EP4010158A1 - Panneau de matériau et procédé de production d'un panneau de matériau - Google Patents
Panneau de matériau et procédé de production d'un panneau de matériauInfo
- Publication number
- EP4010158A1 EP4010158A1 EP20753340.7A EP20753340A EP4010158A1 EP 4010158 A1 EP4010158 A1 EP 4010158A1 EP 20753340 A EP20753340 A EP 20753340A EP 4010158 A1 EP4010158 A1 EP 4010158A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- cover
- layers
- strands
- chips
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title description 20
- 239000010410 layer Substances 0.000 claims abstract description 197
- 239000012792 core layer Substances 0.000 claims abstract description 50
- 239000002023 wood Substances 0.000 claims abstract description 49
- 238000000034 method Methods 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 13
- 230000009969 flowable effect Effects 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims 1
- 239000002245 particle Substances 0.000 description 20
- 239000011230 binding agent Substances 0.000 description 12
- 241000196324 Embryophyta Species 0.000 description 7
- 239000003292 glue Substances 0.000 description 7
- 238000003892 spreading Methods 0.000 description 7
- 102100040428 Chitobiosyldiphosphodolichol beta-mannosyltransferase Human genes 0.000 description 5
- 239000011093 chipboard Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000862 Arboform Polymers 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 240000003085 Quassia amara Species 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
- B27N3/14—Distributing or orienting the particles or fibres
- B27N3/143—Orienting the particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
- B27N3/14—Distributing or orienting the particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/28—Moulding or pressing characterised by using extrusion presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
Definitions
- the invention relates to a material panel, in particular a wood material panel, with at least one (inner) core layer (or middle layer) made of strands and with (outer) cover layers or outer layers made of chips.
- the (wood) material panel is made from a pressed material mat, which on the one hand contains the strands for the core layer and on the other hand the chips for the outer layers, using pressure and heat by pressing (in a hot press).
- fibreboards e.g. MDF boards
- chipboards which are made from wood chips
- OSB Oriented Strand Board
- multilayer wood-based panels are known from the prior art which, as hybrid panels, consist of different wood-based material particles, e.g. B. from strands as well as from chips.
- Strands means in the context of the invention the strands used in principle for OSB panels, which are also referred to as coarse chips or narrow-long chips and which have a (mean) length of more than 50 mm, preferably more than 80 mm, e.g. B. 100 mm to 200 mm.
- the strands used in principle for OSB panels which are also referred to as coarse chips or narrow-long chips and which have a (mean) length of more than 50 mm, preferably more than 80 mm, e.g. B. 100 mm to 200 mm.
- (Average) width is more than 5 mm, preferably more than 8 mm, e.g. B. 10 mm to 50 mm.
- the (mean) thickness is more than 0.5 mm, e.g. B. 0.6 mm to 1.5 mm.
- the core layer is made from such strands.
- the cover layers i.e. the upper cover layer and the lower cover layer
- Such chips which are also referred to as fine chips, are usually used for the production of classic chipboard.
- OSB panels made from strands are characterized by the use of long and slender strands and have a higher flexural strength than normal chipboard, which is also known as flat pressed panels.
- the disadvantage of OSB panels is usually the rough surface caused by the coarse particles, which is particularly useful for subsequent surface processing, e.g. B. an application of paint is disadvantageous because the coarse structure remains visible through the coating or the application of paint.
- top layers are produced on both sides of the multilayer hybrid panels of the type described above, which do not consist of (coarse) strands but of (fine) chips (or alternatively also of fibers), so that wood-based panels with excellent optical properties are created.
- a disadvantage of these wood-based panels is that the strands responsible for the flexural strength are relatively far from the surface, so that the flexural strength is reduced compared to conventional OSB panels.
- a multilayer wood-based panel and a method for producing such a panel which contains one or more core layers of strands and one or more outer layers of finer particles, is e.g. B. from US 6461 743 B1 known. Papers are also processed there in order to improve the properties of the board.
- a method for the production of multilayer wood-based panels consist of a thick core layer of coarse wood particles mixed with binder and two outer, thinner cover layers, the layered arrangement being compacted under the application of pressure and heat.
