EP4168616A1 - Kontinuierliches faservlies-herstellungsverfahren sowie zugehörige faservlies-herstellungsanordnung und faservliesplatine - Google Patents
Kontinuierliches faservlies-herstellungsverfahren sowie zugehörige faservlies-herstellungsanordnung und faservliesplatineInfo
- Publication number
- EP4168616A1 EP4168616A1 EP21736967.7A EP21736967A EP4168616A1 EP 4168616 A1 EP4168616 A1 EP 4168616A1 EP 21736967 A EP21736967 A EP 21736967A EP 4168616 A1 EP4168616 A1 EP 4168616A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fibers
- air
- fiber fleece
- conveyor belts
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 48
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title abstract description 25
- 238000010924 continuous production Methods 0.000 title description 3
- 239000000835 fiber Substances 0.000 claims abstract description 193
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 230000005855 radiation Effects 0.000 claims abstract description 4
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 8
- 238000007596 consolidation process Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 3
- 230000002123 temporal effect Effects 0.000 claims description 3
- 238000000151 deposition Methods 0.000 claims description 2
- 238000000605 extraction Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 16
- 238000011049 filling Methods 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 238000009960 carding Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000002791 soaking Methods 0.000 description 3
- 241000251730 Chondrichthyes Species 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000007380 fibre production Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 210000003041 ligament Anatomy 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920013754 low-melting plastic Polymers 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000004750 melt-blown nonwoven Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/732—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by fluid current, e.g. air-lay
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/558—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in combination with mechanical or physical treatments other than embossing
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
Definitions
- the invention relates to a continuous fiber fleece production method and the associated fiber fleece production arrangement and fiber fleece board made of fiber mixtures of carrier fibers and binding fibers.
- a nonwoven fabric is a structure made of fibers of limited length, filaments or chopped yarns. Since a large number of raw materials can be used for fiber fleeces and there are a large number of manufacturing processes, fiber fleeces can be specifically adapted to a wide range of application requirements.
- the fiber fleeces differ in their structure according to the requirements.
- Fiber fleeces with high absorption are dense, have a high flow resistance and consist of thin or very thin fibers.
- Meltblow nonwovens are a special version of this. In the meltblown process, the polymer strand emerging from the nozzle is stretched directly by hot air flowing in the direction of exit of the filaments. The fibers swirled by the air flow are placed on a sieve belt. A fine fleece made of intertwined polymer fibers can be created through the shelf.
- Electrostatically formed nonwovens are created by the formation and deposit of fibers from polymer solutions or melts under the action of an electric field.
- Fiber fleeces for thermal insulation are more voluminous. Couplings of meltblown nonwovens with staple fibers in order to produce a voluminous structure are also known.
- fiber webs are subject to mechanical stress and have elastic properties, they preferably have fibers oriented in the direction of stress.
- Such fleece insulation is used, for example, in vehicles under the carpet or behind the front wall, or also used for the production of air-permeable mattresses.
- the fibers can be oriented differently in the fiber fleece. Usually they are more or less parallel to the surface. Between oriented nonwovens, in which the fibers are very strongly oriented in one direction, cross-ply nonwovens, in which the fibers are preferably in two directions by superimposing individual fiber batts or nonwovens with a longitudinal orientation of the fibers to the overall nonwoven by means of cross-layers are oriented and randomized nonwovens, in which the fibers or filaments can take any direction.
- Aerodynamically formed nonwovens are those that are formed from fibers by means of an air stream on an air-permeable base. If the nonwovens are produced using airlay systems, the fibers are sucked onto an air-permeable belt and lie oriented in the surface. Depending on the placement and tape transport speed, the fibers can be positioned up to an angle between 70 ° and 80 ° to the surface without being completely vertical. Here, the fibers take an opposite angle on both surfaces, which causes a strong curvature of the fibers.
- fibers are suspended in water and placed on a water-permeable base. This process is also known as the wet process.
- Fibers perpendicular to the surface can be obtained using the Struto process, which is also known as the Wavemacker or V-Lap process. This is a process in which a flat fleece with vertical folds is produced from a carded fleece with a horizontal fiber layer.
- thermoplastics in the form of low-melting plastic, preferably in fiber form.
