EP3634197B1 - Rinsing container, method for producing a rinsing container and household dishwashing machine - Google Patents
Rinsing container, method for producing a rinsing container and household dishwashing machine Download PDFInfo
- Publication number
- EP3634197B1 EP3634197B1 EP18727767.8A EP18727767A EP3634197B1 EP 3634197 B1 EP3634197 B1 EP 3634197B1 EP 18727767 A EP18727767 A EP 18727767A EP 3634197 B1 EP3634197 B1 EP 3634197B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rinsing container
- rear wall
- fastening flange
- folded joint
- sealing means
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000004851 dishwashing Methods 0.000 title claims 4
- 239000011324 bead Substances 0.000 claims description 57
- 238000007789 sealing Methods 0.000 claims description 54
- 239000004831 Hot glue Substances 0.000 claims description 8
- 229920001296 polysiloxane Polymers 0.000 claims description 8
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000000565 sealant Substances 0.000 description 135
- 238000005406 washing Methods 0.000 description 115
- 239000002184 metal Substances 0.000 description 20
- 229910052751 metal Inorganic materials 0.000 description 20
- 210000002414 leg Anatomy 0.000 description 11
- 239000000463 material Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 239000012215 seam sealant Substances 0.000 description 2
- 230000008719 thickening Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004826 seaming Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 210000000689 upper leg Anatomy 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/42—Details
- A47L15/4246—Details of the tub
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0002—Washing processes, i.e. machine working principles characterised by phases or operational steps
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L15/00—Washing or rinsing machines for crockery or tableware
- A47L15/0084—Washing or rinsing machines for crockery or tableware of drawer-type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Definitions
- the present invention relates to various embodiments of a washing container for a household dishwasher, a household dishwasher with such a washing container and a method for producing such a washing container.
- a household dishwasher usually has a washing container which is formed from several sheet metal sections connected to one another.
- the washing container has a rear wall which is connected to a flange of a washing container jacket and a base plate.
- a rear wall sealant is usually provided between the rear wall and the flange.
- One challenge is to reliably seal construction-related unevenness, such as notches, on the flange.
- rabbet connections can have rabbet notches. The sealing of such folded joints against an opposing sealing surface is a particular difficulty.
- the pamphlet DE 10 2015 216 228 A1 discloses a household dishwasher with a washing container which comprises several wall parts and which is provided on the front with a loading opening for loading items to be washed, which can be closed at least temporarily by a container door, the right side wall, the ceiling and the left side wall forming a hood made of metal, which in the stretched state formed a preferably flat press part and was then bent into a U-shape, a trough-shaped base made of metal being a deep-drawn part made from preferably austenitic steel and the rear wall attached to the hood made of metal and the trough-shaped base made of metal is made of metal as a preferably flat press part.
- the two outer interfaces, the hood made of metal and the trough-shaped base made of metal can have a 90 ° bend to the outside in their rear areas.
- the rear wall made of metal attached to the rear of the hood made of metal and to the trough-shaped base made of metal can be largely liquid-tight in the area of the edge areas contacting one another by means of at least one sealing means attached, in particular glued on and / or preferably welded on at points.
- the sealant can comprise a silicone material or a pressure sensitive adhesive.
- a washing container for a household dishwasher with a base plate, a rear wall, a U-shaped washing container jacket arranged on the base sheet and firmly connected to it by means of a folded joint, a fastening flange formed on the base sheet and the U-shaped washing container jacket for fastening the Rear wall on the base plate and on the U-shaped washing container jacket and a rear wall sealing means which is provided between the rear wall and the fastening flange.
- a fold sealant is provided in the fold joint and an auxiliary sealant is provided between the fold sealant and the back wall sealant.
- a solution is thus provided in order, for example, to ensure a reliable seal in the rebate notch of the fastening flange and / or in the area of the triple point.
- the advantage is that, for example, conventional rebate sealants, in particular with an essentially constant amount, thickness and / or strength, and a conventional rear wall sealant, in particular with an essentially constant amount, thickness and / or strength, can be used, and in particular only by using the additional sealant to indicate the tightness the notch of the fastening flange and / or in the area of the triple point is improved.
- the additional sealant wets both the fold notch of the fastening flange - preferably also the fold sealant - and the rear wall sealant to form a seal.
- the cross-sectional area of the sealant bead of the rebate sealant in the part of the fastening flange formed by the rebate connection can be made larger than the cross-sectional area in the central area of the rebate connection in order to further improve the tightness.
- Cross-sectional area of the sealant bead means in the present case viewed in a section which runs perpendicular to a depth direction and / or a width direction of the washing container or the domestic dishwasher.
- the sealant bead is essentially an elongated body, the cross-sectional area of which runs correspondingly perpendicular to a longitudinal extension of the sealant bead.
- the “central area” of the folded seam connection is in particular an area which is provided along the depth direction, in particular exactly, between a closed door of the household dishwasher or a loading opening of the washing container and the rear wall of the washing container.
- a rebate notch in the middle area of the rebate connection is preferably facing a washing area, which is enclosed by the floor panel and the U-shaped washing container jacket, and is located in a field of vision of the user.
- the fastening flange comprises part of the folded seam connection, the additional sealing means being provided only on or on this part of the seamed connection.
- the additional sealant is only partially provided on the rebate notch of the fastening flange and / or the triple point and thus the tightness is improved in a resource-saving manner.
- An area where the rabbet connection of the fastening flange faces the rear wall and is in contact with this or the rear wall sealant can also be referred to as a "triple point" because the U-shaped washing container jacket, the bottom plate and the rear wall adjoin one another in this area.
- the additional sealant is designed as a hot melt adhesive and / or a pressure-sensitive adhesive.
- the pressure-sensitive adhesive has the advantage that, in particular, the additional sealant is liquefied or softened when the rear wall is pressed against the fastening flange, so that the additional sealant enters the rebate notch of the Mounting flange is pressed.
- the hotmelt adhesive can be designed or referred to as a hotmelt.
- the additional sealant can be designed as silicone or comprise silicone.
- the additional sealant has the same or a different chemical composition as the rebate sealant and / or the rear wall sealant.
- the rear wall is provided with a receiving bead for a rear wall sealing means, the rear wall sealing means is provided between the rear wall and the fastening flange as a sealant bead, and the receiving bead has an enlargement in which a cross-sectional enlargement of the sealant bead is provided.
- a solution is thus provided in order, for example, to ensure a reliable seal in the rebate notch of the fastening flange and / or in the area of the triple point.
- the proposed solution can also be used with the additional sealant.
- the widening of the receiving bead is arranged so as to overlap with the folded seam connection.
- the fastening flange comprises part of the folded seam connection and the seam sealing means is provided in the seamed connection and is designed as a sealant bead.
- a cross-sectional area of the sealant bead in the part of the fastening flange formed by the folded connection is larger than a cross-sectional area in a region of the folded connection which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
- the U-shaped washing container jacket is made from a steel sheet, which is inexpensive, and the bottom sheet is made from a stainless steel sheet, which has a high level of corrosion resistance and a high-quality appearance.
- the part of the fastening flange formed by the rabbet connection has in particular a rabbet notch.
- the rebate notch on the fastening flange can be completely filled with the rebate sealant and optionally wet the rear wall and / or a rear wall sealant. A reliable seal of the part of the fastening flange formed by the folded seam connection can thus be provided.
- the sealant bead has a first state before the rabbet connection is formed - after being applied to the base plate and / or the U-shaped washing container jacket - and a second deformed and / or squeezed state after the rabbet connection has been formed.
- the larger cross-sectional area can already be provided in the first state (for example by providing a thickening) so that when the sealant bead is brought into the second state (fold) the fold sealant is partially pressed out of the fold connection on the fastening flange.
- Such a partial exit of the rebate sealant on the fastening flange is not or hardly visible to a user of the domestic dishwasher, since the fastening flange is covered by the rear wall. For example, leakage of the fold sealant at the fold connection in the field of vision of the user is undesirable.
- An area where the rabbet connection of the fastening flange faces the rear wall and is in contact with this or the rear wall sealant can also be referred to as a "triple point" because the U-shaped washing container jacket, the bottom plate and the rear wall adjoin one another in this area.
- the rinsing container comprises a rear wall sealant, which is provided circumferentially along the fastening flange between the rear wall and the fastening flange, the fold sealant and the rear wall sealant being in contact with one another in the part of the fastening flange formed by the folded joint.
- the rear wall sealant is designed as silicone or the rear wall sealant has silicone.
- the back wall sealant is designed to correspond to the fastening flange and in particular to be circumferential and closed.
- the larger cross-sectional area of the sealant bead has at least twice, three times, four times or five times the area than the cross-sectional area in the area of the folded joint, which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
- the bead of sealant preferably has a diameter between 0.8 and 1.2 mm, in particular 1 mm, in the central region and a diameter between 1.8 and 2.2 mm, in particular 2 mm, in a region after forming forms the mounting flange.
- the fold sealant is designed as a hot melt adhesive and / or silicone.
- the rebate sealant and the rear wall sealant are formed from the same material or the rebate sealant and the rear wall sealant have the same chemical composition.
- the fold sealant and the back wall sealant have different chemical compositions.
- the fold sealant is preferably a pressure-sensitive hot melt adhesive.
- the washing container comprises a frame which is provided at a loading opening of the washing container and is arranged at least in sections inside the U-shaped washing container jacket and at least in sections outside the U-shaped washing container jacket.
- the folded joint comprises an overlap area with the frame and a cross-sectional area of the sealant bead is larger in the overlap area than the cross-sectional area in the area of the folded joint which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
- the cross-sectional area of the sealant bead in the part of the fastening flange formed by the folded joint applies accordingly to the cross-sectional area of the sealant bead in the overlapping area.
- the overlapping area does not form a field of vision for the user, so that an exit of the rebate sealant from the rebate is accordingly not visible.
- two thickenings namely for the fastening flange and for the overlap area, can be provided.
- the middle area is preferably between the thickened areas.
- the folded connection has a greater width in the overlapping area of the folded connection than in the area of the folded connection which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
- the folded joint has a lower compression in the overlapping area, since a folding process takes place in the overlapping area under difficult conditions. For example, a bending force (or folding force) with which the metal sheets are bent (folded) to form the folded seam connection is reduced in the overlapping area, since only a reduced counterforce can be applied due to the frame. In order to nevertheless ensure a sufficient tightness of the folded seam connection, an increased amount of the seam sealant is provided in the overlapping area.
- a door which can be pivoted about a pivot axis in order to open and close the washing container, can be attached to the washing container.
- a multiplicity of, for example three, washware receptacles for washware arranged one above the other can be provided in the wash container.
- the rebate sealant is provided in the rebate connection with the formation of the rebate connection, the rebate sealant being applied to the floor panel prior to formation.
- a pressure force is applied with the aid of a stamp to a bent corner section of the folded joint to reduce a corner radius of the folded joint in the corner section and to press the additional sealant into the folded joint.
- the folded seam connection preferably has four times the sheet metal thickness. In contrast, there is a simple sheet metal thickness above and below the seam connection.
- the remaining corner radius or radius of curvature at the corner section in the folded joint is greater than above and below the folded joint. It is therefore advantageous to use the stamp to use the Bend the corner radius partially at the rebate connection in order to compensate for unevenness on the mounting flange. Furthermore, the additional sealant and / or the rear wall sealant and / or the rebate sealant are thereby pressed into the rebate notch of the fastening flange.
