EP3878619A1 - Procédé d'imprégnation partielle d'une mousse - Google Patents

Procédé d'imprégnation partielle d'une mousse Download PDF

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Publication number
EP3878619A1
EP3878619A1 EP20163205.6A EP20163205A EP3878619A1 EP 3878619 A1 EP3878619 A1 EP 3878619A1 EP 20163205 A EP20163205 A EP 20163205A EP 3878619 A1 EP3878619 A1 EP 3878619A1
Authority
EP
European Patent Office
Prior art keywords
foam
impregnate
impregnation
predetermined
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP20163205.6A
Other languages
German (de)
English (en)
Inventor
Michael BRIEHAHN
Andreas Hohlfeld
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hanno Werk GmbH and Co KG
Original Assignee
Hanno Werk GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hanno Werk GmbH and Co KG filed Critical Hanno Werk GmbH and Co KG
Priority to EP20163205.6A priority Critical patent/EP3878619A1/fr
Publication of EP3878619A1 publication Critical patent/EP3878619A1/fr
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/56—After-treatment of articles, e.g. for altering the shape
    • B29C44/5618—Impregnating foam articles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66—Sealings
    • E04B1/68—Sealings of joints, e.g. expansion joints
    • E04B1/6812—Compressable seals of solid form

Definitions

  • the invention relates to a method for partially impregnating a foam, in particular a joint sealing tape.
  • Joint sealing tapes which have a foam, are used for sealing, in particular against drafts and driving rain, for example from the DE 19641415 C2 , the DE 20009674 U1 , the WO 2012/167762 A1 , the DE 1 000 946 A , DE 40 20 230 A1 or the DE 34 07 995 A1 known and are used in structural engineering for sealing in particular components, for example window and door frames, against masonry, for example a building wall opening, or a movement joint in a facade.
  • Such joint sealing tapes are usually homogeneously or inhomogeneously impregnated with an impregnate, in particular for the purpose of delayed recovery.
  • a method for impregnating a foam in which molded part blanks made of foam are impregnated with an impregnate on a system in that the molded part blanks are passed through a roller gap of two rollers moving in opposite directions and the impregnate is placed in the roller gap, wherein the roller gap is set smaller than an unaffected thickness of the molded part blanks.
  • the peculiarity of the foam to reset itself after compression is exploited.
  • the impregnate is preferably added on both sides to the sheet-like molding blanks on the broad surfaces.
  • WO 2005/118970 A1 discloses a foam which is impregnated with an impregnate, the foam being introduced into a dipping basin, then rolled and finally dried.
  • EP 1 919 993 B1 describes a method in which a foam is passed between two rollers rotating in the same direction, the distance between the rollers being selected so that the foam is pressed together in each case.
  • the impregnate, with which the foam is impregnated is applied to the rollers lying horizontally next to one another, so that a liquid pool is formed at the point where the foam is moved through the rollers.
  • the impregnate is pressed into the foam by the rotation of the rollers and the pressing of the foam.
  • the impregnated foam is dried in a drying oven. If necessary, the foam is impregnated several times using the same impregnation process.
  • the foam is also possible to soak the foam in the impregnate and then press it.
  • the foam is drawn through a bath containing the impregnate, for example.
  • the impregnated foam is then dried, it being possible for a first drying to take place directly after the first impregnation and a second drying to take place after the second impregnation.
  • the pressure required for impregnation can be exerted on the foam by placing the foam, for example, in a press in which a stamp presses the foam. In this case, however, continuous pressing is not possible.
  • the impregnate can be applied to the foam not only by dipping, but also by spraying.
  • This method has the advantage that the foam can be treated locally, so that zones with different impregnations can be obtained.
  • the sprayed foams can be treated both with compressed air and with pairs of rollers. Another way of applying the dispersion is to apply it with a knife or to suck it in by means of a vacuum.
  • WO 2018/127381 A1 describes a process in which the foam is impregnated with an impregnate by dipping the foam into the impregnate so that the impregnate penetrates the pores of the foam, preferably with the help of dipping or squeezing rollers, and completely penetrates them.
  • the foam is rolled by means of at least one roller, in particular with a pair of rollers. By means of the at least one roller, part of the impregnate is squeezed out or squeezed out of the foam body to the desired degree of impregnation.
  • the degree of impregnation i.e. the amount of impregnate absorbed by the foam, can be varied by varying the roller pressure.
  • the foam is then dried and cut. It is also possible to impregnate or coat the foam under pressure or in a vacuum or with the aid of a spray device.
  • EP 1 705 232 A1 discloses a method in which a foam is treated with an impregnate by completely or partially wetting the inner and outer cell structure by brushing, spraying or soaking in a dipping basin.
  • a foam is treated with an impregnate by completely or partially wetting the inner and outer cell structure by brushing, spraying or soaking in a dipping basin.
  • By brushing or spraying the sealing element with an impregnate it can be determined which areas of the foam should be provided with a certain impregnate.
  • the impregnation can be divided into several steps, with only partial areas of the foam being able to be impregnated differently in each case. Diverse combinations of product properties are thus conceivable.
  • the invention is based on the object of providing an improved method for partially impregnating a foam, in particular a joint sealing tape.
  • a predetermined amount of impregnate is pressed into the foam at predetermined points on the foam that are spaced apart from one another.
  • the predetermined amounts of impregnate can be pressed into the foam simultaneously and / or one after the other at several predetermined points spaced apart from one another.
  • the impregnate penetrates the pores of the foam under pressure at the predetermined spaced-apart locations.
