CN103114695B - A kind of environment-protection fiber composite plate and preparation method thereof for home decoration - Google Patents
A kind of environment-protection fiber composite plate and preparation method thereof for home decoration Download PDFInfo
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- CN103114695B CN103114695B CN201210588438.7A CN201210588438A CN103114695B CN 103114695 B CN103114695 B CN 103114695B CN 201210588438 A CN201210588438 A CN 201210588438A CN 103114695 B CN103114695 B CN 103114695B
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Abstract
The invention discloses a kind of home decoration environment-protection fiber composite plate and preparation method thereof, this home decoration environment-protection fiber composite plate, be made up of substrate and the decorative layer being located on substrate surface, described substrate is made up of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber; Described decorative layer is bunting or wallpaper. This home decoration environment-protection fiber composite plate, adopt low-melting fiber and the compound substrate of making of flaxen fiber, and on substrate, cover decorative layer, add without other compositions, ensured that product does not contain other harmful chemicals, harmless to health, flaxen fiber has good sucting wet air permeability simultaneously, and antibiosis anti-acarien, have well ornamental. This environment-protection fiber composite plate light weight, hardness are large, can replace the decorative material such as wallpaper, paint, are directly used in the place that wall, roof etc. need to be decorated. The preparation method of this environmental protection composite board, operation is simple, easy to operate, is easy to industrialization, and the product grammes per square metre of preparation can reach 100g-300g/m2, thickness range is 0.3-5mm.
Description
Technical field
The present invention relates to decorative materials technology, relate in particular to a kind of home decoration environment-protection fiber composite plate and preparation method thereof.
Background technology
At present, in home decoration, use in a large number coating, wallpaper and composite floor board, in these materials, inevitably contain the harmful substance such as formaldehyde, VOC, people's health is caused to very major injury. Therefore work out environment friendly decorative material, seem particularly important.
In CN102300704A; a kind of decorative panel being formed by natural fiber and protective material is disclosed; this decorative panel is for automobile decorative panel; comprise basic unit and protective material; basic unit is formed by natural fiber substantially; be selected from: wood-fibred, lignin fibre or other cellulose fibres, for example timber, mestha, hemp, jute, flax, ramie, roselle, rattan, soybean, gumbo, banana fiber, bamboo, coconut, coir fibre, cotton, caroa, abaca, pine, pineapple, raffia and/or sisal hemp. Protective material; it is directly applied to described basic unit in the situation that not using hotmelt to get involved; and wherein said protective material has the TMA scope of 60 DEG C to 170 DEG C, be selected from the material composition of the polyalcohol such as polyethers, polyester, polycaprolactone, Merlon or any oil type organic polyhydric alcohol (being soybean, cereal and castor-oil plant).
In CN201627325U, a kind of decorative panel is disclosed, comprise fibrage, between fibrolaminar fiber, be combined into one by acupuncture complex method, and fibrage is thermoplastic plate form. The utility model is rational in infrastructure, easy to use, and result of use is good.
In CN101570109A, a kind of environment friendly decoration board is disclosed, it comprises substrate and is fitted in the lip-deep architectural surface being made up of ornament materials of this substrate one, is also fitted with the pernicious gas adsorption layer of adsorbable pernicious gas on another surface of described substrate. The fabric that described pernicious gas adsorption layer can be made up of bamboo carbon fibre or activated carbon fiber forms, also can be activated carbon or bamboo carbon powder coating, the gas permeability surface layer that also can be formed by poromeric material and be attached at least one material layer lip-deep and adsorbable pernicious gas of this gas permeability surface layer and form; Wherein, described poromeric material can be nonwoven, woven fabric or paper, and the material layer of described adsorbable pernicious gas can be made up of activated carbon powder or bamboo carbon powder; Decorative panel of the present invention absorption pernicious gas effective, and lay also easily, be adapted at promoting the use of in the decoration in the places such as family, office, amusement.
Above patent document, is the trial in environment friendly decorative material field, but it uses in home decoration, also have some limitations, and the hardness of such as material, attractive in appearance, price etc., and can not directly be used for substituting the ornament materials such as coating, wallpaper and use.