- the embodiments and features described for the proposed washing containers apply correspondingly to each of the proposed washing containers and correspondingly to the proposed methods. It goes without saying that the fastening flange can have two rebate notches (or even more) and that the proposed measures can be applied to all rebate notches.
- the Fig. 1 shows a schematic perspective view of a household dishwasher 1.
- the household dishwasher 1 comprises a washing container 2, which can be closed, in particular watertight, by a door 3.
- a sealing device can be installed between the door 3 and the washing container 2 be provided.
- the washing container 2 is preferably cuboid.
- the washing container 2 can be arranged in a housing of the domestic dishwasher 1.
- the washing compartment 2 and the door 3 can form a washing area 4 for washing items to be washed.
- Door 3 is in the Fig. 1 shown in their open position.
- the door 3 can be closed or opened by pivoting about a pivot axis 5 provided at a lower end of the door 3.
- a loading opening 6 of the washing compartment 2 can be closed or opened.
- the washing compartment 2 has a base plate 7, a ceiling 8 arranged opposite the base plate 7, a rear wall 9 arranged opposite the closed door 3 and two side walls 10, 11 arranged opposite one another.
- the floor panel 7, the ceiling 8, the rear wall 9 and the side walls 10, 11 can be made of sheet steel, for example.
- the floor panel 7 can be made of a different material than the ceiling 8 and the side walls 10, 11.
- the floor panel 7 can be made of the material 1.4301
- the ceiling 8 and the side walls 10, 11 can be made of the material 1.4016 and the rear wall 9 also be made of the material 1.4016.
- a first side wall 10, a second side wall 11 and the cover 8 arranged between the first side wall 10 and the second side wall 11 are constructed in one piece, in particular as a single piece of material, and form a U-shaped washing container jacket 12 of the washing container 2.
- the U-shaped washing container jacket 12, the rear wall 9 and the bottom plate 7 are components manufactured separately from one another, but which are connected to one another in a watertight manner.
- the U-shaped washing container jacket 12 is connected to the base plate 7 with the aid of two folded joints, and the rear wall 9 is welded, in particular spot-welded, to the U-shaped washing container jacket 12 and to the base plate 7.
- the domestic dishwasher 1 also has at least one washware receptacle 13 to 15.
- washware receptacle 13 to 15 Preferably, several, for example three, washware receptacles 13 to 15 can be provided, the washware receptacle 13 being a lower washware receptacle or a lower basket, the washware receptacle 14 an upper washware receptacle or an upper basket and the washware receptacle 15 a cutlery drawer.
- the washware receptacles 13 to 15 are one above the other in the wash container 2 arranged.
- Each washware receptacle 13 to 15 can optionally be moved into or out of the wash container 2.
- each washware receptacle 13 to 15 can be pushed into the washing container 2 in an insertion direction E (arrow) and pulled out of the washing container 2 in a pull-out direction A (arrow) counter to the insertion direction E (arrow).
- the Fig. 2 shows a schematic perspective exploded view of an embodiment of the washing container 2 for the domestic dishwasher 1 according to FIG Fig. 1 .
- the Fig. 3 shows a schematic perspective view of the washing compartment 2 for the domestic dishwasher according to FIG Fig. 2 .
- the Figs. 2 and 3 referenced at the same time.
- the washing container 2 for the domestic dishwasher comprises, in addition to the U-shaped washing container jacket 12, the base plate 7 and the rear wall 9, a U-shaped frame 16 which supports the U-shaped washing container jacket 12.
- the frame 16 is firmly connected to the U-shaped washing container jacket 12.
- the frame 16 is connected to the U-shaped washing container jacket 12 with the aid of thermal rivets.
- the frame 16 is preferably a plastic component.
- the frame 16 is a plastic injection-molded component. As a result, the frame 16 can be manufactured inexpensively in large numbers.
- the frame 16 is designed in such a way that it is provided at the loading opening 6 and is arranged at least in sections inside the U-shaped washing container jacket 12 and at least in sections outside the U-shaped washing container jacket 12.
- the washing container 2 for the domestic dishwasher also includes one in the Fig. 2 and in the Fig. 3 Base support, not shown, which is arranged below the floor panel 7.
- the washing container 2 for the domestic dishwasher is supported on the base support.
- the base carrier is a plastic component, in particular a plastic injection-molded component.
- the frame 16 is pushed onto the loading opening 6 on the front side and thus stiffens the U-shaped washing container jacket 12 in the area of the loading opening 6.
- the frame 16 comprises a first leg 17, a second leg 18 and an intermediate leg 19 which connects the first leg 17 to the second leg 18.
- the first leg 17 is fixedly connected to the first side wall 10
- the second leg 18 is fixedly connected to the second side wall 11
- the intermediate leg 19 is fixedly connected to the ceiling 8.
- the first side wall 10 can be connected to the floor panel 7 with the aid of a first flanged connection or first folded seam connection 20 and the second side wall 11 can likewise be connected to the floor panel 7 with the aid of a second flanged connection or second folded seam connection 21.
- folding or flanging is to be understood as a connection technology in sheet metal processing.
- This connection technology belongs to the group of joining by forming.
- an edge of a sheet metal is bent over, for example with the aid of a flanging machine or folding machine. In this way, the bent edge is stiffened and a connection can be created from several sheet metal components.
- the folded connections 20, 21 each extend over an entire depth of the washing container 2 for the domestic dishwasher, that is, from the loading opening 6 to the rear wall 9.
- a width view x of the washing container 2 for the domestic dishwasher shows from the first side wall 10 to the second Side wall 11, a depth direction y (arrow) points from the loading opening 6 to the rear wall 9 and a height direction z (arrow) points from the floor panel 7 to the ceiling 8, where width direction x (arrow), depth direction y (arrow) and height direction z (Arrow) are each arranged essentially perpendicular to one another.
- the Fig. 4 shows a schematic perspective view of a section of the first side wall 10, a section of the floor panel 7, which are connected to one another by means of the first folded seam connection 20, and a section of the frame 16.
- a fastening flange 22 for fastening the rear wall 9 to the base plate 7 and to the U-shaped washing container jacket 12 is integrally formed.
- the fastening flange 22 is bent away from the washing chamber 4 and forms a connecting surface 43 to the rear wall 9, which faces the rear wall 9.
- the fastening flange 22 comprises a part 23 of the folded seam connection 20.
- the second side wall 11 is connected analogously to the floor panel 7 and has a section of the mounting flange 22 (in the Fig. 4 Not shown). Furthermore, the ceiling 8 can comprise a further section of the fastening flange 22 (in the Fig. 4 Not shown).
- FIG. 3 shows a fold sealant 24 which is used in the fold connection 20 according to FIG Fig. 4 is provided and designed as a sealant bead 25, in a schematic plan view.
- the sealant bead 25 extends without interruption over an entire length of the folded seam connection 20.
- the folded seam sealant 24 is designed, for example, as a hot melt adhesive and / or silicone.
- a cross-sectional area A1 of the sealant bead 25 in the part 23 of the fastening flange 22 formed by the folded seam connection 20 is larger than a cross-sectional area A2 in a central region 26 of the folded seam connection 20.
- the central region 26 is an area which, along the depth direction y (arrow), in particular exactly, is provided between the closed door 3 or the loading opening 6 and the rear wall 9.
- the larger cross-sectional area A1 of the sealant bead 25 has, for example, at least two, three or four times the area than the cross-sectional area A2 in the central region 26 of the folded seam connection 20.
- a rear wall sealing means 27 is provided circumferentially along the fastening flange 22 between the rear wall 9 and the fastening flange 22.
- the folded joint 20 has a folded notch 32, which makes sealing more difficult, in particular in the region of the part 23 of the fastening flange 22. Therefore, in the part 23 of the fastening flange 22 formed by the folded joint 20, the rebate sealant 24 and the rear wall sealant 27 are brought into contact with one another in order to jointly seal the washing chamber 4 from an environment 28 in the area of the part 23 of the fastening flange 22.
- a larger amount of the rebate sealant 24 is provided on the part 23 of the rebate connection 20 and an improved seal is effected on the part 23 of the rebate connection 20.
- the folded seam connection 20 has an area of overlap 29 with the frame 16, in particular the leg 17.
- the folded seam connection 20 can be closed more poorly than in the central area 26, since when the seamed connection 20 is closed in the overlap area 29 from the inside of the washing chamber 4, there is only a reduced counterforce due to the there existing frame 16 is applied.
- the folded seam connection 20 therefore has a greater width (viewed in the width direction x (arrow)) in the overlapping area 29 of the seamed connection 20 than in the central area 26 of the folded seam connection 20 , an increased amount of the rebate sealant 24 is accordingly provided in regions, so that a cross-sectional area A3 of the sealant bead 25 in the overlap region 29 is greater than the cross-sectional area A2.
- the provision of the different amounts of the rebate sealant 24 is realized even before the formation of the rebate connection 20 when the rebate sealant 24 is applied to the floor panel 7 and / or the side walls 10, 11 by means of, for example, a metering system that carries out different metering.
- FIG. 11 shows a schematic block diagram of a method for producing the washing container 2 for the domestic dishwasher, in particular with a sealant bead 25, as in FIG Fig. 5 shown.
- a first step S1 the base plate 7, the rear wall 9 and the U-shaped washing container jacket 12 are provided.
- the rebate sealant 24 is provided on the base plate 7 and / or the washing container jacket 12 for sealing the rebate connection 20, 21 and forming the sealant bead 25.
- the sealant bead 25 preferably has different thicknesses along its extension.
- the U-shaped washing container jacket 12 is arranged on the floor panel 7.
- the folded joint 20, 21 is formed and the U-shaped washing container jacket 12 is connected to the floor panel 7 with the aid of the folded joint 20, 21.
- step S5 the fastening flange 22 is molded onto the base plate 7 and the U-shaped washing container jacket 12 for fastening the rear wall 9 to the base sheet 7 and to the U-shaped washing container jacket 12, the sealant bead 25 being provided in step S2, that the cross-sectional area A1 of the sealant bead 25 in the part 23 of the fastening flange 22 formed by the folded seam connection 20, 21 is greater than the cross-sectional area A2 in a central area 26 of the seamed connection 20, 21.
- the sealant bead 25 is provided in this way in step S2 that the cross-sectional area A3 of the sealant bead 25 in the overlapping area 29 is greater than the cross-sectional area A2 in a central area 26 of the folded seam connection 20, 21.
- the Fig. 7 shows a schematic section VII - VII from FIG Fig. 1 .
- the household dishwasher comprises the rear wall sealing means 27, which is provided between the rear wall 9 and the fastening flange 22 and is accordingly clamped and compressed between the rear wall 9 and the fastening flange 22.
- the rear wall 9 and the fastening flange 22 are preferably connected to one another, in particular by means of weld points, in particular weld points 30.
- the Fig. 8 shows a schematic section VIII - VIII from FIG Fig. 7 . It can be seen that the fold sealant 24 is provided in the fold connection 20 and that the rear wall sealant 27 is provided between the rear wall 9 and the fastening flange 22. Furthermore, an additional sealant 31 is provided between the rebate sealant 24 and the rear wall sealant 27. The additional sealant 31 is in this case, in particular by means of a compressive force F (arrow) on the rear wall 9, in a rebate notch 32 (see FIG Fig. 9 ) been pushed.
- F compressive force
- the rebate notch 32 is designed in particular as a gap between the side wall 10, 11 and the floor panel 7.
- the additional sealant 31 comes into contact with the rear wall sealant 27 and the rebate sealant 24 and reliably seals the rebate notch 32.