- the core layer is embedded between two strands, which consist of a pulp of loosely felted cellulose fibers.
- the wooden parts of the core layer are mixed with dry, powdery binder in a manner known per se.
- the focus is on the production of the thin-bodied fiber suspension for the outer layers from waste paper.
- the core layer can be produced from veneers, which are arranged in a known manner in several layers one above the other with the fiber course essentially crossing at right angles.
- a wood-based panel in particular OSB panel with aligned narrow-long wood chips, is also known from DE 199 13589 A1.
- the panel consists of a sandwich construction of a middle layer and cover layers on both sides, the two cover layers being designed as at least double layers with an outer layer and an inner layer with wood chips each oriented in different directions.
- an OSB panel with at least one upper cover layer, at least one middle layer and at least one
- Described lower cover layer all of which consist of resin-glued strands.
- a fabric layer is applied to the surface of the upper cover layer or the lower cover layer in order to increase the flexural strength.
- the invention is based on the object of creating a material plate of the type described at the outset, which is characterized by a simple structure and economical production, both by high flexural rigidity and by a perfect surface finish.
- the invention teaches in a generic material panel of the type described at the outset that one or preferably both cover layers are designed as non-full-surface cover layers in such a way that individual strands at least partially pass through the respective cover layer with the formation of interruptions in the cover layer to the plate surface range and are thus visible.
- the invention is based on the knowledge that plates such. B. made of wood-based panels with particularly high flexural rigidity or flexural strength based on OSB and consequently from strands, preferably from several layers of strands with different orientations. Furthermore, the invention is based on the knowledge that in order to improve the surface properties it is fundamentally advantageous to have such an OSB core layer or such OSB core layers on both sides with cover layers
- the invention has recognized that, in order to improve the surface properties, it is not necessary to produce the cover layers from fine material in such a large thickness that the cover layers completely cover the OSB core layers.
- the cover layers are only very thin, not completely covering outer layers applied to both sides of the OSB core layer, which are only intended to fill and level the gaps between the individual coarse chips that arise on the outside of the core layer or on the core layers in the course of the scattering process.
- this is advantageous because only very small amounts of chips and consequently fine material are required to level out the uneven surface of the OSB layers.
- vegetable particles and consequently lignocellulose-containing particles are used as particles both for the core layer and for the cover layer.
- Strands made of wood or wood-based materials are particularly preferably used for the core layer.
- annual plants e.g. B. grassy plants, straw or the like can be used.
- the chips for the top layers are also vegetable particles, i.e. particles containing lignocellulose. Chips are particularly preferred
- Perennial plants wood chips
- chips with the specified dimensions from annual plants can also be used, e.g. B. from grassy plants, straw or the like.
- a single or homogeneous core layer of strands is preferably used, but several core layers of strands or a core layer of several layers, the strands of which are oriented in different directions, are arranged between the cover layers.
- three layers can be provided in the core layer, e.g. B. a middle layer and two outer layers, with the outer layers of the core layer bordered by the chip cover layers.
- the strands in the middle layer of the core layer are preferably oriented transversely to the longitudinal direction of the plate and consequently transversely to the direction of transport of the mat or plate during the manufacturing process.
- the two outer layers of the core layer are preferably oriented in the longitudinal direction and consequently along the longitudinal direction of the plate or the transport direction.
- the core layer (or the plurality of core layers) can preferably (together) have a weight per unit area of more than 5 kg / m 2 , e.g. B. a basis weight of 5 to 15 kg / m 2 .
- cover layers made of chips with a weight per unit area of less than 1.5 kg / m 2 , preferably less than 1 kg / m 2 .
- the two cover layers (made of chips or fine chips) are different
- the invention is based on the knowledge that, in the course of the lowering position, a multilayer mat of material to be pressed is first produced, which is then pressed in a press using pressure and heat. There is the possibility of first sprinkling the top layer material for the lower top layer on a belt conveyor in a forming station or forming line, then sprinkling the one or more core layers of strands on top of it, and then sprinkling the top layer or top layer onto this core layer or the top core layer.
