EP3488104B1 - Viscous material pump - Google Patents
Viscous material pump Download PDFInfo
- Publication number
- EP3488104B1 EP3488104B1 EP17729141.6A EP17729141A EP3488104B1 EP 3488104 B1 EP3488104 B1 EP 3488104B1 EP 17729141 A EP17729141 A EP 17729141A EP 3488104 B1 EP3488104 B1 EP 3488104B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder
- delivery
- material pump
- thick material
- tube section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011345 viscous material Substances 0.000 title 1
- 239000000463 material Substances 0.000 claims description 53
- 230000007704 transition Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/0003—Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber
- F04B7/0007—Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber and having a rotating movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/0003—Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber
- F04B7/0015—Piston machines or pumps characterised by having positively-driven valving the distribution member forming both the inlet and discharge distributor for one single pumping chamber and having a slidable movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/0019—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
- F04B7/0034—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an orbital movement, e.g. elbow-pipe type members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
- F04B15/023—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/06—Mobile combinations
Definitions
- the invention relates to a thick matter pump with a first delivery cylinder, a second delivery cylinder and an additional cylinder.
- the additional cylinder is designed to bridge a delivery gap between the first delivery cylinder and the second delivery cylinder.
- the thick matter pump comprises a movable pipe section which forms a connection between the first delivery cylinder and an outlet of the thick matter pump in a first state and which forms a connection between the second delivery cylinder and the outlet of the thick matter pump in a second state.
- Such pumps are used to convey thick materials such as fresh concrete or mortar.
- the feed cylinders suck the thick material out of a supply with a backward movement. With a forward movement, the thick matter is conveyed in the direction of an outlet of the thick matter pump.
- the feed cylinders are alternately connected to the outlet of the thick matter pump.
- the other feed cylinder is not connected to the outlet in this phase, but can suck in thick matter from the supply with the backward movement.
- the movable pipe section is switched to the second delivery cylinder.
- the material flow is interrupted due to the change between the delivery cycles of the delivery cylinders.
- the object of the invention is to present a thick matter pump with which a uniform material flow in the direction of the pump outlet can be generated.
- the movable tube section comprises a switchable closure which is arranged between an input end of the movable tube section and the additional cylinder.
- the path from the additional cylinder to the delivery cylinders can be closed when the additional cylinder conveys thick material. A backflow from the additional cylinder in the direction of the feed cylinder can be prevented in this way.
- the movable tube section may extend from the inlet end to an outlet end.
- the information inlet and outlet refer to the direction of movement of the material flow which is started by the forward movement of a conveying cylinder.
- the movable pipe section can be rigid, so that the inlet end and the outlet end are in a fixed spatial To be related to each other. Embodiments are also possible in which the pipe section is movable in itself, ie in which the position of the inlet end can be moved relative to the position of the outlet end.
- the pipe section can be movably supported relative to a support structure of the thick matter pump.
- the bearing can comprise a rotary bearing about which the pipe section can be rotated.
- the pivot bearing can be aligned concentrically with an outlet end of the pipe section.
- An end face of the tube section forming the outlet end can be aligned perpendicular to the axis of rotation.
- the inlet end of the pipe section can be arranged offset in the radial direction with respect to the axis of the rotary bearing.
- the inlet end of the pipe section then changes position as the pipe section is rotated.
- the inlet end can be coupled to the first delivery cylinder or to the second delivery cylinder by rotating the pipe section.
- An end face of the tube section forming the inlet end can be aligned perpendicular to the axis of rotation.
- the pipe section can comprise a branch leading to the additional cylinder, so that the additional cylinder is accessible from the interior of the pipe section. With a forward movement of the additional cylinder, it is therefore possible to set a material flow of the thick material in the pipe section in motion or to keep it in motion.
- the branch in the movable pipe section, there are short paths between the feed cylinders, the additional cylinder and the switchable closure, which is advantageous for generating a continuous material flow.
- Thick matter is a generic term for media that are difficult to convey.
- the thick material can be, for example, a material with coarse-grained components, a material with aggressive components or the like.
- the thick matter can also be a bulk material.
- the thick material is fresh concrete.
- Fresh concrete can contain grains up to a size of more than 30 mm, sets, forms deposits in dead spaces and is therefore difficult to promote.
- the switchable closure is a component of the movable tube section
- the movable tube section can be switched over without changing the switching position of the closure.
- the pipe section can comprise a first section which extends between the inlet end and the closure, and a second section which extends between the closure and the branch.
- the closure can be switchable, so that in a first state it enables the material flow from the feed cylinder to pass in the direction of the outlet end of the pipe section and in a second state it prevents the material from flowing back from the branch in the direction of the inlet end.
- the closure can comprise a locking slide which releases the cross section of the tube in a first position and closes the tube in a second position.
- the locking slide can be rotatably mounted with respect to a pivot axis, so that it can switch between the two positions by rotating about the pivot axis.
- the pivot axis of the slide coincides with the axis of rotation of the pipe section.
- Other mechanisms for moving the slide are also possible.
- the locking slide can be moved translationally to close between the two positions switch. Combinations of rotary and translatory movements are also possible. In all cases, the movement can take place in the plane of the locking slide.
- Embodiments are included in the invention in which the additional cylinder is fixedly connected to the movable tube section.
- the auxiliary cylinder also moves when the pipe section is moved.
- the additional cylinder is connected to the support structure of the thick matter pump, so that the pipe section can be moved independently of the additional cylinder.
- the thick matter pump according to the invention can be set up in such a way that the connection between the interior of the pipe section and the additional cylinder is maintained in every rotational position which the pipe section assumes when the pump is in operation. With the additional cylinder, thick matter can then be conveyed in the direction of the outlet end of the pump regardless of the rotational position of the pipe section.
- the pipe section can have an opening which is coaxial with the axis of rotation of the pipe section and to which the additional cylinder connects.
- the movable pipe section may form a straight path that extends from an opening facing the auxiliary cylinder to the outlet end of the pipe section.
- the straight path can extend parallel to the axis of rotation of the pipe section and in particular be coaxial to the axis of rotation.
- the coaxial arrangement has the advantage that the forces acting on the pipe section are low, while the pipe section is rotated about the axis of rotation and while the additional cylinder conveys material through the pipe section.
- the path coming from the inlet end can enclose an angle with the branch leading to the additional cylinder, which is less than 90 °, preferably less than 60 °, more preferably less than 45 °.
- Such an acute angle has the advantage that the material flows coming from the additional cylinder and the delivery cylinders can be well combined to form a common material flow.
- the thick matter pump according to the invention can be set up in such a way that the two delivery cylinders are actuated in opposite directions.
- the opposing movements can be synchronized.
- the forward movement of the one delivery cylinder can begin at the same time as the backward movement of the other delivery cylinder begins.
- the forward movement of the one delivery cylinder can end at the same time as the backward movement of the other delivery cylinder ends.
- the amount of speed can be the same at any time.
- the actuation of the feed cylinder can be coordinated with the movement of the pipe section.
- the pipe section can be connected to the first feed cylinder when the forward movement of the first feed cylinder takes place.
- access to the second feed cylinder can be free, so that the second feed cylinder can suck thick matter from the supply with its backward movement.
- the pipe section may be connected to the second feed cylinder when the forward movement of the second feed cylinder takes place.
- access to the first feed cylinder can be free, so that the backward movement of the first feed cylinder can draw in thick matter from the supply.
- the closure with which backflow from the additional cylinder in the direction of the delivery cylinder is prevented can also be matched to the delivery cylinder or to the pipe section.
- the closure can be switched so that it allows free passage through the pipe section when either the first delivery cylinder or the second delivery cylinder is in the forward movement.
- the closure can close the pipe section between the inlet end and the branch, while the pipe section is switched between the first delivery cylinder and the second delivery cylinder. There may be a period of time during the switching of the pipe section in which the piston of the first delivery cylinder and / or the piston of the second delivery cylinder are at rest. The time span can extend over the entire duration of the switching process.
- the feed cylinder to which the pipe section is coupled after switching can build up pressure with an initial forward movement of the piston before the closure is switched. This can reduce the pressure difference that is present across the closure during switching.
- the auxiliary cylinder can be set up so that it performs a forward movement while the closure is in the closed state.
- the forward movement can extend over the entire period in which the closure is in the closed state.
- the beginning of the forward movement of the auxiliary cylinder can overlap with the end of the forward movement of a feed cylinder.
- the end of the forward movement of the auxiliary cylinder may overlap with the beginning of the forward movement of the other feed cylinder.
