EP3662116B1 - Ceiling formwork and method for producing a ceiling element - Google Patents
Ceiling formwork and method for producing a ceiling element Download PDFInfo
- Publication number
- EP3662116B1 EP3662116B1 EP18745964.9A EP18745964A EP3662116B1 EP 3662116 B1 EP3662116 B1 EP 3662116B1 EP 18745964 A EP18745964 A EP 18745964A EP 3662116 B1 EP3662116 B1 EP 3662116B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ceiling
- formwork frame
- frame
- ceiling formwork
- permanent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009415 formwork Methods 0.000 title claims description 159
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims description 16
- 238000005266 casting Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 description 5
- 210000003128 head Anatomy 0.000 description 5
- 238000009416 shuttering Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- KQZLRWGGWXJPOS-NLFPWZOASA-N 1-[(1R)-1-(2,4-dichlorophenyl)ethyl]-6-[(4S,5R)-4-[(2S)-2-(hydroxymethyl)pyrrolidin-1-yl]-5-methylcyclohexen-1-yl]pyrazolo[3,4-b]pyrazine-3-carbonitrile Chemical compound ClC1=C(C=CC(=C1)Cl)[C@@H](C)N1N=C(C=2C1=NC(=CN=2)C1=CC[C@@H]([C@@H](C1)C)N1[C@@H](CCC1)CO)C#N KQZLRWGGWXJPOS-NLFPWZOASA-N 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 229940125877 compound 31 Drugs 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 210000001331 nose Anatomy 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Inorganic materials [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000011507 gypsum plaster Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
- E04G11/483—Supporting heads
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B2005/322—Floor structures wholly cast in situ with or without form units or reinforcements with permanent forms for the floor edges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/38—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings for plane ceilings of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/36—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for floors, ceilings, or roofs of plane or curved surfaces end formpanels for floor shutterings
- E04G11/48—Supporting structures for shutterings or frames for floors or roofs
- E04G11/486—Dropheads supporting the concrete after removal of the shuttering; Connecting means on beams specially adapted for dropheads
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G2009/028—Forming boards or similar elements with reinforcing ribs on the underside
Definitions
- the invention relates to a method for producing a ceiling element.
- EP 1 384 837 A1 discloses a frame construction that can be hung in brackets from uprights and brought into an inclined intermediate position during assembly.
- FR 2 957 957 A1 discloses a frame structure with posts, a frame and formwork panels. During assembly, the frame is first folded on one side at the uprights 55 and then upwards.
- EP 1 375 781 A1 likewise shows a frame construction consisting of an outer frame part and an inner frame part which can be pivoted with respect to the outer frame part.
- the object of the present invention is to alleviate or eliminate at least individual disadvantages of the prior art.
- the aim of the invention is, in particular, to provide a method with which the use of lost ceiling tiles is made simple and safe.
- the lost ceiling panel is arranged on the ceiling formwork frame, while the ceiling formwork frame is arranged in the intermediate position inclined from the first in the direction of the second end region towards the floor.
- the ceiling formwork frame is easily accessible from the ground in order to attach the lost ceiling panel to the ceiling formwork frame.
- the ceiling formwork frame is preferably arranged at an angle of at least 10 degrees, in particular at least 20 degrees, preferably at least 30 degrees, to a horizontal plane through the connection points of the first end region of the ceiling formwork frame with the ceiling props.
- the present method enables a safe and simple production of ceiling elements with at least one lost ceiling panel, ie one remaining in the ceiling element.
- the ceiling element is manufactured by adding concrete to the lost ceiling slab. A ceiling element (or correspondingly a floor element) is thus obtained, which can advantageously have a finished underside. Any reworking can therefore be reduced.
- the formwork can be made easier to prepare for the next casting process. The cleaning of the formwork can also be simplified.
- the location and direction information relate to a horizontal state of use of the ceiling formwork frame for pouring the ceiling element.
- the ceiling formwork frame can, however, also be arranged inclined to the horizontal in order to produce an inclined ceiling element.
- a ... panel is preferably used as the lost ceiling panel.
- the lost ceiling panel is preferably made from a material from the group consisting of plaster of paris, wood, wood composite material, plastic, steel, aluminum and / or a combination thereof.
- the Lost ceiling panels can have reinforcements, such as glass fibers, or reinforcement.
- the lost ceiling plate has markings on the upper side (ie on the side facing away from the floor) which preferably illustrate a line plan for the ceiling element in order to allow the installation of lines, such as electrical lines or pipelines, on the lost before concreting To facilitate ceiling panel.
- the lost ceiling panel is inserted into a holder of the ceiling formwork frame for connection to the ceiling formwork frame.
- the lost ceiling panel can be connected to the bracket of the ceiling formwork frame in the intermediate position without tools.
- the holder preferably has a support surface for placing the lost ceiling plate on.
- the support surface preferably has a section each along two transverse and two longitudinal sides of a ceiling formwork frame that is rectangular in plan view. It is particularly preferred if the bearing surface extends continuously along the two transverse and the two longitudinal sides of the ceiling formwork frame. Accordingly, a circumferential support is preferably provided for the lost ceiling plate.
- the lost ceiling panel advantageously does not protrude beyond the longitudinal and transverse sides of the ceiling formwork frame. Due to the lack of overhangs, the safety during shuttering and stripping and the quality of the cast ceiling element are increased.
- the holder preferably has a holding web which protrudes upward from the support surface.
- the retaining web preferably has one section each along the two transverse and two longitudinal sides of the ceiling formwork frame. It is particularly preferred if the retaining web extends continuously along the two transverse and the two longitudinal sides of the ceiling formwork frame.
- the wall thickness of the lost ceiling panel corresponds essentially to the height (ie the vertical extent) of the retaining web, so that the top (ie the side facing the concrete) of the lost ceiling panel is essentially flush with the upper side of the retaining web.
- the lost ceiling panel is preferably arranged loosely in the holder of the ceiling formwork frame. Due to the dead weight of the lost ceiling panel, a secure arrangement on the ceiling formwork frame can be guaranteed.
- the ceiling formwork frame is held independently in the intermediate position, with the second end area of the ceiling formwork frame and the lost ceiling panel being spaced from the floor.
- the slab formwork frame can be positioned in the intermediate position without manual support of the second end area (and without placing the second end area on the ground) before the ceiling formwork frame is pivoted upwards into the position of use via its second end area.
- the slab formwork frame can have support sections or support receptacles on opposite longitudinal sides in which corresponding pins or noses are received or held on the heads of the slab supports in the intermediate position of the slab formwork frame inclined to the horizontal.
- the second end region of the ceiling formwork frame can be placed on the floor in the intermediate position.
- the second end area of the ceiling formwork frame including the lost ceiling panel is pivoted up from the intermediate position with a mounting rod.
- the assembly rod can have an engaging element at a free end which can be brought into engagement with a transverse frame element at the second end region in order then to displace the ceiling formwork frame upwards with the aid of the assembly rod.
- an excavation protection is preferably provided between the ceiling props and the ceiling formwork frame, with which the ceiling formwork frame in the swiveled-up position of the ceiling formwork frame against lifting off Slab props is secured.
- a corresponding anti-lifting device can be provided between the further ceiling supports and the ceiling formwork frame.
- the excavation safety device preferably has a retaining lug on the ceiling support (or alternatively on the ceiling formwork frame) and a retaining flange on the ceiling formwork frame (or in the alternative design on the ceiling support), which are brought into engagement with one another when the ceiling formwork frame is pivoted up, so that a vertical relative movement is locked between the retaining lug and the retaining flange.
