EP4067567A1 - Procédé de défibrage et dispositif d'obtention de nanocellulose - Google Patents
Procédé de défibrage et dispositif d'obtention de nanocellulose Download PDFInfo
- Publication number
- EP4067567A1 EP4067567A1 EP20894510.5A EP20894510A EP4067567A1 EP 4067567 A1 EP4067567 A1 EP 4067567A1 EP 20894510 A EP20894510 A EP 20894510A EP 4067567 A1 EP4067567 A1 EP 4067567A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- solution
- nozzle
- passage
- nanocellulose
- frustoconical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 43
- 229920001046 Nanocellulose Polymers 0.000 title claims abstract description 39
- 229920002678 cellulose Polymers 0.000 claims abstract description 27
- 239000001913 cellulose Substances 0.000 claims abstract description 27
- 230000006835 compression Effects 0.000 claims abstract description 20
- 238000007906 compression Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 230000006837 decompression Effects 0.000 claims description 19
- 230000001133 acceleration Effects 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 5
- 238000005119 centrifugation Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000010908 decantation Methods 0.000 claims 1
- 238000005057 refrigeration Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000000243 solution Substances 0.000 description 88
- 239000000835 fiber Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 229920003043 Cellulose fiber Polymers 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000010297 mechanical methods and process Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 229920001410 Microfiber Polymers 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000003658 microfiber Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000186514 Warburgia ugandensis Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000006193 liquid solution Substances 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 239000002121 nanofiber Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21B—FIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
- D21B1/00—Fibrous raw materials or their mechanical treatment
- D21B1/04—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
- D21B1/12—Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
- D21B1/30—Defibrating by other means
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
Definitions
- the object of the present invention belongs to the sector for obtaining nanocellulose. It relates to a method for obtaining nanocellulose by means of shredding through the combination of pressure, friction, turbulence, acceleration, speed, decompression, expansion, and collision of cellulose. Although this is performed by means of a mechanical method, it still constitutes an efficient alternative over what is known up until now for obtaining nanocellulose, proposing a method which is based on a highly homogenous cellulose solution in proportions of between 1% and 6% with the rest being water, said solution being subjected to a high pressure to then be passed through a characteristic nozzle in which the solution is subjected to great acceleration in order to reach a high speed (turbulent regimen), which in turn causes a strong friction and turbulence in the outlet of the nozzle, causing the corresponding expansion and decompression as well as the collision of the high-speed fluid such that nanocellulose is obtained with said method.
- Nanocellulose whose fibers are in turn with homogenous structure and elongated fiber, nano size that
- the process of the present invention is an evolution of the existing mechanical methods, where it is much more efficient, and therefore entails a significant energy saving for obtaining same and a high degree of result repeatability, without generating any type of waste, utilizing 100% of the treated material.
- Nanocellulose is produced after reducing cellulose fibers to a nanometric scale. To achieve a scale of between 50 and 100 nanometers, the original fiber must be greatly reduced, and this reduction is not performed efficiently with currently known methods and machines such as those described above.
- KR 20170142836A discloses a method for producing cellulose fibers, and more particularly a method for producing nanocellulose fibers including the steps of subjecting a solution of cellulose in water to pressure in a chamber compressing the solution, passing the compressed solution through a nozzle with a frustoconical inlet experiencing a strong acceleration, passing through a more restricted area, where it increases the pressure of the solution and friction and collisions occur, giving rise to the shredding and precipitation of the solution in a collecting vessel, causing expansion.
- the proposal of this invention for obtaining this solution is to use a new mechanical method that will pass the cellulose solution through a first compression step, to then be passed through a small opening arranged in the part which acts as an extrusion head that will be referred to as "nozzle" as it presents the characteristics typical of the passage with an angular inlet and outlet and a cylindrical central portion, causing the strong shredding of the cellulose solution to start in said step of the process.
- Passage through said nozzle causes a strong acceleration in the solution, which causes a high speed of the solution with significant friction and achieving the turbulent regimen. All this together with the pressure with which it is introduced in the nozzle (between 250 and 600 bar at infeed plus Venturi effect) and significant friction with the walls thereof produces a combined shredding mechanism.
- the solution moves to the subsequent step of exiting with a high negative pressure and of subsequent expansion, together with a large inertia due to the significant speed acquired to cause a final collision of said solution both against the actual walls of the outlet chamber and against an outlet front dead center.
- the method object of the present invention is characterized by comprising several steps through which cellulose is converted into nanocellulose and, in that sense, it has:
- Microcellulose and nanocellulose fibers are obtained with all these steps to which the solution is subjected which, based on the needs and purposes thereof, allows the use of virtually any device which will, however, always present a passage through the nozzle, reproducing the method as many times as deemed appropriate, and with as many passages the nozzle may have and the size thereof, in combination with the different pressures so as to allow obtaining the nanocellulose with more or less crystallization or transparency. All this is achieved, along with a better quality to reach a scale of between 50 and 100 nanometers, greatly reducing the original fiber with great homogeneity.