  • the predetermined points are spaced apart from one another and / or by virtue of the fact that the positions are spaced apart from one another If the spaced-apart points only concern a certain area of the foam, an inhomogeneously impregnated foam can be produced in a targeted manner.
  • the impregnate can be subjected to pressure by means of a negative pressure, by means of which a predetermined amount of impregnate is sucked into the foam at the predetermined spaced-apart points of the foam, or preferably by overpressure, by means of which a predetermined amount of impregnate is applied to the predetermined one from the other spaced locations of the foam is pressed into the foam, take place.
  • the required pressure can be provided by a suitable pump.
  • the foam can be impregnated in a very targeted manner by virtue of the fact that the points are spaced apart from one another.
  • the points can - depending on the desired product properties - be more or less spaced from one another.
  • the properties of compressible joint sealing tapes for example, can be adjusted in a very targeted manner to their later intended use.
  • the invention also relates to a joint sealing tape which comprises a foam which is partially impregnated by means of a method according to the invention, as described above or below.
  • a joint sealing tape can advantageously have a foam which has already been impregnated by conventional methods prior to the partial impregnation according to the invention, that is to say was virtually pre-impregnated and is quasi partially re-impregnated with the method according to the invention.
  • Such a joint sealing tape has two long sides as well as an upper side adjoining one joint flank, in particular of masonry, when the joint sealing tape is installed, and an underside adjoining the opposite joint flank, in particular the component, when the joint sealing tape is installed.
  • the width of the joint sealing tape is therefore the distance between two long sides.
  • the underside of such a joint sealing tape can be glued to the component to be sealed, for example a window and door frame. After the component has been installed, for example in a building wall opening, the previously compressed joint sealing tape expands, so it resets itself elastically so that the top of the joint sealing tape adjoins or rests against the masonry of the building wall opening, and thus seals the component on the masonry of the building wall opening.
  • Joint sealing tapes of the generic type are also introduced into facade joints, in particular into existing joints, for sealing purposes.
  • a joint sealing tape which comprises a foam which is partially impregnated by means of a method according to the invention, as described above or below, can have one or more separating layers running in the longitudinal direction between the top and bottom and parallel or almost parallel to the long sides , for example in the form of an adhesive layer, membrane layer and / or film layer.
  • the impregnate used for the method according to the invention is selected in such a way that the impregnated area has at least one special function that changes the property of the joint sealing tape due to the selection of the impregnate.
  • certain areas of the joint sealing tape can be provided with a greater density, weather-resistant, airtight, water vapor diffusion-inhibiting, heat-insulating, fire-resistant and / or with a greater density.
  • the impregnate is preferably a solution or dispersion of at least one substance.
  • the substances can be sheet silicates, clay minerals, metal oxides, metal hydroxides, glass spheres, thermo-expandable substances, carbon black, color pigments, flame retardants, water repellants, substances that affect thermal conductivity, such as those used in, for example WO 2018/127381 A1 are disclosed, in particular aerogels, and the like.
  • the impregnate advantageously comprises a binder, preferably an aqueous dispersion based on an acrylic acid ester, particularly preferably an aqueous dispersion of a polyacrylic acid butyl ester.
  • a binder preferably an aqueous dispersion based on an acrylic acid ester, particularly preferably an aqueous dispersion of a polyacrylic acid butyl ester.
  • the impregnate comprises a polyurethane-based binder.
  • the impregnate comprises a wax-based binder.
  • the impregnate comprises a bitumen-based binder.
  • the foam is open-cell or at least partially open-cell.
  • the foam is a polyurethane foam, preferably a flexible polyurethane foam. It can be advantageous if the foam is a reticulated polyurethane foam. It can be advantageous if the foam is resilient. It can be advantageous if the foam is already resilient in a delayed manner before the partial impregnation due to an impregnation according to a conventional method. It can be advantageous if the foam is more retarded in the area of the partial impregnation carried out according to the invention than in other areas.
  • the foam of a joint sealing tape according to the invention can be divided into several foam elements or foam sections.
  • the foam elements run in the longitudinal direction and are preferably arranged next to one another in the width direction.
  • the foam elements are arranged at least partially one above the other over the width.
  • the subdivision can result, for example, from at least one separating layer present in the foam, for example in the form of an adhesive layer, membrane layer and / or film layer.
  • the subdivision can also result from a different height profile.
  • the subdivision can also result from the use of different foam materials, different densities and / or different cell structures of the foam elements.
  • the subdivision can result from a different impregnation of the different foam elements. In the latter case in particular, the foam elements can advantageously be or remain connected in one piece. Combinations of the aforementioned variants are also possible.
  • one or more than one foam element is impregnated according to the invention by pressing a predetermined amount of impregnate into the foam at predetermined points on the foam element that are spaced apart from one another.
  • the foam element itself or the foam which has the foam element impregnated according to the invention is partially and thus inhomogeneously impregnated.
  • the foam elements each form a different sealing area within a joint sealing tape. It can be advantageous if at least two foam elements have different densities.
  • At least one foam element is a polyurethane foam, preferably a flexible polyurethane foam. After pre-compression, this resists itself particularly well within the joint and ensures a permanent seal.
  • the foam elements each have a functional area, preferably a first area which is impervious to driving rain to the outside, a second heat-insulating and noise-reducing area and a third area which is airtight to the inside.
  • joint sealing tape is compressible, preferably precompressed.
  • the joint sealing tape can advantageously be pre-compressed in roll form and resilient with a delay.
  • the thickness of the joint sealing tape in the uncompressed state is preferably between 10 mm and 100 mm, preferably between 18 mm and 60 mm.
  • the joint sealing tape is self-adhesive on one side.