- the material for the upper surface layer (chip or fine chip). While the material for the lower cover layer lies flat on the belt conveyor, the material for the upper cover layer can trickle into the previously scattered core layer and consequently into the area between the strands, so that something for the upper cover layer or the upper pressed material layer to achieve optimal board properties more material is used than for the lower top layer.
- the invention consequently relates not only to the material plate or wood material plate, but also to a method for felling a material plate or wood material plate, wherein a multi-layer pressed material mat with at least one (middle) core pressed material layer made of strands (or coarse chips) and a lower and an upper one Top layer of pressed material is produced from chips (or fine chips) and the multilayered pressed material mat is pressed to form the (wood) material panel with the middle layer and cover layers.
- the mat can be pressed in a known manner in a continuously operating press (e.g. double belt press) or alternatively in a cyclic press.
- a continuously operating press e.g. double belt press
- a cyclic press e.g. double belt press
- the cover layers are designed as non-full-surface cover layers in such a way that individual strands at least partially extend through the cover layer to form interruptions in the cover layer and are thus visible.
- the strands consequently extend partially but also only partially over the entire thickness of the plate, that is to say strands are arranged at some points on the plate over the entire thickness.
- the lower and the upper top layer of pressed material are produced in such a way and consequently already set before pressing in such a way that in the course of pressing the non-full-surface top layers are created and individual strands at least partially through the top layers to form Breakthroughs in the outer layers extend to the surface and thus become visible.
- the structure according to the invention with the very thin and only partially provided cover layers made of fine chipboard is consequently already created during the pressing process through a corresponding design of the pressed material mat.
- the lower and the upper top layer of pressed material are initially produced in such a way that, in the course of pressing, first full-area cover layers with a closed surface are created from cover layer chips and that then the non-full-area cover layers are created by grinding the cover layers and individual strands at least partially through the cover layers with the formation of openings in the cover layers up to the
- wood-based panels with completely closed chip surfaces are first created in an intermediate step, which, however, are then (directly) obtained by machining, e.g. B. a grinding process can be "opened" so that the wood-based panel according to the invention is available after this additional process step.
- the core pressed material layer i.e. the OSB layer or the OSB layers
- the core pressed material layer in a basically known manner from scatterable or free-flowing strands by a scattering process, and that is preferred from strands that have been mixed with a common binding agent.
- known spreading machines or spreading machine arrangements with one or more spreading heads can be used so that one or more core pressed material layers (or layers) can be produced from strands with the respectively desired orientation in a known manner.
- the top layers of pressed material can also be produced from free-flowing and consequently scatterable chips by a scattering process, chips that are mixed with a binding agent preferably being used.
- known spreading machines can also be used, so that, in one possible embodiment, the material for the lower cover layer is first spread on the spreading belt, then the strands for the core layer or the core layers and finally the material for the upper cover layer is spread on top then a multi-layer mat of material to be pressed is introduced into a press and pressed using pressure and heat.
- the cover layers are not produced in the conventional way from free-flowing material by a scattering process, but are produced from a flowable, pulpy and possibly viscous chip-liquid mixture.
- the cover layers can be applied particularly thinly and therefore particularly economically.
- the pulpy layer can flow and thus perfectly fill the gaps between the OSB chips and level the surfaces. This is also related to the fact that the pulp can be produced from chips of known size, but that in this consistency the chips get an even smaller dimension and are therefore even more finely distributed.
- the top layers of pressed material are produced from the flowable chip-liquid mixture in the manner of a suspension which, on the one hand, contains solid particles (chips) and, on the other hand, a liquid, e.g. B. water, as also preferably contains a binder (z. B. glue).
- a flowable mixture is used, that is, the mixture of chips and the liquid (especially water, but also glue and washing emulsions and other liquid additives) are adjusted so that the resulting viscosity of the mixture continues to flow.
- the proportion of the liquid in the mixture is more than 100% of the proportion of the (dry) chips, based on the weight, particularly preferably more than 200%. This means that within the mixture the liquid fraction is at least as large as the chip fraction, preferably at least 2 times (i.e. 200%), particularly preferably at least 3 times (i.e. 300%), in each case based on weight.
