EP3918042A1 - Huile de base lubrifiante synthetisee a partir d'esters de polyols et d'acides gras biosources - Google Patents

Huile de base lubrifiante synthetisee a partir d'esters de polyols et d'acides gras biosources

Info

Publication number
EP3918042A1
EP3918042A1 EP20707712.4A EP20707712A EP3918042A1 EP 3918042 A1 EP3918042 A1 EP 3918042A1 EP 20707712 A EP20707712 A EP 20707712A EP 3918042 A1 EP3918042 A1 EP 3918042A1
Authority
EP
European Patent Office
Prior art keywords
fatty acid
acid
polyol
unsaturated
saturated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20707712.4A
Other languages
German (de)
English (en)
French (fr)
Inventor
Stéphanie LEBRUN
Salomé GRAVELAT
Guillaume Le
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arkema France SA
Original Assignee
Arkema France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arkema France SA filed Critical Arkema France SA
Publication of EP3918042A1 publication Critical patent/EP3918042A1/fr
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/38Esters of polyhydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/52Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
    • C07C69/533Monocarboxylic acid esters having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/52Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • C07C67/54Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/34Esters of monocarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/281Esters of (cyclo)aliphatic monocarboxylic acids
    • C10M2207/2815Esters of (cyclo)aliphatic monocarboxylic acids used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28Esters
    • C10M2207/283Esters of polyhydroxy compounds
    • C10M2207/2835Esters of polyhydroxy compounds used as base material
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/02Viscosity; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/081Biodegradable compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/02Pour-point; Viscosity index
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10Inhibition of oxidation, e.g. anti-oxidants
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/64Environmental friendly compositions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/08Hydraulic fluids, e.g. brake-fluids
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/25Internal-combustion engines

Definitions

  • the present invention relates to esters of polyols and a mixture of fatty acids, their use as a lubricating base and their manufacturing process.
  • lubricating base market is dominated by mineral oils of petroleum origin.
  • European production of lubricants amounted to 4.5 million tonnes per year.
  • These lubricating bases are used in various industries such as motor oil, cutting oil for chainsaw chains, oil for offshore petroleum drilling, hydraulic oil for construction machinery and agricultural machinery, etc.
  • oils have the advantage of being environmentally friendly. However, they have low thermal stability, low resistance to oxidation compared to mineral oils and are susceptible to hydrolysis in the presence of water.
  • Biodegradable lubricating compositions comprising products derived from palm oil and polyols such as neopentylglycol or trimethylolpropane are described in patent application EPI 533360. However, such compositions are only suitable for temperatures ranging from 15 to 40 ° C.
  • esters of polyols whose structure can be derived from ingredients preferably of renewable origins, possessing excellent lubricating properties as well as safety with respect to man and the environment.
  • esters of at least one polyol and of a mixture of fatty acids comprising at least one saturated C5-C12 fatty acid and at least one unsaturated C10 fatty acid -C12 exhibit excellent properties for lubricant applications.
  • esters of at least one polyol and of a mixture of fatty acids in which the acids are a mixture of 10-undecylenic acid and of n-heptanoic acid from renewable resources exhibit excellent properties for applications in lubricants.
  • the present invention relates to esters of at least one polyol and a mixture of fatty acids comprising at least one saturated C5-C12 fatty acid and at least one unsaturated C10-C12 fatty acid.
  • the present invention also relates to the use of esters of at least one polyol and of a mixture of linear fatty acids comprising at least one saturated C5-C12 fatty acid and at least one unsaturated C10-C12 fatty acid such as as defined above as a lubricating base.
  • the present invention also relates to a lubricating base composition
  • a lubricating base composition comprising esters of at least one polyol and of a mixture of linear fatty acids comprising at least one saturated C5-C12 fatty acid and at least one unsaturated C10- fatty acid.
  • C12 as defined above.
  • the present invention also relates to a process for the preparation of esters comprising the esterification of a mixture of linear fatty acids comprising at least one saturated C5-C12 fatty acid and at least one unsaturated C10-C12 fatty acid with at least a polyol, optionally in the presence of a catalyst.