- the ceiling formwork frame has two longitudinal sides and two transverse sides, with at least one transverse rib extending substantially in the direction of the transverse sides being provided.
- a plurality of transverse ribs or transverse girders that are spaced apart from one another in the longitudinal direction of the ceiling formwork frame, in particular that run parallel to one another, are provided.
- the ceiling formwork frame is preferably elongated in the longitudinal direction (i.e. in the direction of the longitudinal sides).
- At least two ceiling formwork frames are arranged next to one another in the pivoted-up position before the ceiling element together with the lost ceiling panels is poured onto the ceiling formwork frame.
- two adjacent longitudinal or transverse sides of two ceiling formwork frames can be supported on two common ceiling supports.
- an intermediate space between facing side surfaces of the lost ceiling panels is filled with a filling compound after the ceiling element has been poured.
- the space is in particular designed as a negative shape of adjacent retaining webs of the ceiling formwork frame.
- the gap can be filled with filling compound, for example filler compound, with significantly less effort. If, during concreting, a concrete ridge or a concrete flag is created in the space between the lost ceiling panels, this can be hidden within the filling compound.
- filling compound for example filler compound
- a sealing tape is placed along adjacent edge areas on the tops of the lost ceiling panels prior to casting.
- the sealing tape makes it possible in particular to cover the gaps between the lost ceiling tiles due to tolerances and to prevent the lower ceiling surface from being soiled.
- a gap can also be closed between the lost ceiling plate and the ceiling formwork frame. Swiveling the frame away can also be made easier.
- the slab formwork frame preferably has an elevation along its longitudinal sides and / or transverse sides, i.e. an upward curvature.
- the elevation can be several millimeters to centimeters, for example.
- the lost ceiling panel in the position of use the lost ceiling panel can be in an upwardly curved state, the panel preferably being arranged on bearing surfaces in the ceiling formwork frame for the lost ceiling panel.
- This elevation enables the formation of a slight curvature in the cast or resulting ceiling, as a result of which statically induced subsidence in the finished ceiling can subsequently be compensated for in a simple manner without any action.
- This elevation enables a significant weight reduction in the dimensioning of the ceiling formwork frame with regard to the evenness of the finished ceiling element.
- the ceiling props or the at least one further ceiling prop can be removed or transferred to an inclined rest position. After that, the slab formwork frame in the Intermediate position can be arranged. The slab formwork frame can then be detached from the slab props remaining in the supporting position and removed.
- Fig. 1 shows a ceiling formwork 1 for concreting a ceiling element 2 (see Fig. 12 , 14th ).
- the ceiling formwork 1 has two ceiling supports 3 for supporting a first (longitudinal) end region 4 of a ceiling formwork frame 5 and two further ceiling supports 6 for supporting a second end region 7 of the ceiling formwork frame 5.
- a lost ceiling plate 8 is arranged on the ceiling formwork frame 5, which thus remains in the ceiling formwork element 2 after concreting. Accordingly, the ceiling plate 8 is designed as permanent formwork.
- the ceiling formwork 1 has three further ceiling formwork frames 9, on which further permanent ceiling panels 10 are arranged.
- the other ceiling formwork frames together with other lost ceiling panels 10 are supported on additional ceiling supports 11.
- the further ceiling formwork frames 9 are preferably configured in accordance with the ceiling formwork frame 5 and the further lost ceiling panels 10 are configured in accordance with the lost ceiling panel 8.
- the ceiling supports 3, further ceiling supports 6 and additional ceiling supports 11 can also be of identical design.
- each ceiling support 3 has an upper ceiling support part 13 and a lower ceiling support part 14, which are vertically adjustable relative to one another in order to adjust the height (ie the vertical extension) of the ceiling support 3 depending on the application.
- the ceiling prop 3 has a locking device 15 for locking the upper ceiling prop part 13 in different height positions relative to the lower ceiling prop part 14.
- the locking device 15 can have a bracket 16 which can be inserted through corresponding holding openings 17 of the upper ceiling support part 13 which are spaced apart from one another in the vertical direction.
- a head part 18 is also provided, which is set up for a detachable connection to the first end area 4 of the ceiling formwork frame 5.
- an anti-lifting device can be provided on the heads of the ceiling supports 3 on which the ceiling formwork frame 5 is supported, with which the ceiling formwork frame 5 is secured against lifting off the ceiling formwork frame 5 when the ceiling formwork frame 5 is pivoted up.
- the ceiling formwork frame 5 in the embodiment shown is rectangular in plan view with two opposite longitudinal sides 19 and two opposite transverse sides 20 formed. Longitudinal frame parts 21 are provided on the longitudinal sides 19 and transverse frame parts 22 are provided on the transverse sides 20.
- the ceiling formwork frame 5 has several transverse ribs 23 which extend parallel to the cross frame parts 22 on the transverse sides 20 of the ceiling formwork frame 5.
- the first end region 4 of the ceiling formwork frame 5 is suspended in the head parts 18 of the ceiling props 3.
- the ceiling formwork frame 3 is arranged in an intermediate position that is inclined downwards from the first end region 4 to the second end region 7.
- the ceiling formwork frame 5 can be held independently in the intermediate position.
- the lost ceiling panel 8 is connected to the ceiling formwork frame 5 arranged in the intermediate position.
- the lost ceiling plate 8 is placed in a holder 25 of the ceiling formwork frame 5, which is shown in detail Fig. 6 , Fig. 10 emerges.
- the holder 25 has a support surface 26 for placing the lost ceiling panel 8 on, and a holding web 27 for framing the lost ceiling panel 8 on the longitudinal and / or transverse side.
- the ceiling formwork frame 5 together with the lost ceiling panel 8 with the aid of the assembly rod 24 in the horizontal position of use according to FIG Fig. 4 swung up.
- the second end area 7 of the ceiling formwork frame 5 is supported with the two further ceiling supports 6.
- the head parts 18 of the further slab props 6 are connected to the second end region 7 of the slab formwork frame 5.
- FIG. 5 A further intermediate position of the ceiling formwork frame 5 is shown, which is preferably assumed when at least two ceiling formwork frames 5 are positioned next to one another (as in Fig. 1 shown).
- the second end region 7 of the ceiling formwork frame 5 is initially supported in the swiveled-up position only with the first of the two further ceiling supports 6 and is preferably secured with the aid of the assembly rod 24.
- the adjacent further ceiling formwork frame 9 is arranged in the swiveled-up position.
- the second of the further slab props 6 is connected to the free corner areas of the slab formwork frame 5 or the further slab formwork frame 9.
- the slab formwork 1 is as in Fig. 1 shown constructed.
- the ceiling element 2 including the lost ceiling panel 8 (and, depending on the design, a number of additional ceiling panels 10) is finally cast.
- the ceiling element 2 therefore has a concrete layer 28 on the top, on the underside of which the lost ceiling slab 8 (and any other ceiling slabs 10, cf. Fig. 11 ) is arranged.
- the ceiling slab 8 preferably has a material that bonds itself to the concrete of the concrete layer 8 in the liquid state.
- the ceiling plate 8 can have a roughened upper side or depressions or elevations, for example, noses, forming surface structures, by means of which the ceiling plate 8 is held with the concrete layer 28 by a form fit.
- an intermediate space 29 is formed between facing side surfaces 30 of the lost ceiling panels 8, 10.
- the space 29 can be filled with a filling compound 31 (see Fig. Fig. 11 and Fig. 14 ).
- the advantage here is that a concrete ridge 32 in the joint area of adjacent ceiling formwork frames 5, 9 can be hidden within the filler compound 31, so that there is no need for time-consuming grinding of the concrete bead 32, as in the case of reusable formwork with several formwork panels abutting one another.
