EP3725523B1 - Procédé et dispositif de fabrication de pièces à usiner imprimées par sérigraphie - Google Patents

Procédé et dispositif de fabrication de pièces à usiner imprimées par sérigraphie Download PDF

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Publication number
EP3725523B1
EP3725523B1 EP19170344.6A EP19170344A EP3725523B1 EP 3725523 B1 EP3725523 B1 EP 3725523B1 EP 19170344 A EP19170344 A EP 19170344A EP 3725523 B1 EP3725523 B1 EP 3725523B1
Authority
EP
European Patent Office
Prior art keywords
printing
screen
workpiece
workpiece carrier
table plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP19170344.6A
Other languages
German (de)
English (en)
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EP3725523A1 (fr
Inventor
Srdan Vasic
David L. DECK
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Exentis Knowledge GmbH
Original Assignee
Exentis Knowledge GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Exentis Knowledge GmbH filed Critical Exentis Knowledge GmbH
Priority to EP19170344.6A priority Critical patent/EP3725523B1/fr
Priority to AU2020259973A priority patent/AU2020259973B2/en
Priority to US17/604,738 priority patent/US20220176690A1/en
Priority to CN202080029651.7A priority patent/CN114126873B/zh
Priority to PCT/EP2020/060501 priority patent/WO2020212370A1/fr
Publication of EP3725523A1 publication Critical patent/EP3725523A1/fr
Application granted granted Critical
Publication of EP3725523B1 publication Critical patent/EP3725523B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/16Printing tables
    • B41F15/18Supports for workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/08Machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F15/00Screen printers
    • B41F15/14Details
    • B41F15/16Printing tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2215/00Screen printing machines
    • B41P2215/10Screen printing machines characterised by their constructional features
    • B41P2215/11Registering devices
    • B41P2215/112Registering devices with means for displacing the frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2215/00Screen printing machines
    • B41P2215/10Screen printing machines characterised by their constructional features
    • B41P2215/11Registering devices
    • B41P2215/114Registering devices with means for displacing the article

Definitions

  • the present invention relates to a 3D screen printing system or a device for producing three-dimensional screen printing workpieces.
  • the present invention also relates to a method for producing three-dimensional screen printing workpieces.
  • 3D screen printing animation is a 3D screen printing system for producing three-dimensional screen printing workpieces.
  • the video shows that the 3D screen printing system is equipped with a printing device for the layered production of screen printing workpieces in several printing processes and with several workpiece carriers for the screen printing workpieces.
  • the printing device comprises a printing upper mechanism with a printing screen and a position detection device for detecting the position of the workpiece carrier, the printing device being designed for fine adjustment and the fine adjustment comprising the position detection of the workpiece carrier by the position detection device and the adjustment of the position between the workpiece carrier and the printing screen.
  • WO 2014/187567 A2 a system for producing three-dimensional screen printing workpieces is known.
  • a printing station is provided into which a printing table can be moved in and out.
  • a printing table can be moved into the printing device to print a layer and out for drying the printing device and moved into a hardening system positioned adjacent to the printing station.
  • WO 2014/187567 A2 the possibility of providing two hardening systems arranged adjacent to the printing station.
  • two printing tables are also provided, which are moved alternately into the printing station and moved to the assigned hardening system for drying.
  • the printing station may be underutilized during operation. This is due to the fact that drying a printed layer within a drying station takes more time than printing one layer. The productivity of the system is therefore limited.
  • the object of the present invention was to provide a 3D screen printing system for producing three-dimensional screen printing workpieces, which ensures increased productivity and at the same time high operational reliability.
  • the task was also to specify a process for producing three-dimensional screen printing workpieces.
  • a 3D screen printing system for producing three-dimensional screen printing workpieces, preferably an automated 3D screen printing system.
  • the 3D screen printing system has a printing device for the layered production of at least one screen printing workpiece in several printing processes and at least one workpiece carrier for at least one screen printing workpiece.
  • the printing device is equipped with at least one printing table plate which is designed separately from the workpiece carrier and on which the workpiece carrier can be positioned to carry out a printing process.
  • the 3D screen printing system has a printing upper unit with a printing screen and a position detection device for detecting the position of the workpiece carrier, the printing device being designed for fine adjustment and the fine adjustment the position detection of the workpiece carrier by the position detection device and the setting of the relative position and / or relative alignment between the workpiece carrier and the pressure screen depending on the position detection.
  • the 3D screen printing system is also referred to as a device.
  • the possibility of fine adjustment allows a high degree of manufacturing accuracy or repeatability to be achieved in an advantageous manner when producing three-dimensional screen printing workpieces.
  • different layers of a three-dimensional screen printing workpiece can be printed with high accuracy.
  • more complex structures or geometries can be manufactured through fine adjustment.
  • detecting the position of the workpiece carrier can be done with less effort than directly detecting the position of the screen printing workpiece itself. Detecting the position of a workpiece carrier as a basis for fine adjustment enables a high level of productivity.
  • three-dimensional screen printing can be understood in a particularly preferred manner as an additive manufacturing process in which a powder-based suspension is transferred to a substrate and dried using a squeegee through a solid printing mask. This procedure can be repeated several times until the desired component height or shape is achieved. In a final process step, the component created in this way can be sintered. This can create a screen printing workpiece.
  • screen printing workpiece can preferably be understood to mean workpieces that are to be or have been subjected to a sintering step.
  • workpieces made of a metal, a ceramic, a glass material and/or a plastic material.
  • alloys made of steel, nickel, copper, titanium and/or ceramic alloys come into consideration.
  • Printed products made of plastic materials can be excluded or included by the term “three-dimensional screen printing workpiece”.
  • fine adjustment can be understood to mean an adjustment with an accuracy tolerance of +/- 10 ⁇ m regarding the position and/or of up to +/- 0.05° regarding the alignment or rotational position.
  • fine adjustment can be understood to mean an adjustment with an accuracy tolerance of +/- 5 ⁇ m regarding the position and/or of up to +/- 0.03° regarding the alignment or rotational position.
  • fine adjustment can be understood to mean an adjustment with an accuracy tolerance of +/- 2 ⁇ m regarding the position and/or of up to +/- 0.02° regarding the alignment or rotational position.
  • fine adjustment can be understood to mean a setting with an accuracy tolerance of +/- 1 ⁇ m regarding the position and/or of up to +/- 0.01 ° regarding the alignment or rotational position.
  • fine adjustment can also be understood to mean an adjustment with an accuracy tolerance of +/- 0.5 ⁇ m regarding the position and/or of up to +/- 0.005° regarding the alignment or rotational position.
  • the above-mentioned accuracy tolerances regarding the fine adjustment can refer to all types of fine adjustment mentioned below and/or the actuators that may be required for this.
  • the workpiece carrier can be detachable from the printing table plate between two successive printing processes for a screen printing workpiece in order to dry the screen printing workpiece.
  • a screen printing workpiece can therefore be produced in layers and the respective workpiece carrier can be used between the printing processes for a screen printing workpiece be detached from the printing table top.
  • the individual layers of a screen printing workpiece can be dried between two successive printing processes in a position detached from the printing table plate or passed through the drying device for the continuous drying run.
  • the printing table plate can thus be advantageously loaded with different workpiece carriers, so that the utilization of the printing device can be increased.
  • the downtimes of the printing device can be reduced to the times required for conversion or loading with a new workpiece carrier.
  • the overall productivity of the system can be further improved in this way. This results in the device being particularly suitable for use in mass production.
  • the device can be designed so that the printed material or the workpiece or component to be printed remains on the workpiece carrier between the printing of different layers. This can reduce the risk of damage to the printed material, in particular to a workpiece or component that has not yet been completely printed. At the same time, the position detection of the workpiece carrier allows a high degree of repeatability between the printing of successive layers.
  • the device can be designed to produce workpiece or component accuracies of up to 50 ⁇ m, particularly preferably of up to 30 ⁇ m, in particular of up to 20 ⁇ m, more preferably of up to 10 ⁇ m.
  • workpiece or component accuracy can be understood to mean accuracies of an external and/or possibly existing internal geometry of a workpiece or component. This can in particular involve the accuracy of a finished workpiece or component act.
  • Such accuracies can relate to dimensions transverse to a pressure build-up direction, i.e. along an X-axis and/or a Y-axis.
  • Such accuracies can also relate to dimensions in a pressure build-up direction, i.e. along a Z-axis.
  • the above axis designations can correspond in particular to the axis designations of a device claimed in the present case, which will be discussed in more detail below.
  • the device can be used to generate pressure heights, in particular workpiece or component heights, of up to 200 mm, up to 100 mm, in particular up to 75 mm, preferably up to 50 mm, more preferably up to 30 mm, even more preferably up to 20 mm, even more preferably up to 10 mm.