  • the present invention also relates to esters of at least one polyol and of a mixture of linear fatty acids comprising at least one saturated C5-C12 fatty acid and at least one unsaturated C10-C12 fatty acid obtained by the defined process. above.
  • the lubricating base compositions according to the invention synthesized from esters of at least one polyol and a mixture of fatty acids of renewable origin, such as for example erythritol and the mixture of fatty acids in which acids its ⁇ a mixture of n-heptanoic acid e ⁇ of 10-undecylenic acid (eg a mixture of OIeris® C7 e ⁇ Cl 1: 1 from Arkema), make it possible to achieve properties in terms of thermal stability, oxidation stability, as well as a viscosity index, higher than the usual esters don ⁇ the alcohol is non-biobased, such as, for example, trimethylolpropane, as detailed in the examples below.
  • esters of at least one polyol and a mixture of fatty acids of renewable origin such as for example erythritol and the mixture of fatty acids in which acids its ⁇ a mixture of n-heptanoic acid e ⁇ of 10-undecylenic acid (
  • the present invention provides a particular lubricating base composition which offers good thermal stability, improved oxidation stability and very good lubricating properties.
  • biodegradable is used here to denote a compound formed from molecules which can be transformed into smaller molecules which pollute less, for example by microorganisms living in the natural environment, such as bacteria, fungi and algae. The end result of this degradation is usually water, carbon dioxide or methane.
  • materials, compounds or ingredients “from renewable resources” or “biobased” are meant renewable natural materials, compounds or ingredients whose stock can be reconstituted over a short period on a human scale. These are in particular raw materials of animal or plant origin.
  • raw materials of renewable origin or bio-resourced raw materials is meant materials which include bio-resourced carbon or carbon of renewable origin. In fact, unlike materials made from fossil fuels, materials made from renewable raw materials contain carbon 14 ( . 4 C).
  • the “carbon content of renewable origin” or “bio-resourced carbon content” is determined in application of the standards ASTM D 6866 (ASTM D 6866-06) and ASTM D 7026 (ASTM D 7026-04).
  • the viscosity of a fluid refers to the resistance it opposes to the internal sliding of its molecules during its flow.
  • the viscosity is given for a reference temperature.
  • h is the dynamic viscosity in Pa.s.
  • p is the density of the fluid in kg / m 3
  • Oxidative stability can be determined via two measurements: oxygen induction time and oxygen induction temperature.
  • the oxygen induction time and the oxygen induction temperature can be measured in a differential scanning calorimeter (DSC - Differential scanning calorimetry) according to ISO 1 1357-6: 2018.
  • the pour point of a product is the minimum temperature at which the product will still flow.
  • the pour point is measured according to ISO 3016.
  • the viscosity index (VI) indicates the rate of change in the viscosity of an oil over a given temperature range, usually between 40 ° C and ⁇ 100 ° C.
  • the viscosity index can be defined as the kinematic viscosity gradient of a material, between 40 and 100 ° C. When the viscosity index is low (less than 100), the fluid shows a relatively large variation in viscosity with temperature. When the viscosity index is high (greater than 150), the fluid exhibits relatively little change in viscosity with temperature. In a variety of applications, a high or very high viscosity index is preferred.
  • the viscosity index is measured according to the test method described in ASTM D 2270.
  • the esters according to the invention are formed from at least one polyol e ⁇ of a mixture of fatty acids comprising at least one saturated C5-C12 fatty acid e ⁇ at least one unsaturated C10-C12 fatty acid.
  • the esters according to the present invention can be mono-, di-, tri-, e ⁇ tetraesters.
  • the fatty acid mixture according to the invention is preferably derived from renewable resources.
  • the fatty acid mixture according to the invention is preferably of plant or animal origin, linear or branched.
  • the mixture of fatty acids according to the invention is preferably composed mainly of linear fatty acids.