- the additional sealant 31 can be designed as a hot melt adhesive and / or a pressure-sensitive adhesive.
- the additional sealing means 31 is preferably only provided on or on the part 23 of the folded seam connection 20, since the seaming notch 32 makes sealing between the rear wall 9 and the fastening flange 22 more difficult at this point.
- the Fig. 9 shows in contrast to the Fig. 8 schematically, the additional sealing means 31 before the rear wall 9 is pressed against the fastening flange 22 and welded to it.
- the additional sealant 31 is partially applied to the fastening flange 22 in such a way that it at least partially covers the rebate notch 32. Subsequently, when the rear wall 9 is pressed against the fastening flange 22, the additional sealing means 31 is inserted into the rebate notch 32 - to form a sealing arrangement as in FIG Fig. 8 shown - pushed.
- the additional sealant 31 has a liquid or viscous state when it is pressed on.
- the additional sealant 31 is preferably designed as a pressure-sensitive hotmelt. This has the advantage that the viscous and sticky consistency prevents the additional sealant 31 from escaping to the outside. Furthermore, when the pressure is applied, the additional sealant 31 is liquefied. Therefore, the additional sealant 31 can reliably wet the fold notch 32 and the rear wall sealant 27. Alternatively, the additional sealant 31 can have the same chemical composition as the rebate sealant 24 and / or the rear wall sealant 27.
- FIG. 11 shows a schematic block diagram of a method for producing the washing container 2 for the domestic dishwasher, in particular as in FIG Figures 7 to 9 shown.
- a step S10 the base plate 7, the rear wall 9 and the U-shaped washing container jacket 12 are provided.
- the washing container jacket 12 is arranged on the floor panel 7.
- a step S30 the folded joint 20 is formed and the U-shaped washing container jacket 12 is connected to the floor panel 7 with the aid of the folded joint 20.
- the fastening flange 22 is integrally formed on the floor panel 7 and the U-shaped washing container jacket 12 for fastening the rear wall 9 to the floor panel 7 and to the U-shaped washing container jacket 12.
- the rear wall 9 is arranged on the fastening flange 22.
- the fold sealant 24 is provided in the fold connection 20.
- the rear wall sealing means 27 is provided between the rear wall 9 and the fastening flange 22.
- the additional sealant 31 is provided between the rebate sealant 24 and the rear wall sealant 27.
- the Fig. 11 shows a horizontal section through the folded seam connection 20 and the rear wall 9 during a further production step.
- Four sheet metal layers 37 are arranged next to one another on the folded seam connection 20, which makes it difficult to bend the folded seam connection 20 for the formation of the fastening flange 22.
- a pressure force F (arrow) is applied to an outside 35 of a corner section 34 of the folded joint 20 with the aid of a punch 33.
- the outside 35 is a side which faces away from the washing chamber 4 and from is accessible outside of the washing area 4.
- the compressive force F is used to reduce a corner radius R (arrow), which can also be referred to as the inner radius, for example, of the folded joint 20 in the corner section 34 and, in particular, to press the rear wall sealant 27 into the folded joint 20, in particular into the folded groove 32, applied.
- the punch 33 has a deformation surface 36 which is formed in a wedge shape and comes into contact with the outer side 35 when the compressive force F (arrow) is applied.
- step S50 for example, the compressive force F (arrow) is applied to the bent corner section 34 of the folded joint 20 with the aid of the punch 33 to reduce the corner radius R (arrow) of the folded joint 20 in the corner section 34 and to press in the additional sealant 31 in the folded seam connection 20, in particular the folded notch 32, is applied.
- the calibration has the advantage that the bending radius R (arrow) in the folded joint 20 can be bent to below 1.4 mm despite the fourfold sheet thickness from 2 mm. Since the rear wall sealing means 27 can be designed for a bending radius R (arrow) of 1.4 mm, reliable sealing at the rebate notch 32 is guaranteed.
- the Fig. 12 shows an inner side 38 of the rear wall 9, which faces the washing chamber 4.
- a receiving bead 39 (see also Fig. 11 ) provided for the rear wall sealant 27.
- the receiving bead 39 is designed as a recess and is designed to receive the rear wall sealing means 27. Furthermore, the receiving bead 39 defines the geometry of the rear wall sealant 27 and prevents the rear wall sealant 27 from slipping.
- the rear wall sealant 27 is provided on the rear wall 9 as a sealant bead 42.
- the receiving bead 39 is formed circumferentially and has two widenings 40, in each of which a cross-sectional enlargement 41 of the sealant bead 42 is provided.
- a cross-sectional area A4 at the respective cross-sectional enlargement 41 is larger than a cross-sectional area A5 in an area outside the cross-sectional enlargement 41.
- the cross-sectional enlargements 41 are designed as the thickest points of the sealant bead 42.
- the widenings 41 of the receiving bead 39 are provided so that they overlap with the folded seam connection 20 and are correspondingly provided on the folded notch 32.
- the widenings 40 viewed in the height direction z (arrow), are arranged at the same height as the folding notch 32. This ensures that the notch 32 in the fastening flange 22 is reliably sealed.
- the Fig. 5 , the FIGS. 7 to 10 , the Fig. 11 and the Fig. 12 show different and alternative measures to improve the tightness at the folding notch 32 in the fastening flange 22. It is possible that all measures are implemented in one embodiment. It is also possible for only two or three of the measures to be provided in any combination in one embodiment.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
- Washing And Drying Of Tableware (AREA)
Description
Die vorliegende Erfindung betrifft verschiedene Ausführungsformen eines Spülbehälters für eine Haushaltsgeschirrspülmaschine, eine Haushaltsgeschirrspülmaschine mit einem derartigen Spülbehälter und ein Verfahren zum Herstellen eines derartigen Spülbehälters.The present invention relates to various embodiments of a washing container for a household dishwasher, a household dishwasher with such a washing container and a method for producing such a washing container.
Eine Haushaltsgeschirrspülmaschine weist zumeist einen Spülbehälter auf, welcher aus mehreren miteinander verbundenen Blechabschnitten gebildet ist. In der Regel weist der Spülbehälter eine Rückwand auf, welche mit einem Flansch eines Spülbehältermantels und eines Bodenblechs verbunden wird. Zwischen der Rückwand und dem Flansch ist in der Regel ein Rückwanddichtmittel vorgesehen. Eine Herausforderung besteht darin, konstruktionsbedingte Unebenheiten, wie beispielsweise Kerben, an dem Flansch zuverlässig zu dichten. Beispielsweise können Falzverbindungen Falzkerben aufweisen. Das Dichten von derartigen Falzverbindungen gegen eine gegenüberliegende Dichtfläche stellt dabei eine besondere Schwierigkeit dar.A household dishwasher usually has a washing container which is formed from several sheet metal sections connected to one another. As a rule, the washing container has a rear wall which is connected to a flange of a washing container jacket and a base plate. A rear wall sealant is usually provided between the rear wall and the flange. One challenge is to reliably seal construction-related unevenness, such as notches, on the flange. For example, rabbet connections can have rabbet notches. The sealing of such folded joints against an opposing sealing surface is a particular difficulty.
Die Druckschrift
Vor diesem Hintergrund besteht eine Aufgabe der vorliegenden Erfindung darin, einen verbesserten Spülbehälter für eine Haushaltsgeschirrspülmaschine zur Verfügung zu stellen.Against this background, it is an object of the present invention to provide an improved washing container for a domestic dishwasher.
Demgemäß wird ein Spülbehälter für eine Haushaltsgeschirrspülmaschine vorgeschlagen, mit einem Bodenblech, einer Rückwand, einem auf dem Bodenblech angeordneten und mit diesem mit Hilfe einer Falzverbindung fest verbunden U-förmigen Spülbehältermantel, einem an dem Bodenblech und dem U-förmigen Spülbehältermantel angeformten Befestigungsflansch zum Befestigen der Rückwand an dem Bodenblech und an dem U-förmigen Spülbehältermantel und einem Rückwanddichtmittel, welches zwischen der Rückwand und dem Befestigungsflansch vorgesehen ist. Ein Falzdichtmittel ist in der Falzverbindung vorgesehen und ein Zusatzdichtmittel ist zwischen dem Falzdichtmittel und dem Rückwanddichtmittel vorgesehen.Accordingly, a washing container for a household dishwasher is proposed, with a base plate, a rear wall, a U-shaped washing container jacket arranged on the base sheet and firmly connected to it by means of a folded joint, a fastening flange formed on the base sheet and the U-shaped washing container jacket for fastening the Rear wall on the base plate and on the U-shaped washing container jacket and a rear wall sealing means which is provided between the rear wall and the fastening flange. A fold sealant is provided in the fold joint and an auxiliary sealant is provided between the fold sealant and the back wall sealant.
Damit wird eine Lösung bereitgestellt, um zum Beispiel in der Falzkerbe des Befestigungsflanschs und/oder in dem Bereich des Tripelpunkts eine zuverlässige Dichtung zu gewährleisten. Der Vorteil ist, dass zum Beispiel konventionelle Falzdichtmittel insbesondere mit im Wesentlichen konstanter Menge, Dicke und/oder Stärke und ein konventionelles Rückwanddichtmittel insbesondere mit im Wesentlichen konstanter Menge, Dicke und/oder Stärke verwendet werden können und insbesondere lediglich mittels Verwenden des Zusatzdichtmittels die Dichtigkeit an der Falzkerbe des Befestigungsflanschs und/oder in dem Bereich des Tripelpunkts verbessert wird. Insbesondere benetzt das Zusatzdichtmittel sowohl die Falzkerbe des Befestigungsflanschs - vorzugsweise auch das Falzdichtmittel - als auch das Rückwanddichtmittel zum Ausbilden einer Dichtung.A solution is thus provided in order, for example, to ensure a reliable seal in the rebate notch of the fastening flange and / or in the area of the triple point. The advantage is that, for example, conventional rebate sealants, in particular with an essentially constant amount, thickness and / or strength, and a conventional rear wall sealant, in particular with an essentially constant amount, thickness and / or strength, can be used, and in particular only by using the additional sealant to indicate the tightness the notch of the fastening flange and / or in the area of the triple point is improved. In particular, the additional sealant wets both the fold notch of the fastening flange - preferably also the fold sealant - and the rear wall sealant to form a seal.
Beispielsweise kann zusätzlich die Querschnittsfläche der Dichtmittelraupe des Falzdichtmittels in dem von der Falzverbindung gebildeten Teil des Befestigungsflanschs größer als die Querschnittsfläche in dem mittleren Bereich der Falzverbindung ausgebildet sein, um die Dichtigkeit weiter zu verbessern.For example, the cross-sectional area of the sealant bead of the rebate sealant in the part of the fastening flange formed by the rebate connection can be made larger than the cross-sectional area in the central area of the rebate connection in order to further improve the tightness.
"Querschnittsfläche" der Dichtmittelraupe meint vorliegend in einem Schnitt betrachtet, welcher senkrecht zu einer Tiefenrichtung und/oder einer Breitenrichtung des Spülbehälters oder der Haushaltsgeschirrspülmaschine verläuft. Beispielsweise ist die Dichtmittelraupe im Wesentlichen ein länglicher Körper, dessen Querschnittsfläche entsprechend senkrecht zu einer Längserstreckung der Dichtmittelraupe verläuft."Cross-sectional area" of the sealant bead means in the present case viewed in a section which runs perpendicular to a depth direction and / or a width direction of the washing container or the domestic dishwasher. For example, the sealant bead is essentially an elongated body, the cross-sectional area of which runs correspondingly perpendicular to a longitudinal extension of the sealant bead.
