EP3870756A1 - Support pour rail - Google Patents
Support pour railInfo
- Publication number
- EP3870756A1 EP3870756A1 EP19797599.8A EP19797599A EP3870756A1 EP 3870756 A1 EP3870756 A1 EP 3870756A1 EP 19797599 A EP19797599 A EP 19797599A EP 3870756 A1 EP3870756 A1 EP 3870756A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- base plate
- plate
- support
- support according
- holder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001971 elastomer Polymers 0.000 claims description 24
- 239000000806 elastomer Substances 0.000 claims description 20
- 239000004952 Polyamide Substances 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920001084 poly(chloroprene) Polymers 0.000 claims description 3
- 230000000638 stimulation Effects 0.000 claims description 2
- 241001669679 Eleotris Species 0.000 description 21
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 description 5
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 4
- 229920002635 polyurethane Polymers 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 230000036316 preload Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000010292 electrical insulation Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000615 nonconductor Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/38—Indirect fastening of rails by using tie-plates or chairs; Fastening of rails on the tie-plates or in the chairs
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/38—Indirect fastening of rails by using tie-plates or chairs; Fastening of rails on the tie-plates or in the chairs
- E01B9/44—Fastening the rail on the tie-plate
- E01B9/46—Fastening the rail on the tie-plate by clamps
- E01B9/48—Fastening the rail on the tie-plate by clamps by resilient steel clips
- E01B9/483—Fastening the rail on the tie-plate by clamps by resilient steel clips the clip being a shaped bar
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B9/00—Fastening rails on sleepers, or the like
- E01B9/68—Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
Definitions
- the invention relates to a support for a rail, comprising at least one base plate that holds the rail, such as a rib plate, and an elastic intermediate layer running below it.
- the supports or bearings have in common that the base plate, such as rib plate, is itself penetrated by fastening means, such as screws, in order to connect the support or bearing to a base, such as a threshold.
- the US 5 249 743 A relates to a rail fastening with an elastic base, which consists of mutually length-adjustable sections.
- US 2013/0015256 Al is a rail support using angle guide pieces.
- the subject of DE 20 2010 009 778 U1 is a rail fastening system with a large number of plates of different stiffness arranged one above the other.
- a support for a rail can be found in EP 1 662 046 A1, an intermediate layer having areas of different stiffness.
- a guide plate for fastening a rail is known from EP 1 688 540 Al.
- the guide plate consists of a lower and an upper part, which is adjustable to the lower part transversely to the longitudinal rail direction.
- WO 2015/093789 A1 describes a rail support with a base plate, an elastic intermediate plate and a base plate.
- Guide pieces are provided for fastening, which engage in a form-fitting manner in the corresponding plates in such a way that it is not possible to move them transversely to the longitudinal direction of the rails.
- the present invention is based on the object of making a corresponding support structurally simpler in comparison to the prior art, with in particular interchangeability or assembly being simplified. There should also be the possibility of easy adjustment transverse to the longitudinal direction of the rail.
- the invention essentially proposes a support for a rail, comprising at least one base plate receiving the rail, an elastic intermediate plate below the base plate and supporting this, and brackets receiving the base plate and the intermediate plate in their end regions, which are outside the base plate of Fasteners for attaching the support are enforceable.
- An independent proposed solution provides for a support for a rail, comprising at least one base plate receiving and guiding the rail, an elastic intermediate plate below the base plate and supporting this, as well as mounts receiving the base plate and the intermediate plate in their end regions, which fasteners for fastening outside the base plate of the support are enforceable, with an elastic element supported on the surface of the base plate originating from each holder.
- An independent solution suggests a support for a rail, comprising at least one base plate receiving the rail, a guide plate below the base plate and supporting this and the base plate in its end areas, which form-fit into the guide plate intervene and can be enforced by fasteners for fastening the support.
- the base plate which receives a rail, is no longer penetrated by a fastening means itself, but rather the fastening means penetrate the holders. This has the advantage that a complete removal of the fastening means is basically not necessary to remove or insert the base plate.
- the fact that the base plate engages in a form-fitting manner in the guide plate provides unambiguous positioning, which in turn simplifies assembly.