  • the mixture of fatty acids according to the invention consists of at least 50% by weight, more preferably from 50% to 70% by weight, still more preferably at least 70% by weight of acids.
  • the fatty acid mixture consists of 100% linear fatty acids.
  • linear fatty acids make it possible to increase the viscosity index of the lubricating bases synthesized, to improve their thermal stability and are more easily biodegradable than branched acids, mainly obtained from the petroleum industry.
  • the fatty acid mixture according to the invention is preferably obtained from castor oil, coconut oil, cottonseed oil, dehydrated castor oil, soybean oil, tall oil, rapeseed oil, sunflower oil, linseed oil, palm oil, tung oil, oiticica oil, oil safflower, olive oil, wood, corn, squash, grape seed, jojoba oil, sesame, walnut, hazelnut, almond, shea, macadamia, alfalfa, rye, peanut, copra, or argan oil.
  • heptanoic acid and / or 10-undecylenic acid can be obtained from castor oil, typically, by the thermal cracking step of methyl ricinoleate which results from the transesterification of the oil. of castor.
  • the saturated C5-C 12 fatty acid according to the invention is selected from the group consisting of pentanoic acid, isovaleric acid, caproic acid, heptanoic acid, n-heptanoic acid , caprylic acid, pelargonic acid, capric acid, citric acid, tetrahydrofuran 2,5 dicarboxylic acid, tetrahydrofuran 3,5 dicarboxylic acid, azelaic acid, undecanedioic acid, and dodecanedioic acid
  • the saturated C5-C 12 fatty acid according to the invention is n-heptanoic acid, more preferably Oleris® n-Heptanoic acid (ARKEMA).
  • ARKEMA Oleris® n-Heptanoic acid
  • the n-heptanoic acid is derived from castor oil.
  • the unsaturated C10-C12 fatty acid according to the invention is selected from the group consisting of 10-undecylenic acid, and dodec-2-enedioic acid.
  • the unsaturated C10-C12 fatty acid according to the invention is 10-undecylenic, more preferably Oleris® undecylenic acid (ARKEMA).
  • ARKEMA Oleris® undecylenic acid
  • the 10-undecylenic acid is obtained from castor oil.
  • the mass ratio of saturated C5-C12 fatty acid to unsaturated C10-C12 fatty acid according to the invention is 1: 10 to 10: 1, preferably 8: 2 to 2: 8, more preferably of 7: 3.
  • the polyol according to the invention can be chosen from any polyol well known to those skilled in the art.
  • the polyol according to the invention can be of petrochemical origin or from renewable resources.
  • the polyol according to the invention is an organic compound containing several hydroxyl groups.
  • the polyols do not refer to compounds which contain functional groups other than hydroxyls.
  • the polyol according to the invention is preferably selected from the group consisting of frimethylolpropane, frimethylolethane, pentaerythritol, dipentaerythritol, tripentaerythritol, tetra pentaerythritol and neopenfyl glycol, or mixtures thereof.
  • the polyol obtained from renewable resources according to the invention is preferably biodegradable.
  • the polyol obtained from renewable resources according to the invention can be a sugar polyol.
  • the sugar polyol is a compound having the general chemical formula C n H2n + 20n and having at least two hydroxyl groups.
  • the sugar polyol is selected from the group consisting of monosaccharides, disaccharides and frisaccharides.
  • the monosaccharide according to the invention is selected from the group consisting of erythritol, xylose, arabinose, ribose, sorbitol, sorbitan, glucose, sorbose, fructose, xylifol and mannitol, more preferably from the group consisting of xylose, arabinose, ribose, glucose, sorbose and fructose.
  • the disaccharide according to the invention is selected from the group consisting of malfose, lactose, and sucrose.
  • the frisaccharide according to the invention is preferably selected from the group consisting of raffinose, malfotriose, and hydrogenated hydrolysates of starch.
  • the sugar polyol according to the invention is erythritol.
