EP3697981A1 - Werkzeug zur in-situ-herstellung einer sandwichwand und verfahren zur anwendung davon - Google Patents
Werkzeug zur in-situ-herstellung einer sandwichwand und verfahren zur anwendung davonInfo
- Publication number
- EP3697981A1 EP3697981A1 EP18797017.3A EP18797017A EP3697981A1 EP 3697981 A1 EP3697981 A1 EP 3697981A1 EP 18797017 A EP18797017 A EP 18797017A EP 3697981 A1 EP3697981 A1 EP 3697981A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- reinforcement
- insulating panel
- rod
- wall
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims description 32
- 238000010276 construction Methods 0.000 title abstract description 4
- 238000011065 in-situ storage Methods 0.000 title description 7
- 230000002787 reinforcement Effects 0.000 claims abstract description 91
- 125000006850 spacer group Chemical group 0.000 claims description 36
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000009413 insulation Methods 0.000 claims description 11
- 230000002427 irreversible effect Effects 0.000 claims description 4
- 230000000284 resting effect Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims 1
- 238000005266 casting Methods 0.000 description 7
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 230000000295 complement effect Effects 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 230000035515 penetration Effects 0.000 description 5
- 239000012779 reinforcing material Substances 0.000 description 5
- 238000009415 formwork Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/08—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring
- E04G11/18—Forms, which are completely dismantled after setting of the concrete and re-built for next pouring for double walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/7608—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
- E04B1/7612—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels in combination with an air space
- E04B1/7616—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels in combination with an air space with insulation-layer locating devices combined with wall ties
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/168—Spacers connecting parts for reinforcements and spacing the reinforcements from the form
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/20—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups of material other than metal or with only additional metal parts, e.g. concrete or plastics spacers with metal binding wires
- E04C5/206—Spacers having means to adapt the spacing distance
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G17/00—Connecting or other auxiliary members for forms, falsework structures, or shutterings
- E04G17/06—Tying means; Spacers ; Devices for extracting or inserting wall ties
- E04G17/065—Tying means, the tensional elements of which are threaded to enable their fastening or tensioning
- E04G17/0651—One-piece elements
- E04G17/0654—One-piece elements remaining completely or partially embedded in the cast material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
- E04C2002/045—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete with two parallel leaves connected by tie anchors
- E04C2002/047—Pin or rod shaped anchors
Definitions
- the present invention relates to the field of the construction of walls of buildings or works in the general sense and more specifically to the realization in situ and simultaneously of two concrete walls separated by a thermal insulation panel.
- European Patent Application 0 073 553 discloses a device and a method for making a wall having two parallel vertical concrete walls between which is insulated an insulating panel.
- the two concrete walls are made simultaneously or substantially simultaneously by pouring concrete between the insulating panel and two parallel banks.
- the insulating panel is centered between the panels before pouring the concrete, using positioning systems passing through the insulating panel and bearing on the internal faces of the two panels.
- the panels are held in position by means of assembly devices arranged outside the wall to be made. The assembling devices are thus removed after solidification of the concrete while the positioning systems remain trapped in the wall thus produced.
- Each positioning and assembly system comprises a rod passing through the insulating panel so that each threaded end of the rod is intended to receive a threaded socket ensuring the assembly of the panels.
- Each sayhe abuts by its internal face, on a ring inserted on a socket and bearing on the insulating panel or on the reinforcement interposed between the insulating panel and a sayhe.
- Such a method presents a major difficulty for the implementation of the various components of the positioning and assembly systems. Furthermore, the device imposes a mounting in abutment between the insulating panel and the reinforcement, and then does not allow effective maintenance of the reinforcement. In addition, this device does not allow adjustment of the position of the reinforcement. Finally, it turns out that such a method does not allow to obtain a wall with good characteristics of mechanical strength and retention of a wall to another.
- This tooling comprises positioning systems of the insulation panel between the panels, as well as assembly devices of the panels between them.
- the positioning systems each comprise, on the one hand, a dagger having a rod provided with a bearing abutment and, on the other hand, a latch provided with a counter-abutment and an angularly-adjustable pivotable hook to cooperate with a reinforcement.
- the assembly devices comprise each a tubular spacer traversed internally by a clamping rod provided at each end with a clamping member.