- At least one sealing tape 33 is arranged only along adjacent edge regions 34 on the upper sides 35 of the permanent ceiling panels 8, 10. The sealing tape 33 therefore bridges the gap 29.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Herstellen eines Deckenelements.The invention relates to a method for producing a ceiling element.
Aus der
Im Stand der Technik sind zudem andersartige Rahmenkonstruktionen für abliegende Verwendungen, nicht bei verlorenen Schalungen, bekannt.In the prior art, different types of frame constructions for remote uses, not for lost formwork, are also known.
Demnach besteht die Aufgabe der vorliegenden Erfindung darin, zumindest einzelne Nachteile des Standes der Technik zu lindern bzw. zu beheben. Die Erfindung setzt sich insbesondere zum Ziel, ein Verfahren, mit welchem die Verwendung verlorener Deckenplatten einfach und sicher gestaltet wird.Accordingly, the object of the present invention is to alleviate or eliminate at least individual disadvantages of the prior art. The aim of the invention is, in particular, to provide a method with which the use of lost ceiling tiles is made simple and safe.
Diese Aufgabe wird durch ein Verfahren gemäß Anspruch 1. Bevorzugte Ausführungsformen sind in den abhängigen Ansprüchen angegeben.This object is achieved by a method according to
Bei dem erfindungsgemäßen Verfahren werden zumindest die folgenden Schritte durchgeführt:
- Anordnen von zwei Deckenstützen auf einem Boden,
- Verbinden eines ersten Endbereichs eines Deckenschalungsrahmens mit den zwei Deckenstützen derart, dass der Deckenschalungsrahmen in einer vom ersten Endbereich in Richtung eines zweiten Endbereichs nach unten geneigten Zwischenstellung angeordnet ist,
- Verbinden einer verlorenen Deckenplatte mit dem in der Zwischenstellung angeordneten Deckenschalungsrahmen,
- Hochschwenken des zweiten Endbereichs des Deckenschalungsrahmens samt verlorener Deckenplatte,
- Abstützen des zweiten Endbereichs des hochgeschwenkten Deckenschalungsrahmens mit zumindest einer weiteren Deckenstütze und
- Gießen des Deckenelements samt verlorener Deckenplatte auf dem Deckenschalungsrahmen.
- Arranging two slab props on a floor,
- Connecting a first end region of a ceiling formwork frame to the two ceiling supports in such a way that the ceiling formwork frame is arranged in an intermediate position inclined downward from the first end region in the direction of a second end region,
- Connection of a lost slab to the slab formwork frame in the intermediate position,
- Swiveling up the second end area of the slab formwork frame including the lost slab,
- Supporting the second end area of the pivoted-up ceiling formwork frame with at least one further ceiling support and
- Pouring the ceiling element including the lost ceiling panel on the ceiling formwork frame.
Vorteilhafterweise kann so das Gießen des Deckenelements vom Boden aus vorbereitet werden. Die verlorene Deckenplatte wird an dem Deckenschalungsrahmen angeordnet, während der Deckenschalungsrahmen in der vom ersten in Richtung des zweiten Endbereichs zum Boden hin geneigten Zwischenstellung angeordnet ist. In der Zwischenstellung ist der Deckenschalungsrahmen vom Boden aus gut zugänglich, um die verlorene Deckenplatte an dem Deckenschalungsrahmen anzubringen. Bevorzugt ist der Deckenschalungsrahmen in der Zwischenstellung in einem Winkel von zumindest 10 Grad, insbesondere von zumindest 20 Grad, vorzugsweise von zumindest 30 Grad, zu einer horizontalen Ebene durch die Verbindungsstellen des ersten Endbereichs des Deckenschalungsrahmens mit den Deckenstützen angeordnet. Erst danach wird der zweite Endbereich des Deckenschalungsrahmens gemeinsam mit der darauf angeordneten verlorenen Deckenplatte von Bodennähe nach oben geschwenkt und schließlich mit der zumindest einen weiteren Deckenstütze abgestützt, so dass der Deckenschalungsrahmen mit der verlorenen Deckenplatte in der (insbesondere horizontalen) Gebrauchslage angeordnet wird. Dies bringt den wesentlichen Vorteil mit sich, dass beim Aufbau der Deckenschalung vom Boden aus zunächst eine geschlossene Arbeitsfläche an der Oberseite der verlorenen Deckenplatte geschaffen wird, welche erst danach von Arbeitern betreten werden muss, um weitere Arbeiten auf der verlorenen Deckenplatte durchzuführen, beispielsweise Bewehrungen vorzusehen oder Leitungen anzulegen. Demnach kann die Arbeitssicherheit wesentlich gesteigert werden. Im Unterschied dazu mussten die verlorenen Deckenplatten beim Stand der Technik auf bereits in horizontaler Gebrauchslage befindlichen Schalungsträgern angeordnet werden. Dies setzte jedoch voraus, dass sich die Arbeiter auf die Schalungsträger begeben mussten, um die verlorenen Deckenplatten von oben her auf den Deckenschalungselementen anzuordnen. Währenddessen waren jedoch teilweise sogar großflächige Öffnungen oder Spalten im Schalungsaufbau vorhanden, welche die Arbeitssicherheit beeinträchtigen konnten. Zudem brachten Auskragungen der Platten über den Rand des Schalungsaufbaus hinaus oftmals ein Gefährdungspotential für die Arbeiter mit sich. Durch die Auskragungen konnten auch die Platten selbstbeschädigt werden. Demgegenüber ermöglicht das vorliegende Verfahren eine sichere und einfache Herstellung von Deckenelementen mit zumindest einer verlorenen, d.h. im Deckenelement verbleibenden, Deckenplatte. Das Deckenelement wird durch Zuführung von Beton auf die verlorene Deckenplatte gefertigt. Damit wird ein Deckenelement (bzw. entsprechend ein Bodenelement) erhalten, welches vorteilhafterweise eine fertige Unterseite aufweisen kann. Demnach können allfällige Nacharbeiten reduziert werden. Weiters kann das Ausschalen für die Vorbereitung des nächsten Gießvorgangs erleichtert werden. Auch die Reinigung der Schalung kann vereinfacht werden.In this way, the casting of the ceiling element can advantageously be prepared from the ground. The lost ceiling panel is arranged on the ceiling formwork frame, while the ceiling formwork frame is arranged in the intermediate position inclined from the first in the direction of the second end region towards the floor. In the intermediate position, the ceiling formwork frame is easily accessible from the ground in order to attach the lost ceiling panel to the ceiling formwork frame. In the intermediate position, the ceiling formwork frame is preferably arranged at an angle of at least 10 degrees, in particular at least 20 degrees, preferably at least 30 degrees, to a horizontal plane through the connection points of the first end region of the ceiling formwork frame with the ceiling props. Only then is the second end area of the ceiling formwork frame, together with the permanent ceiling panel arranged on it, pivoted upwards from the ground level and finally supported with the at least one further ceiling support, so that the ceiling formwork frame with the permanent ceiling panel is arranged in the (especially horizontal) position of use. This brings the essential advantage with the fact that when building the ceiling formwork from the ground, a closed work surface is first created on the top of the lost ceiling slab, which workers only have to enter afterwards in order to carry out further work on the lost ceiling slab, for example to provide reinforcement or to lay cables. Accordingly, work safety can be increased significantly. In contrast to this, in the prior art, the lost ceiling panels had to be arranged on formwork supports that were already in a horizontal position of use. However, this presupposed that the workers had to go to the formwork girders in order to arrange the lost ceiling panels on the ceiling formwork elements from above. During this time, however, there were sometimes even large openings or gaps in the formwork structure, which could impair work safety. In addition, projections of the panels over the edge of the formwork structure often posed a risk to workers. The panels could also be damaged by the projections. In contrast, the present method enables a safe and simple production of ceiling elements with at least one lost ceiling panel, ie one remaining in the ceiling element. The ceiling element is manufactured by adding concrete to the lost ceiling slab. A ceiling element (or correspondingly a floor element) is thus obtained, which can advantageously have a finished underside. Any reworking can therefore be reduced. In addition, the formwork can be made easier to prepare for the next casting process. The cleaning of the formwork can also be simplified.