  • the device can be designed to generate pressure heights, in particular workpiece or component heights, of less than 200 ⁇ m, in particular of less than 100 ⁇ m, in particular of less than 50 ⁇ m, particularly preferably of less than 25 ⁇ m.
  • the device can be used to produce printing layers with a thickness of less than 1 mm, in particular less than 0.5 mm, preferably less than 0.25 mm, more preferably less than 0.2 mm, even further preferably less than 0.1 mm, particularly preferably less than 0.05 mm or less than 0.025 mm.
  • the device can be designed for producing components or workpieces with a number of up to 1000 layers, in particular up to 750 layers, preferably up to 500 layers or up to 250 layers.
  • a screen printing workpiece can have at least two printing layers, in particular more than two printing layers.
  • a transport device can be provided for the automated transport of at least one workpiece carrier, in particular for a plurality of workpiece carriers.
  • the transport device can preferably have a transport circuit for the automated transport of the at least one workpiece carrier and/or can be designed as a transport circuit.
  • the transport device can be set up for automated transport in the circuit between the printing device and at least one position spaced from the printing device and/or the printing table top.
  • Such a transport circuit can achieve a particularly favorable material flow within the device, so that the overall productivity of the device can be improved. This means that manual handling of individual workpiece carriers can be completely avoided or reduced to a minimum.
  • the transport device and/or the transport circuit can be designed to be at least partially multi-lane and/or at least partially single-lane. In this way, different transport capacities can be realized for different transport sections.
  • the transport device can be formed at least in sections by a conveyor, in particular a belt conveyor. It can also be advantageous if the transport device and/or the transport circuit is formed by a glass fiber Teflon-coated fabric tape or several such fabric tapes. A transport device designed in this way or such a transport circuit ensures a high level of operational safety.
  • the transport device can have a plurality of transport routes that run at an angle to one another.
  • the transport device can have at least one corner converter, in particular with conveyor belts running transversely to one another. In this way, the course of the transport device can be flexibly adapted to the respective requirements of the device or selected in a suitable manner for installation.
  • a positioning and/or handling device can be provided for pre-positioning a workpiece carrier on the printing table plate, in particular for pre-positioning with an accuracy tolerance of +/- 500 ⁇ m regarding the position and/or of up to +/- 5° regarding the alignment or rotational position of the workpiece carrier.
  • a positioning and/or handling device for pre-positioning a workpiece carrier on the printing table plate can be designed with an accuracy tolerance of +/- 1000 ⁇ m regarding the position and/or of up to +/- 10° regarding the alignment or rotational position of the workpiece carrier.
  • a positioning and/or handling device for pre-positioning a workpiece carrier on the printing table plate can be designed with an accuracy tolerance of +/- 200 ⁇ m regarding the position and/or of up to +/- 2° regarding the alignment or rotational position of the workpiece carrier.
  • a positioning and/or handling device for pre-positioning a workpiece carrier on the printing table plate can be designed with an accuracy tolerance of +/- 100 ⁇ m regarding the position and/or of up to +/- 1° regarding the alignment or rotational position of the workpiece carrier.
  • a positioning and/or handling device for pre-positioning a workpiece carrier on the printing table plate can be designed with an accuracy tolerance of +/- 50 ⁇ m regarding the position and/or of up to +/- 0.5° regarding the alignment or rotational position of the workpiece carrier .
  • a positioning and/or handling device for pre-positioning a workpiece carrier on the printing table plate can be designed with an accuracy tolerance of +/- 25 ⁇ m regarding the position and/or of up to +/- 0.25° regarding the alignment or rotational position of the workpiece carrier .
  • the above accuracy ranges refer in particular to positions along a plane transverse to the construction direction of the screen printing workpiece (X direction and Y direction) or to the rotational position about an axis running in the construction direction (Z axis).
  • the device can be equipped with a positioning and/or handling device through which the workpiece carrier can be positioned on the printing table plate in an automated and/or defined manner.
  • a positioning and/or handling device can ensure the positioning accuracy of the workpiece carrier on the printing table top and avoid the need for manual handling become.
  • Such an automated and/or defined positioning by a positioning and/or handling device can be a prepositioning, in particular with the above accuracy information. After such pre-positioning, fine positioning can also be carried out, which will be discussed below. Fine positioning can also be carried out using a positioning and/or handling device.
  • the ability to precisely reposition the workpiece carrier can be particularly advantageous for printing subsequent layers.
  • the workpiece carrier can initially be arranged in a specific position or in a specific orientation on the printing table top. After a printing process has taken place in this position or orientation of the workpiece carrier, the workpiece carrier can be detached from the printing table top for drying. The positioning and/or handling device can now be used to precisely reposition the workpiece carrier on the printing table top, if necessary with fine positioning following pre-positioning.
  • the workpiece carrier can be positioned on the printing table plate according to the previous print. Deviations in the position and/or alignment of the workpiece carrier on the printing table plate between two consecutive printing processes can thus be avoided.
  • the positioning and/or handling device can be designed to detect the position of the workpiece carrier.
  • the repositioning of one In this way, the workpiece carrier on the printing table can be carried out with particularly high accuracy.
  • the position detection of the workpiece carrier can influence the repositioning process and thus promote correct positioning and/or alignment of the workpiece carrier on the printing table top.
  • a position detection of the workpiece carrier by the positioning and/or handling device can take place both in a starting position and/or in an end position.
  • Starting and end positions can be provided, for example, on the printing table top or in a feed area of the printing table top or in a discharge area of the printing table top.
  • the positioning and/or handling device can be designed as part of the transport device.
  • a high degree of integration of the different device components and thus also a high degree of automation can therefore be achieved, resulting in a particularly advantageous suitability for the mass production of 3D screen printing workpieces.
  • the positioning device can have a conveying means, in particular a belt conveyor.
  • the conveying means and/or the belt conveyor can preferably extend into the printing table top and/or be embedded in the printing table top and/or can be lowered and/or raised relative to the printing table top.
  • Such a conveyor can transport workpiece carriers to the printing table top with little effort and relatively high process reliability.
  • the workpiece carrier By lowering the conveyor or the belt conveyor, the workpiece carrier can be placed on the printing table top.
  • lifting the conveyor or the belt conveyor the workpiece carrier can be lifted again from the printing table plate and transported away from it.
  • the handling device can also be a pick-and-place device.
  • the handling device can also be designed as a handling robot. Such handling devices ensure high accuracy and flexibility in operation.
  • the automated handling of a workpiece carrier by the positioning and/or handling device can ensure further improved productivity of the device.
  • Manual operating work on the device can be reduced to a minimum or completely avoided by providing a positioning and/or handling device. This reduces the risk of disruption to the production process due to operating errors.
  • the positioning and/or handling device can be designed to load the printing table top with workpiece carriers on multiple sides. It is possible that a positioning and/or handling device is arranged on several sides of the printing table top, in particular for loading the printing table top from different sides. As a result, the utilization of the printing device can be further increased, which can improve productivity.
  • an alignment device through which the workpiece carrier can be aligned and/or positioned in a defined manner on the printing plate.
  • the correct position of the workpiece carrier on the printing table top can be ensured during two consecutive printing processes.
  • the creation of a desired component geometry can thus be achieved safely.
  • it can be ensured in this way that a workpiece carrier remains intact until the entire printing process has been completed, including the printing of several Printing layers are positioned on the printing table top with sufficient repeatability. This improves process reliability.
  • An alignment device can be formed, for example, by a mechanical positioning element and/or by at least one stop. In this way, the positional accuracy of the workpiece carrier on the printing table top can be ensured with particularly little effort. It is also possible for the alignment device to be formed by a positioning and/or handling device described above. An alignment device can advantageously ensure prepositioning with the above-mentioned precision information for prepositioning.
  • the alignment device can also be designed as part of the transport device and/or the printing device, whereby the integration of the device, in particular the different devices, can be further increased. This preferably allows the level of automation to be increased and thus productivity to be improved.
  • the transport device can run at least in sections along at least two levels, in particular two height levels and/or two levels running one above the other in the height direction.
  • a lifting device in particular a lift arrangement, can be provided between the two levels of the transport device, preferably a plurality of lifting devices.
  • the transport device can also be designed at least in sections with a height gradient, in particular a height gradient running between two levels of the transport device. Such a height gradient can preferably be formed on a return path to the printing device. This means that a deeper level can be targeted in the return become. Due to the height gradient, the influence of gravity can be used to transport workpiece carriers, at least in sections.
  • the device according to the invention can be equipped with at least one drying device for a screen printing workpiece.