  • the polyol according to the invention is preferably selected from the group consisting of erythritol, xylifol, mannitol, frimethylolpropane, frimethylolethane, pentaerythritol, dipentaerythritol, tripentaerythritol, tetrapentaerythritol, malfose, lactose , sucrose, raffinose, maltotriose e ⁇ of neopentyl glycol or mixtures thereof, more preferably from the group consisting of erythritol, xylitol, mannitol, trimethylolpropane, trimethylolethane, pentaerythritol, dipentaerythritol, tripentaerythritol, tetrapentaerythoprityl, and glycol or mixtures thereof.
  • the sugar polyol according to the invention is obtained by hydrogenation of a sugar.
  • the mass ratio of the polyol to the mixture of fatty acids is in the range of 1: 4 to 1: 10. More preferably, the weight ratio of polyol to fatty acid mixture is about 1: 5.
  • the ester according to the invention has an oxygen induction time measured in a differential scanning calorimeter at 150 ° C of greater than 2 hours.
  • the ester according to the invention has an oxygen induction temperature measured in a differential scanning calorimeter of greater than 200 ° C.
  • the ester according to the invention has a kinematic viscosity of 14 to 30 mm 2 / s at 40 ° C, and / or less than 6 mm 2 / s at 100 ° C, which is measured according to the ISO 3104 standard. .
  • the ester according to the invention has a pour point of less than -
  • the esterification process according to the invention comprises a step of esterifying at least one polyol according to the invention in the presence of a mixture of excess fatty acids comprising at least one saturated fatty acid in Cs- C12 and at least one C10-C12 unsaturated fatty acid according to the invention, with or without catalyst.
  • the esterification step according to the invention is preferably carried out at a temperature between 140 ° C and 250 ° C for a period of 0.5 to 12 hours, preferably 1 to 10 hours, more preferably 2 at 8 o'clock.
  • the esterification step according to the invention is preferably carried out under an inert atmosphere.
  • the esterification step according to the invention is preferably carried out in a pressure range ranging from 30 mm Hg to 760 mm Hg.
  • the esterification process according to the invention may comprise a step of adding an absorbent such as alumina, silica gel, zeolites, activated carbon, and clay.
  • the process according to the invention can further comprise a step of adding basic water to simultaneously neutralize the residual organic and mineral acids and / or to hydrolyze the catalyst.
  • the method according to the invention may include a step of removing the water used by heating and placing under vacuum.
  • the process according to the invention can also include a step of filtering the solids of the ester mixture containing the major part of the excess acid mixture used in the esterification reaction.
  • the process according to the invention may include a step of removing excess acids by steam extraction or by any other method of distillation and recycling of the polyol in the reaction vessel.
  • the compound obtained by the process according to the invention is purified by distillation at reduced pressure of the unreacted acid.
  • the distillation is preferably carried out under vacuum for 15 to 60 minutes.
  • the distillation is further preferably carried out at a temperature between 140 ° C and 180 ° C.
  • the amount of free acid remaining after the distillation step can be reduced by treatment with epoxy esters, by neutralization with any suitable alkali material such as lime, alkali metal hydroxides, metal carbonates alkaline or basic alumina.
  • a second distillation under reduced pressure can be carried out to remove excess epoxy ester.
  • alkaline treatment washing with water can be performed to remove excess unreacted alkaline material.
  • the process according to the invention may include a step of removing any residual solid matter from the ester extracted during a final filtration.
  • the fatty acid mixture according to the invention is present in the reaction to form the ester according to the invention in an excess of about 10 to 50% by moles, preferably about 10 to 30%. in moles, relative to the amount of polyol used.
  • the process according to the invention can be carried out in the presence of a catalyst.
  • the catalyst can be any catalyst well known to those skilled in the art for esterification reactions.
  • the catalyst is selected from the group consisting of tin chloride, sulfuric acid, p-toluene acid sulfonic acid, methane sulfonic acid, sulfosuccinic acid, hydrochloric acid, phosphoric acid, catalysts based on zinc, copper, tin, titanium, zirconium or tungsten; alkali metal salts such as sodium or potassium hydroxide, sodium or potassium carbonate, sodium or potassium ethoxide, sodium or potassium methoxide, zeolites and acidic ion exchangers , or mixtures thereof.