  • the side can be coated over the entire surface with a self-adhesive layer or not over the entire surface with one or more than one self-adhesive sheet, which is preferably covered with a removable silicone paper.
  • joint sealing tapes known from the prior art and having foam or foam elements instead of the partial impregnation provided there and / or in addition to the impregnation provided there with the method according to the invention. Accordingly, the invention also relates to such joint sealing tapes, in particular to those mentioned below.
  • the predetermined spaced-apart locations of the foam are arranged on the surface of the foam. Starting from these quasi point-like points, the impregnate pressed into the foam will be distributed around these points in the foam. This ensures that the specified amount of impregnate is pressed into the area of the foam near the surface. This partial impregnation allows the properties of the foam to be changed in a targeted manner in this area close to the surface.
  • the predetermined spaced-apart locations of the foam are arranged in the interior of the foam. Starting from these quasi point-like points, the impregnate pressed into the foam will be distributed around these points in all spatial directions in the foam. It is thereby achieved that the respectively specified amount of impregnate is pressed into a specified inner area of the foam. Let through this partial impregnation the properties of the foam in this inner area change in a targeted manner.
  • the arrangement of the points is chosen in such a way that the partial impregnation of the foam resulting therefrom is geared towards the later intended use of the foam, for example as a joint sealing tape.
  • the amount of impregnate to be introduced at each point the type of impregnate, for example its composition or its viscosity, and / or the pressure with which the impregnate is pressed into the foam, are selected in such a way that the partial impregnation of the foam resulting therefrom is oriented towards the later intended use of the foam, for example as a joint sealing tape.
  • the amount of impregnate to be introduced at each point the type of impregnate, in particular its composition or its viscosity, and / or the pressure with which the impregnate is pressed into the foam are selected in such a way that the impregnate is distributed around the site to a desired extent.
  • the points within the intended areas of the foam are arranged next to and / or offset one above the other in such a way that the impregnate distributed around one point overlaps with the impregnate distributed around a point next to and / or offset above it. This means that virtually continuous areas or layers of the foam are impregnated, resulting in partial impregnation of the foam.
  • the foam preferably as a foam web
  • the foam is moved under at least one rotatable roller or impregnation roller or through at least one roller gap, which is formed by two opposite rollers, preferably rotatable in opposite directions, with at least one roller on its outside Has outlet openings which are predetermined in their number and arrangement and through which the predetermined amounts of impregnate are pressed.
  • the foam is moved under the roller, it is advisable to transport the foam on a conveyor belt.
  • the foam is compressed to a predetermined amount.
  • the respective roller gap or the distance between the roller and the conveyor belt can preferably be adjusted accordingly.
  • At least one rotatable roller or impregnation roller is actively driven.
  • no rotatable roller or impregnation roller is actively driven, but rather the rotation of the at least one roller or impregnation roller takes place through the passage of the foam.
  • rollers or impregnation rollers rotate next to one another on a common axis and / or one behind the other on several axes.
  • the fact that several rollers or impregnation rollers rotate next to one another on a common axis means that different areas of the foam can be partially impregnated simultaneously over the width of the foam. Because several rollers or impregnation rollers rotate one behind the other on several axes, predetermined areas of the foam can be impregnated several times, possibly with different impregnates and / or at different depths, for example.
  • the foam preferably in the form of a foam web, can advantageously be partially impregnated continuously using at least one roller.
  • the body touches the foam it can be compressed in the desired manner depending on the pressure exerted.
  • the foam is preferably impregnated in a batch process. If the foam runs on a conveyor belt, it is stopped for the cycle time in which the body is placed on the foam, the specified amount of impregnate is pressed into the foam and the body is then lifted off again. In the case of a body that is held at a predetermined distance from the foam, the cycle time is shortened to the introduction of the predetermined amounts of impregnate into the foam, since it is set down and lifting of the body is omitted.
  • the outlet openings are connected to injection needles of the same and / or different lengths that pierce the foam.
  • the injection needles allow the specified amounts of impregnate to be pressed very specifically into the foam at the specified spaced-apart locations. For example, side surfaces or edge areas of a foam can be impregnated in a targeted manner. Because injection needles of different lengths are used at the same time, the specified amounts of impregnate are pressed into the foam at different depths so that the impregnate distribution in this area can be homogeneous.
  • outlet openings are connected to nozzles which are placed on the foam and / or are held at a predetermined distance from the foam.
  • the injection needles and / or the nozzles are brought into contact with the foam for a predetermined period of time, the impregnate being pressed into the foam at the predetermined spaced-apart locations within this period.
  • the impregnate is pressed continuously during the introduction of the injection needles into the foam and / or continuously during the introduction of the injection needles from the foam through the injection needles into the foam.
  • each outlet opening is supplied with impregnate from the side or inside of the roller and / or the body facing away from the foam via a feed line.
  • the foam preferably as a foam web
  • the processing station can for example be arranged within the production line in such a way that the foam web running into the processing station is a) not pre-impregnated and dry, b) pre-impregnated and wet, or c) pre-impregnated and dry.
  • the partial impregnation is carried out starting from one side of the foam or starting from two opposite sides of the foam.
  • the invention further relates to a joint sealing tape which comprises a foam which is partially impregnated by means of the method according to the invention according to one of claims 1 to 14.
  • the invention also relates to a processing station for carrying out a method for the partial impregnation of a foam according to one of claims 1 to 14, in which at least one rotatable roller or impregnation roller, preferably a hollow roller, is provided which has outlet openings on its outside, with these predetermined amounts of impregnate can be pressed into the foam when rolling over the surface of the foam and or in which a body is provided which has outlet openings on one side, from which, after the side has been placed on the foam or after the side has been held at a predetermined distance from the foam and facing the foam, predetermined amounts of impregnate can be pressed into the foam are.
