EP4326635A1 - Enveloppe postale matelassée et procédé de fabrication - Google Patents
Enveloppe postale matelassée et procédé de fabricationInfo
- Publication number
- EP4326635A1 EP4326635A1 EP22724709.5A EP22724709A EP4326635A1 EP 4326635 A1 EP4326635 A1 EP 4326635A1 EP 22724709 A EP22724709 A EP 22724709A EP 4326635 A1 EP4326635 A1 EP 4326635A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- material layer
- bag
- outer material
- paper
- mailing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 150
- 239000006260 foam Substances 0.000 claims abstract description 75
- 239000008187 granular material Substances 0.000 claims description 26
- 238000005304 joining Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 85
- 239000000123 paper Substances 0.000 description 79
- 239000011111 cardboard Substances 0.000 description 15
- 230000000694 effects Effects 0.000 description 12
- 239000010893 paper waste Substances 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 239000011087 paperboard Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 101100008047 Caenorhabditis elegans cut-3 gene Proteins 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D27/00—Envelopes or like essentially-rectangular containers for postal or other purposes having no structural provision for thickness of contents
- B65D27/005—Linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/03—Wrappers or envelopes with shock-absorbing properties, e.g. bubble films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/051—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric
Definitions
- the invention relates to a padded shipping bag for receiving at least one item to be shipped, the shipping bag having an opening on at least one side for receiving the object, the shipping bag being formed from at least one outer material cut, with an outer material layer on an inside facing the interior of the shipping bag of the outer material blank a padding material layer is arranged.
- Mailing bags are known from the prior art, which consist of two sheets of paper lying essentially parallel to one another and lined on the inside with so-called bubble wrap or air chamber foil.
- the two sheets of paper usually have an additional coating on the inside with a plastic layer, for example made of polyethylene, and are welded to one another all around the edge, with the exception of a filling opening.
- a plastic layer for example made of polyethylene
- Corrugated board sections are stiff parallel to the corrugated board structure and have a low bending stiffness perpendicular to the corrugated board structure. Furthermore, the cushioning effect of corrugated cardboard is low, so that a corrugated cardboard section consisting of several layers of corrugated cardboard would be necessary for a high cushioning effect, as a result of which the weight of the shipping bag is increased and the rigidity increases.
- shipping bags made of corrugated cardboard are usually made from only one layer of corrugated cardboard. In addition, a small cushioning effect is accepted.
- Environmentally friendly padded shipping bags with a paper flour filling are also known from the prior art shredded paper known. In the case of mailing bags of this type, only shredded paper or cardboard and no plastic is used, so that mailing bags of this type can be recycled in a simple manner. The cushioning effect is achieved by a layer of paper flour inside the outer pockets. Disadvantages of such mailing bags with paper flour filling are the high weight of the dense filling and the low flexural rigidity. The increased weight of the goods to be shipped or the mailing bag increases the shipping costs charged by the mail order company.
- Loose packaging material such as Styrofoam chips, air cushions or air cushion film or wood shavings, is known for padding piece goods within shipping containers. Filling material made from paper foam chips is also known.
- Paper foam chips One advantage of paper foam chips is, among other things, the environmentally friendly production of the paper foam from recycled paper. Waste paper or cardboard is processed into a fiber mass and mixed with starch as the starting material. Within an extruder, this fiber mass is compressed and plasticized by introducing thermal and mechanical energy. When the plasticized fiber mass exits the extruder, it expands into a paper foam due to the drop in temperature and pressure.
- plate-shaped paper foam sections or paper foam chips are produced after the paper foam has dried and hardened. These paper foam sections or paper foam chips have elastic, antistatic and pH-neutral properties and can be used free of dust and germs.
- the paper foam chips can be disposed of in an environmentally friendly way via the organic waste bin or the waste paper bin. Paper foam chips are mostly used as loose filling material within shipping packaging or boxes to embed the shipping item. In order to prevent direct contact between the shipping item and the paper foam chips, the shipping item is usually in
- the padding material layer is formed from a paper foam. Due to the elastic properties of the paper foam, a particularly good protection of the object to be sent in the mailing bag against impacts can take place.
