EP3717238A1 - Disque composite muni d'un composant électrique intégré - Google Patents

Disque composite muni d'un composant électrique intégré

Info

Publication number
EP3717238A1
EP3717238A1 EP18804626.2A EP18804626A EP3717238A1 EP 3717238 A1 EP3717238 A1 EP 3717238A1 EP 18804626 A EP18804626 A EP 18804626A EP 3717238 A1 EP3717238 A1 EP 3717238A1
Authority
EP
European Patent Office
Prior art keywords
pane
recess
composite
disc
attachment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
EP18804626.2A
Other languages
German (de)
English (en)
Inventor
Li-Ya Yeh
Jérémy PERRIN
Tobias NIELSEN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Glass France SAS
Compagnie de Saint Gobain SA
Original Assignee
Saint Gobain Glass France SAS
Compagnie de Saint Gobain SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint Gobain Glass France SAS, Compagnie de Saint Gobain SA filed Critical Saint Gobain Glass France SAS
Publication of EP3717238A1 publication Critical patent/EP3717238A1/fr
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J1/00Windows; Windscreens; Accessories therefor
    • B60J1/001Double glazing for vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/062Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
    • B23K26/0622Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses
    • B23K26/0624Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam by shaping pulses using ultrashort pulses, i.e. pulses of 1ns or less
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10293Edge features, e.g. inserts or holes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J1/00Windows; Windscreens; Accessories therefor
    • B60J1/02Windows; Windscreens; Accessories therefor arranged at the vehicle front, e.g. structure of the glazing, mounting of the glazing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J1/00Windows; Windscreens; Accessories therefor
    • B60J1/08Windows; Windscreens; Accessories therefor arranged at vehicle sides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J1/00Windows; Windscreens; Accessories therefor
    • B60J1/18Windows; Windscreens; Accessories therefor arranged at the vehicle rear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J7/00Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs
    • B60J7/0007Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs moveable head-liners, screens, curtains or blinds for ceilings
    • B60J7/003Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs moveable head-liners, screens, curtains or blinds for ceilings one or more sliding rigid plate or lammellae
    • B60J7/0038Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs moveable head-liners, screens, curtains or blinds for ceilings one or more sliding rigid plate or lammellae stored in stacked fashion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J9/00Devices not provided for in one of main groups B60J1/00 - B60J7/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K35/00Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S1/00Cleaning of vehicles
    • B60S1/02Cleaning windscreens, windows or optical devices
    • B60S1/04Wipers or the like, e.g. scrapers
    • B60S1/06Wipers or the like, e.g. scrapers characterised by the drive
    • B60S1/08Wipers or the like, e.g. scrapers characterised by the drive electrically driven
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/84Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
    • H05B3/86Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields the heating conductors being embedded in the transparent or reflecting material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • B23K26/364Laser etching for making a groove or trench, e.g. for scribing a break initiation groove
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/006Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings

Definitions

  • the invention relates to a composite pane comprising an electrically controllable attachment embedded in a recess, a method for producing the composite pane, and the use of the composite pane as a motor vehicle pane.
  • Modern glazing systems are equipped with a variety of electrically controllable attachments, such as sensors, detectors, receiving or lighting units.
  • electrically controllable attachments such as sensors, detectors, receiving or lighting units.
  • camera systems, rain sensors, antennas and decorative or functional lighting elements should be mentioned, especially in the automotive sector.
  • the number of electrically controllable attachments in the motor vehicle is also increasing. These must be protected because of their sensitivity to the weather and are usually placed behind the windshield of the motor vehicle in the passenger compartment.
  • EP 2 462 007 B1 describes a composite pane having an optically transparent sensor field and a sensor mounted in the region of the sensor field.
  • the sensor is located within an enclosure which projects into the passenger compartment of a motor vehicle. This encapsulation is visible in the passenger compartment as a survey on the disc and is perceived by the driver as possibly disturbing and restricting the field of view.
  • the photodiode is laminated in a thermoplastic intermediate layer which connects the outer pane and the inner pane of the composite pane.
  • thermoplastic intermediate layer which connects the outer pane and the inner pane of the composite pane.
  • the problem of a space-saving and visually inconspicuous integration of electrical components in composite panes affects not only sensors, but also functional or decorative lighting elements.
  • material-removing methods for example laser structuring
  • the light rays are thereby coupled in via the edge of the glass pane, while in the abrasive treated areas of the pane a light extraction takes place.
  • the targeted light extraction causes a glow of these areas in the form of the introduced symbols or characters, as shown for example in DE 20 2006 006 051 U1 based on a vehicle rear window with illuminated warning symbol.
  • a light coupling over the edge of the glazing greatly restricts the possibilities for positioning the light sources, since their arrangement can take place exclusively along the corresponding glazing edge.
  • WO 2004 080712 A1 discloses composite disks in which one of the individual disks of the composite disk has an opening into which a lighting means is inserted.
  • the breakthrough is created by mechanical methods such as drilling or milling. Such methods provide a sufficient product quality for planar disks with the usual in building glass pane thicknesses. Especially with more complex geometries of a breakthrough, with curved disks and with smaller pane thicknesses, such mechanical methods lead to only insufficient results.
  • WO 2004 106056 A1 discloses a composite pane in whose intermediate layer lighting means, for example in the form of strip-shaped LED elements, are used. In one of the discs blind holes may be provided for receiving the bulbs.
  • the applications described in WO 2004 106056 A1 are located in the field of planar decorative glazing.
  • DE 2014642 is concerned with improved antenna conductors in automotive glazings, with the aim of reducing the interference. It was found that a minimum distance of 5 cm between the electrical connection point of the antenna conductor and the metallic body opening, in which an automobile window is used, proves to be advantageous.
  • a bore with a corresponding minimum distance to the window surround is provided in the inner pane of a laminated glass pane. In this hole, an electrical connection element is provided and the electrical connection led to the outside.
  • WO 2007 009973 A1 and WO 2007 009974 A1 describe capacitive rain sensors for use in vehicle windshields, which are incorporated in the intermediate layer of a composite pane.
  • the object of the present invention is to provide a composite pane with electrically switchable attachment, wherein the attachment is space-saving and visually inconspicuous integrated into the composite pane. Furthermore, it is an object of the invention to provide a method for producing such a composite disk.
  • the composite pane according to the invention with at least one integrated electrical attachment comprises at least one inner pane and one outer pane, which are laminated together via a thermoplastic intermediate layer.
  • the composite pane is a vehicle composite pane with three-dimensional bending.
  • the inner pane and the outer pane each have an inner side and an outer side which run essentially parallel to one another.
  • the thermoplastic intermediate layer connects the inside of the inner pane and the inside of the outer pane.
  • the inner pane and / or the outer pane has at least one recess in which the electrical attachment is embedded.
  • the electrical attachment is located completely within the composite disc and protrudes beyond the composite disc in any dimension. That is, the electrical attachment is located completely between the outside of the inner pane and the outer side of the outer pane.
  • the recess is introduced by laser process in the inner pane and / or outer pane.
  • the electrical attachment is thus space-saving and visually unobtrusive integrated into the composite pane.
  • a patch on the surface of the composite disk encapsulation of the attachments is not required.
  • the various electrical attachments that are located in the field of vision of a motor vehicle glazing, visually appealing.
  • Modern vehicle composite discs are bent three-dimensionally, whereby a development towards ever stronger bends can be observed in the sense of a striking, visually appealing design.
