GB1560565A - Method of producing foamed plastic cushion or the like having integral sheet material cover and apparatus therefor - Google Patents
Method of producing foamed plastic cushion or the like having integral sheet material cover and apparatus therefor Download PDFInfo
- Publication number
- GB1560565A GB1560565A GB40071/76A GB4007176A GB1560565A GB 1560565 A GB1560565 A GB 1560565A GB 40071/76 A GB40071/76 A GB 40071/76A GB 4007176 A GB4007176 A GB 4007176A GB 1560565 A GB1560565 A GB 1560565A
- Authority
- GB
- United Kingdom
- Prior art keywords
- mold
- sack
- members
- cushion
- foam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 26
- 239000000463 material Substances 0.000 title claims description 25
- 239000004033 plastic Substances 0.000 title claims description 11
- 229920003023 plastic Polymers 0.000 title claims description 11
- 239000012528 membrane Substances 0.000 claims description 28
- 238000000465 moulding Methods 0.000 claims description 18
- 239000006260 foam Substances 0.000 claims description 13
- 230000000295 complement effect Effects 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 12
- 238000005187 foaming Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 8
- 239000004753 textile Substances 0.000 claims description 5
- 229920001169 thermoplastic Polymers 0.000 claims description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 239000006263 elastomeric foam Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- 239000004744 fabric Substances 0.000 description 14
- 238000007493 shaping process Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 2
- 239000013536 elastomeric material Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 101100188555 Arabidopsis thaliana OCT6 gene Proteins 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
- B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
- B29C44/14—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed part being a lining
- B29C44/146—Shaping the lining before foaming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/006—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor for making articles having hollow walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/14—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
- B29C51/145—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets having at least one layer of textile or fibrous material combined with at least one plastics layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/28—Component parts, details or accessories; Auxiliary operations for applying pressure through the wall of an inflated bag or diaphragm
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/10—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies
- B29C43/12—Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies using bags surrounding the moulding material or using membranes contacting the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2544664A DE2544664C2 (de) | 1975-10-06 | 1975-10-06 | Verfahren zur Herstellung eines Gegenstandes aus einem Grundkörper aus aufgeschäumtem Kunststoff und einer Oberflächenbeschichtung |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| GB1560565A true GB1560565A (en) | 1980-02-06 |
Family
ID=5958434
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB40071/76A Expired GB1560565A (en) | 1975-10-06 | 1976-09-27 | Method of producing foamed plastic cushion or the like having integral sheet material cover and apparatus therefor |