- binding fibers have a melting range of 100-200 ° C and are preferably in the form of compact fibers or bicomponent fibers.
- the document DE 102010034 159 A1 discloses a discontinuous solution for the production of nonwoven components with fibers oriented perpendicular to the surface, in which the fibers are transported via an air stream into a form provided with through-flow openings The mold is divided and is moved apart before filling, after filling the fiber material is compressed by closing the mold and then the fiber material is heated by hot air until the fibers have bonded together, the fibers in the mold before Compressing should be oriented perpendicular to the feed direction and in the direction of the air flowing out of the mold.
- a textile lapping machine which has an inclined comb which deposits a vertically sloping fibrous web on a sieve belt of an endless conveyor running through an oven.
- the reciprocating push rod pushes the pleats formed by the comb into a shark unit that extends the width of the mesh belt.
- the unit has a toothed plate which initially slows down the folded web and longitudinal fingers that overlie the conveyor and form a shallow overlap zone.
- a textile card feeds the fibrous web to the lapping zone and the oven fuses all of the low-melting synthetic fibers in the web with the surrounding fibers to produce a non-woven fabric with a density of 80-2000 g / m 2 .
- the direction of the comb path remains constant and the push bar and the shark unit are moved towards and away from the comb.
- the drives for the comb and pusher are independent.
- WO 2009056745 A1 describes an aerodynamic method in which the fibers are transported between at least one moving porous wall by means of an air stream and the air is sucked off from the outside. Long fibers are preferably deposited along the porous wall, while predominantly short fibers are deposited perpendicular to the air flow.
- a system from the company Cormatex which deposits the fibers in a channel and also sucks them off to the side.
- a disadvantage of all these methods with the same density over the width and length is that after shaping with different thicknesses, the density is significantly higher in the thin areas than in the starting material. On the one hand, this leads to a higher weight and, on the other hand, the thin areas become stiffer and often less acoustically effective.
- Fleece produced according to a known airlay process (WO 2009056745 A1, US 20040097155 A1 and Comatex) always has fibers lying parallel to the surface due to the production process, which is then noticeable in a three-dimensional deformation.
- the present invention is based on the object of a simple and efficient, economical, continuous, aerodynamic manufacturing process and an arrangement for the production of nonwovens with fibers oriented perpendicular to the surface and defined fiber orientation and preferably also density distribution over the length and width of the nonwoven and a corresponding nonwoven provide for this.
- the continuous fiber fleece production process from fiber mixtures of carrier fibers and binding fibers comprises the steps: a. Feeding fibers; b. Dissolving / combing and opening the fibers; c. Mixing the fibers; d. Sucking in the fibers between two opposite, air-permeable conveyor belts running at the same speed, in such a way that the air from the outside in the front section of the conveyor belts is sucked out in such a way that the air flow through temporal and spatially different air suction always through the deposited fleece material is sucked off parallel to the conveyor belts, and so the fiber fleece is deposited perpendicular to the surface of the conveyor belts; e. thermal consolidation of the resulting fiber fleece by heating with hot air or short-wave radiation and cooling.
- the orientation of the fibers in the front area of the parallel strips can be controlled.
- the fibers are sucked off directly at the beginning of the tapes, the fibers are preferably deposited parallel to the tapes and form a layer.
- the ratio of parallel to vertical fibers can be controlled depending on the amount of air extracted.
- the air suction can be moved in the front area of the conveyor belts, from the beginning of the conveyor belts along the belts. This makes it possible to change the orientation of the fibers from parallel to the conveyor belts to a perpendicular orientation of the fibers to the conveyor belts.
- blanks can be produced with a layer of fibers lying parallel to the belts.
- the filling quantity and belt speed are controlled in such a way that the fiber condensation is always right at the beginning of the belts.
- the density can be varied over the length of the fleece.
- the density and thus the properties of the resulting fiber fleece can also be adjusted via the belt speed of the conveyor belts. If suction power and belt speed are coupled, the effect of the desired density and change in properties to be achieved is increased.
- a density distribution over the width is also possible because the intensity of the suction line differs in terms of location and time over the width of the fiber fleece. In this way, fleece with localized differences in density can be produced lengthways and crossways within a board.
- the thickness of the fleece can be set in the range from 5 mm to 100 mm by means of a defined, adjustable distance between the bands.