- the invention is characterized in that between the base plate made of steel, such as a ribbed plate, and the guide plate made of steel, the elastic intermediate plate extends, which is also received in its end regions by the holders.
- the stiffness of the support forming a rail fastening system can be adjusted via the elastic intermediate layer, in contrast to the prior art the force is not applied selectively via the fastening means, but rather over the entire edge regions of the base plate.
- a support plate runs, which preferably consists of glass fiber reinforced polyamide.
- the elastic intermediate plate consists in particular of polyurethane, such as polyether urethane, in particular closed-cell polyurethane.
- the elastic intermediate plate can also consist of a metal plate as the base plate, to which elastic shaped pieces are attached as vulcanized, which extend in the direction of the base like a threshold. These fittings are made of rubber.
- each holder has a receptacle for one of the end regions of the base plate and the intermediate plate, the clear inner height of the receptacle being less than the sum of the thicknesses of the base plate and the intermediate plate in their respective end regions and in is relaxed state.
- the prestress is set by the elastic element, starting from the holder and supported on the surface of the base plate, such as the ribbed plate, in particular in the form of an elastomer spring.
- the elastic element made of elastomer can have a strip or block shape, which extends along the rail in the holder and is positively received by it and thus fixed.
- the height of the base plate, the intermediate plate and the area of the elastic element which extends between the base plate and the underside of the receptacle, in the relaxed state, is greater than the distance between the head wall side of the holder and the support of the holder when it is firmly connected to the base, such as a concrete sleeper.
- the receptacle itself is delimited by side walls, a rear wall and the head wall and left free on the bottom.
- the inside of the head wall of the receptacle has one or more recesses in which one or more geometrically adapted projections of the strip-like or block-like elastic element engage in a form-fitting manner in order to fasten the elastic element.
- the side walls are sections of side legs of the holder, which extend at least in regions along a bottom wall of the holder which faces away from the receptacle and which can be penetrated by the fastening means having a shaft with a head.
- At least one projection extends from the bottom wall, which engages in a positive manner in the guide plate.
- two projections can extend from the bottom wall of the holder, which engage in a form-fitting manner in the guide plate, the projections extending on opposite sides of an opening through which the fastening means can penetrate, such as a catch hole.
- the opening in the bottom wall of the holder is surrounded by a region of ridges and depressions which form a toothing, and between the head of the fastening means and the area forming the toothing can be arranged with a plate-shaped or disk-shaped element with a structure corresponding to the elevations and depressions in the area.
- the elevations and depressions should run parallel to the rear wall of the bracket, i.e. in the longitudinal direction of the rail to be fastened.
- the plate-shaped or disk-shaped element should have at least two edges running parallel to one another, between which a circular through opening extends, which is penetrated by the shaft of the fastening element. This enables a fine adjustment, since the eccentricity of the center of the circular through opening with respect to the center line between the edges is smaller than the distance between successive ribs or depressions of the region of the bottom wall forming the toothing.
- the area forming the toothing can itself be a plate element which is connected, such as welded, to the bottom wall.
- the invention is characterized in that the base plate consists of two sections that are spaced apart in the longitudinal axis direction.
- the sections engage in a form-fitting manner over at least one projection which extends in the longitudinal direction of the base plate and extends from one of the sections and engages in a recess provided in the other section for the exclusive axial change in the distance of the sections.
- the rail fastening system for a rail section which has the support or bearing according to the invention is thus characterized in particular by one or more of the features below.
- the brackets which are also referred to as guide pieces, are positively connected to a guide plate, the brackets being penetrated by fastening means, such as screws, in order to connect the support to a support, such as a threshold.
- an elastic intermediate plate is arranged which, depending on the load to be absorbed by trains passing through the track, has a desired rigidity which, for. B. can be between 40 kN / mm and 60 kN / mm.
- the intermediate plate can be one such as that shown in DE 298 07 791 A1.
- the base plate is placed above the elastic intermediate plate as a kind of load suspension and distribution plate.
- the rail can be attached to the base plate either with a tension clamp, hook screw, nut and washer, or by means of inserted tensioning elements, such as e-clip or load clip.