- the thickness of the padding material layer can be changed along the outer material layer.
- the padding material layer can be particularly thick in the areas adjacent to the object to be shipped.
- the padding material layer can be made thin in the edge areas of the mailing bag in order to keep the external volume of the mailing bag small both when the mailing bag is in storage and when the mailing bag is in operation or being shipped.
- a simple joining of the outer material layers is possible due to a thin padding material layer in the edge areas in order to produce a mailing bag.
- a pressure-sensitive adhesive strip is provided in the area of the opening of the mailing bag to close the interior of the mailing bag.
- a perforation or a tear-open strip is advantageously provided in the area of the opening of the mailing bag.
- the mailing bag can be disposed of in the waste paper bin as a whole and without separating the padding material layer made of paper foam. All components of the mailer can be disposed of and recycled via the waste paper cycle. This prevents incorrect disposal of the mailer, making the recycling process easier for disposal companies.
- a high porosity of the padding material layer can be achieved through the use of paper foam.
- the padding material layers can be achieved with a particularly small amount of material from the paper foam and at the same time a high padding effect of the padding material layer can be achieved. A particularly cost-effective production of the mailing bag is thus possible.
- the at least one outer material blank is preferably made of paper and is particularly preferably made of paper that has already been recycled.
- the so-called recycled paper consists of recycled waste paper, cardboard and cardboard.
- the wood reserves required for paper production can be spared will.
- the energy and water consumption required for the production of recycled paper is lower.
- a mailing bag whose outer material blank is made from recycled paper can thus be produced in a particularly environmentally friendly manner. Because the shipping bag is made entirely of recyclable materials, the shipping bag can be disposed of in a particularly environmentally friendly manner.
- the cushioning material layer is arranged within the shipping bag in such a way that it is spatially separated from the shipping object by an outer layer of material. This avoids contact between the upholstery foam and the item to be shipped. This is a mechanical rubbing of the shipping object at the
- the outer material blank has at least two adjacent outer material layers, with at least one filling chamber being formed between an inner outer material layer and an outer outer material layer.
- Filling chambers can be arranged, for example, in the form of pockets on an inside of the inner outer material layer facing the interior of the mailer or on the inside of the outer outer material layer of the outer material blank or on an outside of the inner outer material layer of the outer material blank facing away from the interior of the mailer. So that the padding material layer can be arranged in defined areas of the mailing bag, it is provided in an advantageous embodiment of the invention that the padding material layer is arranged within the at least one filling chamber.
- an advantageous embodiment of the mailing bag according to the invention provides that the padding material layer is formed from one or more plate-shaped sections of the solidified paper foam.
- the paper foam can be brought into the desired size of the plate-shaped sections in a particularly simple manner.
- a padding material layer with advantageous padding properties can thus be produced by lining up or stacking the plate-shaped sections.
- the plate-shaped sections can easily be cut according to the size of the filling chambers. Due to the plate-like design of the padding material layer, it can be removed from the filling chambers after the mailing bag has been used and used again for padding piece goods.
- the plate-shaped section can, for example, continue to be used as padding material or can be further used as filling material by crushing it to paper foam granules.
- parts of the mailing bag according to the invention can be reused and reused in a particularly environmentally friendly manner.
- the paper foam is in the form of paper foam granules.
- the padding material layer can also be made of paper foam granules.
- a high porosity of the padding material layer can be achieved, so that a particularly low filling density is achieved.
- a complete filling of the filling chamber can be achieved with a small amount of material from the paper foam, with a high cushioning effect of the cushioning material layer being produced at the same time.
- a particularly cost-effective production of the mailing bag is thus possible.
- the padding material layer can nestle particularly well against the shipping object, so that it is particularly advantageously protected against impacts.