- the fleece can be pre-compressed by changing the gap between the belts.
- the fleece is preferably heated by means of hot air. In a variant, the warming of the fleece can take place via short-wave rays.
- the soaking and cooling process differs.
- the fleece is warmed through so that all binding fibers are activated and the maximum mechanical properties are achieved in the cold state.
- the optimal parameters can be determined through preliminary tests.
- the fleece is cooled with air and cut to size according to the subsequent use.
- Fig. 8 shows the compressive strength versus the heating time for a 50mm thick fleece.
- the fleece is only briefly heated, the strength of the fleece is then adjusted so that the fleece can be transported and stacked.
- the first heating time would be sufficient for this fleece.
- the fleece is then cooled and cut to size according to the subsequent use.
- the fleece is completely heated and, when warmed through, is placed directly in a final shape for shaping and cooling, thus producing a finished component.
- the fiber fleece production arrangement has a feed arrangement for carrier fibers, a feed arrangement for binding fibers, at least one opening / combing arrangement or a fiber opener for combing, separating, loosening and loosening the carrier and / or binding fibers, at least one mixing system for mixing the loosened fibers, and also a transport system with air suction in the front section of the transport system for aligning and depositing the fibers, consisting of air ducts and pressure control nozzles and with a heat source in the rear section of the transport system with a subsequent cooling source for thermal consolidation of the resulting fiber fleece;
- the front section of the transport system with air suction consists of opposite, air-permeable conveyor belts running at the same speed and the loosened and mixed fibers are sucked in between the opposite conveyor belts and the fibers spread in different densities over the width and length of the fiber fleece due to the air suction Arrange from the outside on the conveyor belts perpendicular to the conveyor belts.
- the band gap can be changed via an automatic
- a conveyor belt for transporting the nonwoven fabric away can be arranged on the transport system with air suction and heat source.
- a cutting device for longitudinal and transverse cutting can be coupled to the conveyor belt. Furthermore, tools with a three-dimensional contour for the production of molded parts can be arranged downstream of the conveyor belt and the cutting device.
- the two conveyor belts preferably run in parallel.
- the distance between the air-permeable conveyor belts can be changed in a targeted manner and thus the thickness of the fleece can be adjusted.
- the distance between the bands can be reduced over their length and thus the fleece can be pre-compressed.
- the air extraction area is divided across the width into individual, separately controllable areas.
- the control can take place via changes in cross section at the same suction pressure or via a change in the suction pressure.
- nonwovens with defined, locally different densities can be achieved.
- the fleece leaves the belt in a cold state without being transferred to another transport system.
- the heated fleece is cut into blank sections, placed in the lower half of a 3-D molding tool, which is moved along the bottom, the tool is closed with the upper half of the tool, the product is pressed into the final shape and the three-dimensional shaped product is cooled.
- the cooling source for the thermal solidification can be arranged downstream of the heat source in the rear section of the transport system or the content of the three-dimensional molded part can be arranged in a cooling manner.
- the heat source can be designed, for example, in the form of a stream of hot air.
- the fleece is heated by means of short-wave radiation.
- the fleece can be cooled using cold air or contact, preferably in a 3-D molding tool.
- the fiber fleece board has a defined density distribution over the length and the width, in particular if it was produced accordingly (by means of the method according to the invention and / or by means of the arrangement).
- Fig. 1 is a schematic representation of an embodiment of the vertical
- FIG. 2 shows a schematic representation of an exemplary embodiment of a fiber fleece board
- Fig. 3 is a schematic representation of an embodiment of a fiber fleece
- FIG. 4 shows a schematic representation of an air flow and air intake differentiated over the width
- FIG. 5 shows a schematic representation of an exemplary embodiment of the rear section of a fiber fleece production arrangement with air-permeable conveyor belts running in parallel, a heat source, a cooling source and a cutting device;
- FIG. 6 shows a schematic representation of an exemplary embodiment of the rear section of a fiber fleece production arrangement with parallel, air-permeable conveyor belts, a heat source, a cutting device and a three-dimensional molded part;
- Fig. 7 shows a possible density distribution for a floor insulation of a passenger car
- Fig. 8 the compression hardness as a function of the soaking time
- Fig. 9 shows the sucking in of the fibers in two belts running at the same speed in such a way that the fibers are sucked in parallel to the belts;
- Fig. 10 the control of the fiber filling at the start of production
- Fig. 12 the fiber arrangement in the ligaments with spatially different fiber suction along the ligaments in the front area.