- the additional cylinder and the feed cylinder can be coordinated in such a way that the total amount of material conveyed is almost constant over time. A constant flow of material can then be conveyed towards the pump outlet.
- the speed of the forward movement can be reduced in both the additional cylinder and the delivery cylinders if another cylinder is in the forward movement.
- An active drive can be provided for the forward movement of the piston arranged in the additional cylinder, for example in the form of a hydraulic drive.
- the piston can also be moved backwards by the active drive. It is also possible that the piston is moved back passively by the pressure of the material in the pipe section.
- the additional cylinder is then fed by a material flow generated by the feed cylinders. With the first delivery cylinder and the second delivery cylinder, both the forward movement and the backward movement can be actively driven.
- the drive can be a hydraulic drive, for example.
- the movable tube section can extend through a prefill container.
- the pump When the pump is operating, as much thick matter can be continuously refilled into the prefilling container as is conveyed towards the pump outlet with the delivery cylinders.
- the delivery cylinders can be connected to the prefill container so that they can suck thick matter out of the prefill container.
- the inlet end of the pipe section can be arranged within the prefilling container.
- the outlet end of the pipe section can be arranged inside or outside of the prefilling container.
- the movable pipe section can be supported with two pivot bearings. The route between the two Rotary bearings can extend through the prefill container.
- the drive for the movement of the pipe section and / or the drive for the movement of the closure can be arranged outside the prefilling container.
- one of the drives can be arranged on one side of the prefill container and the other drive on the other side of the prefill container.
- the drive for the switchable closure can be supported on a structure of the thick matter pump, so that the closure can be moved relative to the structure by the drive.
- This structure can be the carrying structure of the thick matter pump. If the switching state of the closure is to remain unchanged when the movable tube section is switched over, the drive of the switchable closure can be carried passively when the tube section is moved.
- the drive for the switchable closure can be supported on a structure that belongs to the movable tube section.
- the switchable closure and its drive are moved as a whole, so that when the movable pipe section is switched over, the switching state of the closure and the state of the associated drive remain unchanged. This reduces the mechanical effort, but more mass has to be moved when switching the pipe section.
- the drive of the switchable closure can be set up so that it is only actuated when the movable pipe section is at rest. It is also possible for the switching movement of the closure to be superimposed on the switching movement of the movable tube section.
- the prefilling container and the delivery cylinder can be connected to the support structure of the thick matter pump, so that they are in a fixed spatial relationship to one another.
- the feed cylinders can be aligned parallel to one another and arranged at the same height.
- the orientation of the delivery cylinder can be parallel to the axis of rotation of the pipe section.
- the axis of rotation of the pipe section can be arranged centrally between the delivery cylinders and above the delivery cylinders.
- the additional cylinder can be arranged parallel to the feed cylinders.
- the thick matter pump can comprise exactly two delivery cylinders. It is then switched alternately from the first to the second delivery cylinder and from the second to the first delivery cylinder. If the thick matter pump comprises more than two delivery cylinders, the movable pipe section can be cyclically switched between the delivery cylinders. In all cases, the additional cylinder can be set up so that it bridges each of the transitions.
- delivery cylinder is to be understood functionally.
- the invention also encompasses embodiments in which the two delivery cylinders are combined in one physical cylinder in the sense of the invention, either two pistons moving in the same cylinder or one piston performing a forward movement in both directions of movement in accordance with the invention.
- the pump comprises two physically separate cylinders which form the two delivery cylinders.
- the movable pipe section and the additional cylinder can be elements of a structural unit which is detachably connected to the thick matter pump. Maintenance and cleaning of the thick matter pump according to the invention can thereby be facilitated.
- the thick matter pump can comprise an alternative operating mode in which only the two delivery cylinders are in operation while the additional cylinder is not in operation.
- This operating mode can be an emergency operation.
- a thick matter pump 15 is arranged in the form of a concrete pump.
- the thick matter pump 15 comprises a prefilling container 16, into which the concrete is filled from a supply (not shown).
- the thick matter pump 15 sucks the concrete out of the prefilling container and conveys the concrete through a connecting pipe 17 which extends along a distribution boom 18.
- the placing boom 18 is mounted on a slewing ring 19 and can be folded out over several joints, so that the end of the tube 17 can be brought into a position spaced apart from the truck 14. In this position, the concrete is brought out of the connecting pipe 17.
- Embodiments that are arranged on a stationary frame (not shown) are also included.
- the thick matter pump 15 comprises a first feed cylinder 20, a second feed cylinder 21 and an additional cylinder 22 adjacent to the prefilling container 16.
- a movable pipe section 24 extends between the connecting pipe 17, which is connected to the outlet of the thick matter pump, and the feed cylinders 20, 21.
- the movable pipe section 24 comprises an outlet end 23 which is arranged coaxially to the connecting pipe 17 and which is connected to the connecting pipe 17 via a rotary bearing.
- the pivot bearing defines an axis of rotation about which the pipe section 24 can be rotated.
- the inlet end 25 of the movable tube section 24 is spaced radially from the axis of rotation. The position of the inlet end 25 is therefore changed when the movable tube section 24 is rotated about the axis of rotation. In a first rotational position of the pipe section 24, the inlet end 25 is aligned with the first delivery cylinder 20. In a second rotation position of the pipe section 24, the inlet end 25 is aligned with the second delivery cylinder 21. The other delivery cylinder is accessible from the prefilling container 16.
- the first delivery cylinder 20 can suck concrete out of the prefilling container 16 with a backward movement of its piston.
- the second delivery cylinder 21 can deliver concrete located in the interior of the delivery cylinder 21 through the pipe section 24 into the connecting pipe 17.
- the movable pipe section 24 is switched over so that the inlet end 25 is connected to the first delivery cylinder 20 and that the second delivery cylinder 21 is open to the prefilling container 16.
- the first delivery cylinder 20 can then convey concrete through the pipe section 24 into the connecting pipe 17 with a forward movement, while the second delivery cylinder 21 with a backward movement concrete sucks from the prefill 16.
- the thick matter pump is equipped with the additional cylinder 22.
- the additional cylinder 22 is connected to a branch 26 of the movable pipe section 24, so that the additional cylinder 22 can convey concrete through the pipe section 24 into the connecting pipe 17 with a forward movement of its piston.
- the additional cylinder 22 thus bridges the phase in which none of the delivery cylinders 20, 21 can convey concrete into the connecting pipe 17, so that the continuous flow of material in the direction of the connecting pipe 17 can also be maintained in this phase.
- the movable pipe section 24 is equipped with a locking slide 27.
- the locking slide 27 is arranged between the branch 26 and the inlet end 25 of the movable tube section 24.
- the gate valve 27 is switched so that it clears the way through the pipe section 24 when one of the feed cylinders 20, 21 makes a forward movement, and that it blocks the way through the pipe section 24 when switching between the feed cylinders 20, 21 .
- concrete can be conveyed in the direction of the connecting pipe 17 with the additional cylinder 22.
- FIG. 7A is the speed V of the movement of the first feed cylinder 20 plotted over time T.
- Figures 7B and 7C the movement of the second delivery cylinder 21 and the additional cylinder 22 is shown accordingly.
- a forward movement is in 7A to 7C represented by a value above the zero line, a value below the zero line corresponds to a backward movement.
- FIG. 7D the movement of the locking slide 27 is shown in FIG Figure 7E the movement of the movable pipe section 24.
- the representation in the Figures 7D and 7E is not direction-dependent, both switching directions are represented by a value above the zero line.
- the state according to Fig. 3 corresponds to phase 40 in Fig. 7 .
- the piston of the first delivery cylinder 20 ( Figure 7A ) performs a forward movement while the piston of the second feed cylinder 21 ( Figure 7B ) makes a backward movement.
- the locking slide 27 ( Figure 7D ) is switched so that the path through the pipe section 24 is free.
- the pipe section 24 ( Figure 7E ) is coupled to the first feed cylinder 20.
- the first delivery cylinder 20 conveys concrete through the pipe section 24 to the connecting pipe 17.
- the second delivery cylinder 21 sucks in concrete from the prefilling container 16, so that the interior of the second delivery cylinder is filled with concrete.
- the piston of the additional cylinder 22 is pushed backward by the pressure applied within the pipe section 24.
- the additional cylinder 22 therefore performs a backward movement ( Figure 7C ) and thus also takes concrete into its interior.
- phase 41 the first delivery cylinder 20 ( Figure 7A ) shortly before the end of its forward movement, the speed of the forward movement is reduced to half.
