ES2586437T3 - Método de integración de dispositivos emisores de luz y sistema electrónico impreso en componentes de tapicería de vehículo - Google Patents

Método de integración de dispositivos emisores de luz y sistema electrónico impreso en componentes de tapicería de vehículo Download PDF

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ES2586437T3
ES2586437T3 ES09179093.1T ES09179093T ES2586437T3 ES 2586437 T3 ES2586437 T3 ES 2586437T3 ES 09179093 T ES09179093 T ES 09179093T ES 2586437 T3 ES2586437 T3 ES 2586437T3
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formed device
sheet
providing
mold
printer
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Oliver Hierl
Carter Scott Cannon
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Int Automotive Components Group North America Inc
International Automotive Components Group North America Inc
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Int Automotive Components Group North America Inc
International Automotive Components Group North America Inc
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811—Multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
    • B60Q3/50—Mounting arrangements
    • B60Q3/54—Lighting devices embedded in interior trim, e.g. in roof liners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
    • B60Q3/70—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by the purpose
    • B60Q3/74—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by the purpose for overall compartment lighting; for overall compartment lighting in combination with specific lighting, e.g. room lamps with reading lamps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14237—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688—Coating articles provided with a decoration
    • B29C2045/14745—Coating articles provided with a decoration in-line printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2795/00—Printing on articles made from plastics or substances in a plastic state
    • B29C2795/002—Printing on articles made from plastics or substances in a plastic state before shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688—Coating articles provided with a decoration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
    • B60Q2500/00—Special features or arrangements of vehicle interior lamps
    • B60Q2500/30—Arrangements for illuminating different zones in the vehicle, e.g. front/rear, different seats
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S362/00—Illumination
    • Y10S362/80—Light emitting diode
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S362/00—Illumination
    • Y10S362/812—Signs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Arrangements Of Lighting Devices For Vehicle Interiors, Mounting And Supporting Thereof, Circuits Therefore (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

Un método para producir un componente de tapicería capaz de proporcionar luz para el interior de un vehículo, que comprende: proporcionar un dispositivo formado (20) que tiene una superficie que emite luz en el que dicho dispositivo formado tiene un espesor de 0,5 mm a 3,0 mm, que incluye un lado trasero y bordes que son adyacentes entre sí; y en el que dicho dispositivo formado (20) incluye un sustrato transmisivo de luz (28a, 28a'), una fuente de luz LED (24, 24') como un dispositivo de iluminación depositado en el sustrato transmisivo de luz y un sistema electrónico (28b) impreso en dicho sustrato transmisivo de luz (28a, 28a'); colocar dicho dispositivo formado (20) en un molde (30) para formar dicho componente de tapicería interior; e introducir un plástico fluido adyacente al lado trasero y los bordes de dicho dispositivo formado (20) en dicho molde (30) en el que dicho lado trasero y los bordes de dicho dispositivo formado se incrustan parcialmente en dicho plástico fluido y en el que dicho plástico fluido forma una estructura de unión (12) para dicho componente de tapicería interior en dicho vehículo, en el que proporcionar dicho dispositivo formado incluye proporcionar una impresora de chorro de tinta; proporcionar una lámina de plástico en dicha impresora, formando dicha lámina dicho sustrato transmisivo de luz (28a, 28a'); hacer avanzar dicha lámina a través de dicha impresora por lo que las gotas de tinta se depositan desde uno o más cabezales de impresión de dicha impresora sobre una superficie de dicha lámina, depositadas dichas gotas en un patrón tal para crear un dispositivo impreso, electrónico, óptico y de iluminación; secar dichas gotas de tinta; expulsar dicha lámina de dicha impresora, proporcionar una capa superior unida a dicha lámina impresa; reducir dicha combinación de capa superior y lámina para proporcionar dicho dispositivo formado (20); formar directamente dicho dispositivo formado (20) con una forma en el que dicha forma complementa una superficie de dicho molde para formar dicho componente de tapicería interior; en el que dicho dispositivo formado (20) se coloca contra dicha superficie en dicho molde antes de introducir dicho plástico fluido detrás de al menos una porción de dicho dispositivo formado (20) en dicho molde.

