製造されることが多い。本発明の製造方法のポイントは、冷間圧延工程の後に焼鈍(最終焼鈍)を行うところにある。すなわち、鋳造工程、均質化熱処理工程、熱間圧延工程、冷間圧延工程および焼鈍工程の各工程を経て製造される。また、熱間圧延工程の後に荒焼鈍を行なってもよいし、冷間圧延工程において冷間圧延を複数回行い、冷間圧延の間に中間焼鈍を行ってもよい。
Next, the manufacturing method of the aluminum alloy plate which concerns on this invention is demonstrated.
Ordinary aluminum alloy sheets are often manufactured through each process of a casting process, a homogenizing heat treatment process, a hot rolling process, and a cold rolling process. The point of the manufacturing method of this invention exists in the place which anneals (final annealing) after a cold rolling process. That is, it is manufactured through each process of a casting process, a homogenization heat treatment process, a hot rolling process, a cold rolling process, and an annealing process. Further, rough annealing may be performed after the hot rolling step, or cold rolling may be performed a plurality of times in the cold rolling step, and intermediate annealing may be performed during the cold rolling.

なお、鋳造工程、均質化熱処理工程、熱間圧延工程、冷間圧延工程および焼鈍工程は、従来公知の方法で行う。用いるアルミニウム合金の成分組成や各工程の設定条件によって、得られる物性や組織状態は変わるので、一連の製造工程として総合的に条件を選択して決定すべきであって、個々の工程毎に条件を厳密に設定することは必ずしも適切ではない。しかしながら、前記成分組成のアルミニウム合金を用いた製造方法として、本発明者らが検討したところによると、以下の条件を採用すれば、前記したアルミニウム合金板の組織状態、すなわち、Mn固溶量、Mn固溶量/Mn析出量、Mn系化合物の個数密度、平均結晶粒径を実現することが可能となり、本発明で意図する、良好な高温成形性を有するアルミニウム合金板が確実に得られる。   In addition, a casting process, a homogenization heat treatment process, a hot rolling process, a cold rolling process, and an annealing process are performed by a conventionally well-known method. Depending on the composition of the aluminum alloy used and the setting conditions of each process, the physical properties and structure obtained will vary, so the conditions should be selected and determined comprehensively as a series of manufacturing processes. It is not always appropriate to set strict. However, as a manufacturing method using an aluminum alloy having the above-described component composition, the present inventors have studied, and if the following conditions are employed, the structure state of the aluminum alloy plate described above, that is, the Mn solid solution amount, It becomes possible to realize the Mn solid solution amount / Mn precipitation amount, the number density of the Mn-based compound, and the average crystal grain size, and the aluminum alloy plate having good high-temperature formability intended in the present invention can be obtained with certainty.

(1)鋳造工程において、凝固までの冷却速度、すなわち、冷却前の鋳造温度から200℃までの平均冷却速度を0.1℃/秒以上とする。冷却速度が0.1℃/秒未満であると、冷却中に粗大な晶析出物が形成されるため、Mn固溶量/Mn析出量が大きくなるとともに、Mn系化合物の個数密度が減少する。その結果、高温での局部伸びが低下し、高温成形性が低下する。より好ましい冷却速度は1℃/秒以上である。なお、鋳造は、半連続鋳造(DC鋳造)、薄板連鋳のいずれでもよい。 (1) In the casting process, the cooling rate until solidification, that is, the average cooling rate from the casting temperature before cooling to 200 ° C. is set to 0.1 ° C./second or more. When the cooling rate is less than 0.1 ° C./second, coarse crystal precipitates are formed during cooling, so that the Mn solid solution amount / Mn precipitation amount increases and the number density of the Mn-based compound decreases. . As a result, local elongation at high temperatures is reduced, and high temperature formability is reduced. A more preferable cooling rate is 1 ° C./second or more. The casting may be either semi-continuous casting (DC casting) or thin plate continuous casting.