- FIG. 1 is a schematic representation of an embodiment with vertically oriented fibers 3 between two parallel, air-permeable conveyor belts 4, 4 '.
- FIG. 2 shows a schematic representation of an exemplary embodiment of a fiber fleece board 2 having vertically oriented fibers 3.
- Fig. 3 shows a schematic representation of an embodiment of a fiber fleece production arrangement 1 with separate feed arrangements 5, 5 of carrier fibers and binding fibers, separate fiber openers 6, 6 ‘, common mixing system 7 and air-permeable conveyor belts 4, 4 running parallel above and below.
- the fibers are each fed from the feed arrangement 5, 5 ‘into a fiber opener 6, 6‘.
- Fig. 4 shows in the front view a schematic representation of an embodiment of a fiber fleece production arrangement 1 with separate feed arrangements 5, 5 'of carrier fibers and binding fibers, separate fiber openers 6, 6', common mixing system 7 and air-permeable conveyor belts 4 running parallel above and below, 4 '.
- the fibers are each fed from the feed arrangement 5, 5 ‘into a fiber opener 6, 6‘.
- the fiber openers 6, 6 ' are followed by a common mixing system 7 for mixing the fibers for a homogeneous distribution.
- the air and fiber flow is guided via a deflection channel 16 into the two parallel, air-permeable conveyor belts 4, 4 via a system of several fans 15-1-15-4.
- An air suction device 8, 8 ‘, 81 - 8.10 from the outside of the air-permeable conveyor belts 4, 4‘ is suctioned over the width of the fleece with different thicknesses and the fibers condense perpendicular to the surface of the conveyor belts in different densities.
- the start of the air suction 81-8.10 is carried out at the beginning of the conveyor belts and the end of the air suction 82 lies directly in front of the system area for the thermal solidification.
- a heat source 9 and a cooling source 10 are connected in series.
- the finished fiber fleece is then processed further in subsequent production steps.
- FIG. 5 is a schematic representation of the rear section of an embodiment of a fiber fleece production arrangement 1 with air-permeable conveyor belts 4, 4 'running parallel above and below, a heat source 9, a cooling source 10 and a subsequent conveyor belt 11 with a cutting device 12.
- the finished Fiber fleece boards 2 are collected in a product collecting container 13.
- the end of Air suction 82 is located directly in front of the system area for thermal consolidation with heat source 9 and cooling source 10.
- Fig. 6 shows a schematic representation of the rear section of an embodiment of a fiber fleece production arrangement 1 with air-permeable conveyor belts 4, 4 'running parallel above and below, a heat source 9, a subsequent conveyor belt 11 with cutting device 12 and three-dimensional molded parts 14.
- the lower half a three-dimensional molded part 14 is moved along under the warm and thus easily malleable fiber fleece blanks 2.
- the conveyor belt 11 ends the sections are deposited individually on the lower three-dimensional molded part halves.
- the upper molded part halves are then pressed with a fixed pressure onto the lower molded part halves, each filled with a nonwoven fabric board 2, and the nonwoven fabric board 2 is thus shaped.
- the heated and formed in the three-dimensional molded parts 14 are cooled in each case in the lower halves of the three-dimensional molded parts 14 before they are transferred to a product collecting container 13. A fully formed nonwoven product is obtained.
- Fig. 7 shows a possible density distribution for a floor insulation of a passenger car. In the areas where the feet stand, the density is higher for this example at 70 kg / m 3 , in the tunnel and under the seats at 30 kg / m 3 .
- Fig. 8 the compression hardness as a function of the soaking time.
- Fig. 9 shows the sucking in of the fibers in two belts running at the same speed in such a way that the fibers are sucked in parallel to the belts.
- FIG 11 shows the fiber arrangement in the ribbons during continuous production.