  • the composite pane according to the invention is a vehicle composite pane with a cutout produced in the laser process.
  • Such a recess has a correspondingly high precision and manufacturing tolerance, so that This is also suitable in three-dimensionally curved discs is a fixture of a fixed size to fit accurately.
  • a recess produced by means of a laser process can be distinguished in its surface structure and precision from an opening produced by means of mechanical methods.
  • the recess has, at least in sections, an angular contour.
  • a contour of the recess the shape of the circumference of the recess in plan view is referred to one of the disc surfaces in this sense.
  • the term is to be understood in the context of the invention as "non-circular".
  • a polygonal contour with rounded corners also represents an angular contour.
  • a polygonal contour or a contour with a sectionally angular shape is advantageous with regard to a secure fixing of the attachment. In a circular recess twisting of the attachment is possible. An angular recess prevents this.
  • a circular recess may in some cases appear more visually appealing, for example in the case of a light source as an interior lighting or reading lamp. In these cases, however, a rotation of the attachment is still to be avoided when touching a lying on the outside of the disc surface.
  • the circular recess is extended by one or more lateral notches, which connect directly to this. Overall, this results in a square contour of the recess.
  • other advantages of a non-circular recess are also conceivable.
  • the recess with respect to its contour can be optimally adapted to the shape of the attachment. Further, adjacent to a main opening recesses can be used for attachment or for receiving electrical connection elements, which also results in a polygonal contour of the recess.
  • the recess is embodied in at least one partial area as a passage opening and in at least one further partial area as a non-continuous partial recess.
  • the depth of the recess corresponds to the pane thickness of the mecanical- or Outer pane into which the recess is made.
  • the depth of the recess is less than the thickness of the disc, in which the recess is introduced. This is advantageous because in this way a portion of the attachment can be provided exposed on one of the disc surfaces, while another portion is enclosed by the disc.
  • the portion of the recess which is designed as a non-continuous partial recess, thus serves for example to receive over the attachment protruding elements such as cables, connection elements or fasteners.
  • fastening elements for the attachment or attachment elements of the attachment itself can be provided in the region of the partial recess.
  • fastening elements are provided in the region of the partially non-continuous recess, via which an attachment, which is used in the region of the passage opening, is reversibly fixed. On the exposed surface of the through hole, the attachment can thus be replaced.
  • the fasteners are, for example, clip profiles.
  • the fasteners may be integrally attached to the attachment itself, to a cover of the attachment or as a separate elements.
  • the inner edge of the recess is chamfered, i. it forms with the disc surfaces of the disc, in which the recess is introduced, a deviating from 90 ° angle.
  • This is advantageous to allow a reversible replacement of attachments, for example via a flexible rubber ring which is inserted in the tapered portion and is removed for replacement of the attachment.
  • the beveled area can also be used to enlarge the gap between attachment and disc, which serves to accommodate adhesives for bonding the attachment, and to ensure secure bonding.
  • the angle a between the inner edge of the recess and one of the adjacent disk surfaces is preferably 20 ° to 80 °, more preferably from 30 ° to 70 °, in particular from 40 to 60 °. This achieved good results.
  • An embodiment of the invention comprises a composite pane with a through hole in the inner pane, wherein the inner edge of the through hole is chamfered at least in some areas. The inner edge assumes an angle within said areas to the outside of the inner pane.
  • This embodiment is advantageous for receiving fastening elements, such as clip profiles, with which the attachment can be removed reversibly.
  • the at least one electrical attachment is located entirely within a recess of the inner pane or outer pane. This is advantageous, since therefore only one recess per attachment must be generated. There may be several recesses, each with at least one attachment.
  • the electrical attachment can also protrude in parts into the thermoplastic intermediate layer. This is advantageous if an attachment is introduced on the inside of the inner pane or the outer pane and the depth of the attachment is slightly greater than the depth of the recess.
  • congruent recesses in the inner pane and the outer pane are mounted, wherein the electrical attachment is inserted in these two congruent recesses and protrudes into both recesses.
  • the attachment is fully integrated within the composite disc and does not protrude beyond it. This embodiment is particularly advantageous if the dimensions of the fixture to be integrated compared to the thickness of the inner pane or outer pane are quite large. In this case, two congruent recesses are made to accommodate larger attachments.
  • the attachment protrudes through the thermoplastic intermediate layer.
  • the inner side of the inner pane of the laminated glass according to the invention is the surface of the inner pane directed in the direction of the thermoplastic intermediate layer, while the outer side of the inner pane is oriented in the installed position relative to the vehicle interior.
  • the inner side of the outer pane is likewise aligned with the thermoplastic intermediate layer, whereas the outer side of the outer pane faces the outer environment.
  • the inner pane and the outer pane contain glass and / or transparent plastics such as polycarbonate or polymethylmethacrylate.
  • the composite pane according to the invention can also have a plurality of electrical add-on parts which are introduced within recesses of the inner pane and / or the outer pane.
  • the recess in one of the discs of the composite disc can be designed both as a through hole, as well as a non-continuous recess of the disc.
  • Through hole refers to a hole that extends from the inside of a disc to the outside of the same disc and thus completely penetrates the disc.
  • a discontinuous recess does not completely penetrate the disk and constitutes only an opening extending from a disk surface (inside or outside) which does not protrude to the opposite surface of the same disk.
  • the recess is preferably a borehole. This can have any desired contour, preferably a circular, elliptical, rectangular or trapezoidal contour.
  • a through-hole is mainly used in the inner pane for use, since in this case, the outer pane of the composite pane provides the necessary protection against the weather.
  • An embodiment of the recess as a passage opening in the outer pane is however also conceivable, in particular if the composite pane is integrated in a pane arrangement of a plurality of panes and the required protection against environmental influences is ensured by another pane of the pane arrangement.
  • the recess is a passage opening in the inner pane.
  • the passage opening extends from the outside of the inner pane to the inner side of the inner pane.
  • the depth of the recess is less than the thickness of the inner pane or outer pane in which the recess is made. It is thus only a partial recess in which the material of the disc is not penetrated in its full depth of the recess.
  • the recess thus extends from a first disk surface (inner surface or outer surface) into the interior of the disk, wherein disk material remains between the bottom surface of the recess and the second disk surface opposite the recess.
  • This second preferred embodiment is particularly advantageous to complete the recess on a disc surface against the environment.
  • the recess is arranged, for example, so that the disc material remaining between the bottom of the recess and the opposite disc surface covers the recess toward the environment or to the thermoplastic intermediate layer.
  • a recess in the form of a passage opening connects the outside of the disc with the inside of the disc. This carries the risk of moisture entering from the outside of the pane through the passage opening into the interior of the laminate of the composite pane.
  • corrosion-prone coatings on the inside of the disc corrosion damage in the form of rust marks immediately visually disturbing the eye. Such corrosion damage can be completely avoided using the second embodiment of the invention.
  • the electrical attachment is used in the manufacturing process before lamination of the composite pane into the recess. Subsequent processing of the laminated disc is therefore no longer necessary. The two outer sides of the disc remain completely intact, which is not only visually appealing, but also offers the greatest possible protection of the attachment and the laminate from moisture and environmental influences.
  • the depth of the recess it is also possible to make recesses with partial areas designed as through-holes and partial areas designed as non-continuous partial recesses.
  • the depth of the recess is at least partially smaller than the thickness of the outer pane or inner pane into which the recess is made. Areas of lesser depth may be provided in steps or provided as bevelled areas.