- the material flow conveyed with the first feed cylinder 20 is reduced yourself.
- the additional cylinder 22 ( Figure 7C ) set in a forward movement at a reduced speed so that the material flow remains the same overall.
- the locking slide 27 is actuated so that it blocks the path through the pipe section 24 in phase 42.
- the additional cylinder 22 ( Figure 7C ) is driven forward at increased speed in phase 42, so that it alone maintains the desired material flow.
- the movable pipe section 24 ( Figure 7E ) is switched from the first feed cylinder 20 to the second feed cylinder 21 in phase 42.
- the Fig. 4 shows the state shortly before switching the pipe section 24, in which the locking slide 27 has already been switched, but the pipe section 24 is still connected to the first feed cylinder 20.
- phase 44 the second delivery cylinder 21 moves forward at full speed, causing the additional cylinder 22 to move backwards.
- the first feed cylinder sucks concrete with a backward movement from the prefill container 16, see Fig. 6 .
- Phase 44 thus corresponds to phase 40, the states of the first delivery cylinder 20 and the second delivery cylinder 21 being interchanged.
- phase 45 The forward movement of the second feed cylinder 21 ends in phase 45, in which the piston of the second feed cylinder 21 is moved forward at a reduced speed.
- the additional cylinder 22 is moved forward at a reduced speed, so that the material flow remains unchanged.
- the locking slide 27 is actuated, so that in phase 46, in which the two delivery cylinders 20, 21 are at rest, the pipe section 24 can be switched back to the first delivery cylinder 20. The process begins again after the locking slide 27 is opened again.
- the branch 26 of the pipe section 24 leading to the additional cylinder 22 is arranged coaxially to the axis of rotation of the pipe section 24.
- the extension cylinder 22 is arranged in the extension of the branch 26.
- the pipe section 24 is supported by a first rotary bearing, which is arranged at the outlet end 23 of the pipe section 24, and by a second rotary bearing, which is arranged between the branch 26 of the pipe section 24 and the additional cylinder 22.
- the pipe section 24 extends through the prefilling container 16 between the two pivot bearings.
- the locking slide 27 is supported by another coaxial rotary bearing. The rotary bearing of the locking slide 27 is connected to the branch 26 of the pipe section 24, so that the position of the locking slide 27 in the pipe section 24 remains unchanged when the pipe section 24 is rotated.
- the tube section 24 is actuated by a drive which is arranged in a housing part 28 of the prefilling container.
- a drive which is arranged in a housing part 28 of the prefilling container.
- two hydraulically operated cylinders 29, 30 which engage a lever of the pipe section 24. By extending one cylinder and retracting the other cylinder, the pipe section 24 is rotated about the axis of rotation.
- the drive 29, 30 is arranged viewed from the prefill container 16 in the direction of the rear of the vehicle.
- the drive for the blocking slide 27 is arranged on the other side of the prefilling container 16.
- the drive also comprises two hydraulically actuated cylinders 31, 32, which engage a lever of the locking slide 27.
- the hydraulically actuated cylinders 31, 32 are moved passively when the pipe section 24 is rotated. By actively actuating the cylinders 31, 32, the locking slide 27 is moved relative to the pipe section 24.
- the drive 31, 32 is arranged viewed from the prefill container 16 in the direction of the vehicle front.
- the housing part 28 of the prefilling container 16 forms, together with the movable pipe section 24, the locking slide 27, the two drives 29, 30, 31, 32 and the additional cylinder 22, a structural unit which can be detached overall from the thick matter pump. This enables easy cleaning and maintenance of the pump.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
Description
Die Erfindung betrifft eine Dickstoffpumpe mit einem ersten Förderzylinder, einen zweiten Förderzylinder und einem Zusatzzylinder. Der Zusatzzylinder ist dazu ausgelegt, eine Förderlücke zwischen dem ersten Förderzylinder und dem zweiten Förderzylinder zu überbrücken. Die Dickstoffpumpe umfasst einen bewegbaren Rohrabschnitt, der in einem ersten Zustand eine Verbindung zwischen dem ersten Förderzylinder und einem Auslass der Dickstoffpumpe bildet und der in einem zweiten Zustand eine Verbindung zwischen dem zweiten Förderzylinder und dem Auslass der Dickstoffpumpe bildet.The invention relates to a thick matter pump with a first delivery cylinder, a second delivery cylinder and an additional cylinder. The additional cylinder is designed to bridge a delivery gap between the first delivery cylinder and the second delivery cylinder. The thick matter pump comprises a movable pipe section which forms a connection between the first delivery cylinder and an outlet of the thick matter pump in a first state and which forms a connection between the second delivery cylinder and the outlet of the thick matter pump in a second state.
Solche Pumpen dienen zum Fördern von Dickstoffen, wie beispielsweise Frischbeton oder Mörtel. Die Förderzylinder saugen mit einer Rückwärts-Bewegung den Dickstoff aus einem Vorrat heraus an. Mit einer Vorwärts-Bewegung wird der Dickstoff in Richtung eines Auslasses der Dickstoffpumpe gefördert.Such pumps are used to convey thick materials such as fresh concrete or mortar. The feed cylinders suck the thick material out of a supply with a backward movement. With a forward movement, the thick matter is conveyed in the direction of an outlet of the thick matter pump.
Mit dem bewegbaren Rohrabschnitt werden die Förderzylinder wechselweise mit dem Auslass der Dickstoffpumpe verbunden. Der jeweils andere Förderzylinder ist in dieser Phase nicht mit dem Auslass verbunden, sondern kann mit der Rückwärts-Bewegung Dickstoff aus dem Vorrat ansaugen.With the movable pipe section, the feed cylinders are alternately connected to the outlet of the thick matter pump. The other feed cylinder is not connected to the outlet in this phase, but can suck in thick matter from the supply with the backward movement.
Wenn die Vorwärts-Bewegung des ersten Förderzylinders beendet ist, wird der bewegliche Rohrabschnitt auf den zweiten Förderzylinder umgeschaltet. Während des Übergangs von dem ersten Förderzylinder zu dem zweiten Förderzylinder kommt es zu einer Unterbrechung des Materialstroms infolge des Wechseln zwischen den Förderzyklen der Förderzylinder.When the forward movement of the first delivery cylinder is finished, the movable pipe section is switched to the second delivery cylinder. During the transition from the first delivery cylinder to the second delivery cylinder, the material flow is interrupted due to the change between the delivery cycles of the delivery cylinders.
Mit dem Zusatzzylinder wird der Übergang zwischen den beiden Förderzylindern überbrückt, indem der Zusatzzylinder während dem Umschalten des Rohrabschnitts Dickstoff in Richtung Pumpenauslass fördert. Damit wird es möglich, einen im Wesentlichen kontinuierlichen Materialstrom in Richtung Pumpenauslass zu erzeugen, siehe z.B. Dokumente
In der Erfindung liegt die Aufgabe zugrunde, eine Dickstoffpumpe vorzustellen, mit der ein gleichmäßiger Materialstrom in Richtung Pumpenauslass erzeugt werden kann. Ausgehend vom genannten Stand der Technik wird die Aufgabe gelöst mit den Merkmalen des Anspruchs 1. Vorteilhafte Ausführungsformen sind in den Unteransprüchen angegeben.The object of the invention is to present a thick matter pump with which a uniform material flow in the direction of the pump outlet can be generated. Starting from the prior art mentioned, the object is achieved with the features of
Erfindungsgemäß umfasst der bewegbare Rohrabschnitt einen schaltbaren Verschluss, der zwischen einem Eingangsende des bewegbaren Rohrabschnitts und dem Zusatzzylinder angeordnet ist.According to the invention, the movable tube section comprises a switchable closure which is arranged between an input end of the movable tube section and the additional cylinder.
Indem ein schaltbarer Verschluss in den bewegbaren Rohrabschnitt integriert ist, kann der Weg von dem Zusatzzylinder zu den Förderzylindern verschlossen werden, wenn der Zusatzzylinder Dickstoff fördert. Ein Rückfluss von dem Zusatzzylinder in Richtung der Förderzylinder kann auf diese Weise verhindert werden.By integrating a switchable closure in the movable pipe section, the path from the additional cylinder to the delivery cylinders can be closed when the additional cylinder conveys thick material. A backflow from the additional cylinder in the direction of the feed cylinder can be prevented in this way.
