FR2842163A1 - Headlamp unit for motor vehicle, includes air inlet grill formed in same moldings to simplify assembly and subsequent dismantling for recycling - Google Patents

Headlamp unit for motor vehicle, includes air inlet grill formed in same moldings to simplify assembly and subsequent dismantling for recycling Download PDF

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Publication number
FR2842163A1
FR2842163A1 FR0208837A FR0208837A FR2842163A1 FR 2842163 A1 FR2842163 A1 FR 2842163A1 FR 0208837 A FR0208837 A FR 0208837A FR 0208837 A FR0208837 A FR 0208837A FR 2842163 A1 FR2842163 A1 FR 2842163A1
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FR
France
Prior art keywords
air inlet
motor vehicle
unit
assembly
headlamp unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
FR0208837A
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French (fr)
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FR2842163B1 (en
Inventor
Dominique Pastourel
David Durand
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Renault SAS
Original Assignee
Renault SAS
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Filing date
Publication date
Application filed by Renault SAS filed Critical Renault SAS
Priority to FR0208837A priority Critical patent/FR2842163B1/en
Publication of FR2842163A1 publication Critical patent/FR2842163A1/en
Application granted granted Critical
Publication of FR2842163B1 publication Critical patent/FR2842163B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/02—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments
    • B60Q1/04—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor the devices being primarily intended to illuminate the way ahead or to illuminate other areas of way or environments the devices being headlights
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q1/00—Arrangement of optical signalling or lighting devices, the mounting or supporting thereof or circuits therefor
    • B60Q1/0017—Devices integrating an element dedicated to another function
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/52—Radiator or grille guards ; Radiator grilles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/08—Front or rear portions
    • B62D25/082—Engine compartments
    • B62D25/084—Radiator supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62D—MOTOR VEHICLES; TRAILERS
    • B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • B62D29/043—Superstructures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q2900/00—Features of lamps not covered by other groups in B60Q
    • B60Q2900/20—Arrangements for easy recycling, e.g. for easy dismantling or use of special materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Abstract

The headlamp unit (12) and the air inlet (14) are formed from a single moulded block of material. The lamp unit may be divided by one or more internal partitions in order to provide separate spaces for different lamps (16). A cover glass (18) cover may be attached by screws (20), with a sealing. The motor vehicle headlamp unit (12) and the air inlet for the radiator grill (14) are formed from a single moulded block of material, forming the major part of a unit to be fitted to the bodywork of the vehicle. The air inlet portion of the structure (14) is formed beneath the headlamp unit (12). The lamp unit may be divided by one or more internal partitions, in order to provide separate spaces for different lamps (16). A cover glass (18) is removably attached to the lamp section of the unit, providing a seal. The cover may be attached by screws (20), with a sealing joint between the cover glass and the structure of the lamp unit. The lamp and air inlet may be formed in a single piece, by a single injection moldings operation.

Description

ENSEMBLE PHARE CALANDRE MONOBLOC ET V HICULE AUTOMOBILEMONOBLOCK CALENDER HEADLIGHT ASSEMBLY AND MOTOR VEHICLE

INT GRANT UN TEL ENSEMBLEINT GRANT SUCH TOGETHER

DESCRIPTIONDESCRIPTION

DOMAINE TECHNIQUETECHNICAL AREA

L'invention concerne un ensemble monobloc intégrant un élément de phare et au moins une partie de la calandre d'entrée d'air, sur le capot d'un véhicule automobile. L'invention concerne également un véhicule automobile dont le capot intègre un ou plusieurs  The invention relates to a one-piece assembly incorporating a headlight element and at least part of the air intake grille on the hood of a motor vehicle. The invention also relates to a motor vehicle whose hood incorporates one or more

ensembles de ce type.sets of this type.

