CN103112208B - Environment-friendly fiber/non-woven fabric composite board for home decoration and preparation method thereof - Google Patents
Environment-friendly fiber/non-woven fabric composite board for home decoration and preparation method thereof Download PDFInfo
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- CN103112208B CN103112208B CN201210588548.3A CN201210588548A CN103112208B CN 103112208 B CN103112208 B CN 103112208B CN 201210588548 A CN201210588548 A CN 201210588548A CN 103112208 B CN103112208 B CN 103112208B
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- Nonwoven Fabrics (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses an environment-friendly fiber/non-woven fabric composite board for home decoration and a preparation method thereof. The environment-friendly fiber/non-woven fabric composite board for home decoration is composed of a base board and a non-woven fabric arranged on the surface of the base board, wherein the base board comprises the following components in percentage by weight: 50-80% of jute fiber, 20-50% of low-melting-point fiber and 0-30% of Alpinia zerumbet fiber. According to the environment-friendly fiber/non-woven fabric composite board for home decoration, the base board is prepared by compounding low-melting-point fibers and jute fibers, the non-woven fabric layer is covered on the base board, and no other components are added, thereby ensuring that the product is free of other harmful chemical substances and causing no harm to the body; and meanwhile, the jute fibers bring favorable moisture absorption and air permeability, and have bacterium resistance and mite prevention effects. The environment-friendly board is light in weight and high in hardness, can be used instead of wallpaper, paint and other decorative materials, and can be directly used in places to be decorated, such as walls, roofs and the like. The preparation method of the environment-friendly composite board is simple in procedures, convenient to operate and easy to realize industrialization; and the gram weight of the prepared product can be up to 100-300 g/m<2>, and the thickness is 0.3-5 mm.
Description
Technical field
The present invention relates to decorative materials technology, particularly relate to a kind of Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration and preparation method thereof.
Background technology
At present, in home decoration, use coating, wallpaper and composite floor board in a large number, in these materials, inevitably containing the harmful substance such as formaldehyde, VOC, very major injury is caused to the health of people.Therefore work out environment friendly decorative material, seem particularly important.
In CN102300704A; disclose a kind of decorative panel formed by natural fiber and protective material; this decorative panel is used for automobile decorative panel; comprise basic unit and protective material; basic unit is formed by natural fiber substantially; be selected from: wood-fibred, lignin fibre or other cellulose fibres, such as timber, mestha, hemp, jute, flax, ramie, roselle, rattan, soybean, gumbo, banana fiber, bamboo, coconut, coir fibre, cotton, caroa, abaca, pine, pineapple, raffia and/or sisal hemp.Protective material; it is directly applied to described basic unit when not using hotmelt to get involved; and wherein said protective material has the TMA scope of 60 DEG C to 170 DEG C, be selected from the material composition of the polyalcohol of such as polyethers, polyester, polycaprolactone, Merlon or any oil type organic polyhydric alcohol (i.e. soybean, cereal and castor-oil plant) and so on.
In CN201627325U, disclose a kind of decorative panel, comprise fibrage, be combined into one by acupuncture complex method between fibrolaminar fiber, and fibrage is thermoplastic plate form.The utility model is rational in infrastructure, easy to use, and result of use is good.
In CN101570109A, disclose a kind of environment friendly decoration board, it comprises substrate and is fitted in the architectural surface be made up of ornament materials on this substrate one surface, is also fitted with the pernicious gas adsorption layer of adsorbable pernicious gas at another of described substrate on the surface.The fabric that described pernicious gas adsorption layer can be made up of bamboo carbon fibre or activated carbon fiber is formed, also can be activated carbon or bamboo carbon powder coating, the gas permeability surface layer that also can be made up of poromeric material and be attached on this at least one surface of gas permeability surface layer and the material layer of adsorbable pernicious gas and form; Wherein, described poromeric material can be non-woven fabrics, woven fabric or paper, and the material layer of described adsorbable pernicious gas can be made up of activated carbon powder or bamboo carbon powder; Decorative panel of the present invention adsorbs the effective of pernicious gas, and lays also very convenient, is adapted at promoting the use of in the decoration in the places such as family, office, amusement.