| GB7295/79A Expired GB1560566A (en) | 1975-10-06 | 1976-09-27 | Method of producing foamed plastics cushion or the like having integral sheet material cover and apparatus therefor |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| GB7295/79A Expired GB1560566A (en) | 1975-10-06 | 1976-09-27 | Method of producing foamed plastics cushion or the like having integral sheet material cover and apparatus therefor |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4116736A (enExample) |
| JP (1) | JPS5245670A (enExample) |
| DE (1) | DE2544664C2 (enExample) |
| FR (1) | FR2327053A1 (enExample) |
| GB (2) | GB1560565A (enExample) |
| IT (1) | IT1068423B (enExample) |
Families Citing this family (55)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2737321A1 (de) * | 1977-08-18 | 1979-03-01 | Cornelius Rechenberg | Verfahren und vorrichtung zur herstellung von brustprothesen |
| US4249975A (en) * | 1978-08-14 | 1981-02-10 | Cornelius Rechenberg | Process of manufacturing artificial breasts |
| JPS6325134Y2 (enExample) * | 1979-01-26 | 1988-07-08 | ||
| US4251476A (en) | 1979-03-16 | 1981-02-17 | Motor Wheel Corporation | Manufacture of ornamental vehicle wheels |
| FR2459118A1 (fr) * | 1979-06-18 | 1981-01-09 | Poudres & Explosifs Ste Nale | Nouveau procede de moulage sous pression de pre-impregnes a base de resine thermodurcissable |
| FR2473946A1 (fr) * | 1980-01-21 | 1981-07-24 | Sanson Joseph | Procede de fabrication de sieges ou de coussins en mousse de matiere plastique a housse integree et a ossature prefabriquee incorporee, et installation pour la mise en oeuvre de ce procede |
| EP0044083A1 (de) * | 1980-07-14 | 1982-01-20 | Alkor GmbH Kunststoffe | Verfahren zur Herstellung von mit einem Schaumstoff ausgeschäumten Kunststoff-Folientiefziehteilen |
| DE3103038C2 (de) * | 1981-01-30 | 1984-05-17 | Maschinenfabrik Georg Geiß, 8601 Sesslach | Vorrichtung zum Herstellen eines im wesentlichen aus zwei Halbschalen gebildeten Hohlkörpers |
| US4396569A (en) * | 1981-10-26 | 1983-08-02 | Kelsey-Hayes Company | Method of duplicating shapes and finishes |
| US4853995A (en) * | 1982-09-15 | 1989-08-08 | Sears Manufacturing Company | Molded cushion article |
| US4562032A (en) * | 1984-05-04 | 1985-12-31 | Ex-Cell-O Corporation | Method for forming grain coverings on reaction injection molded articles |
| US4921561A (en) * | 1984-10-18 | 1990-05-01 | Honda Giken Kogyo Kabushiki Kaisha | Process for manufacturing embossed articles of synthetic resin |
| DE3527540A1 (de) * | 1985-08-01 | 1987-02-12 | Grammer Sitzsysteme Gmbh | Verfahren zur herstellung eines polsterelementes und vorrichtung zur durchfuehrung dieses verfahrens |
| JPS62168552A (ja) * | 1985-08-21 | 1987-07-24 | Shimadzu Corp | 反応容器 |
| IT1188049B (it) * | 1985-10-17 | 1987-12-30 | G C R Applic Speciali Spa | Metodo e dispositivo per applicare una copertura protettiva provvisoria su pannelli per il rivestimento interno di veicoli o simili e pannelli provvisti di tale copertura protettiva provvisoria |
| DE3606614C1 (de) * | 1986-02-28 | 1987-07-02 | Metzeler Schaum Gmbh | Verfahren zum konturgetreuen Einziehen eines zu hinterschaeumenden,textilen Flaechengebildes in eine Schaeumform |
| US4718153A (en) * | 1986-04-10 | 1988-01-12 | Steelcase Inc. | Cushion manufacturing process |
| GB8630385D0 (en) * | 1986-12-19 | 1987-01-28 | Verta Miles Ltd | Production of shell-like mouldings |
| IT1215335B (it) * | 1987-01-13 | 1990-02-08 | Tecnos Spa | Procedimento e stampo per la formazione di uno strato di poliuretano espanso su materiale in fogli. |