  • an inner pane or outer pane with through-hole with an inner pane or outer pane with a partial, non-continuous, recess is also possible.
  • An application example of this would be a composite disk comprising an inner disk with through-opening and an outer disk with a non-continuous recess on the inner side, wherein the recess of the outer disk is positioned congruent with the through-opening of the inner disk.
  • the integration of electrical attachments with increased space requirements is possible.
  • pane thicknesses of an automotive glazing are usually in the range of 0.3 mm to 2.5 mm for the inner pane and in the range of 0.8 mm to 2.5 mm for the outer pane.
  • An asymmetric thickness combination in which the thickness of the outer pane is greater than the thickness of the inner pane is advantageous, in particular with a small overall thickness, in terms of improved stability of the composite pane.
  • the composite pane is a windshield, wherein the thickness of the outer pane is between 1.4 mm and 2.1 mm and the thickness of the inner pane is between 0.8 mm and 1.8 mm.
  • the thickness of the disc in which the recess is made is, for all the embodiments mentioned, between 1.0 mm and 50.0 mm, preferably between 1.5 mm and 30.0 mm, particularly preferably between 2.0 mm and 25 mm. 0mm.
  • the depth of the recess corresponds to the thickness of the disc into which the recess is made.
  • the depth of the recess is defined as the distance between the disk surface from which the recess extends and the point of the bottom surface of the recess farthest from this disk surface.
  • the depth of the recess is preferably between 0.8 mm and 15.0 mm, more preferably between 1, 0 mm and 8.0 mm.
  • the remaining in the region of the recess material thickness of an inner pane or outer pane with a partial recess is preferably at least 0.3 mm, more preferably at least 0.4 mm.
  • the thickness of the remaining material in the region of the recess also depends on the intended use or on the mechanical stress of the composite pane.
  • the at least one electrical attachment is completely embedded in a recess on the outside of the inner pane. The electrical attachment points in the direction of the vehicle interior and is protected by the outer pane of the composite pane against splashing and weathering.
  • the recess may be continuously in the form of a through hole or not continuously.
  • the electrical attachment can be flush with the recess in which it is embedded, so that no gap between the attachment and peripheral edge of the recess is formed. This is not only in terms of a visually appealing design, but also improves the protection of the attachment from dirt and spray.
  • the recess can also be closed with a cover, for example made of plastic.
  • the design of the cover depends on the specific application. Thus, opaque covers are suitable for laminating electrical components, while a transparent cover is preferred when using a light source radiating in the direction of the interior.
  • the cover can be waterproof and irreversibly sealed depending on the application or even be removable. A reversibly closed opening of the recess to the vehicle interior can also be advantageous in terms of maintenance work on the electrical attachment.
  • the cover of the attachment or the attachment itself reversible fasteners, such as clip profiles, on, while at least a portion of the inner edge of the recess is chamfered.
  • the fasteners are provided within the chamfered portion of the recess and fix the attachment within the recess. Suitable embodiments of clip profiles or other reversible fasteners are known in the art.
  • the electrical attachment is embedded in a recess on the inner side of the inner pane and / or the inner side of the outer pane.
  • two congruent recesses can be attached to both inner sides of the discs. If possible, only one recess is provided on one of the inner sides of the disks, as this makes the production process much simpler than the creation of two congruent openings.
  • the electrical attachment preferably has at least one electrical supply line. This serves to supply power to the component, or, if necessary, the data and signal transmission between the electrical attachment and an external control unit.
  • the electrical supply line is preferably guided between the inside of the inner pane and the inside of the outer pane to the recess and is laminated over the thermoplastic intermediate layer.
  • a cable guide within the thermoplastic intermediate layer has the advantage that the supply line is optically less conspicuous and is protected against mechanical damage, for example when cleaning the pane.
  • the power supply of the electrical attachment can also be provided by a voltage source integrated in the recess (eg battery) and the data transmission between the electrical attachment and a possibly required control unit via wireless transmission paths (eg wireless LAN, Bluetooth, infrared, radio) done.
  • the electrical power can also be done via an electrically conductive layer on one of the disc surfaces.
  • electrically conductive layers are often already used in the form of heatable layers or so-called low-E (low emissivity) layers, which prevent a strong heating of the vehicle interior.
  • it may be applied to the inside of the outer pane, the inner side of the inner pane or the outer side of the inner pane.
  • any electrically conductive layer is suitable for electrical contacting of the attachment.
  • current paths are introduced into the electrically conductive layer, via which two voltage poles are connected to the electrical attachment according to the invention.
  • Methods for structuring electrically conductive layers are well known to those skilled in the art. These include, for example, etching or laser processes. Particularly preferably, the current paths are generated by laser separation lines in the electrically conductive layer.
  • the contacting of an electrical attachment to a conductive layer can be done for example by means applied to the electrically conductive layer connection elements.
  • a film-like connecting element can be inserted into the layer stack in the region of the recess.
  • This connection element has, on the surface facing the electrically conductive layer, two electrical contacts which are placed on the corresponding current paths of the electrically conductive layer.
  • the area surrounding the electrical contacts of the film-like connection element can be provided with an adhesive, for example, which fixes the connection element on the layer.
  • the portion of the film-like connection element, on which the electrical attachment is to be placed, is also provided with contacts.
  • the film-like connection element to a metallic surface.
  • connection element preferably does not take place cohesively, ie in the form of a detachable connection.
  • the attachment is non-positively inserted into the recess, wherein there is an electrical contact of the attachment with the metallic surface of the film-like connection element.
  • the non-positive connection for example, clip profile
  • the at least one electrical attachment may comprise any electrically controllable components used in the field of automotive glazing and commonly mounted on one of the outer surfaces of the composite disc.
  • the electrical attachment is preferably a sensor, a detector, a camera, an antenna, a display or a light source.
  • relevant electrical add-on components include cameras, antennas, rain sensors, light sensors and light sources in the form of LED lights.
  • the solution according to the invention can provide visually very appealing results.
  • the at least one electrical attachment has a width and / or height between 2.0 mm and 100.0 mm, preferably between 5.0 mm and 50.0 mm.
  • the width and the height of the attachment are defined as the dimensions that run after installation of the attachment in the recess parallel to the disc surfaces of the composite disc.
  • the electrical attachment is selected so that its depth (thickness) is chosen to match the depth of the recess.
  • the depth is defined as the dimension of the attachment, which is oriented by inserting the attachment in the recess perpendicular to the disc surfaces. Depending on the available recess depth, it is also possible to select correspondingly small dimensioned attachments.
  • the depth of the add-on parts is between 0.5 mm and 15 mm, preferably 1, 0 mm to 10 mm, particularly preferably 1, 5 mm to 5 mm.
  • the at least one electrical attachment is preferably inserted via an adhesion-promoting layer in the composite pane.
  • the electrical attachment is inserted into the thermoplastic intermediate layer and is laminated in the composite pane.
  • Another possibility is to glue the electrical attachment via an adhesive in the recess. Suitable adhesives are well known to the person skilled in the art, for example adhesives from the group of polyurethane adhesives.
  • An adhesion of the attachment can, depending on how the recess is designed, done before or after the lamination. If the attachment is glued in before the lamination process, an additional integration of the attachment via the thermoplastic intermediate layer takes place.
  • the adhesion-promoting layer can additionally serve for the electrical connection of the attachment, wherein electrically conductive adhesives are used.
  • an electrical attachment is reversibly fixed in a passage opening or partially continuous recess, whereby the replacement of the component is simplified.