"Mittlerer Bereich" der Falzverbindung ist insbesondere ein Bereich, welcher entlang der Tiefenrichtung, insbesondere exakt, zwischen einer geschlossenen Tür der Haushaltsgeschirrspülmaschine oder einer Beschickungsöffnung des Spülbehälters und der Rückwand des Spülbehälters vorgesehen ist.The “central area” of the folded seam connection is in particular an area which is provided along the depth direction, in particular exactly, between a closed door of the household dishwasher or a loading opening of the washing container and the rear wall of the washing container.
Eine Falzkerbe des mittleren Bereichs der Falzverbindung ist vorzugsweise einem Spülraum, welcher von dem Bodenblech und dem U-förmigen Spülbehältermantel umschlossen ist, zugewandt und befindet sich in einem Sichtbereich des Benutzers.A rebate notch in the middle area of the rebate connection is preferably facing a washing area, which is enclosed by the floor panel and the U-shaped washing container jacket, and is located in a field of vision of the user.
Gemäß einer Ausführungsform umfasst der Befestigungsflansch einen Teil der Falzverbindung, wobei nur auf oder an diesem Teil der Falzverbindung das Zusatzdichtmittel vorgesehen ist.According to one embodiment, the fastening flange comprises part of the folded seam connection, the additional sealing means being provided only on or on this part of the seamed connection.
Somit wird das Zusatzdichtmittel lediglich partiell an der Falzkerbe des Befestigungsflanschs und/oder dem Tripelpunkt vorgesehen und somit ressourcensparend die Dichtigkeit verbessert.Thus, the additional sealant is only partially provided on the rebate notch of the fastening flange and / or the triple point and thus the tightness is improved in a resource-saving manner.
Ein Bereich an dem die Falzverbindung des Befestigungsflanschs der Rückwand zugewandt ist und mit dieser oder dem Rückwanddichtmittel in Kontakt ist, kann auch als "Tripelpunkt" bezeichnet werden, da der U-förmige Spülbehältermantel, das Bodenblech und die Rückwand in diesem Bereich aneinander angrenzen.An area where the rabbet connection of the fastening flange faces the rear wall and is in contact with this or the rear wall sealant can also be referred to as a "triple point" because the U-shaped washing container jacket, the bottom plate and the rear wall adjoin one another in this area.
Gemäß einer weiteren Ausführungsform ist das Zusatzdichtmittel als ein Schmelzklebstoff und/oder ein druckempfindlicher Klebstoff ausgebildet.According to a further embodiment, the additional sealant is designed as a hot melt adhesive and / or a pressure-sensitive adhesive.
Der druckempfindliche Klebstoff hat den Vorteil, dass insbesondere eine Verflüssigung oder ein Erweichen des Zusatzdichtmittels mit dem Anpressen der Rückwand an den Befestigungsflansch erfolgt, sodass das Zusatzdichtmittel in die Falzkerbe des Befestigungsflanschs gedrückt wird. Der Schmelzklebstoff kann als Hotmelt ausgebildet oder bezeichnet sein. Alternativ oder zusätzlich kann das Zusatzdichtmittel als Silikon ausgebildet sein oder Silikon umfassen. Beispielsweise weist das Zusatzdichtmittel die gleiche oder eine andere chemische Zusammensetzung auf wie das Falzdichtmittel und/oder das Rückwanddichtmittel.The pressure-sensitive adhesive has the advantage that, in particular, the additional sealant is liquefied or softened when the rear wall is pressed against the fastening flange, so that the additional sealant enters the rebate notch of the Mounting flange is pressed. The hotmelt adhesive can be designed or referred to as a hotmelt. Alternatively or additionally, the additional sealant can be designed as silicone or comprise silicone. For example, the additional sealant has the same or a different chemical composition as the rebate sealant and / or the rear wall sealant.
Gemäß einer weiteren Ausführungsform ist die Rückwand mit einem Aufnahmewulst für ein Rückwanddichtmittel versehen das Rückwanddichtmittel ist zwischen der Rückwand und dem Befestigungsflansch als Dichtmittelraupe vorgesehen, und der Aufnahmewulst eine weist Aufweitung auf, in welcher eine Querschnittsvergrößerung der Dichtmittelraupe vorgesehen ist.According to a further embodiment, the rear wall is provided with a receiving bead for a rear wall sealing means, the rear wall sealing means is provided between the rear wall and the fastening flange as a sealant bead, and the receiving bead has an enlargement in which a cross-sectional enlargement of the sealant bead is provided.
Damit wird eine Lösung bereitgestellt, um zum Beispiel in der Falzkerbe des Befestigungsflanschs und/oder in dem Bereich des Tripelpunkts eine zuverlässige Dichtung zu gewährleisten. Beispielsweise kann die vorgeschlagene Lösung zusätzlich mit dem Zusatzdichtmittel verwendet werden.A solution is thus provided in order, for example, to ensure a reliable seal in the rebate notch of the fastening flange and / or in the area of the triple point. For example, the proposed solution can also be used with the additional sealant.
Gemäß einer weiteren Ausführungsform ist die Aufweitung des Aufnahmewulsts überlappend zu der Falzverbindung angeordnet.According to a further embodiment, the widening of the receiving bead is arranged so as to overlap with the folded seam connection.
Gemäß einer weiteren Ausführungsform umfasst der Befestigungsflansch einen Teil der Falzverbindung und das Falzdichtmittel ist in der Falzverbindung vorgesehen und als Dichtmittelraupe ausgebildet. Eine Querschnittsfläche der Dichtmittelraupe in dem von der Falzverbindung gebildeten Teil des Befestigungsflanschs ist größer als eine Querschnittsfläche in einem Bereich der Falzverbindung, welcher entlang der Tiefenrichtung des Spülbehälters zwischen einer Beschickungsöffnung des Spülbehälters und der Rückwand des Spülbehälters vorgesehen ist.According to a further embodiment, the fastening flange comprises part of the folded seam connection and the seam sealing means is provided in the seamed connection and is designed as a sealant bead. A cross-sectional area of the sealant bead in the part of the fastening flange formed by the folded connection is larger than a cross-sectional area in a region of the folded connection which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
Falzverbindungen haben den Vorteil, dass unterschiedliche Metalle fest und dauerhaft miteinander verbunden werden können. Beispielsweise ist der U-förmige Spülbehältermantel aus einem Stahlblech, welches kostengünstig ist, und das Bodenblech aus einem Edelstahlblech, welches eine hohe Korrosionsbeständigkeit und hochwertige Optik aufweist, gebildet. Der von der Falzverbindung gebildete Teil des Befestigungsflanschs weist insbesondere eine Falzkerbe auf.Seam connections have the advantage that different metals can be firmly and permanently connected to one another. For example, the U-shaped washing container jacket is made from a steel sheet, which is inexpensive, and the bottom sheet is made from a stainless steel sheet, which has a high level of corrosion resistance and a high-quality appearance. The part of the fastening flange formed by the rabbet connection has in particular a rabbet notch.
Indem die Querschnittsfläche der Dichtmittelraupe partiell an dem Befestigungsflansch erhöht ist, kann die Falzkerbe an dem Befestigungsflansch vollständig mit dem Falzdichtmittel ausgefüllt und gegebenenfalls die Rückwand und/oder ein Rückwanddichtmittel benetzen. Damit kann eine zuverlässige Dichtung des von der Falzverbindung gebildeten Teils des Befestigungsflanschs bereitgestellt werden.Since the cross-sectional area of the sealant bead is partially increased on the fastening flange, the rebate notch on the fastening flange can be completely filled with the rebate sealant and optionally wet the rear wall and / or a rear wall sealant. A reliable seal of the part of the fastening flange formed by the folded seam connection can thus be provided.
Es versteht sich, dass die Dichtmittelraupe vor dem Ausbilden der Falzverbindung einen ersten Zustand - nach einem Aufbringen auf das Bodenblech und/oder den U-förmigen Spülbehältermantel - und nach dem Ausbilden der Falzverbindung einen zweiten deformierten und/oder gequetschten Zustand aufweist. Die größere Querschnittsfläche kann schon in dem ersten Zustand (zum Beispiel durch Vorsehen einer Verdickung) vorgesehen sein, sodass bei einem Verbringen der Dichtmittelraupe in den zweiten Zustand (Falzen) das Falzdichtmittel partiell an dem Befestigungsflansch aus der Falzverbindung herausgedrückt wird. Ein derartiger partieller Austritt des Falzdichtmittels an dem Befestigungsflansch ist für einen Benutzer der Haushaltsgeschirrspülmaschine nicht oder kaum sichtbar, da der Befestigungsflansch von der Rückwand verdeckt wird. Beispielsweise ist ein Austritt des Falzdichtmittels an der Falzverbindung in dem Sichtbereich des Benutzers unerwünscht.It goes without saying that the sealant bead has a first state before the rabbet connection is formed - after being applied to the base plate and / or the U-shaped washing container jacket - and a second deformed and / or squeezed state after the rabbet connection has been formed. The larger cross-sectional area can already be provided in the first state (for example by providing a thickening) so that when the sealant bead is brought into the second state (fold) the fold sealant is partially pressed out of the fold connection on the fastening flange. Such a partial exit of the rebate sealant on the fastening flange is not or hardly visible to a user of the domestic dishwasher, since the fastening flange is covered by the rear wall. For example, leakage of the fold sealant at the fold connection in the field of vision of the user is undesirable.
Ein Bereich an dem die Falzverbindung des Befestigungsflanschs der Rückwand zugewandt ist und mit dieser oder dem Rückwanddichtmittel in Kontakt ist, kann auch als "Tripelpunkt" bezeichnet werden, da der U-förmige Spülbehältermantel, das Bodenblech und die Rückwand in diesem Bereich aneinander angrenzen.An area where the rabbet connection of the fastening flange faces the rear wall and is in contact with this or the rear wall sealant can also be referred to as a "triple point" because the U-shaped washing container jacket, the bottom plate and the rear wall adjoin one another in this area.
Gemäß einer Ausführungsform umfasst der Spülbehälter ein Rückwanddichtmittel, welches umlaufend entlang des Befestigungsflanschs zwischen der Rückwand und dem Befestigungsflansch vorgesehen ist, wobei in dem von der Falzverbindung gebildeten Teil des Befestigungsflanschs das Falzdichtmittel und das Rückwanddichtmittel miteinander in Kontakt sind.According to one embodiment, the rinsing container comprises a rear wall sealant, which is provided circumferentially along the fastening flange between the rear wall and the fastening flange, the fold sealant and the rear wall sealant being in contact with one another in the part of the fastening flange formed by the folded joint.
Beispielsweise ist das Rückwanddichtmittel als Silikon ausgebildet oder weist das Rückwanddichtmittel Silikon auf. Vorzugsweise ist das Rückwanddichtmittel korrespondierend zu dem Befestigungsflansch und insbesondere umlaufend und geschlossen ausgebildet.For example, the rear wall sealant is designed as silicone or the rear wall sealant has silicone. Preferably the back wall sealant is designed to correspond to the fastening flange and in particular to be circumferential and closed.