- the base plate has projections for guiding the rail, which extend on both sides of the rail foot, so that additional components such as angle guide plates are not required.
- the brackets do not have to form direct guides for the rail.
- the base plate and the elastic intermediate plate are fixed longitudinally and laterally to the guide plate by means of the brackets.
- the vertical relative movement of the base plate from z. B. 3 - 5 mm is specified according to the spring stiffness of the elastic intermediate plate.
- the non-positive fastening of the support to the base is carried out by means of screws, an adjustment in the longitudinal axis direction of the support being effected by the toothing in the holders and the associated plate-shaped or disk-shaped elements, on the outside of which the head of the respective screw bears directly or indirectly .
- a fine adjustment is possible due to the outer central course of the opening through which the screw passes.
- the toothing can also be used as a horizontal adjustment
- Rail fastening system designating support z. B. allow in the range of ⁇ 15 mm, the distance between the wells can be 3 mm.
- the underlay such as a concrete sleeper, it can be anchored by a
- Push-through screw connection can be provided, as can be seen from the prior art.
- the vertical adjustability of the support can take place through the thickness of the base plate, which is arranged between the guide plate and the base, such as a threshold.
- Base plates of different thicknesses can offer a vertical setting of up to 30 mm.
- the fastening elements can be surrounded by insulating bushes in order to enable electrical insulation between the unit base plate with brackets and guide plate with respect to the base, such as a concrete sleeper.
- the invention is characterized by a support for a rail, comprising at least one base plate that receives the rail and via which the rail is fastened, an elastic intermediate plate that supports the base plate and this, and the base plate and the intermediate plate in their end regions receiving brackets, which are penetrated outside of the base plate by fasteners for fastening the support.
- the invention is also characterized by a support for a rail, comprising at least one base plate receiving the rail, a guide plate below the base plate and supporting this and the base plate in its end regions receiving mountings which engage in a form-fitting manner in the guide plate and outside the base plate and can be enforced by fastening means for fastening the support, wherein each receptacle is limited by side walls, a rear wall and a head wall and is left free on the bottom side, and the side walls are sections of side legs of the holder that extend at least in regions along a bottom wall of the holder that runs away from the receptacle be penetrated by a fastener for attaching the support.
- Fig. 1 is an exploded view of a first embodiment of an em
- Rail fastening system forming support for a track
- Fig. 2 likes a top view of the support.
- Fig. 1 Fig. 3 shows a section along the line A-A in Fig. 2
- Fig. 4 is a perspective view of the support
- Fig. 5 is a perspective view of a bracket
- Fig. 6 is a view of the bracket.
- Fig. 5 obliquely from below
- Fig. 7 like a bottom view of the bracket.
- Fig. 5, Fig. 8 like a front view of the bracket.
- Fig. 5, Fig. 9 like a top view of the holder.
- FIG. 10 a section along the line BB in FIG. 8,
- FIG. 11 a section along the line CC in FIG. 8
- FIG. 12 a detail X from FIG. 10,
- FIG. 13 an illustration of a Tooth plate
- FIG. 14 shows a section along the line DD in FIG. 13, 15 is an exploded view of a second embodiment of a support for a track forming a rail fastening system
- FIG. 16 is a plan view of the support according to FIG. 15,
- 25 is a plan view of an elastomer spring
- FIGS. 1-14 A first embodiment of a support 10 can be seen in FIGS. 1-14, in which basically the same elements are identified with the same reference numerals, in order to elastically support a rail in a track.
- the Support 10 can also be referred to as a bracket or track base or rail fastening system.
- the main components of the support 10 is a steel base plate 12, shown as a ribbed plate, along the underside of which an elastic intermediate plate 14 runs, which, for example, according to DE 298 07 791 A1, the disclosure of which is expressly incorporated by reference.
- the elastic intermediate plate 14 can be made of metal, on which e.g. Moldings made of rubber are vulcanized.
- intermediate plate 14 which consists of polyurethane, such as polyether urethane, in particular closed-cell polyurethane.