  • a reversible mounting is possible, for example via fasteners such as clip profiles or elastomeric materials such as rubber rings.
  • Light sources used in the composite pane can be oriented in various conceivable directions and emit, for example, into the interior of the vehicle in which the composite pane is inserted, as well as toward the surroundings. Another possibility is a coupling of the light into the composite pane over the edge of the recess.
  • the cut edges of the recess are in the. Without further treatment Usually dull. For targeted light coupling in the disc, these edges must therefore be polished before. Otherwise, the edges of the recess itself appear to be bright because the light is scattered at the frosted edge. This can be used if used for decorative purposes, but is not desirable in the rule.
  • a further advantage of the integration of light sources in a recess of the composite pane according to the invention is their flexible positioning.
  • light sources for light coupling are mounted in a disk at its outer circumferential edge. The angle of incidence and the positioning are bound to the course of the window edge. Since the recess according to the invention of the inner pane and / or outer pane is freely selectable in its contour, this also applies to the positioning of the light sources arranged therein.
  • a plurality of light sources can be integrated in the narrowest space, radiating into the most diverse directions.
  • the recess has an edge length on at least one edge or, when the recess approaches the circular shape, a diameter of less than 100 mm, preferably less than 50 mm, particularly preferably less than 20 mm, in particular less than 15 mm.
  • the edge length of the recess is defined for polygons having three or four corners as the distance between two adjacent corners. For polygons with at least five corners, the diameter is used as the relevant size because of their approximation to the circular shape.
  • the recess may also have an elongated shape. This is for example the case when an LED strip is embedded in a recess of the composite pane.
  • the area of the recess is preferably less than 25 cm 2 , particularly preferably less than 10 cm 2 , in particular less than 3 cm 2 .
  • Such small recesses allow a visually particularly inconspicuous integration of electrical attachments.
  • the visible on the inside and / or outside of the discs contour of the recess preferably has radii of curvature of less than 5 mm, more preferably less than or equal to 2 mm. This is particularly advantageous because the recess can be adapted in this way in its contour to the dimensions of the fixture to be used and thus the optically unobtrusive integration of the fixture is guaranteed.
  • a recess in the inner pane is inserted into a vehicle composite pane into which a light source, for example an SMD LED, is inserted.
  • the recess has a cover which also serves as a lens for scattering the light.
  • TIR total internal reflection
  • Such lenses are commercially available.
  • PC polycarbonate
  • PMMA polymethylmethacrylate
  • silicones have proven to be particularly suitable as material.
  • the lens optionally includes reversible fasteners which may be inserted into the recess, for example in a bevelled area of the inner edge. The lens can be removed in this way to replace the light source.
  • the lens can comprise on its surface facing the light source a holder into which the light source is inserted. Upon removal of the lens thus the light source is simultaneously removed and the user can replace it. The electrical contacting of the light source takes place, as already described elsewhere, via a film-like connection element. This further facilitates the replacement of the light source.
  • the thermoplastic intermediate layer contains at least one thermoplastic film and is formed in an advantageous embodiment by a single thermoplastic film. This is advantageous in terms of a simple structure and a low total thickness of the laminated glass.
  • the thermoplastic intermediate layer or the thermoplastic film preferably contains at least polyvinyl butyral (PVB), ethylene vinyl acetate (EVA), polyurethane (PU) or mixtures or copolymers or derivatives thereof which have proven useful for laminated glass.
  • the thickness of the thermoplastic intermediate layer is preferably from 0.2 mm to 1, 0 mm. For example, thermoplastic films of the standard thickness of 0.76 mm can be used.
  • the outer pane, the inner pane and the thermoplastic intermediate layer can be clear and colorless, but also tinted or colored.
  • the total transmission through the laminated glass in a preferred embodiment is greater than 70%, especially when the laminated glass is a windshield.
  • the term total transmission refers to the procedure defined by ECE-R 43, Annex 3, ⁇ 9.1 for testing the light transmission of vehicle windows.
  • the laminated glass is preferably bent in one or more directions of the space, as is conventional for automotive windows, with typical radii of curvature ranging from about 10 cm to about 40 m.
  • the inner pane and / or the outer pane can be thermally or chemically prestressed, partially prestressed or not prestressed.
  • the outer pane is a non-prestressed pane.
  • the outer pane may be exposed to loads such as falling rocks. If a stone hits a glass pane, especially a small, pointed stone, it can penetrate its surface. In the case of a prestressed disc, the stone can thus penetrate into the tensile stress zone in the interior of the disc, which leads to a shattering of the disc.
  • a non-preloaded outer disk has a wide compressive stress zone and lower tensile stress in the interior and is thus less susceptible to the impact of a pointed body.
  • a non-prestressed outer pane is therefore altogether very advantageous with regard to the safety of the vehicle occupants.
  • the outer pane contains soda-lime glass or borosilicate glass, in particular soda-lime glass.
  • soda-lime glass in particular soda-lime glass.
  • Lime-soda-glass is available at low cost and has proven itself for applications in the vehicle sector.
  • the inner pane may in principle have any chemical composition known to the person skilled in the art.
  • the inner pane can contain, for example, soda-lime glass or borosilicate glass or consist of these glasses.
  • the inner pane is a chemically tempered disc. Due to the bias, the inner pane can be provided with a special resistance to breakage and scratch resistance.
  • chemical tempering is better suited than thermal tempering. Since thermal tempering is based on a temperature difference between a surface zone and a core zone, thermal tempering requires a minimum thickness of the glass sheet. Sufficient stresses can typically be achieved with commercially available thermal biasing devices at glass thicknesses above about 2.5 mm. With lower glass thicknesses, it is generally not possible to achieve the generally required values for the prestressing (compare, for example, ECE Regulation 43).
  • chemical tempering ion exchange changes the chemical composition of the glass at the surface, with ion exchange limited to a surface zone by diffusion. Chemical tempering is therefore particularly suitable for thin slices.
  • chemical annealing chemical hardening or chemical hardening are also commonly used.
  • the disc is first provided with the desired recess and then biased. This has the advantage that the stress distribution generated by the tempering process is not adversely affected by subsequent processing.
  • the stability and breaking strength of the laminated glass as well as the lowest possible weight of the glazing are of enormous importance.
  • an asymmetry of the outer and inner disks in terms of their thickness has an advantageous effect on the stability of the composite disc.
  • the thickness of the outer pane is usually much larger than the thickness of the inner pane.
  • Such a thickness asymmetry with the attendant advantages may also be desirable in the case of the composite pane with integrated electrical attachment according to the invention.
  • the recess is preferably provided on the inside of the outer pane and the electrical attachment completely in this recess admitted.
  • the thinner inner pane remains intact in this case and serves only to cover the recess.
  • foil conductors are usually used, in particular in the vehicle sector. Examples of film conductors are described in DE 42 35 063 A1, DE 20 2004 019 286 U1 and DE 93 13 394 U1.
  • Flexible foil conductors sometimes called flat conductors or ribbon conductors, preferably consist of a tinned copper tape with a thickness of 0.03 mm to 0.1 mm and a width of 2 mm to 16 mm. Copper has been proven for such traces, as it has a good electrical conductivity and good processability to films. At the same time, the material costs are low. Other electrically conductive materials can also be used which can be processed into films. Examples of these are aluminum, gold, silver or tin and alloys thereof.
