HRP20170893T1 - CaCO3 IN POLYESTER FOR NONWOVEN AND FIBERS - Google Patents

CaCO3 IN POLYESTER FOR NONWOVEN AND FIBERS Download PDF

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Publication number
HRP20170893T1
HRP20170893T1 HRP20170893TT HRP20170893T HRP20170893T1 HR P20170893 T1 HRP20170893 T1 HR P20170893T1 HR P20170893T T HRP20170893T T HR P20170893TT HR P20170893 T HRP20170893 T HR P20170893T HR P20170893 T1 HRP20170893 T1 HR P20170893T1
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HR
Croatia
Prior art keywords
calcium carbonate
nonwoven material
meltblown
fibers
polyester
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Application number
HRP20170893TT
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Croatian (hr)
Inventor
Martin Brunner
Erik Laursen
Francesco Pullega
Tazio Fornera
Michael Tinkl
Samuel Rentsch
Original Assignee
Omya International Ag
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Publication date
Application filed by Omya International Ag filed Critical Omya International Ag
Publication of HRP20170893T1 publication Critical patent/HRP20170893T1/en

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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005—Synthetic yarns or filaments
    • D04H3/009—Condensation or reaction polymers
    • D04H3/011—Polyesters
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326—Condensation or reaction polymers
    • D04H1/435—Polyesters
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00—General methods for the manufacture of artificial filaments or the like
    • D01F1/02—Addition of substances to the spinning solution or to the melt
    • D01F1/10—Other agents for modifying properties
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
    • Y10T442/642—Strand or fiber material is a blend of polymeric material and a filler material

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Textile Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Nonwoven Fabrics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Artificial Filaments (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Laminated Bodies (AREA)
  • Multicomponent Fibers (AREA)

Claims (13)

