FR2874919A1 - Procede de fabrication d'un composite a matrice ceramique a l'aide d'une suspension de preimpregnation a base d'eau - Google Patents

Procede de fabrication d'un composite a matrice ceramique a l'aide d'une suspension de preimpregnation a base d'eau

Info

Publication number
FR2874919A1
FR2874919A1 FR0508116A FR0508116A FR2874919A1 FR 2874919 A1 FR2874919 A1 FR 2874919A1 FR 0508116 A FR0508116 A FR 0508116A FR 0508116 A FR0508116 A FR 0508116A FR 2874919 A1 FR2874919 A1 FR 2874919A1
Authority
FR
France
Prior art keywords
matrix composite
ceramic matrix
prepregnation
suspension
producing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR0508116A
Other languages
English (en)
Other versions
FR2874919B1 (fr
Inventor
Roger Lee Ken Matsumoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Co
Original Assignee
General Electric Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Co filed Critical General Electric Co
Publication of FR2874919A1 publication Critical patent/FR2874919A1/fr
Application granted granted Critical
Publication of FR2874919B1 publication Critical patent/FR2874919B1/fr
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • C04B35/573—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by reaction sintering or recrystallisation
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62625—Wet mixtures
    • C04B35/6264—Mixing media, e.g. organic solvents
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844—Coating fibres
    • C04B35/62857—Coating fibres with non-oxide ceramics
    • C04B35/6286—Carbides
    • C04B35/62863—Silicon carbide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844—Coating fibres
    • C04B35/62857—Coating fibres with non-oxide ceramics
    • C04B35/62865—Nitrides
    • C04B35/62868—Boron nitride
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844—Coating fibres
    • C04B35/62857—Coating fibres with non-oxide ceramics
    • C04B35/62873—Carbon
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
    • C04B35/62884—Coating the powders or the macroscopic reinforcing agents by gas phase techniques
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38—Non-oxide ceramic constituents or additives
    • C04B2235/3817—Carbides
    • C04B2235/3826—Silicon carbides
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/422—Carbon
    • C04B2235/424—Carbon black
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30—Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/428—Silicon
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/616—Liquid infiltration of green bodies or pre-forms
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/80—Phases present in the sintered or melt-cast ceramic products other than the main phase
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/36—Non-oxidic
    • C04B2237/365—Silicon carbide
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
    • C04B2237/30—Composition of layers of ceramic laminates or of ceramic or metallic articles to be joined by heating, e.g. Si substrates
    • C04B2237/32—Ceramic
    • C04B2237/38—Fiber or whisker reinforced

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Ceramic Products (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

Procédé de formation d'une pièce en composite à matrice céramique, par exemple une pièce de turbine, comprenant les étapes suivantes : (a) appliquer un revêtement de fibre sur un faisceau de fibres (10) par dépôt chimique en phase vapeur, (b) tirer le faisceau de fibres (10) à travers une suspension aqueuse composée de liants haute et basse température, de poudre de carbure de silicium, de noir de carbone et d'eau afin de former ainsi une bande préimprégnée, et (c) enrouler la bande préimprégnée sur un tambour (18).
FR0508116A 2004-08-11 2005-07-29 Procede de fabrication d'un composite a matrice ceramique a l'aide d'une suspension de preimpregnation a base d'eau Expired - Fee Related FR2874919B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US10/915,327 US20060043628A1 (en) 2004-08-11 2004-08-11 CMC process using a water-based prepreg slurry

Publications (2)

Publication Number Publication Date
FR2874919A1 true FR2874919A1 (fr) 2006-03-10
FR2874919B1 FR2874919B1 (fr) 2008-09-12

Family

ID=35721740

Family Applications (1)

Application Number Title Priority Date Filing Date
FR0508116A Expired - Fee Related FR2874919B1 (fr) 2004-08-11 2005-07-29 Procede de fabrication d'un composite a matrice ceramique a l'aide d'une suspension de preimpregnation a base d'eau

Country Status (5)