| US4913755A (en) * | 1988-03-16 | 1990-04-03 | Royce Medical Company | Method of forming orthopaedic gel pads |
| GB2207078B (en) * | 1987-07-10 | 1990-03-07 | Grammer Sitzsysteme Gmbh | Process for the production of a foam backed article |
| JPH047931Y2 (enExample) * | 1987-09-30 | 1992-02-28 | ||
| DE3837221A1 (de) * | 1987-11-04 | 1989-05-24 | Honda Motor Co Ltd | Formpressverfahren zur herstellung von durch aufschaeumung geformten erzeugnissen mit eingebettetem einsatz |
| US5108532A (en) * | 1988-02-02 | 1992-04-28 | Northrop Corporation | Method and apparatus for shaping, forming, consolidating and co-consolidating thermoplastic or thermosetting composite products |
| US4861543A (en) * | 1988-02-22 | 1989-08-29 | Davidson Textron Inc. | Method for thermoforming multiple coverstock and such stock having finished styling lines therein |
| JPH01247119A (ja) * | 1988-03-30 | 1989-10-03 | Ikeda Bussan Co Ltd | 表皮一体成形シートの成形方法 |
| JPH0539853Y2 (enExample) * | 1988-03-30 | 1993-10-08 | ||
| JPH028020A (ja) * | 1988-06-28 | 1990-01-11 | Ikeda Bussan Co Ltd | 表皮材とパッド材との一体成形方法 |
| US4942012A (en) * | 1988-11-14 | 1990-07-17 | General Electric Company | Preparation of laminated structures by thermoforming |
| US5181980A (en) * | 1988-12-24 | 1993-01-26 | Ikeda Bussan Co., Ltd. | Method of manufacturing skin cover for seat |
| JPH0710562B2 (ja) * | 1989-12-11 | 1995-02-08 | 豊田合成株式会社 | 真空成形方法 |
| FR2663880B1 (fr) * | 1990-06-29 | 1994-04-29 | Roth Sa Freres | Procede de fabrication de matelassures en mousse de polyurethane coulee in situ dans une coiffe en textile et coussin ainsi obtenu. |
| US5132063A (en) * | 1991-01-30 | 1992-07-21 | Woodbridge Foam Corporation | Process for manufacturing a padded element |
| FR2691922B1 (fr) * | 1992-06-03 | 1994-07-22 | Snecma | Procede et dispositif de moulage de piece en materiau composite constituee de deux secteurs. |
| EP0856269B1 (en) | 1992-06-15 | 2005-08-31 | Herman Miller, Inc. | Exposed fabric for a seating structure and method for making a chair with an exposed fabric |
| US5318422A (en) * | 1992-11-05 | 1994-06-07 | Erland Robert K | Vacuum bag molding apparatus with channel and spline edge-seal |
| US5397517A (en) * | 1993-08-13 | 1995-03-14 | Jay Medical Inc. | Method of making a seat cushion base |
| US5494542A (en) * | 1994-11-09 | 1996-02-27 | Davidson Textron Inc. | Method of making vacuum formed article with integrally joined device |
| US5932046A (en) * | 1996-05-30 | 1999-08-03 | Yates; Paul M. | Cushion manufacturing method |
| IT1285535B1 (it) * | 1996-10-22 | 1998-06-08 | Tecnos Spa | Sistema per applicare un foglio di materiale alla superficie di uno stampo |
| US5987957A (en) * | 1998-02-25 | 1999-11-23 | Eastman Kodak Company | Method of forming a metal-thermoplastic-metal laminate |
| US6994812B1 (en) * | 1999-10-12 | 2006-02-07 | Intier Automotive Inc. | Mold tool and method for forming a trim covered foam substrate of a seat assembly |
| US6672548B1 (en) * | 2000-12-01 | 2004-01-06 | Paul M. Yates | Cushion |
| US7396082B2 (en) | 2002-03-29 | 2008-07-08 | Garrex Llc | Task chair |
| US7040703B2 (en) | 2002-03-29 | 2006-05-09 | Garrex Llc | Health chair a dynamically balanced task chair |
| US7625046B2 (en) | 2002-03-29 | 2009-12-01 | Garrex Llc | Task chair |
| US20040137811A1 (en) * | 2003-01-09 | 2004-07-15 | L & P Property Management Company | Elastomeric seating composite |
| US7201112B2 (en) * | 2003-02-18 | 2007-04-10 | Jolley Mark W | Filled shell devices and methods of manufacturing |
| US7444700B2 (en) * | 2004-10-21 | 2008-11-04 | Sears Manufacturing Co. | Seat cushion with integral cover attachment |