Für die Zwecke dieser Offenbarung beziehen sich die Orts- und Richtungsangaben, wie "oben", "unten", "horizontal", "vertikal", auf einen horizontalen Gebrauchszustand des Deckenschalungsrahmens zum Gießen des Deckenelements. Selbstverständlich kann der Deckenschalungsrahmen jedoch auch zur Horizontalen geneigt angeordnet werden, um ein schräges Deckenelement herzustellen.For the purposes of this disclosure, the location and direction information, such as "above", "below", "horizontal", "vertical", relate to a horizontal state of use of the ceiling formwork frame for pouring the ceiling element. Of course, the ceiling formwork frame can, however, also be arranged inclined to the horizontal in order to produce an inclined ceiling element.
Als verlorene Deckenplatte wird bevorzugt eine ...-Platte verwendet. Bevorzugt ist die verlorene Deckenplatte aus einem Material der Gruppe bestehend aus Gips, Holz, Holzverbundwerkstoff, Kunststoff, Stahl, Aluminium und/oder einer Kombination daraus gefertigt. Die verlorene Deckenplatte kann Verstärkungen, wie z.B. Glasfasern, oder eine Bewehrung aufweisen.A ... panel is preferably used as the lost ceiling panel. The lost ceiling panel is preferably made from a material from the group consisting of plaster of paris, wood, wood composite material, plastic, steel, aluminum and / or a combination thereof. The Lost ceiling panels can have reinforcements, such as glass fibers, or reinforcement.
In einer bevorzugten Anwendung weist die verlorene Deckenplatte an der Oberseite (d.h. an der vom Boden abgewandten Seite) Markierungen auf, welche vorzugsweise einen Leitungsplan für das Deckenelement veranschaulichen, um vor dem Betonieren die Installation von Leitungen, wie elektrischen Leitungen oder Rohrleitungen, auf der verlorenen Deckenplatte zu erleichtern.In a preferred application, the lost ceiling plate has markings on the upper side (ie on the side facing away from the floor) which preferably illustrate a line plan for the ceiling element in order to allow the installation of lines, such as electrical lines or pipelines, on the lost before concreting To facilitate ceiling panel.
Gemäß einer bevorzugten Ausführung wird die verlorene Deckenplatte zum Verbinden mit dem Deckenschalungsrahmen in eine Halterung des Deckenschalungsrahmens eingelegt. Bei dieser Ausführung kann die verlorene Deckenplatte in der Zwischenstellung werkzeuglos mit der Halterung des Deckenschalungsrahmens verbunden werden. Die Halterung weist bevorzugt eine Auflagefläche zum Auflegen der verlorenen Deckenplatte auf. Die Auflagefläche weist bevorzugt je einen Abschnitt entlang zweier Quer- und zweier Längsseiten eines in Draufsicht rechteckigen Deckenschalungsrahmens. Besonders bevorzugt ist es, wenn sich die Auflagefläche durchgehend entlang der zwei Quer- und der zwei Längsseiten des Deckenschalungsrahmens erstreckt. Demnach ist bevorzugt eine umlaufende Auflage für die verlorene Deckenplatte vorgesehen. Vorteilhafterweise steht die verlorene Deckenplatte in dem mit dem Deckenschalungsrahmen verbundenen Zustand nicht über die Längs- und Querseiten des Deckenschalungsrahmens hinaus. Aufgrund der fehlenden Auskragungen wird die Sicherheit beim Ein- und Ausschalen und die Qualität des gegossenen Deckenelementes erhöht.According to a preferred embodiment, the lost ceiling panel is inserted into a holder of the ceiling formwork frame for connection to the ceiling formwork frame. With this design, the lost ceiling panel can be connected to the bracket of the ceiling formwork frame in the intermediate position without tools. The holder preferably has a support surface for placing the lost ceiling plate on. The support surface preferably has a section each along two transverse and two longitudinal sides of a ceiling formwork frame that is rectangular in plan view. It is particularly preferred if the bearing surface extends continuously along the two transverse and the two longitudinal sides of the ceiling formwork frame. Accordingly, a circumferential support is preferably provided for the lost ceiling plate. In the state connected to the ceiling formwork frame, the lost ceiling panel advantageously does not protrude beyond the longitudinal and transverse sides of the ceiling formwork frame. Due to the lack of overhangs, the safety during shuttering and stripping and the quality of the cast ceiling element are increased.
Zudem weist die Halterung bevorzugt einen Haltesteg auf, welcher von der Auflagefläche nach oben absteht. Bevorzugt weist der Haltesteg je einen Abschnitt entlang der zwei Quer- und zwei Längsseiten des Deckenschalungsrahmens auf. Besonders bevorzugt ist es, wenn sich der Haltesteg durchgehend entlang der zwei Quer- und der zwei Längsseiten des Deckenschalungsrahmens erstreckt. Die Wandstärke der verlorenen Deckenplatte entspricht im Wesentlichen der Höhe (d.h. der vertikalen Erstreckung) des Haltesteges, so dass die Oberseite (d.h. die dem Beton zugewandte Seite) der verlorenen Deckenplatte im Wesentlichen bündig mit der Oberseite des Haltesteges abschließt. Bevorzugt ist die verlorene Deckenplatte lose in der Halterung des Deckenschalungsrahmens angeordnet. Aufgrund des Eigengewichts der verlorenen Deckenplatte kann eine sichere Anordnung an dem Deckenschalungsrahmen gewährleistet werden.In addition, the holder preferably has a holding web which protrudes upward from the support surface. The retaining web preferably has one section each along the two transverse and two longitudinal sides of the ceiling formwork frame. It is particularly preferred if the retaining web extends continuously along the two transverse and the two longitudinal sides of the ceiling formwork frame. The wall thickness of the lost ceiling panel corresponds essentially to the height (ie the vertical extent) of the retaining web, so that the top (ie the side facing the concrete) of the lost ceiling panel is essentially flush with the upper side of the retaining web. The lost ceiling panel is preferably arranged loosely in the holder of the ceiling formwork frame. Due to the dead weight of the lost ceiling panel, a secure arrangement on the ceiling formwork frame can be guaranteed.
Um den Aufbau der Deckenschalung zur Vorbereitung des Gießens bzw. Betonierens des Deckenelements zu erleichtern, ist es günstig, wenn der Deckenschalungsrahmen selbständig in der Zwischenstellung gehalten wird, wobei der zweite Endbereich des Deckenschalungsrahmens samt verlorener Deckenplatte vom Boden beabstandet ist. Dies bedeutet, dass der Deckenschalungsrahmen ohne manuelle Unterstützung des zweiten Endbereichs (und ohne Abstellen des zweiten Endbereichs auf dem Boden) in der Zwischenstellung positioniert werden kann, bevor der Deckenschalungsrahmen über dessen zweiten Endbereich nach oben in die Gebrauchsstellung geschwenkt wird. Zu diesem Zweck kann der Deckenschalungsrahmen an gegenüberliegenden Längsseiten Stützabschnitte oder Stützenaufnahmen aufweisen, in welchen in der zur Horizontalen geneigten Zwischenstellung des Deckenschalungsrahmens entsprechende Zapfen oder Nasen an Köpfen der Deckenstützen aufgenommen sind bzw. gehalten sind.In order to facilitate the construction of the ceiling formwork in preparation for pouring or concreting the ceiling element, it is advantageous if the ceiling formwork frame is held independently in the intermediate position, with the second end area of the ceiling formwork frame and the lost ceiling panel being spaced from the floor. This means that the slab formwork frame can be positioned in the intermediate position without manual support of the second end area (and without placing the second end area on the ground) before the ceiling formwork frame is pivoted upwards into the position of use via its second end area. For this purpose, the slab formwork frame can have support sections or support receptacles on opposite longitudinal sides in which corresponding pins or noses are received or held on the heads of the slab supports in the intermediate position of the slab formwork frame inclined to the horizontal.