  • the rotatable hollow roller in the cavity has a fixed axis, preferably in the form of a cylinder lying tightly against the inside of the wall of the hollow roller, the cylinder having at least one chamber which, in a predetermined area oriented towards the foam, faces the inside of the
  • the wall of the rotatable hollow roller is open, the impregnate to be introduced into the foam being pumpable into the chamber via a feed line provided in the cylinder and from there in contact with the inside of the rotatable past the chamber Wall of the hollow roller can be brought, wherein the impregnate can be pressed into the foam via inlet openings provided on the inside of the wall of the hollow roller, which are flow-connected to the outlet openings via through bores.
  • each chamber is flow-connected to specific outlet openings, wherein each chamber can have an impregnate that differs from an impregnate provided in another chamber.
  • the rotatable hollow roller in the cavity has an axis which can rotate at the same speed as the hollow roller, each outlet opening provided on the outside of the wall of the hollow roller being flow-connected via a through-hole to an inlet opening provided on the inside of the wall of the hollow roller is, with a feed line for the impregnate that can be pressed into the foam being provided in the rotatable axis, each inlet opening being flow-connected to the feed line via a feed line such that only from the outlet openings that point to the foam and / or via injection needles and / or nozzles have direct contact with the foam, the impregnate can be pressed into the foam.
  • feed lines in particular for different impregnates, are provided in the axis, each of which is flow-connected to a group of inlet openings via feed lines.
  • a feed line located on the inside of the axis is circular or ring-shaped in cross section and further feed lines provided in the axis are each guided concentrically around them and are designed to be annular in cross section.
  • At least one storage container which contains an impregnate, is provided outside the rotatable hollow roller with the rotatable axis arranged therein, a pump being provided which draws the impregnate from the storage container via a supply line that connects to the supply line a suitable coupling is fluidically connected, pumps into the supply line.
  • outlet openings with preferably exchangeable and / or adjustable injection needles of the same and / or different lengths that pierce the foam and / or are placed on the foam and / or are kept at a predetermined distance from the foam and point towards the foam Nozzles are formed.
  • the hollow roller is constructed modularly from several rings, with at least one ring as an impregnation ring with outlet openings and at least a ring are provided as a spacer ring without outlet openings, wherein the rings can be arranged depending on the desired partial impregnation.
  • the injection needles connected to the outlet openings of the roller are oriented in the opposite direction to the direction of movement of the roller, such that the impregnate is introduced through the injection needles when the injection needles are pierced and withdrawn.
  • the impregnate is pressed into the foam by the intrinsic movement of the injection needles connected to the roller.
  • the roller is preferably not actively driven here, but rather passively by moving the foam along the roller.
  • outlet openings are arranged in predetermined patterns, in particular as surfaces, serpentine lines or the like.
  • the inventive method for partially impregnating a foam is preferably carried out in a production line in which the foam in the form of a foam web 8 is continuously fed to individual processing stations 10, 12, 14, 16, 18.
  • the direction of travel LR of the foam web is shown in the figures with an arrow.
  • the production line can thus also have further conventional processing stations 10, 12, 14, 18, which can be arranged in front of or behind the processing station 16 according to the invention.
  • Fig. 1 shows a schematic view of a detail from a first production line with a processing station 16 for carrying out a method according to the invention.
  • a foam web 8 in the non-impregnated dry state 8a is first fed to a processing station 10 which has an immersion basin 20 in which an impregnate is contained.
  • the foam web 8 is passed through the plunge pool 20 and is immersed in the impregnate.
  • Dipping or squeezing rollers 22 are preferably provided within the dip basin 20, which compress the foam web 8 in the dip basin 20, whereby the impregnate penetrates the pores of the foam web 8 in the dip basin 20 and completely penetrates them there.
  • the foam web 8 is thereby homogeneously impregnated with impregnate.
  • the homogeneously impregnated foam web 8 is moved out of the plunge pool 20 and advantageously fed to a processing station 12 which has two oppositely rotating squeeze rollers 24, the foam web 8 being guided through a roller gap formed between the two squeeze rollers 24.
  • a processing station 12 which has two oppositely rotating squeeze rollers 24, part of the impregnate is squeezed out or squeezed off from the foam web 8 up to a desired degree of impregnation.
  • the foam web 8 is in an impregnated wet state 8b.
  • the foam web 8 is then dried in a processing station 14, in particular in a drying oven. After leaving this processing station 14, the foam web 8 is in an impregnated dry state 8c.
  • the foam web 8 is fed to a processing station 16, in which, according to the invention, a predetermined amount of impregnate is pressed into the foam web 8 at predetermined points spaced apart from one another on the foam web 8 continuously running through the processing station 16. After leaving this processing station 16, the foam web 8 is in a wet state 8d with regard to the partial impregnation carried out.
  • the foam web 8 is dried again in a processing station 18, in particular in a drying oven. After leaving this processing station 18, the foam web 8 is in a dry state 8e, in particular with regard to the partial impregnation carried out.
  • Fig. 2 shows a schematic view of a detail from a second production line with a processing station 16 for carrying out a method according to the invention.
  • a foam web 8 in the non-impregnated dry state 8a is first fed to a processing station 10 which has an immersion basin 20 in which an impregnate is contained.
  • the foam web 8 is passed through the plunge pool 20 and is immersed in the impregnate.
  • Dipping or squeezing rollers 22 are preferably provided within the dip basin 20, which compress the foam web 8 in the dip basin 20, whereby the impregnate penetrates the pores of the foam web 8 in the dip basin 20 and completely penetrates them there.
