Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
  • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
  • B23P19/06—Screw or nut setting or loosening machines
  • B23P19/065—Arrangements for torque limiters or torque indicators in screw or nut setting machines
• • H—ELECTRICITY
  • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
  • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
  • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
  • H05K13/0053—Arrangements for assisting the manual mounting of components, e.g. special tables or light spots indicating the place for mounting
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
  • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
  • B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
• • H—ELECTRICITY
  • H01—ELECTRIC ELEMENTS
  • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
  • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
  • H01R4/28—Clamped connections, spring connections
  • H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member

Definitions

• Invention relates to assembly machine (Torque Station) providing tightening of bolt-nut connections of cables used in assembly of parts such as cable, battery, relay at correct torque values.
• Invention particularly relates to assembly machine (Torque Station) showing parts to be used and thus directing the operator during assembly by help of developed illumination, in case of selection of incorrect part despite it, stopping assembly operation by sensors.
• Today assembly machines are used to tighten bolt-nut connections of cables used in assembly of products such as fuse, electric box etc. to be connected in automotive and similar sectors at correct torque values.
• the invention relates to assembly machines developed to solve said disadvantages and provide some additional advantages.
• Aim of invention is to identify cross cuts to mounted bolt-nut connections end of onto cable terminal prevent faults that might occur in occurrence of foreign agents in the area where assembling is made.
• Another aim of the invention is to eliminate faulty assembling and inconvenient product assembly arising from operators by help of linear arm.
• Another aim of the invention is to provide performance of fast assembling by means of showing operator the parts to be selected by help of illumination so eliminate need of thinking. Thus production speed and efficiency increases and waste, connection rates decrease.
• a further aim of the invention is to eliminate customer complaints as faulty production is prevented and customer will always have first quality product.
• Another purpose of the invention is to define correct product by help of illumination.
• Figure - 1 shows perspective view of torque station of the invention.
• Figure - 2 shows detailed perspective view of work area of torque station of the invention.
• Assembly machine 52 Arm profile fixing apparatus 10. Main body 60. Computer
• Body frame 61 Monitor 12.
• Wheel 62 Keyboard
• Material box lights 82 Base plate 50. Linear arm 83. Cable outlet 51. Arm profile 831. Cable outlet lights Detailed Description of an illustrative embodiment of the Invention
• An assembly machine (1) comprises a main body (10), a rear body (20), a side unit (30), a material shelf (40), a linear arm (50), a computer (60), a work area (70) and a work unit (80).
• Figure 1 shows perspective view of the assembly machine (1).
• Said main body (10) comprises a body frame (11), a wheel (12), body closing covers (13) and a waste holder (14).
• the body frame (11) is the structure housing surface of work and components to be placed on the surface.
• Lower part has four wheels (12) and thus it can be moved to any desired place.
• Whole surface of the body frame (11) is covered by body closing covers (13).
• Front section has the waste holder (14) to collect wastes to fall during assembling works.
• the rear body (20) comprises a rear body frame (21), a rear body surface (22), a ceiling profile (23) and lamps (24).
• the rear body (20) is fixed to the main body (10) rear part and is the part where some components are hung during working.
• the rear body frame (21) is main frame of this structure.
• Rear body surface (22) is the component made from MDF constructed on rear body frame (21).
• the ceiling profile (23) is the structure fixed onto upper part of the rear body frame (21) at perpendicular angle and in position parallel to the main body (10).
• Lower part of ceiling profile (23), that is, section facing main body (10) has lamp (24) to be used to illuminate the work area (70). In case of working in dark environment, it is used to reduce distraction of operator under scope of occupational health security.
• Side unit (30) shown in details in Figure 1 comprises side boxes (31) and side unit lights (32) placed thereon. Parts to be used by operator during working are placed in side unit boxes (31). Regarding which parts to be used, side unit lights (32) provided on front side of each box are used.
• the material shelf (40) is mounted onto the read body (20) in a manner to be on side of side unit (30).
• the material shelf (40) is the part where required nuts/screws etc. are placed. It comprises material boxes (41).