Gemäß einer weiteren Ausführungsform weist die größere Querschnittsfläche der Dichtmittelraupe zumindest eine doppelte, dreifache, vierfache oder fünffache Fläche auf als die Querschnittsfläche in dem Bereich der Falzverbindung, welcher entlang der Tiefenrichtung des Spülbehälters zwischen einer Beschickungsöffnung des Spülbehälters und der Rückwand des Spülbehälters vorgesehen ist.According to a further embodiment, the larger cross-sectional area of the sealant bead has at least twice, three times, four times or five times the area than the cross-sectional area in the area of the folded joint, which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
Damit kann eine ausreichende Benetzung der Rückwand und/oder des Rückwanddichtmittels gewährleistet werden, um insbesondere die Falzkerbe an dem Befestigungsflansch abzudichten. Vorzugsweise weist die Dichtmittelraupe einen Durchmesser zwischen 0,8 und 1,2 mm, insbesondere von 1 mm, in dem mittleren Bereich auf und einen Durchmesser zwischen 1,8 und 2,2 mm, insbesondere 2 mm, in einem Bereich der nach einer Umformung den Befestigungsflansch ausbildet.In this way, sufficient wetting of the rear wall and / or the rear wall sealing means can be ensured, in particular to seal the rebate notch on the fastening flange. The bead of sealant preferably has a diameter between 0.8 and 1.2 mm, in particular 1 mm, in the central region and a diameter between 1.8 and 2.2 mm, in particular 2 mm, in a region after forming forms the mounting flange.
Gemäß einer weiteren Ausführungsform ist das Falzdichtmittel als Schmelzklebstoff und/oder Silikon ausgebildet.According to a further embodiment, the fold sealant is designed as a hot melt adhesive and / or silicone.
Beispielsweise sind das Falzdichtmittel und das Rückwanddichtmittel aus demselben Material gebildet oder weisen das Falzdichtmittel und das Rückwanddichtmittel die gleiche chemische Zusammensetzung auf. Alternativ weisen das Falzdichtmittel und das Rückwanddichtmittel unterschiedliche chemische Zusammensetzungen auf. Das Falzdichtmittel ist vorzugsweise ein drucksensitiver Schmelzklebstoff.For example, the rebate sealant and the rear wall sealant are formed from the same material or the rebate sealant and the rear wall sealant have the same chemical composition. Alternatively, the fold sealant and the back wall sealant have different chemical compositions. The fold sealant is preferably a pressure-sensitive hot melt adhesive.
Gemäß einer weiteren Ausführungsform umfasst der Spülbehälter einen Rahmen, welcher an einer Beschickungsöffnung des Spülbehälters vorgesehen ist und zumindest abschnittsweise innerhalb des U-förmigen Spülbehältermantels und zumindest abschnittsweise außerhalb des U-förmigen Spülbehältermantels angeordnet ist. Die Falzverbindung umfasst einen Überlappungsbereich mit dem Rahmen und eine Querschnittsfläche der Dichtmittelraupe ist in dem Überlappungsbereich größer als die Querschnittsfläche in dem Bereich der Falzverbindung, welcher entlang der Tiefenrichtung des Spülbehälters zwischen einer Beschickungsöffnung des Spülbehälters und der Rückwand des Spülbehälters vorgesehen ist.According to a further embodiment, the washing container comprises a frame which is provided at a loading opening of the washing container and is arranged at least in sections inside the U-shaped washing container jacket and at least in sections outside the U-shaped washing container jacket. The folded joint comprises an overlap area with the frame and a cross-sectional area of the sealant bead is larger in the overlap area than the cross-sectional area in the area of the folded joint which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
Das für die Querschnittsfläche der Dichtmittelraupe in dem von der Falzverbindung gebildeten Teil des Befestigungsflanschs gesagte gilt entsprechend für die Querschnittsfläche der Dichtmittelraupe in dem Überlappungsbereich. Beispielsweise bildet der Überlappungsbereich keinen Sichtbereich des Benutzers aus, sodass entsprechend ein Austritt des Falzdichtmittels aus dem Falz nicht sichtbar ist. Schon in dem ersten Zustand der Dichtmittelraupe können zwei Verdickungen, nämlich für den Befestigungsflansch und für den Überlappungsbereich, vorgesehen werden. Der mittlere Bereich liegt dabei vorzugsweise zwischen den Verdickungen. Es versteht sich, dass zwei entsprechende Dichtmittelraupen an zwei Falzverbindungen des Spülbehälters ausgebildet sein können.What has been said for the cross-sectional area of the sealant bead in the part of the fastening flange formed by the folded joint applies accordingly to the cross-sectional area of the sealant bead in the overlapping area. For example, the overlapping area does not form a field of vision for the user, so that an exit of the rebate sealant from the rebate is accordingly not visible. Even in the first state of the sealant bead, two thickenings, namely for the fastening flange and for the overlap area, can be provided. The middle area is preferably between the thickened areas. It goes without saying that two corresponding beads of sealant can be formed on two folded joints of the washing compartment.
Gemäß einer weiteren Ausführungsform weist die Falzverbindung in dem Überlappungsbereich der Falzverbindung eine größere Breite auf als in dem Bereich der Falzverbindung, welcher entlang der Tiefenrichtung des Spülbehälters zwischen einer Beschickungsöffnung des Spülbehälters und der Rückwand des Spülbehälters vorgesehen ist.According to a further embodiment, the folded connection has a greater width in the overlapping area of the folded connection than in the area of the folded connection which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
Dies kommt zum Beispiel dadurch zustande, dass die Falzverbindung in dem Überlappungsbereich eine geringere Verdichtung aufweist, da ein Falzvorgang in dem Überlappungsbereich unter erschwerten Bedingungen erfolgt. Beispielsweise ist eine Biegekraft (oder Falzkraft), mit der die Bleche zu der Falzverbindung gebogen (gefalzt) werden, in dem Überlappungsbereich verringert, da aufgrund des Rahmens lediglich eine verringerte Gegenkraft aufgebracht werden kann. Um dennoch eine ausreichende Dichtigkeit der Falzverbindung zu gewährleisten, wird eine erhöhte Menge des Falzdichtmittels in dem Überlappungsbereich vorgesehen.This comes about, for example, because the folded joint has a lower compression in the overlapping area, since a folding process takes place in the overlapping area under difficult conditions. For example, a bending force (or folding force) with which the metal sheets are bent (folded) to form the folded seam connection is reduced in the overlapping area, since only a reduced counterforce can be applied due to the frame. In order to nevertheless ensure a sufficient tightness of the folded seam connection, an increased amount of the seam sealant is provided in the overlapping area.
Im Übrigen wird eine Haushaltsgeschirrspülmaschine mit einem Spülbehälter, wie vorstehend beschrieben, vorgeschlagen.In addition, a household dishwasher with a washing container, as described above, is proposed.
An dem Spülbehälter kann eine Tür angeschlagen sein, welche um eine Schwenkachse verschwenkbar ist, um den Spülbehälter zu öffnen und zu schließen. In dem Spülbehälter kann eine Vielzahl, beispielsweise drei, übereinander angeordneter Spülgutaufnahmen für Spülgut vorgesehen sein.A door, which can be pivoted about a pivot axis in order to open and close the washing container, can be attached to the washing container. A multiplicity of, for example three, washware receptacles for washware arranged one above the other can be provided in the wash container.
Weiterhin wird ein Verfahren zum Herstellen eines Spülbehälters für eine Haushaltsgeschirrspülmaschine vorgeschlagen, mit den Schritten:
- Bereitstellen eines Bodenblechs, einer Rückwand und eines U-förmigen Spülbehältermantels,
- Anordnen des U-förmigen Spülbehältermantels auf dem Bodenblech,
- Ausbilden der Falzverbindung und Verbinden des U-förmigen Spülbehältermantels mit dem Bodenblech mit Hilfe der Falzverbindung,
- Anformen eines Befestigungsflanschs an dem Bodenblech und dem U-förmigen Spülbehältermantel zum Befestigen der Rückwand an dem Bodenblech und an dem U-förmigen Spülbehältermantel,
- Anordnen der Rückwand an dem Befestigungsflansch,
- Vorsehen eines Falzdichtmittels in der Falzverbindung,
- Vorsehen eines Rückwanddichtmittels zwischen der Rückwand und dem Befestigungsflansch, und
- Vorsehen eines Zusatzdichtmittels zwischen dem Falzdichtmittel und dem Rückwanddichtm ittel.
- Providing a base plate, a rear wall and a U-shaped washing container jacket,
- Arranging the U-shaped washing container jacket on the floor panel,
- Forming the folded joint and connecting the U-shaped washing container jacket to the floor panel with the aid of the folded joint,
- Forming a fastening flange on the base plate and the U-shaped washing container jacket for fastening the rear wall to the base sheet and on the U-shaped washing container jacket,
- Arranging the rear wall on the mounting flange,
- Providing a rebate sealant in the rebate joint,
- Providing a back wall sealant between the back wall and the mounting flange, and
- Providing an additional sealant between the rebate sealant and the rear wall sealant.
Beispielsweise erfolgt das Vorsehen des Falzdichtmittels in der Falzverbindung mit dem Ausbilden der Falzverbindung, wobei das Falzdichtmittel vor dem Ausbilden auf das Bodenblech aufgebracht wird.For example, the rebate sealant is provided in the rebate connection with the formation of the rebate connection, the rebate sealant being applied to the floor panel prior to formation.
Gemäß einer Ausführungsform wird nach dem Anordnen der Rückwand an dem Befestigungsflansch eine Druckkraft mit Hilfe eines Stempels auf einen abgeknickten Eckabschnitt der Falzverbindung zum Verringern eines Eckradius der Falzverbindung in dem Eckabschnitt und zum Hineindrücken des Zusatzdichtmittels in die Falzverbindung aufgebracht.According to one embodiment, after the rear wall has been arranged on the fastening flange, a pressure force is applied with the aid of a stamp to a bent corner section of the folded joint to reduce a corner radius of the folded joint in the corner section and to press the additional sealant into the folded joint.
Vorzugsweise weist die Falzverbindung in einem Schnitt senkrecht zu einer Höhenrichtung betrachtet eine vierfache Blechdicke auf. Im Gegensatz dazu liegt eine einfache Blechdicke oberhalb und unterhalb der Falzverbindung vor. Bei dem Anformen des Befestigungsflanschs ist der verbleibende Eckradius beziehungsweise Krümmungsradius an dem Eckabschnitt in der Falzverbindung größer als oberhalb und unterhalb der Falzverbindung. Daher ist es von Vorteil, mittels des Stempels den Eckradius zusätzlich partiell an der Falzverbindung nachzubiegen, um Unebenheiten an dem Befestigungsflansch auszugleichen. Weiterhin werden dadurch das Zusatzdichtmittel und/oder das Rückwanddichtmittel und/oder das Falzdichtmitten in die Falzkerbe des Befestigungsflanschs gedrückt.In a section perpendicular to a height direction, the folded seam connection preferably has four times the sheet metal thickness. In contrast, there is a simple sheet metal thickness above and below the seam connection. When the fastening flange is molded on, the remaining corner radius or radius of curvature at the corner section in the folded joint is greater than above and below the folded joint. It is therefore advantageous to use the stamp to use the Bend the corner radius partially at the rebate connection in order to compensate for unevenness on the mounting flange. Furthermore, the additional sealant and / or the rear wall sealant and / or the rebate sealant are thereby pressed into the rebate notch of the fastening flange.