  • the foam web 8 is thereby homogeneously impregnated with impregnate.
  • the homogeneously impregnated foam web 8 is moved out of the plunge pool 20 and advantageously fed to a processing station 12 which has two oppositely rotating squeeze rollers 24, the foam web 8 being guided through a roller gap formed between the two squeeze rollers 24.
  • a processing station 12 which has two oppositely rotating squeeze rollers 24, part of the impregnate is squeezed out or squeezed off from the foam web 8 up to a desired degree of impregnation.
  • the foam web 8 is in an impregnated wet state 8b.
  • the foam web 8 is fed to a processing station 16, in which, according to the invention, a predetermined amount of impregnate is pressed into the foam web 8 at predetermined points spaced apart from one another on the foam web 8 continuously running through the processing station 16. After leaving this processing station 16, the foam web 8 is in a homogeneously impregnated and additionally partially impregnated wet state 8f.
  • the foam web 8 is dried in a processing station 14, in particular in a drying oven. After leaving this processing station 14, the foam web 8 is in a homogeneously impregnated and additionally partially impregnated dry state 8e.
  • Fig. 3 shows a schematic view of a detail from a first production line with a processing station 16 for carrying out a method according to the invention.
  • a foam sheet 8 in the non-impregnated dry state 8a is fed directly to a processing station 16, in which, according to the invention, a predetermined amount of impregnate is pressed into the foam sheet 8 at predetermined points spaced from one another on the foam sheet 8 continuously running through the processing station 16.
  • the foam web 8 is in a wet state 8g with regard to the partial impregnation carried out.
  • the foam web 8 is dried in a processing station 18, in particular in a drying oven. After leaving this processing station 18, the foam web 8 is in a partially impregnated dry state 8h.
  • Processing stations can relate to the winding of the foam web 8 into a roll and / or the cutting of the foam web 8 for further use, for example as a joint sealing tape.
  • Fig. 4 shows a perspective schematic view of a processing station 16, comprising a rotatable impregnation roller 26 for the partial injection of an impregnate into a foam web 8 during the impregnation.
  • the impregnation roller 26 is part of a processing station 16, the possible arrangement of which within a production line has already been made with reference to the Figs. 1 to 3 has been described.
  • the foam web 8 which passes through the processing station 16, in the corresponding already with reference to the Figs. 1 to 3 described states 8a, 8b or 8c are.
  • the foam web 8 is then already in the with reference to the Figs. 1 to 3 described states 8d, 8f or 8g.
  • the processing station 16 for carrying out a method for the partial impregnation of a foam web 8 is shown in FIG Fig. 4 a rotatable impregnation roller 26, which on its outside has predetermined number and arrangement of outlet openings, from which predetermined amounts of impregnate are pressed into the foam web 8 when rolling over the surface of the foam web 8.
  • the outlet openings are designed with injection needles 28 piercing into the foam web 8.
  • the outlet openings can also be formed with nozzles that sit on the foam web 8 and / or are held at a predetermined distance from the foam web 8 and point towards the foam web 8.
  • the nozzles can advantageously be pressure nozzles as they are known from printing technology, so that the impregnate is applied at high speed, for example in the so-called drop-on-demand process, in which a piezo element briefly deforms the pressure nozzle and is brought into the foam web 8.
  • the nozzles can also be pressure nozzles to which compressed air is applied in order to press the impregnate from the nozzles onto and into the foam web 8.
  • the impregnation roller 26 can be constructed modularly from a plurality of rings 30, 32, the present five rings being provided as impregnation rings 30 with the aforementioned injection needles 28 and the remaining rings as spacer rings 32 without outlet openings. Injection needles of the impregnation rings 30 are distributed around the complete circumference so that a partial impregnation of the foam web results in the form of several strips 34 arranged next to one another and spaced apart from one another and running in the longitudinal direction and having the impregnate.
  • Fig. 5 shows a perspective schematic view of a processing station 16, comprising a plurality of spaced-apart impregnation rollers 26 for the partial injection of an impregnate into a foam web 8 during the impregnation.
  • the impregnating rollers 26, which are spaced apart from one another and arranged next to one another, are part of a processing station 16, the possible arrangement of which within a production line has already been described above.
  • the processing station 16 for carrying out a method for the partial impregnation of a foam web 8 is shown in FIG Fig. 5 several rotatable impregnation rollers 26, which have outlet openings on their outside, from which predetermined amounts of impregnate are pressed into the foam web 8 when rolling over the surface of the foam web 8.
  • the outlet openings are designed with injection needles 28 piercing into the foam web 8.
  • outlet openings can also - as described above - be designed with nozzles placed on the foam web 8 and / or with nozzles held at a predetermined distance from the foam web 8 and pointing towards the foam web 8.
  • the injection needles 28 of the impregnation rollers 26 are distributed around the entire circumference, so that a partial impregnation of the foam web 8 results in the form of several strips 34 arranged next to one another and spaced apart from one another and running in the longitudinal direction and having the impregnate.
  • Fig. 6 shows in a schematic view different groups 36 of different lengths and differently arranged injection needles 28 connected to the outlet openings of an impregnation roller 26 for achieving different partial impregnations.
  • Six different groups 36 are shown by way of example.
  • the associated partial impregnation is shown for each group 36.
  • These can - as in the Figures 4 and 5 shown - as strip 34, but - as in the present one Fig. 6 shown - are present with a different profile and / or in different planes within the foam web 8.
  • the options for profiling and arranging the strips 34 having the impregnate are varied and not limited to those shown in FIG Fig. 6 Examples shown are limited.