- a steel guide plate 16 is provided, which is preferably arranged on a base, such as a concrete sleeper 20, to which the support 10 is connected, preferably via a possibly divided base plate 18.
- the concrete sleeper 20 can be part of a solid roadway.
- the base plate 18 can consist of polyamide with glass fiber components.
- Essential components of the support 10 are also holders 22, 24, which are designed as guide pieces and are designed for the positive reception of the end regions of the base plate 12 and the elastic intermediate plate 14.
- the brackets 22, 24 are made of steel.
- a rail section 26 is formed on the base plate 12 designed as a ribbed plate. B. fixed by means of clamps 28, 30.
- the base plate 12 has corresponding but unspecified ribs and screws which are fixed by means of the ribs.
- Other types of attachment Such as hooks or screws, nuts and washers, inserted clamping elements such as e-clip or fast clip are also possible.
- an intermediate layer 32 extends between the foot of the rail and the base plate 12. This can consist of or contain EVA (ethylene vinyl acetate).
- bracket 22 has a corresponding structure.
- the bracket 24 has a bottom wall 34 and perpendicular to this and parallel to each other side legs 36, 38, each of which has a V or acute-angled trapezoidal shape in a side view.
- the bottom wall 34 is penetrated by an elongated hole 40 which, according to FIG. 1, is penetrated by a fastening element, such as a hexagon screw 42, through which the support 10 is connected to the threshold 20.
- a push-through fitting can be used for this, e.g. DE 44 43 401 A1 are used, the disclosure of which is expressly referred to.
- the holder 24 has on the back a chamber 44 which is delimited by side walls 46, 48, a head wall 50 and a rear wall 49.
- the chamber 44 to be called a receptacle is open.
- the end regions 52, 54 and 56, 58 of the base plate 12 and the intermediate plate 14 extending in the longitudinal direction of the rail 26 are inserted, so that the base plate 12 is thereby fixed with the intermediate plate 14 becomes.
- the chambers 44 can have rib-like material reinforcements to ensure the required stability.
- the inclusion of the stimulation areas 52, 54 and 56, 58 in the holders 22, 24 also results from the partially broken top view. Fig. 2 and the sectional view like. Fig. 3.
- the clear height of the chamber 44 that is to say the distance between the inside 60 of the top wall 50 and the underside 62 of the bottom wall 34 of the holder 24, is less than the thickness of the base plate 12 and the intermediate plate 14 in the non-tensioned state.
- the holder 22, 24 engages in a form-fitting manner in the guide plate 16.
- the bottom 62 of the holder 22, 24 and thus the bottom wall 34 are provided with peg-shaped or cylindrical projections 64, 66 which engage in correspondingly geometrically adapted recesses 68, 70 and 72, 74 in the guide plate 16.
- the height of the projections 64, 66 is equal to or less than the thickness of the guide plate 16.
- the support 10 is fixed to the concrete sleeper 20 by means of the fastening elements, such as the hexagon screw 42, which passes through the holder 24, and the screw 142, which passes through the slot 140 provided in the holder 22.
- the fastening elements such as the hexagon screw 42, which passes through the holder 24, and the screw 142, which passes through the slot 140 provided in the holder 22.
- the elongated holes 40, 140 in the holder 22, 24 and corresponding elongated holes 240, 340 are provided in the guide plate 16 so that they can be adjusted in the longitudinal direction. which is the length of the elongated hole 40, 140 minus the diameter of the hexagon screw 42, 142.
- the elongated holes 40, 140 are surrounded by a toothing formed by ribs 80, 82 and between these depressions 84, 86, the ribs 80, 82 or depressions 84, 86 running parallel to the rear wall 49 of the holder 22, 24 the abut the edges of the base plate 12 and the intermediate plate 14.
- This toothing formed by the elevations 80, 82 and depressions 84, 86 is one So-called toothed plate 90 is assigned, which can be seen in an enlarged illustration in FIGS. 13, 14.
- the toothed plate 90 has geometrically corresponding projections and depressions in the corresponding area 92 surrounding the elongated hole 40, 140, forming the toothing and formed by the elevations 80, 82 and depressions 84, 86 and appearing dark in FIG. 9, of which some are identified by way of example with the reference numerals 94, 96 and 98, 100.