Bei einer alternativen Ausführung, insbesondere bei geringen Raumhöhen, kann der zweite Endbereich des Deckenschalungsrahmens in der Zwischenstellung auf dem Boden abgestellt werden.In an alternative embodiment, especially in the case of low room heights, the second end region of the ceiling formwork frame can be placed on the floor in the intermediate position.
Um das Hochschwenken des Deckenschalungsrahmens samt verlorener Deckenplatte vom Boden aus zu bewerkstelligen, ist es von Vorteil, wenn der zweite Endbereich des Deckenschalungsrahmens samt verlorener Deckenplatte mit einer Montagestange von der Zwischenstellung hochgeschwenkt wird. Die Montagestange kann ein Eingriffselement an einem freien Ende aufweisen, welches mit einem Querrahmenelement am zweiten Endbereich in Eingriff gebracht werden kann, um sodann den Deckenschalungsrahmen mit Hilfe der Montagestange nach oben zu verlagern.In order to swivel up the ceiling formwork frame including the lost ceiling panel from the ground, it is advantageous if the second end area of the ceiling formwork frame including the lost ceiling panel is pivoted up from the intermediate position with a mounting rod. The assembly rod can have an engaging element at a free end which can be brought into engagement with a transverse frame element at the second end region in order then to displace the ceiling formwork frame upwards with the aid of the assembly rod.
Um die Sicherheit bei Arbeiten auf der verlorenen Deckenplatte vor dem Gießen zu gewährleisten, ist bevorzugt eine Aushubsicherung zwischen den Deckenstützen und dem Deckenschalungsrahmen vorgesehen, mit welcher der Deckenschalungsrahmen in der hochgeschwenkten Stellung des Deckenschalungsrahmens gegen ein Abheben von den Deckenstützen gesichert wird. Eine entsprechende Aushubsicherung kann zwischen den weiteren Deckenstützen und dem Deckenschalungsrahmen vorgesehen sein. Die Aushubsicherung weist bevorzugt eine Haltenase an der Deckenstütze (oder alternativ an dem Deckenschalungsrahmen) und einen Halteflansch am Deckenschalungsrahmen (bzw. bei der alternativen Ausführung an der Deckenstütze) auf, welche beim Hochschwenken des Deckenschalungsrahmens so miteinander in Eingriff gebracht werden, dass eine vertikale Relativbewegung zwischen der Haltenase und dem Halteflansch gesperrt ist.In order to ensure safety when working on the lost ceiling slab before pouring, an excavation protection is preferably provided between the ceiling props and the ceiling formwork frame, with which the ceiling formwork frame in the swiveled-up position of the ceiling formwork frame against lifting off Slab props is secured. A corresponding anti-lifting device can be provided between the further ceiling supports and the ceiling formwork frame. The excavation safety device preferably has a retaining lug on the ceiling support (or alternatively on the ceiling formwork frame) and a retaining flange on the ceiling formwork frame (or in the alternative design on the ceiling support), which are brought into engagement with one another when the ceiling formwork frame is pivoted up, so that a vertical relative movement is locked between the retaining lug and the retaining flange.
Zur Lastaufnahme beim Gießen des Deckenelements ist es günstig, wenn der Deckenschalungsrahmen zwei Längsseiten und zwei Querseiten aufweist, wobei zumindest eine im Wesentlichen in Richtung der Querseiten erstreckte Querrippe vorgesehen ist. Vorzugsweise sind mehrere in Längsrichtung des Deckenschalungsrahmens voneinander beabstandete, insbesondere parallel zueinander verlaufende Querrippen bzw. Querträger vorgesehen. Bevorzugt ist der Deckenschalungsrahmen in Längsrichtung (d.h. in Richtung der Längsseiten) langgestreckt.In order to absorb the load when the ceiling element is being poured, it is advantageous if the ceiling formwork frame has two longitudinal sides and two transverse sides, with at least one transverse rib extending substantially in the direction of the transverse sides being provided. Preferably, a plurality of transverse ribs or transverse girders that are spaced apart from one another in the longitudinal direction of the ceiling formwork frame, in particular that run parallel to one another, are provided. The ceiling formwork frame is preferably elongated in the longitudinal direction (i.e. in the direction of the longitudinal sides).
Zur Herstellung großflächiger Deckenelemente werden bei einer bevorzugten Ausführungsform zumindest zwei Deckenschalungsrahmen mit jeweils einer verlorenen Deckenplatte in der hochgeschwenkten Stellung nebeneinander angeordnet, bevor das Deckenelement samt den verlorenen Deckenplatten auf den Deckenschalungsrahmen gegossen wird. Bevorzugt können zwei benachbarte Längs- oder Querseiten zweier Deckenschalungsrahmen auf zwei gemeinsamen Deckenstützen abgestützt werden.To produce large-area ceiling elements, in a preferred embodiment, at least two ceiling formwork frames, each with a lost ceiling panel, are arranged next to one another in the pivoted-up position before the ceiling element together with the lost ceiling panels is poured onto the ceiling formwork frame. Preferably, two adjacent longitudinal or transverse sides of two ceiling formwork frames can be supported on two common ceiling supports.
Bei einer besonders bevorzugten Ausführung wird ein Zwischenraum zwischen einander zugewandten Seitenflächen der verlorenen Deckenplatten nach dem Gießen des Deckenelements mit einer Füllmasse aufgefüllt. Der Zwischenraum ist insbesondere als Negativform benachbarter Haltestege der Deckenschalungsrahmen ausgebildet. Durch Verfüllen des Zwischenraums nach dem Betonieren kann eine im Wesentlichen plane Unterseite des Deckenelements erreicht werden. Besonders vorteilhaft ist dabei, dass die Nacharbeiten an dem Deckenelement besonders einfach und rasch erledigt werden können. Bei der Fertigung von Deckenelementen mit wiederverwendbarer Schalung ist es hingegen vielfach erforderlich, überstehende Betonraupen oder Betongrat (d.h. überschüssiges Betonmaterial) im Bereich benachbarter Schalungsplatten abzuschleifen, um eine plane Unterseite herzustellen. Demgegenüber kann der Zwischenraum bei dem oben beschriebenen Verfahren mit wesentlich geringerem Aufwand mit Füllmasse, beispielsweise Spachtelmasse, aufgefüllt werden. Wenn beim Betonieren einen Betongrat bzw. eine Betonfahne in dem Zwischenraum zwischen den verlorenen Deckenplatten entsteht, so kann diese innerhalb der Füllmasse verborgen werden.In a particularly preferred embodiment, an intermediate space between facing side surfaces of the lost ceiling panels is filled with a filling compound after the ceiling element has been poured. The space is in particular designed as a negative shape of adjacent retaining webs of the ceiling formwork frame. By filling the gap after concreting, an essentially flat underside of the ceiling element can be achieved. It is particularly advantageous that the reworking on the ceiling element can be done particularly easily and quickly. In the manufacture of ceiling elements with reusable Formwork, on the other hand, it is often necessary to grind off protruding concrete beads or concrete burr (ie excess concrete material) in the area of adjacent formwork panels in order to produce a flat underside. In contrast, with the method described above, the gap can be filled with filling compound, for example filler compound, with significantly less effort. If, during concreting, a concrete ridge or a concrete flag is created in the space between the lost ceiling panels, this can be hidden within the filling compound.
