EP4532956A1 - Getriebe mit einem ölversorgungssystem - Google Patents
Getriebe mit einem ölversorgungssystemInfo
- Publication number
- EP4532956A1 EP4532956A1 EP23722422.5A EP23722422A EP4532956A1 EP 4532956 A1 EP4532956 A1 EP 4532956A1 EP 23722422 A EP23722422 A EP 23722422A EP 4532956 A1 EP4532956 A1 EP 4532956A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- transmission
- supply system
- oil reservoir
- reservoir
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0409—Features relating to lubrication or cooling or heating characterised by increasing efficiency, e.g. by reducing splash losses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/027—Gearboxes; Mounting gearing therein characterised by means for venting gearboxes, e.g. air breathers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0415—Air cooling or ventilation; Heat exchangers; Thermal insulations
- F16H57/0417—Heat exchangers adapted or integrated in the gearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/042—Guidance of lubricant
- F16H57/0421—Guidance of lubricant on or within the casing, e.g. shields or baffles for collecting lubricant, tubes, pipes, grooves, channels or the like
- F16H57/0424—Lubricant guiding means in the wall of or integrated with the casing, e.g. grooves, channels, holes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps; Pressure control
- F16H57/0435—Pressure control for supplying lubricant; Circuits or valves therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0434—Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps; Pressure control
- F16H57/0441—Arrangements of pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0447—Control of lubricant levels, e.g. lubricant level control dependent on temperature
- F16H57/0449—Sensors or indicators for controlling the fluid level
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/045—Lubricant storage reservoirs, e.g. reservoirs in addition to a gear sump for collecting lubricant in the upper part of a gear case
Definitions
- the increased drag torque caused by splashing causes a poorer efficiency of the transmission and thus increased fuel consumption of the motor vehicle or increased CO2 emissions.
- the foamed oil can cause the pump to cavitate, which leads to a noticeable noise, material wear and damage as well as pressure pulsations, which result in functional restrictions or even failure of the pump.
- an oil reservoir as an expansion tank also referred to as a bunker, was provided above the oil sump for regulation, as disclosed, for example, in DE 10 2020 213 955 A1.
- the oil reservoir is filled through inlets, which are designed as openings in the gearbox housing and through which oil thrown off by rotating gearbox components enters the oil reservoir.
- the oil reservoir allows the oil level in the oil sump to be regulated so that more oil is retained in the oil reservoir at high temperatures in order to prevent the oil level from increasing excessively due to expansion.
- the disadvantage of this solution is that the filling of the oil reservoir depends on the speed of the rotating gear parts and not all situations for regulating the oil level in the oil sump are covered. Free adjustment of the oil level in the oil sump is not possible. It is a preferred task of the technology according to the invention to ensure a sufficient oil supply to the transmission over the entire operating range of the transmission and at the same time churning losses and oil foaming as well as the suction of air during operation of the transmission should be avoided.
- a pressurized area of the hydraulic system is to be understood as meaning an area in which a pressure that is greater than the ambient pressure can prevail during operation.
- the pressurized area is located in the hydraulic system downstream of a pressure source, which can be, for example, a pump or a hydraulic accumulator.
- the oil sump can also be referred to as a tank in which the operating medium is stored.
- the oil sump is preferably arranged at the lowest point of the transmission, so that the oil from the transmission components or from other spaces in the transmission that can be filled with oil can ultimately drain into the oil sump and collect there.
- An outlet of the oil reservoir is to be understood as meaning any configuration through which a liquid operating medium, usually oil in the present application, in particular gear oil, can drain to the gear sump.
- Said outlet can preferably be designed as a single opening or as a plurality of openings.
- This opening can have any cross-sectional shape.
- a round, in particular a circular, cross-sectional shape can preferably be selected, since this offers the lowest flow resistance, which means that the largest possible volume flow can flow out of the oil reservoir.
- Simple production whether by casting or machining, also plays a role in the selection of the cross-sectional shape.
- an oval cross-sectional shape can preferably be selected.
- the cross-sectional shape can be chosen so that the transmission dimensions are influenced as little as possible.
- the inlet which can also have a single opening or a large number of openings.
- the gear pump can preferably be designed as a positive displacement pump, such as a vane pump or gear pump.