Der bewegbare Rohrabschnitt kann sich von dem Einlassende zu einem Auslassende erstrecken. Die Angaben Einlass und Auslass beziehen sich auf die Bewegungsrichtung des Materialstroms, der mit der Vorwärts-Bewegung eines Förderzylinders in Gang gesetzt wird. Der bewegbare Rohrabschnitt kann starr sein, so dass das Einlassende und das Auslassende in einer festen räumlichen Beziehung zu einander stehen. Möglich sind auch Ausführungsformen, bei denen der Rohrabschnitt in sich bewegbar ist, bei denen also die Position des Einlassendes relativ zu der Position des Auslassendes bewegt werden kann.The movable tube section may extend from the inlet end to an outlet end. The information inlet and outlet refer to the direction of movement of the material flow which is started by the forward movement of a conveying cylinder. The movable pipe section can be rigid, so that the inlet end and the outlet end are in a fixed spatial To be related to each other. Embodiments are also possible in which the pipe section is movable in itself, ie in which the position of the inlet end can be moved relative to the position of the outlet end.
Der Rohrabschnitt kann bewegbar gelagert sein relativ zu einer Tragestruktur der Dickstoffpumpe. Die Lagerung kann ein Drehlager umfassen, um das der Rohrabschnitt gedreht werden kann. Das Drehlager kann konzentrisch zu einem Auslassende des Rohrabschnitts ausgerichtet sein. Eine das Auslassende bildende Stirnfläche des Rohrabschnitts kann senkrecht zu der Drehachse ausgerichtet sein. Dadurch kann der Rohrabschnitt unabhängig von seiner Drehposition mit einem in fester Position angeordneten Anschlussrohr gekoppelt sein.The pipe section can be movably supported relative to a support structure of the thick matter pump. The bearing can comprise a rotary bearing about which the pipe section can be rotated. The pivot bearing can be aligned concentrically with an outlet end of the pipe section. An end face of the tube section forming the outlet end can be aligned perpendicular to the axis of rotation. As a result, the pipe section can be coupled to a connecting pipe arranged in a fixed position, regardless of its rotational position.
Das Einlassende des Rohrabschnitts kann in radialer Richtung versetzt bezogen auf die Achse des Drehlagers angeordnet sein. Das Einlassende des Rohrabschnitts ändert dann seine Position, wenn der Rohrabschnitt gedreht wird. Bei geeigneter Anordnung der Förderzylinder kann das Einlassende durch eine Drehbewegung des Rohrabschnitts wahlweise mit dem ersten Förderzylinder oder mit dem zweiten Förderzylinder gekoppelt werden. Eine das Einlassende bildende Stirnfläche des Rohrabschnitts kann senkrecht zu der Drehachse ausgerichtet sein.The inlet end of the pipe section can be arranged offset in the radial direction with respect to the axis of the rotary bearing. The inlet end of the pipe section then changes position as the pipe section is rotated. With a suitable arrangement of the delivery cylinders, the inlet end can be coupled to the first delivery cylinder or to the second delivery cylinder by rotating the pipe section. An end face of the tube section forming the inlet end can be aligned perpendicular to the axis of rotation.
Der Rohrabschnitt kann eine zu dem Zusatzzylinder führende Abzweigung umfassen, so dass der Zusatzzylinder von dem Innenraum des Rohrabschnitts aus zugänglich ist. Mit einer Vorwärts-Bewegung des Zusatzzylinders ist es also möglich, einen Materialstrom des Dickstoffs in dem Rohrabschnitt in Bewegung zu versetzen bzw. in Bewegung zu halten. Indem die Abzweigung in dem bewegbaren Rohrabschnitt angeordnet ist, gibt es kurze Wege zwischen den Förderzylindern, dem Zusatzzylinder und dem schaltbaren Verschluss, was zum Erzeugen eines kontinuierlichen Materialstroms von Vorteil ist.The pipe section can comprise a branch leading to the additional cylinder, so that the additional cylinder is accessible from the interior of the pipe section. With a forward movement of the additional cylinder, it is therefore possible to set a material flow of the thick material in the pipe section in motion or to keep it in motion. By arranging the branch in the movable pipe section, there are short paths between the feed cylinders, the additional cylinder and the switchable closure, which is advantageous for generating a continuous material flow.
Dickstoff ist ein Oberbegriff für schwer förderbare Medien. Bei dem Dickstoff kann es sich beispielsweise um einen Stoff mit grobkörnigen Bestandteilen, einen Stoff mit aggressiven Bestandteilen oder Ähnliches handeln. Der Dickstoff kann auch ein Schüttgut sein. In einer Ausführungsform ist der Dickstoff Frischbeton. Frischbeton kann Körner bis zu einer Größe von mehr als 30 mm enthalten, bindet ab, bildet Ablagerungen in Toträumen und ist aus diesen Gründen schwierig zu fördern.Thick matter is a generic term for media that are difficult to convey. The thick material can be, for example, a material with coarse-grained components, a material with aggressive components or the like. The thick matter can also be a bulk material. In one embodiment, the thick material is fresh concrete. Fresh concrete can contain grains up to a size of more than 30 mm, sets, forms deposits in dead spaces and is therefore difficult to promote.
Indem der schaltbare Verschluss ein Bestandteil des bewegbaren Rohrabschnitts ist, kann der bewegbare Rohrabschnitt umgeschaltet werden, ohne dass die Schaltposition des Verschlusses verändert wird. Insbesondere kann der Rohrabschnitt einen ersten Teilabschnitt umfassen, der sich zwischen dem Einlassende und dem Verschluss erstreckt, sowie einen zweiten Teilabschnitt, der sich zwischen dem Verschluss und der Abzweigung erstreckt. Der Verschluss kann schaltbar sein, so dass er in einem ersten Zustand einen Durchtritt des Materialstroms von dem Förderzylinder in Richtung Auslassende des Rohrabschnitts ermöglicht und dass er in einem zweiten Zustand einen Rückstrom des Materials von der Abzweigung in Richtung Einlassende verhindert.Since the switchable closure is a component of the movable tube section, the movable tube section can be switched over without changing the switching position of the closure. In particular, the pipe section can comprise a first section which extends between the inlet end and the closure, and a second section which extends between the closure and the branch. The closure can be switchable, so that in a first state it enables the material flow from the feed cylinder to pass in the direction of the outlet end of the pipe section and in a second state it prevents the material from flowing back from the branch in the direction of the inlet end.
Der Verschluss kann einen Sperrschieber umfassen, der in einer ersten Position den Querschnitt des Rohrs freigibt und in einer zweiten Position das Rohr verschließt. Der Sperrschieber kann bezogen auf eine Schwenkachse drehbar gelagert sein, so dass er durch Drehen um die Schwenkachse zwischen den beiden Positionen wechseln kann. Für eine einfache Betätigung des Sperrschiebers kann es von Vorteil sein, wenn die Schwenkachse des Schiebers mit der Drehachse des Rohrabschnitts übereinstimmt. Möglich sind auch andere Mechanismen zum Bewegen des Schiebers. Beispielsweise kann der Sperrschieber translatorisch bewegt werden, um zwischen den beiden Positionen zu wechseln. Möglich sind auch Kombinationen aus rotatorischen und translatorischen Bewegungen. In allen Fällen kann die Bewegung in der Ebene des Sperrschiebers erfolgen.The closure can comprise a locking slide which releases the cross section of the tube in a first position and closes the tube in a second position. The locking slide can be rotatably mounted with respect to a pivot axis, so that it can switch between the two positions by rotating about the pivot axis. For simple actuation of the locking slide, it can be advantageous if the pivot axis of the slide coincides with the axis of rotation of the pipe section. Other mechanisms for moving the slide are also possible. For example, the locking slide can be moved translationally to close between the two positions switch. Combinations of rotary and translatory movements are also possible. In all cases, the movement can take place in the plane of the locking slide.
Von der Erfindung umfasst sind Ausführungsformen, bei denen der Zusatzzylinder fest mit dem bewegbaren Rohrabschnitt verbunden ist. Bei solchen Ausführungsformen bewegt sich auch der Zusatzzylinder, wenn der Rohrabschnitt bewegt wird. Um die bewegten Massen gering zu halten, kann es von Vorteil sein, wenn der Zusatzzylinder mit der Tragestruktur der Dickstoffpumpe verbunden ist, so dass der Rohrabschnitt unabhängig von dem Zusatzzylinder bewegt werden kann.Embodiments are included in the invention in which the additional cylinder is fixedly connected to the movable tube section. In such embodiments, the auxiliary cylinder also moves when the pipe section is moved. In order to keep the moving masses low, it can be advantageous if the additional cylinder is connected to the support structure of the thick matter pump, so that the pipe section can be moved independently of the additional cylinder.