1. Netkani materijal koji sadrži barem jedan polimer koji sadrži poliester, i barem jedno punilo koje sadrži kalcijev karbonat, naznačen time da je kalcijev karbonat prisutan u netkanom materijalu u količini od 0.1 do 50 tež.-%, bazirano na ukupnoj masi netkanog materijala, i pri čemu netkani materijal sadrži barem jedan polimer i barem jedno punilo u obliku vlakana i/ili filamentnih vlakana koja imaju promjer od 0.5 do 40 µm, i pri čemu poliester je polietilen tereftalat, i kalcijev karbonat ima prosječnu veličinu čestica d50 od 1.2 do 1.8 µm, te veličinu čestica gornjeg reza d98 od 4 do 7 µm.1. Nonwoven material containing at least one polymer containing polyester, and at least one filler containing calcium carbonate, characterized in that calcium carbonate is present in the nonwoven material in an amount of 0.1 to 50 wt.-%, based on the total mass of the nonwoven material, and wherein the nonwoven material contains at least one polymer and at least one filler in the form of fibers and/or filament fibers which have a diameter of 0.5 to 40 µm, i wherein polyester is polyethylene terephthalate, and calcium carbonate has an average particle size d50 of 1.2 to 1.8 µm, and an upper cut particle size d98 of 4 to 7 µm. 2. Netkani materijal prema zahtjevu 1, naznačen time da poliester ima broj prosječne molekulske mase od 5000 do 100000 g/mol, poželjno od 10000 do 50000 g/mol, te poželjnije od 15000 do 20000 g/mol.2. Nonwoven material according to claim 1, characterized in that the polyester has a number average molecular weight of 5000 to 100000 g/mol, preferably from 10000 to 50000 g/mol, and more preferably from 15000 to 20000 g/mol. 3. Netkani materijal prema bilo kojem od prethodnih zahtjeva, naznačen time da kalcijev karbonat je mljeveni kalcijev karbonat, istaloženi kalcijev karbonat, modificirani kalcijev karbonat, površinski obrađeni kalcijev karbonat, ili njihova smjesa, poželjno površinski obrađeni kalcijev karbonat.3. Nonwoven material according to any of the preceding claims, characterized in that the calcium carbonate is ground calcium carbonate, precipitated calcium carbonate, modified calcium carbonate, surface-treated calcium carbonate, or a mixture thereof, preferably surface-treated calcium carbonate. 4. Netkani materijal prema bilo kojem od prethodnih zahtjeva, naznačen time da kalcijev karbonat ima veličinu čestica gornjeg reza d98 od 6 do 7 µm.4. Nonwoven material according to any of the preceding claims, characterized in that the calcium carbonate has an upper cut particle size d98 of 6 to 7 µm. 5. Netkani materijal prema bilo kojem od prethodnih zahtjeva, naznačen time da je kalcijev karbonat prisutan u netkanom materijalu u količini od 0. 2 do 40 tež.-%, te poželjno od 1 do 35 tež.-%, bazirano na ukupnoj masi netkanog materijala.5. Nonwoven material according to any of the preceding claims, characterized in that calcium carbonate is present in the nonwoven material in an amount from 0.2 to 40 wt.-%, and preferably from 1 to 35 wt.-%, based on the total mass of the nonwoven material. 6. Postupak za proizvodnju netkanog materijala koji obuhvaća korake a) osiguravanje smjese barem jednog polimera koji sadrži poliester i barem jedno punilo koje sadrži kalcijev karbonat, b) formiranje smjese u vlakna i/ili filamentna vlakna koja imaju promjer od 0.5 do 40 µm, i c) formiranje netkanog materijala iz vlakana i/ili filamentnih vlakana, pri čemu je kalcijev karbonat prisutan u netkanom materijalu u količini od 0.1 do 50 tež.-%, bazirano na ukupnoj masi netkanog materijala, pri čemu poliester je polietilen tereftalat, i kalcijev karbonat ima prosječnu veličinu čestica d50 od 1.2 do 1.8 µm, i veličinu čestica gornjeg reza d98 od 4 do 7 µm.6. A process for producing a nonwoven material comprising the steps a) providing a mixture of at least one polymer containing polyester and at least one filler containing calcium carbonate, b) forming the mixture into fibers and/or filamentous fibers with a diameter of 0.5 to 40 µm, and c) formation of non-woven material from fibers and/or filament fibers, whereby calcium carbonate is present in the non-woven material in the amount of 0.1 to 50 wt.-%, based on the total mass of the non-woven material, wherein polyester is polyethylene terephthalate, and calcium carbonate has an average particle size d50 of 1.2 to 1.8 µm, and an upper cut particle size d98 of 4 to 7 µm. 7. Postupak prema zahtjevu 6, naznačen time da se u koraku b) smjesa oblikuje u vlakna, poželjno pomoću postupka ekstrudiranja, i poželjnije „meltblown“ postupkom, a „spunbond“ postupkom, ili njihovom kombinacijom.7. The method according to claim 6, characterized in that in step b) the mixture is formed into fibers, preferably using the extrusion process, and more preferably the "meltblown" process, and the "spunbond" process, or a combination thereof. 8. Postupak prema zahtjevu 7, naznačen time da se netkani materijal oblikuje prikupljanjem vlakana na površini ili nosaču.8. The method according to claim 7, characterized in that the non-woven material is formed by collecting fibers on the surface or support. 