- This tool has the advantage of maintaining in position the insulating panel during the casting operation of the concrete. On the other hand, under certain conditions of implementation, the maintenance of the reinforcement during the pouring of the concrete does not seem sufficient. Complementarily, this tool does not offer the possibility of adjusting the position of the reinforcement relative to the insulating panel. In addition, this tool allows the maintenance of only one reinforcement.
- This tool has the disadvantage of being able to cooperate with a reinforcing material having a size corresponding to that of the hooks, and not being able to adapt to materials having various sizes.
- the position of the reinforcing material is determined by the position of the hooks and can not be adjusted when making the wall. In other words, the reinforcing material must adapt to the tooling as described in this document.
- the present invention therefore aims to overcome the drawbacks of the prior art, by proposing a tool and a method for producing a wall with two concrete walls between which is trapped an insulating panel.
- the tooling and the method according to the invention allow the integration of at least one reinforcement in the walls of the concrete, while guaranteeing the holding in position of the insulating panel and or reinforcement during the casting operation of the concrete .
- the tool allows the position of the reinforcement to be adjusted relative to the insulating panel, while keeping them in position.
- the position of the reinforcement can be adjusted by means of the tool according to the invention, which guarantees a margin in the positioning of the reinforcement.
- the tool is adapted to maintain in position of reinforcement of different dimensions (for example more or less thick).
- the tool according to the invention is therefore adapted to the laying conditions, and in particular to the different reinforcements that can be used, both because of their positioning and their size.
- Another object of the invention is to propose a method for producing a sandwich wall that makes it possible to obtain good characteristics of mechanical strength, and in particular of retaining a wall by the other wall.
- the process according to the invention is simple to implement, and in particular allows the position of the reinforcement to be maintained in an easy and adjustable manner to the position and size of the selected reinforcement.
- the object of the invention relates to a tool for producing a wall with two concrete walls between which is imprisoned at least one insulating panel.
- This tooling comprises at least one positioning system of the insulating panel composed, on the one hand, of a dagger having a rod provided with a bearing abutment and, on the other hand, of a latch provided with a abutment .
- Said rod has a first end intended to be in contact with a first form and a second end intended to be in contact with a second form, so that the distance between the first and the second end is equal to the thickness of the wall.
- the lock is provided with at least two notches receiving a first reinforcement, arranged locally on the circumference of the positioning system, extending back from the first end of the rod, delimited on either side by holding abutments spaced apart so as to maintain in position the first reinforcement, defining a housing with a convergent profile in the opposite direction of their opening, and arranged along the length of the positioning system so as to be able to adjust the position of the first reinforcement according to the length positioning system.
- the housing with profile converges in the opposite direction of the opening of Notches allow the tool to adapt to the reinforcement, and in particular to different sizes of reinforcement.
- the one or more holding stops comprise a locking notch at the opening of the notch
- the positioning system comprises a first hook extending radially recessed from the first end of the rod, and defining a first retaining stop;
- the notches are of identical or different heights
- the positioning system comprises a second hook, angularly adjustable and extending back from the second end of the rod, to maintain a second position in the reinforcement;
- the distance between the abutment stop and the abutment, possibly in the presence of one or more compensation washers, is equal to the thickness of the insulator
- the tool comprises assembly devices of the panels together, each having a tubular spacer traversed internally by a clamping rod provided at each end of a clamping member;
- the dagger comprises means of assembly between the lock and the dagger
- the assembly means between the latch and the dagger comprise at least one lug arranged on the stem of the dagger and cooperating with a housing arranged on the latch after rotation of the latter;
- the means of assembly between the lock and the dagger are of the irreversible or repositionable type.
- Another object of the invention relates to the implementation of the tool according to the invention for the production of a wall with two concrete walls between which is imprisoned at least one insulating panel and comprising at least one reinforcement.
- the tool according to the invention makes it possible to adjust the positioning of the reinforcement whatever its size.
- the invention relates to a method for producing a wall with two concrete walls, between which is imprisoned at least one insulating panel, the walls being made simultaneously or substantially simultaneously by pouring concrete between the insulating panel and a first on the one hand, and between the insulating panel and a second panel on the other hand, the panels being arranged on either side of the insulating panel, a first reinforcement being placed on the side of the inner face of the first sayhe, the insulating panel being maintained between the two panels, before pouring the concrete, using positioning systems passing through the insulating panel and resting on the inner faces of the panels.