Description

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polímeros pueden incluir, pero no se limitan a, uretano, poliéster, diciclopentadieno, poliurea, epoxi y fenólicos, y pueden incluir rellenos y refuerzos. Otros procesos termoestables adecuados incluyen moldeo por transferencia y moldeo por inyección-compresión.
El moldeo por inyección termoplástica de baja presión implica generalmente una presión de abrazadera inferior (por ejemplo en o por debajo de 13 789 kpa (2000 psi)) a la de los procesos de moldeo por inyección normales debido a una o más de las siguientes características: relleno del molde mientras está parcialmente abierto, uso de regulación secuencial en cascada para distribuir el flujo, preexpansión de la fusión, introducción de un gas para rellenar una descarga corta, inyección a baja velocidad del polímero, eliminación del llenado a rebosar y la presión de mantenimiento, uso de polímeros de flujo fácil y de viscosidad de fusión relativamente baja y el uso de polímeros de indexación de fusión relativamente alta (por ejemplo, valores de índice de fusión mayores de 5, más preferentemente valores de flujo de fusión en el intervalo de 5-50, incluyendo todos los valores en su interior, en incrementos de 1,0). Los polímeros que pueden usarse para formar el componente de tapicería interior de acuerdo con la presente divulgación pueden incluir polietileno (PE), polipropileno (PP), acrilonitrilo butadieno estireno (ABS), poli(cloruro de vinilo) (PVC), poliolefinas, policarbonato (PC) y mezclas de los mismos.
El moldeo por compresión de baja presión del sustrato impreso formado puede tener lugar colocando una carga calentada de un polímero en una cavidad de molde y cerrando el molde para fundir la carga y permitir que el polímero fluya para llenar el espacio de cavidad y que al menos fluya parcialmente alrededor de un dispositivo a incrustar. Este proceso implica el moldeo de un polímero bajo presiones de abrazadera de menos de o iguales a aproximadamente 6894 kpa (1000 psi). Los polímeros que pueden usarse para formar el componente de tapicería interior de acuerdo con la presente divulgación pueden incluir polietileno (PE), polipropileno (PP), acrilonitrilo butadieno estireno (ABS), poli(cloruro de vinilo) (PVC), poliolefinas y poliuretano (TPU). Estas resinas pueden rellenarse con vidrio o tener la forma de una lámina o laminación de láminas, incluyendo bandas de fibra de resina/natural, que se preforman, se precortan con una forma y/o se pesan de antemano para minimizar la presión requerida para distribuir la resina para llenar el espacio de cavidad de molde. Tal como se ha mencionado antes, puede utilizarse tal polímero con valores de flujo de fusión de 5-50.
La Figura 3 es una representación ampliada y esquemática en despiece de la sección transversal del dispositivo de retroiluminación 20 de la Figura 2a que ilustra diversos elementos/componentes que pueden presentarse para proporcionar funcionalidad. El espesor general puede estar en el intervalo de 0.5-2,0 mm, incluyendo todos los valores en su interior, en incrementos de 0,1 mm. Una capa de sustrato transmisiva 28a relativamente flexible y ligera, que comprende un plástico tal como una lámina de policarbonato, poliimida, acrílico, acetato, poliéster, PVC, tereftalato de polietileno o naftalato de polietileno, puede tener impresa sobre ella una variedad de componentes funcionales. La lámina 28a puede tener normalmente aproximadamente de 0,2 a 0,5 mm de espesor. En una realización ejemplar, la impresión puede lograrse usando una impresora de chorro de tinta, tal como se describirá a continuación, o un proceso de serigrafía. Por ejemplo, puede imprimirse circuitería eléctrica 28b en la superficie de la capa de sustrato 28a para transferir electricidad desde un conector 29 por medio de un colector de cableado o de cola de cerdo 22 a diversos componentes eléctricos funcionales que también pueden imprimirse, depositarse o unirse en un patrón en la capa de sustrato 28a. Algunos de estos componentes pueden incluir resistores, transistores, condensadores, conmutadores, inductores y sensores. Además, unos LED 24 (dispositivos emisores de luz) pueden depositarse en la capa de sustrato 28a en diversas ubicaciones para actuar como una fuente de luz. Estos LED pueden proporcionar una capacidad de color RGB (rojo-verde-azul) completa. Los LED 24 pueden ser componentes autónomos para proporcionar retroiluminación (luz que se emite desde la superficie delantera o trasera del dispositivo impreso) o pueden acoplarse ópticamente con una o más guías de luz 28d segmentadas que pueden cubrir la capa de sustrato 28a impresa para proporcionar emisión de luz desde un borde del dispositivo impreso. La capa exterior 28f puede comprender una capa transmisiva de luz, que comprende, por ejemplo, una lámina de policarbonato, poliestireno o polietileno que puede decorarse con gráficos impresos, o ser un recubrimiento que puede funcionar como una capa protectora. Entre la guía de luz 28d y la capa exterior que incluye gráficos 28f puede estar un difusor o máscara 28e para controlar el patrón de iluminación y para controlar qué porciones de la capa superior 28f se retroiluminan. La capa difusora también puede ser una capa impresa de tinta (o grabada con láser). La capa de guía de luz 28d puede ser un polímero óptico, tal como un acrilato, y puede aplicarse mediante impresión, apisonado, estampado, etc.