(2)焼鈍工程において、昇温速度を50℃/分以上とする。この焼鈍は再結晶並びにMn析出処理を目的とする。焼鈍の昇温速度が50℃/分未満であると、昇温中に粗大な再結晶粒が生じ、Mn固溶量/Mn析出量が増大するとともに、平均結晶粒径が大きくなる。その結果、高温での局部伸びが低下し、高温成形性が低下する。 (2) In the annealing step, the rate of temperature rise is set to 50 ° C./min or more. This annealing aims at recrystallization and Mn precipitation treatment. If the temperature increase rate of annealing is less than 50 ° C./min, coarse recrystallized grains are generated during the temperature increase, the Mn solid solution amount / Mn precipitation amount increases, and the average crystal grain size increases. As a result, local elongation at high temperatures is reduced, and high temperature formability is reduced.

(3)焼鈍工程において、焼鈍温度を400〜600℃とする。焼鈍温度が400℃未満であると、加工組織が残存するために温間成形性が低下する。一方、600℃を超えると、バーニングが起こり、ポアが形成される。また、平均結晶粒径が大きくなる。その結果、高温での局部伸びが低下し、高温成形性が低下する。 (3) An annealing temperature shall be 400-600 degreeC in an annealing process. When the annealing temperature is less than 400 ° C., the workability remains, and thus the warm formability is lowered. On the other hand, when it exceeds 600 ° C., burning occurs and pores are formed. In addition, the average crystal grain size increases. As a result, local elongation at high temperatures is reduced, and high temperature formability is reduced.

(4)焼鈍工程において、焼鈍後の冷却速度、すなわち、焼鈍温度から200℃までの平均冷却速度を50℃/分以上とする。焼鈍の冷却速度が50℃/分未満であると、Mn固溶量/Mn析出量が増大するとともに、冷却中に粗大な再結晶粒が生じ、平均結晶粒径が大きくなる。その結果、高温での局部伸びが低下し、高温成形性が低下する。 (4) In the annealing step, the cooling rate after annealing, that is, the average cooling rate from the annealing temperature to 200 ° C. is set to 50 ° C./min or more. When the cooling rate of annealing is less than 50 ° C./min, the amount of Mn solid solution / the amount of precipitated Mn increases, coarse recrystallized grains are generated during cooling, and the average crystal grain size increases. As a result, local elongation at high temperatures is reduced, and high temperature formability is reduced.

また、本発明に係るアルミニウム合金板の製造方法は、焼鈍工程において、前記した再結晶並びにMn析出処理を目的とした1回目の焼鈍の後に、2回目の焼鈍を行なってもよい。2回目の焼鈍の目的は、Mn析出を促進することでMn固溶量を減少させることにある。2回目の焼鈍温度は、150〜500℃とすることが好ましい。2回目の焼鈍温度が150℃未満であると、Mn析出を促進することができず、Mn固溶量/Mn析出量が増大する。一方、2回目の焼鈍温度が500℃を超えると、粗大な再結晶粒が生じ、Mn固溶量/Mn析出量が増大するとともに、平均結晶粒径が大きくなる。その結果、高温での局部伸びが低下し、高温成形性が低下する。   Moreover, the manufacturing method of the aluminum alloy plate which concerns on this invention WHEREIN: You may perform the 2nd annealing after the 1st annealing for the above-mentioned recrystallization and Mn precipitation process in an annealing process. The purpose of the second annealing is to reduce the amount of Mn solid solution by promoting Mn precipitation. The second annealing temperature is preferably 150 to 500 ° C. If the second annealing temperature is less than 150 ° C., Mn precipitation cannot be promoted, and the amount of Mn solid solution / Mn precipitation increases. On the other hand, when the annealing temperature for the second time exceeds 500 ° C., coarse recrystallized grains are generated, the amount of Mn solid solution / the amount of precipitated Mn increases, and the average crystal grain size increases. As a result, local elongation at high temperatures is reduced, and high temperature formability is reduced.