• a material box light (411) is provided on front part of each material box (41) and marking of required parts is made by use them and operator is led to correct part.
• Linear arm (50) is the component providing conduct of assembly operation at 90 degrees perpendicular angle. It is connected to an arm profile (51). It can move vertically and horizontally.
• the arm profile (51) is fixed to the ceiling profile (23) by means of an arm profile fixing apparatus (52) from front part. It is fixed to the main body frame (11) from bottom.
• the computer (60) is the machine providing torque control conducting all assembling works of machine.
• a Monitor (61), a keyboard (62) and a mouse (63) connected to the computer (60) are used.
• the monitor (61) helps conduct of visual controls for directing operator.
• the keyboard (62) provides data input by operator in case of need.
• the mouse (63) helps in selection of programs displayed on the monitor (61) during data entering.
• the work area (70) is the part where mounting operation is performed and helping materials are placed. Upper surface of the main body (10) is used as work area (70).
• the work area (70) contains a tightening end holder (71 ), a tightening end (711 ), an USB inlet (72), a switch (73), a recipe printer (74), a barcode reader (75) and an emergency stop key (76).
• Figure 2 shows work area (70) in details.
• the tightening end holder (71) is the part placed onto main body (10) and where tightening ends (711) are to inserted.
• the linear arm (50) comes to this section and takes required the tightening end (711) and continues working.
• the tightening end holder (71) prevents holding of tightening end (711) in error based on data entered.
• USB inlet (72) provides conduct of USB connections and installation of program to be worked.
• the switch (73) provides on/off functioning of assembly machine (1).
• the recipe printer (74) prints out label providing information such as compliance of equipment mounted and tested, name of assembling person, date of assembling etc.
• the barcode reader (75) is the component providing recognition of the equipment to be produced into system by reading method other than computer and starting of production.
• the emergency stop key (76) is the button providing stop of machine in any emergency case.
• the work unit (80) is the structure where main assembly work is made. It has a mounting section where 7 cables can be connected.
• Work unit lights (81) comprises a base place (82), a cable outlet (83) and cable outlet lights (831).
• Figure 2 shows details.
• the work unit lights (81 ) provides direction to area where main assembly will be made.
• the base plate (82) is the structure where work unit (80) is placed. Front part of base plate (82) has cable outlet (83) where cable ends which are working part are connected. The end of cable where a nut-screw is to be inserted is installed to work unit and other end is connected to said cable outlet. Opposite of each cable outlet (83) has cable outlet lights (831) used to indicate connection after cable connection.
• the cable to be mounted is taken by operator from side unit box (31) in respect to the side unit light (32) and placed in the work unit (80).
• locking system runs. Part to be mounted is pressed into mounting housing to activate locks. System does not release product until working part is completed.
• the system directs side unit lights (32), material box lights (411), tightening end lights (712), work unit lights (81) and cable outlet lights (831) based on recognition of operator. Operator follows the lights and takes required steps. In addition, such information is displayed on the monitor (61).
• Tightening end light (712) of the one to work from tightening ends (711) turns on and linear arm (50) is moved and placed to related tightening end (711). With this operation, the tightening end (711) is fitted into the linear arm (50). The linear arm (50) is lifted and nut/screw is taken from material box (41) of which light is on, and fitted onto the tightening end (711). With this operation, system is ready for tightening operation.
• work unit lights (81) flashes green and the monitor (61) display green parameters. Otherwise, system gets locked and administrator password is required for revision operation. Then cable outlet lights (831) transmits data to side unit lights (32) to display equipment to be mounted in the next step and above described steps are repeated.
• wastes such as dirt, cable, plastic etc. from all attempts made onto product in the system are sent to waste holder (14) and thus clean working environment is provided.

Landscapes

• Engineering & Computer Science (AREA)
• Manufacturing & Machinery (AREA)
• Microelectronics & Electronic Packaging (AREA)
• Mechanical Engineering (AREA)
• Automatic Assembly (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=74870026

Family Applications (1)

Country Status (2)

Family Cites Families (11)

• 2020
  • 2020-09-10 WO PCT/TR2020/050822 patent/WO2021050026A2/en unknown
  • 2020-09-10 EP EP20863224.0A patent/EP3996868A4/de active Pending

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