- the flowable liquid-chip mixture can be produced in different ways. There is z. B. the possibility of producing a liquid-glue mixture and on the other hand the wood particles in a known manner in a
- a liquid-glue mixture can be added to the wood particles in the mill and consequently in the comminution process, so that mixing with the liquid takes place in the mill at the same time.
- the liquid, glue and wood particles can each be added separately to the mill, so that the three components are mixed in the mill to form the liquid-wood mixture.
- the flowable mixture or slurry produced in this way can be processed into the sheet-like layers by various methods, e.g. B. by extrusion.
- the lower layer can be extruded onto the conveyor.
- the OSB layer is then sprinkled on in a known manner and the upper cover layer or the material for the upper cover layer is then again extruded onto it.
- roller application can also be used.
- Strands means in the context of the invention long, narrow chips with a length of more than 50 mm, preferably more than 80 mm, z. B. 100 mm to 200 mm and with an average width of more than 5 mm, preferably more than 8 mm, e.g. B. 10 mm to 50 mm and with a thickness of more than 0.5 mm, e.g. B. 0.6 mm to 1.5 mm.
- chips for the cover layers are understood to mean conventional chips which are significantly smaller than the strands of the core layer.
- Chips means wood particles with a length of less than 20 mm, preferably less than 10 mm and with an average width and an average thickness of less than 2 mm, preferably less than 1 mm. It is particularly preferred to use fine chips or chips with a size (in the dry state) which corresponds to a sieve passage of less than 2 mm, preferably less than 1 mm, particularly preferably less than 0.5 mm, for the cover layers.
- Strands and shavings that are used according to the invention are produced by (mechanical) comminution from the starting product (e.g. wood) and are to be distinguished from the likewise known fibers (e.g. for MDF) which are not used according to the invention.
- particles strands and shavings
- binders for the production of wood-based panels can be used. So can as a binder z.
- Isocyanates or isocyanate-based are used (pMDl).
- pMDl a urea resin or a binding agent based on urea resin
- UF urea resin
- Phenolic glue (PF) or melamine-reinforced UF (MUF) can also be used. These can optionally be provided with phenol (MUPF, UMPF).
- FIG. 1 shows a wood-based panel according to the invention in a simplified vertical section
- Fig. 2 is a plan view of the surface of an inventive
- FIG. 3 a vertical section through a pressed material mat for the production of a panel according to the invention according to FIG. 1,
- FIG. 4 shows a possible system for the production of a wood-based panel according to the invention in a greatly simplified side view.
- the core layer 2 consists of several layers 2a, 2b, 2c, each of which consists of strands 3, the strands 3 being oriented in the individual layers 2a, 2b, 2c.
- the figures show a possible embodiment in which the strands 3 in the middle layer 2b run transversely to the panel longitudinal direction or production direction P.
- the strands 3 of the upper layer 2a and the lower layer 2c are longitudinally oriented, i.e.
- Cover layers 4, 5 do not go through the entire surface, but that individual strands 3 protrude up to the surface, so that they are z. B. in the plan view of FIG. 2 of the cover layer 4 are directly visible.
- an upper cover layer 4 of (fine) chips 6 is consequently provided in the panel according to the invention, according to the invention this is so thin that individual strands 3 protrude to the surface and consequently through the cover layers 4, 5 and are thus visible.
- cover layer chips 6 serve (only) to level or even out the relatively coarse surfaces of the OSB board, so that a wood-based panel 1 with a perfect surface quality is made available.
- FIG. 2 that in most cases only parts of the strands 3 can be seen in this illustration, since these strands are partly below the surface and only their ends or sections protrude up to and from the surface are visible from the surface.
- Such a wood-based panel according to FIGS. 1 and 2 is produced by first producing a multi-layer pressed material mat T which has a core pressed material layer T made of strands and an upper cover press material layer 4 'made of chips and a lower cover press material layer 5' made of chips 6.
- a press mat T which is produced on a molding belt 7, is shown in FIG. 3.
- This press mat T can be z. B. in a press 8 using pressure and heat to form the wood-based panel according to FIG.
- FIG. 3 a pressed material mat T is shown by way of example, in which all layers
- the core layer 2 consists of several layers 2a, 2b, 2c with different beach orientations.