- the gear pump can preferably be designed as an internal gear pump with or without a sickle.
- the transmission pump can be driven by an internal combustion engine, an electric motor or a superimposed, line-split drive of an internal combustion engine and an electric motor.
- the flow resistance of the inflow limiting device of the inlet can be selected such that when the temperature falls below a certain lower limit, an inflowing first volume flow does not exceed a certain limit value. This prevents the oil reservoir from overfilling at low temperatures.
- the inflow limiting device can be integrated into the inlet or can be arranged in front of the inlet in the conveying direction of the operating medium to the oil reservoir.
- the inflow limiting device comprises a throttle and/or an orifice.
- a thermostatic valve can be provided between the oil-carrying line and the inlet of the oil reservoir, which only releases the connection between the oil-carrying line and the oil reservoir when the oil temperature is greater than a threshold value.
- the flow resistance of the inflow limiting device is advantageously variable depending on the temperature, so that at low oil temperatures and the resulting increased viscosity of the operating medium, it is not temporarily stored in the oil reservoir, so that the oil level in the oil sump does not drop.
- filling the oil reservoir when the oil is cold should be avoided, as depending on the temperature it can only slowly flow back through the outlet into the oil sump, so that the amount of oil taken from the oil sump increases.
- the inflow limiting device in a further embodiment of the invention, it is alternatively or additionally possible for the inflow limiting device to have a control valve.
- This provides a further variable adjustment option for the first volume flow flowing into the oil reservoir.
- a design as an electrically controllable control valve opens up further options for adjusting the first volume flow.
- the specific oil temperature should be below the lowest temperature that occurs in practice, so that the oil drains out of the oil reservoir over the entire operating range.
- the outlet comprises a sequence control device which determines the volume flow flowing into the oil sump, wherein the flow resistance of the sequence control device of the outlet can be changed.
- a preferred embodiment shows that the range of changeability of the flow cross section extends from the maximum flow cross section to complete closure of the outlet. At the maximum flow cross section, as described above, the second, outgoing volume flow is larger than the first, inflowing volume flow.
- the sequence control device of the outlet of the oil reservoir prefferably has a blocking member designed as a float, which blocks the outlet of the oil reservoir when the oil level of the oil sump is above the defined threshold value.
- the changes in the flow resistance of the sequence control device and inflow limiting device are preferably controlled from an electronic transmission control.
- the electronic transmission control can also record operating status-dependent variables of the transmission, such as temperatures, oil levels or speeds.
- the flow resistance of the inflow limiting device is selected so that a certain value of the volume flow in the gearbox lubrication is established at least within a certain temperature range of the oil.
- the oil reservoir in a further embodiment of the invention, it is possible for the oil reservoir to be designed with an overflow channel via which oil is guided from the oil reservoir towards the oil sump when an oil level in the oil reservoir exceeds a defined threshold value.
- This also means that the space of the oil reservoir is connected to a pressure-free space, so that ambient pressure prevails in the oil reservoir through the overflow channel, combined with all of the advantages mentioned above.
- a method for operating an oil supply system described above with a variable inflow limiting device and a sequence control device in which the flow resistances of the inflow limiting device and the sequence control device are changed depending on certain operating variables.
- a relevant operating variable is, for example, the oil temperature or the temperature of the operating medium. It is preferably possible for the flow resistances of the inflow limiting device and the sequence control device to be changed depending on the temperature so that above a first limit temperature the volume flow entering the oil reservoir through the inlet is greater than the volume flow draining through the outlet. This avoids a build-up of oil in the oil reservoir and the associated drop in the oil level in the oil sump with all its negative effects (sucking in air through the transmission pump).
- the oil level in the oil reservoir and/or the oil level in the oil sump it is preferably possible for the oil level in the oil reservoir and/or the oil level in the oil sump to be detected and for the flow resistances of the inflow limiting device and the sequence control device to be adjusted when a certain oil level is reached so that the incoming first volume flow is the same size is like the second volume flow, so that the oil level in the oil reservoir and/or the oil level in the oil sump remains constant at a certain value. This makes it possible to adjust the oil level according to the situation.