- the paper foam granules can be produced directly by means of an extrusion process in the desired shape and size, for example in the form of paper foam chips, and can be obtained inexpensively.
- paper foam granules can be produced by mechanically crushing plate-shaped paper foam. This results in different and cost-effective ways of producing or purchasing paper foam granules.
- an advantageous implementation of the idea of the invention provides that the several filling chambers are connected to one another.
- the spread of the paper foam granules takes place within the other filling chambers, so that the filling chambers connected to one another can be filled up quickly.
- the paper foam granules are distributed within the plurality of filling chambers, the paper foam granules can be arranged in the areas in which particularly strong padding is desired. The item to be shipped, which is arranged in the mailing bag, is thus particularly well protected against impacts.
- the padding material layer is fixed at least in sections on an inside of the outer material layer facing the interior of the mailing bag.
- the padding material layer can thus particularly advantageously rest against and cling to the shipping item, so that the shipping item is particularly well protected against impacts.
- an advantageous embodiment of the inventive idea provides that the padding material layer is fixed to the inside of the outer material layer facing the interior of the mailing bag by means of an adhesive with elastic properties.
- flexibility of the padded mailing bag is achieved due to the elastic properties of the adhesive, so that the outer material layer and the padding material layer can be placed particularly well on the mailing object. The object to be shipped is thus particularly well protected against impacts.
- the task stated at the outset is also achieved by a method for producing a padded mailing bag, wherein the mailing bag is formed into a mailing bag in one joining step, at least one outer material blank, so that a mailing bag with at least one opening for receiving an object is formed, with one of the Interior of the shipping bag facing inside of an outer material layer of the outer material blank a padding material layer made of paper foam is arranged.
- a mailing bag with an opening for receiving an object can be produced in a simple manner.
- the padding material layer is first brought into contact with the outer material blank.
- the outer material layer of the outer material blank forms the outer outer material layer of the shipping bag by subsequently folding the outer material blank together with the padding material layer.
- the padding material layer is arranged on an inner side of the outer material layer facing the interior of the mailing bag. This arrangement of the padding material layer protects the item to be shipped particularly well against impacts.
- At least one filling chamber is formed between two outer material layers arranged adjacent to one another, with the at least one filling chamber being filled with a padding material layer made of paper foam in a subsequent filling step, with the The outer material blank is folded together to form a mailing bag and joined together along the padding material layers and/or the filling chambers, so that this forms a mailing bag with at least one opening for receiving an object and/or closed filling chambers.
- the padding material layer can be arranged in a particularly simple manner. For this purpose, plate-shaped sections of the paper foam are applied to a first outer material blank and then covered by a second outer material blank. Then be the first
- the outer material blank and the second outer material blank joined together along the sides of the filling chambers such that the layers of cushioning material are enclosed within the filling chambers and fixed in the position of the filling chambers.
- the mutually joined padding material blanks are folded together to form a mailing bag and joined along the sides of the padding material blanks, so that the mailing bag is formed with the opening for receiving the object.
- first the filling chambers are formed by placing a first outer material blank on the second outer material blank and the filling chambers are formed by joining the two outer material blanks along the filling chambers to be formed.
- the filling chambers By opening the filling chambers, for example by making a cut, the padding material layer can be introduced into the filling chambers in a filling step and then closed again.
- the paper foam is present as paper foam granules, the paper foam granules preferably being produced in a comminution step by mechanically comminuting the paper foam.
- the filling chambers can be filled, for example, by blowing the paper foam granules into the filling chambers.
- the filling chambers are advantageously connected to one another, so that the filling chambers can be filled simultaneously. After filling the paper foam granules into the filling chambers, the filling chambers are closed so that a cushioning material layer is formed.
- the paper foam granulate is glued at least in sections in a gluing step to an inside of an outer material layer of the outer material blank facing the interior of the mailing bag, thereby forming the padding material layer.
- the inside of the outer material layer of the outer material blank can first be coated with an adhesive.