- the positioning system is composed, on the one hand, of a dagger having a rod provided with a bearing abutment and, on the other hand, of a lock provided with a counter-abutment.
- the method according to the invention comprises:
- positioning systems each comprising at least two receiving notches of the first reinforcement, delimited on either side by holding abutments spaced apart so as to maintain in position the first reinforcement, extending back from a first end of the rod, defining a housing with a convergent profile in the opposite direction of its opening and arranged along the length of the positioning system;
- the method according to the invention may additionally comprise in combination at least one and / or the following additional characteristics:
- Figure 1 is a perspective view showing a wall according to the invention made by the method according to the invention.
- Figure 2 is a side view of a positioning system according to the invention.
- Figure 3 is a perspective view of an embodiment of the lock of a positioning system according to the invention.
- Figure 4 is a perspective view illustrating a dagger of a positioning system according to the invention.
- Figure 5 is a perspective view showing an embodiment of an assembly device according to the invention.
- Figures 6A to 6G illustrate successive steps of a method of manufacturing a wall according to the invention.
- Figure 7 is a perspective view showing the mounting of a positioning system through reinforcement.
- the object of the invention relates to a method for producing a wall 1 with two concrete walls 2, 3, between which is imprisoned at least one insulating panel 4.
- the wall 1 thus comprises a first concrete wall 2, and a second concrete wall 3 on either side of the insulating panel 4.
- the two concrete walls 2, 3 are vertical and substantially parallel. This embodiment is nevertheless not limiting and the walls 2, 3 are not necessarily vertical and / or substantially parallel.
- the insulating panel 4 is made of any thermal insulation material, such as polystyrene.
- the walls 2, 3 are made simultaneously or substantially simultaneously, by pouring in situ concrete between the insulating panel 4 and a first panel 6 on the one hand, and between the insulating panel 4 and a second panel 7 on the other hand .
- the panels 6, 7 are arranged on both sides of the insulating panel 4 and at a distance therefrom.
- the panels 6, 7 are indifferently inner or outer panels.
- the first panel 6 extends facing a first face 4i of the insulating panel 4, parallel or otherwise, and at a determined distance from the latter corresponding to the thickness of the first wall 2, while the second wall 7 extends towards the outer face 4 2 of the insulating panel 4, parallel or otherwise, and at a determined distance from the latter corresponding to the thickness of the second wall 3.
- the first wall 2 incorporates a reinforcement, called first reinforcement 5i, of any type known per se.
- the first reinforcement 5i can be made by one or more lattices or reinforcements placed before pouring the concrete, between the insulating panel 4 and the first panel 6.
- the second wall 3 also incorporates a reinforcement, called second reinforcement 52, of any known type, placed before the pouring of the concrete, between the insulating panel 4 and the second section 7.
- the two reinforcements 5iet5 2 may be identical or different, and are advantageously of the same nature.
- the method according to the invention is implemented using a suitable tool comprising positioning systems 8 for maintaining the insulating panel 4 and the reinforcement 5 between the panels 6, 7 and possibly assembly devices 9 panels 6, 7 between them, independent of the positioning systems 8.
- Each positioning system 8 comprises in the embodiment illustrated in FIGS. 2 to 4 and 6, a first part such as a dagger 10 on which is intended to be assembled a second part such as a latch 11.
- the dagger 10 comprises a rod 12 intended to be inserted through the insulating panel 4 from one of the faces 4 lr 4 2 of the insulating panel 4.
- the rod 12 has a first end 12i extending opposite the a second end 12 2 .
- the rod 12 is intended to bear at its ends 12i, 12 2 , against the inner faces of the panels 6, 7.
- the rod 12 has a length equal to the thickness of the wall 1 made.
- the rod 12 may have from one, and preferably from both its ends, cut-off portions pre-cut or predefined to adjust the length of the rod 12 to the thickness of the wall 1 to achieve.
- it can be achieved a family of daggers 10 having rods 12 of different lengths thus making it possible to produce walls of different thicknesses.
