ES2457992A1 - System of unión between ceramic tiles and insulating panels of synthetic foam (Machine-translation by Google Translate, not legally binding) - Google Patents

System of unión between ceramic tiles and insulating panels of synthetic foam (Machine-translation by Google Translate, not legally binding) Download PDF

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Publication number
ES2457992A1
ES2457992A1 ES201300405A ES201300405A ES2457992A1 ES 2457992 A1 ES2457992 A1 ES 2457992A1 ES 201300405 A ES201300405 A ES 201300405A ES 201300405 A ES201300405 A ES 201300405A ES 2457992 A1 ES2457992 A1 ES 2457992A1
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ES
Spain
Prior art keywords
panels
tiles
projections
synthetic foam
ceramic tiles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
ES201300405A
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Spanish (es)
Inventor
Carlos Torres Del Rosario
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Knauf Miret SL
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Knauf Miret SL
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Filing date
Publication date
Application filed by Knauf Miret SL filed Critical Knauf Miret SL
Priority to ES201300405A priority Critical patent/ES2457992A1/en
Publication of ES2457992A1 publication Critical patent/ES2457992A1/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material

Abstract

Bonding system between ceramic tiles and synthetic foam insulating panels. Applicable to modules or semi-sandwich composite panels, such as those used for the exterior insulation of building facades, in which the ceramic tiles and the synthetic foam panels have, respectively, projections and opposing grooves located in parallel arrangement and of transversal section with trapezoid basic form or "dovetail", the width and height of the projections of the tiles being substantially less than the width and height of the opposing grooves of the panels, so that when joining tiles with panels it is intermediate cavities between the grooves and projections. The intermediate cavities are completely filled with a glue mortar, which when hardened forms a sheath or sheath, in a "U" shape, that surrounds the projections of the tiles, thus achieving a secure cohesion of the elements, at the same time chemical and mechanics. (Machine-translation by Google Translate, not legally binding)

Description

SISTEMA DE UNIÓN ENTRE BALDOSAS CERÁMICAS Y PANELES AISLANTES DE ESPUMA SINTÉTICA UNION SYSTEM BETWEEN CERAMIC TILES AND SYNTHETIC FOAM INSULATING PANELS

SECTOR DE LA TÉCNICA SECTOR OF THE TECHNIQUE

La presente invención se encuadra en el sector de los materiales de construcción, e interesa especialmente a la fabricación de elementos y sistemas para el aislamiento térmico y rehabilitación de fachadas por el exterior. The present invention falls within the sector of construction materials, and is especially interested in the manufacture of elements and systems for thermal insulation and rehabilitation of exterior facades.

ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION

A medida que se avanza en la experiencia, está cada vez más claro que el aislamiento térmico de los edificios resulta mucho más eficaz cuando se realiza por el exterior de las fachadas. Las ventajas son incuestionables, ya que aislando por el exterior no solo se eliminan los puentes térmicos sino que se aprovecha la inercia térmica de la masa de la fachada para aportar un mayor bienestar a los usuarios de los edificios. As the experience progresses, it is increasingly clear that the thermal insulation of buildings is much more effective when done outside the facades. The advantages are unquestionable, since insulating on the outside not only the thermal bridges are eliminated but the thermal inertia of the facade mass is used to provide greater well-being for the users of the buildings.

El sistema más difundido para aislamiento de fachadas por el exterior consiste en adosar -con mortero adhesivo y clavijas-unos paneles aislantes a la fachada y recubrirlos luego por la cara vista con un revoco de mortero adhesivo decorativo. Se trata de un sistema eficaz y relativamente económico pero tiene el inconveniente de que hay que pintar y repasar las pequeñas fisuras aparecidas en las fachadas cada cierto número de años. The most widespread system for insulating exterior facades consists of attaching - with adhesive mortar and pegs - some insulating panels to the facade and then covering them on the exposed face with a decorative adhesive mortar plaster. It is an efficient and relatively inexpensive system but it has the disadvantage that the small cracks that appear on the facades must be painted and reviewed every few years.