Bei einer weiteren bevorzugten Ausführung wird vor dem Gießen ein Dichtungsband entlang benachbarter Randbereiche an den Oberseiten der verlorenen Deckenplatten angeordnet. Das Dichtungsband ermöglicht es insbesondere, die Spalten zwischen den verlorenen Deckenplatten aufgrund von Toleranzen abzudecken und das Verschmutzen der unteren Deckenoberfläche zu verhindern. Je nach Ausführung kann zudem ein Spalt zwischen der verlorenen Deckenplatte und dem Deckenschalungsrahmen geschlossen werden. Weiters kann das Abschwenken des Rahmens erleichtert werden.In a further preferred embodiment, a sealing tape is placed along adjacent edge areas on the tops of the lost ceiling panels prior to casting. The sealing tape makes it possible in particular to cover the gaps between the lost ceiling tiles due to tolerances and to prevent the lower ceiling surface from being soiled. Depending on the design, a gap can also be closed between the lost ceiling plate and the ceiling formwork frame. Swiveling the frame away can also be made easier.
Vorzugsweise weist der Deckenschalungsrahmen entlang seiner Längsseiten und/oder Querseiten eine Überhöhung, d.h. eine Wölbung nach oben hin, auf. Die Überhöhung kann beispielsweise mehrere Millimeter bis Zentimeter betragen. Dadurch kann die verlorene Deckenplatte in Gebrauchslage in einem nach oben hin gewölbtem Zustand, wobei die Platte vorzugsweise an Auflageflächen im Deckenschalungsrahmen für die verlorene Deckenplatte angeordnet ist, vorliegen. Dies ermöglicht die Bildung einer leichten Wölbung in der gegossenen bzw. resultierenden Decke, wodurch statisch bedingte Senkungen der fertigen Decke im Nachgang auf einfache Weise ohne Zutun ausgeglichen werden können. Diese Überhöhung ermöglicht eine wesentliche Gewichtsreduktion bei der Dimensionierung des Deckenschalungsrahmens in Bezug auf die Ebenheit des fertigen Deckenelements.The slab formwork frame preferably has an elevation along its longitudinal sides and / or transverse sides, i.e. an upward curvature. The elevation can be several millimeters to centimeters, for example. As a result, in the position of use the lost ceiling panel can be in an upwardly curved state, the panel preferably being arranged on bearing surfaces in the ceiling formwork frame for the lost ceiling panel. This enables the formation of a slight curvature in the cast or resulting ceiling, as a result of which statically induced subsidence in the finished ceiling can subsequently be compensated for in a simple manner without any action. This elevation enables a significant weight reduction in the dimensioning of the ceiling formwork frame with regard to the evenness of the finished ceiling element.
Nach der Aushärtung des Deckenelements der Deckenschalungsrahmen können die Deckenstützen oder die zumindest eine weitere Deckenstütze entfernt oder in eine geneigte Ruhestellung überführt werden. Danach kann der Deckenschalungsrahmen in der Zwischenstellung angeordnet werden. Anschließend kann der Deckenschalungsrahmen von den in der Stützstellung verbleibenden Deckenstützen gelöst und entfernt werden.After the ceiling element of the ceiling formwork frame has hardened, the ceiling props or the at least one further ceiling prop can be removed or transferred to an inclined rest position. After that, the slab formwork frame in the Intermediate position can be arranged. The slab formwork frame can then be detached from the slab props remaining in the supporting position and removed.
Eine nicht erfindungsgemäße Deckenschalung zum Herstellen des Deckenelements weist zumindest
- zwei Deckenstützen zum Abstützen eines ersten Endbereichs eines Deckenschalungsrahmens derart, dass der Deckenschalungsrahmen in einer vom ersten Endbereich in Richtung eines zweiten Endbereichs nach unten geneigten Zwischenstellung anordenbar ist,
- zwei weitere Deckenstützen zum Abstützen des zweiten Endbereichs des Deckenschalungsrahmens in einer hochgeschwenkten Stellung des Deckenschalungsrahmens und
- eine verlorene Deckenplatte auf dem Deckenschalungsrahmen auf. Selbstverständlich kann die Deckenschalung je nach Anwendung weitere Deckenschalungsrahmen, Deckenstützen und verlorene Deckenplatten aufweisen.
- two ceiling supports for supporting a first end area of a ceiling formwork frame in such a way that the ceiling formwork frame can be arranged in an intermediate position inclined downwards from the first end area in the direction of a second end area,
- two further slab props for supporting the second end region of the slab formwork frame in a pivoted-up position of the slab formwork frame and
- a lost slab on the slab formwork frame. Of course, depending on the application, the ceiling formwork can have additional ceiling formwork frames, ceiling supports and lost ceiling panels.
Das erfindungsgemäße Verfahren wird nachstehend anhand bevorzugter Ausführungsbeispiele weiter erläutert.
-
Fig. 1 zeigt eine Ansicht einer Deckenschalung mit vier Deckenschalungsrahmen samt verlorenen Deckenplatten in deren horizontaler Gebrauchs- bzw. Einschalstellung. -
Fig. 2 zeigt einen der Deckenschalungsrahmen in einer Zwischenstellung beim Aufbau der Deckenschalung gemäßFig. 1 , wobei der erste Endbereich des Deckenschalungsrahmens mit zwei Deckenstützen verbunden wird, während sich der zweite, gegenüberliegende Endbereich des Deckenschalungsrahmens in der Nähe des Bodens befindet. -
Fig. 3 zeigt den Deckenschalungsrahmen gemäßFig. 2 nach dem Einlegen der verlorenen Deckenschalung. -
Fig. 4 zeigt den Deckenschalungsrahmen gemäßFig. 1 in der hochgeschwenkten und auf insgesamt vier Deckenstützen abgestützten Gebrauchsstellung.bis 3 -
Fig. 5 zeigt eine Ausführungsvariante, bei welcher der zweite Endbereich des Deckenschalungsrahmens in der hochgeschwenkten Stellung zunächst lediglich am einen Eckbereich mit der ersten der beiden weiteren Deckenstütze abgestützt wird, um zuerst einen benachbarten weiteren Deckenschalungsrahmen in dieselbe Stellung zu bringen und danach die zweite der beiden weiteren Deckenstützen zur Abstützung benachbarter Eckbereich der Deckenschalungsrahmen zu verwenden. -
Fig. 6 zeigt eine Ansicht des Deckenschalungsrahmens ohne verlorene Deckenplatte. -
Fig. 7 zeigt eine Ansicht des Deckenschalungsrahmens mit verlorener Deckenplatte. -
Fig. 8, 9 zeigen Seitenansichten des Deckenschalungsrahmens mit verlorener Deckenplatte. -
Fig. 10 zeigt eine Schnittansicht entlang der Linie X-X inFig. 1 . -
Fig. 11 zeigt das Deckenelement nach dem Gießvorgang, wobei ein Zwischenraum zwischen zwei verlorenen Deckenplatten mit Füllmasse ausgefüllt worden ist. -
Fig. 12 zeigt eineFig. 1 entsprechende Ansicht einer alternativen Ausführungsform der Deckenschalung, bei welcher die aneinander angrenzenden Randbereiche der verlorenen Deckenplatten vor dem Gießen mit Dichtungsbändern versehen werden. -
Fig. 13 zeigt eine Schnittansicht entlang der Linie XIII-XIII inFig. 12 . -
Fig. 14 zeigt einen Ausschnitt des Deckenelements, welches bei Verwendung der Deckenschalung derFig. 12 ,13 erhalten wird.