- the rod 12 is provided with a bearing abutment 13 placed near the second end 12 2 to come into contact with the second face 4 2 of the insulating panel 4.
- the bearing abutment 13 is made under the form of a disc extending transversely to the rod 12.
- This bearing abutment 13 is remote from the second end 12 2 of the rod 12 at a distance corresponding to the thickness of the second wall 3.
- the adjustment of the length of the rod 12 from the second end 12 2 makes it possible to adapt to the thickness of the second wall 3.
- the width between the second end 12 2 of the rod 12 and the second face 4 2 of the insulating panel 4 can be adjusted by means of one or more washers threaded onto the rod 12 from the first end 12i, until to come into contact on the abutment 13.
- the rod 12 has from the abutment abutment 13, longitudinal grooves formed on the periphery of the rod 12 to the first end 12i which has a beveled shape to facilitate the passage through the insulating panel 4 .
- the latch 11 is in the form of a tubular sleeve 15 to be threaded on the rod 12 from its first end 12i.
- This tubular sleeve 15 is provided with a abutment 16 intended to bear on the first face 4i of the insulating panel 4.
- the abutment 16 is in the form of a disc extending transversely or radially from the proximal end of the tubular sleeve 15.
- the latch 11 also comprises a first hook 14 extending radially recessed from the first end 12i of the rod 12, and for example from the distal end of the tubular sleeve 15, as shown in FIG. 2.
- the first hook 14 is in the form of a wafer of substantially rectangular shape, of limited angular width of the order of ten degrees, extending perpendicular to the rod 12 and projecting from the tubular sleeve 15.
- the latch 11 also comprises at least two notches 17, or groove or notch, for receiving a first reinforcement 5i, adapted to cooperate with the first reinforcement 5i.
- the notches 17 are delimited on either side by retaining stops 18, spaced apart to maintain and lock in position the first reinforcement 5i.
- the notches are arranged locally on the circumference of the tubular sleeve 15 of the positioning system 8 and extend back from the first end 12i of the rod 12. More specifically, the latch 11 comprises at least one notch 17i delimited on either side by two retaining stops 18i and I82 respectively delimited by the flanks of the first hook 14 and a first wing or spine 19i.
- the first wing or spine 19i is arranged locally on the circumference of the tubular sleeve 15 of the positioning system 8, and extends radially recessed from the first hook 14 along the length of the positioning system 8, one behind the other.
- each notch 17 defines a housing for the first reinforcement 5i, with a profile which, according to the length of the positioning system 8, is convergent in the opposite direction of its opening.
- each notch 17 has a triangular housing. This geometry allows each notch to cooperate with reinforcement of different sizes.
- the first retaining stop I8 1 is advantageously substantially perpendicular to the shank 12.
- the second retaining stop I82 is advantageously oblique with respect to the shank 12 while being oriented in the direction of the first hook 14. This geometry advantageously makes it possible to optimize the locking in position of the first reinforcement 5i during the casting operation of the concrete.
- the latch 11 can comprise several notches 17 of reception, and in particular two, three or four, arranged one behind the other along the length of the tubular sleeve 15 by the incorporation of wings or spines 19.
- the latch 11 comprises two notches 17 for receiving a first reinforcement 5i, thanks to the presence of the first hook 14 and two wings 19i and 192-
- the notches 17 receiving are arranged according to the length of the positioning system 8. It is then possible to adjust the position of the first reinforcement 5i, through the choice of notch 17 in which the first reinforcement 5i will be maintained.
- the different notches may be of identical or different dimensions, and in particular of identical or different height.
- the wings or spines 19 are preferably of shape triangular, as shown in particular in the embodiment of FIG. 2.
- each notch 17 has a locking notch 20 on one of the abutments defining it, and preferably on the end of the stop corresponding to the opening of the notch.
- Each locking notch is preferably on a stop 18 holding obliquely relative to the rod 12 and oriented towards the first hook 14.
- the dagger 10 comprises a second hook 21 adapted to cooperate with a second reinforcement 52.
- the second hook 21 thus extends radially away from the second end 12 2 of the rod 12, and for example from of the bearing abutment 13 as shown in FIG. 4.
- the second hook 21 is in the form of a wafer of substantially rectangular shape, of limited angular width of the order of ten degrees, and protrudes from the rod 12.