- Fig. 12 shows the arrangement of the suction with spatially different suction along the bands on the top and bottom and the arrangement of the fibers in the bands.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102020116315.0A DE102020116315A1 (de) | 2020-06-19 | 2020-06-19 | Kontinuierliches Faservlies-Herstellungsverfahren sowie zugehörige Faservlies- Herstellungsanordnung und Faservliesplatine |
PCT/DE2021/100511 WO2021254565A1 (de) | 2020-06-19 | 2021-06-15 | Kontinuierliches faservlies-herstellungsverfahren sowie zugehörige faservlies-herstellungsanordnung und faservliesplatine |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4168616A1 true EP4168616A1 (de) | 2023-04-26 |
EP4168616C0 EP4168616C0 (de) | 2024-04-03 |
EP4168616B1 EP4168616B1 (de) | 2024-04-03 |
Family
ID=76744573
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP21736967.7A Active EP4168616B1 (de) | 2020-06-19 | 2021-06-15 | Kontinuierliches faservlies-herstellungsverfahren sowie zugehörige faservlies-herstellungsanordnung und faservliesplatine |
Country Status (6)
Country | Link |
---|---|
US (1) | US20230228018A1 (de) |
EP (1) | EP4168616B1 (de) |
KR (1) | KR20230024992A (de) |
CN (1) | CN116134190A (de) |
DE (1) | DE102020116315A1 (de) |
WO (1) | WO2021254565A1 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102023104422A1 (de) | 2023-02-23 | 2024-08-29 | Adler Pelzer Holding Gmbh | Verfahren zur Herstellung einer Schallisolierung |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5503782A (en) | 1993-01-28 | 1996-04-02 | Minnesota Mining And Manufacturing Company | Method of making sorbent articles |
CA2136273C (en) | 1994-11-21 | 2001-11-20 | Serge Cadieux | Fiber mat forming method, machine and product |
US6588080B1 (en) * | 1999-04-30 | 2003-07-08 | Kimberly-Clark Worldwide, Inc. | Controlled loft and density nonwoven webs and method for producing |
US7476632B2 (en) | 2002-11-15 | 2009-01-13 | 3M Innovative Properties Company | Fibrous nonwoven web |
DE10311439A1 (de) * | 2003-03-15 | 2004-09-23 | Saurer Gmbh & Co. Kg | Vorrichtung und Verfahren zum Spinnen und Ablegen einer synthetischen Fadenschar zur Vlieserzeugung |
US7591049B2 (en) | 2005-03-02 | 2009-09-22 | V-Lap Pty. Ltd. | Textile lapping machine |
FR2922901B1 (fr) | 2007-10-25 | 2010-03-26 | Elysees Balzac Financiere | Procede et dispositif de fabrication en continu de nappes fibreuses 3d ; lesdites nappes et leurs utilisations. |
DE102010034159A1 (de) | 2010-08-10 | 2012-02-16 | Grimm-Schirp Gs Technologie Gmbh | Vorrichtung und Verfahren zur Herstellung eines Faserformteils und Faserformteil |
US20130137330A1 (en) * | 2010-08-10 | 2013-05-30 | Heinrich Grimm | Device and Method for Producing a Molding Pulp Part and Molding Pulp Part |
DE202016105337U1 (de) * | 2016-09-26 | 2018-01-17 | Autefa Solutions Germany Gmbh | Aerodynamische Vliesbildeeinrichtung |
-
2020
- 2020-06-19 DE DE102020116315.0A patent/DE102020116315A1/de not_active Withdrawn
-
2021
- 2021-06-15 CN CN202180060287.5A patent/CN116134190A/zh active Pending
- 2021-06-15 KR KR1020237001533A patent/KR20230024992A/ko unknown
- 2021-06-15 US US18/010,047 patent/US20230228018A1/en active Pending
- 2021-06-15 WO PCT/DE2021/100511 patent/WO2021254565A1/de active Application Filing
- 2021-06-15 EP EP21736967.7A patent/EP4168616B1/de active Active
Also Published As
Publication number | Publication date |
---|---|
KR20230024992A (ko) | 2023-02-21 |
CN116134190A (zh) | 2023-05-16 |
WO2021254565A1 (de) | 2021-12-23 |
US20230228018A1 (en) | 2023-07-20 |
DE102020116315A1 (de) | 2021-12-23 |
EP4168616C0 (de) | 2024-04-03 |
EP4168616B1 (de) | 2024-04-03 |
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