  • a processing station 16 will preferably have one or more impregnation rollers 26, each with identically configured groups 36 of injection needles 28. It can also be useful if a processing station 16 has one or more impregnation rollers 26 with at least two differently configured groups 36 of injection needles 28.
  • a predetermined amount of impregnate is pressed into the foam via the injection needles 28 at predetermined points of the foam web 8 that are spaced apart from one another.
  • the points are arranged in the interior of the foam, it being possible for the points - depending on the length of the injection needles - to be arranged in one plane or in different planes of the foam.
  • the type of partial impregnation cannot only be dependent on the arrangement and length of the injection needles 28 piercing the foam web 8.
  • the type of partial impregnation also has an influence on the amount of impregnate to be introduced at each point, the type of impregnate, for example its composition or its viscosity, and / or the pressure with which the impregnate is pressed into the foam.
  • the extent to which the impregnate is distributed around the site also depends on these parameters.
  • points within provided areas of the foam are arranged next to one another and / or offset one above the other in such a way that the impregnate distributed around one point overlaps with the impregnate distributed around a point next to and / or offset above.
  • Fig. 7 shows a perspective schematic view of a processing station 16, comprising an impregnation roller 26 for partial injection of an impregnate into a foam web 8 during the impregnation.
  • the impregnation roller 26 is part of a processing station 16, the possible arrangement of which within a production line has already been described above.
  • the processing station 16 for the partial impregnation of a foam web 8 is shown in FIG Fig. 7 a rotatable impregnation roller 26, which has outlet openings on its outside, from which predetermined amounts of impregnate are pressed into the foam web 8 when rolling over the surface of the foam web 8.
  • the outlet openings are designed with injection needles 28 piercing into the foam web 8.
  • outlet openings can also - as described above - be designed with nozzles placed on the foam web 8 and / or with nozzles held at a predetermined distance from the foam web 8 and pointing towards the foam web 8.
  • the injection needles 28 of the impregnation roller 26 are not distributed around the entire circumference of the impregnation roller 26, but are located in a predetermined rectangular area, so that a partial impregnation of the foam web 8 takes place in the form of several one behind the other and spaced apart in the longitudinal direction arranged the impregnate having fields 38 results. Only one field 38 is shown here.
  • Fig. 8 shows an impregnation roller according to the invention provided for carrying out a method according to the invention for partial injection a) in a perspective side view and b) in cross section.
  • the rotatable hollow roller 40 has a stationary axis in the cavity in the form of a cylinder 42 resting tightly on the inside of the wall of the hollow roller 40.
  • the cylinder 42 has a chamber 44 which is open to the inside of the wall of the rotatable hollow roller 40 in an area aligned with the foam web 8.
  • the impregnate to be introduced into the foam web 8 can preferably be pumped into the chamber 46 via a feed line 44 provided in the cylinder 42, where it comes into contact with the inside which can rotate past the chamber 46 the wall of the hollow roller 40 is.
  • the impregnate can be pressed into the foam web 8 via inlet openings provided on the inside of the wall of the hollow roller 40, which are flow-connected to the outlet openings via through bores.
  • the outlet openings are in turn formed with injection needles 28 that pierce into the foam web 8 and are spaced apart from one another.
  • Fig. 9 shows a perspective schematic view of a processing station 16 for carrying out a method for the partial impregnation of a foam, which comprises a body in the form of a pressure container 46 containing an impregnate, which has outlet openings in the form of pressure nozzles 50 on one side, of which 50 after being placed the side on the foam sheet 8 or after holding the side spaced at a predetermined distance from the foam sheet 8 and facing the foam sheet 8, predetermined amounts of impregnate can be pressed into the foam.
  • the pressure nozzles 50 can advantageously be those known from printing technology, so that the impregnate can be impregnated at high speed, for example in the so-called drop-on-demand process, in which a piezo element briefly deforms the pressure nozzle is brought on and into the foam sheet 8.
  • the nozzles can also be pressure nozzles to which compressed air is applied in order to press the impregnate from the nozzles onto and into the foam web 8.
  • Fig. 10 shows a perspective schematic view of a processing station 16 for carrying out a method for the partial impregnation of a foam web 8, which comprises a storage container 52 containing an impregnate, which has outlet openings 54 on one side, from these 54 predetermined after the side has been placed on the foam web 8 Quantities of impregnate are brought onto the foam web 8, which is then sucked into the foam by means of a vacuum device 56 arranged on the other side of the foam web 8.
  • the foam is at least partially open-cell for this purpose.
  • Fig. 11 shows a perspective schematic view of a processing station 16 for carrying out a method for the partial impregnation of a foam web 8, which comprises a storage container 52 containing an impregnate, which has outlet openings 54 on one side in a predetermined arrangement, from these 54 after the side has been placed on the Foam web 8 predetermined amounts of impregnate are partially applied to the foam web 8.
  • the partially applied impregnation is then partially incorporated into the foam web 8 by means of a plurality of roller pairs 58 arranged next to one another and spaced apart from one another.
  • the foam web 8 runs through the roller gap formed between the roller pairs, the foam web 8 having the impregnate on the surface being compressed.
  • the impregnate present on the surface of the foam web 8 is at least partially incorporated into the foam web 8 or pressed into the foam web 8 by means of the rollers.
  • the impregnate still present on the surface of the foam web 8 or the impregnate already at least partially incorporated into the foam web 8 is sucked further into the foam web.
  • Fig. 12 shows a perspective schematic view of a processing station 16 for carrying out a method for the partial impregnation of a foam web 8, which comprises a storage container 52 containing an impregnate, which has outlet openings 54 on one side in a predetermined arrangement, from these 54 after the side has been placed on the Foam web 8 predetermined amounts of impregnate are partially applied to the foam web 8.