Country Link
US (1) US20060043628A1 (fr)
JP (1) JP2006052135A (fr)
CN (1) CN1749217A (fr)
DE (1) DE102005037108A1 (fr)
FR (1) FR2874919B1 (fr)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060163773A1 (en) * 2005-01-24 2006-07-27 General Electric Company Method for performing silicon melt infiltration of ceramic matrix composites
US20080149255A1 (en) * 2006-12-20 2008-06-26 General Electric Company Ceramic composite article manufacture using thin plies
CN103143154B (zh) * 2011-12-06 2017-03-01 辽宁辽杰科技有限公司 一种乒乓球台面及其加工方法
EP3047061B8 (fr) 2013-09-19 2021-04-14 Raytheon Technologies Corporation Appareil et procédé d'enroulement de filament pour composites de matrice céramique
WO2015057326A2 (fr) * 2013-09-19 2015-04-23 United Technologies Corporation Articles en cmc densifiés, obtenus par imprégnation et pyrolyse d'un polymère
EP3000797B1 (fr) 2014-09-24 2019-11-27 Rolls-Royce Corporation Procédé de fabrication d'articles composites à matrice céramique utilisant la gelification
US10717681B2 (en) 2014-12-05 2020-07-21 Rolls-Royce Corporation Method of making a ceramic matrix composite (CMC) component including a protective ceramic layer
US20170029339A1 (en) * 2015-07-30 2017-02-02 General Electric Company Uniformity of fiber spacing in cmc materials
US9815736B2 (en) * 2015-11-25 2017-11-14 General Electric Company Apparatus and methods for processing ceramic fiber
US10052789B2 (en) 2015-11-25 2018-08-21 General Electric Company Methods of processing ceramic fiber
EP3556800A4 (fr) * 2016-12-15 2020-08-19 Toray Industries, Inc. Préimprégné renforcé par des fibres, bande et corps enroulé de préimprégné renforcé par des fibres, et procédé de production de préimprégné renforcé par des fibres et de bande de préimprégné renforcé par des fibres
CN107253864B (zh) * 2017-07-12 2020-09-18 郑州纤顺新材料科技有限公司 陶瓷复合材料成型方法及陶瓷复合材料
CN107556011A (zh) * 2017-08-23 2018-01-09 中国建筑材料科学研究总院 SiCf/SiC复合材料及其制备方法
JP7085388B2 (ja) * 2018-03-30 2022-06-16 イビデン株式会社 ＳｉＣ繊維強化ＳｉＣ複合材料の製造方法
US20210292245A1 (en) * 2018-08-03 2021-09-23 Safran Ceramics Method for manufacturing a part made from cmc
CN115974572B (zh) * 2022-12-28 2023-11-17 西安鑫垚陶瓷复合材料股份有限公司 一种低成本短周期制动材料及其制备方法
CN116396093A (zh) * 2023-01-11 2023-07-07 合肥富维康新材料科技有限公司 一种大尺寸复杂形状MI-SiC-SiC构件的熔融渗硅方法

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4673658A (en) * 1986-04-25 1987-06-16 Corning Glass Works Cordierite ceramics containing silicon carbide whisker reinforcement
EP0536264B1 (fr) * 1990-06-29 1994-12-14 Flexline Services Ltd. Procede de fabrication de composites renforces et materiau filamenteux utilise dans ledit procede
US5132256A (en) * 1991-03-26 1992-07-21 Corning Incorporated Fiber-reinforced composite comprising mica-doped ceramic matrix
US5252168A (en) * 1991-11-06 1993-10-12 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Preparing polymeric matrix composites using an aqueous slurry technique
US5281559A (en) * 1992-04-16 1994-01-25 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method of producing a ceramic fiber-reinforced glass-ceramic matrix composite
US5214004A (en) * 1992-06-04 1993-05-25 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Ceramic fiber reinforced glass-ceramic matrix composite
US5840221A (en) * 1996-12-02 1998-11-24 Saint-Gobain/Norton Industrial Ceramics Corporation Process for making silicon carbide reinforced silicon carbide composite
US6024898A (en) * 1996-12-30 2000-02-15 General Electric Company Article and method for making complex shaped preform and silicon carbide composite by melt infiltration
US6001494A (en) * 1997-02-18 1999-12-14 Technology Partners Inc. Metal-ceramic composite coatings, materials, methods and products

Also Published As

Publication number Publication date
CN1749217A (zh) 2006-03-22
FR2874919B1 (fr) 2008-09-12
JP2006052135A (ja) 2006-02-23
DE102005037108A1 (de) 2006-02-23
US20060043628A1 (en) 2006-03-02

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