EP3492634B1 - Melt spinning device - Google Patents
Melt spinning device Download PDFInfo
- Publication number
- EP3492634B1 EP3492634B1 EP18205891.7A EP18205891A EP3492634B1 EP 3492634 B1 EP3492634 B1 EP 3492634B1 EP 18205891 A EP18205891 A EP 18205891A EP 3492634 B1 EP3492634 B1 EP 3492634B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- exhaust
- gas
- rings
- dispersion
- filaments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002074 melt spinning Methods 0.000 title claims description 31
- 238000001816 cooling Methods 0.000 claims description 35
- 238000009987 spinning Methods 0.000 claims description 31
- 238000011144 upstream manufacturing Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 5
- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 description 100
- 230000000052 comparative effect Effects 0.000 description 22
- 239000000178 monomer Substances 0.000 description 17
- 229920000642 polymer Polymers 0.000 description 11
- 238000000638 solvent extraction Methods 0.000 description 7
- 230000003247 decreasing effect Effects 0.000 description 6
- 230000000452 restraining effect Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 230000006866 deterioration Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 229920002292 Nylon 6 Polymers 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D13/00—Complete machines for producing artificial threads
- D01D13/02—Elements of machines in combination
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
- D01D5/092—Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys
Definitions
- each exhaust hole By making the area of each exhaust hole be equal to or smaller than 30mm 2 so as to increase passage resistance of each exhaust hole, it was possible to suppress suction of gas in a concentrated manner through exhaust holes at a position where gas easily flowed, such as exhaust holes arranged at a position which was relatively close to the suction device in a suction direction of gas. That is, by making passage resistance of each exhaust hole higher, gas was likely to be sucked evenly through each exhaust hole, and concentration of an air flow inside an exhaust ring to one or some of exhaust holes was restrained, with the result that disturbance of air flow inside the exhaust ring could be suppressed.
- Suction quantity of gas per unit time may need to be changed by changing the total area of the exhaust holes, depending on the thickness or types of yarns to be spun out.
- each exhaust hole can be closed by using a typical pin or the like.
- each of the exhaust holes can be closed by using typical screws or the like. That is, the total area of the exhaust holes is changeable by increasing or decreasing the number of pins, screws, or the like which close the exhaust holes.
- the melt spinning device of any one of the first to sixth aspects is arranged such that the spinning unit is capable of spinning out filaments whose thickness is 0.55 dtex per filament (0.5DPF) or less.
- the melt spinning device of any one of the first to seventh aspects is arranged such that the enclosure member comprises: a passage reduction part whose passage width is arranged to be narrowed toward the downstream side in a suction direction in which the gas is sucked; a linear part whose passage width is constant, and which is arranged on the suction device side of the passage reduction part, in the suction direction; and a curved part which is disposed between the passage reduction part and the linear part, and has a curved passage.
- a spinneret 13 in which nozzles 14 are formed is provided at a lower end portion of each of the spinning packs 12.
- the spinning packs 12 spin out molten polymer as filaments f from each of the nozzles 14 of the spinneret 13.
- one multi-filament yarn (yarn Y) formed of plural filaments f is spun out from one spinneret 13.
- aperture area of each of the nozzles 14 is, for example, 0.017mm 2 ( ⁇ 0.15) to 0.07mm 2 ( ⁇ 0.30), and the spinning beam 2 can spin filaments f which are thinner than 0.55 dtex per filament (0.5DPF) or less.
- the oil guide 5 is configured to supply a yarn Y with oil.
- the oil guide 5 is provided below the cooling cylinders 21 and partitioning cylinders 22.
- the yarn Y having been cooled in the cooling cylinder 21 comes into contact with the oil guide 5.
- the oil guide 5 discharges oil to the yarn Y so that the oil is applied to the yarn Y.
- the yarn Y to which the oil has been applied by the oil guide 5 is taken up by a take-up roller (not illustrated) provided below the oil guide 5.
- the yarn Y is then sent to a winding device (not illustrated) and is wound onto a bobbin (not illustrated) at the winding device.
- the enclosure member 31 is divided into one first member 31a which is a rear part of the enclosure member 31 (upstream side in the direction where gas is sucked) and two second members 31b which are arranged in front of the first member 31a (downstream side in the suction direction). (See FIGs. 3 to 5 , and note that the details will be described later.)
- the curved part 62 is provided between the passage reduction part 61 and the linear part 63 in the suction direction.
- the inner wall surface 64 of the curved part 62 (see bold lines in FIG. 5 ) is curved so that the passage width is narrowed toward the suction pump 34.
- the linear part 63 is arranged on the downstream side of the passage reduction part 61 and the curved part 62 in the suction direction, and the passage width of this part is constant.
- the front end portion of the linear part 63 is connected to the duct 33. Gas tends to flow smoothly along the inner wall surface 64 of the curved part 62, when flowing from the passage reduction part 61 to the linear part 63. Therefore, problems such as generation of vortexes by separation of air flow are suppressed.
- the value of dispersion between rings is large in such cases where suction quantity of gas in one or some of exhaust rings 32 is large/small as compared to the other exhaust rings 32 (that is, the degree of sway of yarns and the like tends to be different between the exhaust rings 32, and, as a result, the quality of yarns tends to be inconsistent).
- the value of dispersion between rings is small, as compared to cases where the value is large, it is suggested that gas is evenly sucked from the exhaust rings 32.
- each exhaust hole 72 it is necessary to arrange the area of each exhaust hole 72 to be at least approximately 30 mm 2 or less in order to increase the resistance of each exhaust hole 72. More preferably, by setting the area of each exhaust hole 72 at approximately 13 mm 2 or less to further increase the resistance of each exhaust hole 72, it is possible to make dispersion in ring and dispersion between rings small.