- the toothing plate 90 rests with its toothing on the toothing of the holder 22 or 24 and can thus be adjusted in a latched manner with respect to this toothing.
- the tooth plate 90 furthermore has a circular opening 102 which is penetrated by the shaft 43, 143 of the fastening element 42, 142, which has a head 45, 145 at the end, the diameter of which is larger than that of the opening 102.
- center 105 of the opening 102 runs eccentrically between the side edges 104, 106 (center line 103) of the tooth plate 90, which in turn is parallel to the ribs 80, 82 or 94, 96 or depressions 84 , 86 and 98, 100 of the teeth of the bracket 22, 24 and the tooth plate 90.
- the distance between ribs 80, 82 and 94, 96 is greater than the offset between center 105 and center line 103.
- the offset can preferably be ⁇ to A of the distance.
- the distance between the ribs 80, 82 is e.g. 3 mm and the offset e.g. 0.75 mm.
- the area 92 forming the toothing, which surrounds the catch hole 40, 140, can likewise be a plate element which is fastened on the upper side of the bottom wall 34 of the holder 22, 24, as welded to it.
- marking ribs 110, 112 are arranged perpendicular to the elevations or depressions 80, 82 or 84, 86 of the area 92 forming the toothing, in order to facilitate adjustment.
- the base plate 18 and then the guide plate 16 are first placed on the surface 120 of the concrete sleeper 20, the alignment with the recesses 122, 124 in the concrete sleeper 20 taking place such that the recesses 123, 125 in the base plate 18 and, accordingly, the elongated holes 240, 340 in the guide plate 16 also run flush with the recesses 122, 124 in the concrete sleeper 70.
- the elastic intermediate plate 14 with the base plate 12 is then positioned on the guide plate 16 such that the projections 64, 66 of the brackets 22, 24 running on the bottom can engage in a form-fitting manner in the openings 72, 74 and 68, 70 of the guide plate 16. Then a plate spring 126, a washer 128, an insulating bush 130 and the toothed plate 90 are pushed onto the shaft 43, 143 of the screws 42, 142 and corresponding elements are placed on the shaft 143.
- the respective shaft 43, 143 then passes through the elongated holes 40, 140 of the brackets 22, 24, the elongated holes 240, 340 of the guide plate 16 and the recesses 123, 125 present in the base plate 18 to engage in the recesses 122, 124 in the concrete sleeper 20 and according to the drawing in accordance with Lig. 3 by means of a Plug connection to be fastened, the intermediate plate 14 being pretensioned by tightening the screws 42, 142, to be precise in a circumference until the undersides 62 of the brackets 22, 24 rest on the upper side of the guide plate 16.
- the insulating bush 130 and the base plate 18 provide electrical insulation of the support 10 with the rail 26 with respect to the concrete sleeper 20.
- the base plate 12 can be displaced with the elastic intermediate layer 14 in the longitudinal direction of the concrete sleeper 20 in order to be able to set a desired track width.
- the base plate 18 is divided into two and, in the exemplary embodiment, consists of sections 17 and 19. So that these are clearly aligned with one another, a tongue-shaped projection 21 extends from the section 19 and engages in a geometrically correspondingly adapted recess 23 in the section 17. Projection 21 and recess 23 run in the longitudinal axis direction of the base plate 18. This construction makes it possible to use base plates of one dimension for guide plates, the elongated holes of which are spaced apart from one another.
- FIGS. 15-27 show a second embodiment of a support 200 which, in accordance with the support 10, has brackets 222, 224 to be referred to as guide pieces in order to elastically support a rail in a track.
- main components of the support 200 are a base plate 212, shown as a rib plate, which is made of steel and from which rib-like projections 213, 215 extend, which in turn extend to fix e.g. Clamps 228, 230 are used, by means of which the rail is fixed.
- Other fasteners and types are also possible.
- the rail is fixed via the tension clamps 228, 230, which are tensioned by means of hook screws 217, 219 extending from the ribs 213, 215.
