Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
  • B23G5/00—Thread-cutting tools; Die-heads
  • B23G5/18—Milling cutters
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
  • B23G2200/00—Details of threading tools
  • B23G2200/06—Connections between parts of threading tools
  • B23G2200/062—Brazed connections
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
  • B23G2200/00—Details of threading tools
  • B23G2200/10—Threading tools comprising cutting inserts
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
  • B23G2200/00—Details of threading tools
  • B23G2200/26—Coatings of tools
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
  • B23G2225/00—Materials of threading tools, workpieces or other structural elements
  • B23G2225/16—Diamond
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
  • B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
  • B23G2225/00—Materials of threading tools, workpieces or other structural elements
  • B23G2225/28—Hard metal, i.e. cemented carbides

Definitions

• the present invention relates to a thread milling tool for producing a
• Thread preferably an internal thread, on a workpiece.
• the thread milling tool according to the invention is particularly suitable for machining workpieces made of sintered hard metal or ceramic.
• the use of the thread milling tool according to the invention is not limited to the machining of workpieces made of such materials, however this is the preferred application.
• Sintered hard metal has a very high hardness.
• Sintered hard metal has a very high hardness.
• Cutting material sintered hard metal is often used in forming technology as a stamp, hammer or as a wearing part.
• a tool holder made of hard metal which extends along a central axis and has a first slot-shaped insert holder which has two mutually opposite side contact surfaces and a base contact surface which is arranged between the two side contact surfaces and runs transversely thereto and forms a base of the first slot-shaped insert holder;
• a first insert made of CVD thick-film diamond which is firmly bonded in the first insert holder, the first insert having a base body with two mutually opposite side surfaces which abut the two side contact surfaces of the first insert holder or are integrally connected to the latter and with an underside which is arranged between the two side surfaces and runs transversely thereto and which bears against or with the base contact surface of the first insert holder is cohesively connected, and wherein the first cutting plate has at least one cutting tooth projecting outward from the base body via the first cutting plate receptacle with two main cutting edges for producing two mutually opposite flanks of the thread.
• the formation of the tool holder from hard metal forms the basis for an extremely stable basic structure of the thread milling tool.
• the formation of the first insert made of CVD thick-film diamond enables the production of extremely precise cutting edges or cutting edges that have excellent friction properties and high hardness.
• the cohesive fastening of the first insert in a slot-shaped or groove-shaped insert holder creates an extremely stable connection between the first insert and the tool holder, which enables very high torques to be transmitted.
• the thread milling tool according to the invention can thus in principle be designed with a large number of such cutting inserts, wherein in general one cutting insert, which is referred to in the present case as the first cutting insert, is sufficient for the function of the thread milling tool.
• the at least one cutting tooth preferably has two identical main cutting edges.
• the shape of the main cutting edges and their alignment with one another are adapted to the desired thread shape of the thread to be produced with the thread milling tool.
• the main cutting edges each cut the thread flanks.
• the shape of the at least one cutting tooth or the main cutting edges can be adapted to any thread shape.
• the two main cutting edges of the at least one cutting tooth are aligned at an acute angle to one another and are preferably connected to one another via a radius which forms the tip of the cutting tooth.
• the first cutting plate has at least two cutting teeth projecting outward from the base body via the first cutting plate receptacle, each of the at least two cutting teeth each having two main cutting edges, which preferably have an identical length and under one acute angles are aligned.
• the two mutually opposite side surfaces of the first cutting plate are soldered to the two side contact surfaces of the first cutting plate receptacle.
• a first of the two side surfaces is therefore soldered to a first of the two side contact surfaces and a second of the two side surfaces is soldered to a second of the two side contact surfaces.
• the underside of the first insert is also soldered to the base contact surface of the first insert holder.
• the first insert is soldered to the tool holder according to this embodiment on three of its sides. This creates an extremely stable and sustainable connection fertilizer between the first insert and the first insert holder, which enables the transmission of high torques. Soldering the first insert in the first insert holder also has the advantage that the interface between the insert and the insert holder is loaded relatively evenly during the machining of a workpiece. In contrast, a point load, as would occur when the first insert was fastened by means of a screw, could lead to breakage of the insert, since the CVD thick-film diamond from which the first insert is made has a high hardness at the same time but is relatively brittle. Such an impending breakage of the first cutting plate can be effectively avoided by soldering the first cutting plate on three sides.