Gemäß einer weiteren Ausführungsform wird ein Verfahren mit folgenden zusätzlichen Schritten vorgeschlagen:
- vor dem Anordnen des U-förmigen Spülbehältermantels auf dem Bodenblech Vorsehen eines Falzdichtmittels an dem Bodenblech und/oder dem U-förmigen Spülbehältermantel zum Dichten einer Falzverbindung und Ausbilden einer Dichtmittelraupe, und
- vor dem Anformen der Rückwand an dem Befestigungsflansch Anformen eines Befestigungsflanschs an dem Bodenblech und dem U-förmigen Spülbehältermantel zum Befestigen der Rückwand an dem Bodenblech und an dem U-förmigen Spülbehältermantel, wobei eine Querschnittsfläche der Dichtmittelraupe in einem von der Falzverbindung gebildeten Teil des Befestigungsflansches größer ist als eine Querschnittsfläche in einem Bereich der Falzverbindung, welcher entlang der Tiefenrichtung des Spülbehälters zwischen einer Beschickungsöffnung des Spülbehälters und der Rückwand des Spülbehälters vorgesehen ist.
- before arranging the U-shaped washing container jacket on the floor panel, providing a fold sealant on the floor panel and / or the U-shaped washing container jacket for sealing a fold connection and forming a sealant bead, and
- Before the rear wall is formed on the fastening flange, a fastening flange is formed on the base plate and the U-shaped washing container jacket for fastening the rear wall to the base plate and on the U-shaped washing container jacket, with a cross-sectional area of the sealant bead in a part of the fastening flange formed by the folded joint being greater is as a cross-sectional area in a region of the folded joint, which is provided along the depth direction of the washing container between a loading opening of the washing container and the rear wall of the washing container.
Die für die vorgeschlagenen Spülbehälter beschriebenen Ausführungsformen und Merkmale gelten für jeden der vorgeschlagenen Spülbehälter entsprechend und für die vorgeschlagenen Verfahren entsprechend. Es versteht sich, dass der Befestigungsflansch zwei Falzkerben (oder auch mehr) aufweisen kann und dass die vorgeschlagenen Maßnahmen auf alle Falzkerben anwendbar sind.The embodiments and features described for the proposed washing containers apply correspondingly to each of the proposed washing containers and correspondingly to the proposed methods. It goes without saying that the fastening flange can have two rebate notches (or even more) and that the proposed measures can be applied to all rebate notches.
Weitere mögliche Implementierungen der Erfindung umfassen auch nicht explizit genannte Kombinationen von zuvor oder im Folgenden bezüglich der Ausführungsbeispiele beschriebenen Merkmale oder Ausführungsformen. Dabei wird der Fachmann auch Einzelaspekte als Verbesserungen oder Ergänzungen zu der jeweiligen Grundform der Erfindung hinzufügen.Further possible implementations of the invention also include combinations, not explicitly mentioned, of features or embodiments described above or below with regard to the exemplary embodiments. The person skilled in the art will also add individual aspects as improvements or additions to the respective basic form of the invention.
Weitere vorteilhafte Ausgestaltungen und Aspekte der Erfindung sind Gegenstand der Unteransprüche sowie der im Folgenden beschriebenen Ausführungsbeispiele derFurther advantageous configurations and aspects of the invention are the subject matter of the subclaims and of the exemplary embodiments of FIG
Erfindung. Im Weiteren wird die Erfindung anhand von bevorzugten Ausführungsformen unter Bezugnahme auf die beigelegten Figuren näher erläutert.Invention. The invention is explained in more detail below on the basis of preferred embodiments with reference to the attached figures.
Es zeigen
- Fig. 1
- eine schematische perspektivische Ansicht einer Ausführungsform einer Haushaltsgeschirrspülmaschine;
- Fig. 2
- eine schematische perspektivische Explosionsansicht einer Ausführungsform eines Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 1 ; - Fig. 3
- eine schematische perspektivische Ansicht des Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 2 ; - Fig. 4
- eine schematische perspektivische Ansicht eines Abschnitts des Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 3 ; - Fig. 5
- eine Ausführungsform einer Dichtmittelraupe des Abschnitts gemäß
Fig. 4 ; - Fig. 6
- ein schematisches Blockdiagramm einer Ausführungsform eines Verfahrens zum Herstellen des Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 3 ; - Fig. 7
- einen Schnitt VII - VII aus
Fig. 1 ; - Fig. 8
- einen Schnitt VIII - VIII aus
Fig. 7 ; - Fig. 9
- den Schnitt VIII - VIII in einer Explosionsansicht;
- Fig. 10
- ein schematisches Blockdiagramm einer Ausführungsform eines Verfahrens zum Herstellen eines Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 3 ; - Fig. 11
- einen Horizontalschnitt durch eine Falzverbindung des Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 3 ; und - Fig. 12
- eine Rückwand des Spülbehälters für die Haushaltsgeschirrspülmaschine gemäß
Fig. 3 .
- Fig. 1
- a schematic perspective view of an embodiment of a household dishwasher;
- Fig. 2
- a schematic perspective exploded view of an embodiment of a washing container for the domestic dishwasher according to FIG
Fig. 1 ; - Fig. 3
- a schematic perspective view of the washing container for the household dishwasher according to FIG
Fig. 2 ; - Fig. 4
- a schematic perspective view of a portion of the washing container for the domestic dishwasher according to FIG
Fig. 3 ; - Fig. 5
- an embodiment of a sealant bead of the section according to
Fig. 4 ; - Fig. 6
- a schematic block diagram of an embodiment of a method for producing the washing container for the domestic dishwasher according to FIG
Fig. 3 ; - Fig. 7
- a section VII - VII
Fig. 1 ; - Fig. 8
- a section VIII - VIII
Fig. 7 ; - Fig. 9
- the section VIII - VIII in an exploded view;
- Fig. 10
- a schematic block diagram of an embodiment of a method for producing a washing container for the domestic dishwasher according to FIG
Fig. 3 ; - Fig. 11
- a horizontal section through a rabbet connection of the washing container for the domestic dishwasher according to
Fig. 3 ; and - Fig. 12
- a rear wall of the washing container for the household dishwasher according to
Fig. 3 .
In den Figuren sind gleiche oder funktionsgleiche Elemente mit denselben Bezugszeichen versehen worden, sofern nichts anderes angegeben ist.In the figures, elements that are the same or have the same function have been given the same reference symbols, unless otherwise stated.
Die
Die Tür 3 ist in der
Eine erste Seitenwand 10, eine zweite Seitenwand 11 und die zwischen der ersten Seitenwand 10 und der zweiten Seitenwand 11 angeordnete Decke 8 sind einteilig, insbesondere materialeinstückig, ausgebildet und bilden einen U-förmigen Spülbehältermantel 12 des Spülbehälters 2. Der U-förmige Spülbehältermantel 12, die Rückwand 9 und das Bodenblech 7 sind voneinander getrennt gefertigte Bauteile, die jedoch wasserdicht miteinander verbunden sind. Beispielsweise ist der U-förmige Spülbehältermantel 12 mit dem Bodenblech 7 mit Hilfe zweier Falzverbindungen verbunden, und die Rückwand 9 ist mit dem U-förmigen Spülbehältermantel 12 sowie mit dem Bodenblech 7 verschweißt, insbesondere punktverschweißt.A
Die Haushaltsgeschirrspülmaschine 1 weist ferner zumindest eine Spülgutaufnahme 13 bis 15 auf. Vorzugsweise können mehrere, beispielsweise drei, Spülgutaufnahmen 13 bis 15 vorgesehen sein, wobei die Spülgutaufnahme 13 eine untere Spülgutaufnahme oder ein Unterkorb, die Spülgutaufnahme 14 eine obere Spülgutaufnahme oder ein Oberkorb und die Spülgutaufnahme 15 eine Besteckschublade sein kann. Wie die die
Die
Der Spülbehälter 2 für die Haushaltsgeschirrspülmaschine umfasst neben dem U-förmigen Spülbehältermantel 12, dem Bodenblech 7 und der Rückwand 9 einen U-förmigen Rahmen 16, welcher den U-förmigen Spülbehältermantel 12 abstützt. Hierzu ist der Rahmen 16 fest mit dem U-förmigen Spülbehältermantel 12 verbunden. Insbesondere ist der Rahmen 16 mit Hilfe von Thermonieten mit dem U-förmigen Spülbehältermantel 12 verbunden. Der Rahmen 16 ist vorzugsweise ein Kunststoffbauteil. Insbesondere ist der Rahmen 16 ein Kunststoffspritzgussbauteil. Hierdurch kann der Rahmen 16 kostengünstig in großen Stückzahlen hergestellt werden.The
Der Rahmen 16 ist so ausgestaltet, dass dieser an der Beschickungsöffnung 6 vorgesehen ist und zumindest abschnittsweise innerhalb des U-förmigen Spülbehältermantels 12 und zumindest abschnittsweise außerhalb des U-förmigen Spülbehältermantels 12 angeordnet ist. Der Spülbehälter 2 für die Haushaltsgeschirrspülmaschine umfasst weiterhin einen in der
Wie die
Die erste Seitenwand 10 kann mit Hilfe einer ersten Bördelverbindung oder ersten Falzverbindung 20 mit dem Bodenblech 7 verbunden und die zweite Seitenwand 11 kann mit Hilfe einer zweiten Bördelverbindung oder zweiten Falzverbindung 21 ebenfalls mit dem Bodenblech 7 verbunden sein. Unter Falzen oder Bördeln ist vorliegend eine Verbindungstechnik in der Blechverarbeitung zu verstehen. Diese Verbindungstechnik zählt zur Gruppe des Fügens durch Umformen. Hierbei wird ein Rand eines Blechs beispielsweise mit Hilfe einer Bördelmaschine oder Falzmaschine umgebogen. Hierdurch wird eine Versteifung der umgebogenen Kante erzielt und es kann eine Verbindung aus mehreren Blechbauteilen geschaffen werden. Die Falzverbindungen 20, 21 erstrecken sich jeweils über eine gesamte Tiefe des Spülbehälters 2 für die Haushaltsgeschirrspülmaschine, das heißt, von der Beschickungsöffnung 6 bis zu der Rückwand 9. Eine Breitensichtung x des Spülbehälters 2 für die Haushaltsgeschirrspülmaschine zeigt von der ersten Seitenwand 10 zu der zweiten Seitenwand 11, eine Tiefenrichtung y (Pfeil) zeigt von der Beschickungsöffnung 6 zu der Rückwand 9 und eine Höhenrichtung z (Pfeil) zeigt von dem Bodenblech 7 zu der Decke 8, wobei Breitenrichtung x (Pfeil), Tiefenrichtung y (Pfeil) und Höhenrichtung z (Pfeil) jeweils im Wesentlichen senkrecht zueinander angeordnet sind.The
Die
Die
Beispielsweise ist ein Rückwanddichtmittel 27 umlaufend entlang des Befestigungsflanschs 22 zwischen der Rückwand 9 und dem Befestigungsflansch 22 vorgesehen. Wie in der