- a pressed material mat 1 is produced, in which the core pressed material layer 2 ‘is again produced from several layers 2a‘, 2b ‘, 2c‘ with the corresponding orientations of the strands 3. This is also indicated in Fig. 3 by the different representation of the strands 6 in the individual layers 2a, 2b ‘, 2c‘.
- chips or layers with a different surface weight are used for the two cover layers 4, 5. It is indicated in FIG. 3 that somewhat fewer chips 6 can be used for the lower cover pressed material layer 5 ′ than for the upper cover pressed material layer 4 ′.
- the background to this is the consideration that the lower cover pressed material layer 5 'is initially applied essentially closed and flat to the forming belt 7, while the upper cover pressed material layer 4' applied to the core layer 2 'partially trickles into the surface. This results in unequal tensile stresses in the top layers after pressing. Due to the unequal weight per unit area of the two fine chipboard cover layers, this is balanced out in the pressing process, so that a wood-based panel 1 with perfect properties is produced
- top pressed material layers 4 ′, 5 ′ from conventional pourable chips, but from a flowable chip-liquid mixture 9.
- FIG. 1 The plant for the production of a material panel 1, shown only in simplified form, has the already mentioned press 8 and the molding belt 7 on which the pressed material mat 1 'is produced, so that this pressed material mat 1' forms the wood-based panel 1 in the press 8 using pressure and Heat is pressed.
- the system has a forming station 10 which, on the one hand, has application devices 11 for the core layer and, on the other hand, application devices 12 for the cover layers.
- the application devices 11 for the core layer are designed as conventional spreading machines or scattering heads for applying the strands 3
- the application devices 12 for the two cover layers in this embodiment are for the aforementioned liquid application of the cover layers or for the generation of the chip-liquid mixture 9 trained. It can e.g. B. to be extrusion devices with which the chip-liquid mixture 9 is applied to form the respective cover press material layer 4 ', 5'. Thus, first of all, the lower cover pressed material layer 5 'is applied to the forming belt 7 as a chip-liquid mixture.
- the individual layers 2a, 2b, 2c of the core pressed material layer 2 ' are sprinkled on it, namely with the application devices 11, with a scattering head 11 for the lower core layer and a scattering head 11 for the upper core layer and between two scattering heads 11 for the middle core position are indicated.
- the upper cover pressed material layer 4' is in turn applied as a chip-liquid mixture, again with an application device 12 designed as an extrusion device.
- FIG. 4 So between the forming station 10 and the press 8 z. B. devices for processing the press mat 1 ‘, a pre-press and / or preheating device, devices for the detection of foreign bodies and / or a faulty bulk can be arranged.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019121471.8A DE102019121471A1 (de) | 2019-08-08 | 2019-08-08 | Werkstoffplatte und Verfahren zur Herstellung einer Werkstofplatte |
PCT/EP2020/072031 WO2021023782A1 (fr) | 2019-08-08 | 2020-08-05 | Panneau de matériau et procédé de production d'un panneau de matériau |
Publications (3)
Publication Number | Publication Date |
---|---|
EP4010158A1 true EP4010158A1 (fr) | 2022-06-15 |
EP4010158C0 EP4010158C0 (fr) | 2024-07-31 |
EP4010158B1 EP4010158B1 (fr) | 2024-07-31 |
Family
ID=71994508
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP20753340.7A Active EP4010158B1 (fr) | 2019-08-08 | 2020-08-05 | Panneau de matériau et procédé de production d'un panneau de matériau |
Country Status (6)