Summary of the invention
Goal of the invention: for the deficiencies in the prior art, the object of this invention is to provide a kind of home decoration environment-protection fiber composite plate, make it have environmental protection, attractive in appearance, cost performance high, can directly be used for substituting the ornament materials such as coating, wallpaper and decorate the environments for use such as indoor wall. The present invention also has an object to be to provide the preparation method of above-mentioned home decoration environment-protection fiber composite plate.
Technical scheme: in order to realize foregoing invention object, the technical solution used in the present invention is as follows:
A kind of home decoration environment-protection fiber composite plate, is made up of substrate and the decorative layer being located on substrate surface, and described substrate is made up of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber; Described decorative layer is bunting or wallpaper.
Described substrate is preferably made up of each component of following percentage by weight: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber.
Described flaxen fiber is selected from hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker and bluish dogbane etc.
Described low-melting fiber is selected from PLA fiber, PP fiber, ES fiber and PET bicomponent fibers.
Described ES fiber is skin-core structure, and skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 160-165 DEG C.
Described PET bicomponent fibers skin-core structure, skin is PET polyester fiber, fusing point is 110-120 DEG C; Core is PET polyester fiber, and fusing point is 260 DEG C.
Described decorative layer all has setting in the upper and lower surface of substrate.
Prepare the method for described home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, cold rolling, cooling, cover decorative layer, cut an acquisition environment-protection fiber decorative layer composite plate, testing and packing; Wherein, becoming net spee is 1-20m/min; Needling density: >=30 thorns/cm2; Oven temperature: 170-230 DEG C, smokes the time: 0.5min-20min; Cold rolling temperature is 0-30 DEG C; Covering decorative layer temperature is 150-230 DEG C.
Beneficial effect: compared with prior art, home decoration of the present invention has by the major advantage of environment-protection fiber composite plate:
(1) having adopted flaxen fiber is raw material, and flaxen fiber has good sucting wet air permeability, and antibiosis anti-acarien, is a kind of fitment material for family of environmental protection.
(2) adopt low-melting fiber and flaxen fiber to be composited, add without other compositions, ensured that product does not contain other harmful chemicals, harmless to health, environmental protection.
(3) this environment-protection fiber composite plate light weight, hardness are large; When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
(4) be covered with bunting or wallpaper at substrate surface, can select arbitrarily in use, enriched product type, improve the alternative of product, environmental protection simultaneously, pollution-free.
(5) in raw material, increase a month peach fiber, can, in ensureing product hardness and intensity, effectively reduce product grammes per square metre, give product special odor, can antibacterial bacteriostatic, strengthen the antiseptic property of product, effectively extend the service life of product.
(6) preparation method of environmental protection board of the present invention, operation is simple, easy to operate, is easy to industrialization; Adopt cold rolling process, can in surely thick, help cooling, and modified product surface, make the uneven of product surface become smooth.
Brief description of the drawings
Fig. 1 is the structural representation of the first home decoration environment-protection fiber composite plate;
Fig. 2 is the structural representation of the second home decoration environment-protection fiber composite plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As depicted in figs. 1 and 2, home decoration of the present invention environment-protection fiber composite plate, comprise substrate 1 and be located at the lip-deep decorative layer 2 of substrate 1, this substrate 1 is made up of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber; Preferably low-melting fiber and 5% ~ 20% month peach fiber of 55%-70% flaxen fiber, 25%-40%. Wherein, flaxen fiber can be one or more in hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker, bluish dogbane and other natural fibers. Low-melting fiber can be one or more in PLA fiber, PP fiber, ES fiber, PET bicomponent fibers. ES fiber preferably adopts skin-core structure, and skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 160-165 DEG C. PET bicomponent fibers preferably adopts skin-core structure, and skin is PET polyester fiber, and fusing point is 110-120 DEG C; Core is PET polyester fiber, and fusing point is 260 DEG C. PLA fiber is acid fiber by polylactic, preferably melting range 140-160 DEG C; PP fiber is polypropylene fibre, preferably melting range 145-165 DEG C. Decorative layer 2 can be located on the individual layer surface of substrate 1 (Fig. 1), also can all arrange in the upper and lower surface (Fig. 2) of substrate 1 simultaneously.