  • the laminated glass can also be provided with an additional function in that the thermoplastic intermediate layer has functional inclusions, for example inclusions with IR-absorbing, UV-absorbing, coloring or acoustic properties.
  • the inclusions are, for example, organic or inorganic ions, compounds, aggregates, molecules, crystals, pigments or dyes.
  • the composite pane according to the invention in vehicles, for example as a windshield, it is advantageous to implement additional functions in order to reduce the negative effects of weather influences such as strong solar radiation or ice formation.
  • so-called low-E coatings and / or heatable coatings can be applied to the inside of the inner pane or the outer pane.
  • Suitable material compositions of an electrically heatable coating, which also functions as a low-E coating, can be found, for example, WO 2013/104439 and WO 2013/104438.
  • the invention is further solved by a method for producing a laminated glass according to the invention, wherein
  • an inner pane or an outer pane is provided, b) at least one recess in the inner pane and / or outer pane is produced by means of laser processes,
  • step d) the inner pane is laminated according to step a) with the interposition of a thermoplastic intermediate layer with an outer pane or the outer pane is laminated according to step a) with the interposition of a thermoplastic intermediate layer with an inner pane,
  • step c) takes place before or after step d).
  • the electrical attachment is preferably used after lamination of the composite disk.
  • the passage opening is easily accessible in this case even after lamination.
  • the electrical attachment is embedded in the recess before lamination of the composite disk.
  • the electrical attachment is glued into the recess via an adhesive and / or laminated in via the thermoplastic intermediate layer. It is also conceivable to fix the attachment against lamination via an adhesive, whereby it can not slip during further folding of the discs. In the subsequent lamination step, the thermoplastic interlayer fills the gaps between the fixture and the walls of the recess.
  • the recess may be formed by a variety of methods known to those skilled in the art for drilling or cutting.
  • the inner pane and the outer pane of the composite pane preferably comprise glass.
  • the recess is introduced by means of laser process in the discs. This is particularly advantageous because laser processes without mechanical processing steps (such as breaking by mechanical pressure) are executable. As a result, the glass layer is cut in a gentle manner, so that smooth cut edges without disturbing damage form. These procedures are also for automated processing well suited. Furthermore, very small radii of curvature of the cut glass layers can be realized. It has been shown that radii of curvature of less than 2 mm can be easily produced, which is not reliably possible in a mechanical processing. The contour of the recess is thus completely freely selectable. Also, cutting lines can be realized with only a small mutual distance.
  • thin glass panes thickness less than or equal to 1.4 mm
  • processing by means of laser processes makes sense.
  • Thin glass panes differ in their processing properties of thicker glass panes, so that classical mechanical glass cutting methods are often not suitable.
  • cutting results in a rough cut edge with micro cracks and other damage.
  • Subsequent edge processing, as usual with thicker glass panes, turns out to be increasingly difficult with decreasing slice thickness.
  • Laser cutting processes lead to a better result in this regard and are also applicable regardless of the thickness of the pane.
  • Recesses in the form of through holes are preferably produced by means of laser drilling.
  • laser drilling of workpieces in particular pulsed lasers are used, wherein the workpiece and laser are moved relative to each other so that several successive pulses impinge on the same point of the workpiece and the material of the workpiece is melted and evaporated.
  • Through holes produced by laser drilling have a high geometric precision.
  • conical openings can also be produced by means of laser drilling in a simple manner.
  • Through openings of the outer pane and / or inner pane are preferably designed as conical openings.
  • This has the advantage that, when the appropriate conicity of the portion of the disc to be removed by laser drilling is selected, the portion of the disc to be removed from the passage opening under the action of gravity. This results in an advantageous bevel of the inner edge of the recess, which can be used for example for receiving adhesives or fasteners.
  • the method of helical drilling is suitable. In this case, the laser beam is focused through a first disk surface to a point of the opposite second disk surface and from there along the contour of the passage opening in the direction of the first Disc surface moves.
  • the passage opening in this case preferably corresponds in shape to a truncated cone or a truncated pyramid, the base area of the truncated cone or truncated pyramid lying on the second pane surface and the cover surface on the first pane surface.
  • At least one passage opening is produced by laser drilling using a pulsed laser.
  • the laser beam penetrates the wheel to be machined during helical drilling.
  • a wavelength of the laser radiation is preferably selected, in which the glass layer is substantially transparent.
  • the glass layer preferably has a transmission of at least 80%, more preferably at least 90%, at the laser wavelength used.
  • a laser in the visible, in the near UV range or in the IR range can be used, for example in the range from 300 nm to 2500 nm, preferably from 300 nm to 1100 nm, particularly preferably from 300 nm to 800 nm
  • the laser beam has a wavelength of from 400 nm to 600 nm, preferably from 500 nm to 550 nm, for example 532 nm. This is advantageous on the one hand with regard to the transparency of conventional glass layers and, on the other hand, on the commercial availability of suitable ones and cost-effective laser systems.
  • the laser beam is preferably generated by a solid-state laser with Q-switch.
  • the repetition rate (pulse frequency) of the laser beam during helical drilling is preferably from 10 kHz to 1 MHz, particularly preferably from 20 kHz to 500 kHz Hz, for example 25 kHz or 100 kHz. This results in good results. In principle, however, significantly higher pulse frequencies can also be used, for example up to 100 MHz.
  • the power of the laser for generating the laser beam in helical drilling is preferably from 5 W to 200 W, particularly preferably from 20 W to 100 W.
  • the pulse energy is preferably from 4 pJ to 500 pJ, for example 300 pJ.
  • the speed of movement of the laser beam along the cutting line is preferably from 50 mm / s to 5000 mm / s, for example 4000 mm / s.
  • the laser beam is preferably focused onto the glass surface by means of an optical element or system.
  • the extent of the focus perpendicular to the radiation direction may be less than or equal to 50 ⁇ m, preferably less than or equal to 30 ⁇ m, for example 10 ⁇ m or even less.
  • the recess is produced by means of laser ablation using a pulsed laser.
  • a surface removal of the material is necessary, which involves an increased effort compared to laser drilling.
  • the method of ablation is mainly used to produce non-continuous recesses, as in this case laser drilling is not applicable.
  • the laser beam has a wavelength of 400 nm to 600 nm, preferably from 500 nm to 550 nm, for example, 532 nm. This is advantageous on the one hand with regard to the transparency of conventional glass layers and the other on the commercial Availability of suitable and cost-effective laser systems.
  • the laser beam is preferably generated by a solid-state laser with Q-switch.
  • the repetition rate (pulse frequency), the speed of the laser beam and the power of the laser beam for laser ablation are within the ranges specified for the laser drilling method.
  • the pulse length is preferably less than 10 ns in both laser drilling and laser ablation, more preferably less than 1 ns, for example 1 ps.
  • the surface roughness of the cut edges or bottom surface of the recess can be selectively influenced by modification of the laser parameters. In general, it can be stated that the transparency of the surfaces increases with decreasing laser power.
  • the laser beam is preferably focused onto the glass surface by means of an optical element or system.
  • the extent of the focus perpendicular to the radiation direction may be less than or equal to 50 ⁇ m, preferably less than or equal to 30 ⁇ m, for example 10 ⁇ m or even less.
  • the edges and / or the bottom surface of the recess can be polished.
  • the use of laser method is advantageous because direct contact with the glass surface and resulting damage can be avoided.
  • the laser radiation for polishing the edges of the recess has, for example, a wavelength of 800 nm to 20 ⁇ m, preferably from 1 ⁇ m to 20 ⁇ m, particularly preferably from 5 ⁇ m to 15 ⁇ m.