  • the partially applied impregnate is then partially incorporated into the foam web 8 by means of a pair of rollers 58 spanning the foam web 8 in the transverse direction.
  • the foam web 8 runs through the roller gap formed between the pair of rollers, the foam web 8 having the impregnate on the surface being compressed.
  • the impregnate present on the surface of the foam web 8 is at least partially incorporated into the foam web 8 or pressed into the foam web 8 by means of the rollers.
  • the impregnate still present on the surface of the foam web 8 or the impregnate already at least partially incorporated into the foam web 8 is sucked further into the foam web.
  • Fig. 13 shows in a perspective schematic view a) an arrangement according to Fig. 4 , and b) schematically in cross section an impregnation roller 26 with partially impregnated foam to be impregnated, the impregnation roller 26 not compressing the foam during the impregnation.
  • Fig. 14 shows in a perspective schematic view a) an arrangement according to Fig. 4 and b) schematically in cross section an impregnation roller 26 with partially impregnated and foam to be impregnated, the impregnation roller 26 compressing the foam during the impregnation.

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
EP20163205.6A 2020-03-13 2020-03-13 Procédé d'imprégnation partielle d'une mousse Pending EP3878619A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP20163205.6A EP3878619A1 (fr) 2020-03-13 2020-03-13 Procédé d'imprégnation partielle d'une mousse

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20163205.6A EP3878619A1 (fr) 2020-03-13 2020-03-13 Procédé d'imprégnation partielle d'une mousse

Publications (1)

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EP3878619A1 true EP3878619A1 (fr) 2021-09-15

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1000946B (de) 1955-06-15 1957-01-17 Asphalt Bitumen Onderneming Ia Verfahren zur Herstellung eines Abdichtungsmaterials, das eine poroese schwammartige Masse enthaelt
EP0011211B1 (fr) 1978-11-16 1983-03-02 Bayer Ag Mousse ignifuge et son procédé de préparation
DE3407995A1 (de) 1984-03-03 1985-09-12 Irbit Research + Consulting Ag, Freiburg/Fribourg Schaumstoff-dichtungsband
DE3443074A1 (de) * 1984-11-26 1986-05-28 Metzeler Schaum Gmbh, 8940 Memmingen Verfahren und vorrichtung zum impraegnieren traenkbarer materialien
DE4020230A1 (de) 1989-06-30 1991-01-03 Heribert Hiendl Fugendichtungsband
WO1994020701A1 (fr) 1993-03-10 1994-09-15 Illbruck Gmbh Bande d'etancheite pour joints
EP0451535B1 (fr) 1990-03-14 1995-06-07 Illbruck Production S.A. Méthode pour la production d'un article à partir d'une mousse de résine mélamine
DE19641415A1 (de) 1996-10-08 1998-04-16 Hanno Werk Gmbh & Co Kg Dichtungsband und Verfahren zur Herstellung des Dichtungsbandes
DE20009674U1 (de) 1999-06-09 2000-09-14 Hanno Werk Gmbh & Co Kg Mehrlagiges Dichtungsband zum Abdichten von Fugen
US20050242462A1 (en) * 2002-08-15 2005-11-03 Tower Technology Holdings (Pty) Ltd Method of producing a hydraulic binder or thermoplastic containing product
WO2005118970A1 (fr) 2004-05-27 2005-12-15 Iso-Chemie Gmbh Element d'etancheite
EP1705232A1 (fr) 2005-03-22 2006-09-27 ISO-Chemie GmbH élément d'étanchéité
EP1811111A2 (fr) 2006-01-19 2007-07-25 Tremco Illbruck Produktion GmbH Joint d'étanchéité en mousse et cadre de fenêtre prêt à monter
EP2065548A2 (fr) 2007-11-27 2009-06-03 Tremco Illbruck Produktion GmbH Bande étanche alvéolaire
EP2107176A1 (fr) 2008-03-31 2009-10-07 ISO-Chemie GmbH Bande d'étanchéité en mousse douce
EP2112292A2 (fr) 2008-04-25 2009-10-28 Odenwald Chemie GmbH Elément d'étanchéité
EP1919993B1 (fr) 2005-08-22 2009-11-11 Basf Se Mousse a alveoles ouvertes resistant a la vapeur d'eau et procede de production de cette mousse
WO2009138311A1 (fr) 2008-05-13 2009-11-19 Tremco Illbruck Produktion Gmbh Bandes d'étanchéité en mousse
EP2354410A2 (fr) 2010-02-09 2011-08-10 Tremco illbruck Produktion GmbH Bande étanche en caoutchouc et cadre de fenêtre doté d'une bande étanche en caoutchouc
EP2415942A1 (fr) 2010-08-05 2012-02-08 ISO-Chemie GmbH Bande étanche
EP2420631A2 (fr) 2010-08-20 2012-02-22 Tremco illbruck Produktion GmbH Bande étanche en mousse dans un joint de maçonnerie et bande étanche en mousse
DE202011005415U1 (de) * 2011-04-19 2012-07-20 Tremco Illbruck Produktion Gmbh Dichtstreifen