Otras soluciones muy apreCiadas por su estética y nulo mantenimiento consisten en utilizar módulos o placas semi-sandwich, compuestos de un panel aislante de espuma sintética encolado directamente a una baldosa lisa de cerámica o piedra artificial, siendo fijadas las placas a la fachada con complejos sistemas de perfiles y grapas. Sin embargo, estos sistemas resultan invariablemente muy caros debido no solo a la numerosa perfilería que precisan sino también por la necesidad de emplear adhesivos técnicos muy costosos para unir los paneles aislantes con las baldosas lisas. Además, salvo que los anclajes se hagan directamente sobre las baldosas, se hace inevitable cierta desconfianza o temor de que en algún momento -por envejecimiento o defectuosa aplicación del adhesivo-pueda llegar a despegarse una baldosa de la fachada y ocasione un accidente de fatales consecuencias. Other very appreciated solutions for its aesthetics and zero maintenance consist of using modules or semi-sandwich plates, composed of an insulating panel of synthetic foam glued directly to a smooth ceramic or artificial stone tile, the plates being fixed to the facade with complex systems of profiles and staples. However, these systems are invariably very expensive due not only to the numerous profiles they need but also because of the need to use very expensive technical adhesives to bond the insulating panels with the smooth tiles. In addition, unless the anchors are made directly on the tiles, some distrust or fear is inevitable that at some point - due to aging or defective application of the adhesive - a tile may come off the facade and cause an accident of fatal consequences. .

DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION

Se presenta un sistema de unión que aporta una solución ventajosa y sobre todo más económica y segura que los tradicionales sistemas de pegado directo entre las baldosas cerámicas lisas y los paneles aislantes de espuma sintética de que se componen los módulos o placas para revestimiento aislante de fachadas por el exterior. A joint system is presented that provides an advantageous and, above all, more economical and safe solution than the traditional direct bonding systems between the smooth ceramic tiles and the synthetic foam insulating panels of which the modules or plates for façade insulating cladding are composed on the outside

En la invención, las baldosas cerámicas (1) incorporan resaltes (3) paralelos de sección en "cola de milano" y los paneles aislantes (2) -normalmente de poliestireno expandido-presentan ranuras paralelas (4) alineadas y antagonistas de los resaltes, también con sección en "cola de milano" pero de mayor anchura y altura que los resaltes de las baldosas. De este modo, cuando se juntan baldosas y paneles aislantes se forman cavidades intermedias entre ranuras y resaltes las cuales son rellenadas de mortero cola (5). Al endurecerse el mortero cola se conforma una especie de vaina intermedia en forma de "U" que envuelve a los resaltes de las baldosas y a la vez se acopla con las ranuras de los paneles aislantes. El resultado es una perfecta unión química y mecánica a la vez. In the invention, the ceramic tiles (1) incorporate parallel projections (3) of "dovetail" section and the insulating panels (2) - normally expanded polystyrene - have parallel grooves (4) aligned and antagonists of the projections, also with section in "dovetail" but of greater width and height than the highlights of the tiles. In this way, when tiles and insulating panels are joined, intermediate cavities are formed between grooves and projections which are filled with mortar glue (5). When the glue mortar hardens, it forms a kind of intermediate sheath in the form of a "U" that wraps up to the edges of the tiles and at the same time is coupled with the grooves of the insulating panels. The result is a perfect chemical and mechanical union at the same time.

Las placas compuestas unidas de esta manera ofrecen una considerable resistencia al arranque por la fuerza de succión del viento y por ello pueden instalarse sin necesidad de perfilería. Solo será preciso encolarlas directamente a los muros de fachada con un mortero adhesivo convencional y afianzar con una o dos grapas ocultas por placa, dependiendo de su peso y dimensión. Composite plates joined in this way offer considerable resistance to starting due to wind suction force and therefore can be installed without the need for profiling. It will only be necessary to glue them directly to the facade walls with a conventional adhesive mortar and secure with one or two hidden staples per plate, depending on their weight and size.

DESCRIPCION DE LOS DIBUJOS DESCRIPTION OF THE DRAWINGS

La figura 1 muestra una sección de los dos elementos principales a unir, la baldosa cerámica (1) con resaltes (3) en "cola de milano", y el panel aislante (2) con ranuras (4) también en "cola de milano". Figure 1 shows a section of the two main elements to be joined, the ceramic tile (1) with projections (3) in "dovetail", and the insulating panel (2) with grooves (4) also in "dovetail ".

La figura 2 muestra una sección igual a la anterior en la que se distingue el mortero cola (5) vertido en el interior de las ranuras del panel aislante. Figure 2 shows a section similar to the previous one in which the glue mortar (5) poured inside the grooves of the insulating panel is distinguished.

La figura 3 muestra una sección con la baldosa y el panel aislante ya acoplados, en donde se ve como el mortero cola (5) rellena y se amolda por completo a las cavidades intermedias entre resaltes y ranuras. Figure 3 shows a section with the tile and the insulating panel already attached, where it looks like the glue mortar (5) fills and completely conforms to the intermediate cavities between projections and grooves.