Embodiment 1
Home decoration environment-protection fiber composite plate, by substrate 1 be located at the single lip-deep wallpaper of substrate 1 and form. Substrate 1 by percentage by weight be 50% flax and the percentage by weight ES fiber that is 50% (skin-core structure, skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 145-165 DEG C) composition.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (170 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 20min), cold rolling (0 DEG C), cooling, cover wallpaper (150 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 10m/min; Sting/cm of needling density 402。
Product is carried out to Performance Detection, product light weight, hardness is large, and environmental protection is pollution-free, and dissimilar wallpaper can be selected arbitrarily in use, and product type is abundant. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 2
Home decoration environment-protection fiber composite plate, by substrate 1 be located at the single lip-deep bunting of substrate 1 and form. Substrate 1 is that (skin is PET polyester fiber to 80% jute and the percentage by weight PET bicomponent fibers that is 20%, and fusing point is 110-120 DEG C by percentage by weight; Core is PET polyester fiber, and fusing point is 260 DEG C) composition.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (230 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 0.5min), cold rolling (30 DEG C), cooling, cover bunting (230 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 1m/min; Sting/cm of needling density 5002。
Product is carried out to Performance Detection, product light weight, hardness is large, and environmental protection is pollution-free, and dissimilar bunting can be selected arbitrarily in use, and product type is abundant. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 3
Home decoration environment-protection fiber composite plate, by substrate 1 be located at the single lip-deep bunting of substrate 1 and form. Substrate 1 is that PLA fiber (melting range 150-160 DEG C), percentage by weight that 50% sisal hemp, percentage by weight are 20% are 30% moon peach is fibrous by percentage by weight.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (210 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 5min), cold rolling (0 DEG C), cooling, cover bunting (170 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 1-20m/min; Sting/cm of needling density 302。
Product is carried out to Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the feature such as pollution-free, also have antibacterially, anticorrosion, have special fragrance, the advantages such as long service life. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 4
Home decoration environment-protection fiber composite plate, by substrate 1 be located at 1 pair of lip-deep wallpaper of substrate and form. Substrate 1 is that low-melting fiber (the PP fiber that PLA fiber+melting range is 160-165 DEG C), percentage by weight that 55% flaxen fiber (bluish dogbane+ramie+hemp+gombo hemp), percentage by weight are 25% are 20% moon peach is fibrous by percentage by weight.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (190 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 15min), cold rolling (10 DEG C), cooling, cover wallpaper (210 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 20m/min; Needling density 80 ~ 100 thorns/cm2。
Product is carried out to Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the feature such as pollution-free, also have antibacterially, anticorrosion, have special fragrance, the advantages such as long service life. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 5
Home decoration environment-protection fiber composite plate, by substrate 1 be located at the single lip-deep bunting of substrate 1 and form. Substrate 1 is that low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight that 55% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp+piemarker+bluish dogbane), percentage by weight are 40% are 5% moon peach is fibrous by percentage by weight.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (200 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 8min), cold rolling (15 DEG C), cooling, cover bunting (200 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 12m/min; Needling density 200 ~ 300 thorns/cm2。
Product is carried out to Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the feature such as pollution-free, also have antibacterially, anticorrosion, have special fragrance, the advantages such as long service life. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 6
Home decoration environment-protection fiber composite plate, by substrate 1 be located at the single lip-deep bunting of substrate 1 and form. Substrate 1 is that low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight that 55% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp+piemarker+bluish dogbane), percentage by weight are 40% are 5% moon peach is fibrous by percentage by weight.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (200 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 8min), cold rolling (15 DEG C), cooling, cover bunting (200 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 12m/min; Needling density 50 ~ 100 thorns/cm2。
Product is carried out to Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the feature such as pollution-free, also have antibacterially, anticorrosion, have special fragrance, the advantages such as long service life. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 7
Home decoration environment-protection fiber composite plate, by substrate 1 be located at the single lip-deep bunting of substrate 1 and form. Substrate 1 is that low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight that 60% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp), percentage by weight are 30% are 10% moon peach is fibrous by percentage by weight.