Above patent document, be the trial in environment friendly decorative material field, but it uses in home decoration, also has some limitations, the hardness of such as material, attractive in appearance, price etc., and directly can not be used for the ornament materials such as alternative coating, wallpaper and use.
Summary of the invention
Goal of the invention: for the deficiencies in the prior art, the object of this invention is to provide a kind of Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, make it have environmental protection, attractive in appearance, cost performance high, directly can be used for the ornament materials such as alternative coating, wallpaper carrys out the environments for use such as decorate indoor wall.The present invention also has an object to be to provide the preparation method of above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration.
Technical scheme: in order to realize foregoing invention object, the technical solution used in the present invention is as follows:
A kind of Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, by substrate and establish non-woven fabrics on the surface of the substrate to form, described substrate is made up of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber.
Described substrate is preferably made up of each component of following percentage by weight: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber.
Described flaxen fiber is selected from hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker and bluish dogbane etc.
Described low-melting fiber is selected from PLA fiber, PP fiber, ES fiber and PET bicomponent fibers.
Described ES fiber is skin-core structure, and skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 160-165 DEG C.
Described PET bicomponent fibers skin-core structure, skin is PET polyester fiber, and fusing point is 110-120 DEG C; Core is PET polyester fiber, and fusing point is 260 DEG C.
Described non-woven fabrics all has setting in the upper and lower surface of substrate.
A kind of method preparing described Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding, cold rolling, cooling, cutting obtain environment-protection fiber non-woven fabric compounded plate, are testing and are packing; Wherein, net spee is become to be 1-20m/min; Needling density: 30 ~ 500 thorns/cm
2; Oven temperature: 170-230 DEG C, baking time: 0.5min-20min; Cold rolling temperature is 0-30 DEG C.
Beneficial effect: compared with prior art, the major advantage of Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration of the present invention has:
(1) have employed flaxen fiber is raw material, and flaxen fiber has good sucting wet air permeability, and antibiosis anti-acarien, is a kind of fitment material for family of environmental protection.
(2) adopt low-melting fiber and flaxen fiber to be composited, add without other compositions, ensure that product not containing other harmful chemicals, harmless to health, environmental protection.
(3) this environmental protection board light weight, hardness are large; When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
(4) be covered with non-woven fabrics at substrate surface, can select arbitrarily in use, enriched product type, improve the alternative of product, environmental protection simultaneously, pollution-free.
(5) in the feed, increase moon peach fiber, while guarantee product hardness and intensity, effectively can reduce product grammes per square metre, give product special odor, can antibacterial bacteriostatic, strengthen the antiseptic property of product, effectively extend the service life of product.
(6) preparation method of environmental protection board of the present invention, operation is simple, easy to operate, is easy to industrialization; Adopt cold rolling process, cooling can be helped while surely thick, and modified product is surperficial, makes the uneven of product surface become smooth.
Accompanying drawing explanation
Fig. 1 is the structural representation of the first Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration;
Fig. 2 is the structural representation of the second Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described.
As depicted in figs. 1 and 2, Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration of the present invention, the non-woven fabrics 2 comprising substrate 1 and be located on substrate 1 surface, this substrate 1 is made up of each component of following percentage by weight: the low-melting fiber of 50-80% flaxen fiber, 20%-50% and 0% ~ 30% month peach fiber; The low-melting fiber of preferred 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber.Wherein, flaxen fiber can be one or more in hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker, bluish dogbane and other natural fibers.Low-melting fiber can be one or more in PLA fiber, PP fiber, ES fiber, PET bicomponent fibers.ES fiber preferably adopts skin-core structure, and skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 160-165 DEG C.PET bicomponent fibers preferably adopts skin-core structure, and skin is PET polyester fiber, and fusing point is 110-120 DEG C; Core is PET polyester fiber, and fusing point is 260 DEG C.PLA fiber is acid fiber by polylactic, preferred melting range 140-160 DEG C; PP fiber is polypropylene fibre, preferred melting range 145-165 DEG C.Non-woven fabrics 2 can be located at (Fig. 1) on the monolayer surface of substrate 1, also can all arrange in the upper and lower surface (Fig. 2) of substrate 1 simultaneously.