La figura 4 muestra una vista en perspectiva de un módulo o placa tipo, con la baldosa cerámica (1) y el panel aislante de espuma (2) unidos de acuerdo con la invención. La ranura longitudinal (6) sirve para introducir en ella las grapas ocultas de anclaje al muro de fachada. Figure 4 shows a perspective view of a module or type plate, with the ceramic tile (1) and the foam insulating panel (2) joined in accordance with the invention. The longitudinal groove (6) is used to insert the hidden anchor clips into the facade wall.

DESCRIPCIÓN DE LA FORMAS DE REALIZACIÓN PREFERIDAS DESCRIPTION OF THE PREFERRED EMBODIMENTS

En una forma de realización industrial preferida se parte de paneles de espuma -moldeados o mecanizados-con ranuras (2), y de baldosas de cerámica con resaltes (1); tanto las ranuras como los resaltes son de sección en "cola de milano". Cuando las baldosas se fabrican extrudidas, el perfil trapezoidal de los resaltes se conforma directamente al pasar por la boquilla de extrusión. En cambio, cuando las baldosas se fabrican prensadas, el perfil trapezoidal se podrá obtener practicando rehundidos en las caras laterales de los resaltes por medio de un dispositivo de tenazas. In a preferred industrial embodiment, it is based on foam panels - molded or machined - with grooves (2), and ceramic tiles with projections (1); both the grooves and the projections are of section in "dovetail". When the tiles are manufactured extruded, the trapezoidal profile of the projections is formed directly when passing through the extrusion nozzle. On the other hand, when the tiles are manufactured pressed, the trapezoidal profile can be obtained by recessing the lateral faces of the projections by means of a pincer device.

En el procedimiento de unión, cada panel aislante de espuma sintética se coloca en posición horizontal y se vierte en sus ranuras, mediante un dispositivo dispensador, una cantidad determinada de mortero cola (5), de consistencia pastosa para que no escape por los extremos abiertos de las ranuras. Después se superpone la baldosa correspondiente con sus resaltes (3) enfrentados y alineados con las ranuras (4) del panel (2) y se aplica presión por arriba con un pisón plano para no dañar o romper la baldosa. El mortero cola (5) se amolda entonces a la cavidad intermedia por efecto de la presión aplicada. Se deberá dosificar el volumen de mortero cola vertido sobre las ranuras para limitar rebosamientos. Todo el proceso puede hacerse manual o automatizado en función de la productividad deseada. In the joining procedure, each synthetic foam insulating panel is placed in a horizontal position and a determined amount of glue mortar (5), of pasty consistency, is poured into its grooves so that it does not escape through the open ends of the slots. Then the corresponding tile is superimposed with its projections (3) facing and aligned with the grooves (4) of the panel (2) and pressure is applied from above with a flat tamper so as not to damage or break the tile. The glue mortar (5) is then molded to the intermediate cavity due to the pressure applied. The volume of glue mortar poured over the grooves should be dosed to limit overflows. The whole process can be done manual or automated depending on the desired productivity.

En otra forma alternativa de realización industrial, los paneles aislantes y las baldosas podrían juntarse en posición inclinada o vertical, obturando por abajo las cavidades intermedias y luego verter en ellas el mortero cola, en este caso de consistencia líquida para que fluya y rellene los huecos con facilidad. In another alternative form of industrial embodiment, the insulating panels and the tiles could be joined in an inclined or vertical position, sealing the intermediate cavities below and then pouring into them the glue mortar, in this case of liquid consistency so that the holes flow and fill easily.

Claims (2)