ETAT DE LA TECHNIQUE ANTERIEURESTATE OF THE PRIOR ART

Sur les véhicules automobiles de conception récente, certaines pièces de carrosserie sont réalisées de plus en plus fréquemment en matière plastique moulée  On newly designed motor vehicles, certain body parts are made more and more frequently from molded plastic

par injection.by injection.

Ce type de fabrication permet de recycler les pièces et limite ainsi le volume des déchets  This type of manufacturing makes it possible to recycle the parts and thus limits the volume of waste

lorsque les véhicules sont mis au rebut.  when vehicles are scrapped.

L'utilisation de matière plastique est également favorable à une réduction du cot de fabrication des véhicules et à une augmentation des  The use of plastic also favors a reduction in the cost of manufacturing vehicles and an increase in

cadences de fabrication.production rates.

Parmi les pièces de carrosserie qui peuvent actuellement être fabriquées en matière plastique, par moulage par injection, on peut notamment citer le  Among the bodywork parts which can currently be made of plastic, by injection molding, mention may in particular be made of:

capot, les ailes et le hayon du véhicule.  hood, fenders and tailgate of the vehicle.

Par ailleurs, les capots des véhicules automobiles existants sont habituellement équipés d'une calandre d'entrée d'air, réalisée en une ou plusieurs parties. Cette calandre est destinée à assurer une entrée d'air de refroidissement dans le moteur. Le capot d'un véhicule automobile est aussi équipé d'éléments de phares. Cet agencement traditionnel présente  Furthermore, the hoods of existing motor vehicles are usually equipped with an air intake grille, made in one or more parts. This grille is intended to ensure the entry of cooling air into the engine. The hood of a motor vehicle is also equipped with headlight elements. This traditional arrangement presents

différents inconvénients.different disadvantages.

Ainsi, la multiplication des pièces rapportées sur les éléments de carrosserie tels que le capot augmente le temps de montage et, par conséquent,  Thus, the multiplication of parts added to the bodywork elements such as the hood increases the assembly time and, consequently,

le cot de fabrication du véhicule.  the manufacturing cost of the vehicle.

La durée des opérations de démontage qui doivent être effectuées lors du recyclage est également d'autant plus grande que le nombre des pièces à démonter est élevé. Le cot du démontage s'en trouve  The duration of the dismantling operations which must be carried out during recycling is also greater the greater the number of parts to be dismantled. The cost of disassembly is found

donc accru.therefore increased.

EXPOS DE L'INVENTIONPRESENTATION OF THE INVENTION

L'invention a précisément pour objet un ensemble monobloc, réalisé en matière plastique moulée, destiné à être intégré dans un capot de véhicule automobile et dont la conception originale lui permet de résoudre au moins en partie les problèmes posés par  The invention specifically relates to a one-piece assembly, made of molded plastic, intended to be integrated in a motor vehicle hood and whose original design allows it to at least partially solve the problems posed by

les capots des véhicules existants.  the hoods of existing vehicles.

De façon plus précise, l'invention a pour objet un ensemble monobloc intégrant à la fois au moins un élément de phare et une partie de calandre, de façon à réduire sensiblement la durée du montage et le temps  More specifically, the invention relates to a one-piece assembly integrating both at least one headlight element and a part of a grille, so as to significantly reduce the assembly time and the time

de démontage lors du recyclage.disassembly during recycling.

Conformément à l'invention, ce résultat est obtenu grâce à un ensemble destiné à être monté sur un élément de carrosserie d'un véhicule automobile, ledit ensemble étant caractérisé en ce qu'il comprend une structure monobloc moulée dont une première portion constitue un élément de phare et dont une deuxième  According to the invention, this result is obtained thanks to an assembly intended to be mounted on a bodywork element of a motor vehicle, said assembly being characterized in that it comprises a molded one-piece structure of which a first portion constitutes an element lighthouse and including a second

portion constitue une partie de calandre.  portion constitutes a part of grille.