- the inflow limiting device prefferably set so that a specific value of the volume flow in the transmission lubrication and/or the cooling is set. This advantageously ensures that the gear lubrication and/or the cooling are not undersupplied.
- the oil reservoir can have at least one further inlet.
- This further inlet is designed and arranged in such a way that oil thrown off from a component that rotates during operation and is exposed to oil can pass through the further inlet into the oil reservoir and collect there.
- An oil filter can be provided upstream of the inflow limiting device, by means of which dirt particles and the like are filtered out of the oil volume flow that is introduced into the oil reservoir through the inflow limiting device. This makes it possible to easily avoid undesirable clogging or clogging of the inflow limiting device due to dirt deposits.
- the oil-carrying line can be a bypass line of an oil cooler of the oil supply system, wherein the inlet of the oil reservoir can be connected to the oil-carrying line downstream of a cooler bypass valve. Oil can then be introduced into the oil reservoir with little effort until a defined operating temperature has been reached and thus only once a desired high viscosity has been reached.
- 1 shows a schematic view of a vehicle drive train of a vehicle with two vehicle axles, with a drive machine and with a transmission
- 2 shows a partial representation of the hydraulic diagram of an oil supply system of the transmission according to the invention
- FIG. 3 shows an embodiment of the transmission of the vehicle drive train according to FIG. 1 with an oil supply system according to FIG. 2;
- Fig. 4 is an enlarged view of an area IV marked in more detail in Fig. 3;
- the pump 18 is preferably designed as a positive displacement pump, for example as an internal gear pump with or without a sickle or as an external gear pump, vane cell or piston pump.
- a hydrodynamic pump circuit pump, side channel pump, etc. can also be used.
- the oil-carrying line 17 is connected to an output 20 of an oil cooler 21. Downstream of the oil cooler 21, the oil-carrying line 17 branches off in the direction of a gear lubrication system 22 and in the direction of the oil reservoir 70.
- An inflow limiting device 23 is provided between the oil cooler 21 and the oil reservoir 70, by means of which an oil volume flow in the direction of the oil reservoir 70 can be limited. Upstream of the inflow limiting device 23, an oil filter 32 is provided, in the area of which dirt particles are filtered out of the oil before the oil flows through the inflow limiting device 23. Arranging an oil filter at this point is optional, as is the arrangement of the oil cooler 21.
- a sequence control device 26 can be integrated into the outlet or arranged between the outlet 140 and the oil sump 80, by means of which the volume flow flowing out of the oil reservoir 70 can be adjusted.
- the sequence control device 26 is designed as an adjustable throttle.
- the adjustment range of the volume flow through the sequence control device 26 can range from the maximum possible volume flow when the outlet 140 is fully opened to the complete closure or shut-off of the outlet 140. When the outlet 140 is fully opened, its lowest flow resistance is set.
- the sequence control device 26 can be designed as an adjustable or fixed throttle or aperture or as a switchable valve.
- the return line of the oil cooler 21 is connected to the oil reservoir 70 via the throttle 33.
- FIG. 3 shows the side view of a real housing 60 of a transmission 50, which is shown in the installed position in a vehicle.
- An oil reservoir 70 of an oil supply system 190 of the transmission 50 is arranged in the vehicle vertical direction y above an oil sump 80 in the manner shown.
- FIG. 4 shows an enlarged view of an area IV, marked in more detail in FIG. 3, in which an inlet 90 of the oil reservoir 70 is provided.
- the inlet 90 includes a mouth bore 16 which runs through a web 12 of the housing 60.
- a ventilation unit 24 of the transmission 50 is shown in FIG. 4, via which the oil reservoir 70 or the oil bunker is connected to the essentially unpressurized interior of the transmission 50.
- the inlet 90 and the ventilation unit 24 of the transmission 50 are therefore spatially separated from one another, as shown schematically in FIG.
- the ventilation unit 24 of the transmission 50 comprises a bore 25, which is optionally provided in an upper region of the web 12 in the installed position of the transmission 50 in the vehicle vertical direction y and is connected to an overflow channel, not shown, which extends into the interior of the housing 60 of the transmission 50 opens and is ultimately connected to the oil sump 90.
- the oil reservoir 70 is delimited by the housing wall 11 and by a circumferential web 12, which projects outwards from the outside of the housing wall 11 of the housing 60 in the vehicle transverse direction x.