WO2012167762A1 (fr) 2010-12-23 2012-12-13 Hanno Werk Gmbh & Co. Kg Bande d'étanchéité pour joints
EP2620566A2 (fr) * 2012-01-27 2013-07-31 Tremco illbruck Produktion GmbH Bande d'étanchéité
DE202012103636U1 (de) * 2012-09-21 2014-01-02 Tremco Illbruck Produktion Gmbh Dichtband und Wandaufbau mit solchem
EP2784231A1 (fr) 2013-03-26 2014-10-01 Tremco illbruck Produktion GmbH Bande d'étanchéité
EP2982821A1 (fr) 2014-08-05 2016-02-10 Odenwald Chemie GmbH Élement d'etancheite et son procede de fabrication
EP2990575A1 (fr) 2014-08-26 2016-03-02 ISO-Chemie GmbH Bande étanche pour l'étanchéification d'un joint
WO2018127381A1 (fr) 2017-01-06 2018-07-12 Hanno Werk Gmbh & Co. Kg Mousse ainsi que bande d'étanchéité pour joints comprenant une telle mousse

Patent Citations (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1000946B (de) 1955-06-15 1957-01-17 Asphalt Bitumen Onderneming Ia Verfahren zur Herstellung eines Abdichtungsmaterials, das eine poroese schwammartige Masse enthaelt
EP0011211B1 (fr) 1978-11-16 1983-03-02 Bayer Ag Mousse ignifuge et son procédé de préparation
DE3407995A1 (de) 1984-03-03 1985-09-12 Irbit Research + Consulting Ag, Freiburg/Fribourg Schaumstoff-dichtungsband
DE3443074A1 (de) * 1984-11-26 1986-05-28 Metzeler Schaum Gmbh, 8940 Memmingen Verfahren und vorrichtung zum impraegnieren traenkbarer materialien
DE4020230A1 (de) 1989-06-30 1991-01-03 Heribert Hiendl Fugendichtungsband
EP0451535B1 (fr) 1990-03-14 1995-06-07 Illbruck Production S.A. Méthode pour la production d'un article à partir d'une mousse de résine mélamine
WO1994020701A1 (fr) 1993-03-10 1994-09-15 Illbruck Gmbh Bande d'etancheite pour joints
DE19641415A1 (de) 1996-10-08 1998-04-16 Hanno Werk Gmbh & Co Kg Dichtungsband und Verfahren zur Herstellung des Dichtungsbandes
DE19641415C2 (de) 1996-10-08 1999-09-02 Hanno Werk Gmbh & Co Kg Dichtungsband und Verfahren zur Herstellung des Dichtungsbandes und seine Verwendung
DE20009674U1 (de) 1999-06-09 2000-09-14 Hanno Werk Gmbh & Co Kg Mehrlagiges Dichtungsband zum Abdichten von Fugen
US20050242462A1 (en) * 2002-08-15 2005-11-03 Tower Technology Holdings (Pty) Ltd Method of producing a hydraulic binder or thermoplastic containing product
WO2005118970A1 (fr) 2004-05-27 2005-12-15 Iso-Chemie Gmbh Element d'etancheite
EP1705232A1 (fr) 2005-03-22 2006-09-27 ISO-Chemie GmbH élément d'étanchéité
EP1919993B1 (fr) 2005-08-22 2009-11-11 Basf Se Mousse a alveoles ouvertes resistant a la vapeur d'eau et procede de production de cette mousse
EP1811111A2 (fr) 2006-01-19 2007-07-25 Tremco Illbruck Produktion GmbH Joint d'étanchéité en mousse et cadre de fenêtre prêt à monter
EP2065548A2 (fr) 2007-11-27 2009-06-03 Tremco Illbruck Produktion GmbH Bande étanche alvéolaire
EP2107176A1 (fr) 2008-03-31 2009-10-07 ISO-Chemie GmbH Bande d'étanchéité en mousse douce
EP2112292A2 (fr) 2008-04-25 2009-10-28 Odenwald Chemie GmbH Elément d'étanchéité
WO2009138311A1 (fr) 2008-05-13 2009-11-19 Tremco Illbruck Produktion Gmbh Bandes d'étanchéité en mousse
EP2354410A2 (fr) 2010-02-09 2011-08-10 Tremco illbruck Produktion GmbH Bande étanche en caoutchouc et cadre de fenêtre doté d'une bande étanche en caoutchouc
EP2415942A1 (fr) 2010-08-05 2012-02-08 ISO-Chemie GmbH Bande étanche
EP2420631A2 (fr) 2010-08-20 2012-02-22 Tremco illbruck Produktion GmbH Bande étanche en mousse dans un joint de maçonnerie et bande étanche en mousse
WO2012167762A1 (fr) 2010-12-23 2012-12-13 Hanno Werk Gmbh & Co. Kg Bande d'étanchéité pour joints
DE202011005415U1 (de) * 2011-04-19 2012-07-20 Tremco Illbruck Produktion Gmbh Dichtstreifen
EP2620566A2 (fr) * 2012-01-27 2013-07-31 Tremco illbruck Produktion GmbH Bande d'étanchéité
DE202012103636U1 (de) * 2012-09-21 2014-01-02 Tremco Illbruck Produktion Gmbh Dichtband und Wandaufbau mit solchem
EP2784231A1 (fr) 2013-03-26 2014-10-01 Tremco illbruck Produktion GmbH Bande d'étanchéité
EP2784231B1 (fr) 2013-03-26 2016-11-16 Tremco illbruck Produktion GmbH Bande d'étanchéité et méthode de fabrication de ladite bande d'étanchéité
EP2982821A1 (fr) 2014-08-05 2016-02-10 Odenwald Chemie GmbH Élement d'etancheite et son procede de fabrication
EP2990575A1 (fr) 2014-08-26 2016-03-02 ISO-Chemie GmbH Bande étanche pour l'étanchéification d'un joint
WO2018127381A1 (fr) 2017-01-06 2018-07-12 Hanno Werk Gmbh & Co. Kg Mousse ainsi que bande d'étanchéité pour joints comprenant une telle mousse

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