Embodiment 1
Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, is made up of substrate 1 and the non-woven fabrics 2 be located on the single surface of substrate 1.Substrate 1 by percentage by weight to be 50% flax and percentage by weight be 50% ES fiber (skin-core structure, skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 145-165 DEG C) composition.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding (170 DEG C, 20min), cold rolling (0 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 10m/min; Needling density 40 stings/cm
2.
Carry out Performance Detection to product, product light weight, hardness is large, and environmental protection is pollution-free, and product type is enriched.When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 2
Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, is made up of substrate 1 and the non-woven fabrics 2 be located on the single surface of substrate 1.Substrate 1 by percentage by weight to be 80% jute and percentage by weight be 20% PET bicomponent fibers (skin-core structure, skin is PET polyester fiber, and fusing point is 110-120 DEG C; Core is PET polyester fiber, and fusing point is 260 DEG C) composition.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding (230 DEG C, 0.5min), cold rolling (30 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 1m/min; Needling density 500 stings/cm
2.
Carry out Performance Detection to product, product light weight, hardness is large, and environmental protection is pollution-free, and product type is enriched.When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 3
Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, is made up of substrate 1 and the non-woven fabrics 2 be located on the single surface of substrate 1.Substrate 1 by percentage by weight be 50% sisal hemp, percentage by weight be 20% PLA fiber (melting range 150-160 DEG C), percentage by weight be 30% moon peach fibrous.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding (210 DEG C, 5min), cold rolling (0 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 1-20m/min; Needling density 30 stings/cm
2.
Performance Detection is carried out to product, product except have light weight, hardness large, have except good tensile property, environmental protection and the feature such as pollution-free, also there is grammes per square metre little, can 150g-300g/m be reached
2, thickness range is 0.3-5mm, antibacterial, anticorrosion, has special fragrance, the advantages such as long service life.
Embodiment 4
Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, is made up of substrate 1 and the non-woven fabrics 2 be located on substrate 1 pair of surface.Substrate 1 by percentage by weight be 55% flaxen fiber (bluish dogbane+ramie+hemp+gombo hemp), percentage by weight be 25% low-melting fiber (the PP fiber of PLA fiber+melting range 160-165 DEG C), percentage by weight be 20% moon peach fibrous.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, two-sidedly put non-woven fabrics, baking oven heat bonding (190 DEG C, 15min), cold rolling (10 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 20m/min; Needling density 80 ~ 150 thorns/cm
2.
Performance Detection is carried out to product, product except have light weight, hardness large, have except good tensile property, environmental protection and the feature such as pollution-free, also have antibacterial, anticorrosion, have special fragrance, the advantages such as long service life.When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 5
Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, is made up of substrate 1 and the non-woven fabrics 2 be located on the single surface of substrate 1.Substrate 1 by percentage by weight be 55% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp+piemarker+bluish dogbane), percentage by weight be 40% low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight be 5% moon peach fibrous.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding (200 DEG C, 8min), cold rolling (15 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 12m/min; Needling density 200 stings/cm
2.
Performance Detection is carried out to product, product except have light weight, hardness large, have except good tensile property, environmental protection and the feature such as pollution-free, also have antibacterial, anticorrosion, have special fragrance, the advantages such as long service life.When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 6
Home decoration environment-friendlysingle-layer single-layer board 1, is made up of substrate 1 and the non-woven fabrics 2 be located on the single surface of substrate 1.Substrate 1 by percentage by weight be 70% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp), percentage by weight be 25% low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight be 5% moon peach fibrous.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding (200 DEG C, 8min), cold rolling (15 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 12m/min; Needling density 50 ~ 100 thorns/cm
2.
Performance Detection is carried out to product, product except have light weight, hardness large, have except good tensile property, environmental protection and the feature such as pollution-free, also have antibacterial, anticorrosion, have special fragrance, the advantages such as long service life.When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Embodiment 7
Home decoration environment-friendlysingle-layer single-layer board 1, is made up of substrate 1 and the non-woven fabrics 2 be located on the single surface of substrate 1.Substrate 1 by percentage by weight be 60% flaxen fiber (flax+jute+bluish dogbane+sisal hemp+ramie+hemp), percentage by weight be 30% low-melting fiber (PP fiber+ES fiber+PET bicomponent fibers), percentage by weight be 10% moon peach fibrous.