- the second hook 21 is angularly steerable, and thus enables the second reinforcement 5 2 to be held in position during the casting operation of the concrete.
- the latch 11 and the dagger 10 comprise assembly means for fixing the latch 11 on the rod 12 in a fixed position along the rod 12, so that the abutment stop 13 and the abutment 16 are respectively resting on the faces 4 lr 4 2 of the insulating panel 4.
- the assembly means comprise at least one lug 22 carried by the rod 12 and intended to cooperate with at least one complementary housing 23 arranged on the tubular sleeve 15.
- the housing 23 opens laterally in a groove 24 arranged in the tubular sleeve 15 to the proximal end of the tubular sleeve 15.
- the groove 24 opens into the housing 23 which has angularly offset, a shape complementary to the lug 22 to ensure its locking in translation along the axis of the rod 12.
- the lug 22 is positioned on the rod 12 so that in the position of cooperation with the housing 23 of the latch 11, the distance between the abutment stop 13 and the abutment 16 corresponds to the thickness of the insulating panel 4.
- the assembly means are adapted to allow to adjust the distance between the bearing abutment 13 and abutment 16.
- the rod 12 is provided with a series of lugs 22 distributed along the length of the rod 12 to correspond to various conventional thicknesses of the insulating panel 4. These lugs 22 are distributed equally angularly on the periphery of the rod 12 so as to be able to each enter a corresponding groove 24 provided on the latch 11.
- the lock 11 thus has as many grooves 24 and housing 23 as pins 22, these grooves 24 being angularly offset from each other by a value equal to the angular offset presented by the lugs 22 on the rod 12.
- This dagger 10 and this latch 11 can be used for various thicknesses of the insulating panel 4 by choosing the cooperation of the appropriate lug with its corresponding housing.
- the lock 11 is engaged on the rod 12 by engaging the tubular sleeve 15 by its proximal end from the first end 12i of the rod 12, while angularly coinciding each groove 24 with a lug 22.
- the lock 11 is slid towards the abutment abutment 13 to bear against the first face 4i of the insulating panel 4.
- at least one lug 22 opens into a housing 23 so that a relative rotation between the latch 11 and the rod 12 leads to the locking of the lug 22 in the complementary housing 23, thus preventing any translational movement or sliding of the latch 11 on the rod 12.
- the insulating panel 4 is provided with one or more positioning systems 8.
- the assembly means 22, 23, 24 between the latch 11 and the dagger 10 are irreversible or repositionable type.
- irreversibility means 25 prohibit the relative rotation in a contrary direction between the latch 11 and the rod 12 after assembly. between the latch 11 and the dagger 10 obtained as a result of the relative rotation between the latch 11 and the rod 12.
- These irreversibility means 25 allow effective locking in position between the latch 11 and the rod 12.
- these irreversibility means 25 are made by elastically deformable fingers adapted to be deformed by the lugs 22 during the rotational movement of the lugs 22 leading them into the housings 23. When the deformable fingers are no longer biased by the lugs 22 , they resume their initial position ensuring the locking of the lugs 22 inside the housing 23, preventing their rotation in a direction leading to their exit housing 23.
- Fig. 5 illustrates an exemplary embodiment of an assembly device 9 according to the invention, comprising a tubular spacer 26 internally defining a bore 27.
- This tubular spacer 26 is intended to penetrate the insulating panel 4, from its second face 4 2 and to bear against the inner faces of the panels 6, 7.
- the tubular spacer 26 has, with respect to its direction of penetration into the insulating panel 4, a downstream end 26i and an upstream end 26 2 .
- the tubular spacer 26 is provided externally with cutting or cutting elements 28 adapted to cut the insulating panel 4 during assembly of the tubular spacer 26 in the insulating panel 4 by a rotational movement of the tubular spacer 26.
- the cutting elements 28 are distributed helically or in a screw thread facilitating its penetration into the insulating panel 4 engaged along its downstream end 26i.
- the downstream end 26i of the tubular spacer 26 includes penetration aid teeth 29 making it possible to initiate the cutting operation of the insulating panel 4.
- the teeth 29 are adapted to to crash against the inner face of the first panel 6 or the second panel 7, contributing to the seal between the panel 6 or 7 and the tubular spacer 26.