- the device Due to the use of liquid solutions in the method, the device is subjected to the laws of fluid thermodynamics, being subjected to significant frictions and change of state of the solution with the corresponding energy transformations, causing heat to be given off (due to the very high friction with the walls of the nozzle), and this will lead to both the chambers and the nozzle itself being complemented with the corresponding cooling arrangements in order to withstand temperature changes with high pressures, frictions, turbulences, speeds, etc., occurring particularly inside the nozzle and during the passage of the solution therethrough with significant shredding during said passage.
- a nozzle (3) can have one or more passages (4) with their corresponding frustoconical inlets (5) and outlets (6), respectively.
- Steps two, three, and four can be repeated as many times as deemed appropriate and necessary for obtaining a more homogenous nanocellulose, where the third intermediate step is the step in which the greatest shredding occurs and nanocellulose is obtained.
- the last step through the conventional (centrifugation) methods separates the solution (1) into water on one hand and nanocellulose on the other. The method for obtaining nanocellulose will thus be completed, obtaining nanocellulose with the characteristics that are deemed appropriate and necessary.
- This device can be complemented with a cooling system (14) for cooling the entire assembly, i.e., the compression chamber (2), the nozzle (3), and the receiving chamber (7), due to the occurrence of heating which may be too high in some cases, taking into account the pressure (P) and frictions (F) in combination with turbulence (T), the speed (S), as well as the expansion (E) and decompression, so the entire device can or should be cooled to ensure the proper operation thereof.
- a cooling system (14) for cooling the entire assembly, i.e., the compression chamber (2), the nozzle (3), and the receiving chamber (7), due to the occurrence of heating which may be too high in some cases, taking into account the pressure (P) and frictions (F) in combination with turbulence (T), the speed (S), as well as the expansion (E) and decompression, so the entire device can or should be cooled to ensure the proper operation thereof.
- the invention relates to a method and device object of the invention for obtaining nanocellulose by means of shredding through the combination of pressure, acceleration, speed, friction, turbulence, expansion, decompression, and collision, in a mechanical and non-chemical manner.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
- Disintegrating Or Milling (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES201931057A ES2829173A1 (es) | 2019-11-28 | 2019-11-28 | Procedimiento de desfibrado y dispositivo para obtener nanocelulosa |
PCT/ES2020/070733 WO2021105538A1 (fr) | 2019-11-28 | 2020-11-25 | Procédé de défibrage et dispositif d'obtention de nanocellulose |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4067567A1 true EP4067567A1 (fr) | 2022-10-05 |
EP4067567A4 EP4067567A4 (fr) | 2023-01-25 |
EP4067567B1 EP4067567B1 (fr) | 2024-07-10 |
Family
ID=76038099
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20894510.5A Active EP4067567B1 (fr) | 2019-11-28 | 2020-11-25 | Procédé de défibrage et dispositif d'obtention de nanocellulose |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP4067567B1 (fr) |
ES (1) | ES2829173A1 (fr) |
FI (1) | FI4067567T3 (fr) |
WO (1) | WO2021105538A1 (fr) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2730252B1 (fr) * | 1995-02-08 | 1997-04-18 | Generale Sucriere Sa | Cellulose microfibrillee et son procede d'obtention a partir de pulpe de vegetaux a parois primaires, notamment a partir de pulpe de betteraves sucrieres. |
ITPR20070080A1 (it) | 2007-10-23 | 2009-04-24 | Niro Soavi Spa | Valvola omogeneizzante |
US20090314864A1 (en) * | 2008-06-19 | 2009-12-24 | George Kruse | Hydraulic jet mill |
GB0908401D0 (en) * | 2009-05-15 | 2009-06-24 | Imerys Minerals Ltd | Paper filler composition |
IT1395630B1 (it) | 2009-09-10 | 2012-10-16 | Gea Niro Soavi S P A Ora Gea Mechanical Equipment Italia S P A | Omogeneizzatore ad alta pressione con riduttore epicicloidale |
JP2013104142A (ja) * | 2011-11-11 | 2013-05-30 | Daicel Corp | セルロース系不織布及びその製造方法並びにセパレータ |
KR102315015B1 (ko) * | 2016-06-20 | 2021-10-21 | 한국전자통신연구원 | 나노 셀룰로오스 섬유 제조 방법 |
JP7193827B2 (ja) | 2017-08-28 | 2022-12-21 | 増幸産業株式会社 | 摩砕機 |
-
2019
- 2019-11-28 ES ES201931057A patent/ES2829173A1/es active Pending
-
2020
- 2020-11-25 EP EP20894510.5A patent/EP4067567B1/fr active Active
- 2020-11-25 FI FIEP20894510.5T patent/FI4067567T3/fi active
- 2020-11-25 WO PCT/ES2020/070733 patent/WO2021105538A1/fr unknown
Also Published As
Publication number | Publication date |
---|---|
FI4067567T3 (fi) | 2024-10-08 |
EP4067567A4 (fr) | 2023-01-25 |
EP4067567B1 (fr) | 2024-07-10 |
ES2829173A1 (es) | 2021-05-28 |
WO2021105538A1 (fr) | 2021-06-03 |
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