  • Particularly suitable is a continuous CO2 laser, typically with a wavelength of 9.4 pm or 10.6 pm.
  • the recess is produced by means of a two-stage laser process.
  • material modifications so-called filaments
  • the heating is carried out with a second laser in the continuous wave mode with a wavelength of 1 pm to 20 pm.
  • the pane is cooled, whereby the glass pane breaks along the line of material modifications and results in the desired recess.
  • a suitable method is described, for example, in WO 2017 025550 A1.
  • the movement of the laser beam along the cutting line can in principle be effected by movement of the disks and / or by movement of the laser radiation.
  • known laser scanning devices are suitable, in the simplest case one or more tiltable mirrors.
  • the laser radiation can also be moved, for example, by moving an optical waveguide, for example a glass fiber, over the glass surface. However, it may be easier and therefore preferable to leave the laser beam stationary and to move only the disc.
  • At least the outer pane of the laminated glass is subjected to a bending process prior to lamination.
  • the inner pane is also subjected to a bending process. This is particularly advantageous for strong bends in several directions of space (so-called three-dimensional bends).
  • the inner pane is not pre-bent. This is particularly advantageous for inner panes with very small thicknesses, since they have a foil-like flexibility and can be adapted to the pre-bent outer pane without having to be pre-bent.
  • the outer pane and the inner pane can be bent individually.
  • the outer and inner disks are congruently bent together (i.e., simultaneously and by the same tool) because this optimally matches the shape of the disks for later lamination.
  • the bending of the disks preferably takes place before the laser machining. If an electrically conductive layer is to be applied to the panes, then this is deposited on the desired pane surfaces before bending.
  • the inner pane and / or the outer pane are first provided with an electrically conductive layer, for example by means of magnetron sputtering.
  • the inner pane and the outer pane are congruently bent together and provided according to step a). Only then does the laser processing according to step b). Since the discs have already reached their final bend, a 3D laser process is used. This has the advantage that the recess can be produced in its final dimensions and an effect of the bending process on the recess need not be taken into account.
  • the laser structuring of an electrically conductive layer for the production of current paths also takes place after the bending of the disks and therefore also in the form of a 3D laser process. This is advantageous because the electrically conductive layer is removed in the region of the laser structuring and as a result a different heat distribution is present in this region. This can lead to visually visible damage.
  • the thermoplastic intermediate layer is preferably provided as a film.
  • the laminated glass is produced by lamination by conventional methods known per se to the person skilled in the art, for example autoclave methods, vacuum bag methods, vacuum ring methods, calendering methods, vacuum laminators or combinations thereof.
  • the connection between outer pane and inner pane is usually carried out under the action of heat, vacuum and / or pressure.
  • the invention further comprises the use of a composite pane according to the invention with an electrical attachment integrated in a recess as vehicle glazing, in particular windshield, roof window, side window or rear window.
  • 1 is a plan view and several cross-sections of various embodiments of the composite disc according to the invention with at least one recess in the form of a through hole,
  • Fig. 2 is a plan view and a cross section of another invention
  • FIG. 3 shows a plan view of a detail of a further composite pane according to the invention with a recess with inserted light sources, the light sources illuminating various symbols in the pane, FIG.
  • FIG. 4 is a plan view and several cross-sections of various embodiments of the composite disc according to the invention with partial, non-continuous, recesses,
  • Fig. 5 shows an embodiment of the method according to the invention.
  • Fig. 6 shows an embodiment and several detailed views of a composite pane according to the invention as a roof panel of a motor vehicle with inserted light source and lens.
  • FIG. 1 a shows a plan view of the composite pane 1 comprising an inner pane 3 and an outer pane 4, which are laminated to one another via a thermoplastic intermediate layer 5.
  • the inner pane 3 has an outer surface IV and an inner surface III.
  • the outer pane has an inner surface II and an outer surface I.
  • the Thermoplastic intermediate layer 5 connects the inner surface III of the inner pane 3 and the inner surface II of the outer pane 4.
  • the composite pane 1 is used as a windshield of a motor vehicle.
  • the outer pane 4 and the inner pane 3 are made of soda-lime glass.
  • the thermoplastic intermediate layer 5 is a polyvinyl butyral film having a thickness of 0.76 mm measured before the lamination process.
  • the composite pane 1 has a recess 6 in which an electrical attachment 2 is embedded.
  • Figures 1 b, 1 c and 1 d show various embodiments of the basic structure according to Figure 1a in detail. Possible covers 9 or electrical leads 7 are not shown in FIG. 1a for the sake of simplicity.
  • the contour of the recess 6 corresponds to an isosceles trapezoidal shape, wherein the base and the legs of the trapezoid a length of 1, 5 cm and the base of the opposite side of the trapezoid has a length of 0.7 cm.
  • FIG. 1b shows a cross section of the basic structure according to FIG. 1a along the section line AA '.
  • the outer pane 4 and the inner pane 3 have a thickness of 2.1 mm.
  • the inner pane 3 has a recess 6 in the form of a through hole.
  • the recess 6 thus extends continuously from the outer side IV of the inner pane 3 to the inner side III of the inner pane 3.
  • an electrical attachment 2 is inserted, wherein the attachment 2 is fully integrated into the composite disc and protrudes beyond the latter in any dimension ,
  • the attachment 2 is located within the recess 6 and protrudes through an opening in the thermoplastic intermediate layer 5 to the inner surface II of the outer pane 4.
  • the electrical attachment 2 is a camera with a thickness of about 2 mm, the was used after lamination of the composite disk 1 in the recess 6.
  • the thermoplastic intermediate layer 5 can be removed before or after lamination, in this embodiment before the lamination, in the region of the recess 6.
  • An electrical supply line 7 of the camera is guided within the thermoplastic intermediate layer 5 of the composite pane 1 to the recess 6.
  • the recess 6 was produced by laser drilling prior to the folding of the disks and before lamination of the composite disk 1.
  • the cover 9 is an opaque plastic molded part, which reversibly closes the recess 6 on the inner side IV of the inner pane 3.
  • FIG. 1 c shows a cross section of the basic structure according to FIG. 1 a along the section line AA ', wherein the structure substantially corresponds to FIG. 1 b.
  • FIG. 1 b in addition to a recess 6 of the inner pane as a through hole and a partial recess 6 of the outer pane 4 is present.
  • the outer pane 4 has a thickness of 2.1 mm, while the thickness of the inner pane 1, 8 mm.
  • the partial, non-continuous, recess 6 of the outer pane 4 is attached by laser ablation on the inside II of the disc.
  • thermoplastic intermediate layer 5 was removed before lamination of the composite pane 1 in the region of the recesses 6.
  • the electrical attachment 2, here a camera, has a thickness of about 2.5 mm. This embodiment is advantageous when an electrical attachment 2 whose thickness exceeds the thickness of the inner pane 3, is to be used reversibly.
  • FIG. 1d shows a cross section of the basic structure according to FIG. 1a along the section line AA, wherein the construction essentially corresponds to FIG. 1b.
  • the electrical attachment 2 is a light source, here an LED light.
  • the emission direction of the LED is shown in FIG. 1d by means of an arrow which points in the direction of the vehicle interior.
  • the cover 9 is a transparent plastic and / or glass cover comprising a lens assembly that focuses the light of the LED used.