次に、実施例を挙げて、本発明に係るアルミニウム合金板を具体的に説明する。なお、焼鈍が2回のものを参考例とする。
表1に示す成分組成のアルミニウム合金をDC鋳造(実施例1〜10、12、参考例1、2、比較例1〜9)によって鋳造し、厚さ50mmの鋳塊を得た。または、薄板連鋳(実施例11、参考例3)によって鋳造し、厚さ10mmの鋳塊を得た。得られた鋳塊に500℃で均質化熱処理を施してから熱間圧延を行う。得られた板厚3mmの熱延板について、冷間圧延を行い、板厚1mmの冷延板を作製し、表2に示す条件で最終焼鈍を行い、実施例1〜12、参考例1〜3、比較例1〜9のアルミニウム合金板(供試板)を得た。
Next, the aluminum alloy plate according to the present invention will be specifically described with reference to examples. In addition, let the thing of annealing twice be a reference example.
Aluminum alloys having the composition shown in Table 1 were cast by DC casting (Examples 1 to 10, 12, Reference Examples 1 and 2 and Comparative Examples 1 to 9) to obtain ingots having a thickness of 50 mm. Alternatively, casting was performed by thin plate continuous casting (Example 11, Reference Example 3) to obtain an ingot having a thickness of 10 mm. The obtained ingot is subjected to homogenization heat treatment at 500 ° C. and then hot-rolled. About the obtained hot-rolled sheet having a thickness of 3 mm, cold rolling is performed to produce a cold-rolled sheet having a thickness of 1 mm, and final annealing is performed under the conditions shown in Table 2, and Examples 1 to 12 and Reference Examples 1 to 1 are performed. 3. The aluminum alloy plate (test plate) of Comparative Examples 1 to 9 was obtained.

得られた供試板について、以下の方法で、Mn固溶量、Mn固溶量/Mn析出量、Mn系化合物の個数密度、平均結晶粒径を測定した。その結果を表2に示す。   About the obtained test plate, the Mn solid solution amount, the Mn solid solution amount / Mn precipitation amount, the number density of the Mn-based compound, and the average crystal grain size were measured by the following methods. The results are shown in Table 2.

(Mn固溶量、Mn固溶量/Mn析出量)
供試板のマトリックスのみを溶解し、目開き0.1μmのメッシュによってアルミ合金中の酸化物、晶出物および析出物を抽出分離した。そのときの、抽出分離されずにろ液に沈殿したMn量をMn固溶量とした。また、抽出分離された抽出残渣に含まれるMn量をMn析出量とした。そして、Mn固溶量をMn析出量により除する事でMn固溶量/Mn析出量を求めた。ここで、沈殿および残渣のMn量は、ICP発光分光分析法により求めた。
(Mn solid solution amount, Mn solid solution amount / Mn precipitation amount)
Only the matrix of the test plate was dissolved, and oxides, crystallized substances and precipitates in the aluminum alloy were extracted and separated with a mesh having an opening of 0.1 μm. The amount of Mn precipitated in the filtrate without being extracted and separated at that time was defined as the Mn solid solution amount. Further, the amount of Mn contained in the extraction residue extracted and separated was defined as the Mn precipitation amount. Then, the Mn solid solution amount / Mn precipitation amount was determined by dividing the Mn solid solution amount by the Mn precipitation amount. Here, the amount of Mn in the precipitate and the residue was determined by ICP emission spectroscopy.

(Mn系化合物個数密度)
Mn系化合物の個数密度の測定は、以下のようにして行った。先ず、供試板に対して圧延面から0.25mm深さまで機械研磨により削り落とし、その研磨面をEPMA(日本電子製JXA−8000シリーズ、測定条件は加速電圧20kV)により測定した。測定エリアは約0.1〜0.2mm程度、測定時の倍率は600倍であった。測定対象は最大径0.5〜5.0μmの粒子を測定した。
(Mn-based compound number density)
The number density of the Mn compound was measured as follows. First, the test plate was scraped off by mechanical polishing from the rolled surface to a depth of 0.25 mm, and the polished surface was measured by EPMA (JXA-8000 series, manufactured by JEOL Ltd., measurement conditions were acceleration voltage 20 kV). The measurement area was about 0.1 to 0.2 mm 2 and the magnification at the time of measurement was 600 times. The object to be measured was particles having a maximum diameter of 0.5 to 5.0 μm.