-
Fig. 1 shows a view of a ceiling formwork with four ceiling formwork frames including lost ceiling panels in their horizontal use or shuttering position. -
Fig. 2 shows one of the ceiling formwork frames in an intermediate position during the construction of the ceiling formwork according to FIGFig. 1 wherein the first end region of the ceiling formwork frame is connected to two ceiling supports, while the second, opposite end region of the ceiling formwork frame is located in the vicinity of the floor. -
Fig. 3 shows the slab formwork frame according toFig. 2 after inserting the lost slab formwork. -
Fig. 4 shows the slab formwork frame according toFigs. 1 to 3 in the position of use swiveled up and supported on a total of four ceiling supports. -
Fig. 5 shows a variant in which the second end area of the ceiling formwork frame is pivoted upwards Position is initially only supported at one corner area with the first of the two further ceiling props, in order to first bring an adjacent further ceiling formwork frame into the same position and then use the second of the two further ceiling props to support adjacent corner areas of the ceiling formwork frame. -
Fig. 6 shows a view of the ceiling formwork frame without a lost ceiling panel. -
Fig. 7 shows a view of the ceiling formwork frame with a lost ceiling panel. -
Figures 8, 9 show side views of the slab formwork frame with a lost slab. -
Fig. 10 FIG. 13 shows a sectional view along the line XX in FIGFig. 1 . -
Fig. 11 shows the ceiling element after the casting process, with a space between two lost ceiling panels having been filled with filling compound. -
Fig. 12 shows aFig. 1 Corresponding view of an alternative embodiment of the ceiling formwork, in which the adjoining edge areas of the permanent ceiling panels are provided with sealing tapes before casting. -
Fig. 13 FIG. 13 shows a sectional view along the line XIII-XIII in FIGFig. 12 . -
Fig. 14 shows a section of the ceiling element, which when using the ceiling formwork ofFig. 12 ,13 is obtained.
Im gezeigten Ausführungsbeispiel weist die Deckenschalung 1 drei weitere Deckenschalungsrahmen 9 auf, auf welchen weitere verlorene Deckenplatten 10 angeordnet sind. Die weiteren Deckenschalungsrahmen samt weiteren verlorenen Deckenplatten 10 sind auf zusätzlichen Deckenstützen 11 abgestützt. Bevorzugt sind die weiteren Deckenschalungsrahmen 9 entsprechend dem Deckenschalungsrahmen 5 und die weiteren verlorenen Deckenplatten 10 entsprechend der verlorenen Deckenplatte 8 ausgebildet. Die Deckenstützen 3, weiteren Deckenstützen 6 und zusätzlichen Deckenstützen 11 können ebenfalls identisch ausgebildet sein.In the exemplary embodiment shown, the
Der Aufbau der Deckenschalung 1 geht aus den
Wie insbesondere aus
Nach der Anordnung der Deckenstützen 3 in deren vertikaler Stützstellung auf dem Boden 12 wird der erste Endbereich 4 des Deckenschalungsrahmens 5 in die Kopfteile 18 der Deckenstützen 3 eingehängt. Dabei wird der Deckenschalungsrahmen 3 in einer ausgehend vom ersten Endbereich 4 zum zweiten Endbereich 7 hin nach unten geneigten Zwischenstellung angeordnet. Je nach Ausführung kann der Deckenschalungsrahmen 5 selbständig in der Zwischenstellung gehalten werden.After the arrangement of the
Im nächsten Schritt, vgl.
Im nächsten Schritt wird der Deckenschalungsrahmen 5 gemeinsam mit der verlorenen Deckenplatte 8 mit Hilfe der Montagestange 24 in die horizontale Gebrauchsstellung gemäß
In
Auf diese Weise wird die Deckenschalung 1 wie in
Beim Betonieren wird ein Zwischenraum 29 zwischen einander zugewandten Seitenflächen 30 der verlorenen Deckenplatten 8, 10 gebildet. Nach dem Gießen des Deckenelements 2 kann der Zwischenraum 29 mit einer Füllmasse 31 aufgefüllt werden (s.
In den
Bei dieser Ausführungsform wird vor dem Gießen des Deckenelements 2 zumindest ein Dichtungsband 33 lediglich entlang benachbarter Randbereiche 34 an den Oberseiten 35 der verlorenen Deckenplatten 8, 10 angeordnet. Das Dichtungsband 33 überbrückt daher den Zwischenraum 29.In this embodiment, before the
Claims (11)
- Method for producing a ceiling element (2), comprising the following steps:- arranging two ceiling supports (3) on a floor (23),- connecting a first end region (4) of a ceiling formwork frame (5) to the two ceiling supports (3) in such a way that the ceiling formwork frame (5) is arranged in an intermediate position that is inclined downward from the first end region (4) toward a second end region (7),- connecting a permanent ceiling panel (8) to the ceiling formwork frame (5) arranged in the intermediate position,- pivoting up the second end region (4) of the ceiling formwork frame (5) together with the permanent ceiling panel (8),- supporting the second end region (7) of the pivoted-up ceiling formwork frame (5) using at least one further ceiling support (6) and- casting the ceiling element (2) together with the permanent ceiling panel (8) on the ceiling formwork frame (5).
- Method according to claim 1, characterised in that the permanent ceiling panel (8) is placed in a holder (25) of the ceiling formwork frame (5) for connection to the ceiling formwork frame (5).
- Method according to either claim 1 or claim 2, characterised in that the ceiling formwork frame (25) is held independently in the intermediate position, the second end region (7) of the ceiling formwork frame (5) together with the permanent ceiling panel (8) being spaced apart from the floor (12).
- Method according to any of claims 1 to 3, characterised in that the second end region (7) of the ceiling formwork frame together with the permanent ceiling panel (8) is pivoted up from the intermediate position by means of a mounting rod (24).
- Method according to any of claims 1 to 4, characterised in that an anti-liftout means is provided between the ceiling supports (3) and the ceiling formwork frame (5), by means of which the ceiling formwork frame (5) is prevented from lifting off from the ceiling supports (3) in the pivoted-up position of the ceiling formwork frame (5).
- Method according to any of claims 1 to 5, characterised in that the ceiling formwork frame (6) has two longitudinal sides (19) and two transverse sides (20), at least one transverse rib (23) being provided which extends substantially in the direction of the transverse sides.
- Method according to any of claims 1 to 6, characterised in that at least two ceiling formwork frames (5, 9), each having a permanent ceiling panel (8, 10), are arranged next to one another in the pivoted-up position before the ceiling element (2) together with the permanent ceiling panels (8, 10) is cast onto the ceiling formwork frame (4, 9).
- Method according to claim 7, characterised in that an intermediate space (29) between mutually facing side surfaces (30) of the permanent ceiling panels (8, 10) is filled with a filling compound (31) after the ceiling element (2) has been cast.
- Method according to either claim 7 or claim 8, characterised in that a sealing strip (33) is arranged along adjacent edge regions (34) on the upper faces (35) of the permanent ceiling panels (8, 10) before the casting.
- Method according to any of claims 1 to 9, characterised in that the ceiling formwork frame (5) is brought into the intermediate position after the ceiling element (2) has cured.