- the paper foam granules are then applied to the inside, which is coated with adhesive.
- a closed or open padding material layer can be created.
- Figure 1 is a schematic representation of the padded shipping bag in a perspective view
- FIG. 2 shows a schematic representation of the padded mailing bag in a sectional view along the section line A-A drawn in FIG. 1,
- Figure 3 is a schematic representation of the padded shipping bag with multiple filling chambers in a sectional view
- FIG. 4 shows a schematic representation of the padded mailing bag with several filling chambers in a sectional view along the section line B-B drawn in FIG.
- FIG. 1 shows a padded shipping bag 1 for receiving at least one item to be shipped.
- the mailing bag 1 has an opening 2 for receiving the object and is formed from a blank 3 of outer material.
- a padding material layer 7 is arranged on the outer material blank 3 .
- the cushioning material layer 7 is formed from a paper foam 8 and the outer material blank 3 is made from paper.
- FIG. 2 shows a schematic representation of the padded mailing bag 1 in a sectional view along the section line A-A drawn in FIG.
- the outer material blank 3 has an outer
- a filling chamber 11 is formed between the inner outer material layer 10 and the outer outer material layer 9 .
- the padding material layer 7 embodied as a plate-shaped section of paper foam 8 is arranged in the filling chamber 11 .
- the filling chamber 11 is filled with paper foam granules 12 .
- the padding material layer 7 is on the interior 4 of the shipping bag 1 facing inside 5 of the
- Outer material layer 6 of the outer material blank 3 set.
- FIG. 3 shows a schematic representation of the padded mailing bag 1 with a plurality of filling chambers 11 in a sectional view.
- the filling chambers 11 are arranged in the form of pockets on the inner side 5 of the outer outer material layer 9 facing the interior space 4 of the shipping pocket 1 .
- the outer outer material layer 9 and the inner outer material layer 10 are joined together along the sides of the filling chambers 11, so that the Padding material layers 7 are enclosed within the filling chambers 11.
- the filling chambers 11 are each filled with paper foam 8 present as paper foam granules 12 .
- FIG. 4 shows a schematic representation of the padded mailing bag 1 with a plurality of filling chambers 11 in a sectional view along the section line B-B drawn in FIG.
- the filling chambers 11 are connected to one another.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Buffer Packaging (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
LU500072A LU500072B1 (de) | 2021-04-22 | 2021-04-22 | Gepolsterte Versandtasche |
PCT/EP2022/060661 WO2022223764A1 (fr) | 2021-04-22 | 2022-04-22 | Enveloppe postale matelassée |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4326635A1 true EP4326635A1 (fr) | 2024-02-28 |
EP4326635C0 EP4326635C0 (fr) | 2024-06-05 |
EP4326635B1 EP4326635B1 (fr) | 2024-06-05 |
Family
ID=76217887
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP22724709.5A Active EP4326635B1 (fr) | 2021-04-22 | 2022-04-22 | Enveloppe postale matelassée et procédé de fabrication |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP4326635B1 (fr) |
LU (1) | LU500072B1 (fr) |
WO (1) | WO2022223764A1 (fr) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB9311944D0 (en) * | 1993-06-10 | 1993-07-28 | Hercules Inc | Synthesis of alkyl ketene multimers (akm) and application for precision converting grades of fine paper |
US20150284141A1 (en) * | 2012-11-09 | 2015-10-08 | Yonghao Ni | Anti-Static Articles and Materials |
-
2021
- 2021-04-22 LU LU500072A patent/LU500072B1/de active IP Right Grant
-
2022
- 2022-04-22 EP EP22724709.5A patent/EP4326635B1/fr active Active
- 2022-04-22 WO PCT/EP2022/060661 patent/WO2022223764A1/fr active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2022223764A1 (fr) | 2022-10-27 |
EP4326635C0 (fr) | 2024-06-05 |
EP4326635B1 (fr) | 2024-06-05 |
LU500072B1 (de) | 2022-10-24 |
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