  • a drying device for a screen printing workpiece.
  • the drying device is designed with a drying section for the continuous drying cycle of screen printing workpieces and/or workpiece carriers.
  • a drying section for the continuous drying cycle of screen printing workpieces and/or workpiece carriers.
  • the drying section is preferably designed as part of the transport device, so that the integration of the device can be further improved.
  • the transport device can run through the drying device, so that manual handling of the workpiece carriers can be completely avoided.
  • the workpiece carrier can be moved independently of the printing table plate by the drying device, in particular can be moved automatically by the drying device. It is accordingly provided that by releasing the workpiece carrier from the printing table top Once printing has taken place, the workpiece carrier is moved into the drying device without a printing table plate and thus only the workpiece carrier is exposed to any temperature loads.
  • the printing table plate therefore always remains outside the drying device and is not exposed to any temperature loads, whereby the printing table plate itself or peripheral components for the printing table plate are exposed to less wear and can be realized with relatively little design effort.
  • the workpiece carrier can be moved automatically through the drying device and/or can be moved through the drying device at a variably adjustable speed.
  • the automated movability ensures particularly low handling effort for the workpiece carrier. Due to the variably adjustable speed for moving the workpiece carrier through the drying device, the drying intensity for the respective screen printing workpieces can be adjusted with little effort.
  • an adjustment can be made to the number of workpiece carriers in circulation or an adjustment to the printing speed in the printing device, so that overall a substantially uninterrupted or quasi-continuous production process within the device can be guaranteed.
  • the drying device is set up for drying at least one screen printing workpiece by means of convection and/or heat radiation, in particular infrared heat radiation.
  • the drying process can be flexibly adapted to the respective operating conditions.
  • the drying device preferably has a plurality of convection and/or heat radiation units. Furthermore, in an advantageous manner the active length of the drying device can be variably adjusted, preferably by activating and / or deactivating at least one convection and / or heat radiation unit. Accordingly, the heat input into a screen printing workpiece can be adjusted depending on the operating conditions by adjusting the active length of the drying device. The activation or deactivation of convection and/or heat radiation units can be accomplished with little effort. The overall flexibility of the device is improved in this way.
  • the drying device can in particular be a drying tunnel through which the workpiece carriers are transported automatically for drying. Convection and/or heat radiation units can be provided within the drying tunnel. The active length of the drying tunnel can be variably adjusted.
  • the number of drying devices can be equal to or less than the number of printing devices.
  • several printing devices can be assigned to a single drying device, so that workpiece carriers are guided from several printing devices to a single drying device. In this way, a relatively high printing capacity can be realized and a large drying volume can be provided within the drying device, for example through a relatively high drying intensity.
  • the number of drying devices is greater than the number of printing devices. In this way, a particularly high utilization of printing devices can be ensured. The risk of downtimes or dead times for individual printing devices can be reduced in this way.
  • each printing device being assigned at least one drying device and/or each drying device being assigned to at least one printing device.
  • each printing device being assigned at least one drying device and/or each drying device being assigned to at least one printing device.
  • a plurality of workpiece carriers can be provided, each of which can be positioned within the printing device to carry out a printing process.
  • the workpiece carriers can be transported automatically by the transport device, in particular can be transported simultaneously along different sections of the transport device. The productivity of the device can thereby be further improved.
  • At least one of the workpiece carriers can be individually and/or traceably marked. All workpiece carriers are preferably individually and/or traceably marked. With such marking, all process steps relating to a workpiece carrier can be traced and/or recorded or documented automatically.
  • Different stations of the device for example the printing device and/or a cooling or drying device, can recognize the respective workpiece carrier based on an identification and save the process steps carried out in relation to the workpiece carrier. Every process sequence carried out in relation to a workpiece carrier can therefore be traced in a higher-level data structure. This can be particularly advantageous in the case of different printing devices when using a common drying device.
  • different workpieces or workpiece types can be produced at different printing stations, possibly with different material recipes and/or layer thicknesses and/or printing screens.
  • the material recipes and/or layer thicknesses used can in turn influence the required drying process, so that the drying process can be individually adapted or alternately changed for drying different screen printing workpieces on different workpiece carriers.
  • operational flexibility is also improved through appropriate marking of the workpiece carriers.
  • the at least one workpiece carrier is provided with at least one marking, preferably with a plurality of markings.
  • a marking can preferably be recognizable electronically, in particular via RFID, optically and/or via camera. Process reliability can be further improved in this way, since such marking simplifies the ongoing or repetitive acquisition of information regarding the respective workpiece carrier.
  • the at least one workpiece carrier is provided with at least one marking for individual identification and/or individual tracking of the workpiece carrier, in particular with an individual identification for tracking.
  • a marking can therefore have an electronic and/or optical identifier, which can be used to track the respective workpiece carrier.
  • the at least one workpiece carrier is provided with at least one marking for position detection, in particular a plurality of markings for position detection.
  • the marking for position detection is preferably a marking via which the position and/or orientation of the workpiece carrier can be detected.
  • a marking can be optically detected.
  • Two markings for position detection can preferably be provided per workpiece carrier, whereby the position and/or orientation of the respective workpiece carrier can be determined with a high degree of certainty.
  • one marking can be detected by a respective associated detection device, in particular a camera, which will be described in more detail below.
  • two cameras can be provided, each of which is set up to capture one of the markings on a workpiece carrier to be captured.
  • the workpiece carrier has a marking that can be detected by a position detection device and/or by a positioning and/or handling device and/or a transport device.
  • the detection reliability or detection speed can be improved in this way. Both the handling of the workpiece carrier and the position and alignment fine adjustment of the printing table plate or the printing upper structure can be simplified in this way.
  • At least one storage device in particular an input and/or output memory, is provided, which can be designed for temporary storage and/or automated recording and/or output of at least one workpiece carrier, preferably a plurality of workpiece carriers.
  • individual workpiece carriers can be specifically removed from the production process and/or reintroduced into it, for example in order to wait for further runs from other workpiece carriers within the device.
  • workpiece carriers can be removed from the production process and temporarily stored in the storage device until a screen change has taken place in the printing device. After changing the sieve you can then the respective workpiece carrier from the storage device is reintroduced into the production process and then fed into the printing device equipped with the new screen at the desired time. Manufacturing flexibility and efficiency can be improved in this way.
  • the transport device can be designed for the automated transport of the at least one workpiece carrier, preferably for a plurality of workpiece carriers, between the printing device and the cooling device and/or between the drying device and the input and/or output storage and/or between Input and/or output memory and the printing device.
  • a transport connection between the individual devices or stations of the device can in particular form a circuit.
  • Such a transport circuit can ensure a particularly favorable material flow between the printing device, the drying device and/or the storage device. The need for manual handling of individual workpiece carriers can thereby be reduced to a minimum or completely avoided.
  • the transport device and/or the transport circuit can lead through the drying device in multiple lanes.
  • the return from the drying device to the printing device can be designed as a single track. There can be fewer tracks in the transport section returning from the drying device to the printing device than in the transport section leading through the drying device. As a result, a large drying capacity can be provided with a relatively short length of the drying device.
  • the transport device or the transport circuit can have a bridging section for bridging the printing device.
  • the transport circuit can be designed to pass through the drying device multiple times through a workpiece carrier, in particular without passing through the printing device. Accordingly, a workpiece carrier can be passed through the drying device several times before being returned to the printing device in order to ensure a high level of drying. At the same time, unnecessary passage of workpiece carriers through the printing device can be avoided, thereby further improving productivity.
  • an inspection area can be provided adjacent to a printing area of the printing device, in particular for inspecting a screen printing workpiece and/or a workpiece carrier and/or for inspecting a relative position and/or relative orientation of a workpiece carrier on the printing table top and/or for inspecting a relative position and/or relative alignment of a screen printing workpiece on a workpiece carrier.
  • the term printing area should be understood here as an area within which printing operations can be carried out by the printing device.
  • An inspection area that is separate from the printing area can be particularly aimed at any inspection processes and thus promote high process accuracy. In addition, good accessibility in the inspection area can be guaranteed, including for any necessary inspections by operating personnel.
  • An inspection area can more preferably be designed as part of the printing device and/or as part of the transport device. This results in a high level of system integration.
  • the printing device has a support arrangement, in particular a frame, for the printing table top.
  • the printing table top can therefore be carried by the support arrangement.
  • a support arrangement or such a frame can be designed, for example, by support feet or by a support frame for supporting the printing table top relative to a floor surface.
  • the printing table plate can be immovable, in particular fixed, relative to the support arrangement. In this way, a particularly robust design can be achieved with only little design effort.