- the tubular spacer 26 comprises at its upstream end 26 2 , a peripheral flange 30 of deformable nature intended to collapse by clamping to ensure the seal between the other section 6 or 7 and the tubular spacer 26.
- the tubular spacer 26 comprises at its upstream end also a gripping member 31, such as a disk, extending transversely with respect to the length of the tubular spacer 26.
- this gripping member comprises at its periphery, a detent to facilitate its operation especially during its insertion into the insulating panel 4.
- the bore 27 of the tubular spacer 26 comprises, from its upstream end 26 2 , a prismatic shape making it possible to cooperate with an operating or screwing tool facilitating the operation of penetration into the insulating panel 4.
- the tubular spacer 26 comprises at each end a removable ring.
- one of the removable rings comprises the teeth 29 while the other removable ring comprises the peripheral collar 30 and a prismatic form of maneuver.
- These rings are mounted for example by interlocking, at each end of the tubular spacer 26. These rings have an outer form flush allowing their removal, relative to the spacer and the concrete walls 2, 3, after the formation of these last.
- the assembly device 9 also comprises a clamping rod 32 passing inside the bore 27 and passing through the panels 6 and 7.
- This clamping rod 32 protrudes from both sides of the panels 6 and 7 to allow screwing clamping members 33 such as nuts.
- the method according to the invention consists in equipping the insulating panel 4 with one or more positioning systems 8 according to the invention.
- the method consists of engaging the rod 12 by its first end 12i in the insulating panel 4 until the abutment 13 comes into contact directly (or via one or more washers). compensation added not shown in the figures), with the outer face 4 2 of the insulation board 4. in this position, the rod 12 is projecting with respect to the internal surface 4i of the insulation board 4. the lugs 22 or are located on the side of the inner face 4i of the insulating panel 4.
- the method according to the invention then consists in ensuring the mounting of the latch 11 on the rod 12 projecting from the face 4i of the insulating panel 4.
- the tubular sleeve 15 of the lock 11 is threaded onto the rod 12 from its first end 12i.
- the latch 11 is translated so that the abutment 16 comes into abutment with the inner face 4i of the insulating panel 4.
- the latch 11 is oriented angularly so that a lug 22 slides in a complementary groove 24 .
- the latch 11 is angularly rotated relative to the rod 12 so as to bring the lug 22 into the complementary housing 23 to allow locking of the latch 11 in a fixed position on the rod 12.
- the dagger 10 and the lock 11 are assembled by a complete connection.
- the method of making a wall is to set up the first wall 6 in situ to achieve the wall 1.
- the first section 6 is put in place conventionally by any equipment or bracing tool known that will not be described more precisely in the following description.
- the description which follows describes the realization of a wall with the help of two panels 6, 7 but it is clear that, in a conventional manner, the walls require the realization of a first and second a second formwork implementing, in particular, a series of first and second place side by side according to a bed or two bunk beds depending on the height of the wall to be made.
- This implementation technique is not described more precisely because it uses conventional construction techniques well known to those skilled in the art.
- each form panel 6, 7 has through holes 6 respectively 7 ⁇ lr for the passage of a clamping rod 32.
- the process according to the invention consists, as illustrated in FIG. 6A, to set up a first reinforcement 5i with respect to the first section 6.
- the establishment of this first reinforcement 5i is not described more precisely because it is well known to those skilled in the art.
- the reservation mannequins for the openings or the frames to bancher are positioned on the first section 6 before the establishment of the first reinforcement 5i.
- the method according to the invention then consists in positioning the insulating panel 4 with respect to the first panel 6 in front of which is positioned the first reinforcement 5i.
- the insulating panel 4 is positioned so as to allow the first end 12i of the rod 12 to abut against the inner face of the first wall 6 and to allow the first hook 14 to pass through the first reinforcement 5i. view of a cooperation between the first reinforcement 5i and the first hook 14 after the blocking operation of the first reinforcement 5i thanks to the positioning system 8.
- the method according to the invention then consists in setting up a second reinforcement 2 on the side of the second face 4 2 of the insulating panel 4, as illustrated in FIG. 6C, according to techniques well known to those skilled in the art.