Die erfindungsgemäße Dickstoffpumpe kann so eingerichtet sein, dass die Verbindung zwischen dem Innenraum des Rohrabschnitts und dem Zusatzzylinder in jeder Drehposition aufrechterhalten bleibt, die der Rohrabschnitt im Betrieb der Pumpe einnimmt. Mit dem Zusatzzylinder kann dann unabhängig von der Drehposition des Rohrabschnitts Dickstoff in Richtung des Auslassendes der Pumpe gefördert werden. Insbesondere kann der Rohrabschnitt eine zu der Drehachse des Rohrabschnitts koaxiale Öffnung aufweisen, an die sich der Zusatzzylinder anschließt.The thick matter pump according to the invention can be set up in such a way that the connection between the interior of the pipe section and the additional cylinder is maintained in every rotational position which the pipe section assumes when the pump is in operation. With the additional cylinder, thick matter can then be conveyed in the direction of the outlet end of the pump regardless of the rotational position of the pipe section. In particular, the pipe section can have an opening which is coaxial with the axis of rotation of the pipe section and to which the additional cylinder connects.
Der bewegbare Rohrabschnitt kann einen geradlinigen Weg bilden, der sich von einer dem Zusatzzylinder zugewandten Öffnung bis zu dem Auslassende des Rohrabschnitts erstreckt. Der geradlinige Weg kann sich parallel zu der Drehachse des Rohrabschnitts erstrecken und insbesondere koaxial zu der Drehachse sein. Die koaxiale Anordnung hat den Vorteil, dass die auf den Rohrabschnitt wirkenden Kräfte gering sind, während der Rohrabschnitt um die Drehachse gedreht wird und während der Zusatzzylinder Material durch den Rohrabschnitt fördert.The movable pipe section may form a straight path that extends from an opening facing the auxiliary cylinder to the outlet end of the pipe section. The straight path can extend parallel to the axis of rotation of the pipe section and in particular be coaxial to the axis of rotation. The coaxial arrangement has the advantage that the forces acting on the pipe section are low, while the pipe section is rotated about the axis of rotation and while the additional cylinder conveys material through the pipe section.
Der von dem Einlassende kommende Weg kann mit der zu dem Zusatzzylinder führenden Abzweigung einen Winkel einschließen, der kleiner ist als 90°, vorzugsweise kleiner ist als 60°, weiter vorzugsweise kleiner ist als 45°. Ein solcher spitzer Winkel hat den Vorteil, dass die von dem Zusatzzylinder und den Förderzylindern kommenden Materialströme sich gut zu einem gemeinsamen Materialstrom vereinigen können.The path coming from the inlet end can enclose an angle with the branch leading to the additional cylinder, which is less than 90 °, preferably less than 60 °, more preferably less than 45 °. Such an acute angle has the advantage that the material flows coming from the additional cylinder and the delivery cylinders can be well combined to form a common material flow.
Die erfindungsgemäße Dickstoffpumpe kann so eingerichtet sein, dass die beiden Förderzylinder gegenläufig betätigt werden. Dies bedeutet, dass die Vorwärts-Bewegung eines in dem einen Förderzylinder angeordneten Kolben zur gleichen Zeit stattfindet wie die Rückwärts-Bewegung eines in dem anderen Förderzylinder angeordneten Kolbens. Insbesondere können die gegenläufigen Bewegungen synchronisiert sein. Die Vorwärts-Bewegung des einen Förderzylinders kann zu dem gleichen Zeitpunkt beginnen, zu dem die Rückwärts-Bewegung des anderen Förderzylinders beginnt. Die Vorwärts-Bewegung des einen Förderzylinders kann zu dem gleichen Zeitpunkt enden, zu dem die Rückwärts-Bewegung des anderen Förderzylinders endet. Der Betrag der Geschwindigkeit kann zu jedem Zeitpunkt gleich sein.The thick matter pump according to the invention can be set up in such a way that the two delivery cylinders are actuated in opposite directions. This means that the forward movement of a piston arranged in the one delivery cylinder takes place at the same time as the backward movement of a piston arranged in the other delivery cylinder. In particular, the opposing movements can be synchronized. The forward movement of the one delivery cylinder can begin at the same time as the backward movement of the other delivery cylinder begins. The forward movement of the one delivery cylinder can end at the same time as the backward movement of the other delivery cylinder ends. The amount of speed can be the same at any time.
Die Betätigung der Förderzylinder kann auf die Bewegung des Rohrabschnitts abgestimmt sein. So kann der Rohrabschnitt mit dem ersten Förderzylinder verbunden sein, wenn die Vorwärts-Bewegung des ersten Förderzylinders stattfindet. Der Zugang zu dem zweiten Förderzylinder kann in diesem ersten Zustand frei sein, so dass der zweite Förderzylinder mit seiner Rückwärts-Bewegung Dickstoff aus dem Vorrat ansaugen kann. Der Rohrabschnitt kann mit dem zweiten Förderzylinder verbunden sein, wenn die Vorwärts-Bewegung des zweiten Förderzylinder stattfindet. Der Zugang zu dem ersten Förderzylinder kann in diesem zweiten Zustand frei sein, so dass der erste Förderzylinder mit seiner Rückwärts-Bewegung Dickstoff aus dem Vorrat ansaugen kann.The actuation of the feed cylinder can be coordinated with the movement of the pipe section. Thus, the pipe section can be connected to the first feed cylinder when the forward movement of the first feed cylinder takes place. In this first state, access to the second feed cylinder can be free, so that the second feed cylinder can suck thick matter from the supply with its backward movement. The pipe section may be connected to the second feed cylinder when the forward movement of the second feed cylinder takes place. In this second state, access to the first feed cylinder can be free, so that the backward movement of the first feed cylinder can draw in thick matter from the supply.
Der Verschluss, mit dem ein Rückfluss von dem Zusatzzylinder in Richtung Förderzylinder verhindert wird, kann ebenfalls auf die Förderzylinder bzw. auf den Rohrabschnitt abgestimmt sein. Insbesondere kann der Verschluss so geschaltet sein, dass er einen freien Durchgang durch den Rohrabschnitt zulässt, wenn entweder der erste Förderzylinder oder der zweite Förderzylinder in der Vorwärts-Bewegung ist.The closure with which backflow from the additional cylinder in the direction of the delivery cylinder is prevented can also be matched to the delivery cylinder or to the pipe section. In particular, the closure can be switched so that it allows free passage through the pipe section when either the first delivery cylinder or the second delivery cylinder is in the forward movement.
Der Verschluss kann den Rohrabschnitt zwischen dem Einlassende und der Abzweigung verschließen, während der Rohrabschnitt zwischen dem ersten Förderzylinder und dem zweiten Förderzylinder umgeschaltet wird. Es kann eine Zeitspanne während dem Umschalten des Rohrabschnitts geben, in dem der Kolben des ersten Förderzylinders und/oder der Kolben des zweiten Förderzylinders in Ruhe sind. Die Zeitspanne kann sich über die gesamte Dauer des Umschaltvorgangs erstrecken.The closure can close the pipe section between the inlet end and the branch, while the pipe section is switched between the first delivery cylinder and the second delivery cylinder. There may be a period of time during the switching of the pipe section in which the piston of the first delivery cylinder and / or the piston of the second delivery cylinder are at rest. The time span can extend over the entire duration of the switching process.
Der Förderzylinder, mit dem der Rohrabschnitt nach dem Umschalten gekoppelt ist, kann mit einer anfänglichen Vorwärts-Bewegung des Kolbens einen Druck aufbauen, bevor der Verschluss umgeschaltet wird. Dadurch kann die Druckdifferenz reduziert werden, die während dem Umschalten über dem Verschluss anliegt.The feed cylinder to which the pipe section is coupled after switching can build up pressure with an initial forward movement of the piston before the closure is switched. This can reduce the pressure difference that is present across the closure during switching.