  • the printing table plate can be movable relative to the support arrangement. Such mobility can be limited to a printing area of the printing device. As mentioned above, a printing area can be understood as an area within which printing operations can be carried out by the printing device. Movements of the printing table plate in positions in which no printing operations are to be carried out on the printing table plate can therefore be excluded. The design effort with regard to the mobility of the printing table top can be limited in this way. At the same time, a minimum level of functionality is ensured by the relatively low mobility of the printing table top.
  • the printing table plate prefferably be movable only in the pressure build-up direction.
  • Such mobility can advantageously be used to adjust the bounce value between the printing screen and the workpiece carrier or to adjust the distance between an underside of the printing screen and an upper side of a workpiece or a printed material.
  • jump should be understood to mean the distance between the printing screen and the workpiece carrier on which a workpiece or a printed material can be produced in layers. By changing the jump you can Accordingly, the distance between the underside of the printing screen and the top or an upper edge of a workpiece or printed material is kept constant.
  • the possibility of movement of the printing table plate into a drying device can also be avoided. In this way, temperature loads on the printing table top and any drive mechanisms can be safely reduced or completely avoided.
  • the printing table plate can be designed as a sliding plate, in particular an interchangeable sliding plate.
  • two printing table tops of the printing device can be designed as sliding plates, in particular interchangeable sliding plates.
  • the desired printing table plate can therefore be moved into the printing position by shifting operations.
  • the printing table plate can also be movable beyond the printing area and/or up to an inspection area arranged outside the printing area.
  • the printing upper unit can be equipped with a printing and/or flood squeegee.
  • the printing upper unit can have a screen holder and/or an upper unit frame. A printing paste can thus be applied to the respective printing panel or further printing paste layers to the workpiece or printed material via the printing upper mechanism.
  • the printing upper mechanism and/or the printing screen can be movable relative to the printing table top and/or relative to the support arrangement of the printing table top be arranged. Accordingly, for example, the entire printing upper unit, including the printing screen and possibly other components, can be arranged to be movable. Likewise, mobility of the printing screen can be provided within the printing upper work, for example relative to an upper work frame. A mobility described above can be used for adjustment for subsequent printing operations and thus improve manufacturing flexibility and manufacturing accuracy.
  • the printing upper mechanism and/or the printing screen can be arranged immovably relative to the printing table top and/or relative to the support arrangement of the printing table top. This results in a particularly robust structure.
  • An immovable arrangement of the printing upper unit and/or the printing screen is particularly advantageous if the printing table plate is movable relative to the support arrangement in order to ensure relative mobility between the printing table plate and the upper unit and/or printing screen.
  • the printing upper unit and/or the printing screen relative to the support arrangement and/or relative to the printing table top is limited to a printing area of the printing device.
  • Such a configuration can be particularly advantageous if the printing table plate is immovable relative to the support arrangement, so that relative mobility between the printing upper mechanism and the printing table plate or the printing screen and the printing table plate can be ensured, as mentioned above.
  • the printing screen is movable relative to the printing table top, the printing screen can be movable in particular within the printing upper unit.
  • mobility can be limited to a pressure range.
  • the printing device can be used for fine adjustment between two successive printing processes for a screen printing workpiece and/or for fine adjustment between the application of successive printing layers or printing layers can be set up and/or designed for a screen printing workpiece.
  • the process and/or workpiece accuracy can be increased in this way.
  • a fine adjustment can preferably involve the adjustment of the relative position and/or relative orientation, in particular rotational position alignment, between the printing table plate and the printing upper mechanism or between the printing table plate and the printing screen.
  • a fine adjustment can involve the adjustment of the relative position and/or relative alignment, in particular rotational position alignment, between the workpiece carrier and the printing upper mechanism and/or between the workpiece carrier and the printing screen.
  • the repeatability for printing successive print layers or print layers can be further improved in this way.
  • An actuator or a plurality of actuators can be provided for fine adjustment.
  • the printing upper mechanism and/or the printing screen can be movable in the direction transversely through the pressure build-up direction for fine position adjustment relative to the support arrangement and/or relative to the printing table top. It can also be provided that the printing upper mechanism and/or the printing screen can be rotated about a rotation axis running in the pressure build-up direction for fine alignment adjustment, in particular rotation position fine adjustment. At least one adjusting device, preferably a plurality of adjusting devices, can be provided for the position and/or alignment fine adjustment, in particular rotational position fine adjustment, of the printing upper mechanism and/or the printing screen.
  • the pressure build-up direction is a direction in which the respective print layers are arranged one after the other.
  • the pressure build-up direction is preferably also referred to as the Z axis.
  • the directions across the The direction of pressure build-up is also referred to as the X-axis or Y-axis.
  • a fine position adjustment in the direction transverse to the pressure build-up direction accordingly enables a translational movement of the printing upper mechanism and/or the printing screen, in particular relative to the support arrangement and/or relative to the printing table top.
  • the printing table plate can be movable relative to the support arrangement in the direction transverse to the pressure build-up direction for fine position adjustment.
  • the printing table plate can be rotatable about a rotation axis running in the pressure build-up direction for fine alignment adjustment, in particular rotation position fine adjustment. Consequently, instead of moving or rotating the printing upper mechanism and/or the printing screen for fine position adjustment, a corresponding movement or alignment of the printing table top can also take place.
  • the printing table plate and thus also the workpiece carrier arranged on the printing table plate can be moved translationally and/or rotated in space.
  • At least one adjusting device can preferably be provided.
  • several actuating devices can be provided, for example for each axis of movement of an actuating device.
  • both the printing table plate and the printing upper mechanism or the printing screen can be arranged to be movable or rotatable for fine positioning and/or alignment.
  • the possibilities for fine-tuning the position and/or alignment allow the manufacturing precision to be further increased.
  • By loosening the workpiece carrier from the printing table top in the course of the screen printing process a recurring positioning of the workpiece carrier on the printing table top is required.
  • a high degree of accuracy in the screen printing process can now be ensured through precise positioning or alignment of the workpiece carrier on the printing table top.
  • the possibility of fine-tuning the position and/or alignment of the printing upper mechanism, the printing screen and/or the printing table plate allows the manufacturing flexibility and/or manufacturing accuracy to be further improved.
  • the printing upper mechanism and/or the printing screen can be movable in a pressure build-up direction relative to the support arrangement and/or relative to the printing table top in order to adjust a jump height.
  • the printing table plate can also be movable in a pressure build-up direction in order to adjust a jump height relative to the support arrangement and/or relative to the printing upper structure and/or relative to the printing screen, as mentioned above with regard to the possibility of the movable arrangement of the printing table plate.
  • At least one adjusting device can be provided to set a jump height. In particular, an adjusting device can be provided for fine adjustment of the jump height.
  • At least one position detection device is provided for a screen printing workpiece and/or for the printing table top. It is also possible for a plurality of position detection devices to be provided, in particular different position detection devices for detecting the position of different components or for covering different detection areas.
  • an adjusting device of the printing table top and/or an adjusting device of the printing upper mechanism can be set up to provide a position and/or fine adjustment of alignment depending on a position detection by a position detection device.
  • a control loop can be implemented, which enables positioning or alignment fine adjustment with particularly high accuracy.
  • one or the position detection device can be set up to determine the position and/or orientation of a screen printing workpiece and/or the workpiece carrier in space and/or relative to the printing table top and/or relative to a support arrangement for the printing table top and/or relative to a To capture the printing upper structure.
  • one or the position detection device can be set up to detect the position and/or orientation of the printing table plate relative to the support arrangement. Accordingly, a control loop can be implemented with respect to the absolute position of the printing table top in space or relative to the support arrangement.
  • a position detection device can be set up to detect the position and/or orientation of a screen printing workpiece relative to the workpiece carrier arranged underneath. The process and/or workpiece accuracy can thereby be further improved.
  • a position detection device can be set up to detect the position of a workpiece carrier using at least one marking, in particular using at least two markings, on the workpiece carrier. This can be done with little effort and relatively high accuracy.
  • a position detection device for position detection can be designed within a pressure area and/or arranged within a pressure area. This allows a high level of process and system integration to be achieved.
  • a position detection device for position detection can be designed outside a pressure area, in particular within an inspection area arranged outside the pressure area.
  • a position detection device can also be arranged outside the printing area and/or within the inspection area. Installation space restrictions can thus be avoided and overall good accessibility and visibility for operating personnel can be ensured.
  • the position detection device can have at least one camera, in particular a camera arranged below or above the printing table top.
  • the printing table plate can thus be arranged between the camera and the printing upper unit.
  • the position detection device can be set up to detect the coverage of at least one opening in the printing table plate by the workpiece carrier.