- the second reinforcement 5 2 then passes through the second reinforcement 5 2 and is positioned to cooperate with the second hook 21 after the blocking operation of the second reinforcement using the positioning system 8.
- the rod 12 is then turned with the aid of an operating handle to allow the notch 17 and the second hook 21 to cooperate respectively with the first reinforcement 5i and the second reinforcement 5 2 , as shown in Figs. 6D and 7, and thus allow the locking in position of the reinforcements 5i and 5 2 .
- the positioning system 8 thus ensures through the notch 17 and the second hook 21, an assembly of the insulating panel 4 with respect to the first and second reinforcement 5i, 5 2 and a positioning relative to the first section 6
- the latch 11 having several notches 17, the choice of the notch through which the reinforcement will be maintained makes it possible to adjust the position of the first reinforcement with respect to the first face 4i of the insulating panel 4.
- the method according to the invention then consists in setting up the assembly devices 9 of the panels 6, 7, by placing one or more tubular spacers 26 intended to be established between the two panels 6, 7
- the method according to the invention therefore consists in placing each tubular spacer 26 in alignment with a hole 6i arranged in the first panel 6.
- the tubular spacer 26 is then threaded onto the end of the needle protruding from the outer face 4 2 of the insulating panel 4 to come by its downstream end in contact with the insulating panel 4.
- the rotation of the tubular spacer 26 leads to its penetration through the cutting elements 28 in the interior 4.
- the tubular spacer 26 abuts, by its downstream end 26i, against the inner face of the first panel 6.
- the clamping rod 32 is threaded through the hole 6i of the first wall 6 and the bore 27 of the tubular spacer 26 thus driving the core of the insulating panel 4 made by the tubular spacer 26.
- the method according to the invention then consists in setting up the second panel 7 to bear on the upstream end 26 2 of the tubular spacer 26 (FIG 6E).
- the clamping rod 32 is engaged inside a through hole 7i arranged in the second section 7. In this position, the clamping rod 32 passes completely through the panels 6, 7 and the insulation panel 4 extending on both sides of the panels 6, 7.
- the clamping rod 32 serves then mounting clamping members 33 such as nuts, to ensure the blocking in position of the panels 6, 7 between them. It should be noted that during this operation, the tightening of the nuts makes it possible to ensure localized deformation of the downstream ends 26i and upstream ends 26 2 of the tubular spacer 26 so as to ensure a seal between this tubular spacer 26 and the ribs 6 , 7.
- the concreting operation intended to ensure the simultaneous or substantially simultaneous injection of the concrete between the insulating board 4 and the boards 6, 7 to carry out simultaneously or substantially simultaneously the walls 2 and 3 (Figs 6F and 6G).
- the concrete may be poured either from the top of the panels or preferably from the bottom of the formwork.
- the injection nozzles are placed at the bottom of the panels 6 and 7 placed vis-à-vis so as to allow pouring of the concrete from the lower part of the panels.
- the insulating panel 4 and the reinforcement 5i and 5 2 remain in place during the pouring of the concrete.
- the insulating panel 4 and the reinforcement 5i and 5 2 do not lift during the simultaneous pouring operation of the concrete between the panels 6, 7 and the insulating panel 4.
- the method according to the invention then consists in removing the clamping rod 32 by loosening the clamping members 33 and removing the panels 6, 7.
- the tubular spacers 26 are provided with removable rings at their ends, these removable rings are removed so that the tubular spacers that remain in place are no longer flush with the outer faces of the walls 2, 3.
- the wall 1 made thus incorporates the assembly devices 9 and the positioning systems 8 which, mounted independently to one another, thus provide in combination a restraint mechanical wall of the second wall 3 relative to the first wall 2.
- the wall thus built has good characteristics of mechanical strength.
- the positioning system is placed so that the first end 12i of the rod bears against the inner face of the first wall 6, and the second end 12 2 of the stem bearing against the internal face of the second panel 7.
- This embodiment is not limiting, and the positioning system can also be placed so that the first end 12i of the rod bears against the inner face of the second wall 7, and the second end 122 of the rod bears against the inner face of the first wall 7.
- the method according to the invention thus makes it possible relatively easily in situ, a sandwich wall directly integrating the thermal insulation between two concrete walls made simultaneously.