Weiterhin weist die Falzverbindung 20 einen Überlappungsbereich 29 mit dem Rahmen 16, insbesondere dem Schenkel 17, auf. In dem Überlappungsbereich 29 kann die Falzverbindung 20 schlechter verschlossen sein als in dem mittleren Bereich 26, da bei einem Verschließen der Falzverbindung 20 in dem Überlappungsbereich 29 von der Innenseite des Spülraums 4 lediglich eine verminderte Gegenkraft aufgrund des dort vorhandenen Rahmens 16 aufgebracht wird. Daher weist die Falzverbindung 20 in dem Überlappungsbereich 29 der Falzverbindung 20 eine größere Breite (in Breitenrichtung x (Pfeil) betrachtet) auf als in dem mittleren Bereich 26 der Falzverbindung 20. Um dennoch eine ausreichende Dichtigkeit an der Falzverbindung 20 in dem Überlappungsbereich 29 zu gewährleisten, wird entsprechend bereichsweise eine erhöhte Menge des Falzdichtmittels 24 bereitgestellt, sodass eine Querschnittsfläche A3 der Dichtmittelraupe 25 in dem Überlappungsbereich 29 größer ist als die Querschnittsfläche A2. Das Bereitstellen der unterschiedlichen Mengen des Falzdichtmittels 24 wird schon vor dem Ausbilden der Falzverbindung 20 beim Aufbringen des Falzdichtmittels 24 auf das Bodenblech 7 und/oder die Seitenwände 10, 11 mittels beispielsweise eines Dosiersystems, welches unterschiedliche Dosierungen vornimmt, verwirklicht.Furthermore, the folded
Die
Dabei werden in einem ersten Schritt S1 das Bodenblech 7, die Rückwand 9 und der U-förmiger Spülbehältermantel 12 bereitgestellt. In einem Schritt S2 wird das Falzdichtmittel 24 an dem Bodenblech 7 und/oder dem Spülbehältermantel 12 zum Dichten der Falzverbindung 20, 21 und Ausbilden der Dichtmittelraupe 25 vorgesehen. Vorzugsweise weist dabei die Dichtmittelraupe 25 entlang ihrer Erstreckung unterschiedliche Dicken auf. In einem Schritt S3 wird der U-förmige Spülbehältermantel 12 auf dem Bodenblech 7 angeordnet. In einem Schritt S4 wird die Falzverbindung 20, 21 ausgebildet und dabei der U-förmige Spülbehältermantel 12 mit dem Bodenblech 7 mit Hilfe der Falzverbindung 20, 21 verbunden. In einem Schritt S5 wird der Befestigungsflansch 22 an dem Bodenblech 7 und dem U-förmigen Spülbehältermantel 12 zum Befestigen der Rückwand 9 an dem Bodenblech 7 und an dem U-förmigen Spülbehältermantel 12 angeformt, wobei die Dichtmittelraupe 25 derart in dem Schritt S2 vorgesehen wird, dass die Querschnittsfläche A1 der Dichtmittelraupe 25 in dem von der Falzverbindung 20, 21 gebildeten Teil 23 des Befestigungsflanschs 22 größer ist als die Querschnittsfläche A2 in einem mittleren Bereich 26 der Falzverbindung 20, 21. Weiterhin wird beispielsweise die Dichtmittelraupe 25 derart in dem Schritt S2 vorgesehen, dass die Querschnittsfläche A3 der Dichtmittelraupe 25 in dem Überlappungsbereich 29 größer ist als die Querschnittsfläche A2 in einem mittleren Bereich 26 der Falzverbindung 20, 21.In this case, in a first step S1, the
Die
Die
Die Falzkerbe 32 ist insbesondere als Spalt zwischen der Seitenwand 10, 11 und dem Bodenblech 7 ausgebildet. Das Zusatzdichtmittel 31 kommt mit dem Rückwanddichtmittel 27 und dem Falzdichtmittel 24 in Kontakt und dichtet die Falzkerbe 32 zuverlässig ab. Das Zusatzdichtmittel 31 kann als ein Schmelzklebstoff und/oder ein druckempfindlicher Klebstoff ausgebildet sein. Vorzugsweise ist das Zusatzdichtmittel 31 nur auf oder an dem Teil 23 der Falzverbindung 20 vorgesehen, da an dieser Stelle aufgrund der Falzkerbe 32 das Dichten zwischen der Rückwand 9 und dem Befestigungsflansch 22 erschwert ist.The
Die
Vorzugsweise ist das Zusatzdichtmittel 31 als druckempfindlicher Hotmelt ausgebildet. Daraus ergibt sich der Vorteil, dass durch die zähe und klebrige Konsistenz ein Entweichen des Zusatzdichtmittels 31 nach außen unterbunden wird. Weiterhin wird bei dem Andrücken durch den entsprechenden Druck eine Verflüssigung des Zusatzdichtmittels 31 erwirkt. Daher kann das Zusatzdichtmittel 31 die Falzkerbe 32 und das Rückwanddichtmittel 27 zuverlässig benetzen. Alternativ kann das Zusatzdichtmittel 31 eine gleiche chemische Zusammensetzung aufweisen wie das Falzdichtmittel 24 und/oder das Rückwanddichtmittel 27.The
Die
In einem Schritt S40 wird der Befestigungsflansch 22 an dem Bodenblech 7 und dem U-förmigen Spülbehältermantel 12 zum Befestigen der Rückwand 9 an dem Bodenblech 7 und an dem U-förmigen Spülbehältermantel 12 angeformt. In einem Schritt S50 wird die Rückwand 9 an dem Befestigungsflansch 22 angeordnet. In einem Schritt S60 wird das Falzdichtmittel 24 in der Falzverbindung 20 vorgesehen. In einem Schritt S70 wird das Rückwanddichtmittel 27 zwischen der Rückwand 9 und dem Befestigungsflansch 22 vorgesehen. In einem Schritt S80 wird das Zusatzdichtmittel 31 zwischen dem Falzdichtmittel 24 und dem Rückwanddichtmittel 27 vorgesehen.In a step S40, the
Die
Alternativ oder zusätzlich wird nach dem Schritt S50 beispielsweise die Druckkraft F (Pfeil) mit Hilfe des Stempels 33 auf den abgeknickten Eckabschnitt 34 der Falzverbindung 20 zum Verringern des Eckradius R (Pfeil) der Falzverbindung 20 in dem Eckabschnitt 34 und zum Hineindrücken des Zusatzdichtmittels 31 in die Falzverbindung 20, insbesondere die Falzkerbe 32, aufgebracht.As an alternative or in addition, after step S50, for example, the compressive force F (arrow) is applied to the
Ein derartiges Aufbringen der Druckkraft F (Pfeil) wird beispielsweise als Kalibrieren bezeichnet. Das Kalibrieren hat den Vorteil, dass der Biegeradius R (Pfeil) in der Falzverbindung 20 trotz vierfacher Blechdicke von 2 mm auf unterhalb von 1,4 mm zurechtgebogen werden kann. Da das Rückwanddichtmittel 27 für einen Biegeradius R (Pfeil) von 1,4 mm ausgelegt werden kann, ist ein zuverlässiges Dichten an der Falzkerbe 32 gewährleistet.Such an application of the compressive force F (arrow) is referred to as calibration, for example. The calibration has the advantage that the bending radius R (arrow) in the folded joint 20 can be bent to below 1.4 mm despite the fourfold sheet thickness from 2 mm. Since the rear wall sealing means 27 can be designed for a bending radius R (arrow) of 1.4 mm, reliable sealing at the
Die
Die Aufweitungen 41 des Aufnahmewulsts 39 sind überlappend zu der Falzverbindung 20 und entsprechend an der Falzkerbe 32 vorgesehen. Mit anderen Worten sind die Aufweitungen 40 in Höhenrichtung z (Pfeil) gesehen mit der Falzkerbe 32 auf gleicher Höhe angeordnet. Damit ist sichergestellt, dass an der Falzkerbe 32 in dem Befestigungsflansch 22 zuverlässig abgedichtet wird.The
Die
Obwohl die vorliegende Erfindung anhand von Ausführungsbeispielen beschrieben wurde, ist sie vielfältig modifizierbar.Although the present invention has been described on the basis of exemplary embodiments, it can be modified in many ways.
- 11
- HaushaltsgeschirrspülmaschineHousehold dishwasher
- 22
- SpülbehälterRinsing container
- 33
- Türdoor
- 44th
- SpülraumWash cabinet
- 55
- SchwenkachseSwivel axis
- 66th
- BeschickungsöffnungLoading opening
- 77th
- BodenblechFloor pan
- 88th
- Deckeblanket
- 99
- RückwandBack wall
- 1010
- SeitenwandSide wall
- 1111
- SeitenwandSide wall
- 1212th
- U-förmiger SpülbehältermantelU-shaped washing container jacket
- 1313th
- SpülgutaufnahmeWashware holder
- 1414th
- SpülgutaufnahmeWashware holder
- 1515th
- SpülgutaufnahmeWashware holder
- 1616
- Rahmenframe
- 1717th
- Schenkelleg
- 1818th
- Schenkelleg
- 1919th
- ZwischenschenkelIntermediate thighs
- 2020th
- FalzverbindungSeam connection
- 2121
- FalzverbindungSeam connection
- 2222nd
- BefestigungsflanschMounting flange
- 2323
- Teil der FalzverbindungPart of the seam connection
- 2424
- FalzdichtmittelRebate sealant
- 2525th
- DichtmittelraupeSealant bead
- 2626th
- Mittlerer BereichMiddle area
- 2727
- RückwanddichtmittelBack wall sealant
- 2828
- UmgebungSurroundings
- 2929
- ÜberlappungsbereichOverlap area
- 3030th
- SchweißpunktWelding point
- 3131
- ZusatzdichtmittelAdditional sealant
- 3232
- FalzkerbeRebate notch
- 3333
- Stempelstamp
- 3434
- EckabschnittCorner section
- 3535
- AußenseiteOutside
- 3636
- VerformungsoberflächeDeformation surface
- 3737
- BlechschichtSheet metal layer
- 3838
- Innenseiteinside
- 3939
- AufnahmewulstReceiving bead
- 4040
- AufweitungExpansion
- 4141
- QuerschnittsvergrößerungCross-sectional enlargement
- 4242
- DichtmittelraupeSealant bead
- 4343
- VerbindungsflächeInterface
- AA.
- Auszugsrichtung (Pfeil)Pull-out direction (arrow)
- A1A1
- QuerschnittsflächeCross sectional area
- A2A2
- QuerschnittsflächeCross sectional area
- A3A3
- QuerschnittsflächeCross sectional area
- A4A4
- QuerschnittsflächeCross sectional area
- A5A5
- QuerschnittsflächeCross sectional area
- EE.
- Einschubrichtung (Pfeil)Direction of insertion (arrow)
- FF.
- Druckkraft (Pfeil)Compressive force (arrow)
- RR.
- Radius (Pfeil)Radius (arrow)
- S1S1
- Schrittstep
- S2S2
- Schrittstep
- S3S3
- Schrittstep
- S4S4
- Schrittstep
- S5S5
- Schrittstep
- S10S10
- Schrittstep
- S20S20
- Schrittstep
- S30S30
- Schrittstep
- S40S40
- Schrittstep
- S50S50
- Schrittstep
- S60S60
- Schrittstep
- S70S70
- Schrittstep
- S80S80
- Schrittstep
- VII - VIIVII - VII
- Schnittcut
- VIII - VIIIVIII - VIII
- Schnittcut
- xx
- Breitenrichtung (Pfeil)Width direction (arrow)
- yy
- Tiefenrichtung (Pfeil)Depth direction (arrow)
- zz
- Höhenrichtung (Pfeil)Height direction (arrow)
Claims (15)
- Rinsing container (2) for a household dishwashing machine (1), comprising a bottom plate (7), a rear wall (9), a U-shaped rinsing container jacket (12) arranged on the bottom plate (7) and fixedly connected thereto with the aid of a folded joint (20, 21), a fastening flange (22) integrally formed on the bottom plate (7) and on the U-shaped rinsing container jacket (12) for fastening the rear wall (9) to the bottom plate (7) and to the U-shaped rinsing container jacket (12), and a rear wall sealing means (27), which is provided between the rear wall (9) and the fastening flange (22), characterised in that- a folding sealing means (24) is provided in the folded joint (20, 21) and- an additional sealing means (31) is provided between the folding sealing means (24) and the rear wall sealing means (27).