• the first cutting plate could also be welded to the first cutting plate holder.
• soldering the first insert to the tool holder is simpler and therefore less expensive.
• the two side contact surfaces of the first insert holder are according to one
• this enables a relatively simple insertion of the first cutting insert into the first cutting insert holder and thus a simple fastening of the first cutting insert in the first cutting insert holder.
• this optimizes the transmission of force between the tool holder and the first insert.
• the first insert holder is wider than the first insert. This simplifies the assembly of the first cutting plate on the tool holder and also enables the solder (soldering material) to be soldered into the space between the first cutting plate and the first cutting plate when the thread milling tool is being manufactured when the cutting plate is soldered. to bring.
• the first cutting plate is therefore preferably not pressed into the first cutting plate receptacle, but rather only inserted therein and then soldered. This reduces the internal stresses within the tool holder and the insert.
• the two are
• An alignment of the two side contact surfaces transversely (ie not parallel) at an angle ⁇ 5 ° is particularly preferred, since this creates a rake angle.
• the two side contact surfaces are the first
• Insert holder aligned parallel to the central axis of the tool holder.
• the cutting teeth thus preferably come into engagement with the workpiece at the same time.
• the first cutting plate is above an end face
• a planar surface which is oriented orthogonally to the central axis of the tool holder, is preferably arranged on the end end of the cutting plate projecting beyond the front end of the tool holder.
• the thread milling tool according to the invention can also be equipped with more than just one insert, e.g. with two, three, four, five or six inserts.
• the cutting inserts then preferably all have the same geometry and size. They are arranged in corresponding cutting plate receptacles which are similar to the first cutting insert receptacle described above, that is to say are also designed as slot-shaped or groove-shaped cutting insert receptacles.
• Cutting plates or cutting plate receptacles are preferably arranged evenly distributed over the circumference of the tool holder.
• FIG. 1 shows a perspective view of a thread milling tool according to an exemplary embodiment of the present invention
• FIG. 2 shows a detail of a machining head of the thread milling tool from FIG. 1 in a perspective view
• FIG. 3 shows the processing head from FIG. 2 in a side view
• FIG. 4 shows the processing head from FIG. 2 in a top view from the front
• FIG. 5 shows the processing head from FIG. 2 in a top view from the front without cutting inserts inserted therein;
• FIG. 6 shows the processing head from FIG. 2 in a perspective view without cutting inserts inserted therein.
• Fig. 1 shows a perspective view of an embodiment of the
• Thread milling tool according to the invention.
• the thread milling tool is identified in its entirety with the reference number 10.
• the thread milling tool 10 has a tool holder 12 which extends along a
• the thread milling tool 10 is preferably, but not necessarily, rotationally symmetrical with respect to the central axis 14.
• the thread milling tool 10 has a machining head 16 with which a workpiece to be machined is machined. This machining head 16 is used to mill a thread on or in a workpiece to be machined.
• the tool holder 12 has five cutting plate receptacles 18a-18e in the region of the machining head 16, which are referred to as first, second, third, fourth and fifth cutting plate receptacles 18a-18e for better differentiation (see Fig. 5).
• the cutting plate receptacles 18a-18e each serve to receive one cutting plate 20a-20e, which in the present case are referred to as first, second, third, fourth and fifth cutting plates 20a-20e.
• the insert holders 18a-18e and the inserts 20a-20e are identical to each other.
• the tool holder 12 is preferably made of hard metal.
• the inserts 20a-20e are preferably made of CVD thick-film diamond.
• cutting inserts 20a-20e are provided, it should be noted at this point that only one cutting insert, for example the first cutting insert 20a, would be sufficient for the thread milling tool 10 to function.
• the thread milling tool could just as well be provided with two, three, four or more than five cutting inserts without departing from the scope of the present invention.
• the use of a plurality of cutting inserts increases the stability as well as the service life of the thread milling tool 10.
• the type of attachment of the cutting inserts 20a will be described below for the sake of simplicity.
• the remaining cutting plates 20b-20e or the remaining cutting plate receptacles 18b-18e are preferably in the same or
• the first insert holder 18a is designed as a slot-shaped or groove-shaped receiving pocket which is introduced into the tool holder 12 in the region of the machining head 16 and both in the axial direction, that is to say parallel to the central axis 14, and on the circumference from the outside is accessible.
• the first cutting plate 20a is inserted into the first cutting plate receptacle 18a in such a way that it both protrudes axially beyond the front end of the tool holder 12 and also protrudes from the periphery of the tool holder 12.
• the first cutting plate 20a (like the other cutting plates 20b-20e) has one
• the first cutting plate 20a has two cutting teeth 23, 25, which are preferably identical in shape and size. However, it should be pointed out that in principle only one of these cutting teeth is sufficient for producing a thread. Likewise, more than two cutting teeth could also be attached to the first cutting plate 20a.