  • esters according to the invention are preferably used as such as a lubricating base or lubricating base oil.
  • esters according to the invention can also be used as a mixture with other base oils, such as mineral oils, highly refined mineral oils, polyalphaolefins (PAO), polyalkylene glycols (PAG), phosphate esters, silicone oils, diesfers, polyisobufylenes and polyol esters.
  • base oils such as mineral oils, highly refined mineral oils, polyalphaolefins (PAO), polyalkylene glycols (PAG), phosphate esters, silicone oils, diesfers, polyisobufylenes and polyol esters.
  • esters according to the invention are useful for the preparation of a lubricating base composition.
  • the lubricating base composition according to the invention can be used in all types of industries, in particular as automotive lubricants, as metalworking oils, as hydraulic oils, as turbine oils, or even as oils for airplanes.
  • the composition according to the invention may contain a level of tetraesters greater than or equal to 80% by weight relative to the total amount of ester. More preferably, the composition may contain a level of tetraesters greater than or equal to 93% by weight relative to the total amount of ester.
  • composition according to the invention may contain, in addition to the esters according to the invention, one or more additives.
  • the additives are selected from the group consisting of antioxidants, thermal stability improvers, corrosion inhibitors, metal deactivators, lubricant additives, viscosity index improvers, pour point depressants, detergents, dispersing agents, defoamers, antiwear agents, and additives resistant to extreme pressures.
  • the amount of additives in the composition according to the invention does not exceed 10% by weight, preferably 8% by weight, more preferably 5% by weight relative to the total weight of the lubricating base composition.
  • the amount of antioxidants used is between 0.01% and 5% relative to the total weight of the lubricating base composition.
  • the amount of corrosion inhibitors is between 0.01% and 5% by weight relative to the total weight of the lubricating base composition.
  • the amount of metal deactivators is between the two metal deactivators.
  • the amount of metal deactivators is between the two metal deactivators.
  • the amount of lubricating additives is between 0.5% and 5% by weight relative to the total weight of the lubricating base composition.
  • the amount of agents improving the viscosity index is between 0.01% and 2% by weight relative to the total weight of the lubricating base composition.
  • the amount of pour point depressants is between 0.01% and 2% by weight relative to the total weight of the lubricating base composition.
  • the amount of detergents is between 0.1% and 5% by weight relative to the total weight of the lubricating base composition.
  • the amount of dispersing agents is between 0.1% and 5% by weight relative to the total weight of the lubricating base composition.
  • the amount of anti-foaming agents is between 0.01% and
  • the amount of anti-wear agents is between 0.01% and 2% by weight relative to the total weight of the lubricating base composition.
  • the amount of additives resistant to extreme pressures is between 0.1% and 2% by weight relative to the total weight of the lubricating base composition.
  • Antioxidants and thermal stability improvers can be selected from any of the antioxidants and thermal stability improvers well known to those skilled in the art.
  • the antioxidant and the thermal stability improving agent can be selected from the group consisting of:
  • diphenyl-amine dinaphthyl-amine, phenylnaphthylamine, in which the phenyl group or the naphthyl group may be substituted, for example by the groups N, N'-diphenyl phenylenediamine, p-octyldiphenylamine, p, p-diocfyldiphenylamine, N-phenyll-naphthyl amine, N-phenyl-2-naphthyl amine, N- (p-dodecyl) phenyl-2-naphthyl amine, di-1-naphthyl amine, e ⁇ di-2-naphthyl amine;
  • phenofhazines such as N-alkylphenothiazines
  • hindered phenols such as 6- (t-butyl) phenol, 2, ô-di- (t-butyl) phenol, 4-methyl-2, 6- di- (t-butyl) phenol, 4,4'- methylenebis (-2,6-di- (t-butyl) phenol).