測定により検出された全粒子のうち、Mn系化合物を以下の要領で抽出した。先ず、EPMA装置により、個々の粒子に含有する構成元素(Fe、Mn、Mg、Si、Cuの5元素)の分析を行う(at%)。ここで得られる定量的な値は、各粒子のサイズやビーム径によって、分析精度に問題が生じるため、主要含有元素の比率によりMn系化合物の判別を行った。具体的な解析方法を以下に示す。   Of all particles detected by measurement, Mn-based compounds were extracted as follows. First, the constituent elements (5 elements of Fe, Mn, Mg, Si, and Cu) contained in each particle are analyzed with an EPMA apparatus (at%). Since the quantitative value obtained here has a problem in analysis accuracy depending on the size and beam diameter of each particle, the Mn-based compound was discriminated based on the ratio of the main contained elements. A specific analysis method is shown below.

前記EPMA装置により、Fe(at%)+Mn(at%)+Mg(at%)+Si(at%)+Cu(at%)の合計量(TOTAL)を求める。次に、1つ1つの粒子につき、Fe/TOTAL、Mn/TOTAL、Mg/TOTAL、Si/TOTAL、Cu/TOTALにより、含有5元素中に含まれる(含有5元素の合計量に対する)Fe、Mn、Mg、Si、Cuの各含有比率を求める。この内、Mn/TOTALが0.3以上のものをMn系化合物とした。前記分析でMn系化合物と判別された粒子の個数を測定面積で除することにより、Mn系化合物の個数密度を得た。   The total amount (TOTAL) of Fe (at%) + Mn (at%) + Mg (at%) + Si (at%) + Cu (at%) is determined by the EPMA apparatus. Next, Fe / TOTAL, Mn / TOTAL, Mg / TOTAL, Si / TOTAL, and Cu / TOTAL are included in the five contained elements (relative to the total amount of the five contained elements) per particle. Each content ratio of Mg, Si, and Cu is obtained. Among these, those having Mn / TOTAL of 0.3 or more were designated as Mn compounds. The number density of Mn-based compounds was obtained by dividing the number of particles discriminated as Mn-based compounds in the above analysis by the measurement area.

(平均結晶粒径)
平均結晶粒径の測定は、以下のようにして行った。先ず、供試材に対して圧延面から0.25mm深さまで機械研磨により削り落とし、バフ研磨に次いで電解研磨し表面を調整した試料を用意した。その試料について、日本電子社製SEM(JEOL JSM 5410)を用いてEBSP(Electron Back Scattering (Scattered) Pattern)による結晶方位測定および結晶粒径測定を行った。測定領域は1500μm×1500μmの領域であり、測定ステップ間隔は2μmとした。EBSP測定・解析システムは、EBSP:TSL社製(OIM)を用いた。
(Average crystal grain size)
The average crystal grain size was measured as follows. First, a sample was prepared by mechanically polishing the test material from the rolled surface to a depth of 0.25 mm, adjusting the surface by electrolytic polishing following buff polishing. The sample was subjected to crystal orientation measurement and crystal grain size measurement by EBSP (Electron Back Scattering (Scattered) Pattern) using SEM (JEOL JSM 5410) manufactured by JEOL Ltd. The measurement area was an area of 1500 μm × 1500 μm, and the measurement step interval was 2 μm. As the EBSP measurement / analysis system, EBSP: manufactured by TSL (OIM) was used.

測定において、±15°以内の方位のずれは同一の結晶粒に属するものと定義し、隣り合う結晶粒の方位差が5°以上の結晶粒の境界を結晶粒界と定義した。その上で、平均結晶粒径を下式(1)により算出した。
平均結晶粒径=(Σx)/n ・・・ (1)
ここで、nは測定した結晶粒の数、xはそれぞれの結晶粒径
In the measurement, the deviation of the orientation within ± 15 ° was defined as belonging to the same crystal grain, and the boundary between crystal grains where the orientation difference between adjacent crystal grains was 5 ° or more was defined as the crystal grain boundary. Then, the average crystal grain size was calculated by the following formula (1).
Average crystal grain size = (Σx) / n (1)
Where n is the number of crystal grains measured and x is the crystal grain diameter of each.