| FR2915128B1 (fr) * | 2007-04-23 | 2016-08-05 | Cie Europeenne D'etude Et De Rech De Dispositifs Pour L'implantation Par Laparoscopie | Procede de formage d'une feuille souple en elastomere ou en matiere plastique et dispositif correspondant |
| US7942563B2 (en) * | 2008-02-29 | 2011-05-17 | Tyco Electronics Corporation | LED with light pipe assembly |
| ITMI20121868A1 (it) * | 2012-10-31 | 2014-05-01 | Foamdrop S A S Di Mascheroni Emili Ano & C | Stampo e procedimento per costampare una resina espansa su uno strato impregnabile, e prodotto costampato ottenuto con tale procedimento |
| JP6655431B2 (ja) * | 2016-03-04 | 2020-02-26 | 株式会社タチエス | 車両用シート |
| US20190152128A1 (en) * | 2017-11-21 | 2019-05-23 | General Electric Company | Vacuum Forming Mold Assembly and Related Methods of Use |
| DE102020132404A1 (de) | 2020-12-07 | 2022-06-09 | Otto Bock Mobility Solutions Gmbh | Verfahren zum Herstellen eines Kissens und Kissen |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1649734A (en) * | 1923-04-16 | 1927-11-15 | Paramount Rubber Cons Inc | Method of making inflated balls |
| US2760562A (en) * | 1955-01-18 | 1956-08-28 | Sturgis Posture Chair Company | Upholstered seat structure |
| US3008859A (en) * | 1958-11-03 | 1961-11-14 | Curtiss Wright Corp | Method of making closed shapes of reinforced plastic |
| US3258511A (en) * | 1961-12-22 | 1966-06-28 | Mobay Chemical Corp | Process for the manufacture of upholstery |
| US3360273A (en) * | 1965-11-30 | 1967-12-26 | Grace W R & Co | Inflatable gasket for pipe joints |
| US3608055A (en) * | 1968-12-09 | 1971-09-21 | Continental Can Co | Method of shaping plastic sheet material |
| ES378027A1 (es) * | 1970-03-28 | 1972-05-16 | Jover Manuf Jose | Mejoras en el moldeo de piezas en espuma plastica tapizada. |
| DE2126587A1 (de) * | 1970-06-06 | 1971-12-16 | Cromton Plastic Ltd | Verfahren zur Herstellung von mehrschichtigen Gegenständen aus Schaumkunststoff |
| US3755040A (en) * | 1971-04-15 | 1973-08-28 | Goodyear Tire & Rubber | Container for liquid hydrocarbons |
| FR2270072B1 (enExample) * | 1974-03-19 | 1976-10-08 | Sanson Joseph | |
| US3932252A (en) * | 1974-10-18 | 1976-01-13 | Deere & Company | Process for the manufacture of composite foam and fabric articles |
| FR2308586A1 (fr) * | 1975-04-21 | 1976-11-19 | Marechal Ets | Procede pour fabriquer des objets conformes capitonnes et moule pour sa realisation |
| US3971112A (en) * | 1975-09-22 | 1976-07-27 | Ford Motor Company | Method of making a covered article |
-
1975
- 1975-10-06 DE DE2544664A patent/DE2544664C2/de not_active Expired
-
1976
- 1976-09-27 GB GB40071/76A patent/GB1560565A/en not_active Expired
- 1976-09-27 GB GB7295/79A patent/GB1560566A/en not_active Expired
- 1976-10-01 US US05/728,648 patent/US4116736A/en not_active Expired - Lifetime
- 1976-10-04 JP JP51118603A patent/JPS5245670A/ja active Pending
- 1976-10-05 FR FR7629913A patent/FR2327053A1/fr active Granted
- 1976-10-06 IT IT28046/76A patent/IT1068423B/it active
Also Published As
| Publication number | Publication date |
|---|---|
| FR2327053A1 (fr) | 1977-05-06 |
| FR2327053B1 (enExample) | 1980-07-18 |
| DE2544664A1 (de) | 1977-04-14 |
| GB1560566A (en) | 1980-02-06 |
| DE2544664C2 (de) | 1982-08-26 |
| JPS5245670A (en) | 1977-04-11 |
| US4116736A (en) | 1978-09-26 |
| IT1068423B (it) | 1985-03-21 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PS | Patent sealed [section 19, patents act 1949] | ||
| PCNP | Patent ceased through non-payment of renewal fee |