- Method according to any of claims 6 to 10, characterised in that the ceiling formwork frame (5) has an elevation along the longitudinal sides (19) and/or transverse sides (20).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP17184436.8A EP3438365A1 (en) | 2017-08-02 | 2017-08-02 | Ceiling formwork and method for producing a ceiling element |
PCT/EP2018/070921 WO2019025513A1 (en) | 2017-08-02 | 2018-08-02 | Method for producing a ceiling element and ceiling formwork |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3662116A1 EP3662116A1 (en) | 2020-06-10 |
EP3662116B1 true EP3662116B1 (en) | 2021-02-24 |
Family
ID=59522955
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17184436.8A Withdrawn EP3438365A1 (en) | 2017-08-02 | 2017-08-02 | Ceiling formwork and method for producing a ceiling element |
EP18745964.9A Active EP3662116B1 (en) | 2017-08-02 | 2018-08-02 | Ceiling formwork and method for producing a ceiling element |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17184436.8A Withdrawn EP3438365A1 (en) | 2017-08-02 | 2017-08-02 | Ceiling formwork and method for producing a ceiling element |
Country Status (6)
Country | Link |
---|---|
US (1) | US11149434B2 (en) |
EP (2) | EP3438365A1 (en) |
CN (1) | CN209040543U (en) |
CA (1) | CA3068904C (en) |
ES (1) | ES2871017T3 (en) |
WO (1) | WO2019025513A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
PL3686375T3 (en) * | 2019-01-24 | 2022-08-16 | Ulma C Y E, S. Coop. | Perimeter protection system for a horizontal formwork system, and method of assembly of a perimeter protection system |
EP3702550A1 (en) | 2019-02-27 | 2020-09-02 | DOKA GmbH | Formwork frame, shuttering element, formwork and method |
DE102019107433A1 (en) * | 2019-03-22 | 2020-09-24 | Peri Gmbh | Support structure for a formwork panel |
DE202020101485U1 (en) | 2020-03-18 | 2020-03-25 | Peri Gmbh | Guide rod |
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DE3046284A1 (en) * | 1980-12-09 | 1982-07-08 | Hünnebeck GmbH, 4030 Ratingen | FORMWORK SYSTEM FOR CEILING FORMWORK |
DE3323921A1 (en) * | 1983-07-02 | 1985-01-03 | Hünnebeck GmbH, 4030 Ratingen | CEILING FORM |
FR2760482B1 (en) * | 1997-03-07 | 1999-06-04 | Bruno Ricard | FORMWORK FOR THE EXECUTION OF CONCRETE SLABS OR FLOORS USING A MODULAR BEARING SYSTEM |
CN2367688Y (en) * | 1998-10-22 | 2000-03-08 | 史磊 | Formboard of steel-frame plastic plate |
EP1384837B1 (en) * | 2001-04-03 | 2009-06-03 | ULMA C y E, S. COOP. | Floor and roof formwork system |
WO2002084050A1 (en) * | 2001-04-03 | 2002-10-24 | Ulma C Y E, S. Coop. | Slab formwork system |
CA2416644C (en) * | 2003-01-20 | 2010-07-20 | Paul Gillespie | Concrete slab form system |
DE102005031152A1 (en) * | 2005-07-04 | 2007-01-18 | Peri Gmbh | Ceiling formwork system |
JP5033797B2 (en) * | 2005-07-04 | 2012-09-26 | ペリ ゲゼルシャフト ミット ベシュレンクテル ハフツング | Slab formwork system |
DE202006003836U1 (en) * | 2006-03-10 | 2006-06-14 | Peri Gmbh | Ceiling formwork system |
DE102006015348A1 (en) * | 2006-04-03 | 2007-10-04 | Peri Gmbh | Floor slab formwork system has multiple formwork element, and head of vertical support has anti-lift safety device fixes bearing of form work element in vertical direction |
DE102007021159B4 (en) * | 2007-05-05 | 2009-01-08 | Peri Gmbh | Rostdeckenschalung for the integration of a column |
FR2957957B1 (en) * | 2010-03-26 | 2015-01-02 | Deko | STRUCTURES, SYSTEMS, AND METHODS FOR FORMING SLABS |
DE102011057124A1 (en) * | 2011-12-29 | 2013-07-04 | Friedr. Ischebeck Gmbh | Panel for a system slab formwork and system slab formwork |
CN102587647B (en) * | 2012-03-19 | 2014-12-31 | 山东普瑞玛模板有限公司 | Early-removal formwork system for concreting of constructions comprising beams, plates and columns |
EP2679744A1 (en) * | 2012-06-29 | 2014-01-01 | Hofin GmbH | Concreting ceiling board |
DE102012211388A1 (en) * | 2012-06-29 | 2014-01-02 | Hofin Gmbh | Formwork panel for concreting slabs, has hook element having first end region connected in and out of space distance between carriers extending at mutual distance according to functional state of concreting slabs |
ITPD20120411A1 (en) * | 2012-12-28 | 2014-06-29 | Faresin Building Division S P A | PERFORMED STRUCTURE OF CASSERATION FOR THE EXECUTION OF HORIZONTAL JETS FOR THE CONSTRUCTION OF FLOORS |
DE102013107303B4 (en) * | 2013-07-10 | 2024-06-06 | Polytech Gmbh | Formwork panel for concreting formwork |
CN204059954U (en) * | 2014-08-27 | 2014-12-31 | 广东浩和绿色建筑研究有限公司 | A kind of construction formwork shores structure |
EP3292254B1 (en) | 2015-05-06 | 2023-03-22 | ISF Energies | Lost formwork panel, assembly of such panels and a method for construction of a concrete floor slab |
ITUB20152326A1 (en) * | 2015-07-20 | 2017-01-20 | Faresin Building S P A | CASSERATION STRUCTURE FOR THE EXECUTION OF HORIZONTAL JETS FOR THE CONSTRUCTION OF FLOORS |
DE102016204633A1 (en) * | 2016-03-21 | 2017-09-21 | Peri Gmbh | Ceiling table and ceiling formwork with such a ceiling table |
US10053877B2 (en) * | 2016-09-19 | 2018-08-21 | Michael L. Lenkin | Adjustable support device and shoring system |
US10407925B2 (en) * | 2017-07-10 | 2019-09-10 | Doka Gmbh | Method of installing a formwork support system, formwork support system and longitudinal beam |
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DE102019107430A1 (en) * | 2019-03-22 | 2020-09-24 | Peri Gmbh | Connection strip for ceiling formwork |
-
2017
- 2017-08-02 EP EP17184436.8A patent/EP3438365A1/en not_active Withdrawn
-
2018
- 2018-07-26 CN CN201821197689.1U patent/CN209040543U/en active Active
- 2018-08-02 ES ES18745964T patent/ES2871017T3/en active Active
- 2018-08-02 WO PCT/EP2018/070921 patent/WO2019025513A1/en unknown
- 2018-08-02 EP EP18745964.9A patent/EP3662116B1/en active Active
- 2018-08-02 CA CA3068904A patent/CA3068904C/en active Active
- 2018-08-02 US US16/635,914 patent/US11149434B2/en active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
CN209040543U (en) | 2019-06-28 |
US20200232213A1 (en) | 2020-07-23 |
CA3068904A1 (en) | 2019-02-07 |
WO2019025513A1 (en) | 2019-02-07 |
EP3662116A1 (en) | 2020-06-10 |
US11149434B2 (en) | 2021-10-19 |
EP3438365A1 (en) | 2019-02-06 |
ES2871017T3 (en) | 2021-10-28 |
CA3068904C (en) | 2022-06-21 |
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