- Other mounting options are also possible.
- the base plate referred to below as rib plate 212 and an elastic intermediate plate 214 which e.g. made of polyether urethane, in particular of closed-cell polyether urethane, can be positively received and pretensioned by the brackets 222, 224 in their end regions.
- An intermediate layer 232 made of, for example, ethylene vinyl acetate (EVA) can be arranged between the ribbed plate 212 and the rail foot 211.
- EVA ethylene vinyl acetate
- a base plate 218 also runs, for example, from ethylene vinyl acetate.
- the support 200 is fastened via the brackets 222, 224 by means of screws, one of which bears the reference number 225, which does not penetrate the rib plate 212, but rather the bottom walls 234, 235 of the brackets 222, 224 located away from the rail.
- the support 10 is fastened via the brackets 222, 224 by means of screws, one of which bears the reference number 225, which does not penetrate the rib plate 212, but rather the bottom walls 234, 235 of the brackets 222, 224 located away from the rail.
- brackets 222, 224 Deviating from the brackets 22, 24, the brackets 222, 224 have in their areas receiving the end areas 252, 254, 256, 258 of the rib plate 212 and the intermediate plate 214 in the longitudinal direction of the rail and thus parallel to the rear walls 249, 251 in their head walls 250, 251 on the inside one or more recesses 274, 276, into which sections of an elastic element 258, 260 are inserted in a form-fitting manner for fixing the latter.
- the elastic element 258, 260 is fastened in particular by positive locking. Other fastening options such as vulcanization are also possible.
- 25 to 28 show details of the elastic elements 258, 260, which each have a right-angled rectangular geometry in cross-section and in longitudinal section and 280 cylindrical projections 282, 284 protrude from their upper sides, which engage in recesses 274, 276, 278 in a form-fitting manner formed in the head walls 250, 252 of the brackets 222, 224.
- the longitudinal direction of the elastomer springs 258, 260 extends parallel to the rear walls 249, 251 and thus in the longitudinal direction of the rail to be fixed.
- the respective length of the elastomer springs 258, 260 is in
- Embodiment less than the clear distance between the side walls 290, 292 of the brackets 222, 224.
- the height of the between the intermediate plate 214, the rib plate 212 and the elastomer spring 258, 260 outside their projections 282, 284 is greater than the distance between the underside of the Head wall 250, 252 and support surface of the brackets 222, 224, that is to say in the exemplary embodiment the top of the base plate 218.
- the elastic element 258, 260 acts as an elastomer spring to pretension the unit rib plate 212 and intermediate plate 214 as soon as the brackets 222, 224 are fixed on the concrete sleeper 220 or another base via the screws 242. Otherwise, the construction of the brackets 222, 224 corresponds to that of the brackets 22, 24, so that reference is made to the relevant statements.
- the elastic elements 254, 256 which act as elastomer springs, consist in particular of rubber such as chloroprene rubber.
- the support or the rail fastening system comprises the base plate 212 with the elastic intermediate plate 214 as an internal movable system and the two rigidly mounted end pieces forming brackets 222, 224, which can also be referred to as guide pieces.
- the base plate 212 and the elastic intermediate plate 214 are fixed longitudinally and laterally positively to the threshold by the guide pieces 222, 224.
- the non-positive fastening of the guide pieces 222, 224 to the base such as the concrete sleeper 220 can be carried out by means of a spring ring braced with a sleeper screw.
- a cast-in dowel in the concrete sleeper serves as anchoring for each screw axis.
- Elastomer springs 258, 260 used in the guide pieces 222, 224 enable the guide pieces to be properly clamped to the threshold over the entire range of intermediate plate stiffnesses.
- the elastic intermediate plate 214 made of foamed polyether urethane has a variable nominal static rigidity from 4 to 60 kN / mm.
- the base plate 212 is placed like a rib plate as a kind of load-bearing and distribution plate.
- the rail is fastened via the base plate 212 either with a screwed clamping element, such as a clamping clamp, hook screw, nut and washer, or by means of an inserted clamping element, such as an e-clip or fast clip.