- the positioning systems 8 are made of plastic material such as polymer.
- the dagger 10 and the latch 11 are made by molding.
- the tubular spacer 26 is made of plastic material such as polymer.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Electromagnetism (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Reinforcement Elements For Buildings (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
- Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1759819A FR3072701B1 (fr) | 2017-10-19 | 2017-10-19 | Outillage pour la realisation in situ d'un mur sandwich et procede en faisant application |
PCT/FR2018/052567 WO2019077257A1 (fr) | 2017-10-19 | 2018-10-16 | Outillage pour la realisation in situ d'un mur sandwich et procédé en faisant application |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3697981A1 true EP3697981A1 (de) | 2020-08-26 |
Family
ID=61027876
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18797017.3A Pending EP3697981A1 (de) | 2017-10-19 | 2018-10-16 | Werkzeug zur in-situ-herstellung einer sandwichwand und verfahren zur anwendung davon |
Country Status (7)
Country | Link |
---|---|
US (1) | US11555315B2 (de) |
EP (1) | EP3697981A1 (de) |
BR (1) | BR112020007482B1 (de) |
CA (1) | CA3078766A1 (de) |
FR (1) | FR3072701B1 (de) |
MX (1) | MX2020003955A (de) |
WO (1) | WO2019077257A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110836007A (zh) * | 2019-10-29 | 2020-02-25 | 江苏兴厦建设工程集团有限公司 | 一种变形缝处双剪力墙模板体系及其安装和拆除方法 |
FR3110186B1 (fr) | 2020-05-13 | 2023-01-13 | Constructions Composites Bois | Panneau pour plancher ou paroi et procédé de fabrication d’un tel panneau |
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WO2011107696A1 (fr) * | 2010-03-01 | 2011-09-09 | G.B.E. | Procede et outillage pour la realisation in situ d'un mur sandwich comportant deux parois en beton separees par un panneau isolant |
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CH555955A (de) * | 1973-02-07 | 1974-11-15 | Roost Kurt | Verstellbarer distanzhalter fuer betonarmierungen. |
FR2303912A1 (fr) * | 1975-03-13 | 1976-10-08 | Moreau Pierre | Perfectionnements apportes aux distanceurs-ecarteurs pour la fixation de treillis d'armature dans la fabrication de murs en beton |
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2017
- 2017-10-19 FR FR1759819A patent/FR3072701B1/fr active Active
-
2018
- 2018-10-16 CA CA3078766A patent/CA3078766A1/fr active Pending
- 2018-10-16 EP EP18797017.3A patent/EP3697981A1/de active Pending
- 2018-10-16 WO PCT/FR2018/052567 patent/WO2019077257A1/fr unknown
- 2018-10-16 BR BR112020007482-9A patent/BR112020007482B1/pt active IP Right Grant
- 2018-10-16 US US16/755,621 patent/US11555315B2/en active Active
- 2018-10-16 MX MX2020003955A patent/MX2020003955A/es unknown
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BE826054A (fr) * | 1975-02-27 | 1975-06-16 | Piece d'ecartement reglable pour armatures de beton | |
US5996297A (en) * | 1998-02-04 | 1999-12-07 | H.K. Composites, Inc. | Connectors and brackets used in making insulated composite wall structures |
US20050016095A1 (en) * | 2002-07-22 | 2005-01-27 | Long Robert T. | Concrete sandwich wall panels and a connector system for use therein |
WO2011107696A1 (fr) * | 2010-03-01 | 2011-09-09 | G.B.E. | Procede et outillage pour la realisation in situ d'un mur sandwich comportant deux parois en beton separees par un panneau isolant |
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Also Published As
Publication number | Publication date |
---|---|
US11555315B2 (en) | 2023-01-17 |
US20210372147A1 (en) | 2021-12-02 |
WO2019077257A1 (fr) | 2019-04-25 |
BR112020007482A2 (pt) | 2020-10-27 |
CA3078766A1 (fr) | 2019-04-25 |
MX2020003955A (es) | 2020-09-18 |
FR3072701A1 (fr) | 2019-04-26 |
FR3072701B1 (fr) | 2020-11-06 |
BR112020007482B1 (pt) | 2023-11-07 |
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