• the base body 21 of the first cutting plate 20a is not only in the first
• Insert insert 18a used, but also integrally connected to this.
• the cutting plate 20a is particularly preferably soldered to the cutting plate receptacle 18a on three of its sides.
• a first side surface 22 of the first cutting plate 20a is soldered to a first side contact surface 24 of the first cutting plate receptacle 18a.
• An opposite second side surface 26 of the first cutting plate 20a is soldered to a second side contact surface 28 of the first cutting plate receptacle 18a.
• An underside 30 of the first cutting plate 20a is soldered to a base contact surface 32 of the first cutting plate receptacle 18a.
• first cutting plate 20a is soldered to the first cutting plate receptacle 18a on all three named surfaces 22, 26, 30, it would generally be conceivable for the first cutting plate 20a to only be soldered to one or two of these surfaces 22 , 26, 30 to be soldered to the first insert holder 18a. However, soldering the first cutting plate 20a to all three surfaces 22, 26, 30 increases the stability of the connection between the first cutting plate 20a and the tool holder 12.
• the two mutually opposite side contact surfaces 24, 28 form the flanks of the groove or slot-shaped first insert holder 18a. They preferably run parallel to one another.
• the base contact surface 32 which runs between the two side contact surfaces 24, 28, forms the base or groove base of the groove-shaped or slot-shaped first insert holder 18a. This base contact surface 32 extends transversely (ie not parallel) to the two side contact surfaces 24, 28.
• the base contact surface 32 is preferably oriented orthogonally to the two side contact surfaces 24, 28.
• the two side surfaces 22, 26 preferably run parallel to one another and transversely (ie not parallel) to the underside 30.
• the underside 30 is preferably oriented orthogonally to the two side surfaces 22, 26.
• the first insert holder 18a is preferably wider than the first insert 20a.
• a distance between the two side contact surfaces 24, 28 is therefore preferably greater than a distance between the two side surfaces 22, 26.
• the first insert 20a is basically exactly radially into the tool holder
• first insert holder 18a and thus also the first insert 20a in the exemplary embodiment shown here is somewhat inclined with respect to the radial direction of the tool holder 12.
• the first side contact surface 24 as well as the second side contact surface 28 each enclose an angle a with the radial direction, which is shown in broken lines in FIG. 5 and provided with the reference symbol 34, which is preferably in the range from 0 ° -5 °.
• the corresponding inclination of the first cutting plate 20a results in a rake angle on the at least one cutting tooth 23, 25 of the first cutting plate 20a.
• side contact surfaces 24, 28 of the first insert holder 18a are not inclined, but preferably run parallel to the central axis 14, as can be seen, for example, from the view in FIG. 3.
• the two cutting teeth 23, 25 of the first cutting plate 20a each have two
• Main cutting edges 36, 38 by means of which the thread flanks are generated.
• the main cutting edges 38, 38 are preferably designed as straight, linear cutting edges, but can also have a correspondingly adapted shape depending on the shape of the thread to be produced.
• the exemplary embodiment of the thread milling tool 10 shown here is used to produce a metric thread or a pointed thread.
• the two main cutting edges 36, 38 are therefore aligned at an acute angle g to one another (see FIG. 3).
• the main cutting edges 36, 38 are each connected to one another via a radius 40.
• the first cutting plate 20a as well as the other cutting plates 20b-20e not only protrude radially, but preferably also axially, that is to say parallel to the central axis 14, via the tool holder 12.
• the tool holder 12 has an end face 42, which is preferably oriented orthogonally to the central axis 14 (see FIG. 6).
• the cutting plate receptacles 18a-18e open into this end face 42 on the front of the tool holder 12.
• the cutting plates 20a-20e each have a front face 44 at their front ends which protrude axially beyond the end face 42 of the tool holder 12 and also preferably orthogonally is aligned with the central axis 14 (see FIG. 3). With the help of these front surfaces 44, the cutting plates 20a-20e can be aligned relative to one another during the assembly of the thread milling tool 10.
• Groove 46 is used to attach a positioning device, for example a positioning ring, which serves as a counter-holder when the cutting plates 20a-20e are aligned with one another on the front surfaces 44.
• the positioning device (not shown here) can then be removed again as soon as the cutting plates 20a-20e are fastened in the cutting plate receptacles 18a-18e.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Milling Processes (AREA)
• Cutting Tools, Boring Holders, And Turrets (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=67297164

Family Applications (1)

Country Status (8)

Family Cites Families (29)

• 2018
  • 2018-08-16 DE DE102018119928.7A patent/DE102018119928A1/de active Pending
• 2019
  • 2019-07-11 MX MX2021001634A patent/MX2021001634A/es unknown
  • 2019-07-11 WO PCT/EP2019/068643 patent/WO2020035230A1/de unknown
  • 2019-07-11 EP EP19739972.8A patent/EP3797011A1/de active Pending
  • 2019-07-11 JP JP2021505702A patent/JP2021531991A/ja active Pending
  • 2019-07-11 CN CN201980049903.XA patent/CN112512738A/zh active Pending
  • 2019-07-11 RU RU2020143339A patent/RU2768927C1/ru active
• 2021
  • 2021-01-29 US US17/162,520 patent/US20210146450A1/en not_active Abandoned

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