次に、供試板について、以下の方法で、成形高さ、局部伸びを測定し、その値から高温成形性を評価した。その結果を表2に示す。   Next, with respect to the test plate, the molding height and local elongation were measured by the following methods, and the high temperature moldability was evaluated from the measured values. The results are shown in Table 2.

(成形高さ)
供試板から120mm×120mmの試験片を切断により作製した。図1に示すように、プレス機10のパンチ5(50mmφ、肩R4.5mm)と、ダイス6、7(54.5〜56.0mmφ、肩R8〜10mm)との間に試験片をセットし、潤滑材(日本工作油製、CF853)を用いて、しわ押さえ荷重1.2kg/cm、パンチ速度80mm/minの条件で温間成形(深絞り試験)を行い、成形高さを測定した。そして、成形高さは、試験片の一部が破断した際のパンチ深さとした。なお、成形高さが25mm未満を高温成形性が不良(×)、25mm以上30mm未満を高温成形性が良好(○)、30mm以上を高温成形が優れている(◎)とした。
(Molding height)
A test piece of 120 mm × 120 mm was prepared from the test plate by cutting. As shown in FIG. 1, a test piece is set between the punch 5 (50 mmφ, shoulder R4.5 mm) of the press machine 10 and the dies 6 and 7 (54.5-56.0 mmφ, shoulder R8-10 mm). Using a lubricant (manufactured by Nippon Tool Oil Co., Ltd., CF853), warm forming (deep drawing test) was performed under the conditions of a wrinkle holding load of 1.2 kg / cm 2 and a punch speed of 80 mm / min, and the forming height was measured. . The molding height was the punch depth when a part of the test piece was broken. The molding height was less than 25 mm, the high-temperature moldability was poor (x), 25 mm or more and less than 30 mm was good (○), and 30 mm or more was excellent in high-temperature molding (◎).

ここで、温間成形の温度条件としては、試験片1のフランジ部分2の温度が260℃になるように、ヒーター8を用いて加熱した。また、冷却水を流した冷却管9によりパンチ5の底部を冷却することにより、パンチ5のコーナー部に当接する試料片1のコーナー部分3や、パンチ5の底部に当接する試料片1の底部分4の温度が100℃以下の比較的低温となるようにした。また、これらの温度は、接触式温度計により測定した。そして、所定測定時間内での複数回測定における平均温度を用いて、フランジ部分2、コーナー部分3、底部分4の温度を制御した。   Here, as a temperature condition of the warm forming, heating was performed using the heater 8 so that the temperature of the flange portion 2 of the test piece 1 was 260 ° C. In addition, by cooling the bottom of the punch 5 with the cooling pipe 9 in which cooling water has flowed, the corner portion 3 of the sample piece 1 that contacts the corner portion of the punch 5 and the bottom of the sample piece 1 that contacts the bottom portion of the punch 5. The temperature of the portion 4 was set to a relatively low temperature of 100 ° C. or lower. These temperatures were measured with a contact thermometer. And the temperature of the flange part 2, the corner part 3, and the bottom part 4 was controlled using the average temperature in the measurement in multiple times within predetermined measurement time.