La réalisation d'un seul tenant de l'élément de phare et d'une partie de calandre permet de réduire le nombre de pièces à assembler lors de la fabrication du véhicule, ainsi que le nombre de pièces à démonter lors du recyclage effectué après la mise au  The production in one piece of the headlight element and part of the grille makes it possible to reduce the number of parts to be assembled during the manufacture of the vehicle, as well as the number of parts to be dismantled during recycling carried out after the focus

rebus du véhicule.scrap of the vehicle.

Avantageusement, la première portion de la structure monobloc moulée. comprend un boîtier de  Advantageously, the first portion of the molded one-piece structure. includes a housing

l'élément de phare.the headlight element.

De préférence, l'ensemble comprend de plus une glace étanche fixée sur la structure monobloc, pour  Preferably, the assembly further comprises a sealed glass fixed to the one-piece structure, to

fermer le boîtier de l'élément de phare.  close the housing of the headlight element.

L'invention a aussi pour objet un véhicule automobile comprenant un élément de carrosserie sur lequel sont montés au moins un phare et une calandre, dans lequel au moins un élément du phare et une partie de la calandre sont réalisés d'un seul tenant pour  The invention also relates to a motor vehicle comprising a body element on which are mounted at least one headlight and a grille, in which at least one element of the headlight and part of the grille are made in one piece for

former une structure moulée monobloc.  form a one-piece molded structure.

BR VE DESCRIPTION DES DESSINSBR VE DESCRIPTION OF THE DRAWINGS

On décrira à présent, à titre d'exemple illustratif et non limitatif, un mode de réalisation préféré de l'invention, en se référant aux dessins annexés, dans lesquels: La figure 1 est une vue en perspective représentant un ensemble intégrant un élément de phare et une partie de calandre d'entrée d'air, réalisé conformément à l'invention; La figure 2 est une vue en coupe de  A preferred embodiment of the invention will now be described, by way of illustrative and nonlimiting example, with reference to the accompanying drawings, in which: FIG. 1 is a perspective view showing an assembly incorporating an element of headlight and part of an air intake grille, produced in accordance with the invention; Figure 2 is a sectional view of

l'ensemble de la figure 1, selon un plan vertical.  the assembly of FIG. 1, along a vertical plane.

EXPOS D TAILL D'UN MODE DE R ALISATION PR F R   EXPOSURE D SIZE OF AN IMPLEMENTATION MODE PR F R

On a représenté sur les figures 1 et 2 un ensemble prévu pour être monté sur un élément de  There is shown in Figures 1 and 2 an assembly intended to be mounted on an element of

carrosserie tel que le capot d'un véhicule automobile.  bodywork such as the hood of a motor vehicle.

Conformément à l'invention, cet ensemble comprend principalement une structure monobloc moulée , susceptible d'être fabriqué en matière plastique rigide, selon des techniques du moulage par injection connues de l'homme du métier. Cette structure monobloc moulée 10, réalisée d'un seul tenant, comprend une première portion 12 qui constitue un élément de phare et une deuxième portion 14 qui constitue une partie de  According to the invention, this assembly mainly comprises a one-piece molded structure, capable of being made of rigid plastic material, according to injection molding techniques known to those skilled in the art. This one-piece molded structure 10, produced in one piece, comprises a first portion 12 which constitutes a headlight element and a second portion 14 which constitutes a part of

calandre d'entrée d'air.air intake grille.

Il est à noter cependant que l'invention n'est pas limitée à un ensemble 10 prévu pour être monté sur le capot du véhicule automobile. De façon plus générale, l'ensemble selon l'invention peut être monté sur tout élément de carrosserie susceptible de recevoir un élément de phare et une partie de calandre d'entrée d'air du véhicule, tel que le capot ou les ailes. Dans le mode de réalisation représenté sur les figures 1 et 2, la deuxième portion 14 de la structure monobloc moulée 10 est située en dessous de  It should be noted however that the invention is not limited to an assembly 10 intended to be mounted on the hood of the motor vehicle. More generally, the assembly according to the invention can be mounted on any bodywork element capable of receiving a headlight element and a part of the vehicle's air intake grille, such as the hood or the wings. In the embodiment shown in FIGS. 1 and 2, the second portion 14 of the one-piece molded structure 10 is located below

la première portion 12 de ladite structure.  the first portion 12 of said structure.