9. Postupak bilo kojem od zahtjeva 6 do 8, naznačen time da se koraci b) i c) ponavljaju dva ili više puta za proizvodnju višeslojnog netkanog materijala, poželjno netkani materijal tipa „spundbonded-meltblown-spunbonded“ (SMS), tipa „meltblown-spunbonded-meltblown“ (MSM), tipa „spundbonded-meltblown-spunbonded-meltblown“ (SMSM), tipa „meltblown-spunbonded-meltblown-spunbonded“ (MSMS), tipa „spundbonded-meltblown-meltblown-spunbonded“ (SMMS), ili tipa „meltblown-spunbonded-spunbonded-meltblown“ (MSSM).9. The method according to any one of claims 6 to 8, characterized in that steps b) and c) are repeated two or more times for the production of a multilayer nonwoven material, preferably a nonwoven material of the "spundbonded-meltblown-spunbonded" (SMS) type, of the "meltblown- spunbonded-meltblown" (MSM), type "spundbonded-meltblown-spunbonded-meltblown" (SMSM), type "meltblown-spunbonded-meltblown-spunbonded" (MSMS), type "spundbonded-meltblown-meltblown-spunbonded" (SMMS), or "meltblown-spunbonded-spunbonded-meltblown" (MSSM) type. 10. Uporaba kalcijevog karbonata kao punila u netkanom materijalu koji sadrži barem jedan polimer koji sadrži poliester, naznačena time da je kalcijev karbonat prisutan u netkanom materijalu u količini od 0.1 do 50 tež.-%, bazirano na ukupnoj masi netkanog materijala, te pri čemu netkani materijal sadrži barem jedan polimer i barem jedno punilo u obliku vlakana i/ili filamentnih vlakana koja imaju promjer od 0.5 do 40 µm, i pri čemu poliester je polietilen tereftalat, i kalcijev karbonat ima prosječnu veličinu čestica d50 od 1.2 do 1.8 µm, i veličinu čestica gornjeg reza d98 od 4 do 7 µm.10. The use of calcium carbonate as a filler in a nonwoven material containing at least one polymer containing polyester, indicated by the fact that calcium carbonate is present in the nonwoven material in an amount of 0.1 to 50% by weight, based on the total mass of the nonwoven material, and wherein The nonwoven material contains at least one polymer and at least one filler in the form of fibers and/or filament fibers having a diameter of 0.5 to 40 µm, and wherein the polyester is polyethylene terephthalate, and calcium carbonate has an average particle size d50 of 1.2 to 1.8 µm, and particle size of upper cut d98 from 4 to 7 µm. 11. Uporaba vlakana za proizvodnju ne-tkanog materijala, naznačena time da vlakna sadrže barem jedan polimer koji sadrži poliester i barem jedno punilo koje sadrži kalcijev karbonat, i naznačena time da poliester je polietilen tereftalat, i kalcijev karbonat ima prosječnu veličinu čestica d50 od 1.2 do 1.8 µm, i veličinu čestica gornjeg reza d98 od 4 do 7 µm.11. Use of fibers for the production of a non-woven material, characterized in that the fibers contain at least one polymer comprising polyester and at least one filler comprising calcium carbonate, and characterized in that the polyester is polyethylene terephthalate, and the calcium carbonate has an average particle size d50 of 1.2 up to 1.8 µm, and the particle size of the upper cut d98 from 4 to 7 µm. 12. Uporaba netkanog materijala prema bilo kojem od zahtjeva 1 do 5 naznačen time da je za građevinske proizvode, hidroizolaciju, toplinsku izolaciju, zvučnu izolaciju, za krovišta, potrošačku odjeću, za presvlake i industriju odjeće, industrijsku odjeću, medicinske proizvode, namještaj za dom, zaštitne proizvode, materijal za pakiranje, kozmetičke proizvode, higijenske proizvode ili materijale za filtriranje.12. The use of non-woven material according to any of claims 1 to 5 is indicated in that it is for construction products, waterproofing, thermal insulation, sound insulation, for roofing, consumer clothing, for upholstery and the clothing industry, industrial clothing, medical products, home furniture , protective products, packaging material, cosmetic products, hygiene products or filter materials. 13. Proizvod koji sadrži netkani materijal prema bilo kojem od zahtjeva 1 do 5, naznačen time da je navedeni proizvod odabran od građevinskih proizvoda, potrošačke odjeće, industrijske odjeće, medicinskih proizvoda, namještaja za dom, zaštitnih proizvoda, materijala za pakiranje, kozmetičkih proizvoda, higijenskih proizvoda ili materijala za filtriranje.13. A product containing a non-woven material according to any one of claims 1 to 5, characterized in that said product is selected from construction products, consumer clothing, industrial clothing, medical products, home furnishings, protective products, packaging materials, cosmetic products, hygiene products or filtering materials.
HRP20170893TT 2012-12-28 2017-06-12 CaCO3 IN POLYESTER FOR NONWOVEN AND FIBERS HRP20170893T1 (en)

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EP12199746.4A EP2749679B1 (en) 2012-12-28 2012-12-28 CaCO3 in polyester for nonwoven and fibers

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US (1) US20150322604A1 (en)
EP (2) EP2749679B1 (en)
JP (4) JP2016508190A (en)
KR (2) KR20150103112A (en)
CN (2) CN104955995A (en)
AU (1) AU2013369411B2 (en)
BR (1) BR112015015568B1 (en)
CA (1) CA2894803C (en)
CL (1) CL2015001838A1 (en)
DK (1) DK2749679T3 (en)
ES (1) ES2629257T3 (en)
HR (1) HRP20170893T1 (en)
HU (1) HUE034765T2 (en)
JO (1) JO3260B1 (en)
MX (1) MX2015008130A (en)
MY (1) MY171233A (en)
PL (1) PL2749679T3 (en)
PT (1) PT2749679T (en)
RU (1) RU2621660C2 (en)
SG (1) SG11201505040RA (en)
SI (1) SI2749679T1 (en)
TW (1) TWI570294B (en)
UY (1) UY35248A (en)
WO (1) WO2014102197A1 (en)
ZA (1) ZA201505319B (en)

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