- the vertical relative movement of 1 to 4 mm of the base plate 212 to the guide pieces 222, 224 or to the threshold 220 is predetermined in accordance with the spring stiffness of the elastic intermediate plate 214.
- a thin base plate 218 made of EVA serves as a leveling surface for unevenness on the top of the threshold and at the same time as an electrical insulator between the electrically conductive components and the concrete sleeper.
- the two guide pieces 222, 224 fix the movements of the primary elements of the elastic bearing such as ribbed plate bearing, consisting of base plate 212 and elastic intermediate plate 214, in a form-fitting manner in the longitudinal and lateral directions.
- the vertical movement of the base plate 212 is made possible as a result of a lowering of the elastic intermediate plate 214 resulting from the wheel load.
- the base plate 212 and the elastic intermediate plate 214 have no through holes for fixing and bracing against the concrete sleeper 220.
- the guide pieces 222, 224 have pockets (receptacles) for the positive locking of the base plate 212 and the elastic intermediate plate 214. The movements of the base plate 212 in the horizontal plane are blocked within these pockets.
- Each e.g. 1 mm high elevations on the rear wall and on the side flanks within the pocket are intended to reduce the contact friction of the base plate with the guide piece during the vertical depression.
- the guide piece 222, 224 has reinforced ribs on the flanks, so that it can absorb the wheel guiding forces that are transmitted through the base plate 212, as well as the forces and moments that arise when the elastic intermediate plate 214 is tensioned, without overstressing.
- elastomer spring 258, 260 is used as the upper spring.
- the cuboidal elastomer spring made of vulcanized chloroprene rubber has two small pins 282, 284 which are circular in cross section on the top side.
- Equivalent blind holes 274, 276 in the guide piece 222, 224 serve for the positive reception of the elastomer spring 258, 260.
- the elastomer spring 258, 260 connected in series with the elastic intermediate plate 214 is intended to reduce the resulting overall spring rate when the guide pieces 222, 224 are tensioned and to ensure continuous conditions over all stiffnesses of the elastic intermediate plates 214.
- the elastomer spring 258, 260 has a spring rate of approx. 450 kN / mm. Ideally, the elastomer spring 258 260 is compressed by 3 mm when the guide pieces 222, 224 are braced. The base plate 212 is thus preloaded with approximately 1.3 kN per side.
- the unstressed elastomer spring 258, 260 is dimensioned so high that in the tensioned state over all component tolerances of guide piece 222, 224, Base plate 212 and elastic intermediate plate 214 always make contact with the base plate 212.
- the base plate 212 has the task of absorbing the wheel loads acting vertically and horizontally via the rail and subsequently distributing them over a large area to the base element below. Furthermore, the base plate 212 serves to anchor optionally screwed or plugged rail fastening elements. For this purpose, the base plate 212 can either have pairs of rib cams, for fastening with KS superstructure, or shoulders corresponding to the respective type, for fastening with inserted tensioning elements, on both sides of the rail.
- the elastic intermediate plate 214 consists only of a full-surface spring element.
- the different stiffnesses are realized by different recipes of the closed cell polyether urethane.
- the defined plate thickness can e.g. 12.5 mm.
- the guide pieces 222, 224 are fixed to the threshold 220 with four threshold screw axes each.
- the threshold screws can have a trapezoidal thread.
- a polymer dowel with a steel shell is placed in threshold 220.
- a spring ring inserted above the guide piece 222, 224 can generate a pretensioning force of approx. 30 kN for each axis.
- the resulting frictional connection between the guide piece 222, 224 and the cast-in dowel in the concrete sleeper 220 has the effect that the positively integrated base plate 212 is held in position in the horizontal plane.