En outre, la première portion 12 de la structure monobloc moulée 10 comprend principalement un boîtier de l'élément de phare. Ce boîtier comporte une paroi supérieure, une paroi inférieure, deux parois latérales et un fond délimitant un espace ouvert vers l'avant, dans lequel peuvent être montées une ou plusieurs ampoules telles que 16. Le fond du boîtier 12 du phare est équipé à cet effet de tout moyen de montage approprié, selon des techniques connues de  In addition, the first portion 12 of the one-piece molded structure 10 mainly comprises a housing of the headlight element. This box has an upper wall, a lower wall, two side walls and a bottom delimiting a space open towards the front, in which one or more bulbs can be mounted such as 16. The bottom of the box 12 of the headlight is equipped with this effect of any suitable mounting means, according to known techniques of

l'homme du métier.the skilled person.

En plus de la structure monobloc moulée 10 l'ensemble selon l'invention comprend également une glace étanche 18. La glace 18 est fixée de façon démontable sur le boîtier 12 du phare, de façon à fermer de manière étanche l'espace délimité à l'intérieur dudit boîtier. La fixation démontable de la glace 18 sur le boîtier 12 est réalisée par tout moyen approprié tel que des vis 20, selon des techniques  In addition to the one-piece molded structure 10, the assembly according to the invention also comprises a sealed glass 18. The glass 18 is detachably fixed on the housing 12 of the headlight, so as to seal the space delimited inside said housing. The removable fixing of the glass 18 on the housing 12 is carried out by any suitable means such as screws 20, according to techniques

classiques bien connues de l'homme du métier.  well known to those skilled in the art.

L'étanchéité est obtenue en interposant un joint tel  The seal is obtained by interposing a joint such

que 22 entre la glace 18 et le bord du boîtier 12.  that 22 between the glass 18 and the edge of the housing 12.

Dans le mode de réalisation illustré sur les figures 1 et 2, la deuxième portion 14 de la structure monobloc moulée 10 comprend une paroi supérieure confondue avec la paroi inférieure du boîtier 12, une paroi inférieure, deux parois latérales et des ailettes verticales reliant les parois inférieure et supérieure de l'élément de calandre formé  In the embodiment illustrated in FIGS. 1 and 2, the second portion 14 of the one-piece molded structure 10 comprises an upper wall merged with the lower wall of the housing 12, a lower wall, two side walls and vertical fins connecting the walls lower and upper of the formed grille element

par ladite deuxième portion 14.by said second portion 14.

Conformément à l'invention, tous les éléments des première et deuxième portions 12 et 14 sont réalisés d'un seul tenant, lors d'une unique  According to the invention, all the elements of the first and second portions 12 and 14 are made in one piece, during a single

opération de moulage par injection.  injection molding operation.

Bien entendu, l'invention n'est pas limitée au mode de réalisation qui vient d'être décrit à titre d'exemple. En particulier, on comprendra aisément que les formes et les dimensions de l'élément de phare et de la partie de calandre formés par les deux portions de la structure monobloc moulée 10 peuvent être quelconques, sans sortir du cadre de l'invention.  Of course, the invention is not limited to the embodiment which has just been described by way of example. In particular, it will be readily understood that the shapes and dimensions of the headlight element and of the grille part formed by the two portions of the molded one-piece structure 10 can be any, without departing from the scope of the invention.