(局部伸び)
供試板から、圧延方向に対する角度が90°方向を長手方向とする引張試験片(JIS5号試験片)を切り出した。この試験片を用いて引張試験を行い、その応力−歪み曲線を得た後、JISG0202に規定された局部伸びを求めた。引張試験時の雰囲気温度は250℃とし、予め雰囲気温度に到達後に引張試験片を装着し、装着後に約10分間保持した後、引張試験を実施した。さらに、各供試板について3回の試験を行い、その平均値を採用した。なお、局部伸びが50%未満を高温成形性が不良(×)、50%以上を高温成形性が良好(○)とした。
(Local growth)
From the test plate, a tensile test piece (JIS No. 5 test piece) whose longitudinal direction is 90 ° with respect to the rolling direction was cut out. After performing a tensile test using this test piece and obtaining its stress-strain curve, the local elongation defined in JISG0202 was determined. The atmospheric temperature at the time of the tensile test was 250 ° C. The tensile test piece was attached after reaching the atmospheric temperature in advance, and held for about 10 minutes after the attachment, and then the tensile test was performed. Furthermore, the test was performed 3 times for each test plate, and the average value was adopted. When the local elongation was less than 50%, the high-temperature formability was poor (x), and when 50% or more, the high-temperature formability was good (◯).

Figure 2012149354
Figure 2012149354

Figure 2012149354
Figure 2012149354

表2の結果から、実施例1〜12は、請求項に規定した成分組成(Mn量、Mg量、Si量、Fe量、Cr量、Zr量、V量、Ti量、Cu量、Zn量)、Mn固溶量、Mn固溶量/Mn析出量、Mn系化合物の個数密度、平均結晶粒径を満足するため、高温成形性が良好または優れていた。なお、参考例1〜3も、高温成形性が優れていた。   From the results shown in Table 2, Examples 1 to 12 show component compositions (Mn content, Mg content, Si content, Fe content, Cr content, Zr content, V content, Ti content, Cu content, Zn content as defined in the claims. ), Mn solid solution amount, Mn solid solution amount / Mn precipitation amount, the number density of Mn-based compounds, and the average crystal grain size, the high temperature formability was good or excellent. In addition, Reference Examples 1 to 3 were also excellent in high temperature formability.

比較例1は、Mn量が下限値未満であるため、Mn固溶量/Mn析出量が上限値を超えるとともに、Mn系化合物の個数密度が下限値未満となった。その結果、高温成形性が不良であった。   In Comparative Example 1, since the Mn amount was less than the lower limit value, the Mn solid solution amount / Mn precipitation amount exceeded the upper limit value, and the number density of the Mn-based compound became less than the lower limit value. As a result, the high temperature formability was poor.

比較例2は、Mn量が上限値を超えるため、Mn固溶量が上限値を超えた。その結果、高温成形性が不良であった。   In Comparative Example 2, since the Mn amount exceeded the upper limit value, the Mn solid solution amount exceeded the upper limit value. As a result, the high temperature formability was poor.

比較例3は、成分組成は請求範囲を満足するが、鋳造時の冷却速度が低いため、Mn固溶量/Mn析出量が上限値を超えるとともに、Mn系化合物の個数密度が下限値未満となった。その結果、高温成形性が不良であった。   In Comparative Example 3, the component composition satisfies the claims, but the cooling rate during casting is low, so the Mn solid solution amount / Mn precipitation amount exceeds the upper limit value, and the number density of the Mn-based compound is less than the lower limit value. became. As a result, the high temperature formability was poor.

比較例4は、成分組成は請求範囲を満足するが、1回目の焼鈍時の昇温速度が低いため、Mn固溶量/Mn析出量が上限値を超えるとともに、平均結晶粒径が上限値を超えた。その結果、高温成形性が不良であった。   In Comparative Example 4, the component composition satisfies the claimed range, but because the rate of temperature increase during the first annealing is low, the Mn solid solution amount / Mn precipitation amount exceeds the upper limit value, and the average crystal grain size is the upper limit value. Exceeded. As a result, the high temperature formability was poor.

比較例5は、成分組成は請求範囲を満足するが、1回目の焼鈍温度が低いため、Mn固溶量/Mn析出量が上限値を超えるとともに、加工組織が残存した。その結果、高温成形性が不良であった。   In Comparative Example 5, the component composition satisfied the claimed range, but the annealing temperature at the first time was low, so that the Mn solid solution amount / Mn precipitation amount exceeded the upper limit value, and the processed structure remained. As a result, the high temperature formability was poor.