- shear stress on the screws is avoided. This means that the acting wheel guiding force is reduced by the bolt preload and the frictional force between the braced plates due to the proportion of the vertical wheel load.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Railway Tracks (AREA)
Abstract
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202018106074.0U DE202018106074U1 (de) | 2018-10-24 | 2018-10-24 | Abstützung für eine Schiene |
PCT/EP2019/078921 WO2020084007A1 (fr) | 2018-10-24 | 2019-10-23 | Support pour rail |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3870756A1 true EP3870756A1 (fr) | 2021-09-01 |
Family
ID=64334770
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19797599.8A Pending EP3870756A1 (fr) | 2018-10-24 | 2019-10-23 | Support pour rail |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3870756A1 (fr) |
BR (1) | BR112021005027A2 (fr) |
DE (1) | DE202018106074U1 (fr) |
SG (1) | SG11202102869YA (fr) |
WO (1) | WO2020084007A1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BR202022011494U2 (pt) * | 2022-06-10 | 2022-11-29 | Wirklich Ind De Plasticos Ltda | Disposição em galocha para dormente de concreto |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5249743A (en) | 1992-04-23 | 1993-10-05 | Lord Corporation | Multiple section special trackwork fastener |
DE4443401A1 (de) | 1994-12-07 | 1996-06-20 | Butzbacher Weichenbau Gmbh | Schwelle |
DE4432257C1 (de) | 1994-09-10 | 1996-03-07 | Zueblin Ag | Schienenbefestigung |
DE29807791U1 (de) | 1998-04-30 | 1998-07-30 | Bwg Butzbacher Weichenbau Gmbh, 35510 Butzbach | Lagerung für einen Gleisabschnitt |
DE19914837A1 (de) | 1999-04-01 | 2000-10-05 | Butzbacher Weichenbau Gmbh | Lagerung für einen Gleisabschnitt |
DE102004057616A1 (de) | 2004-11-29 | 2006-06-01 | Bwg Gmbh & Co. Kg | Abstützung für eine Schiene |
DE102005003799A1 (de) | 2005-01-26 | 2006-08-03 | Bwg Gmbh & Co. Kg | Anordnung zum Befestigen einer Schiene sowie Führungsplatte |
KR200442631Y1 (ko) * | 2007-07-23 | 2008-11-28 | 골드레일로드(주) | 받침부재의 밀착 시공을 가능케 하는 콘크리트 도상 궤도의레일 체결장치 |
DE102008003744B3 (de) * | 2008-01-10 | 2009-06-04 | Vossloh-Werke Gmbh | Abstützung für ein System zum Befestigen einer Schiene und System zum Befestigen einer Schiene |
ES2581744T3 (es) * | 2008-08-14 | 2016-09-07 | Vossloh-Werke Gmbh | Dispositivo para la sujeción de carriles ferroviarios sobre una subestructura |
DE102010009240A1 (de) * | 2010-02-25 | 2011-08-25 | Delkor Rail Pty. Ltd., New South Wales | System zum Befestigen einer Schiene |
EP2369057B1 (fr) | 2010-03-12 | 2014-09-03 | Vossloh-Werke GmbH | Système de fixation d'un rail sur un sous-sol et plaque de blocage pour un tel système |
US8727230B2 (en) | 2011-07-15 | 2014-05-20 | Vossloh-Werke Gmbh | System for fastening a rail to a sleeper |
JP6204169B2 (ja) * | 2013-11-29 | 2017-09-27 | 東日本旅客鉄道株式会社 | 軌道用レール締結装置 |
KR101530966B1 (ko) | 2013-12-17 | 2015-06-25 | 한국철도기술연구원 | 레일과의 접촉부를 강화한 가이드플레이트를 구비하는 레일 체결장치 |
-
2018
- 2018-10-24 DE DE202018106074.0U patent/DE202018106074U1/de active Active
-
2019
- 2019-10-23 EP EP19797599.8A patent/EP3870756A1/fr active Pending
- 2019-10-23 SG SG11202102869YA patent/SG11202102869YA/en unknown
- 2019-10-23 WO PCT/EP2019/078921 patent/WO2020084007A1/fr unknown
- 2019-10-23 BR BR112021005027-2A patent/BR112021005027A2/pt unknown
Also Published As
Publication number | Publication date |
---|---|
WO2020084007A1 (fr) | 2020-04-30 |
SG11202102869YA (en) | 2021-05-28 |
BR112021005027A2 (pt) | 2021-06-08 |
DE202018106074U1 (de) | 2018-11-07 |
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