  • the printing table top can therefore be equipped with defined openings, for example circular openings, which are partially covered by a workpiece carrier when positioned on the printing table top. The size and shape of the coverage of these openings by the printing table top can be recorded by a camera and a conclusion can be drawn from this about the position of the workpiece carrier on the printing table top.
  • a corresponding camera can also be arranged above the printing table top, for example on the printing upper unit.
  • the position detection device is set up to detect the position of the workpiece carrier in a position spaced from the printing table top.
  • the position detection of the workpiece carrier in a position spaced from the printing table plate can be used in particular to initiate a handling process.
  • a positioning and/or handling device can make contact or grip the workpiece carrier in a targeted manner or with a high degree of certainty realize and then carry out a repositioning on the printing table top or initiate a targeted transport or conveyance to the printing table top.
  • the position detection device can initiate the handling and/or transport of the workpiece carrier away from the printing table plate.
  • the level of automation can be further increased in this way, whereby the overall productivity of the device can be further improved.
  • different position detection devices can be provided for different detection functions, for example in the form of several cameras or camera systems.
  • a position detection device can also be provided for a printing screen, in particular for detecting the position and/or orientation of a printing screen in space and/or relative to a printing upper unit and/or relative to the upper unit frame and/or relative to the printing table top and/or relative to a support arrangement for the printing table top.
  • a height detection device can be provided, in particular a height detection device for a screen printing workpiece or for a printed material.
  • a height detection device can detect the current construction height of a screen printing workpiece that is positioned on the workpiece carrier and/or the printing table.
  • a jump height can be set.
  • the height detection can take place at a representative position of the screen printing workpiece or the printed material.
  • the height detection device can also be designed by a camera system. In particular, the height detection device can be designed together with the position detection device as a unit.
  • the printing table plate can be designed for temporary fixation of the workpiece carrier, in particular for temporary fixation in a defined and/or aligned position on the printing table plate.
  • the printing table plate can therefore ensure that the position of the workpiece carrier is safely maintained for a printing process.
  • the ability to temporarily fix or detach the workpiece carrier from the printing table plate ensures a sufficiently high degree of flexibility, in particular for loading the printing table plate with a plurality of workpiece carriers during the production process.
  • the printing table plate can be, for example, a perforated plate, in particular a perforated plate for vacuum fixing the workpiece carrier.
  • a vacuum fixation by removing a generated vacuum enables the workpiece carrier to be easily detached from the printing table plate for the purpose of moving or transporting the workpiece carrier into a subsequent process step.
  • the printing table top can in particular be a dimensionally stable or rigid plate.
  • the printing table top can, for example, be 1 to 10 cm thick, preferably 2 cm to 8 cm or 3 cm to 7 cm thick. In particular, the printing table top can have a thickness of approximately 5 cm.
  • the printing table top can be made of a wear-resistant material, in particular a metal material.
  • the printing table top can in particular be designed as a printing table top with multiple uses.
  • a printing panel should be understood as meaning that area which can be printed using the printing device.
  • the printing device can have a plurality of printing table tops. Different printing table tops can therefore be used alternately for one print, which can further reduce downtimes.
  • the workpiece carrier can be made from a temperature-resistant material and/or designed as an aluminum plate, in particular as an aluminum plate anodized on both sides.
  • the workpiece carrier can also be designed as an aluminum plate in sections and made of a different material in other sections. It is also possible for the workpiece carrier to be made at least in sections from a ceramic material. Workpiece carriers designed in this way have only a slight tendency to deform, so that a high degree of operational reliability can be ensured through any drying processes for the screen printing workpieces.
  • the workpiece carrier can have a thickness of 1 mm to 4 mm, preferably of 1.5 mm to 3 mm, in particular of 2 mm to 2.5 mm or of approximately 2 mm.
  • a workpiece carrier has sufficient dimensional stability and therefore longevity.
  • workpiece carriers dimensioned in this way are sufficiently light to be able to be positioned by a handling device with little effort and with sufficient accuracy.
  • the device and/or the printing device of the device can have a screen changing device, in particular for automated screen changing.
  • a screen changing device can advantageously remove an existing screen from a screen holder of the printing upper unit and replace it with another screen.
  • the screen changing device can do this be equipped with a magazine for storing a plurality of printing screens.
  • the device can have several devices that can be modularly connected to form a device system.
  • several printing devices and/or several drying devices can be provided.
  • multiple storage devices can be provided so that the overall productivity and/or flexibility of the device can be further improved.
  • the printing, drying and/or storage devices can be modularly connectable to form a device system.
  • several printing devices and/or several drying devices and/or several storage devices can be modularly connectable to form a device system. In this way, an adaptation to the respective production requirements can be carried out in a particularly advantageous manner without the need for a completely new concept.
  • an additional printing device or an additional drying device or an additional storage device can advantageously be arranged or connected in a modular manner in order to increase the capacities and/or the functionalities if necessary expand. Overall flexibility is improved in this way.
  • a further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with at least one printing device for the layered production of at least one screen printing workpiece in several printing processes and with at least one workpiece carrier for at least one screen printing workpiece, wherein the printing device is equipped with at least one printing table plate which is designed separately from the workpiece carrier, on which the workpiece carrier can be positioned to carry out a printing process, and wherein the workpiece carrier is between two successive printing processes for a screen printing workpiece for drying the Screen printing workpiece can be detached from the printing table top.
  • a further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with at least one printing device for the layered production of at least one screen printing workpiece in several printing processes, with at least one drying device for a screen printing workpiece and with at least one transport circuit for the automated transport of the at least one workpiece carrier.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with at least one printing device for the layered production of at least one screen printing workpiece in several printing processes and with at least one drying device for a screen printing workpiece, wherein the drying device as Drying section is designed for the continuous drying cycle of screen printing workpieces.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with a printing device for the layered production of at least one screen printing workpiece in several printing processes, with at least one workpiece carrier for at least one screen printing workpiece and with at least one drying device for a screen printing workpiece, whereby the Printing device has at least one printing table plate which is designed separately from the workpiece carrier, onto which the workpiece carrier can be positioned to carry out a printing process, and wherein the workpiece carrier can be moved independently of the printing table plate by the drying device.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with a printing device for the layer-by-layer production of at least one screen printing workpiece in several printing processes and with at least one workpiece carrier for at least one screen printing workpiece, the printing device being at least a printing table plate designed separately from the workpiece carrier, on which the workpiece carrier can be positioned to carry out a printing process, and a printing upper mechanism with a printing screen, the printing device being designed for fine adjustment and the fine adjustment being the setting of the relative position and/or relative alignment between the printing table plate and the Printing screen includes.
  • the printing screen can be moved within the printing upper unit or relative to other components of the printing upper unit and/or the entire printing upper unit including the printing screen.
  • a movement of the printing table plate to adjust the relative position and/or relative orientation is also possible. This also applies to the independent aspects of the present invention described below.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with a printing device for the layer-by-layer production of at least one screen printing workpiece in several printing processes and with at least one workpiece carrier for at least one screen printing workpiece, the printing device being at least one separate from the workpiece carrier designed printing table plate, on which the workpiece carrier can be positioned to carry out a printing process, and has a printing upper mechanism with a printing screen, the printing device being designed for fine adjustment and the fine adjustment comprising the adjustment of the relative position and / or relative alignment between the workpiece carrier and the printing screen.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with at least one printing table top, in particular for a screen printing workpiece and/or for a workpiece carrier, with a printing screen and with an adjusting device for the printing screen, wherein the adjusting device is set up for fine position adjustment of the printing screen in directions transverse to a pressure build-up direction.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with a printing table top, in particular for a screen printing workpiece and / or for a workpiece carrier, with a printing screen, with an adjusting device for the printing screen and with a position detection device for a screen printing workpiece and/or for a workpiece carrier, wherein the adjusting device is set up to carry out a fine adjustment of the position and/or alignment of the printing screen depending on a position detection by the position detection device.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with a printing device for the layered production of at least one screen printing workpiece in several printing processes and with a plurality of workpiece carriers which are used to carry out a printing process can be positioned within the printing device, with at least one of the workpiece carriers being individually and/or traceably marked.
  • a yet further independent aspect of the present invention relates to a device for producing three-dimensional screen printing workpieces, in particular a 3D screen printing system, with at least one printing table top, in particular for a screen printing workpiece and/or for a workpiece carrier, and with a support arrangement for the printing table top, wherein the printing table top is immovable relative to the support arrangement or mobility of the printing table plate relative to the support arrangement is limited to a printing area.
  • a further aspect of the present invention relates to a method for producing three-dimensional screen printing workpieces, in particular with a device described above.