Der Zusatzzylinder kann so eingerichtet sein, dass er eine Vorwärts-Bewegung durchführt, während der Verschluss im geschlossenen Zustand ist. Insbesondere kann die Vorwärts-Bewegung sich über den gesamten Zeitraum erstrecken, in dem der Verschluss im geschlossenen Zustand ist. Der Beginn der Vorwärts-Bewegung des Zusatzzylinders kann sich mit dem Ende der Vorwärts-Bewegung eines Förderzylinders überschneiden. Das Ende der Vorwärts-Bewegung des Zusatzzylinders kann sich mit dem Beginn der Vorwärts-Bewegung des anderen Förderzylinders überschneiden. Der Zusatzzylinder und die Förderzylinder können so aufeinander abgestimmt sein, dass die Summe der geförderten Materialmengen über der Zeit annähernd konstant ist. Es kann dann ein gleichbleibender Materialstrom in Richtung Pumpenauslass gefördert werden. Insbesondere kann bei sowohl bei dem Zusatzzylinder als auch bei den Förderzylindern die Geschwindigkeit der Vorwärts-Bewegung vermindert sein, wenn noch ein weiterer der Zylinder in Vorwärts-Bewegung ist.The auxiliary cylinder can be set up so that it performs a forward movement while the closure is in the closed state. In particular, the forward movement can extend over the entire period in which the closure is in the closed state. The beginning of the forward movement of the auxiliary cylinder can overlap with the end of the forward movement of a feed cylinder. The end of the forward movement of the auxiliary cylinder may overlap with the beginning of the forward movement of the other feed cylinder. The additional cylinder and the feed cylinder can be coordinated in such a way that the total amount of material conveyed is almost constant over time. A constant flow of material can then be conveyed towards the pump outlet. In particular, the speed of the forward movement can be reduced in both the additional cylinder and the delivery cylinders if another cylinder is in the forward movement.
Für die Vorwärts-Bewegung des in dem Zusatzzylinder angeordneten Kolbens kann ein aktiver Antrieb vorgesehen sein, beispielsweise in Form eines Hydraulikantriebs. Die Rückwärts-Bewegung des Kolbens kann ebenfalls durch den aktiven Antrieb erfolgen. Möglich ist auch, dass der Kolben passiv zurück bewegt wird durch den Druck des in dem Rohrabschnitt befindlichen Materials. Der Zusatzzylinder wird dann durch einen von den Förderzylindern erzeugten Materialstrom gespeist. Bei dem ersten Förderzylinder und dem zweiten Förderzylinder können sowohl die Vorwärts-Bewegung als auch die Rückwärts-Bewegung aktiv angetrieben werden. Der Antrieb kann beispielsweise ein Hydraulikantrieb sein.An active drive can be provided for the forward movement of the piston arranged in the additional cylinder, for example in the form of a hydraulic drive. The piston can also be moved backwards by the active drive. It is also possible that the piston is moved back passively by the pressure of the material in the pipe section. The additional cylinder is then fed by a material flow generated by the feed cylinders. With the first delivery cylinder and the second delivery cylinder, both the forward movement and the backward movement can be actively driven. The drive can be a hydraulic drive, for example.
Der bewegbare Rohrabschnitt kann sich durch einen Vorfüllbehälter hindurch erstrecken. In den Vorfüllbehälter kann im Betrieb der Pumpe laufend so viel Dickstoff nachgefüllt werden, wie mit den Förderzylindern in Richtung Pumpenauslass gefördert wird. Während der Rückwärts-Bewegung können die Förderzylinder mit dem Vorfüllbehälter verbunden sein, so dass sie Dickstoff aus dem Vorfüllbehälter ansaugen können.The movable tube section can extend through a prefill container. When the pump is operating, as much thick matter can be continuously refilled into the prefilling container as is conveyed towards the pump outlet with the delivery cylinders. During the backward movement, the delivery cylinders can be connected to the prefill container so that they can suck thick matter out of the prefill container.
Insbesondere kann das Einlassende des Rohrabschnitts innerhalb des Vorfüllbehälters angeordnet sein. Das Auslassende des Rohrabschnitts kann innerhalb oder außerhalb des Vorfüllbehälters angeordnet sein. Der bewegbaren Rohrabschnitt kann mit zwei Drehlagern gelagert sein. Die Strecke zwischen den beiden Drehlagern kann sich durch den Vorfüllbehälter hindurch erstrecken. Der Antrieb für die Bewegung des Rohrabschnitts und/oder der Antrieb für die Bewegung des Verschlusses können außerhalb des Vorfüllbehälters angeordnet sein. Insbesondere kann einer der Antriebe auf der einen Seite des Vorfüllbehälters und der andere Antrieb auf der anderen Seite des Vorfüllbehälters angeordnet sein.In particular, the inlet end of the pipe section can be arranged within the prefilling container. The outlet end of the pipe section can be arranged inside or outside of the prefilling container. The movable pipe section can be supported with two pivot bearings. The route between the two Rotary bearings can extend through the prefill container. The drive for the movement of the pipe section and / or the drive for the movement of the closure can be arranged outside the prefilling container. In particular, one of the drives can be arranged on one side of the prefill container and the other drive on the other side of the prefill container.
Der Antrieb für den schaltbaren Verschluss kann an einer Struktur der Dickstoffpumpe abgestützt sein, so dass der Verschluss durch den Antrieb relativ zu der Struktur bewegt werden kann. Bei dieser Struktur kann es sich um die Tragestruktur der Dickstoffpumpe handeln. Soll beim Umschalten des bewegbaren Rohrabschnitts der Schaltzustand des Verschlusses unverändert bleiben, so kann der Antrieb des schaltbaren Verschlusses bei der Bewegung des Rohrabschnitts passiv mitgeführt werden.The drive for the switchable closure can be supported on a structure of the thick matter pump, so that the closure can be moved relative to the structure by the drive. This structure can be the carrying structure of the thick matter pump. If the switching state of the closure is to remain unchanged when the movable tube section is switched over, the drive of the switchable closure can be carried passively when the tube section is moved.
Alternativ kann der Antrieb für den schaltbaren Verschluss sich an einer Struktur abstützen, die zu dem bewegbaren Rohrabschnitt gehört. Bei einem Umschaltvorgang des Rohrabschnitts werden dann der schaltbare Verschluss und sein Antrieb insgesamt mitbewegt, sodass bei einem Umschalten des bewegbaren Rohrabschnitts der Schaltzustand des Verschlusses und der Zustand des zugehörigen Antriebs unverändert bleiben. Dies reduziert den mechanischen Aufwand, allerdings muss beim Umschalten des Rohrabschnitts mehr Masse bewegt werden.Alternatively, the drive for the switchable closure can be supported on a structure that belongs to the movable tube section. When the pipe section is switched over, the switchable closure and its drive are moved as a whole, so that when the movable pipe section is switched over, the switching state of the closure and the state of the associated drive remain unchanged. This reduces the mechanical effort, but more mass has to be moved when switching the pipe section.
Der Antrieb des schaltbaren Verschlusses kann so eingerichtet sein, dass er nur dann betätigt wird, wenn der bewegbare Rohrabschnitt in Ruhe ist. Möglich ist auch, dass die Schaltbewegung des Verschlusses der Schaltbewegung des bewegbaren Rohrabschnitts überlagert ist.The drive of the switchable closure can be set up so that it is only actuated when the movable pipe section is at rest. It is also possible for the switching movement of the closure to be superimposed on the switching movement of the movable tube section.
Der Vorfüllbehälter und die Förderzylinder können mit der Tragestruktur der Dickstoffpumpe verbunden sein, so dass sie in fester räumlicher Beziehung zueinanderstehen. Die Förderzylinder können parallel zueinander ausgerichtet sein und auf gleicher Höhe angeordnet sein. Die Ausrichtung der Förderzylinder kann parallel zu der Drehachse des Rohrabschnitts sein. Die Drehachse des Rohrabschnitts kann mittig zwischen den Förderzylindern und oberhalb der Förderzylinder angeordnet sein. Der Zusatzzylinder kann parallel zu den Förderzylindern angeordnet sein.The prefilling container and the delivery cylinder can be connected to the support structure of the thick matter pump, so that they are in a fixed spatial relationship to one another. The feed cylinders can be aligned parallel to one another and arranged at the same height. The orientation of the delivery cylinder can be parallel to the axis of rotation of the pipe section. The axis of rotation of the pipe section can be arranged centrally between the delivery cylinders and above the delivery cylinders. The additional cylinder can be arranged parallel to the feed cylinders.
Die Dickstoffpumpe kann genau zwei Förderzylinder umfassen. Es wird dann abwechselnd vom ersten auf den zweiten Förderzylinder und vom zweiten auf den ersten Förderzylinder umgeschaltet. Umfasst die Dickstoffpumpe mehr als zwei Förderzylinder, so kann der bewegbare Rohrabschnitt zyklisch zwischen den Förderzylindern umgeschaltet werden. In allen Fällen kann der Zusatzzylinder so eingerichtet sein, dass er jeden der Übergänge überbrückt.The thick matter pump can comprise exactly two delivery cylinders. It is then switched alternately from the first to the second delivery cylinder and from the second to the first delivery cylinder. If the thick matter pump comprises more than two delivery cylinders, the movable pipe section can be cyclically switched between the delivery cylinders. In all cases, the additional cylinder can be set up so that it bridges each of the transitions.