  • the thickness of the inner pane 3 and the outer pane 4 is in each case 2.1 mm, while the LED light has a thickness of 1.5 mm.
  • the thermoplastic intermediate layer 5 was not removed in the region of the recess 6. This embodiment is particularly advantageous when a light source requiring additional optics is to be reversibly integrated in the composite pane.
  • Figures 2a and 2b show a plan view and a cross section of a further composite disk 1 according to the invention with a recess 6 in the form of a through hole with two electrical attachments inserted therein.
  • the attachments 2 are light sources in the form of LED lights, which are arranged on the edge of the recess 6.
  • the composite pane 1 comprises an inner pane 3 and an outer pane 4, which are laminated to one another via a thermoplastic intermediate layer 5.
  • the inner pane 3 has an outer surface IV and an inner surface III.
  • the outer pane has an inner surface II and an outer surface I.
  • the thermoplastic intermediate layer 5 connects the inner surface III of the inner pane 3 and the inner surface II of the outer pane 4.
  • the outer pane 4 and the inner pane 3 are made made of soda-lime glass.
  • the thermoplastic intermediate layer 5 is a polyvinyl butyral film having a thickness of 0.76 mm measured before the lamination process.
  • the electrical attachments 2 are completely integrated into the inner pane 3 of the composite pane 1 and do not project beyond the composite pane 1.
  • An electrical supply line 7 of the attachments 2 is guided within the thermoplastic intermediate layer 5 of the composite pane 1 to the recess 6.
  • the recess 6 was produced by laser drilling prior to the folding of the disks and before lamination of the composite disk 1.
  • the cover 9 is an opaque plastic molded part, which reversibly closes the recess 6 on the inner side IV of the inner pane 3 and optically conceals the components therein.
  • the LED lights are oriented within the recess 6 so that the emitted light is coupled to the edge of the recess in the inner pane 3 of the composite pane 1.
  • the coupled-in at the recess 6 light is coupled out, whereby the structuring in the light color of the injected light shine.
  • a switch can be introduced, which makes it possible to turn the lighting on and off.
  • the recess 6 was produced by laser drilling before lamination of the composite pane 1 and the edge of the recess 6 is polished by means of laser radiation.
  • the contour of the recess 6 corresponds to a rectangle with the edge lengths 2.0 cm and 1, 0 cm.
  • the inner disk with through hole has a thickness of 6 mm
  • the outer disk has a thickness of 4 mm.
  • the electrical attachments 2 have a height of 4 mm measured along the edge of the recess 6.
  • the composite pane according to Figures 2a and 2b proves to be particularly advantageous as part of a building glazing in the interior or exterior. However, analogous arrangements can also be implemented with the disc thicknesses customary in the motor vehicle sector for curved motor vehicle composite disks.
  • FIG. 3 shows a detail of another composite pane 1 according to the invention with electrical attachments 2 inserted in a recess 6 in the form of LED lights. These light sources illuminate different symbols of a pane.
  • the composite pane itself is not shown here, but corresponds in its basic structure substantially to FIG. 1a.
  • the configuration of the recess 6 can, as described by way of example in FIGS. 1, 2 and 4, take place as a passage opening and / or as a non-through opening.
  • the electrical add-on parts 2 are also completely integrated in the composite pane in this case and do not protrude beyond this.
  • the contour of the recess according to Figure 3 is diamond-shaped, wherein at each edge of the rhombus, a light source is mounted, the on demand in Illuminated neighborhood of the recess introduced symbol (structuring 8).
  • a light source is mounted, the on demand in Illuminated neighborhood of the recess introduced symbol (structuring 8).
  • structuring 8 Illuminated neighborhood of the recess introduced symbol
  • several light sources can be placed in the confined space in a confined space.
  • the positioning and alignment of the light sources advantageously does not depend on the edge profile of the composite pane, for example, the corners of the diamond-shaped recess may be oriented in the direction of the edges of the composite pane.
  • FIG. 4 a shows a plan view of the composite pane 1 comprising an inner pane 3 and an outer pane 4, which are laminated to one another via a thermoplastic intermediate layer 5.
  • the inner pane 3 has an outer surface IV and an inner surface III.
  • the outer pane has an inner surface II and an outer surface I.
  • the thermoplastic intermediate layer 5 connects the inner surface III of the inner pane 3 and the inner surface II of the outer pane 4.
  • the composite pane 1 is used as a windshield of a motor vehicle.
  • the outer pane 4 and the inner pane 3 are made of soda-lime glass.
  • the thermoplastic intermediate layer 5 is a polyvinyl butyral film having a thickness of 0.76 mm measured before the lamination process.
  • the composite pane 1 has a recess 6 in which an electrical attachment 2 is embedded.
  • Figures 4b, 4c and 4d show different embodiments of the basic structure according to Figure 4a in detail. Electrical supply lines 7 are not shown for simplified representation in Figure 4a.
  • the contour of the recess 6 corresponds to a circular hole with a diameter of 1, 5 cm.
  • FIG. 4b shows a cross section of the basic structure according to FIG. 4a along the section line CC '.
  • the outer pane 4 has a thickness of 2.1 mm and the inner pane 3 has a thickness of 0.8 mm.
  • a further partial recess 6 of the outer pane 4 is also present.
  • the recess of the outer disk 4 has a depth of 1, 0 mm, while the recess of the inner disk 3 has a depth of 0.5 mm.
  • an electrical attachment 2 is embedded, wherein the attachment 2 is fully integrated into the composite disc 1 and protrudes beyond it in any dimension.
  • the attachment 2 is located within the recess 6 and protrudes through the thermoplastic intermediate layer 5 in the partial recess 6 of the outer pane 4.
  • the electrical attachment 2 is a light sensor with a thickness of approximately 1.5 mm, which was inserted into the recess 6 prior to lamination of the composite pane 1.
  • the thermoplastic intermediate layer 5 begins to flow during the lamination process and fills the region of the recess 6, which is not taken up by the electrical attachment 2.
  • An electrical supply line 7 of the camera is guided within the thermoplastic intermediate layer 5 of the composite pane 1 to the recess 6 and also inserted before lamination of the disc assembly into the laminate.
  • the recesses 6 were generated before the folding of the discs and before lamination of the composite disc 1 by means of laser ablation.
  • the embodiment according to FIG. 4b is particularly advantageous with regard to a seamless integration of add-on parts, in which the outer surfaces of the composite pane are not damaged.
  • Figures 4c and 4d show different examples of the integration of LED lights as electrical attachments 2 in a composite pane 1.
  • the direction of emission of the LED lights can be oriented both in the direction of the vehicle interior, as well as in the direction of the environment.
  • the electrical attachment 2 in the form of an LED light is embedded in the recess 6 in such a way that the attachment 2 is completely integrated in the composite pane 1 and does not protrude beyond it in any dimension.
  • the electrical attachment 2 is LED lamps with a thickness of approximately 1.5 mm, which were inserted into the recesses 6 prior to lamination of the composite pane 1.
  • the thermoplastic intermediate layer 5 starts to flow during the lamination process and fills the area of the recesses 6, which is not occupied by the electrical attachments 2.
  • An electrical supply line 7 of the light sources is guided within the thermoplastic intermediate layer 5 of the composite pane 1 to the recess 6 and also inserted into the laminate before lamination of the pane arrangement.
  • the recesses 6 were generated before the folding of the discs and before lamination of the composite disc 1 by means of laser ablation.