Country | Link |
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US (1) | US20220355507A1 (fr) |
EP (1) | EP4010158B1 (fr) |
CN (1) | CN114206569B (fr) |
CA (1) | CA3150406A1 (fr) |
DE (1) | DE102019121471A1 (fr) |
WO (1) | WO2021023782A1 (fr) |
Families Citing this family (3)
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US20220412084A1 (en) * | 2021-06-24 | 2022-12-29 | Louisiana-Pacific Corporation | Pre-consolidated fines layer for improved engineered wood products |
DE102022134621A1 (de) | 2022-12-22 | 2024-06-27 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Verfahren zum Herstellen von Partikeln für die Produktion einer Werkstoffplatte sowie Werkstoffplatte |
DE102022134608A1 (de) | 2022-12-22 | 2024-06-27 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Werkstoffplatte und Verfahren zur Herstellung einer Werkstoffplatte |
Family Cites Families (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4364984A (en) * | 1981-01-23 | 1982-12-21 | Bison-Werke, Bahre & Greten Gmbh & Co., Kg | Surfaced oriented strand board |
US5470631A (en) * | 1990-04-03 | 1995-11-28 | Masonite Corporation | Flat oriented strand board-fiberboard composite structure and method of making the same |
DE4434876B4 (de) * | 1994-09-29 | 2004-09-16 | Dieffenbacher Gmbh + Co. Kg | Verfahren und Anlage zur kontinuierlichen Herstellung einer Mehrschichtplatte |
DE19913589A1 (de) * | 1999-03-25 | 2000-09-28 | Siempelkamp Gmbh & Co | Holzwerkstoffplatte, insbesondere OSB-Platte |
ES2222285T3 (es) * | 2000-03-24 | 2005-02-01 | Kronotec Ag | Placa de particulas de madera, en particular placa de encofrado. |
CN101332614A (zh) * | 2008-08-05 | 2008-12-31 | 云南永利发林业有限公司 | 平整面木质定向结构刨花板和其制造方法及用途 |
CN103770187A (zh) * | 2012-10-19 | 2014-05-07 | 北京泛欧瑞得科技有限公司 | 一种特种定向刨花板及其制备工艺 |
CA2913290C (fr) * | 2013-06-17 | 2021-05-18 | Valinge Innovation Ab | Procede de fabrication d'un panneau a base de bois et panneau a base de bois de ce type |
CN203792464U (zh) * | 2014-04-22 | 2014-08-27 | 李波 | 适合贴面使用的小颗粒表面定向刨花板 |
PT3181314T (pt) * | 2015-12-16 | 2019-11-15 | SWISS KRONO Tec AG | Processo para produção um osb com uma superfície lisa e um osb |
DE102016110070A1 (de) * | 2016-05-31 | 2017-11-30 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Anlage und Verfahren zur Herstellung einer Werkstoffplatte |
DE102016110075A1 (de) * | 2016-05-31 | 2017-11-30 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Formstation und Verfahren zur Herstellung einer mehrschichtigen Streugutmatte zur Verpressung zu Werkstoffplatten und eine Streugutmatte |
DE202017103956U1 (de) * | 2017-07-03 | 2017-09-13 | Kronospan Luxembourg S.A. | OSB-Platte sowie Vorrichtung zur Herstellung einer OSB-Platte |
CN107498652B (zh) * | 2017-09-06 | 2020-10-23 | 南京林业大学 | 高强竹纤维帘-osb集装箱底板及其制造方法 |
CN108162122A (zh) * | 2017-12-08 | 2018-06-15 | 万华生态板业(信阳)有限公司 | 定向刨花板和定向人造板 |
CN108177227A (zh) * | 2017-12-14 | 2018-06-19 | 万华生态板业(信阳)有限公司 | 刨花纤维复合板的制造方法及刨花纤维复合板 |
-
2019
- 2019-08-08 DE DE102019121471.8A patent/DE102019121471A1/de active Pending
-
2020
- 2020-08-05 CN CN202080054740.7A patent/CN114206569B/zh active Active
- 2020-08-05 US US17/621,286 patent/US20220355507A1/en active Pending
- 2020-08-05 EP EP20753340.7A patent/EP4010158B1/fr active Active
- 2020-08-05 CA CA3150406A patent/CA3150406A1/fr active Pending
- 2020-08-05 WO PCT/EP2020/072031 patent/WO2021023782A1/fr unknown
Also Published As
Publication number | Publication date |
---|---|
EP4010158C0 (fr) | 2024-07-31 |
EP4010158B1 (fr) | 2024-07-31 |
CA3150406A1 (fr) | 2021-02-11 |
DE102019121471A1 (de) | 2021-02-11 |
CN114206569A (zh) | 2022-03-18 |
WO2021023782A1 (fr) | 2021-02-11 |
CN114206569B (zh) | 2023-05-26 |
US20220355507A1 (en) | 2022-11-10 |
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