Claims (5)

REVENDICATIONS 1. Ensemble destiné à être monté sur un élément de carrosserie d'un véhicule automobile, ledit ensemble étant caractérisé en ce qu'il comprend une structure monobloc moulée (10) dont une première portion (12) constitue un élément de phare et dont une  1. An assembly intended to be mounted on a body element of a motor vehicle, said assembly being characterized in that it comprises a molded one-piece structure (10), a first portion (12) of which constitutes a headlight element and one of which deuxième portion (14) constitue une partie de calandre.  second portion (14) constitutes a part of a grille. 2. Ensemble selon la revendication 1, dans lequel la première portion (12) de la structure monobloc moulée (10) comprend un boîtier de l'élément  2. The assembly of claim 1, wherein the first portion (12) of the molded one-piece structure (10) comprises a housing of the element de phare.lighthouse. 3. Ensemble selon la revendication 2, comprenant de plus une glace étanche fixée sur ladite structure monobloc (10), pour fermer le boîtier (12) de  3. The assembly of claim 2, further comprising a sealed glass fixed to said one-piece structure (10), to close the housing (12) of l'élément de phare.the headlight element. 4. Ensemble selon l'une quelconque des  4. Assembly according to any one of revendications précédentes, dans lequel la deuxième  previous claims, wherein the second portion (14) est située en dessous de la première  portion (14) is located below the first portion (12).portion (12). 5. Véhicule automobile comprenant un élément de carrosserie sur lequel sont montés au moins un phare et une calandre, dans lequel au moins un élément (12) du phare et une partie (14) de la calandre sont réalisés d'un seul tenant pour former une  5. Motor vehicle comprising a body element on which are mounted at least one headlight and a grille, in which at least one element (12) of the headlight and a part (14) of the grille are made in one piece to form a structure moulée monobloc (10).one-piece molded structure (10).
FR0208837A 2002-07-12 2002-07-12 MONOBLOC CALANDER HEADLAMP ASSEMBLY AND MOTOR VEHICLE INTEGRATING SUCH ASSEMBLY Expired - Fee Related FR2842163B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR0208837A FR2842163B1 (en) 2002-07-12 2002-07-12 MONOBLOC CALANDER HEADLAMP ASSEMBLY AND MOTOR VEHICLE INTEGRATING SUCH ASSEMBLY

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR0208837A FR2842163B1 (en) 2002-07-12 2002-07-12 MONOBLOC CALANDER HEADLAMP ASSEMBLY AND MOTOR VEHICLE INTEGRATING SUCH ASSEMBLY

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FR2842163A1 true FR2842163A1 (en) 2004-01-16
FR2842163B1 FR2842163B1 (en) 2005-07-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2958238A1 (en) * 2010-03-30 2011-10-07 Peugeot Citroen Automobiles Sa Motor vehicle bumper, has support supporting functional units comprising daylight running lamp, cover and light stand device other than fog light, where functional units are engaged in recess of support
FR3021927A3 (en) * 2014-06-10 2015-12-11 Renault Sas CUSTOMIZABLE LIGHTING DEVICE FOR MOTOR VEHICLE

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1570272A (en) * 1977-07-05 1980-06-25 Comind Spa Motor vehicle body front apron element of polymeric material
US20020015310A1 (en) * 2000-02-23 2002-02-07 Pickholz Michael F. Vehicle structural assembly with integrally formed lamp housing

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1570272A (en) * 1977-07-05 1980-06-25 Comind Spa Motor vehicle body front apron element of polymeric material
US20020015310A1 (en) * 2000-02-23 2002-02-07 Pickholz Michael F. Vehicle structural assembly with integrally formed lamp housing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2958238A1 (en) * 2010-03-30 2011-10-07 Peugeot Citroen Automobiles Sa Motor vehicle bumper, has support supporting functional units comprising daylight running lamp, cover and light stand device other than fog light, where functional units are engaged in recess of support
FR3021927A3 (en) * 2014-06-10 2015-12-11 Renault Sas CUSTOMIZABLE LIGHTING DEVICE FOR MOTOR VEHICLE

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