  • Metal deactivators can be selected from any metal deactivators well known to those skilled in the art.
  • the metal deactivators can be selected from the group consisting of imidazole, benzamidazole, 2-mercaptobenzthiazole, 2,5-di-mercaptothiadiazole, salicylidin-propylenediamine, pyrazole, benzotriazole, tolutriazole, 2-methylbenzamidazole, 3,5-dimethyl pyrazole, and methylene bis-benzotriazole.
  • Other examples of metal deactivators or corrosion inhibitors include:
  • heterocyclic compounds containing nitrogen such as thiadiazoles, substituted imidazolines and oxazolines;
  • the lubricant additives can be selected from any lubricant additives well known to those skilled in the art.
  • lubricant additives we can mention long-chain derivatives of fatty acids and natural oils, such as esters, amines, amides, imidazolines and borates.
  • the viscosity index improvers can be selected from any viscosity index improver well known to those skilled in the art.
  • agents which improve the viscosity index mention may be made of polymethacrylates, vinylpyrrolidone copolymers and methacrylates, polybutenes and styrene-acrylate copolymers.
  • Pour point depressants can be selected from any pour point depressants well known to those skilled in the art.
  • pour point depressants mention may be made of polymethacrylates such as ethylene methacrylate-vinyl acetate terpolymers; alkylated naphthalene derivatives; e ⁇ Friedel-Crafts condensation products catalyzed by urea with naphthalene or phenols.
  • Detergent and dispersant agents can be selected from any detergent and dispersant agents well known to those skilled in the art.
  • detergent and dispersant agents mention may be made of polybutenylsuccinic acid amides; polybutenylphosphonic acid derivatives; long chain alkyl substituted aromatic sulfonic acids in their salts; e ⁇ metal salts of alkylsulphides, of alkylphenols e ⁇ of condensation products of alkylphenols e ⁇ of aldehydes.
  • Anti-foaming agents can be selected from any anti-foaming agents well known to those skilled in the art.
  • an anti-foaming agent we can mention silicone polymers and certain acrylates.
  • Antiwear agents and additives resistant to extreme pressure can be selected from any antiwear agents and additives resistant to extreme pressure.
  • anti-wear agents and additives resistant to extreme pressures we can mention:
  • organo-phosphorus derivatives including amine phosphates, alkyl acid phosphates, dialkyl phosphates, aminedithiophosphates, trialkyl and triaryl phosphorothionates, trialkyl e ⁇ triaryl phosphines, e ⁇ dialkyl phosphites such as phosphoric acid monohexyl ester amine salts, dinonylnaphthalenesulfonate amine salts, triphenyl phosphate, trinaphthyl phosphate, diphenylcresyl and phenylphenyl phosphates, naphthyldiphenyl phosphate, triphenylphosphorothionate;
  • dithiocarbamates such as antimony dialkyldithiocarbamate; chlorinated and / or fluorinated hydrocarbons and xanthafes.
  • the inventors have studied the properties of an ester according to the present invention for application in lubricants.
  • trimefhylolpropane ester of unsafe fatty acids (comparative example commercial 3-product PRIOLUBE 2044 ® from CRODA);
  • Ester according to the invention Synthesis of an erythritol e ⁇ tefraesfer of a mixture of hepfanoiaue and undecylismeaue acids with a molar excess of acid
  • the reaction mixture was heated at 210 ° C under a nitrogen atmosphere for a period of 5 hours, until the theoretical amount of water was stable.
  • Zirconium tetrabutanolate (1.35 g, 80% in butanol, 1% by weight / total weight of the reactants) is then added in batch to the reactor.
  • the assembly is gradually placed under maximum vacuum at 190 ° C for 2h30 to distill off the excess unreacted acid and yields 82.8g of product.
  • Downstream treatment with activated basic alumina is carried out on the reaction crude and results in an oil with an acid number of 0.02 mgKOH / g.