- a cover element 15 shown in more detail in FIG.
- the oil reservoir 70 is filled in a temperature-controlled manner via a cooler bypass valve of the oil cooler 21.
- a thermostatic valve can, for example, switch to an open operating state at an oil temperature of 80 °C.
- an additional thermal valve as an inflow limiting device, via which a connection between the oil-carrying line 17 and the oil reservoir 70 can be established depending on the temperature.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102022205452.0A DE102022205452A1 (de) | 2022-05-31 | 2022-05-31 | Getriebe mit einem Ölversorgungssystem |
| PCT/EP2023/061941 WO2023232389A1 (de) | 2022-05-31 | 2023-05-05 | Getriebe mit einem ölversorgungssystem |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP4532956A1 true EP4532956A1 (de) | 2025-04-09 |
Family
ID=86330151
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP23722422.5A Pending EP4532956A1 (de) | 2022-05-31 | 2023-05-05 | Getriebe mit einem ölversorgungssystem |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP4532956A1 (de) |
| DE (1) | DE102022205452A1 (de) |
| WO (1) | WO2023232389A1 (de) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102024204089A1 (de) * | 2024-05-02 | 2025-11-06 | Zf Friedrichshafen Ag | Kühl- und/oder Schmiersystem und Antriebseinrichtung mit einem solchen Kühl- und/oder Schmiersystem |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3209514C2 (de) | 1982-03-16 | 1984-04-26 | BHS-Bayerische Berg-, Hütten- und Salzwerke AG, 8000 München | In sich geschlossene Getriebeanlage mit Druckschmierung |
| JPH08159247A (ja) | 1994-12-02 | 1996-06-21 | Hino Motors Ltd | 変速機の潤滑装置 |
| DE10308560B4 (de) * | 2003-02-27 | 2006-02-16 | Getrag Getriebe- Und Zahnradfabrik Hermann Hagenmeyer Gmbh & Cie Kg | Automatisiertes Getriebe für Kraftfahrzeuge |
| DE102005007386A1 (de) | 2005-02-18 | 2006-08-31 | Zf Friedrichshafen Ag | Verfahren und Einrichtung zur Befüllung des Ölausgleichsbehälters eines Getriebes |
| JP4645571B2 (ja) * | 2006-10-04 | 2011-03-09 | トヨタ自動車株式会社 | 動力伝達装置 |
| DE102011080359A1 (de) | 2011-05-31 | 2012-12-06 | Siemens Aktiengesellschaft | Windturbinengetriebe |
| SE538561C2 (en) * | 2014-12-04 | 2016-09-20 | Scania Cv Ab | Lubrication system and a method for controlling the lubrication system |
| DE102015219431A1 (de) | 2015-10-07 | 2017-04-13 | Zf Friedrichshafen Ag | Beölungsvorrichtung für Getriebe |
| DE102015118203A1 (de) | 2015-10-26 | 2017-04-27 | Nordex Energy Gmbh | Getriebe für eine Windenergieanlage sowie Verfahren zum Betreiben desselben |
| DE102016214754A1 (de) * | 2016-08-09 | 2018-02-15 | Zf Friedrichshafen Ag | Getriebe sowie Kraftfahrzeug |
| US11242019B2 (en) | 2018-10-10 | 2022-02-08 | GM Global Technology Operations LLC | Cooling and lubrication system for a motor vehicle drive unit |
| FR3092636B1 (fr) * | 2019-02-11 | 2021-05-07 | Alstom Transp Tech | Boîte de vitesses pour véhicule, et véhicule associé |
| DE102020213955A1 (de) | 2020-11-06 | 2022-05-12 | Zf Friedrichshafen Ag | Ölversorgungssystem für ein Automatikgetriebe |
-
2022
- 2022-05-31 DE DE102022205452.0A patent/DE102022205452A1/de active Pending
-
2023
- 2023-05-05 WO PCT/EP2023/061941 patent/WO2023232389A1/de not_active Ceased
- 2023-05-05 EP EP23722422.5A patent/EP4532956A1/de active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| DE102022205452A1 (de) | 2023-11-30 |
| WO2023232389A1 (de) | 2023-12-07 |
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