- the present inventors interpreted the above result, as follows. Since exhaust holes 72 of each exhaust ring 32 were arranged at equal intervals, gas tended to be discharged evenly in the circumferential direction of each exhaust ring 32. Because the flow rate of gas around each exhaust ring 32 was close to even, flow rate dispersion in the whole internal space 44 of the enclosure member 31 could be reduced, as compared to cases where the flow rate around each exhaust ring 32 dispersed greatly. Thus, it was considered that dispersion of suction quantity of gas between exhaust rings 32 could be suppressed. Based on the above, to reduce dispersion between rings, it is preferable to arrange exhaust holes 72 at equal intervals in the circumferential direction of an exhaust ring 32.
- each exhaust hole 72 By making the area of each exhaust hole 72 be equal to or smaller than 30mm 2 so as to increase passage resistance of the exhaust hole 72, it is possible to suppress drastic discharge of gas and sucking of gas in a concentrated manner through an exhaust hole 72 at a position where gas easily flows. That is, by making the resistance of each exhaust hole 72 bigger, gas is likely to be sucked evenly through each exhaust hole 72, and to suppress concentration of the air flow to one or some of the exhaust holes 72 inside the exhaust ring 32. Furthermore, by arranging the opening ratio to be equal to or lower than 2.5%, it is possible to suppress suction quantity of gas per unit time from being excessively large relative to the capacity of the internal space of an exhaust ring, with the result that disturbance of air flow inside the exhaust ring 32 can be suppressed.
- a gas passage may be clogged when monomer gas solidifies at around the curved part 62 and the linear part 63.
- the arrangement in which the enclosure member 31 is divided and the second member 31b is attachable to and detachable from the first member 31a is very effective for restraining the clogging of the passage.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017231561A JP7039269B2 (ja) | 2017-12-01 | 2017-12-01 | 溶融紡糸装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3492634A1 EP3492634A1 (en) | 2019-06-05 |
EP3492634B1 true EP3492634B1 (en) | 2020-12-23 |
Family
ID=64308599
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18205891.7A Active EP3492634B1 (en) | 2017-12-01 | 2018-11-13 | Melt spinning device |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3492634B1 (ja) |
JP (1) | JP7039269B2 (ja) |
CN (2) | CN109868511B (ja) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7039269B2 (ja) * | 2017-12-01 | 2022-03-22 | Tmtマシナリー株式会社 | 溶融紡糸装置 |
JP7256066B2 (ja) * | 2019-04-23 | 2023-04-11 | Tmtマシナリー株式会社 | 溶融紡糸設備 |
CN111748864A (zh) * | 2020-06-19 | 2020-10-09 | 王振海 | 一种用于环吹的单体抽吸罩 |
CN111809256A (zh) * | 2020-07-07 | 2020-10-23 | 诸暨永新色纺有限公司 | 一种冰凉感抗菌涤纶poy丝的制备方法 |
CN114262948A (zh) * | 2021-12-30 | 2022-04-01 | 福建鑫森合纤科技有限公司 | 一种抽吸系统 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3257487A (en) * | 1963-03-04 | 1966-06-21 | Allied Chem | Melt spinning of epsilon-polycaproamide filament |
JPS443210Y1 (ja) * | 1967-05-16 | 1969-02-05 | ||
US3632719A (en) * | 1969-03-08 | 1972-01-04 | Teijin Ltd | Process and apparatus for melt-spinning of polyamide |
JPS4839043Y2 (ja) * | 1971-04-12 | 1973-11-17 | ||
JPS4853013A (ja) * | 1971-11-12 | 1973-07-25 | ||
JPS5432305U (ja) * | 1977-07-28 | 1979-03-02 | ||
US4712988A (en) * | 1987-02-27 | 1987-12-15 | E. I. Du Pont De Nemours And Company | Apparatus for quenching melt sprun filaments |
JPH06306704A (ja) * | 1993-04-19 | 1994-11-01 | Tonen Corp | 溶融紡糸用チムニー |
DE102013012869A1 (de) * | 2013-08-01 | 2015-02-05 | Oerlikon Textile Gmbh & Co. Kg | Vorrichtung zum Schmelzspinnen und Abkühlen von Filamentsträngen |
DE102015008019A1 (de) * | 2015-06-22 | 2016-12-22 | Oerlikon Textile Gmbh & Co. Kg | Schmelzspinnvorrichtung zum Spinnen und Abkühlen eines multifilen Fadens |
DE102016112394A1 (de) * | 2015-07-17 | 2017-01-19 | Oerlikon Textile Gmbh & Co. Kg | Vorrichtung zum Schmelzspinnen und Abkühlen einer Filamentschar |
JP6600205B2 (ja) * | 2015-09-16 | 2019-10-30 | Tmtマシナリー株式会社 | 溶融紡糸装置 |
JP7039269B2 (ja) * | 2017-12-01 | 2022-03-22 | Tmtマシナリー株式会社 | 溶融紡糸装置 |
-
2017
- 2017-12-01 JP JP2017231561A patent/JP7039269B2/ja active Active
-
2018
- 2018-10-25 CN CN201811249925.4A patent/CN109868511B/zh active Active
- 2018-10-25 CN CN201821739675.8U patent/CN209082043U/zh not_active Withdrawn - After Issue
- 2018-11-13 EP EP18205891.7A patent/EP3492634B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
CN209082043U (zh) | 2019-07-09 |
EP3492634A1 (en) | 2019-06-05 |
JP2019099941A (ja) | 2019-06-24 |
JP7039269B2 (ja) | 2022-03-22 |
CN109868511B (zh) | 2022-11-11 |
CN109868511A (zh) | 2019-06-11 |
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