  • Comparative Example 1 Synthesis of an ester of trimethylolpropane and n-heptano ⁇ aue acid with a molar excess of acid
  • Trimethylolpropane (53.8g, 0.4 mol) and n-heptanoic acid (181.5g, 1.38mol) are loaded into a 500ml three-necked flask equipped with an agitator, a thermometer, a condenser and 'an inlet for nitrogen.
  • the reaction mixture was heated at 185 ° C under a nitrogen atmosphere for a period of 3 hours, until the theoretical amount of water was collected.
  • Zirconium tetrabutanolate (1.5 g, 80% in butanol, 0.5% by weight / total weight of the reactants) is then added in batch to the reactor.
  • the assembly is gradually placed under maximum vacuum at 185 ° C for 3 hours 30 minutes to distill off the excess unreacted acid and yields 187.4g of product.
  • a downstream treatment with activated basic alumina is carried out on the reaction crude and results in an oil with an acid number of
  • Comparative example 2 Synthesis of a trimethylolpropane ester of 10-undecylenic acid with a molar excess of acid Trimethylolpropane (40.4g, 0.30 mol) e ⁇ 10-undecylenic acid (218g, 1.17mol) are loaded into a 500ml three-necked flask equipped with a stirrer, a thermometer, a condenser and 'an inlet for nitrogen. The reaction mixture was heated at 185 ° C. under a nitrogen atmosphere for a period of 3 h, until the theoretical quantity of water was collected.
  • Zirconium tetrabutanolate (3.2 g, at 80% in butanol, 1% by mass / total mass of the reactants) is then added in batch to the reactor.
  • the assembly is gradually placed under maximum vacuum at 185 ° C. for 3 hours 30 minutes to distill off the excess unreacted acid and leads to 195.3 g of product.
  • Oxidative stability is determined by two measurements: the oxygen induction time and the oxygen induction temperature.
  • the oxygen induction time and the oxygen induction temperature are measured in a Differential Scanning Calorimeter (DSC).
  • DSC Differential Scanning Calorimeter
  • the sample is heated to 150 ° C and then kept at constant temperature. It is then exposed to an oxidizing atmosphere. The time between contact with oxygen and the onset of oxidation is the oxygen induction time.
  • the sample is heated with a constant heating rate under an oxidizing atmosphere until the reaction begins.
  • the oxygen induction temperature is the temperature at which the oxidation reaction begins.
  • the measurements show that the oxygen induction time at 150 ° C of the three samples are similar.
  • the ester according to the invention has a higher oxygen induction temperature than Comparative Examples 1 e ⁇ 2. Consequently, the ester according to the invention has better oxidation resistance properties than usual ester synthesized from a non-biobased alcohol.
  • the kinematic viscosity was measured at 40 ° C. e ⁇ at 100 ° C. according to the ISO 3104 standard. The results, expressed in mm 2 / s, are presented in Table 2 below.
  • the viscosity index (unitless) is measured according to the test method described in ASTM D 2270. The results are presented in Table 2 below.
  • Table 2 Measurement of kinematic viscosity, viscosity index and pour point.
  • ester according to the invention synthesized from substances of renewable origin, has the lowest kinematic viscosities at 40 ° C e ⁇ 100 ° C as well as the highest viscosity index, which means that the lubricating base according to the invention has a stable viscosity as a function of the temperature.
  • the lubricating base of the invention has the lowest pour point, compared to those of the comparative examples synthesized from alcohols obtained from the petroleum industry and from unsaturated fatty acids, or linear or branched.

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  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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  • Lubricants (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Fats And Perfumes (AREA)
EP20707712.4A 2019-01-29 2020-01-29 Huile de base lubrifiante synthetisee a partir d'esters de polyols et d'acides gras biosources Pending EP3918042A1 (fr)

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US11453833B2 (en) 2022-09-27
WO2020157433A1 (fr) 2020-08-06
JP2022518941A (ja) 2022-03-17
FR3092112B1 (fr) 2023-01-06
US20220089964A1 (en) 2022-03-24

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