  • At least one workpiece carrier is provided for at least one screen printing workpiece and a screen printing workpiece is produced in layers on the workpiece carrier in several printing processes in a printing device.
  • the workpiece carrier is positioned on a printing table plate of the printing device which is designed separately from the workpiece carrier, and a fine adjustment of the printing device is carried out between two successive printing processes for a screenprinted workpiece.
  • the fine adjustment includes a position detection of the workpiece carrier and the adjustment of the relative position and/or relative alignment between the workpiece carrier and a pressure screen depending on the position detection.
  • the fine adjustment advantageously achieves a high degree of manufacturing accuracy or repeatability when producing three-dimensional screen printing workpieces.
  • different layers of a three-dimensional screen printing workpiece can be printed with high accuracy.
  • detecting the position of a workpiece carrier as a basis for fine adjustment enables a high level of productivity.
  • a further independent aspect of the present invention relates to a method for producing three-dimensional screen printing workpieces, in particular with a device described above, in which at least one workpiece carrier is provided for at least one screen printing workpiece and a screen printing workpiece is produced in layers on the workpiece carrier in several printing processes in a printing device.
  • the workpiece carrier is positioned on a printing table plate of the printing device which is designed separately from the workpiece carrier, and between two successive printing processes for a screen printing workpiece, the workpiece carrier is removed from the printing table plate in order to dry the screen printing workpiece.
  • the respective workpiece carrier is positioned several times on the printing table plate and removed from it again. There is therefore a recurring repositioning of the workpiece carrier on the printing table top. In this way, the printing table plate can remain within the printing device.
  • the printing table plate can thus be loaded by a plurality of workpiece carriers, so that the utilization of the printing device can be improved.
  • the respective workpiece carrier can be dried independently of the printing table top Drying equipment can be transported. The printing table top itself is therefore exposed to no or only low temperature loads.
  • several printing screens are used to produce the screen printing workpiece in several printing processes, with a test print preferably being carried out on an unprinted workpiece carrier immediately after a screen change has taken place. If incorrect printing occurs due to the screen change, previously printed layers will not be affected. Rather, incorrect printing is immediately detected on the still unprinted workpiece carrier, so that countermeasures or corrections can be made. Only after ensuring correct printing with a new screen can the latter be used to print additional layers on screen printing workpieces that have already been partially produced.
  • the Fig. 1 shows a perspective view of a device 10 according to the invention for producing three-dimensional screen printing workpieces according to one embodiment.
  • the Fig. 2 shows a top view of the device 10 from Fig. 1 .
  • Fig. 3 and 4 show schematically a top view of the device 10 showing different transport levels.
  • the device 10 has a printing device 12 for the layer-by-layer production of at least one screen printing workpiece in several printing processes.
  • the printing device 12 can be a so-called screen printer.
  • the device 10 has a plurality of workpiece carriers 14.
  • the workpiece carriers 14 are designed for at least one screen printing workpiece, preferably for a plurality of screen printing workpieces. Accordingly, a single screen printing workpiece or a plurality of screen printing workpieces can be produced in layers on a single workpiece carrier 14.
  • the printing device 12 has at least one printing table plate 16 which is designed separately from the workpiece carrier 14.
  • Two or more printing table tops 16 can also be provided in the printing device 12. If there are two or more printing table tops 16, these can each be designed as an interchangeable sliding table. Even in the case of a printing table top 16, this can be designed as an interchangeable sliding table.
  • the workpiece carrier 14 can be positioned on the printing table top 16 to carry out a printing process. Between two consecutive printing processes, the respective workpiece carrier 14 can be detached from the printing table top 16 to dry the screen printing workpiece.
  • the device 10 can therefore be designed so that each workpiece carrier 14 is between two successive printing processes for drying the screen printing workpiece located thereon can be detached from the printing table top 16.
  • the respective workpiece carrier 14 is positioned several times on the printing table plate 16 and removed from it again.
  • the utilization of the printing device 12 can be advantageously improved in this way.
  • the screen printing workpiece or the printed material can remain on the respective workpiece carrier 14 between different printing processes, so that the risk of damage is reduced.
  • the device 10 can also have a transport device 18 for the automated transport of at least one workpiece carrier 14, in particular for a plurality of workpiece carriers 14.
  • the transport device 18 is designed as a transport circuit for the automated transport of the at least one workpiece carrier 14, preferably for a plurality of workpiece carriers 14.
  • the transport device 18 is set up in particular for automated transport in the circuit between the printing device 12 and at least one position spaced from the printing device 12 and/or the printing table top 16.
  • the transport device 18 can be designed to be multi-lane at least in sections and/or single-track at least in sections, which refers to the Fig. 3 and 4 will be explained in more detail.
  • the transport device 18 is formed at least in sections by a conveyor, in particular a belt conveyor. Different transport routes of the transport device 18 can run at an angle to one another. Corner converters can be provided for this purpose.
  • the device 10 can also be equipped with a positioning and/or handling device 20, through which a workpiece carrier 14 can be positioned on the printing table top 16 in an automated and/or defined manner.
  • the positioning and/or handling device 20 can be designed as part of the transport device 18.
  • a positioning device 20 can, for example, have a conveyor, in particular a belt conveyor. Such a conveying means can extend into the printing table top 16 and/or can be embedded in the printing table top 16 and/or can be lowered and/or raised relative to the printing table top 16. In this way, a workpiece carrier 14 can be transported above the printing table plate 16 and then set down in a suitable manner and raised again and transported away.
  • a conveyor in particular a belt conveyor.
  • a handling device which is not shown in more detail here, can be, for example, a pick-and-place device or a handling robot.
  • a workpiece carrier 14 can be contacted by a handling device from an area upstream of the printing device 12, lifted and then positioned on the printing table top 16 of the printing device. Following a printing process, the respective workpiece carrier can be lifted again from the printing table plate 16 by the handling device and transported away from the printing device 12.
  • the positioning and/or handling device 20 can also be designed to detect the position of the workpiece carrier 14.
  • a camera system 19 or the like can be provided on the positioning and/or handling device 20, for example, through which the workpiece carrier 14 can be recognized before contacting or before lifting.
  • Such position detection of the workpiece carrier 14 simplifies in particular the contacting or lifting by conveyor belts or the gripping of the workpiece carrier 14 by a handling device or the transport and/or handling safety elevated.
  • Such position detection of the workpiece carrier 14 can take place in particular in an inspection area, which will be discussed below.
  • an alignment device can also be provided, through which the workpiece carrier 14 can be aligned and/or positioned in a defined manner on the printing table top 16.
  • the alignment device can preferably be the positioning and/or handling device 20.
  • the alignment device can be formed by a mechanical positioning element, not shown here, and/or by a stop, not shown here.
  • the printing table plate 16 can be designed to temporarily fix the workpiece carrier 14.
  • the printing table plate 16 can be designed, for example, as a perforated plate, in particular as a perforated plate for vacuum fixing the workpiece carrier 14.
  • the printing device 12 can also have a support arrangement 22 for the printing table top 16.
  • the printing table top 16 is thus carried by the support arrangement 22.
  • the printing table plate 16 can be immovable relative to the support arrangement 22.
  • Mobility of the printing table top 16 can also be provided.
  • a mobility of the printing table plate 16 relative to the support arrangement 22 can be limited to a printing area 24 of the printing device 12 and/or can be provided for fine adjustment of the position or alignment of the printing table plate 16.
  • This can be a fine position adjustment relative to the support arrangement 22 in the direction transverse to the pressure build-up direction 26 and/or a fine alignment adjustment around an axis of rotation running in the pressure build-up direction 26.
  • the pressure build-up direction 26 or in the pressure build-up direction 26 axis of rotation runs as in Fig. 1 shown, vertical.
  • the mobility of the printing table plate 16 relative to the support arrangement 22 goes beyond a printing area 24 of the printing device 12.
  • such mobility can be limited to at least a housing and/or a casing of the printing device 12.
  • the mobility of the printing table plate 16 relative to the support arrangement 22 can be limited to areas outside of a drying device, which will be described in more detail below.
  • the printing table plate 16 can be movable relative to the support arrangement 22 up to an inspection area, which will be discussed in more detail later.
  • mobility of the printing table plate 16 in the height direction along the pressure build-up direction 26 can be provided in order to adjust the jump height for subsequent printing processes.
  • the printing device 12 can also be equipped with a printing upper unit 28.
  • the printing upper unit 28 can have a printing and/or flood squeegee, which is not shown in more detail here.
  • the printing upper unit 28 can be equipped with at least one printing screen and/or a screen holder, which is also not shown in more detail here.
  • the printing upper unit 28 or a frame of the printing upper unit 28 can be immovable relative to the printing table plate 16 and/or relative to the support arrangement 22.