REIVINDICACIONES 1.-Sistema de unión entre baldosas cerámicas (1) y paneles aislantes de espuma sintética (2), de aplicación a módulos o placas compuestas semi-sandwich de las utilizadas para el aislamiento por el exterior de fachadas de edificios, caracterizado porque las baldosas cerámicas y los paneles de espuma sintética tienen, respectivamente, resaltes (3) y ranuras (4) antagonistas situados en ordenación paralela y de sección trasversal con forma básica de trapecio o "cola de milano", siendo la anchura y altura de los resaltes de las baldosas sensiblemente menores que la anchura y altura de las ranuras antagonistas de los paneles, de manera que al juntarse baldosas con paneles se formen cavidades intermedias entre las ranuras y resaltes; y porque las cavidades intermedias se rellenan completamente con un mortero cola, el cual al endurecerse conforma una envolvente o vaina -en forma de "U"-que rodea a los resaltes de las baldosas, consiguiendo así una cohesión segura de los elementos, a la vez química y mecánica. 1.-Bonding system between ceramic tiles (1) and synthetic foam insulation panels (2), for application to modules or semi-sandwich composite plates used for the exterior insulation of building facades, characterized in that the tiles Ceramics and synthetic foam panels have, respectively, projections (3) and antagonist grooves (4) located in parallel arrangement and of transverse section with a basic trapezoid or "dovetail" shape, the width and height of the projections being tiles substantially smaller than the width and height of the antagonist grooves of the panels, so that when joining tiles with panels intermediate cavities are formed between the grooves and projections; and because the intermediate cavities are completely filled with a glue mortar, which, when hardened, forms an envelope or sheath - in the form of a "U" - which surrounds the projections of the tiles, thus achieving a secure cohesion of the elements, to the Chemical and mechanical time. 2.-Sistema de unión entre baldosas cerámicas y paneles aislantes de espuma sintética, según reivindicación 1, caracterizado porque el procedimiento de realización consiste en colocar los paneles de espuma sintética en posición horizontal y verter sobre las ranuras mortero cola de consistencia pastosa en cantidad dosificada para evitar rebosamientos. Después se superponen las baldosas cerámicas con sus resaltes hacia abajo y se ejerce presión para forzar a que el mortero se amolde a las cavidades intermedias. 2.-Bonding system between ceramic tiles and synthetic foam insulating panels, according to claim 1, characterized in that the method of realization consists in placing the panels of synthetic foam in a horizontal position and pouring on the mortar glue slots of pasty consistency in dosed quantity to avoid overflows. The ceramic tiles are then superimposed with their projections facing down and pressure is exerted to force the mortar to conform to the intermediate cavities. 3-Sistema de unión entre baldosas cerámicas y paneles aislantes de espuma sintética, según reivindicación 1, caracterizado porque el procedimiento de realización consiste en juntar las baldosas cerámicas y paneles de espuma sintética en posición inclinada o vertical, obturando por abajO las cavidades intermedias y luego verter en ellas mortero cola de consistencia líquida. 3-Joint system between ceramic tiles and synthetic foam insulating panels, according to claim 1, characterized in that the method of realization consists in joining the ceramic tiles and synthetic foam panels in an inclined or vertical position, sealing the intermediate cavities below and then pour into them mortar glue of liquid consistency. Fig. 1 Fig. 1 Fig.2 Fig. 2 Fig. 3 Fig. 3 6 6
ES201300405A 2013-05-03 2013-05-03 System of unión between ceramic tiles and insulating panels of synthetic foam (Machine-translation by Google Translate, not legally binding) Pending ES2457992A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES201300405A ES2457992A1 (en) 2013-05-03 2013-05-03 System of unión between ceramic tiles and insulating panels of synthetic foam (Machine-translation by Google Translate, not legally binding)

Applications Claiming Priority (1)

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ES201300405A ES2457992A1 (en) 2013-05-03 2013-05-03 System of unión between ceramic tiles and insulating panels of synthetic foam (Machine-translation by Google Translate, not legally binding)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2957689B1 (en) * 2014-06-18 2018-08-15 Knauf Industries Gestion Panel for external thermal façade insulation with ceramic cladding
EP3112548B1 (en) * 2015-06-29 2023-09-27 Rosa Gres, Slu Wall erected with insulation blocks

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE17291E (en) * 1929-05-07 munson
US4961298A (en) * 1989-08-31 1990-10-09 Jan Nogradi Prefabricated flexible exterior panel system
JPH02150333U (en) * 1989-05-25 1990-12-26
JPH03172449A (en) * 1989-12-01 1991-07-25 Mitsubishi Materials Corp Composite building material and manufacture thereof
GB2291079A (en) * 1994-06-23 1996-01-17 Forticrete Ltd Insulated building blocks
EP1020584A2 (en) * 1999-01-16 2000-07-19 Siegfried Gebhart Building block

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE17291E (en) * 1929-05-07 munson
JPH02150333U (en) * 1989-05-25 1990-12-26
US4961298A (en) * 1989-08-31 1990-10-09 Jan Nogradi Prefabricated flexible exterior panel system
JPH03172449A (en) * 1989-12-01 1991-07-25 Mitsubishi Materials Corp Composite building material and manufacture thereof
GB2291079A (en) * 1994-06-23 1996-01-17 Forticrete Ltd Insulated building blocks
EP1020584A2 (en) * 1999-01-16 2000-07-19 Siegfried Gebhart Building block

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2957689B1 (en) * 2014-06-18 2018-08-15 Knauf Industries Gestion Panel for external thermal façade insulation with ceramic cladding
EP3112548B1 (en) * 2015-06-29 2023-09-27 Rosa Gres, Slu Wall erected with insulation blocks

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