- Rinsing container (2) according to claim 1, characterised in that the fastening flange (22) comprises a part (23) of the folded joint (20, 21), wherein the additional sealing means (31) is provided only on or against this part (23) of the folded joint (20, 21).
- Rinsing container (2) according to claim 1 or 2, characterised in that the additional sealing means (31) is configured as a hot melt adhesive and/or a pressure-sensitive adhesive.
- Rinsing container (2) according to claim 1, 2 or 3, characterised in that the rear wall (9) is provided with a receiving bead (39) for the rear wall sealing means (27), that the rear wall sealing means (27) is provided between the rear wall (9) and the fastening flange (22) as a sealing bead (42) and that the receiving bead (39) has a widening (40), in which a cross-sectional enlargement (41) of the sealing bead (42) is provided.
- Rinsing container (2) according to claim 4, characterised in that the widening (40) of the receiving bead (39) is arranged so as to overlap with the folded joint (20, 21).
- Rinsing container (2) according to one of the preceding claims, characterised in that the fastening flange (22) comprises a part (23) of the folded joint (20, 21) and that the folding sealing means (24) is provided in the folded joint (20, 21) and is embodied as a sealing bead (25), wherein a cross-sectional surface (A1) of the sealing bead (25) in the part (23) of the fastening flange (22) formed by the folded joint (20, 21) is greater than a cross-sectional surface (A2) in a central region (26) of the folded joint (20, 21), which is provided along the depth direction (y) of the rinsing container (2) between a loading opening (6) of the rinsing container (2) and the rear wall (9) of the rinsing container (2).
- Rinsing container (2) according to claim 6, characterised in that the greater cross-sectional surface (A1) of the sealing bead (25) has at least double, triple or quadruple or quintuple the surface than the cross-sectional surface (A2) in the central region (26) of the folded joint (20, 21), which is provided along the depth direction (y) of the rinsing container (2) between a loading opening (6) of the rinsing container (2) and the rear wall (9) of the rinsing container (2).
- Rinsing container (2) according to claim 6 or 7, characterised in that the folding sealing means (24) is configured as hot melt adhesive and/or silicone.
- Rinsing container (2) according to claim 6, 7 or 8, characterised in that the rear wall sealing means (27) is provided in a peripheral manner along the fastening flange (22) between the rear wall (9) and the fastening flange (22), wherein the folding sealing means (24) and the rear wall sealing means (27) are in contact with one another in the part (23) of the fastening flange (22) formed by the folded joint (20, 21).
- Rinsing container (2) according to one of the claims 6 to 9, characterised in that a frame (16) is provided, which is provided on a loading opening (6) of the rinsing container (2) and which is arranged at least in sections inside the U-shaped rinsing container jacket (12) and at least in sections outside the U-shaped rinsing container jacket (12), that the folded joint (20, 21) comprises an overlapping region (29) with the frame (16) and that a cross-sectional surface (A3) of the sealing bead (25) in the overlapping region (29) is greater than the cross-sectional surface (A2) in the region (26) of the folded joint (20, 21), which is provided along the depth direction (y) of the rinsing container (2) between a loading opening (6) of the rinsing container (2) and the rear wall (9) of the rinsing container (2).
- Rinsing container (2) according to claim 10, characterised in that the folded joint (20, 21) in the overlapping region (29) of the folded joint (20, 21) has a greater width than in the region (26) of the folded joint (20, 21) which is provided along the depth direction (y) of the rinsing container (2) between a loading opening (6) of the rinsing container (2) and the rear wall (9) of the rinsing container (2).
- Household dishwashing machine (1) with a rinsing container (2) according to one of the preceding claims.
- Method for producing a rinsing container (2) for a household dishwashing machine (1), having the steps:- providing (S10; S1) a bottom plate (7), a rear wall (9) and a U-shaped rinsing container jacket (12),- arranging (S20; S3) the U-shaped rinsing container jacket (12) on the bottom plate (7),- forming (S30; S4) the folded joint (20, 21) and connecting the U-shaped rinsing container jacket (12) to the bottom plate (7) by means of the folded joint (20, 21),- integrally forming (S40; S5) a fastening flange (22) on the bottom plate (7) and the rinsing container jacket (12) for fastening the rear wall (9) to the bottom plate (7) and to the U-shaped rinsing container jacket (12),- arranging (S50) the rear wall (9) on the fastening flange (22),- providing (S60) a folding sealing means (24) in the folded joint (20, 21),- providing (S70) a rear wall sealing means (27) between the rear wall (9) and the fastening flange (22), and- providing (S80) an additional sealing means (31) between the folding sealing means (24) and the rear wall sealing means (27).
- Method according to claim 13, characterised in that after arranging (S50) the rear wall (9) on the fastening flange (22) a compressive force (F) is applied by means of a punch (33) onto a bent-back corner portion (34) of the folded joint (20, 21) in order to reduce a corner radius (R) of the folded joint (20, 21) in the corner portion (34) and to push the additional sealing means (31) into the folded joint (20, 21).
- Method according to claim 13 or 14, having the steps:- prior to arranging (S3) the U-shaped rinsing container jacket (12) on the bottom plate (7), providing (S2) a folding sealing means (24) on the bottom plate (7) and/or the U-shaped rinsing container jacket (12) for sealing a folded joint (20, 21) and for forming a sealing bead (25), and- prior to arranging (S50) the rear wall (9) on the fastening flange (22), integrally forming (S5) a fastening flange (22) on the bottom plate (7) and the U-shaped rinsing container jacket (12) for fastening the rear wall (9) to the bottom plate (7) and to the U-shaped rinsing container jacket (12), wherein a cross-sectional surface (A1) of the part (23) of the fastening flange (22) formed by the folded joint (20, 21) is greater than a cross-sectional surface (A2) in a central region (26) of the folded joint (20, 21), which is provided along the depth direction (y) of the rinsing container (2) between a loading opening (6) of the rinsing container (2) and the rear wall (9) of the rinsing container (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL18727767T PL3634197T3 (en) | 2017-06-09 | 2018-05-24 | Rinsing container, method for producing a rinsing container and household dishwashing machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017209824.4A DE102017209824B3 (en) | 2017-06-09 | 2017-06-09 | Washing container, method for producing a washing container and household dishwasher |
PCT/EP2018/063622 WO2018224324A1 (en) | 2017-06-09 | 2018-05-24 | Rinsing container, method for producing a rinsing container and household dishwashing machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3634197A1 EP3634197A1 (en) | 2020-04-15 |
EP3634197B1 true EP3634197B1 (en) | 2021-04-14 |
Family
ID=62386443
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18727767.8A Active EP3634197B1 (en) | 2017-06-09 | 2018-05-24 | Rinsing container, method for producing a rinsing container and household dishwashing machine |
Country Status (6)
Country | Link |
---|---|
US (1) | US11633082B2 (en) |
EP (1) | EP3634197B1 (en) |
CN (1) | CN110730627B (en) |
DE (1) | DE102017209824B3 (en) |
PL (1) | PL3634197T3 (en) |
WO (1) | WO2018224324A1 (en) |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1083094B (en) | 1977-07-08 | 1985-05-21 | Indesit | PROCEDURE FOR UNION BY SEALING THE CENTRAL BAND TO THE BOTTOM AND COVER OF A DISHWASHER MACHINE TANK |
WO2007065875A1 (en) * | 2005-12-06 | 2007-06-14 | Arcelik Anonim Sirketi | A dishwasher |
DE102006055347A1 (en) * | 2006-11-23 | 2008-05-29 | BSH Bosch und Siemens Hausgeräte GmbH | Water-conducting household appliance with a treatment container composed of at least two components |
EP2124700B1 (en) * | 2006-12-29 | 2013-06-05 | Arçelik Anonim Sirketi | A dishwasher |
DE102007017280A1 (en) * | 2007-04-12 | 2008-10-30 | BSH Bosch und Siemens Hausgeräte GmbH | Method for manufacturing rinsing container for dishwashers, involves sectional interconnecting container rear wall and container frame along connecting area by joining process |
DE102007030064A1 (en) * | 2007-06-29 | 2009-01-02 | BSH Bosch und Siemens Hausgeräte GmbH | Platform for a dishwasher |
DE102008055027A1 (en) * | 2008-12-19 | 2010-07-01 | BSH Bosch und Siemens Hausgeräte GmbH | dishwasher |
DE102009001896B4 (en) | 2009-03-26 | 2020-06-18 | BSH Hausgeräte GmbH | Dishwasher, associated method and device for the production thereof |
DE102009001897A1 (en) * | 2009-03-26 | 2010-09-30 | BSH Bosch und Siemens Hausgeräte GmbH | Dishwasher i.e. domestic dishwasher, has U-profiled hood including connection section attached to outer edge zone of rear wall along transition region using sealing agent, which is stickable in unhardened condition |
ES2439643T3 (en) | 2009-08-25 | 2014-01-24 | BSH Bosch und Siemens Hausgeräte GmbH | Dishwasher, particularly domestic dishwasher |
DE102010030564A1 (en) | 2010-06-25 | 2011-12-29 | BSH Bosch und Siemens Hausgeräte GmbH | dishwasher |
JP5445366B2 (en) | 2010-07-12 | 2014-03-19 | パナソニック株式会社 | dishwasher |
DE102011017635A1 (en) | 2011-04-27 | 2012-10-31 | BSH Bosch und Siemens Hausgeräte GmbH | Water-bearing household appliance i.e. dishwasher, has composite component comprising carrier made from corrosion-susceptible metal sheet material and corrosion protection layer that is attached on side of carrier |
US9549657B2 (en) * | 2011-09-21 | 2017-01-24 | Whirlpool Corporation | Dishwasher with multi-piece tub |
CN202341984U (en) | 2011-11-29 | 2012-07-25 | 海尔集团公司 | Door body sealing structure of dish-washing machine |
DE102013209879A1 (en) | 2013-05-28 | 2014-12-04 | BSH Bosch und Siemens Hausgeräte GmbH | Connecting arrangement in particular for a household appliance |
CN106466162B (en) | 2015-08-21 | 2020-12-18 | 青岛海尔洗碗机有限公司 | Dish washing machine |
DE102015216228A1 (en) | 2015-08-25 | 2017-03-02 | BSH Hausgeräte GmbH | Dishwasher, in particular household dishwasher |
-
2017
- 2017-06-09 DE DE102017209824.4A patent/DE102017209824B3/en active Active
-
2018
- 2018-05-24 WO PCT/EP2018/063622 patent/WO2018224324A1/en active Application Filing
- 2018-05-24 US US16/616,542 patent/US11633082B2/en active Active
- 2018-05-24 EP EP18727767.8A patent/EP3634197B1/en active Active
- 2018-05-24 CN CN201880038000.7A patent/CN110730627B/en active Active
- 2018-05-24 PL PL18727767T patent/PL3634197T3/en unknown
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
US11633082B2 (en) | 2023-04-25 |
EP3634197A1 (en) | 2020-04-15 |
US20210161358A1 (en) | 2021-06-03 |
DE102017209824B3 (en) | 2018-09-20 |
CN110730627A (en) | 2020-01-24 |
WO2018224324A1 (en) | 2018-12-13 |
PL3634197T3 (en) | 2021-11-02 |
CN110730627B (en) | 2022-08-16 |
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