Der Begriff Förderzylinder ist funktional zu verstehen. Von der Erfindung umfasst sind auch Ausführungsformen, bei denen die beiden Förderzylinder im Sinne der Erfindung in einem physischen Zylinder zusammengefasst sind, wobei entweder zwei Kolben sich in demselben Zylinder bewegen oder ein Kolben in beiden Bewegungsrichtungen eine Vorwärts-Bewegung im Sinne der Erfindung durchführt. In einer bevorzugten Ausführungsform umfasst die Pumpe zwei physisch voneinander getrennte Zylinder, die die beiden Förderzylinder bilden.The term delivery cylinder is to be understood functionally. The invention also encompasses embodiments in which the two delivery cylinders are combined in one physical cylinder in the sense of the invention, either two pistons moving in the same cylinder or one piston performing a forward movement in both directions of movement in accordance with the invention. In a preferred embodiment, the pump comprises two physically separate cylinders which form the two delivery cylinders.
Der bewegbare Rohrabschitt und der Zusatzzylinder können Elemente einer Baueinheit sein, die lösbar mit der Dickstoffpumpe verbunden ist. Dadurch kann die Wartung und Reinigung der erfindungsgemäßen Dickstoffpumpe erleichtert werden.The movable pipe section and the additional cylinder can be elements of a structural unit which is detachably connected to the thick matter pump. Maintenance and cleaning of the thick matter pump according to the invention can thereby be facilitated.
Die Dickstoffpumpe kann einen alternativen Betriebsmodus umfassen, in dem nur die beiden Förderzylinder in Betrieb sind, während der Zusatzzylinder nicht in Betrieb ist. Bei diesem Betriebsmodus kann es sich um einen Notbetrieb handeln.The thick matter pump can comprise an alternative operating mode in which only the two delivery cylinders are in operation while the additional cylinder is not in operation. This operating mode can be an emergency operation.
Die Erfindung wird nachfolgend unter Bezugnahme auf die beigefügten Zeichnungen anhand vorteilhafter Ausführungsformen beispielhaft beschrieben. Es zeigen:
- Fig. 1:
- ein mit einer erfindungsgemäßen Dickstoffpumpe ausgestattetes Fahrzeug;
- Fig. 2:
- eine schematische Darstellung einer erfindungsgemäßen Dickstoffpumpe;
- Fig. 3 bis 6:
- eine schematische Darstellung verschiedener Betriebszustände der erfindungsgemäßen Dickstoffpumpe; und
- Fig. 7:
- ein Taktdiagramm verschiedener Komponenten der erfindungsgemäßen Dickstoffpumpe.
- Fig. 1:
- a vehicle equipped with a thick matter pump according to the invention;
- Fig. 2:
- a schematic representation of a slurry pump according to the invention;
- 3 to 6:
- a schematic representation of different operating states of the thick matter pump according to the invention; and
- Fig. 7:
- a timing diagram of various components of the slurry pump according to the invention.
Auf der Ladefläche eines in
Gemäß
Das Einlassende 25 des bewegbaren Rohrabschnitts 24 ist radial zu der Drehachse beabstandet. Die Position des Einlassendes 25 wird also verändert, wenn der bewegbare Rohrabschnitt 24 um die Drehachse gedreht wird. In einer ersten Drehposition des Rohrabschnitts 24 fluchtet das Einlassende 25 mit dem ersten Förderzylinder 20. In einer zweiten Drehposition des Rohrabschnitts 24 fluchtet das Einlassende 25 mit dem zweiten Förderzylinder 21. Der jeweils andere Förderzylinder ist von dem Vorfüllbehälter 16 aus zugänglich.The
In dem in
Während dem Umschaltvorgang, mit dem der bewegbare Rohrabschnitt 24 zwischen den beiden Förderzylindern 20, 21 umgeschaltet wird, kann keiner der beiden Förderzylinder 20, 21 Beton in den Rohrabschnitt 24 fördern. Um eine Unterbrechung des Materialstroms in dieser Phase zu verhindern, ist die erfindungsgemäße Dickstoffpumpe mit dem Zusatzzylinder 22 ausgestattet. Der Zusatzzylinder 22 ist an eine Abzweigung 26 des bewegbaren Rohrabschnitts 24 angeschlossen, so dass der Zusatzzylinder 22 mit einer Vorwärts-Bewegung seines Kolbens Beton durch den Rohrabschnitt 24 in das Anschlussrohr 17 fördern kann. Mit dem Zusatzzylinder 22 wird also die Phase überbrückt, in der keiner der Förderzylinder 20, 21 Beton in das Anschlussrohr 17 fördern kann, so dass auch in dieser Phase der kontinuierliche Materialstrom in Richtung des Anschlussrohrs 17 aufrechterhalten werden kann.During the switching process by which the
Um zu verhindern, dass der mit dem Zusatzzylinder 22 geförderte Beton in Richtung der Förderzylinder 20, 21 zurückfließt, ist der bewegbare Rohrabschnitt 24 mit einem Sperrschieber 27 ausgestattet. Der Sperrschieber 27 ist zwischen der Abzweigung 26 und dem Einlassende 25 des bewegbaren Rohrabschnitts 24 angeordnet. Der Sperrschieber 27 ist so geschaltet, dass er den Weg durch den Rohrabschnitt 24 freigibt, wenn einer der Förderzylinder 20, 21 eine Vorwärts-Bewegung vollführt, und dass er den Weg durch den Rohrabschnitt 24 versperrt, wenn zwischen den Förderzylindern 20, 21 umgeschaltet wird. In dieser Phase kann mit dem Zusatzzylinder 22 Beton in Richtung des Anschlussrohrs 17 gefördert werden.In order to prevent the concrete conveyed by the
Ein möglicher Verfahrensablauf beim Betrieb der erfindungsgemäßen Pumpe wird nachfolgend anhand der
In
Der Zustand gemäß
In der Phase 40 fördert der erste Förderzylinder 20 Beton durch den Rohrabschnitt 24 zu dem Anschlussrohr 17. Der zweite Förderzylinder 21 saugt Beton aus dem Vorfüllbehälter 16 an, so dass der Innenraum des zweiten Förderzylinders mit Beton gefüllt ist. Der Kolben des Zusatzzylinders 22 wird durch den innerhalb des Rohrabschnitts 24 anliegenden Druck nach hinten gedrückt. Der Zusatzzylinder 22 vollführt also eine Rückwärts-Bewegung (
In Phase 41 ist der erste Förderzylinder 20 (
Am Ende der Phase 41 wird der Sperrschieber 27 betätigt, so dass er in Phase 42 den Weg durch den Rohrabschnitt 24 versperrt. Die Vorwärts-Bewegung des ersten Förderzylinders 20 endet und der erste Förderzylinder 20 bleibt in Phase 42 in Ruhe. Der Zusatzzylinder 22 (
Nachdem der Rohrabschnitt 24 auf den zweiten Förderzylinder 21 umgeschaltet ist, beginnt in Phase 43 die Vorwärts-Bewegung des zweiten Förderzylinders 21 (
In Phase 44 bewegt der zweite Förderzylinder 21 sich mit voller Geschwindigkeit nach vorne, wodurch der Zusatzzylinder 22 in eine Rückwärts-Bewegung versetzt wird. Gleichzeitig saugt der erste Förderzylinder mit einer Rückwärts-Bewegung Beton aus dem Vorfüllbehälter 16 an, siehe
Die Vorwärts-Bewegung des zweiten Förderzylinders 21 endet in Phase 45, in der der Kolben des zweiten Förderzylinders 21 mit verminderter Geschwindigkeit nach vorne bewegt wird. Gleichzeitig wird der Zusatzzylinder 22 mit verminderter Geschwindigkeit nach vorne bewegt, so dass der Materialstrom unverändert aufrechterhalten bleibt. Am Ende der Phase 45 wird der Sperrschieber 27 betätigt, so dass in Phase 46, in der die beiden Förderzylinder 20, 21 in Ruhe sind, der Rohrabschnitt 24 wieder auf den ersten Förderzylinder 20 umgeschaltet werden kann. Der Ablauf beginnt von vorne, nachdem der Sperrschieber 27 wieder geöffnet ist.The forward movement of the
Diesem Ablauf liegt der folgende Aufbau der erfindungsgemäßen Dickstoffpumpe zu Grunde. Die zu dem Zusatzzylinder 22 führende Abzweigung 26 des Rohrabschnitts 24 ist koaxial zu der Drehachse des Rohrabschnitts 24 angeordnet. In Verlängerung der Abzweigung 26 ist der Zusatzzylinder 22 angeordnet. Die Lagerung des Rohrabschnitts 24 erfolgt durch ein erstes Drehlager, das an dem Ausgangsende 23 des Rohrabschnitts 24 angeordnet ist, und durch ein zweites Drehlager, das zwischen der Abzweigung 26 des Rohrabschnitts 24 und dem Zusatzzylinder 22 angeordnet ist. Zwischen den beiden Drehlagern erstreckt der Rohrabschnitt 24 sich durch den Vorfüllbehälter 16 hindurch. Der Sperrschieber 27 ist durch ein weiteres dazu koaxiales Drehlager gelagert. Das Drehlager des Sperrschiebers 27 ist mit der Abzweigung 26 des Rohrabschnitts 24 verbunden, so dass die Position des Sperrschiebers 27 in dem Rohrabschnitt 24 unverändert bleibt, wenn der Rohrabschnitt 24 gedreht wird.This sequence is based on the following structure of the thick matter pump according to the invention. The