  • a screen holder of the printing upper unit 28 can be movable relative to a frame of the printing upper unit 28 and/or relative to the printing table top 16 and/or relative to the support arrangement 22.
  • Such mobility of the screen holder can be limited to a printing area 24 of the printing device 12.
  • a corresponding mobility of the screen holder can be used for positioning. or fine alignment adjustment can be provided. This is particularly advantageous if the printing table plate 16 is arranged immovably relative to the support arrangement 22.
  • mobility of the screen holder including the printing screen along the pressure build-up direction 26 can be provided in order to adjust the bounce value for subsequent printing processes.
  • a lifting mechanism (not shown) can be provided. This is advantageous if the printing table plate 16 is arranged immovably along the pressure build-up direction 26.
  • mobility of the printing upper mechanism 28 relative to the support arrangement 22 and/or relative to the printing table plate 16 in directions transverse to the pressure build-up direction 26 can be provided.
  • Such mobility of the entire printing upper unit 28 can be limited to a printing area 24 of the printing device 12.
  • a corresponding mobility of the printing upper unit 28 can be provided for fine adjustment of the position or alignment of the printing upper unit. This is in turn advantageous if the printing table plate 16 is arranged immovably relative to the support arrangement 20 in directions transverse to the pressure build-up direction 26.
  • a position detection device can be provided for a screen printing workpiece and/or for a workpiece carrier 14 and/or for the printing table top 16.
  • Any adjusting devices of the printing table plate 16 and/or any adjusting devices of the printing upper unit 28 be set up to carry out a position and/or alignment fine adjustment depending on a position detection by the position detection device.
  • the position detection device can in particular carry out a position detection within the pressure area 24. It is also possible for the position detection device to detect the position outside the pressure area 24, for example in an inspection area.
  • several position detection devices can also be provided.
  • the position detection device can be designed, for example, by a camera system or the like. Such a position detection device can be set up in particular to detect the position of workpiece carriers 14.
  • the device 10 is equipped with a drying device 30.
  • the drying device 30 can be a drying section.
  • the drying device 30 is arranged in the longitudinal direction of the device 10 behind the printing device 12 and can have an active length that is variably adjustable, for example by activating and/or deactivating individual heat generating units, for example convection and/or heat radiation units, which are not shown in more detail here .
  • the individual workpiece carriers 14 can be moved independently of the printing table plate 16 by the drying device 30.
  • the printing table plate 16 therefore experiences no temperature stress.
  • the drying section of the drying device 30 can be designed in particular for a continuous drying run of screen printing workpieces and/or workpiece carriers 14.
  • the travel speed for the workpiece carriers 14 can be variably adjusted by the drying device 30.
  • a drying device can also be provided in which screen printing workpieces are dried at rest.
  • workpiece carriers including screen printing workpieces can be moved into the drying device and out of it in the opposite direction.
  • the device 10 can also have a buffer memory 32, which can be downstream of the drying device 30. Further drying or post-drying can take place in the buffer storage 32.
  • the buffer storage can also influence the material flow within the device 10.
  • the device 10 can be equipped with a memory device 34, which can be a loading and/or unloading memory or an input and/or output memory.
  • a memory device 34 Via the storage device 34, individual workpiece carriers 14 can be introduced into and removed from the transport device 18, which is designed as a transport circuit. Temporary interim storage of individual workpiece carriers 14 can also take place in the storage device 34.
  • the storage device 34 can be arranged in the material flow between the drying device 30 and the printing device 12.
  • the printing device 12, the drying device 30, the buffer memory 32 and/or the storage device 34 can be modularly connectable to form a device system.
  • a device system can consist of a plurality of devices 10 or of a device 10 that has been expanded and/or reduced to include individual devices or stations.
  • the printing device 12, the drying device 30, the buffer storage 32 and/or the storage device 34 can be transported through the transport device 18 be suitably connected or integrated into a device system.
  • the transport device 18 can be used to automatically transport workpiece carriers between the printing device 12, the drying device 30, the buffer storage 32 and/or the storage device 34, in particular along a transport circuit.
  • Fig. 3 a top view showing an upper level of the transport device 18 and the Fig. 4 shows a top view showing a lower level of the transport device 18.
  • the transport device 18 can in particular have a plurality of conveyor belt sections 36 and corner converters 38.
  • the conveyor belt routes 36 can transport individual workpiece carriers 14 between different stations or facilities of the device 10.
  • the printing processes take place within the printing device 12.
  • the respective workpiece carriers 14 must be positioned within the printing device 12, in particular on the printing table top 16 of the printing device 12.
  • the respective workpiece carrier 14 is positioned from the printing device 12 into a settling area 40 downstream in the material flow.
  • 16 settling areas 40 can be provided on both sides of the printing table top.
  • the workpiece carriers 14 can therefore be transported away from the printing table top 16 on both sides.
  • the workpiece carriers can be transported by a positioning device 20, which can also be formed by a conveyor belt section and forms part of the transport device 18.
  • a settling area 40 mentioned above can in particular also be designed as an inspection area and/or serve as an inspection area.
  • the respective workpiece carrier 14 is transported from the respective settling area 40 to the drying device 30.
  • the workpiece carrier 14 can be transported from the settling area 40a along the conveyor belt route 36a to the drying device 30.
  • the workpiece carriers are transported to the corner transfer device 38a, further along the conveyor belt route 36b to the corner transfer device 38b and then into the drying device 18.
  • the corner converter 38b can be transported further to the conveyor belt section 36a and then into the drying device 30.
  • the drying section 42 runs within the drying device 30.
  • the drying section 42 can be designed in two lanes, that is to say it can be formed by two conveyor belt sections 36c and 36d in order to increase the drying capacity. After passing through the drying section 42, the respective workpiece carrier 14 reaches a buffer storage 32 in which further drying or post-drying can take place.
  • the storage device 34 is arranged adjacent to the corner converter 38e. Starting from the corner converter 38e, the workpiece carriers are further transported along a return route which has the conveyor belt routes 36f and 36g.
  • the conveyor belt sections 36f and 36g can merge into one another along the conveying direction, whereby the downstream conveyor belt section 36g can have an inclination.
  • the conveyor belt route 36g be inclined downwards and thus a transfer of workpiece carriers from the in Fig. 3 shown upper level of the transport device 30 towards one in Fig. 4 shown lower level of the transport device 30 enable.
  • Both conveyor belt sections 36f and 36g of the return section can also have a vertical inclination.
  • the workpiece carriers 14 reach the in. through the conveyor belt section 36g Fig. 4 shown corner converter 38f. Starting from the corner converter 38f, the workpiece carriers 14 can be transported further either to the conveyor belt route 36h or to the conveyor belt route 36i.
  • the conveyor belt section 36h leads to the lift device 44a, through which the workpiece carriers 14 are lifted into the upper level of the transport device 18. Finally, raised workpiece carriers 14 can be transported further to the settling area 40b, from where the printing table plate 16 can be loaded by the positioning device 20.
  • the conveyor belt section 36i first leads to the corner converter 38g and from there further along the conveyor belt section 36j to the lift device 44b, through which the workpiece carriers 14 are lifted into the upper level of the transport device 18. Finally, raised workpiece carriers 14 can be transported further to the settling area 40a, from where the printing table plate 16 can be loaded by the positioning device 20.
  • the corner converter 38a can also be equipped with a lifting function for direct transport of the workpiece carriers 14 between the two levels of the transport device 18. This can be particularly advantageous if the printing device 12 is to be bridged over the shortest possible path, for example in order to carry out repeated drying without printing the workpiece carrier in the meantime. However, this can also be accomplished without a lifting function of the corner converter 18a, as can be seen from the arrangement of the conveyor belt sections 36.
  • the device 10 described above is particularly suitable for mass production of three-dimensional screen printing workpieces.
  • the device 10 enables extensive or complete automation of the screen printing process.
  • the risk of operating errors is reduced and the level of productivity can be significantly increased using a device 10 as described above.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Screen Printers (AREA)

Claims (18)

  1. Installation de sérigraphie 3D (10) pour la fabrication de pièces imprimées par sérigraphie tridimensionnelles, comportant un dispositif d'impression (12) pour la production couche par couche d'au moins une pièce imprimée par sérigraphie dans plusieurs processus d'impression et comportant au moins un support de pièce (14) pour au moins une pièce imprimée par sérigraphie, dans laquelle le dispositif d'impression (12) présente au moins un plateau de table d'impression (16) conçu séparément du support de pièce, sur lequel plateau le support de pièce (14) peut être positionné pour la mise en oeuvre d'un processus d'impression, un mécanisme d'impression supérieur (28) comportant un écran d'impression ainsi qu'un dispositif de détection de position permettant de détecter la position du support de pièce (14), dans laquelle le dispositif d'impression (12) est conçu pour le réglage fin et le réglage fin comprend la détection de la position du support de pièce (14) par le dispositif de détection de position et le réglage de la position relative et/ou de l'orientation relative entre le support de pièce (14) et l'écran d'impression en fonction de la détection de position.