Prepare the method for above-mentioned Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding (200 DEG C, 8min), cold rolling (15 DEG C), cooling, cutting obtain environmental protection board, testing and packing; Wherein, net spee is become to be 12m/min; Needling density 300 ~ 350 thorns/cm
2.
Performance Detection is carried out to product, product except have light weight, hardness large, have except good tensile property, environmental protection and the feature such as pollution-free, also have antibacterial, anticorrosion, have special fragrance, the advantages such as long service life.When the product grammes per square metre of preparation reaches 100g-500g/m
2, thickness is when being 0.2-5mm, can directly replace the decorative materials such as wallpaper, paint, coating, be directly used in the place that wall, roof etc. need to carry out decorating; When the environmental protection board grammes per square metre of preparation is 1000-5000g/m
2, thickness is when being 8-250mm, can be used as fitment material for family (body of wall, dividing plate, roof decoration board) and directly use.
Claims (5)
1. an Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration, is characterized in that: be made up of substrate (1) and the non-woven fabrics (2) be located on substrate (1) surface; Described substrate is made up of each component of following percentage by weight: the low-melting fiber of 55%-70% flaxen fiber, 25%-40% and 5% ~ 20% month peach fiber; Described flaxen fiber is selected from hemp, flax, jute, bluish dogbane, sisal hemp, gombo hemp, ramie, piemarker and bluish dogbane; Described low-melting fiber is selected from PLA fiber, PP fiber, ES fiber and PET bicomponent fibers.
2. Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration according to claim 1, is characterized in that: described ES fiber is skin-core structure, and skin is PE polyethylene, melting range 125-135 DEG C; Core is PP polypropylene, melting range 160-165 DEG C.
3. Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration according to claim 1, is characterized in that: described PET bicomponent fibers skin-core structure, and skin is PET polyester fiber, and fusing point is 110-120 DEG C; Core is PET polyester fiber, and fusing point is 260 DEG C.
4. Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration according to claim 1, is characterized in that: described non-woven fabrics (2) all has setting in the upper and lower surface of substrate (1).
5. prepare the method for Environment-friendlyfiber/non-woven fiber/non-woven fabric composite board for home decoration according to claim 1 for one kind, it is characterized in that: each component of substrate is carried out weighing in required ratio, pre-shredding, mixing, smart shredding, automatically to cotton, preformation net, air lay, upper acupuncture, lower acupuncture, obtain substrate, put non-woven fabrics, baking oven heat bonding, cold rolling, cooling, cutting obtain environment-protection fiber non-woven fabric compounded plate, are testing and are packing; Wherein, net spee is become to be 1-20m/min; Needling density: 30 ~ 500 thorns/cm
2; Oven temperature: 170-230 DEG C, baking time: 0.5min-20min; Cold rolling temperature is 0-30 DEG C.
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| CN201210588548.3A CN103112208B (en) | 2012-12-31 | 2012-12-31 | Environment-friendly fiber/non-woven fabric composite board for home decoration and preparation method thereof |
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| CN201210588548.3A CN103112208B (en) | 2012-12-31 | 2012-12-31 | Environment-friendly fiber/non-woven fabric composite board for home decoration and preparation method thereof |
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| CN103112208B true CN103112208B (en) | 2015-07-01 |
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| CN105150344A (en) * | 2015-07-15 | 2015-12-16 | 百仪家具有限公司 | Anti-crack anti-fracture straw substitute type high-density fiberboard and preparation method thereof |
| CN105368085A (en) * | 2015-10-29 | 2016-03-02 | 安徽助成信息科技有限公司 | Hemp fiber composite material used for automobile interior |
| CN111893645A (en) * | 2020-07-23 | 2020-11-06 | 杭州恒邦实业有限公司 | Decorative plate reinforcing cloth and preparation process thereof |
| CN113858747A (en) * | 2021-10-08 | 2021-12-31 | 季庆丰 | Environment-friendly jute fiber composite wallboard and preparation method thereof |
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