比較例6は、成分組成は請求範囲を満足するが、1回目の焼鈍温度が高いため、Mn固溶量、Mn固溶量/Mn析出量が上限値を超えるとともに、平均結晶粒径が上限値を超えた。その結果、高温成形性が不良であった。また、バーニングが発生し、ポアが形成された。   In Comparative Example 6, the component composition satisfies the claimed range, but because the first annealing temperature is high, the Mn solid solution amount, the Mn solid solution amount / Mn precipitation amount exceeds the upper limit, and the average crystal grain size is the upper limit. The value was exceeded. As a result, the high temperature formability was poor. Moreover, burning occurred and pores were formed.

比較例7は、成分組成は請求範囲を満足するが、1回目の焼鈍時の冷却速度が低いため、Mn固溶量/Mn析出量が上限値を超えるとともに、平均結晶粒径が上限値を超えた。その結果、高温成形性が不良であった。   In Comparative Example 7, the component composition satisfies the claimed range, but because the cooling rate during the first annealing is low, the Mn solid solution amount / Mn precipitation amount exceeds the upper limit value, and the average crystal grain size exceeds the upper limit value. Beyond. As a result, the high temperature formability was poor.

比較例8は、成分組成は請求範囲を満足するが、2回目の焼鈍温度が低いため、Mn固溶量/Mn析出量が上限値を超えた。その結果、高温成形性が不良であった。   In Comparative Example 8, the component composition satisfied the claimed range, but the second annealing temperature was low, so the Mn solid solution amount / Mn precipitation amount exceeded the upper limit. As a result, the high temperature formability was poor.

比較例9は、成分組成は請求範囲を満足するが、2回目の焼鈍温度が高いため、Mn固溶量/Mn析出量が上限値を超えるとともに、平均結晶粒径が上限値を超えた。その結果、高温成形性が不良であった。   In Comparative Example 9, although the component composition satisfied the claimed range, the second annealing temperature was high, so the Mn solid solution amount / Mn precipitation amount exceeded the upper limit value, and the average crystal grain size exceeded the upper limit value. As a result, the high temperature formability was poor.

以上のとおり、本発明の実施形態について説明したが、本発明は前記した実施形態に限定されず、本発明の特許請求の範囲を逸脱しない範囲で適宜変更してもよい。   As mentioned above, although embodiment of this invention was described, this invention is not limited to above-described embodiment, You may change suitably in the range which does not deviate from the claim of this invention.

1 試験片
2 フランジ部分
3 コーナー部分
4 底部分
5 パンチ
6、7 ダイス
8 ヒーター
9 冷却管
10 プレス機
DESCRIPTION OF SYMBOLS 1 Test piece 2 Flange part 3 Corner part 4 Bottom part 5 Punch 6, 7 Dies 8 Heater 9 Cooling tube 10 Press machine

Claims (4)