  2. Installation de sérigraphie 3D (10) selon la revendication 1, caractérisée en ce qu'un dispositif de positionnement et/ou de manipulation (20) permettant le prépositionnement d'un support de pièce (14) sur le plateau de table d'impression (16) est prévu.
  3. Installation de sérigraphie 3D (10) selon la revendication 1 ou 2, caractérisée en ce que l'au moins un support de pièce (14) est pourvu d'au moins un marquage, et/ou en ce que l'au moins un support de pièce (14) est pourvu d'au moins un marquage pour le repérage individuel et/ou le suivi individuel du support de pièce, et/ou en ce que l'au moins un support de pièce (14) est pourvu d'au moins un marquage pour la détection de la position, par l'intermédiaire duquel marquage la position et/ou l'orientation du support de pièce (14) peuvent être détectées.
  4. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce qu'une zone d'inspection est prévue de manière adjacente à une zone d'impression (24) du dispositif d'impression (12), dans laquelle la zone d'inspection est conçue comme partie du dispositif d'impression (12) et/ou comme partie d'un dispositif de transport (18).
  5. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce que le dispositif d'impression (12) présente un agencement de support (22) pour le plateau de table d'impression (16) et le plateau de table d'impression (16) est supporté par l'agencement de support (22), dans laquelle le plateau de table d'impression (16) est immobile par rapport à l'agencement de support (22) ou la mobilité du plateau de table d'impression (16) par rapport à l'agencement de support est limitée à une zone d'impression (24) du dispositif d'impression (12).
  6. Installation de sérigraphie 3D (10) selon la revendication 5, caractérisée en ce que le plateau de table d'impression (16) est conçu comme plateau coulissant, et/ou en ce que la mobilité du plateau de table d'impression (16) par rapport à l'agencement de support (22) est donnée au-delà de la zone d'impression (24) et/ou jusqu'à une zone d'inspection disposée en dehors de la zone d'impression (24).
  7. Installation de sérigraphie 3D (10) selon au moins l'une des revendications 5 et 6, caractérisée en ce que le mécanisme d'impression supérieur (28) et/ou l'écran d'impression sont mobiles par rapport au plateau de table d'impression (16) et/ou par rapport à l'agencement de support (22) du plateau de table d'impression (16).
  8. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce que le dispositif d'impression (12) est conçu pour le réglage fin entre deux processus d'impression successifs pour une pièce imprimée par sérigraphie et/ou couches d'impression successives pour une pièce imprimée par sérigraphie.
  9. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce que le réglage fin comprend le réglage de la position relative et/ou de l'orientation relative entre le plateau de table d'impression (16) et le mécanisme d'impression supérieur (28) et/ou entre le plateau de table d'impression (16) et l'écran d'impression.
  10. Installation de sérigraphie 3D (10) selon l'une des revendications 5 à 9, caractérisée en ce que, pour le réglage fin de la position, le mécanisme d'impression supérieur (28) et/ou l'écran d'impression peuvent être déplacés par rapport à l'agencement de support (22) et/ou par rapport au plateau de table d'impression (16) dans des directions transversales à la direction de construction d'impression (26).
  11. Installation de sérigraphie 3D (10) selon l'une des revendications 5 à 10, caractérisée en ce que, pour le réglage fin de la position, le plateau de table d'impression (16) peut être déplacé par rapport à l'agencement de support (22) dans des directions transversales à la direction de construction d'impression (26).
  12. Installation de sérigraphie 3D (10) selon l'une des revendications 5 à 11, caractérisée en ce que, pour le réglage d'une hauteur de rebond, le mécanisme d'impression supérieur (28) et/ou l'écran d'impression peuvent être déplacés par rapport à l'agencement de support (22) et/ou par rapport au plateau de table d'impression (16) dans une direction de construction d'impression (26).
  13. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce qu'au moins un dispositif de détection de position est prévu pour une pièce imprimée par sérigraphie et/ou pour le plateau de table d'impression (16), et/ou en ce qu'un dispositif de réglage du plateau de table d'impression (16) est configuré pour effectuer un réglage fin de position et/ou d'orientation en fonction d'une détection de position par un dispositif de détection de position.
  14. Installation de sérigraphie 3D (10) selon au moins l'une des revendications 5 à 13, caractérisée en ce qu'un dispositif de détection de position est configuré pour détecter la position et/ou l'orientation d'une pièce imprimée par sérigraphie et/ou du support de pièce (14) dans l'espace et/ou par rapport au plateau de table d'impression (16) et/ou par rapport à un agencement de support (22) pour le plateau de table d'impression (16) et/ou par rapport à un mécanisme d'impression supérieur (28) et/ou écran d'impression.
  15. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce qu'un dispositif de détection de position est configuré pour détecter la position et/ou l'orientation d'une pièce imprimée par sérigraphie par rapport au support de pièce (14) disposé en dessous de celle-ci.
  16. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce qu'un dispositif de détection de position est configuré pour la détection de la position à l'intérieur d'une zone d'impression (24), et/ou en ce qu'un dispositif de détection de position est configuré pour la détection de la position à l'extérieur d'une zone d'impression (24), en particulier à l'intérieur d'une zone d'inspection disposée à l'extérieur de la zone d'impression (24).
  17. Installation de sérigraphie 3D (10) selon au moins l'une des revendications précédentes, caractérisée en ce qu'un dispositif de détection de position présente au moins une caméra, et/ou en ce que le dispositif de détection de position est configuré pour détecter le recouvrement d'au moins une ouverture dans le plateau de table d'impression (16) par le support de pièce (14).
  18. Procédé pour la fabrication de pièces imprimées par sérigraphie tridimensionnelles, en particulier au moyen d'une installation de sérigraphie 3D (10) selon l'une des revendications précédentes, dans lequel au moins un support de pièce (14) est fourni pour au moins une pièce imprimée par sérigraphie, dans lequel, dans un dispositif d'impression (12), une pièce imprimée par sérigraphie est produite couche par couche dans plusieurs processus d'impression sur le support de pièce (14), dans lequel, pour la mise en oeuvre d'un processus d'impression, le support de pièce (14) est positionné sur un plateau de table d'impression (16), conçu séparément du support de pièce (14), du dispositif d'impression (12), dans lequel un réglage fin du dispositif d'impression (12) est effectué entre deux processus d'impression successifs pour une pièce imprimée par sérigraphie et le réglage fin comprend une détection de la position du support de pièce et le réglage de la position relative et/ou de l'orientation relative entre le support de pièce (14) et un écran d'impression en fonction de la détection de position.
EP19170344.6A 2019-04-18 2019-04-18 Procédé et dispositif de fabrication de pièces à usiner imprimées par sérigraphie Active EP3725523B1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP19170344.6A EP3725523B1 (fr) 2019-04-18 2019-04-18 Procédé et dispositif de fabrication de pièces à usiner imprimées par sérigraphie
AU2020259973A AU2020259973B2 (en) 2019-04-18 2020-04-15 Apparatus and method for the production of three-dimensional screen-printed workpieces
US17/604,738 US20220176690A1 (en) 2019-04-18 2020-04-15 Apparatus and method for the production of three-dimensional screen-printed workpieces
CN202080029651.7A CN114126873B (zh) 2019-04-18 2020-04-15 用于生产三维丝网印刷工件的设备和方法
PCT/EP2020/060501 WO2020212370A1 (fr) 2019-04-18 2020-04-15 Dispositif et procédé pour fabriquer des pièces sérigraphiées 3d

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EP19170344.6A EP3725523B1 (fr) 2019-04-18 2019-04-18 Procédé et dispositif de fabrication de pièces à usiner imprimées par sérigraphie

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EP3725523A1 EP3725523A1 (fr) 2020-10-21
EP3725523B1 true EP3725523B1 (fr) 2024-02-28

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US (1) US20220176690A1 (fr)
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CN (1) CN114126873B (fr)
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WO (1) WO2020212370A1 (fr)

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CN114126873B (zh) 2024-03-08
CN114126873A (zh) 2022-03-01
AU2020259973A1 (en) 2021-11-04
US20220176690A1 (en) 2022-06-09
EP3725523A1 (fr) 2020-10-21
AU2020259973B2 (en) 2023-11-23
WO2020212370A1 (fr) 2020-10-22

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