  • the embodiment according to FIG. 4c has an outer pane with a thickness of 2.1 mm and an inner pane 3 with a thickness of 0.4 mm.
  • the outer pane 4 has on its inner side II a partial recess 6 with a depth of 1, 2 mm.
  • the LED light is embedded in this recess 6 and protrudes from the recess 6 in the thermoplastic intermediate layer 5 inside.
  • the LED lamp radiates through the thermoplastic intermediate layer 5 and the inner pane 3 in the direction of
  • FIG. 4c illustrates a composite pane 1 according to the invention with a strongly asymmetrical thickness combination of the inner pane 3 and the outer pane 4.
  • FIG. 4 d shows a composite pane 1 according to the invention with a partial recess 6 in the inner pane 3.
  • the outer pane 4 has a thickness of 1.4 mm, while the inner pane 3 has a thickness of 1.8 mm.
  • the inner pane 3 has on its inner side III a partial recess 6 with a depth of 1, 1 mm.
  • An LED lamp (electrical attachment 2) with a thickness of 1, 3 mm is embedded in this recess 6 and protrudes from the recess 6 in the thermoplastic intermediate layer 5 inside. The LED lamp radiates through the remaining material in the region of the recess 6 of the inner pane 3 in the direction of the vehicle interior.
  • the region of the recess 6, through which the light of the LED light passes is polished by means of a laser process. Only then the LED light is inserted into the recess 6 and laminated the disc assembly.
  • FIG. 5 shows an embodiment of the method according to the invention comprising the steps:
  • V insertion of an electrical attachment 2 in the recess 6 VI laminating a composite pane 1 of the inner pane 3 and the outer pane 4 with the interposition of a thermoplastic intermediate layer. 5
  • the electrical attachment 2 is inserted into the composite pane after lamination (step V after step VI). If the recess after lamination of the composite pane completely enclosed by this and no longer accessible, the electrical attachment 2 is inserted before lamination in the recess 6.
  • FIG. 6 a shows a plan view of the composite pane 1 comprising an inner pane 3 and an outer pane 4, which are laminated to one another via a thermoplastic intermediate layer 5.
  • the inner pane 3 has an outer surface IV and an inner surface III.
  • the outer pane has an inner surface II and an outer surface I.
  • the thermoplastic intermediate layer 5 connects the inner surface III of the inner pane 3 and the inner surface II of the outer pane 4.
  • the composite pane 1 is used as a roof pane of a motor vehicle.
  • the outer pane 4 and the inner pane 3 are made of soda-lime glass, the outer pane 4 being tinted gray.
  • the thermoplastic intermediate layer 5 is a polyvinyl butyral film having a thickness of 0.76 mm measured before the lamination process.
  • the composite pane 1 has a recess 6 in which an electrical attachment 2 is embedded.
  • the electrical attachment 2 is a light source in the form of an SMD Led, which is used for the interior lighting of the vehicle.
  • the recess 6 has a circular through-hole, to which connect two angular regions with a partial recess 6 in the form of a bevelled inner edge K.
  • the inside II of the outer pane 4 is equipped with an electrically conductive layer 11.
  • the electrically conductive layer 11 serves as a disk heater, but is used simultaneously for making electrical contact with the electrical attachment 2.
  • a laser structuring (not shown) is introduced into the electrically conductive layer 11 in order to generate corresponding current paths for connecting the attachment 2.
  • FIG. 6b shows a cross section through the embodiment according to FIG. 6a along the section line DD '.
  • the recess 6 is closed on the inside IV of the inner pane 3 by a cover 9 in the form of a TIR lens.
  • the lens scatters the light of the SMD led, so the Interior of the vehicle is satisfactorily lit.
  • the electrical attachment 2 is attached directly to the lens, so that lens and light source can be removed together from the sides of the vehicle interior.
  • the electrical attachment 2 is contacted via a foil-like connection element 10 to the introduced into the electrically conductive layer 11 current paths.
  • the film-like connection element 10 has electrical contacts and a bonding surface on the surface facing the electrically conductive layer 11.
  • the surface of the film-like connection element 10 facing the light source has a metallic layer via which the electrical contact with the LED takes place.
  • LED and film-like connection element 10 are not materially connected to each other, so that the light source can be easily replaced.
  • a direct contact of the electrical attachment 2 and the film-like connection element 10 is sufficient. Electrical attachments, in particular LED light sources, which enable such surface contacting are well known.
  • the arrangement of electrical attachment 2 and designed as a lens cover 9 is reversibly fixed by fasteners 12 in the recess.
  • FIG. 6c and 6e show the inner pane 3 with recess 6 of the composite pane according to Figures 6a and 6b in detail.
  • FIG. 6d shows the cover 9 inserted in the recess 6 in the form of a lens in detail.
  • fasteners 12 are formed in the form of clip profiles. These are reversibly inserted into the part of the recess 6 which has a beveled inner edge K.
  • Figure 6e shows a detailed view of the inner edge K of the recess 6.
  • the circular portion of the recess 6, which is designed in the form of a through hole, has an angle of 90 ° between the inner edge K and inner side IV of the inner pane 3.
  • the inside IV is shown in the detail view of Figure 6e as a dashed auxiliary line.
  • thermoplastic intermediate layer

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Joining Of Glass To Other Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

La présente invention concerne un disque composite (1) comprenant au moins un composant électrique intégré (2), comprenant au moins - un disque intérieur (3) comprenant une face intérieure (III) et une face extérieure (IV), - un disque extérieur (4) comprenant une face intérieure (II) et une face extérieure (I), - une couche intermédiaire (5) thermoplastique, qui connecte la face intérieure (II) du disque extérieur (4) et la face intérieure (IV) du disque intérieur (3) et - au moins une cavité (6) du disque intérieur (3) et/ou du disque extérieur (4), le composant électrique (2) étant inséré dans la cavité (6) et se trouvant entièrement à l'intérieur du disque composite (1), le disque composite (1) étant un disque composite de véhicule présentant une courbure tridimensionnelle et la cavité (6) étant introduite dans le disque intérieur (3) et/ou le disque extérieur (4) au moyen d'un procédé laser.
EP18804626.2A 2017-11-30 2018-11-23 Disque composite muni d'un composant électrique intégré Pending EP3717238A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP17204559 2017-11-30
PCT/EP2018/082327 WO2019105855A1 (fr) 2017-11-30 2018-11-23 Disque composite muni d'un composant électrique intégré

Publications (1)

Publication Number Publication Date
EP3717238A1 true EP3717238A1 (fr) 2020-10-07

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US (1) US20220032741A1 (fr)
EP (1) EP3717238A1 (fr)
JP (1) JP6974615B2 (fr)
KR (1) KR20200079287A (fr)
CN (1) CN110099793B (fr)
BR (1) BR112020006289A2 (fr)
MA (1) MA51195A (fr)
MX (1) MX2020005482A (fr)
RU (1) RU2745553C1 (fr)
WO (1) WO2019105855A1 (fr)

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WO2019105855A1 (fr) 2019-06-06
MX2020005482A (es) 2020-08-27
BR112020006289A2 (pt) 2020-10-06
CN110099793A (zh) 2019-08-06
KR20200079287A (ko) 2020-07-02
MA51195A (fr) 2020-10-07
JP2021504225A (ja) 2021-02-15
JP6974615B2 (ja) 2021-12-01
RU2745553C1 (ru) 2021-03-26
US20220032741A1 (en) 2022-02-03
CN110099793B (zh) 2022-04-22

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