Prepare the method for above-mentioned home decoration environment-protection fiber composite plate: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to (200 DEG C, cotton, preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, 8min), cold rolling (15 DEG C), cooling, cover bunting (200 DEG C), cutting obtains environment-protection fiber composite plate, testing and packing; Wherein, becoming net spee is 12m/min; Needling density 80 ~ 120 thorns/cm2。
Product is carried out to Performance Detection, product except have light weight, hardness large, have good tensile property, environmental protection and the feature such as pollution-free, also have antibacterially, anticorrosion, have special fragrance, the advantages such as long service life. When the product grammes per square metre of preparation reaches 100g-500g/m2, thickness is while being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, is directly used in the place that wall, roof etc. need to be decorated; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m2, thickness is while being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Claims (2)
1. a home decoration environment-protection fiber composite plate, is characterized in that: by substrate (1) be located at substrate(1) lip-deep decorative layer (2) composition, described substrate (1) is by each component of following percentage by weightComposition: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5%～20% month peach fiber; Described dressDecorations layers (2) are bunting or wallpaper; Described flaxen fiber be selected from hemp, flax, jute, bluish dogbane, sisal hemp,Gombo hemp, ramie, piemarker and bluish dogbane; Described low-melting fiber is selected from PLA fiber, PP fiber, ESFiber and PET bicomponent fibers; Described ES fiber is skin-core structure, and skin is PE polyethylene, fusing point modelEnclose 125-135 DEG C; Core is PP polypropylene, melting range 160-165 DEG C; Described PET bicomponent fibers is adoptedWith skin-core structure, skin is PET polyester fiber, and fusing point is 110-120 DEG C; Core is PET polyester fiber, fusing pointIt is 260 DEG C; Described decorative layer (2) all has setting in the upper and lower surface of substrate (1).
2. prepare a method for home decoration claimed in claim 1 environment-protection fiber composite plate, its featureBe: by each component of substrate in required ratio weigh, pre-shredding, mixing, smart shredding, automatically to cotton,Preformation net, air lay, upper acupuncture, lower acupuncture, baking oven heat bonding, cold rolling, cooling, cover decorative layer, cutCut and obtain environment-protection fiber decorative layer composite plate, testing and packing; Wherein, become net spee to be1-20m/min; Needling density: 30～500 thorns/cm2; Oven temperature: 170-230 DEG C, smokes the time:0.5min-20min; Cold rolling temperature is 0-30 DEG C; Covering decorative layer temperature is 150-230 DEG C.
Priority Applications (1)
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| CN103643772B (en) * | 2013-12-17 | 2016-01-20 | 郭学忠 | Indoor wall decorative faced plate and process equipment thereof and manufacture method |
| CN112339392A (en) * | 2020-11-11 | 2021-02-09 | 益阳滔溪竹麻林纺科技发展有限公司 | Preparation method of gradient composite hemp fiber decorative plate |
| CN113954201A (en) * | 2021-09-06 | 2022-01-21 | 浙江理工大学 | Preparation method of surface decorative material mainly made of bamboo waste |
| CN113858747A (en) * | 2021-10-08 | 2021-12-31 | 季庆丰 | Environment-friendly jute fiber composite wallboard and preparation method thereof |
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| CN101665015A (en) * | 2009-10-29 | 2010-03-10 | 东北林业大学 | Method for manufacturing fibrilia/polypropylene fiber composite board |
| CN102145552A (en) * | 2010-10-24 | 2011-08-10 | 十堰博兴汽车装饰制品有限公司 | Thermoplastic bamboo fiber composite board and manufacturing method thereof |
| CN102166856A (en) * | 2010-12-24 | 2011-08-31 | 博睿思科技(大连)有限公司 | Method for processing novel carbon fiber composite board |
| CN102514254A (en) * | 2011-12-02 | 2012-06-27 | 江苏紫荆花纺织科技股份有限公司 | Universal health-care board and preparation method thereof |
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| CA2496817C (en) * | 2002-11-01 | 2010-10-26 | Bell Helicopter Textron Inc. | Method and apparatus for z-direction reinforcement of composite laminates |
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| CN101665015A (en) * | 2009-10-29 | 2010-03-10 | 东北林业大学 | Method for manufacturing fibrilia/polypropylene fiber composite board |
| CN102145552A (en) * | 2010-10-24 | 2011-08-10 | 十堰博兴汽车装饰制品有限公司 | Thermoplastic bamboo fiber composite board and manufacturing method thereof |
| CN102166856A (en) * | 2010-12-24 | 2011-08-31 | 博睿思科技(大连)有限公司 | Method for processing novel carbon fiber composite board |
| CN102514254A (en) * | 2011-12-02 | 2012-06-27 | 江苏紫荆花纺织科技股份有限公司 | Universal health-care board and preparation method thereof |
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