Das Betätigen des Rohrabschnitts 24 erfolgt durch einen Antrieb, der in einem Gehäuseteil 28 des Vorfüllbehälters angeordnet ist. Der Antrieb umfasst gemäß
Der Antrieb für den Sperrschieber 27 ist auf der anderen Seite des Vorfüllbehälters 16 angeordnet. Der Antrieb umfasst ebenfalls zwei hydraulisch betätigte Zylinder 31, 32, die an einem Hebel des Sperrschiebers 27 angreifen. Die hydraulisch betätigten Zylinder 31, 32 werden passiv mitbewegt, wenn der Rohrabschnitt 24 gedreht wird. Durch Aktives Betätigen der Zylinder 31, 32 wird der Sperrschieber 27 relativ zu dem Rohrabschnitt 24 bewegt. Der Antrieb 31, 32 ist vom Vorfüllbehälter 16 aus gesehen in Richtung Fahrzeugfront angeordnet.The drive for the blocking
Das Gehäuseteil 28 des Vorfüllbehälters 16 bildet zusammen mit dem bewegbaren Rohrabschnitt 24, dem Sperrschieber 27, den beiden Antrieben 29, 30, 31, 32 und dem Zusatzzylinder 22 eine Baueinheit, die insgesamt von der Dickstoffpumpe gelöst werden kann. Dies ermöglicht eine einfache Reinigung und Wartung der Pumpe.The
Claims (15)
- Thick material pump having a first delivery cylinder (20), a second delivery cylinder (21) and an additional cylinder (22) for bridging a transition between the first delivery cylinder (20) and the second delivery cylinder (21), and having a movable tube section (24) which, in a first state, forms a connection between the first delivery cylinder (20) and an outlet (23) of the thick material pump, and which in a second state forms a connection between the second delivery cylinder (21) and the outlet (23) of the thick material pump, characterized in that the movable tube section (24) comprises a switchable closure (27) which is arranged between an inlet end of the movable tube section (24) and the additional cylinder (22) .
- Thick material pump according to Claim 1, characterized in that the tube section (24) is mounted so as to be rotatable about a rotational axis, and in that the rotational axis is oriented concentrically with respect to an outlet end (23) of the tube section (24).
- Thick material pump according to Claim 1 or 2, characterized in that the closure (27) comprises a gate valve which can be moved in a translatory and/or rotary fashion.
- Thick material pump according to one of Claims 1 to 3, characterized in that the closure (27) is pivotable, wherein the pivoting axis is oriented coaxially with respect to the rotational axis of the movable tube section (24).
- Thick material pump according to Claim 3 or 4, characterized in that the closure (27) is opened if one of the delivery cylinders (20, 21) is moving forward, and in that the closure (27) is closed if the movable tube section (24) is switched over between the delivery cylinders (20, 21).
- Thick material pump according to one of Claims 3 to 5, characterized in that the delivery cylinder (20, 21) to which the tube section (24) is coupled after the switching over of the tube section (24) builds up a pressure with an initial forward movement of the piston before the closure (27) is switched over.
- Thick material pump according to one of Claims 1 to 6, characterized in that the delivery cylinders (20, 21) are at rest while the tube section (24) is switched over.
- Thick material pump according to one of Claims 1 to 7, characterized in that the tube section (24) comprises a branch (26) which leads off to the additional cylinder (22).
- Thick material pump according to Claim 8, characterized in that the additional cylinder (22) is arranged coaxially with respect to the rotational axis of the tube section (24).
- Thick material pump according to one of Claims 1 to 9, characterized in that the movable tube section (24) extends through a pre-filling container (16) of Thick material pump.
- Thick material pump according to Claim 10, characterized in that a drive for moving the tube section (24) is arranged on the one side of the pre-filling container (16), and a drive for moving the closure (27) is arranged on the other side of the pre-filling container (16).
- Thick material pump according to one of Claims 1 to 11, characterized in that a flow of material coming from the delivery cylinders (20, 21) and a flow of material coming from the additional cylinder (22) are combined at an angle of less than 90°, preferably less than 60°, more preferably less than 45°.
- Thick material pump according to one of Claims 1 to 12, characterized in that the forward movement of the additional cylinder (22) overlaps with the end of the forward movement of the one delivery cylinder (20, 21) and with the start of the forward movement of the other delivery cylinder (20, 21).
- Thick material pump according to one of Claims 1 to 13, characterized in that the additional cylinder (22) is fed by a flow of material which is generated by the delivery cylinders (20, 21) .
- Thick material pump according to one of Claims 1 to 14, characterized in that the movable tube section (24) and the additional cylinder (22) are elements of one unit which is detachably connected to the thick material pump.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16180791.2A EP3273058A1 (en) | 2016-07-22 | 2016-07-22 | Viscous material pump |
PCT/EP2017/064416 WO2018015070A1 (en) | 2016-07-22 | 2017-06-13 | Thick material pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3488104A1 EP3488104A1 (en) | 2019-05-29 |
EP3488104B1 true EP3488104B1 (en) | 2020-06-10 |
Family
ID=56507526
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16180791.2A Withdrawn EP3273058A1 (en) | 2016-07-22 | 2016-07-22 | Viscous material pump |
EP17729141.6A Active EP3488104B1 (en) | 2016-07-22 | 2017-06-13 | Viscous material pump |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16180791.2A Withdrawn EP3273058A1 (en) | 2016-07-22 | 2016-07-22 | Viscous material pump |
Country Status (3)
Country | Link |
---|---|
US (1) | US11255317B2 (en) |
EP (2) | EP3273058A1 (en) |
WO (1) | WO2018015070A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1098338A (en) * | 1966-04-20 | 1968-01-10 | Eugene Lee Sherrod | Reciprocating pump for semi-liquid materials |
US3663129A (en) * | 1970-09-18 | 1972-05-16 | Leon A Antosh | Concrete pump |
US3963385A (en) | 1975-05-05 | 1976-06-15 | Caban Angel M | Valve assembly for concrete pumps |
US4533300A (en) * | 1979-06-11 | 1985-08-06 | Robert E. Westerlund | High pressure pumping apparatus for semi-fluid material |
DE4208754A1 (en) | 1992-03-19 | 1993-09-23 | Schwing Gmbh F | DICKER PUMP WITH CONVEYOR CYLINDER, IN PARTICULAR TWO-CYLINDER CONCRETE PUMP |
DE102012107933B4 (en) * | 2012-08-28 | 2017-09-21 | Götz Hudelmaier | Slurry pump for generating a continuous thick material flow and method for operating a sludge pump for generating a continuous thick material flow |
-
2016
- 2016-07-22 EP EP16180791.2A patent/EP3273058A1/en not_active Withdrawn
-
2017
- 2017-06-13 US US16/317,925 patent/US11255317B2/en active Active
- 2017-06-13 WO PCT/EP2017/064416 patent/WO2018015070A1/en unknown
- 2017-06-13 EP EP17729141.6A patent/EP3488104B1/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
EP3488104A1 (en) | 2019-05-29 |
US20190293060A1 (en) | 2019-09-26 |
EP3273058A1 (en) | 2018-01-24 |
US11255317B2 (en) | 2022-02-22 |
WO2018015070A1 (en) | 2018-01-25 |
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