La Figura 3b es una vista en sección transversal de una luz impresa con un dispositivo de conmutador integral que incluye almohadillas detectoras capacitivas y LED que pueden incrustarse en la porción de guía de luz para proporcionar funciones de control. El conjunto 20’ puede incluir una capa de sustrato 28a’ transmisiva de luz que es relativamente flexible y una capa de guía de luz 28d’ en la que se han depositado los LED 24’ y las almohadillas detectoras 29 capacitivas. La capa de guía de luz 28d’ puede incluir barreras de luz 21 para segmentar y dirigir la luz. Una capa superior 27 puede tener impresa en la superficie superior una serie de gráficos 23 y/o iconos 25 que pueden dirigir la luz desde los LED fuera del conjunto y resaltar los iconos o retroiluminar los gráficos. También se muestra un colector de cableado 22’ para conectarse a la energía eléctrica. El dispositivo que incluye el conmutador integrado puede moldearse por inserción o por moldeo trasero como parte de la capa de sustrato para un componente de tapicería interior en el que los gráficos e iconos se convierten en la superficie superior (mostrada) del componente y los iconos pueden prensarse para activar las almohadillas detectoras capacitivas subyacentes. De nuevo, el espesor general de la realización ilustrada en la Figura 3b puede ser 0,5 mm a 3,0 mm.
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tintas pueden comprender, por ejemplo, microcápsulas llenas de partículas de pigmento, nanopartículas que comprenden plata u oro, nanotubos de carbono, polímeros conductores tales como polianilina y poli (3,4-etileno dioxitiofeno) dopado con sulfonato de poliestireno, tintas de partículas de metal que comprenden cobre y materiales semiconductores tales como politiofeno.
5 Los LED, luces de guía, conmutadores y sensores pueden formarse de manera similar o depositarse durante la impresión de chorro de tinta.
Una vez que la tinta se ha depositado, esta puede secarse 400 (mediante la aplicación de calor o mediante la
10 polimerización de la tinta, o usando un sustrato calentado suministrado a la impresora) y la lámina puede reducirse 500 para proporcionar un dispositivo de retroiluminación impreso que puede integrarse en un componente de tapicería interior para un vehículo. Tal como se ha descrito en la Figura 7, el dispositivo puede formarse entonces con una forma, en caso necesario, y colocarse en un molde para formar un componente de tapicería interior. Un plástico fluido puede introducirse en el molde de manera que el plástico incruste al menos parcialmente el dispositivo
15 en el componente de tapicería y la superficie del dispositivo que emite luz comprende una porción de una superficie del componente de tapicería (véanse la Figura 2d y la Figura 4a). Tal como se ha mencionado en la Figura 7 y anteriormente, opcionalmente, la formación de la forma del dispositivo impreso puede ocurrir durante el moldeo del componente de tapicería interior debido a la presión generada durante el proceso de moldeo de plástico.
20 Aunque la presente divulgación se dirige principalmente a los usos de la presente invención para iluminar el interior de un vehículo de transporte, se contempla que las características pueden aplicarse de manera similar en el exterior del vehículo también.
Aunque se han ilustrado y descrito realizaciones particulares de la presente invención, sería obvio para los expertos
25 en la materia que otros diversos cambios y modificaciones pueden realizarse sin apartarse del alcance de la invención. Por tanto, en las reivindicaciones adjuntas se pretenden cubrir todos esos cambios y modificaciones que entran dentro del alcance de la presente invención.
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Claims (1)

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ES09179093.1T 2009-03-10 2009-12-14 Método de integración de dispositivos emisores de luz y sistema electrónico impreso en componentes de tapicería de vehículo Active ES2586437T3 (es)

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US401603 1999-09-22
US12/401,603 US7862220B2 (en) 2009-03-10 2009-03-10 Integration of light emitting devices and printed electronics into vehicle trim components

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ES2586437T3 true ES2586437T3 (es) 2016-10-14

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