Mn:0.8〜2.5質量%を含有し、残部がAlおよび不可避的不純物からなるアルミニウム合金からなり、Mn固溶量が1.0質量%以下、かつ、Mn固溶量/Mn析出量が2.0以下であるアルミニウム合金板において、
粒子径が0.5〜5.0μmのMn系化合物の個数密度が1000個/mm以上10500個/mm以下、かつ、
平均結晶粒径が30μm以下であることを特徴とするアルミニウム合金板。
Mn: 0.8 to 2.5% by mass, the balance is made of an aluminum alloy composed of Al and inevitable impurities, the Mn solid solution amount is 1.0% by mass or less, and the Mn solid solution amount / Mn precipitation In an aluminum alloy plate whose amount is 2.0 or less,
The number density of the Mn-based compound having a particle diameter of 0.5 to 5.0 μm is 1000 / mm 2 or more and 10500 / mm 2 or less, and
An aluminum alloy plate having an average crystal grain size of 30 μm or less.
前記アルミニウム合金が、さらに、Fe:1.5質量%以下、Mg:2.0質量%以下、Si:1.5質量%以下、Cu:1.0質量%以下、Cr:0.5質量%以下、Zr:0.5質量%以下、V:0.3質量%以下、Ti:0.2質量%以下およびZn:1.5質量%以下のうちの少なくとも1種を含むことを特徴とする請求項1に記載のアルミニウム合金板。   The aluminum alloy is further Fe: 1.5 mass% or less, Mg: 2.0 mass% or less, Si: 1.5 mass% or less, Cu: 1.0 mass% or less, Cr: 0.5 mass% In the following, at least one of Zr: 0.5% by mass or less, V: 0.3% by mass or less, Ti: 0.2% by mass or less, and Zn: 1.5% by mass or less is included. The aluminum alloy plate according to claim 1. Mn:0.8〜2.5質量%を含有し、残部がAlおよび不可避的不純物からなるアルミニウム合金を溶解し、冷却速度0.1℃/秒以上5.0℃/秒以下で鋳造して鋳塊を製造する鋳造工程と、
前記鋳塊に均質化熱処理を施す均質化熱処理工程と、
前記均質化熱処理が施された鋳塊を熱間圧延して熱延板を製造する熱間圧延工程と、
前記熱延板を冷間圧延して冷延板を製造する冷間圧延工程と、
前記冷延板に、昇温速度50℃/分以上、焼鈍温度400〜600℃および前記焼鈍温度から200℃までの冷却速度50℃/分以上の焼鈍を施してアルミニウム合金板を製造する焼鈍工程とを含むことを特徴とするアルミニウム合金板の製造方法。
Mn: containing 0.8 to 2.5% by mass, with the balance being an aluminum alloy consisting of Al and inevitable impurities, and casting at a cooling rate of 0.1 ° C / second to 5.0 ° C / second A casting process for producing an ingot;
A homogenization heat treatment step for subjecting the ingot to a homogenization heat treatment;
A hot rolling step for producing a hot-rolled sheet by hot rolling the ingot subjected to the homogenization heat treatment;
A cold rolling step of cold rolling the hot rolled sheet to produce a cold rolled sheet;
An annealing process for producing an aluminum alloy sheet by subjecting the cold-rolled sheet to an annealing rate of 50 ° C./min or more, an annealing temperature of 400 to 600 ° C., and a cooling rate of 50 ° C./min or more from the annealing temperature to 200 ° C. The manufacturing method of the aluminum alloy board characterized by including these.
前記アルミニウム合金が、さらに、Fe:1.5質量%以下、Mg:2.0質量%以下、Si:1.5質量%以下、Cu:1.0質量%以下、Cr:0.5質量%以下、Zr:0.5質量%以下、V:0.3質量%以下、Ti:0.2質量%以下およびZn:1.5質量%以下のうちの少なくとも1種を含むことを特徴とする請求項3に記載のアルミニウム合金板の製造方法。   The aluminum alloy is further Fe: 1.5 mass% or less, Mg: 2.0 mass% or less, Si: 1.5 mass% or less, Cu: 1.0 mass% or less, Cr: 0.5 mass% In the following, at least one of Zr: 0.5% by mass or less, V: 0.3% by mass or less, Ti: 0.2% by mass or less, and Zn: 1.5% by mass or less is included. The manufacturing method of the aluminum alloy plate of Claim 3.
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EP2770071B1 (en) 2013-02-21 2017-02-01 Hydro Aluminium Rolled Products GmbH Aluminium alloy for the production of semi-finished products or components for motor vehicles, method for producing an aluminium alloy strip from this aluminium alloy and aluminium alloy strip and uses thereof
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EP2770071B2 (en) 2013-02-21 2020-04-01 Hydro Aluminium Rolled Products GmbH Aluminium alloy for the production of semi-finished products or components for motor vehicles, method for producing an aluminium alloy strip from this aluminium alloy and aluminium alloy strip and uses thereof
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CN113046587A (en) * 2021-03-12 2021-06-29 浙江永杰铝业有限公司 Aluminum alloy strip and preparation method thereof
CN113046603A (en) * 2021-03-12 2021-06-29 浙江永杰铝业有限公司 Aluminum alloy plate and preparation method thereof

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